Reza Khalili, Network Management Forum, 8.

Oktober 2013

RTU500 series – ABB migration

solutions
To be always up to date
© ABB Network Management Forum
October 14, 2013 | Slide 1
RTU500 series – ABB migration solutions
Overview

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 2
RTU500 series – ABB migration solutions
Why migration?

 Revival of old installed base

 Big saving:
 Not to buy complete new system
 Minimum down time of running system
 No or minimum changes in the control center
 No or minimum training requirement
 Extension of:
 Lifetime of the equipment
 Capacity
 Features & Functionalities

© ABB Group
October 14, 2013 | Slide 3
RTU500 series – ABB migration solutions
DIN Rails RTUs in tailored housings

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 4
RTU500 series – ABB migration solutions
RTU211 to RTU511 migration

 One to one replacement of CMU

RTU211
 Higher functionality with minimal effort

 Re-use of existing wirings, I/O modules,

power supplies, engineering data

 Minimum downtime

 Take over of engineering data from RTU211

SD card
511CMM01 to RTU511 via RTUtil500 wizard

RTU511  Availability of new functions & features

 Extension possibility

 Migration Guide RTU211 to RTU511

© ABB Group
October 14, 2013 | Slide 5
RTU500 series – ABB migration solutions
RTU211 to RTU511 migration

 Successful pilot projects:

 Zambia, ZESCO
 Botswana
 Germany, City of Kaiserslautern

© ABB Group
October 14, 2013 | Slide 6
RTU500 series – ABB migration solutions
RTU200/232 to RTU560 migration

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 7
RTU500 series – ABB migration solutions
RTU200/232 to RTU560 migration

RTU200 >>> RTU232 >>> RTU560 Evolution

23ZG20

23ZG21
New flexible & scalable platform

The entire evolution of the IO family

 RTU500 series – ABB migration solutions
RTU200/232 to RTU560 migration

 Step by step upgrade

 Exchange basic rack against rack (560SFR02,
560MPR03)

 Exchange 23ZG20/21, 23LK22 against 560CMU05

 Import of the existing engineering data to RTUtil560

 No modification in the extension racks, IO modules
and process wiring

|14
Slide
October
9 2013
RTU500 series – ABB migration solutions
RTU200/232 to RTU560 migration
RTU200/232 RTU560
RTU500 series – ABB migration solutions
Indactic RTU to RTU560 migration

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 11
RTU500 series – ABB migration solutions
ED1000 to RTU560 migration

 1:1 retrofit of existing ED1000 racks and I/O’s

 No change in field cables
 Reuse of cabinets with all terminals, switches & fuses, etc.
 Minimal engineering effort
 Minimum transition downtime from old to new RTU’s

© ABB Group
October 14, 2013 | Slide 12
RTU500 series – ABB migration solutions
ED1000 to RTU560 migration
RTU500 series – ABB migration solutions
3rd party RTUs (TG809) to RTU560

 2 RTU560 racks against 1 TG rack

TG809 RTU560
 Reuse of cabinets, cables, connectors

 Minimum downtime

 Migration costs 50% less than new

acquisition

 Supporting all existing functions

 Providing extended capacity and new

advanced functions

© ABB Group
October 14, 2013 | Slide 14
RTU500 series – ABB migration solutions
3rd party RTUs (TG809) to RTU560
RTU500 series – ABB migration solutions
Upgrade within RTU560 family

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 16
RTU migration solutions
Upgrade within RTU560 family

560ETH03

560CMU04
560CMU05 560CMU02

Release upgrade
Xx.xx  10.xx

560SLI02

Let ABB do it for you. Easy & Quick!

© ABB Group
October 14, 2013 | Slide 17
RTU500 series – ABB migration solutions
RTU560E

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 18
RTU500 series – ABB migration solutions
RTU560E
 Basic module includes,
• 560CMU80
• 560PSU80
• 560MIO80 (16 BI, 8 BO, 4 AI)
 Migration solutions:
 560CIG10 (+ Extension I/Os)
 23KG52 Compact Housing

© ABB Group
October 14, 2013 | Slide 19
RTU500 series – ABB migration solutions
RTU560S

RTU 540
RTU 560S

RTU 560E

RTU 560

RTU 232

RTU 510

RTU 210 RTU 211 RTU 511

NI23 RTU 200

Indactic 21 (I21)

FM 10b/ZM 20

today
1970 1980 1990 2000 2010

© ABB Group
October 14, 2013 | Slide 20
RTU500 series – ABB migration solutions
RTU560S

 RTU includes:
• Integrated battery charger
• Integrated V23 modem
• I/Os (14 BI, 4 BO, 4 AI, 2 counters)
An effective migration solution will be presented soon from ABB

© ABB Group
October 14, 2013 | Slide 21
RTU500 series – ABB migration solutions
Why migration?

 Revival of old installed base

 Big saving:
 Not to buy complete new system
 Minimum down time of running system
 No or minimum changes in the control center
 No or minimum training requirement
 Extension of:
 Lifetime of the equipment
 Capacity
 Features & Functionalities

© ABB Group
October 14, 2013 | Slide 22
RTU500 series – ABB migration solutions
Why ABB?

 Successful presence in the market over the long time

 Always state of the art technology
 Migration concepts to:
 Use the most from the installed base
 Do the least investments
 Get the best solutions

© ABB Group
October 14, 2013 | Slide 23