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REPORT
AT
MAHINDRA AND MAHINDRA
SWARAJ,MOHALI
SUMITTED TO SUBMITTED BY
MR.TUKESH SONI SHASHI BHUSHAN
UE149077
INTRODUCTION
DIFFERENTIAL HOUSING
REAR COVER
TRUMPET HOUSING
BRAKE HOUSING
HEAT TREATMENT SHOP
• In automobile industry all the gear and shafts need to be
heat treated to impart desired strength and increase life of the
component.
• The H.T shop at PTL is equipped with several gas
carbonizing furnaces, quenching tanks, induction hardening
machines and shot blasting furnaces.
WHY
Improve mach inability.
• Relieve internal stresses.
• Improve mechanical properties such as ductility,
strength ,hardness, toughness etc.
• Change in grain size.
• Increase resistance to heat and corrosion
ASSEMBLY SHOP (ASSEMBLY OF
SWARAJ TRACTOR)
• ASSEMBLY:
The process of joining various constituents to form
a final product.
Assembly of the tractor is divided into five sections:
a) Differential Sub assy.
b) Engine Sub assy.
c) Hydraulic rear cover Sub Assy.
d) Gearbox Sub Assy.
e) Main line Assy.
DIFFERENTIAL SUB ASSEMBLY
• FUNCTION:
When the vehicle takes turns , a device is necessary
which make the wheels move at different speed and
equal speed on straight path
To accomplished this purpose a system of gear
called “Differential System “ is provided.
CAGE CAGE , BULL
ASSEMBLY GEAR &BRAKES
FIITTED
GEAR BOX
COUPLING
LAY OUT OF ENGINE SUB ASSY
CLUTCH PLATE
ALTERNATOR
&
PRESSURE ,STARTING
HYD PUMP
PLATE MOTOR
ASSEMBLY
FITMENT FITMENT
NEED FOR
PAINTING:-
• Long Life.
• Rust Resistance.
• Better Look
The various operation performed in paint shop
are
• Surface Preparation (Pre Treatment Cell) – carried out
for sheets and rims.
• Painting JOSH 1(dash board, rear frame ,front shield
,top bonnet),JOSH 2(fenders, side panel), CHASSIS
BOOTH (washing, primer,washing zones), FINAL TOUCH
UP.
• Inspection.
• Rejection (Reprocessing) for sheets and rims
• NEED FOR SURFACE PREPERATION
For removing Organic compounds (oil, grease)
• Inorganic compounds (oxides, peroxides)
• Better paint adhesion.
• Elimination chances of reoccurring of dust.
MY PROJECTS
INSTALLATION OF NEW
MACHINCE
INSTALLATION OF NEW MACHINCE
IS IT EVEN A PROJECT
MACHINCE IS A
ANY WORK THAT IS COMBINATION
DONE IN INDUSTRY OF LINKS JOINED
IS A SORT OF BY NO. OF
PROJECT BCOZ IT JOINTS.SO TO
HAS TO BE RUN AMACHINCE
CARRIED WITH ALL THE LINKS
ATMOST MUST BE
SAFETY,PLANED INSTALLED
METHOD AND PROPERLYSO
CALCULATION THAT IT CAN
WORK PROPERLY
INTRODUCTION
CHARACTERSTICS
NUMBER OF AXES 4
SPINDLE ORIENTATION HORIZONTAL
X TRAVEL 910 MM
Y TRAVEL 800 MM
Z TRAVEL 1000 MM
ACCURACY 10 MICRONS
ROTATIONAL SPEED
MIN 20RPM
MAX 6000 RPM
WHY IT WAS BROUGHT
1. VARIOUS OPERTIONS LIKE DRILLING,BORING,TAPPING ,
MILLING,FACING
2. INCREASED THE PRODUCTION
3. REDUCED HUMAN EFFORT AS IT IS FULLY AUTOMATIC
4. IT PROMISED LONG TERM ACCURACY,LONG TEM
RELIABILITY AND LONG TERM PRODUCTIVITY
KEY BENEFITS AND TECHANICAL DATA
1) RIGID STRUCTURE
2) HIGH TORQUE GEARED SPINDLE HSKA100
3) HEAVY DUTY TOOL HANDLING SYSTEM
4) RUGGED ROLLER GUIDEEWAYS
5) ACCURATE CLAMPING
6) PALLET-FIXTURE INTERFACE LOCATION
TECHANICAL DATA
PROBLEM
ENCOUNTERED
1) EYE BOLT OF ONE OF THE PART WAS DAMAGED .SO THERE WAS
A NEED TO DESIGN A M30 EYE BOLT.SO THIS TASK WAS GIVEN
TO ME.SO I DESIGNED IT AND GAVE DRAWING TO ASSEMBLY
SHOP AND THEY MADE IT
ELECTRICAL PHASE
TECHANICAL PARAMETERS
1. POWER RANGE 100KVA
2. INPUT RANGE 360V
3. OUTPUT RANGE 415V
4. COOLING AIR/OIL
5. EFFICIENCY >95%
6. WORKING FREQUENCY 50-60 HZ
BASIC PARTS
Cabinet; English, LCD display screen
Terminals: 3 phase 4 wires (With Neutral Ground/Earth);
Main Switch, AC contactor, Servo Motor, Carbon
Brush, Cables/Busbar, PCB main board, Manual/Automatic Switch,
Adjusting transformer (contact type voltage regulator),
LEXOS 100
KVA
STABILIZER
MECHANICAL PHASE
MECHANICAL PHASE START WITH THE ASSEMBLY OF ALL PARTS
LIKE MAGAZINE,STABILIZER,HYDRAULIC POWER
PACK,PALLETS,TOOL SPINDLE