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THE H SERIES
HELLER Facing slide
HELLER
solutions:
Knowing how
it’s done.
Machining transmission
cases
H series 3
H series
Flexibly configurable 4-axis machining
centres
Our quality pledge
MADE BY
HELLER
4 H series
F series C series
5-axis production machines with and 5-axis milling/turning centres for
without pallet changer complete machining
The basis for quality and precision for each HELLER solution is a simple
principle: HELLER machines produce HELLER machines.
H series 5
H series
FOR HIGH
OUTPUT
The compact and powerful machining High-grade standardised series, which can Proven and perfected operation and cost-
centres are ideal for a large range of parts nonetheless be individually configured optimised maintainability
and materials. From individual part through
to large series production. From light alloy Machine sizes from H 2000 to H 16000 with Technical added value included in the basic
machining to heavy-duty cutting. pallet sizes up to 1,250 x 1,600 mm and a scope of machines
maximum pallet load of 8,000 kg
Designed for stable processes with adapted
speeds, fully loadable even at the thresholds Chip disposal for highly productive applications,
configurable to customer requirements from a
wide range of options
6 H series
8,000 H 16000
Maximum loading on
a pallet (kg)
4,000 H 10000 H 14000
2,000 H 8000
Pallets (mm x mm) 400 x 500 500 x 630 500 x 630 630 x 630 630 x 630 800 x 800 1,000 x 1,000 1,000 x 1,000 1,250 x 1,600
X (mm) 630 800 800 800 1,000 1,250 1,600 2,400 2,400
Y (mm) 630 800 800 800 1,000 1,200 1,400 1,600 1,600
Z (mm) 630 800 800 800 1,000 1,100 1,300 1,600 1,600
V (m )
3
0.33 0.51 0.51 0.51 1.0 1.65 2.91 6.14 6.14
H series 7
Machine Concept
STRUCTURE AND
2
4 Column
7 Tool changer H 2000
H 4000 1)
5 Machining unit
H 4500
H 5000
H 6000
1 NC rotary feed table
8 Linear guideways
6 Pallet changer
3 Machine bed
Every HELLER machine essentially comprises main components 1 H 2000 – 6000: NC rotary feed table traverses in the Z-axis driven by
developed using FEM methodology. These include a machine bed two ball screws. H 8000 – 16000: NC rotary feed table traverses in the
optimised for stiffness and a mass-reduced column for high Z-axis driven by a central ball screw. For all machine sizes: Optimised
dynamics. At the same time, the vibration-optimised machine force flow and thermo-symmetrical design
structure ensures the best surface quality during machining and
long tool life. 2 2000 – 6000: Optimum chip evacuation below the tool spindle.
H
H 8000 – 16000: Optimum chip disposal by 3 spiral conveyors
8 H series
D BASIC LAYOUT
2 4 Column
6 Pallet changer
3 Machine bed
3 Extremely rigid cast iron machine bed bears the X and Z axes 7 Tool
changer: Fast and precise even with high tool weights and
moments of weight
4 X-axis designed as a cast iron column
8 Useof highly-accurate linear guides and absolute coded measuring
5 Powerfuland precise machining units in the Y-axis – essentially with system (glass measuring scales, rotary encoders)
spindle growth compensation as standard
1)
shown here H series 9
Machining units
HIGHEST
PRECISION
"Made by HELLER" machining units are among the core components Spindle cooling always with precision cooling unit for maximum
of the machining centres that determine performance. This includes temperature stability
efficiency, accuracy, quality and precision.
Additional spindle growth compensation as standard
High process stability through rigid guide slides from one cast
Extraction of the IC coolant from the spindle for fast chip-to-chip times,
Robustly designed connection from the spindle neck to the guide slides clean work area and tools
High precision from dynamically stiff, short machining unit design and Established solution for the main spindle replacement thanks to the
sophisticated water-cooled spindle neck HELLER Zero Spindle system
Options
Attachment head support (MSK) offers a larger support basis for HELLER facing slide as a full axis, integrated into the NC-controller, for
supporting attachment heads and offers better rigidity contour and facing work
10 H series
H series 11
Machining units Ideally equipped
for the most
demanding tasks
H 2000
H 4000
H 4500 – – –
H 5000 – – –
H 6000 – – –
H 8000 – – –
H 10000 – – –
H 14000 – – –
H 16000 – – –
Technical data
Speed range rpm 5 – 24,000 5 – 16,000 5 – 10,000
Torque1) Nm 40 95 242
Power1) kW 25 40 38
Standard Optional
– unavailable 1)
S6 40 %
2)
S6 10 %
12 H series
SC 50/100 EEC 50/100 PC 50/100 EPC 50/100 HPC 50/100
(Speed Cutting) (Enforced Eco Cutting) (Power Cutting) (Enforced Power Cutting) (High Power Cutting)
– – – – –
– – – – –
– – –
52 38/552) 43 60 60
– –
H series 13
Tool management
Comprehensive
know-how for
your tools
2 3
Chain-type magazine Tool changer Options
1 Chain-type magazine with tool holders Perfect interplay between tool changer
Tool break monitoring during machining for
ounted on both sides in the double chain
m and chain-type or rack-type magazine – for effective process reliability
for optimised traversing dynamics short chip-to-chip times and follow-on tool
provisioning during machining Setting during machining for selected
Compact dimensions with high packing magazines
density for tools 3 Tools always precisely positioned for the tool
change due to the traverse attachment acting Tool shank cleaning
as a link between the chain-type magazine and
Rack-type magazine Tool coding
the tool changer; with the rack-type magazine,
2 Rack-type magazine with highly-dynamic loader this function is performed by the loader
for tool provisioning Measuring probe with radio or infrared
technology
Short loading times thanks to optimised
operating strategy
H 2000 – – – – – – –
H 4000 – – – – – – –
H 4500 – – – – – – –
H 5000 – – – – – – –
H 6000 – – – – – – –
H 8000 – – – – –
H 10000 – – – – –
H 14000 – – – – –
H 16000 – – – – –
Technical data
Tool holding fixture 40/63/40 40/63/40 40/63/40 40/63/40 50/100/50 50/100/50 50/100/50 –/63/– 50/100/– 50/100/– 50/100/– 50/100/–
(SK/HSK-A/BT)
Tool Ø1) (mm) 160/72 160/72 160/72 160/72 280/112 280/112 280/112 188/72 280/112 280/112 400/112 400/112
H 5000/H 6000
Ø 260 x Ø 260 x Ø 260 x Ø 260 x Ø 460 x Ø 460 x Ø 460 x Ø 300 x Ø 485 x 280 Ø 850 x Ø 850 x
Bridge mounted tool Ø
(mm) 160 160 160 160 280 280 280 188 H 8000 - H 16000 280 280
Ø 550 x 280
Length (mm) 4504) 4504) 4504) 4504) 600 (8005)) 600 (8005)) 600 (8005)) 4504) 600 600 1,000 1,000
H series 15
Workpiece management
High accuracy
and process
stability
1
16 H series
Pallet changer
1 Optimised power grip due to fork shape
of the swivel traverse for total loads of
up to 8 t
4
Chip disposal Perfect answers
to your needs
Chip conveyor and coolant unit Cooling lubricant high pressure to 50 bar or Optionally additional coolant cooler for even
70 bar higher process reliability through thermal
Expandable with scraper conveyor or hinge stability
band conveyor - depending on machining Internal coolant supply with up to 7 pressure
process requirements stages programmable in the NC program
Coolant units in paper band filter or vacuum High coolant unit tank volumes and high
rotation filter technology volumetric flows
18 H series
Work area Extensive flushing nozzles during wet machining
for keeping workpiece and work area clean as
1 H2000 - H 6000: Unrestricted chip evacuation standard
below the spindle and central conveyor for
fast chip removal and increased production Additional flushing of the machine bed
H 8000 - H 16000: Optimised chip disposal Easy to clean thanks to good access to the work
from the work area by 3 spiral conveyors area
Continuous self-cleaning effect of the moved Air and flushing gun as standard
concertina covers by stainless steel louvres
Extraction of lubricants from the work area is
optionally available
H series 19
Operation
Proven and
perfected
1 3
Optimally accessible operating stations Automatic setting/desetting sequence for in- Optionally-available: User-friendly operating
creased process reliability and short idle times panels
Optionally with screen blow-off device on the
main operating door Control panel is ergonomically-integrated in
the guard panels
20 H series
Control
Programming
in the
familiar system
environment
Sinumerik 840D solution line Trust is good – Control is even Functions for practical use
and Fanuc 31i-B better Convenient programming with HELLER
Highly user-friendly HELLER IPM (Integrated Process Monitoring) for technology cycles (boring, milling, measuring)
process, collision and tool break monitoring
Operating modes 2 and 3 included in standard Order management/management of multiple
scope of supply Parallel tool break monitoring during machining clamping
Integrated pallet and program management RDS – Remote machine diagnostics, incl. coolant Alternative strategy (program restart e.g. after
unit tool break)
User-guided setup functions
CDS – Condition Monitoring Tool requirements planning
Automatic homing
"Milling" technology package
H series 21
Maintenance
Optimised life
cycle costs
in an instant 1
2 3
4
Energy efficiency
With package
offers for
maximum savings
HELLER
BLUE
Ene
rgy
ffi E
cie
e
ncy ELL
m ad e by H
H series 23
Options
TYPICAL “EXTRA”
QUALITY FROM
HELLER
1
3
2 4
2 Air nozzles on the swivel traverse, pallet support, pallet lock and
coupling points for media transfer ensure optimised process
reliability
6
H series 25
Automation
SOLUTIONS
FOR HIGHER
EFFICIENCY
H series machines are productivity centres: They work highly accurately and effectively, 1 Overhead gantry loader
remain extremely reliable even under constant load, and can be flexibly adapted to
new tasks. 2 Fully automatic loading via mobile robot
The same is true for our automation solutions. They have been designed to optimise your 3 Pallet rack system
production process and maximise added value. The results are maximised effective machining
time, optimised throughput and increased production output. 4 Pallet and tool automation system
The offer ranges from simple pallet magazines to pallet rack systems through to flexible robotic
cells for complete workpiece handling.
26 H series
1 2 3
5 6
HELLER Services
ENSURING
MAXIMUM
PRODUCTIVITY
Especially when it comes to global competition, maximum productivity is now considered to be the key success factor in machining. Achieving maximum
productivity hinges on the interplay between several aspects: besides optimising production, especially the reduction of unplanned downtimes and increasing
machine availability. That's why HELLER machines and HELLER Services simply belong together. HELLER Services guarantees optimised machine availability
for many years through its worldwide presence, fast reaction times and qualified support. You benefit from a comprehensive range of services
28 H series
HELLER Optimisation Packages HELLER Retrofit – HELLER Training
new productivity
To increase the performance and productivity A multitude of practical training sessions that
of HELLER machines in your facility, HELLER is To making the resources available fit again for qualify your employees to work on a HELLER
offering you an extensive range of standardised production life, we look at all relevant aspects machine - offered by the "HELLER Academy".
optimisation packages. Through these p ackages, of retrofitting: We also offer basic and advanced courses in
HELLER always provides the right answer to the following areas:
your optimisation requirement, i.e. in adapting
to new production tasks. In the following areas: Status check and disassembly
Operation
Overhaul of the basic machine
Machining unit Programming
Overhaul of the assemblies
Media supply Maintenance
Conversion of the controller
Measuring probe Upon request, HELLER Services can also provide
Overhaul of the control cabinet and new
customised, individual training on your own
Process optimisation cabling
premises. In this case, the contents of this
Guard panels/machine frame Replace covers and guards premium training programme will be adapted
specifically to the needs of your company, and
Software/control Acceptance at factory prior to delivery cover all HELLER specialist areas (technology,
control technology and machine technology).
Workpiece management
The result is always a (almost) new machine
Tool management with higher productivity and safety. The benefit
to you: A retrofit machine is covered by the
Increased energy efficiency same guarantees and rules of warranty or
service availability as a new machine.
H series 29
HELLER product range
PRODUCTIVITY
OVER THE FULL
SPECTRUM
The H series: 4-axis horizontal machining
The HF series:
Productivity in 5 axes
30 H series
The F/C series: 5-axis complete machining
FP 14000 FP 16000
X/Y/Z: 2,400 x 1,600 x 1,600mm X/Y/Z: 2,400 x 1,600 x 1,600mm
Pallet: 1,000 x 1,000mm Pallet: 1,250 x 1,600mm
Pallet load: up to 4,000kg Pallet load: up to 8,000 kg
Process modules and special solutions: Productivity across the full range
H series 31
USA
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