09 30 00

CEMENT AND GYSUM PLASTERING

INDEX TO ARTICLES
PART 1 - GENERAL
1.1 Contract Documents
1.2 Work Included
1.3 Related Work Specified Elsewhere
1.4 Quality Assurance
1.5 Submittals
1.6 Environmental Conditions
1.7 Protection

PART 2 - PRODUCTS
2.1 Acceptable Manufacturers
2.2 Plaster Materials
2.3 Lathing Materials
2.4 Protective Coatings
2.5 Plaster Mixes

PART 3 - EXECUTION
3.1 General Requirements
3.2 Metal Lath Installation
3.3 Preparation for Plastering
3.4 Plaster Application
3.5 Patching
3.6 Cleaning

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09 30 00
CEMENT AND GYPSUM PLASTERING
1. GENERAL
1.1 Contract Documents
1.1.1 All Work of this Section shall comply with the requirements of the Contract
Documents for the Main Building Works, with the Drawings, Schedules and with all
other Contract Documents.
1.2 Work Included
1.2.1 Plaster systems to include the following:
a) Pre-packed proprietary Cement Plaster at all locations or as otherwise
required for furring and enclosing mechanical/electrical work in finished
spaces.
b) Portland Cement Scratch Coat for tile.
c) Pre-packed proprietary Plaster Skim Coat.
d) Plastering to Water Bodies, Pools and Water Features.
1.2.2 Provide and install metal lath and lath accessories.
1.2.3 Provide and install metal corner beads, casing beads, control joints, expansion
joints, screeds, corner lath, tie wires, clips, bracing and all other accessories
required for plastered surfaces and to complete the work of this Section. Where
required, include special (custom) casing beads and trim as detailed and approved
to suit design condition. Additional reinforcement for framing for openings and
support of MEP ceiling elements shall also be provided.
1.2.4 Furnish and install metal control joint assemblies in plastered surfaces.
1.2.5 Build-in access doors and plaster rings furnished by other trades of work, in plaster
systems where shown on drawings.
1.2.6 Coordinate with work of other trades including marking and making penetrations for
mechanical and electrical services.
1.2.7 Coordinate with MEP services and provide all bridging members to underside of
services and the like.
1.3 Related Work Specified Elsewhere
a) Reference Standard : 01 02 10
b) Metal Furring : 09 40 00
(Support systems including ceiling suspension attachment devices (inserts) to
structure )
c) Painting and coating : 09 80 00
d) Tiling : 09 60 00
e) Unit Masonry : 04 10 00
f) Joint Sealant : 07 30 00
g) Expansion Control : 07 40 00
1.4 Quality Assurance
1.4.1 Refer to Section 01 02 10 Reference Standards to comply with the requirements of
the referenced Standards.

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 1.4.2 All material furnished and installed under the Works of this Section shall be approved
factory produced ready-to-use mortar mix for plastering works. The mix designation
and composition is 1:3-4; cement:sand by volume and incorporate plasticer in the
proportion recommended by the manufacturer.
1.4.3 The mortar mix will have the following properties when tested by the methods in BS
4551

Flow not more than Air Content

Compressive Water
strength at 28 retentivity For
days not less not less Not
Mortar plastering For Not less
than than more
Designation and jointing than
than
rendering

N/mm2 % % % % %

1:3-4
4.5 89 125 135 7 18
cement:sand

1.4.4 The mortar is selected by reference to BS Code of Practice for Structural Use of
Masonry BS 5628: Parts 1 and 2.
1.4.5 Metal Lath Association's "Specifications for Metal Lathing and Furring, July 1974";
BS EN 13279, BS EN 13658 and PD 6678. All materials furnished and installed
under this Section shall comply with the specific requirements of the Local
Authorities or more stringent requirements specified.
1.4.6 Defects
The following will be considered defects in plasterwork and shall be corrected if
occurring within the Defects Notification Period.
a) Lack of adhesion of plaster to substrate surfaces or to plaster undercoats.
b) Cracking of plaster.
c) Dusting or disintegration of plaster, as evidenced by falling plaster particles.
d) Discolouration of plaster.
1.4.7 Rejection Items
The following will be considered as rejected in plaster works and shall be corrected
during the contract period.
a) Trowel marks, waves, or ridges in plaster surfaces.
b) Telegraphing of metal trim flanges, staples, or screws.
1.5 Submittals
1.5.1 Product Data
Submit manufacturer's literature for all plaster materials and accessories, together
with samples (itemised below).
1.5.2 Reference Standards
Submit copy of Reference Standards referred to in this Section for that part of the
Work intended to be installed in accordance with said standards. Indicate on
submittal, applicable portions of Reference Standards to requirements of this Project.

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 1.5.3 Shop Drawings
Indicate locations of control and expansion joints for location confirmation by
Architect. Coordinate with requirements of Metal Furring, 09 40 00.
1.5.4 Samples
Submit three samples for each type and condition:
a) Metal Lath : 300mm square
b) Corner Lath : 300mm long
c) Tie Wires : 300mm long
d) Corner Beads : 300mm long
e) Control Joint and Expansion Joint Beads : 300mm long
f) Casing Beads : 300mm long
g) Special Beads and Accessories : 300mm long
h) Wire Clips : Actual
1.5.5 Sample Panels
Provide, sample panels at locations selected by the Architect, 1200mm x 1200mm of
each type of plaster finish system specified, for review prior to commencing Work.
Sample panels to be retained in original condition for the duration of the works as
reference/control panels.
1.6 Environmental Conditions
1.6.1 Temperature, Humidity and Ventilation
In the area of any plastering work maintain environmental conditions continuously (24
hours a day) starting one week before, continuing during and after plastering
application, and until plaster is thoroughly cured in accordance with accepted and
referenced standards. Optimum conditions shall be in the ranges specified:
a) Uniform temperature between 13oC. minimum and 27oC, maximum.
b) Uniform relative humidity between 50% and 60%.
c) Ventilation shall be provided to the extent required by project condition and
for control of curing methods.
d) The Contractor shall provide all electrical or mechanical equipment to
maintain ambient temperature/humidity conditions.
1.6.2 In addition, conform to approved manufacturer's recommended requirements for
installation of plaster materials.
1.7 Protection
1.7.1 Protect all plastered surfaces from dust, dirt and draught during plastering application
and until completely cured.
2. PRODUCTS
2.1 Acceptable Manufacturers
2.1.1 Acceptable manufacturers, subject to compliance with specified requirements.
a) Pre-packed ready-to-use mortars
i) Tarmac
ii) Lafarge

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 iii) Mapei
iv) Hanson
b) Lathing Materials:
i) U.S. Gypsum Co
ii) Milcor Co
iii) Penn Metal Co
iv) Expanded Metal Co
v) Dyntek
c) Admixtures
i) Laticrete International Inc.
ii) Mapei
2.1.2 The Contractor may propose other manufacturers providing similar or equal products.
Equal consideration will be given, subject to review.
2.1.3 All materials or systems offered for use shall comply with the specified ASTM
standard, or equivalent British Standard (BS) and be approved for use in Kingdom of
Bahrain as listed in items 1.4.6 and 1.4.7.
2.2 Plaster Materials
2.2.1 Portland Cement:
Grey or white to BS 5224. Coloured cement for integral coloured plaster shall have
colouring additive to BS EN 12878 not exceeding 5% of the cement by weight
incorporated. Colours shall be as selected by Architect.
2.2.2 Sand (for Portland Cement Plaster):
Sand shall be naturally occurring material. It shall be hard, clean and free from
adherent coatings and shall not contain any appreciable amount of clay balls or
pellets. It shall be free from deleterious matter likely to affect adversely the hardening,
strength, durability or appearance of the plaster or any subsequently applied
decoration, or to cause corrosion. Sand shall be as light colour as possible. Its
grading shall conform with the requirements of BS 1199 and 1200 - Building Sands
from Natural Sources.
2.2.3 Water:
Clean, fresh and suitable for drinking, free from mineral and organic substances that
would adversely affect the installation or set of the plaster.
2.2.4 Binder:
Fibreglass fibre, 12mm to 50mm long, free of grease, oil, dirt, and other impurities.
2.2.5 Pre-packed Proprietary Plaster Mix
Pre-packed proprietary plaster mix of cement, graded sand and plasticizing
additives applied to a thickness of 25mm in accordance with manufacturer’s
specifications
2.2.6 Pre-packed Proprietary Skim Coat Plaster Mix:
Polymer-modified, cement based skim coating applied to a thickness of up to 6mm
in accordance with manufacturer’s specifications

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 2.3 Lathing Materials
2.3.1 Fittings:
a) Metal lath of mild steel, galvanised for internal use and stainless steel for
external use.
i) Lath shall be self-furring diamond mesh, standard diamond mesh,
flat rib, or 10mm rib as required and specified herein for the specific
applications.
ii) Lath weight:
1.61 Kg minimum per square metre.
b) Corner Lath
i) Lath shall be bent to form two 75mm wide wings.
ii) Lath Weight:
1.9 Kg minimum per square metre.
c) Rib Lath
i) Rib lath shall be in integrally ribbed galvanised steel expanded
metal lath with 10 mm deep ribs.
ii) Lath Weight:
1.33 Kg minimum per square metre
2.3.2 Wires and Clips:
a) Tie Wires:
Galvanised soft-annealed steel; 1.2 mm thick for attaching metal lath to
supports and for lacing of metal lath. Use 1.6 mm thick for attaching metal
furring to main runners.
b) Wire Clips:
Galvanised copper bearing steel, 4mm thick hairpin clip for attaching metal
lath to supports.
2.3.3 Beads:
a) Corner Beads:
Galvanised steel for internal work, zinc for external work (subject to
manufacturer's recommendations). Nominal sizes to provide 5mm bead with
62mm minimum expanded metal wings (subject to manufacturer's
recommendations)
b) Casing Beads:
Galvanised steel for interior work, zinc for exterior work (subject to
manufacturer's recommendations). Nominal sizes to be 5mm return square-
edged bead with 75mm wide expanded metal wing, depth to suit plaster
thickness. Materials, gauges and size to be subject to manufacturer's
recommendations.
c) Control Beads:
For plaster to plaster surfaces, use two casing beads back-to-back of same
type and manufacturer as specified for casing beads. For joints between
plaster and dissimilar material use a single casing bead.

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 d) Expansion Joint Beads:
Galvanised steel for interior work, zinc for exterior work with adjustable
opening (subject to manufacturer's recommendations). Metal gauge and size
to manufacturer's recommendations, where shown on Drawings.
e) Special Beads and Accessories:
Metal, corner trim, rola-bead, metal reinforcement, gypsum plasterboard
joint and type.
2.4 Protective Coatings
2.4.1 Mild Steel
a) To be hot dipped galvanised.
b) Cut sections of lathing to be touched up with rust-inhibitive paint.
c) Damaged sections of lathing to be cut and replaced at the Contractor's
expense.
2.5 Plaster Mixes
2.5.1 Mixing:
Machine mix all plaster. Measure plastering materials with accurate and approved
measuring devices.
a) "Shovel" measurements and hand mixing not permitted.
b) Add minimum quantity of water to produce sufficient workability.
c) Clean mixer and remove all set or hardened materials prior to loading mixer
with each new batch of materials. Mix each batch separately. Partially set
materials shall not be retempered or used.
d) Caked or lumpy material shall not be used.
e) Carefully measure and thoroughly incorporate specified additives and
pigments and the like, into the mix where integral coloured plaster is required.
Do not use mixtures or additives without approval.
2.5.2 Portland Cement Plaster:
External Plastering
a) Admixtures
Provide Laticrete 3642 Latex Concentrate admix or approved equivalent to
the Portland cement and sand mix as recommended by the manufacturer.
Admix shall produce the following properties when mixed with 1 part
Portland cement and 3 parts sand:

TEST METHOD RESULTS

Compressive strength 36 MPa (5200 psi)
ANSI A118.4-1999
Flexural Strength 8.1 MPa (1179 psi)
ANSI A118.6-1999 H-4.7
Water Absorption 3.5%
ANSI A118.6-1999 H-4.4.1
Tensile Strength 3.6 MPa (520 psi)
ANSI A118.6-1999 H-4.6

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 b) Mortar Designs
For all scratch coats, render coats and screed coats follow recommendation
of manufacturer.
Internal Plastering
a) Scratch Coat (on metal lath):
One part Portland cement to three to four parts damp, loose sand, by volume
and incorporate plasticisers in the proportion recommended by the
manufacturer.
b) Scratch Coat (on masonry or concrete) and Brown Coat:
Same as Scratch Coat (on metal lath) for "Portland Cement Plaster" mixes.
c) Finish Coat:
One part Portland cement, three to four parts damp, loose sand, by volume.
2.5.3 Screeded Backing for Ceramic Tile:
One part Portland Cement to three to four parts damp, loose sand, by volume.
2.5.4 Plaster Skim Coat:
One part Portland Cement to three to four parts damp loose fine sand and incorporate
plasticisers in the proportion recommended by the manufacturer. Where thin coat
skimming is required use factory purpose produced fine skim mixture.
2.5.5 Pool Plastering
For all areas where renderings and screeds involve surfaces submerged in fresh or
salt water, apply plastering system as follows:
a) Base Render and Screed
Apply system as for External Plastering referenced above. Where lathing is
to be used it shall be in high grade stainless steel. Ensure a bonding slurry is
applied as recommended by the manufacturer.
b) Finishing Coat
Materials shall be Laticrete 4237 Latex Additive mixed with Laticrete 1500
Sanded Grout of selected colour and applied as a finished coat not more than
3mm thick.
3. EXECUTION
3.1 General Requirements
3.1.1 Install Work of this Section so that plastered and drywall finished surfaces will be
finished true to required lines, level, plumb, square and rigid, with required
thicknesses.
3.1.2 Replace lathing disturbed or damaged due to installation work of other trades.
3.1.3 Provide scratch and brown plaster coats, on metal lath, at all locations shown on the
Drawings.
3.2 Metal Lath Installation
3.2.1 Types of Metal Lath:
a) At ceilings, soffits and ceiling drops:
Provide standard diamond mesh lath for maximum support spacing of
137mm, flat rib lath for maximum support spacing of 475mm, or 10mm rib
lath for maximum support spacing of 600mm.

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 b) At Masonry & Concrete Backing:
Provide self-furring metal lath.
c) Other Conditions:
At vertical furring, suspended vertical furring, wall furring, column and shaft
furring, chase furring, and elsewhere where metal lath type not indicated:
Provide standard diamond mesh lath for maximum support spacing of
400mm, flat rib lath for maximum support spacing of 475mm, or 10mm rib
lath for maximum support spacing of 600mm.
3.2.2 Metal Lath Application:
a) Install metal lath only after all mechanical and electrical services to be
enclosed by plasterwork have been installed, tested, and approved.
b) Apply lath to form true surfaces, without sags and buckles, and with the long
dimension and ribs at right angles to the supports. Curved surfaces shall be
true to radius shown.
c) Lap diamond mesh, self-furring, and flat rib laths 12mm at sides and 25mm
at ends; lap 10mm rib lath by nesting ribs or selvage at sides and 25mm at
ends. Ends shall lap over supports and shall be staggered.
d) Tie side laps to supports and at intervals of 150mm o.c. maximum, with 3
twists of tie wire. Tie lath to its supports 150mm o.c. maximum, with 3 twists
of tie wire.
e) Nail self-furring lathing to backing at 150mm intervals each way, using 37mm
galvanised self-furring nails.
3.2.3 Corner Lath:
Install corner lath at all internal corners of surfaces to be plastered unless otherwise
detailed. Secure corner lath along outer edges only, 300mm maximum apart.
3.2.4 Corner Beads and Casing Beads:
Set vertical members plumb and horizontal members level. For true arrises and
neat mitres.
a) Use longest lengths so as to minimise joints between members. Wedge
beads as necessary to provide proper ground for plaster finish.
b) Secure beads to metal lath with tie wire, at ends and 300mm maximum apart.
c) Install corner beads at all external plaster corners and install casing beads
where plaster terminates or abuts dissimilar surfaces.
3.2.5 Control Joint and Expansion Joint Locations:
a) Install only at locations indicated on drawings. If conditions are not indicated
on drawings, install as specified herein subject to detail and location. Provide
closer spacing than maximum spacings specified for details, alignments and
other conditions as directed by Architect, or at specific locations shown on
the Drawings.
b) Interior Wall Control Joints:
Install 3mm vertical joints at maximum spacing of 10 metres on centre, at
perimeter conditions, and where plaster abuts dissimilar materials.
c) Interior Ceiling Control Joints:
Install 3mm control joints at maximum spacing of 15 metres on centre, at
perimeter conditions, and where plaster ceiling abuts dissimilar material.

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 d) Cement Plaster Expansion Joints:
i) At Exterior Locations:
Cement plaster panel sizes shall not exceed 9 square metres.
Provide expansion joints where plaster abuts plaster. Install thru-
building expansion joints, furnished as specified elsewhere, to allow
for designated building movements.
e) Interior Expansion Joints (Walls and Ceilings) :
Install at through-building expansion joints to allow for designated building
movements.
f) Cement Plaster Control Joints (Exterior and Interior Work) :
Install 3mm control joints for the following locations:
i) At all inside corners.
ii) At ceiling to wall conditions.
iii) Where plaster abuts dissimilar material.
3.2.6 Control Joint and Expansion Joint Installation :
Set beads true to line and plane. Set plumb and level. Form true arrises and neat
mitres. Unless shown otherwise on the Drawings, install corner and/or expansion
joints as specified herein.
a) Use longest lengths so as to minimise joints between members.
b) Shim as necessary to provide proper grounds for finish. Secure control joint
beads and expansion joints beads to metal lath, masonry, or concrete as
specified herein for "Corner Beads".
c) Do not extend main runners, cross furring, or metal lath across control joints
or expansion joints. Support furring and hangers shall be installed both sides
of joints.
d) Control joints and expansion joints shall align with substrate and back-up
joints where possible.
e) For through building expansion joints, units furnished as specified elsewhere,
install in accordance with manufacturer's instructions.
f) All weather exposed or wet area joints shall be made watertight through use
of suitable sealants or surface finish without prejudicing the function of the
joints.
3.2.7 Plaster Lath Installation on Membrane Waterproofing
a) Where plastering has to be applied onto a vertical surface with a preformed
or liquid applied membrane, use self-adhesive pin fasteners to ensure secure
and correct positioning of lath from the surface before applying plaster.
3.3 Preparation For Plastering
3.3.1 Clean all masonry, concrete, metal lath, and other plaster backing surfaces of dust,
dirt, debris, oil and any other detrimental materials. Irregular masonry and concrete
surfaces, which cannot be covered by plaster base coat, shall be corrected prior to
base coat application.
3.3.2 Paint all rust producing surfaces with rust-inhibitive paint where plaster is in direct
contact.
3.3.3 Examine work to ensure that all casing beads, corner beads, screeds, joints, and
other metal accessories are properly secured and accurately located.

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 3.3.4 Moisten masonry surfaces prior to base coat application to obtain uniform suction.
a) Apply bonding agent to concrete and masonry surfaces prior to base coat
application in accordance with manufacturer's instructions.
3.3.5 For plastering onto a waterproofing membrane apply a compatible bonding
slurry/agent on membrane surface to provide good bonding key before applying the
first base plaster coat.
3.4 Plaster Application
3.4.1 General
a) At plastered partitions, fill metal bucks, frames, grounds and beads solid with
plaster during plastering application. Groove back brown and finish coats
where plaster finishes against metal bucks or frames.
b) Extend plaster on vertical surfaces 100mm above ceiling level, unless
otherwise indicated on drawing.
c) Terminate plasterwork at end of each day at casing bead, corner, opening,
or other acceptable intersection of surfaces.
d) See Drawings for multiple layer plaster applications.
3.4.2 Finished Surfaces:
a) All plaster finished surfaces shall be plumb, level, and true, accurately
finished to planes or profiles indicated, without trowel marks or defects of any
kind.
b) Angles, intersections, and corners shall be clean sharp, crisp and accurately
formed.
c) Flat surfaces shall be level and true within 3mm in 3 metres, checked with a
metal straight edge. Curved, radial, splayed and irregular plaster surfaces
shall be true to profile and shall be formed and verified by means of accurate
metal forms and templates
3.4.3 Number of Coats:
a) Pre-packed Proprietary Plaster, Cement Plaster:
i) On Metal Lath:
3 coats : Scratch, brown and finish coats.
ii) On Masonry:
2 coats : Combined and finish coats.
b) Plaster Skim Coat on Concrete Surfaces: 1 coat
3.4.4 Thickness:
Unless indicated otherwise on drawings or in specifications total plaster thickness
shall be:
a) Cement Plaster:
i) On Metal Lath : 25mm minimum from back plane of lath,
Lath exclusive of ribs.
ii) On Masonry : 20 / 25mm
iii) On Concrete : 20 / 25mm on vertical surfaces

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 iv) Plasterwork to columns may, in certain locations, be required to be
dubbed out to 35mm, 50mm and 100mm thicknesses. Use
expanded metal as reinforcement in such instances, and provide
Shop Drawings.
b) Plaster Skim Coat on Concrete: minimum 6mm thick.
c) Pool plaster finishing coat on base plaster – max. 3 mm thick.
3.4.5 Portland Cement Plaster Application:
a) Scratch Coat:
Apply scratch coat on metal lath approximately 9mm thick with sufficient force
to form good keys, adhere firmly and form good bond into lath. Scratch
surface horizontally. Keep scratch coat moist with fog spray of water until
scratch coat (about 4 to 5 hours), or for 48 hours if brown coat is not to be
applied immediately after scratch coat has set up, except scratch coat on
concrete surfaces shall be water cured with fog spray for 48 hours and then
allowed to dry for at least 24 hours.
b) Brown Coat:
Dampen scratch coat prior to brown coat application to obtain uniform
suction. Apply brown coat approximately 6mm to 9mm thick, bring out to face
of grounds and bring to a true surface with straight edge, and float to a
uniform texture to receive finish coat. Keep brown coat moist with fog spray
of water for 48 hours, then allow to dry out for at least 5 days, total of at least
7 days.
c) Finish Coat:
Dampen brown coat evenly with fog spray just before finish coat application.
Float finish coat, 3mm thick minimum to a uniform fine sand texture. Water
cure finish coat starting 12 hours after completion of application by fog
spraying very lightly the first time and then continue fog spray for 36 hours.
Thereafter protect against rapid drying until thoroughly cured.
d) Smooth finish of plaster shall match approved finish shown on the mock-up.
3.4.6 Screeded Backing for Tiling:
Minimum 20mm thick screeded backing trowelled smooth with wood float.
3.4.7 Skim Coat (on concrete surfaces):
a) Fill surfaces and irregularities of concrete surface with approved filler.
b) Remove all protrusions, fins, imperfections and blemishes from concrete
surface. Apply skim coat 5mm thick. Finish coat shall be smooth, level,
plumb, true finish, and free of waves, trowel or brush marks, telegraphing,
and other defects.
c) Water cure skim coats commencing 12 hours after completion by fog
spraying very lightly and then continue fog spraying for 36 hours. Thereafter
protect against rapid drying until the whole surface is thoroughly cured.
d) Skim coat plaster (on concrete surfaces) shall only be provided where shown
on the Drawings or Finish Schedules.

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 3.5 Patching
3.5.1 Repair, point, cut and patch all plaster work around all work abutting, setting into, or
extending into plastered surfaces after work of other trades is in place.
a) Repair plaster disturbed or damaged due to installation of work of other
trades.
b) Cut out and repair all plaster in which hairline cracks, pits, checks, waves,
blisters, discolouration, or other defects develop.
c) Cut out and replace with new materials all bends or screeds which are
rusted, improperly set, out of alignment or otherwise defective.
3.5.2 Repair work shall be thoroughly raked out, or cut out, moistened and filled with plaster
finish coat material, surfaces floated or trowelled flush to match adjoining work. Use
bonding agent on existing plaster edges or surfaces to which new plaster will be
applied.
3.5.3 Do not fill any opening or hole deeper than 32mm with thick mortar.For such
conditions submit a patching proposal for approval using non-shrink grout or plaster
with approved additive.
3.6 Cleaning
3.6.1 Clean all metal and adjoining work immediately upon completion of plasterwork in
each room or space. Remove all stains, fingermarks, writing, markings and the like
prior to acceptance of plasterwork.

- END -

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