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Inspection and Test Plan (ITP)

Document no. :
Project No./Name : Job No./name : H=Hold Point Rev No. :
Customer/Client : Item-Description Name : Convection Part R=Review Point Date :
Customer Project n: Serial No. : W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : SW=Spot witness
CODE : EN12953:2002 CODE Stamp. : N/A D=Documented
Quality Surveillance

Document
GETABEC
Third Party Contractor
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

1 Specification Verity that all relevant document have been received Client order and requisition

2 Design Document Submittal Technical requirement

Client order and requisition
a) Drawing Review to meet code and Specification Design code and standard

b) calculation Design Calculation,code and standard

3 Material Procurement Review material requisition against spec. Material certificates

EN 12953:2002 and
Request
4 Material Incoming a) Damage inspection Material receiving reports

b) Mat & Mill certificate verification Purchase Specification Purchase Specification

5 Welding Procedure & Qualification Verify to meet Code & specification Drawing for construction EN 15614-1

6 Welder & Qualification Verify to meet Code & specification WPS EN 287-1

7 Pre-fabrication

7.1 Shell

7.1.1 1) Material Material identification check Material identification record EN 12953-4:2002 - 5.2

7.1.2 2) Cut lay-out Dimension check As Drawing As Drawing

7.1.3 3) Cutting & beveling Visual & Edge preparation check Drawing for con., WPS EN 12953-4:2002 - 5.15

7.1.4 4) Fit-up plate to plate a) Dimension check Drawing for con., WPS As Drawing

b) Preparation check Drawing for con., WPS Weld Map

(alignment,gap,cleanliness inspection)

7.1.5 5) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.1.6 6) NDE RT film review Weld map,welding&NDESchedule EN 12953-5:2002

7.1.7 7) Cold Rolling & fit-up a) roundness & dimension check Drawing for con. EN 12953-4:2002 - 5.15

b) Preparation check Drawing for con., WPS Weld Map

(alignment,gap,cleanliness inspection)

7.1.8 8) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.1.9 9) NDE RT film review Weld map,welding&NDESchedule EN 12953-5:2002

7.1.10 10) Fit-up shell to shell a) Dimension check As Drawing As Drawing

b) Preparation check Weld Map Weld Map

(alignment,gap,cleanliness inspection)

7.1.11 11) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.2 End Plate & Tube Plate

7.2.1 1) Material Material identification check Material identification record EN 12953-4:2002 - 5.2

7.2.2 2) Cut lay-out Dimension check As Drawing As Drawing

7.2.3 3) Cutting & beveling Visual & Edge preparation check Drawing for con., WPS EN 12953-4:2002 - 5.15

7.2.4 4) Fit-up a) Dimension check Drawing for con., WPS As Drawing

b) Preparation check Weld Map Weld Map

(alignment,gap,cleanliness inspection)

7.2.5 5) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.2.6 6) NDE PT/US Reports acceptable Weld map,welding&NDESchedule EN 12953-5:2002

7.3 Tube Plate to Shell

7.3.1 1) Material Material identification check Material identification record EN 12953-4:2002 - 5.2

7.3.2 2) Cut lay-out Dimension check As Drawing As Drawing

7.3.3 3) Cutting & beveling Edge preparation check Drawing for con., WPS EN 12953-4:2002 - 5.15

7.3.4 4) Fit-up a) Dimension check Drawing for con., WPS As Drawing

b) Preparation check Weld Map Weld Map

(alignment,gap,cleanliness inspection)

7.3.5 5) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.3.6 6) NDE MPT/US Reports acceptable PT Reports EN 12953-5:2002

7.3 Tube to Tube sheet

7.3.1 1) Fit-up a) Dimension check As Drawing for construction As Drawing

b) Preparation check As Drawing for construction As Drawing

(alignment,gap,cleanliness inspection)

7.3.2 2) Tube Expansion a) Visual and Dimension Check As Drawing for construction As Drawing

7.3.2 3)Seal Welding a) Review WPS, welder certificates and visual Weld map,welding&NDESchedule EN 15614,287

7.3.3. 4)NDE b) PT Examination Weld map,welding&NDESchedule EN 12952-6:2001 - 9.3.3

7.4 Gusset Stay

7.4.1 1) Material Material identification check Material identification record EN 12953-4:2002 - 5.2

7.4.2 2) Cut lay-out Dimension check As Drawing As Drawing

7.4.3 3) Cutting & beveling Edge preparation check Drawing for con., WPS EN 12953-4:2002 - 5.15

7.4.4 4) Fit-up a) Dimension check Drawing for con., WPS As Drawing

b) Preparation check Weld Map Weld Map

(alignment,gap,cleanliness inspection)

7.4.5 5) Welding a) WPS,welder,visual Weld map,welding&NDESchedule EN 15614,287

7.4.6 6) NDE MPT/US Reports acceptable Weld map,welding&NDESchedule EN 12953-5:2002

7.5 Nozzle

7.5.1 1) Material Material identification Material identification record EN 12953-4:2002 - 5.2

7.5.2 2) Cut lay-out Dimension check As Drawing As drawing

7.5.3 3) Cutting & grinding Edge preparation check Drawing for con., WPS EN 12953-4:2002 - 5.15

7.5.4 4) Fit-up flange to neck & weld a) Dimension check Drawing for con., WPS As drawing

b) Alignment,gap,cleanliness inspection Weld Map Weld Map

7.5.5 5) Welding a) WPS,welder,visual EN 15614,287

7.5.6 6) NDE RT film review.MPT/US Reports review Weld map,welding&NDESchedule EN 12953-5:2002

8 Support & Accessories

 2 of 2
Inspection and Test Plan (ITP)
Document no. :
Project No./Name : Job No./name : H=Hold Point Rev No. :
Customer/Client : Item-Description Name : Convection Part R=Review Point Date :
Customer Project n: Serial No. : W=Witness Point
Manufacturer : Getabec Energy Co.,Ltd. Drawing No./Rev. : SW=Spot witness
CODE : EN12953:2002 CODE Stamp. : N/A D=Documented
Quality Surveillance

Document
GETABEC
Third Party Contractor
Reference Document/Drawings/ Standard Production QA/QC
Item Area of activity Quality control activity Acceptance Criteria
Code

Point

Point

Point

Point
Signature Date Signature Date Signature Date Signature Date

8.1 Fit-up a) Dimension check Drawing for con., WPS As drawing

b)Preparation check Drawing for con., WPS Weld Map

8.2 Welding a) Visual Drawing for con., WPS EN 15614,287

US/MPT & Reports acceptable Weld map,welding&NDESchedule EN 12953-5:2002

a) Final dimension check Drawing for con., WPS,Weldmap EN 15614,287,EN 12952-6:2001 -10.1
8 Finishing (for internals & externals) b) Final weld inspection Final dimension check reports EN 15614,287,EN 12952-6:2001 - 10.1

c) Cleanliness inspection of all tubes Project Spec. Project Spec.

9 Pressure Test

9.1 Hydrostatic test a) Gage calibration Calibration Records Calibration Standard

b) Proper support Fabrication Standard Fabrication Standard

c) Test medium Clean Neutral Water Project Spec.

d) Holding time ( 1 Hr.) Drawing for con., EN 12952-6:2001 - 10.2

e) Leakage test Drawing for con., EN 12952-6:2001 - 10.2

f) Reviewed and approve pressure test report Pressure Test Reports EN 12952-6:2001 - 10.2

g) Drain out of all water from inside Project Spec. Project Spec.

10 Surface Finishing Visual Check Pressure Test Reports Project Spec.

11 Painting Verify to meet specification(If applied) Project Spec. Project Spec.

12 Manufacturer's Data Report (MDR) Prepare and review As Request As Request

----------- End of Convection Part Fabrication Process and Ready for Transport to site------------------

Prepared by Approved by Accepted by Reviewed by

QA/AC Engineer QA/QC Manager Third Party Customer