10 - 6 T If Anex 2

Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT
FUAT MAVİ
Pirireis Mah.S.Mehmet Cad No 11 Zemin Kat İskenderun –Turkey Akdeniz V.D 360 315 00 356
e-mail : alidamavi@hotmail.com –mmzarkam@yahoo.com tel:0090 326 614 6087fax:00 90 326 614 24 27
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R6m 1-machine 1-strand
Square Billet Continuous Casting
Machine
Technical Project
18.05.2017
0
1.CCM’s Main tech data

Machine model: Fully arc continuous casting machine
Basic radius: R6m
Strand spacing: 1300mm
Strand quantity: 1-machine 1-strand
Cast billet’s cross section: 100×100mm2 ; 130×130 mm2 ; 150×150 mm2
Cut-to-length: ≤ 12 m
Steel quality： quality carbon structural steel
low alloy structural steel
medium carbon steel
Casting method: open type casting
Work speed: 3.0m/min100×100mm2
Max speed: 3.5m/min100×100mm2
Cutting method: automatic flame cutting machine
Dummy bar method: flexible dummy bar (rigid bar?)
Straightening speed: 0.6-4.5 m/min frequency controls speed
Billet out method: hydraulic billet pusher
2. Target value that can be ensured
Rate of qualified Billet: 99.8%
Tolerance on billet’s external appearance: in accordance with YB201183
Slope of cut cross section: less than 5mm
Cut-to-length precision: +/- 25mm
Billet quality: in accordance with YB201183
Annual output of qualified billet: 66,000 tons
With enough qualified molten steel
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3. CCM’s main tech features and requirement’s on structure

3.1 CCM’s steel structure equipment
3.1.1 Steel structure platform for casting
Quantity: 1set
Method: adopting welded H section steel and steel plate.
Features
*Independent structure not depending on factory building’s column so that the
oscillation from the cranes in the workshop will be avoided.
*Oscillation and secondary cooling device’s re-assembling and maintenance is easy.
*Loading capacity platform of the 2nd layers, 1.5t/m2
3.1.2Steel structure platform for dummy bar storage
Quantity: 1 set
Type: adopting welded H section steel and steel plate.
Features:
*Independent structure not depending on factory building’s column so that the
oscillation from the cranes in the workshop will be avoided.
*Loading capacity:
Platform: 1.2t/m2
Walkway: 0.5t/m2
3.1.3 Secondary cooling room’s steel structure
Quantity: 1 set
Features: the back wall and the side wall for the lower part of the secondary cooling
room is made of concrete cement. It will be done by civil construction company. The
wall for upper part and the front is of welded steel plate.
2
3.1.4 Walkway and cover plate

Quantity: 1 set
Features: section steel support, checkered cover plate
Loading capacity: 0.5t/m2
3.2 Secondary cooling discharging fan and piping
3.2.1 Secondary cooling’s discharging piping
Quantity: 1 set
Type: of welded steel plate structure. Including piping’s support, piping, condensed
water discharging device and splashing-proof blinds.
3.2.2 Secondary cooling’s discharging fan
Quantity: 1 set
Type: Centrifugal ventilation fan
Model: 11-62type No.3.5
3.3Casting equipment
3.3.1 Ladle transfer car
Quantity: 1 sets
Type: long and short stand type
Loading capacity: 20T
Moving speed: around 20m/min
Drive method: mechanical type
3
3.3.2 Tundish
Quantity: 3 pieces
Type: Welded steel plate structure
Features: after hydraulic analog tests, it will be up to:
-- optimization of mould’s steel flow
--optimization of temperature difference and bulk ladle’s pouring point
-- minimizing the molten steel left in the tundish to raise the molten steel’s yield
Main parameters:
Capacity under normal work conditions: about 5t
Molten steel liquid level height: normally about 650mm.
Overflow: about 700mm
Notes to the structure: the tundish body is of welded steel plate and machined
structural workpieces.
3.3.3Swinging trough
Quantity: 1 pieces
3.3.4 Emergency trough
Quantity: 1 piece
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3.3.5 Tundish car
Quantity: 1 pieces
Main data:
Loading capacity: 10 tons
Adjusted stroke for Transverse moving: ±50mm
Moving speed: 10m/min
Power for the driving of the moving: 1.5KW
Notes to the structure:
Machine frame: using welding, getting rid of stress, mechanically machined steel
plate structural workpiece
Swinging trough ： Equipped in the tundish for the starting of casting and for the
handling of accidents. Using manual operation.
Lubrication: manual filling of lubricants regularly.
3.3.6 Mould
Quantity: 130×130mm2 cross section, 10 sets
Type: pipe type and a pair of foot roller’s spraying pipe.

Features:
* Extruded stainless steel water jacket with even water gap.
* The copper pipe is fixed by the head clamp at the top of water guiding trough with the
surface sealed to make cooling water go to sealing flange directly to avoid the end
surface’s seal ring’s damage.
* Using rapid localization disassembling and assembling structure. The cooling water
will be connected automatically.
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Main data
Copper mould tube length: 812mm
Water gap: 4mm
Water speed: 11m/s
Spraying pipe: 2 layers
Notes to structures:
Shell: adopting welded round pipe shaped structure, 100mm x 100mm to
150mm×150mm cross section, the external shell is universal.
Water jacket: Adopting integrally extruded stainless steel water jacket with high
precision. Adopting integrally extruded stainless steel water jacket with high precision.
It can be centered with the external shell automatically. Distance fixation pin is
equipped inside the water jacket to ensure the evenness of water gap.
3.3.7 Mould cover
Quantity: 1 sets
Type: welded steel plate structure
3.3.8 Supporting device for casting operation box
Quantity: 1 sets
Type: movable structure
Feature: easy operation. It can be moved away from its operation position at the time of
not being used.
3.3.9Mould oscillation device
Quantity: 1 sets
Type: semi plate spring oscillation, sine wave
Features:
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Features:
* High precision of arc imitation. Tolerance ≤0.05mm (x-y axis)
*Reliable oscillation device’s work, less faults, easy maintenance, fast and easy
adjustment of swing.
* Unique allocation method to realize fast replacement of mould.
Main data
Driving device: cycloid pinwheel reduction gear BWY5.5-3-9
Oscillation mode: Sine
Oscillation frequency: 50-240 strokes/min. (frequency controls speed)
Swing (stroke): ± 5mm
Notes for structure:
Oscillation platform: it is of welded machining structure; the joint part mounted on it
for cooling water inlet and outlet can be disassembled rapidly; for the water inlet and
outlet of mould and supporting roller
Plate spring device: Substituting the upper part’s rigid guiding arm. Lessening the
hinged point to ensure stable oscillation.
Reducer: being of pinwheel structure, long life span and high efficiency.
Eccentric shaft device: the swing will be adjusted by adjusting the position of eccentric
shaft and eccentric sleeve.
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3.3.10 Secondary cooling’s spraying and guiding device
3.3.11 Secondary cooling’s spraying device
Quantity: 130×130mm2 cross section , 1 sets
Type: fully water cooled.

Features:
* Each section of cooling spraying pipe’s rapid allocation and mounting.
* Secondary spraying frame equipped for each section is connected to the surface pipes
with flanges.
* the 2nd section is of fully water cooling. The cooling intensity is controlled section by
section. The secondary spraying water pipe is of stainless steel.
3.3.12 Withdrawal straightening machine
Quantity: 1 sets
Type: Fully water cooled integral machine frame, 5 rollers with 2 central driving,
mounted-at-upper-part type oil cylinder pressing down.
Features:
* roller, bearing seat, machine frame: internal water cooling
Main data:
Roller quantity: 2 driving rollers, 3 driven rollers
Roller diameter: Φ300mm
Roller width:
Upper roller: 180mm, flat type
Lower roller: channel type roller, channel inner width160mm
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Roll surface’s linear speed: 0.6-4.5m/min

Driving device: the upper and lower straightening rollers are driven separately.
Driving power: ZBL4-180-41; 7kW-frequency controls speed
Press-down oil cylinder specifications: φ140/Φ70-60 for straightening rollers
Φ140/Φ70-140 for pressing rollers
Hydraulic pressure: 4.5MPa for 130×130mm2 billet
5.5Mpa for 150×150mm2
Medium for hydraulic pressure: mineral oil
Notes to structure:
Machine frame: being of steel plate water cooling structure
Roller mounting: water cooling structure type
Driving device: consists of 1 set of frequency inverter controlled motor-reduction gear.
Hydraulic pressure cylinder: the 1 hydraulic pressure cylinders in the front and in the
back are for ensuring the opening of the withdrawal straightening roller and rectifying
roller and mounted-at-upper part hydraulic cylinder. Easy maintenance.
Lubrication: the lubrication of bearing seat adopts dry oil. The reduction gear uses oil
pool for lubrication
3.3.13Dummy bar
Quantity: 1 sets
Type: cast steel structure, segmented connection. RIGID
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Features:
* light weighted, good rigidness, non-easy deformation
* bar body consists of 2 sections, using steel plate and positioning pin structure. The arc
surface uses digitally controlled machining. Because of the joining of the 2 sections, it is
very easy to be disassembled and assembled and very easy to be transported.
* the dummy bar is of casted workpiece with machining. It is connected to the
transition section with pin shaft.
Main data:
Radius: R6000 mm
Cross section size: 120×120mm2
3.3.14 Dummy bar storage device
Quantity: 1 sets
Main data:
Dummy bar delivery speed: 4.8m/min
Storage support: the receiving rack of dummy bar uses steel welding structure, for
supporting and guiding flexible dummy bar. There are guiding device and supporting
roller installed on the receiving rack.
3.4 Billet transfer and billet out equipment
3.4.1Roller table before cutting

Quantity: 1 set (1-strand)
Type: water cooling without need of adjustment. Collective sprocket wheel driving in
groups.
Feature:
* bearing seat, roller and guiding plate use water cooling.
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Main data:
Roller dia: φ220mm
Roller surface width: 200mm
Roller quantity: 7 pieces for each strand
Distance between rollers: 1080mm
Side guiding roller quantity: 1 group
Roller surface linear speed: 23m/min
Quantity of driving groups: 1 group
Reducer model: BWY27-59-4
3.4.2 Automatic flame cutting machine
Cutting cross section: 130×130mm ; 150×150mm
Billet cut-to-length: 3000-6000mm
Synchronized stroke: 1500mm
Cutting gap: ~8mm
3.4.3 Roller table after cutting
Quantity: 1 set (1-strand)
Type: water cooling without need of adjustment, collective driving in groups.
Main data:
Roller dia: 220mm
Roller surface width: 200mm
Roller quantity: 6 pieces
Distance between rollers: 1000mm
Roller surface linear speed: 23m/min
Quantity of driving groups: 1 group for each strand
Reduction gear model: BWY27-59-4
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3.4.4End roller table

Quantity: 1 set (-strand)
Type: The water cooled bearing does not need adjustment. collective driving in groups.
Main data:
Roller dia: Ø220mm
Roller surface width: 200 mm
Roller quantity: 7 pieces for each strand
Distance between rollers: 1,000mm
Roller surface linear speed: 23 m/min
Quantity of driving groups: 1 group
Reducer model: BWY27-59-4
3.4.5 Hydraulic billet pusher
Quantity: 1 sets
Main data:
Stroke: 350mm
Work pressure: 5Mpa
3.5 CCM’s auxiliary equipment
3.5.1. Hydraulic equipment and piping
Quantity: 1 set
Function:
Supplying oil with pressure to withdrawal straightening machine’s oil cylinder and
tilting gear. It is composed of control valve group, pressure adjusting valve group,
power saving device, hydraulic pump and oil tanks, etc.
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Main data:
System’s work pressure: around 10 MPa
Medium: mineral oil
Hydraulic station motor power: Y160L-4 and 7.5kW
( 1 for use and 1 for standby)
4. CCM’s electrics control system
The auto control system uses electrics control, instruments control, and computer.
The auto control uses basic grade auto control system. Control station is composed of
PLC group, through on-the-spot inspection instruments, on-the-spot limit switch, etc,
for collecting the data of production and equipment running, performs the process
returning circuit and electric equipment sequence control.
4.1Power supply and distribution

CCM’s power DC380V-50Hz., The public facilities consist of:
Control power: (through insulation transformer) AC220V 50 Hz

Electro-magnetic valve, time relay power (through rectification transformer) DC 24V
PLC output power ( switching power): DC24V
Contactor power: AC220V 50Hz
Safety illumination power: AC36V
Each strand’s equipment has:
Control power through insulation transformer: AC220V 50 Hz

Electro-magnetic valve, time relay power through rectification transformer DC24V
PLC output power switching power DC 24V
Contactor power: AC220V 50Hz
Sound and light alarming device power: DC24
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4.2Driving system
Tundish car:
Driving control: using common contactor’s clockwise and anticlockwise revolution
group control.
Mould oscillation:
Driving control: inverter (MD320T5.5 series) to control speed.
Withdrawal straightening machine :
Driving control: inverter MD320T11GB to control speed.
Roller table before cutting:
Driving control: common contactor’s clockwise and anti-clockwise revolution group
control
Converging roller table:
Driving control: common contactor’s clockwise and anti-clockwise revolution group
control
Hydraulic station for withdrawal straightening and billet pushing:
Driving control with normal contactor.
4.3Electrics control room and operation room
All the power receiving panel, control panel, PLC panel, etc for the CCM on-line
equipment are mounted in the main electrics control room.
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5.CCM’s water, power and medium consumption and requirement

5.1Water quality requirement
Table 1: water quality requirement
water quality requirement Unit Clean recycling water Muddy recycling water
Carbonate rigidity CaCO3 mg/l 150 280
PH 7-9 7-9
Suspension matters mg/l 50 50
Dia of Max granule in mm 0.2 0.2
Suspension obstacles
Total salt content mg/l 400 400
Sulphate SO42- mg/l 200 600
chloridCl- mg/l 200
silicateSiO2 mg/l 40 200
Total iron mg/l 0.5-3
Oil mg/l 2 15
5.2Requirement on water supply

Table 2: Requirement on water supply for 2strands
Equipment name Water Water Pressure at using Using Consumptio

consumption temperature  C point MPa method n
m3/h Inlet Outlet Inlet Outlet
water water water water
Mould’s cooling water 100 40 50 0.8 0.250.3 Enclosed 2
clean recycling water 5 loop
Equipment’s cooling 10 40 0.3 Open 5-10
watermuddy recycling loop
water
Secondary cooling 40 40 0.8 Open 5-10
spraying water muddy loop
recycling water
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6. Designing scope and responsibility for the Buyer and The Contractor.
6.1 The scope undertaken by the Buyer
6.1.1 All the hydraulic oil and lubrication oil will be supplied by the Buyer.
6.1.2 The Buyer shall be in charge of the Contractor’s technicians boarding and accommodation
6.1.3. The Buyer shall supply cranes and crane operators to co-operate the installation and
commissioning.
6.1.4 All the building material materials will be supplied by the Buyer.
6.2 Design scope undertaken by The Contractor.
6.2.1 CCM’s general drawing for equipment layout;

6.2.2 Foundation drawing related to CCM’s on-line equipment（including details for bolt position
, dimension and loading capacity relating to equipment foundation）;
6.2.3 Design of on-line non-standard equipment;
6.2.4 Design of various pipes for online equipment (refer to 6.3 for take over point) ;
6.2.5 Design of CCM’s automation control system (refer to 4 for details);
6.2.6 Computer’s hardware part;
6.2.7 Programming of software ;
6.2.8 Design of cable laying for online equipment;
6.2.9 Technical requirement and parameter related to CCM’s power and medium shall be supplied
to the Buyer;
6.2.10 Design of CCM and relevant civil construction;
6.2.11 Design of CCM’s water supply system
Being a Turn-Key Project, the Contractor is fully responsible to supply, erect and commission
ANY supplies or equipments needed to run the project in Perfect Condition. This Statement
Applies to all items constituting the complete turn key project.
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6.3 Take over point of pipes

6.3.1 Take over point for compressed air pipes : the Contractor shall be in charge of design of pipes
from air source to CCM’s air storage cabinet (including air storage cabinet) and shall be in charge of
design of pipes from air storage cabinet to equipment’s use point.
6.3.2 Take over point for power and medium: the Contractor shall be in charge of design of pipes for
fuel gas from gas source to CCM’s general valve (including the general valve) and also shall design
the pipes from the general valve to the point of application.
6.3.3 The Contractor shall be in charge of design of hydraulic pipes.
6.3.4 Take over point of power supply: the Buyer shall be in charge of design and install the cables
from the existing MV station till the border of the building.
6.4 Handover of two parties’ document
6.4.1 Document the Contractor should give to the Buyer:
6.4.1.1 Factory civil construction drawing relating to CCM

6.4.1.2 Crane outside drawing, hook motion drawing, and drawings of hook head outside, ladle and
ladle slide gate assembly.
6.4.1.3 Other document relating to CCM
6.4.1.4 Drawing of CCM equipment foundation
6.4.1.5. Civil construction document relating to CCM inner cable trench, pipe trench and embedded
parts.
6.4.1.6. Civil construction document relating to main electrical room, every operation room and
hydraulic station.
6.4.1.7. Requirements for consumption of water system and energy medium system, coordinate
diagram for water general valve, general valve of air cabinet and air storage cabinet
6.4.1.8. Other document relating to CCM
7. Equipment’s manufacturing and 3-electric equipment’s completion ???????

7.1. Supply scope of complete set of equipment
7.1.1. All the on-line non-standard equipment, hydraulic station and piping inside the design.
7.1.2. Complete equipment for electrics, instruments and meters inside the design.
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7.2. Manufacturing, completion and quality standard

7.2.1. The design, manufacturing and the whole process of completion should be under effective
control of quality ensuring system.
7.2.2.The guarantee period of all is TWO year counted from equipment’s successful commissioning
provided the equipment has been correctly installed, commissioned, operated and maintained. Within
the quality insurance period. if the single equipment can not be up to the design requirement, the
Contractor will solve the problems caused by the seller’s manufacturing defects free of charge.
7.2.3 Guarantee period for main single equipment is 1 year from the date of hot commissioning
under normal operation condition. During guarantee period, the Seller will be in charge of solving
problems caused by design defects.
8. Service promise
During installation and commissioning of the equipment,and in operation there will be technicians
from the Contractor to guide the installation , commissioning and operation.Charges for guiding
installation and commissioning please refer to commercial terms of the contract.
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Alida İTHALAT-İHRACAT-DEMİR TİCARETİ -IMPORT & EXPORT

R6m 1-machine 1-strand

Square Billet Continuous Casting

1.CCM’s Main tech data

3. CCM’s main tech features and requirement’s on structure

3.1.1 Steel structure platform for casting

3.1.4 Walkway and cover plate

3.2 Secondary cooling discharging fan and piping

3.2.1 Secondary cooling’s discharging piping

3.2.2 Secondary cooling’s discharging fan

3.3.5 Tundish car

Quantity: 130×130mm2 cross section, 10 sets

Type: pipe type and a pair of foot roller’s spraying pipe.

3.3.7 Mould cover

3.3.8 Supporting device for casting operation box

3.3.10 Secondary cooling’s spraying and guiding device

3.3.11 Secondary cooling’s spraying device

Quantity: 130×130mm2 cross section , 1 sets

Type: fully water cooled.

3.3.12 Withdrawal straightening machine

Roll surface’s linear speed: 0.6-4.5m/min

3.3.14 Dummy bar storage device

3.4 Billet transfer and billet out equipment

3.4.1Roller table before cutting

3.4.4End roller table

4.1Power supply and distribution

Control power: (through insulation transformer) AC220V 50 Hz

Each strand’s equipment has:

Control power through insulation transformer: AC220V 50 Hz

5.CCM’s water, power and medium consumption and requirement

5.2Requirement on water supply

Equipment name Water Water Pressure at using Using Consumptio

6.2 Design scope undertaken by The Contractor.

6.2.1 CCM’s general drawing for equipment layout;

6.3 Take over point of pipes

6.4 Handover of two parties’ document

6.4.1 Document the Contractor should give to the Buyer:

6.4.1.1 Factory civil construction drawing relating to CCM

7. Equipment’s manufacturing and 3-electric equipment’s completion ???????

7.2. Manufacturing, completion and quality standard

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