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Second-operation
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Highpre ci sio n
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Introduction
SCHAUBIIil102 lathe- General remarks
SCHAUBtINtoolmaker's lathe
TO-102:Various bench-mountedversions
TO-102-80:Various base-mountedversions
SC]lAUBtlNsecond-operalion lalhe
TL-l02: Various bench-mountedversions
TL-l02-80:Various base-mountedversions.
SCI{AUBtlNturret lalhe
TR-102:Various bench-mountedversions
TR-102-80:Various base-mountedversions
Specificationsof SCIIAUBL|N
102 lathesand base 102-80
102 bench-mountedlathes
Sketch showing overall dimensionsof SGHAUBLII{
Sketch showing overall dimensionsof SCHAUBIIN102 base-mountedlathes
Spindle noses types W 20,W 25,F 27, and F 38 .
Range of standard spindle speeds (see also page 20)
Presentationof SGHAUBIII102 latheswith hydropneumaticcontrol (TL-102-HPand TR-102-HP)
The SCHAUBLIN
102-80base and its manv accessories
Standardspindle speeds (detailedtables)
Table of spindle speeds with individualdrives .
Special spindle speeds (detailedtables)
Supplementaryaccessoriesfor base and bench
Individualdrives for bench-mountedlathes (for table of speeds see page 20)
Stepped pulleys for motors and counlershafts.
Motors
Independentpedal-operatedreversingswitch
Belt-tighteningattachmentfor grinding and milling attachments
Beds for base and bench
Accessoriesfor beds (see also pages 73 and 74)
Trays for bench-mountedbeds
Raising blocks for beds
Tool tray
Plexiglassguard on articulatedarm
Headslocks types W and F
Headstockaccessories.
A) Accessoriesfor fitting on the headstocks
Aluminium protectivecaps for headstock nose
Han d whe els f or m anualc ont r ol of s pindle
Lever-operatedquick-closingattachmentsfor collets
Quick-actiondrawbarsfor type W headstocks.
Dividing attachments
Attachmentfor screwcuttingby leader and its accessories(see also pages 67,68 and 69)
Cutting-offattachmentmounted on headstock
B) Accessoriesfor fitting in the spindle
Centres for headstocks
Collets types W and F .
Drill chu c k s and ar bor s f or same
Internal-grippingcollets
Expa nd ing ar bor s
Extern al- gr ippingc ollet s
Red uctionbus hes
Machine-toolmanulacturersSCHAUBLINLTD.,B6vilard/Switzerland
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INTRODUCTION
Ever since their establishmentin 1915 SCHAUBLIN have been constantlyendeavouringto improvethe accuracy of their pro-
ducts in order to achieve complete interchangeabilitybetween the parts used.
SCHAUBIIIIspecializein the manufactureof lathes and owe their reputationto many years of invaluableexperience,con-
stant attentionto detail,and improvedmethodsof manufacture.
t
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Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
SCHAUBLIN 102 LATHE
Generalremarks
The varietyof accessoriesavailablefor each of thesetypes of lathe is such that everyconceivablekind of job
can be undertaken.
The headstocks,an essentialpart of any qualitylathe, have been the subject of careful study. Their design
is based on the teachings of long experience,and it is an undeniable fact ihat SCHAUBLINheadsiocks
possessall the necessaryqualitiesof accuracyand rigidity.
The strict and methodical inspectionto which each lathe or accessoryis subjected prior to despatch is
part of the SCHAUBIINpolicy and is a guaranteefor their customers.
The followingpages give a few examplesof conventionalversionsof the 102 lathe and a detailed surveyof
all its accessories.
We hope that this cataloguewill enable you to select the machine best suited to your work.
V a r i o u sb e n c h - mo u n teve
d r sio n s
S t a n d a r d v e r s i on No . 1 T O-102
comprising:
B e d ' 1 0 2 - 1 0f o, r ove r h e a dd r ive , with r o d 1 0 2 - 1 0 .1 0fo
0 ,r fi xi ng
of carriage
Headstock (open) 102-23,with bearings, for SCHAUBLTNW 20
colfets, with manual drawbar 102-21.023, drive plate 102-20.050,
a n d m a l e c e n t r e10 2 - 2 0 .0 0 1
Screw-operaledcar.iage 102-45with tool post 102-46.010
Screw-operatedtallstock 102-65with male centre 102-76.001
( N o .2 M o r s et a p e r )
Hand rest 102-91
StandardversionNo. 3 TO- 1 0 2
comprising:
Bed 102-10,for overheaddr i v e, w i th rod
102-10.100, for fi xi ng of carri ag e
Headslock (open) 102-26for SCHAUBLIN
W20 col l ets, w i th geared reduc ti on unl t
(5:1),manualdrawbar102-26.029, drive plate
102-20.050, and male centre 102-20.001
Screw-operatedcarriage 102-45with tool
post 102-46.010
Screw-operaledtailstock 102-65with male
centre 102-76.001 (No. 2 Morse taper)
Hand .est 102-91
Indi vi dual drl ve 102-96w i th s i ngl e-s peed
motor (1500rpm - t hp) gi vi ng 18 s pi ndl e
speedsof 45 to 2500rpm
Syvl tch1.041for motor of i nd i v i dualdri v e
Belt-tightening atlachment 102-95.100 with
dri ve pull ey102-95.222, tot mi lI ing and gri nd-
i ng attachments (w i thoutattac hment)
StandardversionNo. 2 TO- 1 0 2
comp risin g:
B e d 1 0 2 - 1 0f o , r o ve r h e a dd r ive ,with r o d 1 0 2 - 1 0 .1 0fo0r, fix i ng ot
carnage
Headstock (open) 102-23,with bearings, tor SCHAUBLINW 20
collets, with manual drawbar 102-21.023, drive plate 102-20.050,
and male centre 102-20.00.1
Screw-operaledcariage 102-45with tool post 102-46.010
Screw-operaledtallslock 102-65with male centre 102-76.001
(No. 2 Morse taper)
Hand lest 102-91
Individual drlve 102-96.150 with 2-speed motor f50l1500rDm.
. 7 / 1h p ) g i v i n g1 8 s p in d lesp e e d so f 1 1 sto 2 s0 0ip m
S w i t c h1 . 0 4 2f o r m o to ro f in d ivid u adl r ive
,r4.
Standard versi on N o, 5
TO-102
compri si ng:
B ed 102-12, for und erneath dri v e,
w i th rod 102-10. 100, for fi x i ng
StandardversionNo.4 TO - 1 0 2 of carri age
Headstock (closed) 102-27for
compnsrng: S C H A U B LINW20 c ol l ets , w i th
geared reducti on uni t (5:1),
B e d 1 0 2 - 1 2f o
, r u n d e r n e a thd r ive ,with r o d 1 0 2 - 1 0 .1 0fo
0 r, fi xi ng manualdraw bar10 2-26.029, dri v e
ot carriage pl ate102-20.050 an ,d mal ec entre
102-20.001
H e a d s l o c k( c l o s e d )1 0 2 - 2 4with
, b e a r in g s,fo r SCHAUBL INW 20
colleis, with manual drawbar 102-21.023, drive plate 102-20.050, Screw-operaledcarriage102-45 wiih tool post 102-46.010
a n d m a l e c e n t r e10 2 - 2 0 .0 0 1 Screw-operaledlailstock 102-65with male centre 102-76.001 (No. 2
Morsetaper)
Screw-operatedcarlage 102-45 with tool post 102-46.010
Hand resl 102-91
Screw-operatedtailstock 102-65with male centre 102-76.001 Indi vi dualdrl ve 102-96
w i th si ngl e-speedmotor(1500rpm - t hp) gi v i ng
( N o .2 M o r s et a p er ) 18spi ndl espeedsof 45to 2500rpm
Hand resl 102-91 Sw i tch1.041tor motorof i ndi vi dualdri ve
SlandardversionNo. 6 TO-102-80
comprising:
Bed 1t2-12, for underneath drive, with rod 102-10.100,for
fixing of carriage
Headstock (closed) 102-24, with bearings, for SGHAUBLII{
W20 collets, with manual drawbar 102-21.U23,drive plate
102-20.050,
and male centre 102-20.001
Screw-operatedcanlage 102-45with tool post 102-46.010
Screw-operaled tallstock 102-65with male centre 102-76.001
(No.2 Morsetaper)
Hand rest 102-91
Cast-lron base 102-80with:
- 2-speed three-phasemotor 6.055(750/3000rpm -
.5/1.25hp) giving 12 spindlespeedsof 210to 3000rpm
- commutatingswitch 1.034
- reversing switch 1.039with knee device 102-80.3fi)
- countershaft102-80.100
- clutch and brake'102-81
S m n c a r d v e r s i o n No .7 T O-102-80
Various bench-mountedversions
Sta nd ardversionNo. 8
co mprising :
Bed 102-10,for overhead drive, with rod 1Q2-
10.100,for f ixing of carriage
Headstock (open) 102-23L, with bearings,for
SCHAUBUNW 20 collets, with lever-operated
quick-closing attachment 102-21.640and pro-
tective nut 102-20J80for spindle nose
Lever-operatedcarrriage 102-47with tool post
102-46.010
Level-operated drilling tailstock 102-66 for
SCHAUBUN W 20 collets
S t a n d a r dv e r s i o nN o . 9 TL - 1 0 2
comprising:
Bed 102-10,for overhead drive, with rod 102-10.100,
for fixing of carriage
Headstock(open)102-23L, with bearings,for
SCI{AUBLIN W 20 collets, with lever-operatedquick-
closing attachment 102-21.600and protective nut 102-
2 0 . 1 8 0f o r s p i n d l en o s e
Lever-operated carriage 102-47 wilh tool post 102-
46.010
Lever-operateddrilling tailstock 102-66for
SCHAUBLIN W 20 collets
lndividual drive 102-96.150 with 2-speed motor (750/
1 5 0 0r p m - . 7 / 1 h p ) g i v i n g 1 8 s p i n d l e s p e e d s o f 1 1 5
to 2500 rom
Switch 1.042{or motor of individualdrive
l a n u f a c t u r e r sS C H A U B L I NL T D . ,B 6 v i l a r d /Sw i tze r l a n d
M a c h i n e - t o om
S:IAUBLIN TL-102.80SECON D'OPERATION LATH E
StandardversionNo. 11 TL-102-80
comprising:
for
Bed 102-12,for underneath drive, with rod 102-10.100,
fixing of carriage
W 20
Lever-operateddrilling tailstock 102-66for SCHAUBLIN
collets
la si-ironbase 102-80with:
- "l-s:eed three-phasemotor 6.059(1500/3000 rpm - .9/1.25
-: 3lving24 spindle speeds of 80 to 3000 rpm
- ::-mu tatin g swit c h 1. 060
- :3:ai-operated reversingswitch 1.040/3with foot rest 102-
Variousbench-mountedversions
10 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
SCHAUBLIN TR.1O2-80TURRET LATHE
comprising:
for fixing of
Bed 102-12,for underneath drive, with rod 102-'10.100,
turret carriage
Headstock (closed) 102-35for scHAUBtlN F27 dead-length col-
, lets, with lever-operated quick-closing attachment, stop nut 102-
! 34.011on spindle nose,and aluminiumprotectivecap on headstock
nose
Lever-operatedcutting-off carriage 102-54with :
adjustabletransverselyand
- 1 double front tool holder 102-54.540,
longitudinally
adjustabletransverselyand
- 1 double rear tool holder 102-54.590,
longitudinallY
- 1 fixing rod 102-90.003
Starwheel-operatedlulret carriage 102-58with o-station turret
Cast-iron base 102-80with:
-2-speed three-phasemotor 6.059 (1500/3000rpm -.9/1.25 hp)
giving24 spindlespeedsof 80 to 3000rpm
- commutatingswitch 1.060
- reversingswitch 1.039with knee device 102-80.300
- clutch and brake 102-81
- speed reductionunit 102-81.100(reductionratio 5:1)
-coolant system 102-80.600with submerged-type motor-driven
pump 6.903(3000rpm - .1 hp - output 35 l/min), 14-litre tank,
circuit breaker4.050,and PiPing
::-:-3.ngj
Ae for fixing of
' J 2 - 1 2 . f o r u n de r n e a th d r ive , with rod 102-10.100,
'"='^ar r iaaa
N ote:The E ngl i shD i mensi onsand Wei ghtsi n thi s catal ogueare i ndi c atedfor
( f o r t a b l e so f s p e e d sse e p a g e s' t5 ,2 0 a n d 2 1 ) compari sonpurposesonl y. For exacl detai l sreferto the Metri cf i gures .
Bed
Le n g th mm (i n 900 (35?/ro") 900 (35?/ra") 900 (35?/re")
H ei gh t mm (rn 168 (65/s") 168 (65/s") 168 (65/s")
Turret carriage
D i a m e t e ro f 6 h o le s in tu r r e t mm (i n.) ',
20 1ts1r"'
Effective stroke mm (i n.) 80 (31/s")
lever- starwheel-
Tailslocks 0peraled 0Deraled
;il
I n t e r n a ls p i n d l e ta p e r N o. 2 Morse w20 w20 w25
S p i n d l e b o r e f o r co lle ts m m ( i n.) 20 20 25
t3/ro) (13/ro) ( 1" )
S p i n d l es t r o k e m m ( i n.) 80 (31/s") 100
115/ro. ,191, I
150 150
(57/a) (5?/s)
We i g h t( w i t hs t a nd a r de q u ip m e n t)
Net k g ( l bs ) 85 (190) 90 (200) 110(2451
Gross k g ( l bs ) 120 (265) 125(275) 145(320)
Packing
Dimensions c m ( i n.)
105x50x50 105x 50x 50 105x 50x 50
(411/,x20 x2O"l ( 411/,x 20x 20" ') (411/,x20x 20"1
Weight k g ( l bs ) 35 (80) 35 (80) 3s (80)
des i g n
Base w i th tr ay I w i th benc h
102-80 102-82
Weight kg (l bs) 274 (605], 265 (585)
O v e r a l ld i m e n s i o n s( le n g th- d e p th - h e ig h t) cm (l n./ 135x 48x 88 135x 50x 88
( 531/ex 187Iax 343/a" \ ( 531/tx 20x 343 / a " ' )
175x 90x 150 '175x 90x 15 0
P a c k i n g( d i m e n sio n so f ca se ) cm (i n.) ( 69x 351/,x 59" ) ( 69x 351/,x 59 " )
( w e i g h to f ca se ) ks (lbs) 150 (330) 150 (330)
12 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
- 1445(171/2"),
with headstockwith reductionunit 102-26or 102-321
&
SCHAUBTIN
TR-102-80
14 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
:= \DLE NOSES
f,.
All speeds between
I
750/3000rpm 1500/3000
rpm 750/1500 rpm-
.5/1.25
hp) .9/1.25ho) .9/1.25hp)
wi th w i th Without with
headstock D i rect headstock headstock readstock D i rec t
reduclion dri ve reduction reducti on reduction drive
u ni t uni t uni t uni t
I* "
W 2 0 g e a r e dh e a d sto ck r lo se d Al l speedsf rom
w i t h b e ar in q s
| ,.,0,o zt | 'u" | ,o,o t^^ 55 to
|
270to
W 25 geared headstock
w i t h b e a r in g s
clo se d ,|* * l** ,\
J** J 'oo
/oo 3000 | 3000
Al l speedsf rom
]i - : 6 F 3 8 h e a d sto ckwith b e a r in o s cl o se d 250 to 2000 I 100 to 2000 to 270 to 3000
,i :: - -e-tool manufacturersSCHAUBLINLTD.,Bdvilard/Switzerland 15
DERIVED FROM THE SCHAUBLIN 102 LATHE,
2 MACHINES WITH AN ESTABLISHED REPUTATION
S C H A U B L ITNL - . I 0 2 - H P
S e c o n d - o p e r a t i olna t h ew i l h h y d r o p n e u m a l i c o n l r o l
H e i g h to f c e n l r e s 102mm (4")
Lengthof bed 900 mm (357/re")
Headstockfor colletstype F27
Bar capacity(diameter) 22mm 1t1t"1
6 s p i n d l es p e e d so f 800 to 3000 rpm
On requesthigher speedsof 1200 to 4500 rpm
Carriage
- effectivelongitudinalstroke 90 mm (3rlr")
- effective transverse stroke 70 mm (23/a")
Work cycles selector
Air pressurerequired 5to7 kg/cm2
(75to 120p.s.i.)
Motor: Speed 3000rpm
Power 2.5hp
SCHAUBLIN T R. 1O 2- HP
Turret lathewith hydropneumaticcontrol
Heightof centres 102m m ( 4")
Lengthof bed 900 mm (357/te")
Distancebetweenheadstock
and turret 250 mm (97le")
Headstockfor collets type F27or F38
Bar capacity(diameter) 22 ot 32 mm (7/eor 11/t"\
(F 27)24 spindlespeedsof 80 to 3000 rpm
(F 3 8) 1 6 spi ndles peedsof 100to 2000rpm
(on requesthigher speeds)
Turret carriage
Effectivelongitudinalstroke 60 mm (23le")
Numberof tool stations
on turret 6
Diameterof bores in turret 20 mm (:7tr"1
Air pressurerequired 5 to 7 kg/cm2
(75to 120 p.s.i,
Working feed rates .021o2 m/min
(at 7 atm)
(25/ 32lo 783/4" inlm i n)
(at 100p.s.i.)
Rapid feed rate 8 m/min (26fVmin)
Thrust (accordingto 50 to 120kg
pressure) ( 110t o 265 lbs )
Air con su mpt ionper hour 5t o10m 3
(175to 350 cu. ft.)
Molor: Speeds 1500/3000 rpm
Power .9/1.25hp
to Machinetool manufacturersSCHAUBLINLTD.,Bevilard/Switzerland
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THE BASE AND lrS MANY ACCESSORIES (CONTINUATION)
E.
C
102-80.300 Knee device with reversingswitch 1.039
: (by changingof poles at motor)
o This device is used by the operatoronly when he is working standingup; it preventssimul-
taneous use of the pedal-operated reversing switch 1.040/3 on the foot rest 102-80.500.
It is useful for batch work. Stoppingand reversingare effected by moving the adiustable
fork mounted on the control rod sidewayswith the knee. The stroke of the rod is limited
by buffersthat increasethe flexibilityof control. We i g h t :2 . 1 5 0kg ( 4 .7l b s)
102-80.600 Coolantsystem
This arrangementpermits perfect lubrication of the cutting tools. lt comprises a sub-
merged-typemotordrivenpump 6.903(motor:3000rpm - .1 hp - output35 l/min.)mounted
on an aluminium tank of 14 litres (3 gallons) capacity, a switch with thermal protection
4.050,and the necessaryflexible piping with tap. lt is fitted in the righthandportion of the
base and is easilyaccessibleafter removalof the cover Weight: 19 kg (42 lbs)
Note: With the coolant systemwe supply the perforated plate 102-80.700 for the tray.
102-80.400 Drawers
The two swivellingdrawers are an indispensableadjunct to any lathe. Many accessories
can be accommodatedin them, and all such items are thus close at hand. The screw-
operated carriageitself is accommodatedin the deeper lower drawer. Each drawer has a
lock and key and is fitted with a base board (one of the boards is provided with holes to
take the collets). The drawersexcludethe working in a seatedposition.
Total weight: 11.850kg (26 lbs)
18 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
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STANDARD SPINDLE SPEEDS
The table of speed ranges on page 15 gives only the standard bottom and top limits of each possible design, that is to say:
with countershaft102-80.100(motor: 750/3000rpm)
with geared reductionunit 102-81.100 in base (motor:1500/3000 rpm)
with infinitely variable speed unit 102-81.2OO(motor: 750/'1500rpm;
with geared reductionunit of W 20 and W 25 headstocks(variousmotors)
The table below gives all the details,includingthe speeds obtained by simultaneoususe of the reductionunits of the base ancl
headstock.
There are two ways of connectingthe countershaftand headstock:
by flat belt and
by wide vee belt (exceptW 20 and W 25 headstockswith plain front bearingor with reductionunit)
The advantageof the flat belt is that it allows use of the belt shifter 102-80.200
for changingspeed during operation.
I 14 16 28 48 55 90
w20 2 40 70 120 80
w25 il+ 140 240 170 270 450
ttp
D i rectdri ve 270 450 750 540 900 1500 '1100 1800 3000
rh
-+J 102-81.100 50 80 100 160 200 320
F 38 L-JJ
I
A8
ftfflI_ D i rectdri ve 250 400
# -F.l+ 500 800 1000 1600
ur]l[{
ln 102-81.100 65 100 130 200 250 400
M_ll
0f lr
tl
--1 l
J- D i r ec t dr i v e 320 520 640 1040 1250 2000
1 ) S i m u l t a n e o us
u se o f th e g e a r e dr e d u ctio nu n it 1 0 2 - 81.100
of the base 2) Separateuse of ei ther the geared reducti onuni t 102-81.100
of the
( s e ep a g e1 7 )an d o f th e g e a r e dr e d u ctio nu n it o f th e headstock(the base (see page 17) or the geared reducti onuni t of the heads toc K
F 2 7 h e a d s t o ckis n o t a va ila b lewith a g e a r e dr e d u cti onuni t) (excepttheF27 headstock)
20 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
S PECIAL SP I NDLE SPEEDS
Note: For this range of speeds it is essentialthat the headstocksshould be lubricatedby oil mist (see compressed-airfilter and
lubricatio nun it be low) .
1 12 20 34 40 50 80 130
W 20 I only
W 25 ) with
F 2 7 | b e a r i n g s"
2 60 100 170 120 200 340 2s0 400 680
.,
rl
ABC
Dir ec t dr i v e 300 530 880 600 1060 1760 1270 2110 3500
lil .r
llt qi 1 tc 26 45 30 50 90 60 100 170
Dir e ctdri ve 400 680 1't25 800 1360 2250 '1620 2700 4500
F38
fr 1 0 2 -81.100 70 120 145 240 300 480
fl Er]
' 1 0 2-81.100 95 155 190 310 380 600
tl
Dir ect dr i v e 470 770 940 '1520 1900 3000
N o t e ;T h e h e a d s t o ck1 0 2 - 2with
1 o la in fr o n t b e a r in owill n o t stand uD 1) Si m ul taneous us e of the gear ed r educ ti on uni t 102- 81.100 of t h e b a s e
t o s p e e d sh i g h e rt h a n 3 0 OOr p m d n d co n se q u e n tly- ca n nboet used i h ( s ee page l 7) and of the gear ed r educ ti on uni t of the heads t o c k (t h e
t h i s s p e c i a lr a n g e . F 27 heads toc k i s not av ai l abl e w i th a gear ed r educ ti on uni t)
102-81.490
Machine-toolmanufacturersSCHAUBLINLTD.,Bevilard/Switzerland 21
ADDITIONAL ACCESSORIES FOR B.ASE AhID BENCH
Individualdrives- Steppedpulleys
Individualdriveslor bench-mountedlathes
T hr ee- phas e m otor , 50 c y c l es /s ec . ( s tandar d or w i th br ak e)
Item N o .- D i am eter of s ec ond Weight
T yp e hc r s epow er R pm
s haft end m m ( i n.) k s (l b s )
102-96.1
50 standar d 4 6 (1 0 1 )
I 2spee.ds,with
l. r ever sr ng ano 7tI 750/1500 19 f/," )
l com m utating
F
102-96.150 br ake , switch 1.042 5 0 (11 0 )
102-96.900
-- standar d ) 2speeds,with
4 6 (1 0 1 )
I r ever sr ng ano 5t1.2 750/3000 1e(v.")
lcom m utatr n9
F ."
102-96.200 br ake , switch 1.055 5 0 (11 0 )
.t
Whe n orde ri n g , please state the voltage of the networ k T he m otor - c ounter s haft pul l ey s of thi s ty pe hav e onl y t w o g ro o v e s ,
w her eas the pul l ey s of the other ty pes hav e thr ee.
^.
i 02- 96/96F
102-95.500
102-95.504
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BEDS FOR BASE OR BENCH
r
clamping knob mounted on a ball thrust bearing and providesvery easy means of locking the accessoriesin position. (For a
drawingof the profilesee page 13.)
I
102-14 Ghair
&
102-10.100
Length650 mm (25sla")- Height168 mm (6sle")
( onlyf or m ount ingon benc h)
Suppliedwith 1 fixing rod 102-10.100 Weight:25.300kg (56 lbs)
Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
ACCESSORIES FOR BEDS
Tool tray
This is fixed in the T-slot of the bed, either at the front or at the rear, and 1 0 2 -1 0 ,210
servesto take tools or workoieces.
Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland 25
HEADSTOCKS
Dependingon whether they are used on a bench-typebed or for mounting on a base, the headstocksare supplied open or
closed.
They are normallydriven by a flal belt, but for an extra charge they can be suppliedwith a pulleyfor a vee belt. In the case of
the closed headstocksthe housing is fitted with a hinged cover permittingeasy access to the pulley. These headstockshave
the advantagethat they keep the spindle elementsprotectedfrom swarf and cuttingfluid.
The range of headstockspresentedbelow comprisesheadstocksfor type W collets or type F dead-lengthcollets. The type W
is particularlyrecommendedfor the toolmaker'slatheowing to the speed with which the collet can be changedon this machine;
the collets are closed by manual drawbar or by lever (quick closing). The type F is reservedfor turret and second-operation
lathes;it ensuresconstant regularityof closing (dead-lengthcollet), an essentialrequirementfor all batch work; quick closing
of collets by lever;headstocknose protectedby a cap.
The special closed headstockstypes F and W are providedwith two bosseslor taking the screwcuttingattachment'102-35.500
(see page32).
(see page 31) or the cutting-offattachment102-35.600
All headstockshave a locking device facilitatingfitting and removal of the variousaccessoriesin the spindle or on the nose.
The types F and W headstocks with lever-operated quick-closing Nole: For an extra charge the type W headstocksand the
attachmentare normallysuppliedwith a protectivenut for the spin- Wpe F 27 can be equi ppedw i th ul tra-prec i s i onbeari ngs .
dle nose.
26 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
Type W open headslocks with drawbar
Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland 27
Type W open headstocks with lever-operaledquick-closing atlachment
and 5:1 geared reductionunit
102-35.200
L W 20 special headstockwith bearings
Weight: 28.000kg (62 lbs)
102-35.300
L W 25 special headstockwith bearings
Weight: 28.300kg (62.5lbs)
28 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
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lBn u Puq lla 9 Z M @s'0e-z0t
^q Jearle poxrj
' p o llll ilzngz-zor
slcols
olur/u/92-z0t
req^ erp 9z M ro 0 z M - pPaq Jo uor sla^uoc)
r eqaer p lPnusuJ qllm 0zM u 009'lz-20
(9 ZU 0019 lenueu
hnzn&-zor
olur tzlez-zol slcols
- p Ea q]o u o lsr a ^ u o c)
009z z ' zl L lp q /v\e lpje n u Euq lr /n0 Z M 009'tz-201
lji.,:tfr.. ..
(sqr)6>r sc lls !ralc er ELlc ad& ) colspPaq r ol I Orl u o c 'oN lr]ail
lqotaM l o p u !)
(gZ pue La sabed ', slcolspBaH , oas)
slueuqceUe 6u;solc-1c;nbpeleledo-rene'1
(e)09et 9ZM 009'te-zol
(8 Zl 00et 0zM 009'zz-z0r
( s ql ) 0I l q0r oM edll olpur ds Jol 'oN r.uoll
-/rlaics bursolc-1c,nb
e roruauJqcpus
" u,,liu":"o;*g"t3,i""ft:3"""T;i3$l;?l"tSliili:j
elpurdslo loJluoclpnueurrol slooq,rpueH
1 0 6i z -z 0t
'dBc as ou p ql r a par l ddns s^E/v\lpor e s) jcolsppoq lelcads M pue I se d ,{t oq f:a l oN
(0tet 0tt' 9ZM t09'0e-z0t
(0e0) 09r' 0zM t09'ez-z0t
( s ql ) 6) t l q0r eM | ( eZ pue lZ saled eas) edll lcolspeaq r ol
( so u u e a qq il^ s l c o l s p e o qr o l
sa so u Ico lsp e e q r o l s d e c u n ! u ! u n ^ lluVo )
sluauqcelle 6u;so1c-1c;nbpelelado-rane1
atpuldslo lorluoc lenueurrol sloaq/ri\
pueH - sosoulcolspeoq lol sdec unlulunlv
ro 1se uo sseccy (y
s Xc ols ppoqaq1uo 5ur p11
ssrH o ss:l 33 v xcotsclv3H
A) ACCESSORIES FOR FITTtNG ON THE HEADSTOCKS (COIJTtNUATtOt{)
Manualdraw bars
102-28.035 w 20w i th
sl i di ngspi ndl e 102-28 352 (13'/3") .790(1.8)
Effec ti v e
Item N o. For reducti on For headstocks Iength X W ei ght
ousn N os. fr om bal l thr u s t kg (lbs)
bear i ng m m ( j n . )
Quick-actiondrawbars
Effective
l engthX from Wejght
,ro" Nos. sl eevemm (i n.) k g (l b s )
| I
102-21.601 w20 102-23t/24L 281 (81/16',) 1.020(2.3)
102-21.602 w20 102-261/27L 353 (13?/s") 1.100(2.4)
102-35.253 W 25special 102-35.2001 308 (121/a") 1.150 (2.5)
Quick-actiondrawbarslor reduclionbushes
102-30.61
2 w 25 102-30U31
L w20 284.5 (103/r") 1.200(2.61
102-30.611 w 25 102-32L/33L w20 357 ( 141/ 1 i ' \ 1.300(2.8)
10 2 .3 0 .6 1 2
102-21.800
Divlding attachmentwith perforated discs, for type W headstocks (see
pages27 and 28)
Suppl i edw i th 4 di scs each w i th 6 ci rcl es of perforati onspermi
, tti ngal l
standarddi vi si onsof the ci rcl e from 2 to 360. Worm wi th prov i s i onfor
taki ngup backl ashand for compl etedi sehgagement.R a ti o1 :60.
w ei ght: 4.300k g (9.5tbs )
102-30.800
Dividing attachmentwith perforateddiscs, same as above,but for type W 25
headslocks(seepages27 and 28\
Wei gh t:4.300k g (9.5Ibs )
30 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
102-35.500
%w
by leader(for externalor internalscrewcutting)
tor screwcutting
Attachmenl
and makesit possibleto changequicklyfromscrewcutting
Thisfits on the specialtypesF andW closedheadstocks fromleftto
right to screwcuttingfrom right io Ieft. Weight:36.200kg (80 lbs)
(See pages 67-69: 'Screwcuttingattachmentsand headstockand their accessories'.)
Specification
Maximumdiameterof workpieceto be threaded . . 90 mm (3rl2")
Maximumlengththreaded . 70 mm (2s/a")
Ma ximu mp it c h 8 tpi
Min imum p it c h . 64 tpi
Radialstroke of tool slide (adjustmentof diameter) . 60 mm (23/2")
Accuracy of adjustmentof tool slide . .01mm (.0005")
Axial stroke of tool holder (fine adjustmentagainst a shoulder
or to finish a thread flank) . . 10 mm (13132")
Ma ximu min c linat ionof t ool s lide . . 300
Rotationof tool holder + J n0
Slandard equipment
3 leaders102-35.550 with pitchesof 12-10-8tpi \ for cuttingrighthandpitchesof
1 star follower 102-35.518 | Zl-ZOlAtpi
1 adjustabletool holder 1A2-35.512 with graduationsI 100and bore ot 24 mm (r5l'e") diameter
1 tool holder 102-35.544for righthandthreads
1 tool holder 102-35.545
for lefthandthreads
l circular screwcuttingtool 102-85.155 profile 55 or 600 (whicheverthe customer requires),
or 102-85.160,
diameter36 mm (17lt"), bore of 8 mm 1s7,.";diameter
1 special cover 102-35.548/549 (replacesthe standard headstockcover)
Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland 31
A) ACCES S ORIES FOR FITTING ON THE
H EADSTOCKS (coNTTNUATTON)
Accessories
for screwcutting
attachment
102-35.500
102-35.550
1 1 ,2 .3 :.5 i 851C Cast-iron
leader(pitchto suitcustomer) Weight:.300kg (.7lbs,
102-35.518
Star followerwith 5 possiblepitches(pitchesto suit customer)
We i g h t : .1 3 0kg ( .3 @ l b s,
r.r2-ta l a-i
102-85.170
Tool holder for internal screwcutting,dia. of shank 24 mm 1ts7t.',;,
b o r e f o r t o o l s w i t h p a r a l l e ls h a n k o f 1 0 m m 1 t : 7 . r " 1d i a . [m i n i m u md i a . o .
bore threaded:8 mm 1s7tr";1 Weight: .400kg (.900lbs
w
profile550,for cuttinglefthandthreadsfrom right to left
102-85.195/4,
Cutting-off
attachmentmounledon headstock
102-35.600
Culling-offattachment Weight:20.700kg (45.5tbs)
32 Machine-toolmanufacturersSCHAUBLINLTD..B6vilard/SwitzerlanC
LL puelrozlrMs/prel
l^98 " cl_-l N ll I nvHcs slel nlce]nueur Iool-euILlcey\
(088) 00t' \ 8ezN l q r ad se 1 9z M lz0'92-z0l
(oo9) ozz I '(,,6t9) uu 0e/ 9t = C \ O ZM tz0'02-z0l
ad^l l uPqs 'oN ura l l
( sq 1)61 1q0te6 l eas J adel
odII
(Icnqc tnoqlr^) slcnqc llup ro, sroqte /11\
(84 j sz l 9Z M ( , , "/ *- 0)0L- 0 tzo'92-z0l
(z) 096' 0z M ( , , t 'l r r 0)0L- 0 0n0'0',-z0l
i. ir'!,1 r
(sq l) 0)i ed^l ( ul ) uu Er p
oN u a l l
tq0taM l uPqs J oqr v I l r oedecl cnqC
Ae) L rllr,r,n
patlddns'roqrelA ad,q uo slcnqc llllq
\,,r /Ll " /) Z t- t
\,,e/L4t/t)z z - 9
(sqt)6l (.ur)uu.er p { ur ) ur ul er o L-
| 'oN u e l l
l !bl ea od^ l l ueqs
l aroq-r.l bnorql unur xcy\ . "r oq pl "pu"l s I
par nbar J al auel p aql 6l ets as ea;d '6ul tap t o u e q l l .
( ,,,1/,t) uu O0
€r oq ]o ql dap ur nur x Eu
\,,fr '/6r ) uu 9Z
(0 8e) 91t' - 9 61 s i al auel p r ol
(,,0/.r)uu 6t
oi oq-q0noi qlr o er C
| .( ,'" /ul uu l z
I or oq l o ql oap unur x eur
| ( ,.etk r z c /u)r uLuoz - gt
s r al auer p r ol
h zz .) oo| I
(s qt)0)i ( 'ur )ur u|el p 'oN u i e l l
lq0re/vl ser oqpr epuPl s
e0PJa^V
1 ;it! llt 1 ] ,ii
(Do;r' l eel s peuapi eq 9ZM 900'92-z0l
(oos
) ozz' l eel s pouapJ eq 0zM 900'02-z0r
(s qt)6l l q0taM oi l uoc J o oJ nl pN edl l l ueqS 'oN ural l
salluac aleue, o09
( L)09t opl qr ecual sO unl 9ZM 200'97-20,
( t) 09t l aal spauapr P r l 9ZM r(xl'92-?0t
i,t :r 1:: l r li l (009) oez epl qr ecual s0un1 0zM 7W0E-Z0l
(oos
) oez' l aal spouepr E q 0zM r00'02-z0r
( sq t) 6t l q6l eM ar l uac l o ar nl eN odl l t ueqs 'oN L ra l l
so.rluecelPu 009
(Ozebed aos 's)colsltel6u!llltp.totpesn aq osle uec)
slcnqc lluo - slelloc - slcolspeeq ro, s€Jluoc
E 't o Nt d s : r H1 ilT o Nr r r r J u o J s f r Ho s s f c c v (e
B) ACCESSORTES FOR FtTTtNG tN THE SptNDLE (CONTtNUATtON)
i Internal-grippingcollets
These permit the gripping of rings of all sizes on the inside and are supplied
unmachined.
Type W 20 Type W 25
No l e: W hen or der i ng, pl eas e i ndi c ate the effec ti v e gr i ppi ng di am eter .
31 .1 /1 0 2 -2A .2 tr
1 )1
' Whenorderi ng,pl easei ndi catethe effecti vegri ppi ngdi ameterand statew hetherthe arD or
i s to be suppl i edal oneor w i th bushes.
.- The type W expandi ngbushes are normal l ysuppl i ed spl i t
on both si des. On reques t
bushesspl i t on one si de onl y can be suppl i ed. Thi s versi oni s necessaryw hen the w ork -
pi eceto be gri ppeddoes not coverthe ful l l engthof the expandi ngbush.
Type F arbor (1) with interchangeable
bushes, with guide bush (2), rod (3),
washer (4), and spring (5) of closing Our Del6mont branch will be pleased to give you further information on the above
device. arbors and on request will gladly send you a complete set of literature,
Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
External-grippingcollets
These replace the 3-jaw chuck to advantage,at the same time ensuringgreater
accuracy.
They are particularlysuitablefor batch work on lever-operatedheadstocksand
are suppliedunmachinedor with turned steps.
On requestcolletswith specialdiametersof steps or of specialshapesin accord-
ance with the customer'sdrawingscan be supplied.
*
Type W unmachined exlernal-gripping collets
Number I ?i1T:19991:1"f.'
of steps | + mm('/s)l
15-27 1ts1tr-1t1t",
12-28 1t1r-y1""',
13-29 1tt1t-1s1t "1
14-30 plrr-121,r",
31-47 (17/sz-121/zz")
383
32-48 (11/+17/e")
.400(.880)
33-49 (1e/sz-12e/sz")
34-54 (1s/rs-115/te"\
Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland 35
B) ACCESSORIES FOR FITTTNG rN THE SPTNDLE (CONTtNUATtON)
External-grippingcollets (continuation)
5 1 8a 6 7) 21-46 lz1rt-1s10"1
5 1 8b o 7) 22_47 ( 27/{_125/" 1" \
I t e mN o .
Pq,
for
Type F 27 external-gripping m a k i n gu p e a c h d e v i c e c o l l e ts i z e kg ( l b s)
collets,unmachined
(Eachsize of collet necessitates
N u t f o r s p i n d l en o s eo f 8 5 m m d i a .
the three partsof the closing
device;see illustration 1!r /zz") 1.850(4.100)
102-34.560
C l o s i n gs l e e v eo f 7 6 m m d i a . ( 3 " )
on page 37)
Stop nut of 97 mm dia. (3r3lr5")
o O ut s ide N u t f o r s p i n d l en o s eo f 1 1 7 . 5m m d i a .
z g r ip p in g W eight
E Size dia. ca p a cr ty (4s/8")
O)
kg ( lbs)
102-34.570 ll 3"510(7.700)
m m ( in. ) m m ( in .) Closingsleeveof 106 mm dia. (43/ts")
Stop nut of 132mm dia. (53/ts")
817 I 70 50 .850
(231
a") (2") (1.900) Nut for spindlenose of 147mm dia.
821 ll 100 80 1.650 (gzs/ zz")
4.700(10.400)
(3.600) 102-34.580 ill
(915/16") (!s/t")
Closingsleeveof 136mm dia. (53/8")
825 ill 130 110 2.800 Stop nut of 160mm dia. (6slrs")
(gt /t") (4s/ta") (6.200)
Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
LE p uelrezlr/v\s/p.re
l r^?g " ol-l Nl-lg nvH cs slel nlcElnupul l ool-eutqcpl/\
(ooz'L)
oeg' (,,s/,2)9'99 Lr/rd zB 8er 209'9e-e0r
(ooo'L)
osr' (,,0t/ert)
9'9v (,,2t/nz)zL lzt 209'ne'z0r
(sqt)6>l ('u!)urur ('u1)LuLu edA 'oN uatl
z09tc-?01 ' erpo ro g ' s r p epr s lno
lqbteM olpulosrol
slalloc Fulddll6-peurelxelegcedsJ edfi rol'esou e;pugdsro;1nu dolg
(ooo'z)018' (,,2)
os \,,2 t/&) g 9 Ber 696
(ool'l)oer' ( , , " t l r t )ov l,,g t/e l) 9 , LZt 996
(sqt)6>t ( 'u l ) r uul' elp ('u1)u.ru.r edr{l
Ilrcedec 'oN uell
lqbteM ' e l po p rs l n o )upr..ls
6 u t d d uO ' x ey 1
(ecrnep6ursolcou lnq 'asou elpurdsaql Jol lnu dols ;ercedse elelrssacau)
pou!rlcEuun 'sl€lloc 6u;dd1.r6-1eure1xe
legcedsJ edlt
(,,erleg)
'erp ult! 091Jotnu dols
(,,r/r9)'elp ururggl.Io a^eels6ulsolC
( , , . t / s z g) ' ep
ww LVI J o os ou elpur dsrol 1n p
(,,et/€g)'etp LuruZ0l 1o1nudolg
(osz'z)
olse (,,et/E)'etp Lurug0t lo a^eels6ulso13 I OZS'SS-ZOl
,,e/s7)'er-urLu9'1.L! lo osou olpuldsJol lnN
09sge-ar
099te-20t
(,,et/*E)'ptpu.lu.t
/6 io lnu dols
(001't)0t8't (,,9)'elp urru9/ to enaels6urso13
(,,2e
/tt) erp uul 99 lo osou elpuldslol lnN
az r s l al l oc
(sqr)6>l 'oN ure]l
l ol oornapLlceadn 6urleursyed eelql 1o1ag
l q6taM fupssecaN
slelloc 6ulddlr6-;eurelxage I ad^f 6u1solc,rolsoo!^aq
(9 Cs O Pd r !o^) l B
(00/9) 0r0'e (,,tr/tt) oLl (,,'/'9)ogI ill et6
(099t) 001'z (,,.t/re)og (,,rtl rreo)0 t tl Les
(09r'z)00t L (,,2)
os lr/rd oL ee8
(sqr)6>t ( u1)Luule;p ('u;)ruur
Iltcedec Jolourelp ezls oN uall
lq6taM 6 u r d d t . r 6' x ey 1 oprslno
(ocrnap6ursolcetll jo stred oaJtlloLllsotellsseceulalloc lo ezls qcea)
peu!rlceurun'slelloc 6u1dd;,r6-leurelxege J odII
(uorlenurluoc)
s1a;1oc
6u1dd;r6-;eure1x3
B) ACCESSORTES FOR FtTTtNG tN THE SptNDLE (CONTtNUATtON)
R educ ti on ( c ol l et ty pe)
102-25258
Centre-holdingbushes
102-25.279 w 25 2o .330(.730)
102-25.271 w 25 N4orse
1 .330(.730)
102-25.272 w 25 N4orse
2 .270(.600)
102-25.273 w 25 Morse3 .250(.550)
Blank arbors
Cutterarbors
Item N o. Shank ty pe
D i a. of s eal Length of s eat W ei ght
m m ( i n.) m m ( i n.) k 9 (l bs )
1 0 2 -?5 .0 3 4
38 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
i-aw chucks on type W arbors
Chucks ol 100 mm (4") diameter on type W arbor, with 2 sels of 6 iaws for
externaland internalgripping
:-p plie d with 1 a djus t ingr od
102-m.080
102-25,080
w 20
w 25
|
|
1.400(3.100)
1.500(3.300)
W
102-20.080
Chucks of 100 mm (4") diameter on type W arbor, wilh 6 iaws for external
gripping
:-cp lied with 1 adjus t ingr od
't02-20.081 w 20 | 1.250(2.760)
102-25.081 w 25 | 1.500(3.300)
Chucks of 100 m'm (4") diameter on type W arbor, with 6 iaws for internal
gripping
s,cplie d with 1 a djus t ingr od
102-20.082 w 20 | 1.1so(2.540)
102-25.082 w 25 | 1.350(3.000)
102-20.082
Adjusiablestops
102-34.240
40 Machine-tool
manufacturers
SCHAUBLIN
LTD.,B6vilard/Switzerland
c ) AccESso RtE s FoR FtTTtNG O N T HE S P I NDL E
Protective nuts
Blank sleeves for spindle nose
lor spindle nose
1 02-20.050
I o u tsid e d ia F o r sp in d tetype
m m ( in .) *",nn, *n {,0.) 10 2-20.060
I |
102.20,064 10214") w20 3.800(8.400)
102-25.064 1V2(4") w25 3.950(8.700)
1t2-3/-.464- 102(4") 3.900(8.600)
i - : : i e d m o u n t e do n a d a p te rp la tefo r sp in d len o se .
102-2C.064
41
c) ACCESSORIES FOR FITTING ON THE SPINDLE (CONTINUATION)
10 2 .2 0 .0 6 8
102-25.068 110( 45/1;') | W 25 4.900(10.800)
#W
102-20.069
ItemN o.
102-20.069
102-25.069 |
I
|
ou,.,o" di a. mm (i n.)
152(6")
152(6',)
|
|
t"r. spi ndtetype
w20
Wzs
W ei ght k g (l b s )
4.400(9.700)
4.150(9 . 1 5 0 )
100 (4")
i02-m.072
42 Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
Pneumaticchucks - Closing cylinders -
Devices for pneumatic closing of type F collets
| 02-34.592 102-34.693
Closingcylinders(tandemsystem,withoutthrough-bore)
Used for above chucks or below-mentioneddevices for closing type F
collets.
Suppliedwith 2 connectingrods (1 for chuck and 1 for collet)
Connecting rods
2 - o r 3 - ja w ch u cks
't02-34.708 296 (115/s") .700(1.550)
o n F 2 7 h e a d stock
102-34.709. 233 (9n/6i') typ e F 2 7 co lle ts _4s0(1.000)
2 - o r 3 - ja wch u ck s
102-36.708 276,5(107/i') .600(1.320)
on F 38 headstock
102-36.709" 173 (613/tt"\ typ e F 3 8 co lle ts .350(.780)
\
Devicesfor pneumalicclosingof
type F collets (see opposite)
Theseconsist of a closingcylinder102-
34.710F 27t ot 102-36.710(F38) and a
special rod 102-34.709 (F27) ot 102-
36.709(F38) (see above)and permit
i nstantaneous
cl osi ng of type F col l ets
on headstock 102-34/35 or 102-36(see
page28).
w20 4.800(.1C.s60)
w25 4.800(10.560)
Face plates of 200 mm (7tls") diametef with three 11-mm 127,.',;T-slots and
thirty M I tapped holes,supptiedwith safetyring for locking on spindle
nose (withoutclamps)
ril\
Cfampfor 11-mm1t1rt"'1T-slotsand M I tapped holes,suppliedwith
ry4
r"Lr \ C l am pi ng c apac i ty D i m ens i ons of c l am p
Item N o. w e i g h t k g (l b s
i n hei ght m m ( i n.) m m ( i n.)
102-20.1
50
Raised clamp for 11-mm (r/t") T-slot
102-20.160
102-20.170
15-mm p7tt"; support
[for 11-mm(7/re")T-slots]
supplied with lock screw
and nut for T-slots
For use with clamps 102-
2 0 . 1 5 0i n c o m b i n a t i o nw i t h
raised clamps 102-20.160
Weight: .120kg (.270lbs)
142-20.170
Hardened driving dogs
102-47
Lever-operatedcarriage
suppliedwith 1 tool post 102-46.010
(see page 47) 3il2" scale on top slide,with adjustablepointer
W eighi:12 . 1 5 0k g ( 2 7 l b s )
Dovetailon bottomslide,tor taking an adiustablerear sup-
Massivean d r igid c om pounds lides
port 102-46.090(see page 47)
Slidewaysf u Ily protected
Top slid e sw iv elling2 x 900 Adjustablestops on both slides
Specification
L o n g i t u d i n asl t r o k e
Transverse
stroke 23/s"
Height of centre above carriage | 20 mm (r3li6")
Swing over carriage:
without rear support 120 mm (4t/a")
with rear supporl 60 mm (2318")
102-49
Lever-operatedcarriage with 2 longitudinal slides
suppliedwith 2 tool posts 102-46.010(see page 47)
Weight:20.1@kg (44.300lbs)
46 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
ACCESSORIES FOR SCREW'OR LEVER.
OPERATED CARRIAGES
102-46.010 102 -4 6 . 0 1 0
1-screwtool post
f or 1 0 x ' 1 2 m m t o o l s (1 3 /3 2 x1 5 /3 2 ") W eig h t :. 1 6 0k g ( . 3 5 0l b s )
102-46.020
2-screwtool post (registereddesign)
x 15/32"),
for 10 x 12 mm tools (13/32 suppliedwith 1 key
Weight:.420kg (1 lbs)
102-46.030
102-46.020/030
2-screwtool post (registereddesign)
f or 1 3 x 13 mm too ls ( 1/ z x t / 2") s, uppliedwit h 1 k ey
Weight:.450kg (1 lbs)
102-46.060
Tool clamp
x 1s/32")
lor 12 x 12 mm tools (1s/32 Weight:.850kg (2 lbs)
:
102-46.580
2-screw righthand tool holder for external turning, ,
f or 10 x 1 2 mm to ols ( 13/ 32x 1s / 32") ,
s uppliedwit h 1 k ey
Weight:.390kg (.860lbs)
102-46.590
2-screw lefthand tool holder tor external turning,
f or 1 0 x 12 mm to ols ( 13/ 32x t s / 32") ,
s uppliedwit h 1 k ey
Weight: .390kg (.860lbs)
102-46.100
4-tool turret
102 -4 6 . 5 8 0
for 10 x 12 mm tools (13/32x1s/32")
dimensions80 x 80 mm (3s/sz x35/zz"),suppliedwith 1 key
Weight: 1.930kg (4.250lbs)
102-46.G)0
Rear support, adiustable longitudinallyand transversely,with T-slot for
tool posts or tool holders
(see pages 45 and 46)
For use on carriages 102-45/102-45.1ffi/102-47
Fixeson dovetailat rear of transverseslide
-6F
qral
Supplied with 1 tool post 102-46.010 Weight: 2.500kg (5.500lbs)
17
102 . 4 6 _ 5 9 0
% 102 -4 6 , 1 0 0
Machine-toolmanufacturersSCHAUBLIN LTD.,B6vilard/Switzerland
ACCESSORIES FOR SCREW- OR LEVER-
oPERATED CARRTAGES (CONTtNUATtON)
Quick-clampingtool holders
102-46,200
Quick-clamping lool holder with toothed turret and 2 segments for locking
accessories,
supplied with 1 key arrd 1 fixing bolt for T-slot, but without tool holde-
102-46.200 Weight: 1.50Okg (3.300tbs
Note: The smaller model of the same tool holder from the SCHAUBUN 70
Iathe,the 70-46.200,
can be used on the 102 lathe by fitting the special bo :
102-46.270.
Features
1. Permanentaccuracy.
2.f urreIand accessoriesin hightensile heat-treatedsteel.
3. Tuffet with ground teeth for 40 positionsof the variousinterchangeab je
tool holders.
4. Graduateddial with adjustablepointer for location of the position c.
the tools.
102-46.220 I 02-46.230 5. Accurate positioning and very powerful locking of the toothed too
holdersby 2 segmentspivotingon an eccentricaxis.
6. Very rapid tool changing without necessitatingwithdrawal of the
carriage.
T . A d j u s t m e n to f t h e c u t t i n g h e i g h t o f t h e t o o l w i t h t h e a i d of a n e a si l y
a c c e s s i b l es c r e w a n d l o c k n u t o n e a c h t o o l h o l d e r ,a v o i d i ngth e tr o u b l e
of using packing pieces.
8. Grinding of the tools without any need to remove them from the tool
holders.
9. Possibilityof presettingseveralreplacementtools for machininglarge
batches.
1 0 .U n l i m i t e dn u m b e r o f s u c c e s s i v eo p e r a t i o n sp o s s i b l ew h e n m a ch i n i n g
complex parts, the number depending only on the quantity of tooi
h o l d e r sa v a i l a b l e .
102-46.244 i1. Provisionfor using tools of standard lengths,the projectingportion ai
the rear of the tool holder causingno obstruction.
12.Provisionfor using type W20 collets (see page 33) and all tools with
shanksof this type.
w@ 3-screwtool holder,length75 mm
(Qts/rt"),
squareopening 16 mm 1s7r"1
W ei g h t k g (l b s )
.470(1.050)
102-46.242
3-screw bar holder, length 85 mm (33/a"), .580(1.300)
for maximumbar dia. of 2Omm (t1rt"7
102-46.243
No.2 Morse reductionbush.
outsidedia. 30 mm (13,rre")
'I02-46.265 102-46.260
48 Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
Quick-clampinglool holders (continuation)
102-46.300
Quick-clampingtool holderwith double-dovelailtriangularbody for taking acces-
sories,
suppliedwith 2 keysand 1 fixing bolt for T-slot,but withouttool holder
w
Weight: .730kg (1.600lbs)
Features
1. Ratio na lsha pe p er m it t inglogic al pos it ioningof t he t o o l a n d e n s u r i n gu n r e s t -
ricted vision and optimumclearancewhen using the tailstockcentre.
2.Grea t e ase o f h andlingand quic k t ool c hanging w i t h o u t n e c e s s i t a t i n gw i t h - 102 -4 6 . 3 0 0
drawal of the carriage.
3. Constantlyaccurate positioningof the interchangeableaccessoriesensured
by seatingon three faces of the tool-bodydovetail.
4. Absolutetool stabilityachievedby lockingwith a cam piston and by restricting
the o ve rha ngto a m inim um .
5. Provisionfor parallelturningwith two differenttool positions(90and 30o)without
m ovingth e clamp ingbloc k . The 300pos it ionof t he t o o l i s p a r t i c u l a r l yf a v o u r -
ab le fo r rou gh ing wor k , t he t ool being s uppor t e d a l o n g i t s a x i s . T h e t o o l
hold ers fo r d rilling and r eam ing aut om at ic allyr e - e s t a b l i s ht h e p a r a l l e l
oosition .
6. Adiustmentof the cuttingheight of the tool with the aid of a readilyaccessible
s elf-lo ckingscrew on eac h t ool holder ,av oidingt h e t r o u b l e o f u s i n g p a c k i n g
pieces.
7. Grinding of the tools without any need to removethem f rom the tool holders.
8. Possibilityofpresettingseveralreplacementtoolsfor machininglarge batches. r02-46.320/325/330
9. Un limitednu mbe rof s uc c es s iv eoper at ionspos s ibl ew h e n m a c h i n i n gc o m p l e x
parts,the number dependingonly on the quantityof tool holdersavailable.
10.Provisionfor using tools of standardlengths,the projectingportion atthe rear
of the tool holder causingno obstruction.
11.Pro visionfo r u si ng t y pes B8 and W 20 c ollet s ( s e e p a g e s 5 3 a n d 3 3 ) a n d a l l
tools with shanksof thesetypes.
Accessories
Ite m N o Descr iption W ei ght k g ( l bs )
102-46.355 Culfing-ott tool 10 x 2.5 mrn (1t/tzx 3,/sz")with perma- .010 (.020)
n e n t double- cut Dr ofile
102- 46.355 l c 2 -4 6 . 3 5 0
102-46.360/36s
Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland 49
A CCE S S O RI E S F O R S CRE W. O R L E V E R .
o P E RA T E D CA RRT A G E S (CO NT t NU A T t O N )
Tools . Special lop slide - Adjusting screws for slides
102-46.450
Set of 7 high-speed-steel
tools 10 x 12 mm (t3l32x15ltt")
Weight: .650kg (1.430lbs
1 0 2 -46 ,4 5 0
102-46.440
102-46.'t60
10 2 -46 .4 1 0
Weight: .350kg (.770lbs
102-46.410
10 2 -{6 .4 6 0
102-45.151
102-45.500
Adjusting screw mounted on ball bearing for (longitudinal) top slide, with
adjustablegraduateddial readingto .0'l mm (.001") and nut
Weight: 1.200kg (2.650lbsi
102 -16 .401
102-45.501
10 2 -,15 .1
51
Weight:1.200kg (2.650tbs) 1 0 2 -1 55 a
102-46.070
Slide stop
for dovetailof top slide
Weight: .165kg (.360lbs)
10 2 -45 .5 0 0 1 0 2 -4 6 . 0 7 :
50 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
r-€rersand stops for slides
'0€.47.100
'w47.200
Dontrol lever for bottom slide of plain carriage 102-45(see page 45)
Weight:1.150kg (2.540lbs)
102-47.100
v
102-47.500
1@48.500
.'..:
102-49.500 102-48.500
't02-47.510
......,,::,. ltt::':t:]:,i
::.11 500
10249.510
&
ACCESSORIES FOR SCREW- OR LEVER-OPERATED CARRTAGES (CONTtNUAT|ON)
102-87.300/450
M i l l i n g a t t a c h m e n tc o m p l e t ew i t h c o l u m n a n d ve r ti ca l
slide (102-87.300)and inclinable headstock (102-
87.450)with quill for typeW 20 collets
Weight:9.650kg (21.300lbs)
Specification
Verticalstroke of slide 90 mm (3tl:")
, Q u i l l m o u n t e do n p r e c i s i o n
ball bearings
i 3-groovepulleyfor round belt dia. 6 mm (r/4")
Diametersof pulleyssteps 72-61-52mm
. ,,.... (lzt /32-213/zz-21/te")
, ,,,,: Spindlespeeds 1100to 5400rpm
i,','r,,,'
")" Grippingcapacityin collets dia. .5 to 20 mm
( 1/64 to 1 3 / 1 6 " )
10 2 -87 .3 0 J5$
0 Graduationson headstockbase 0 to 3600
102-87.300
Column with vertical slide lstroke 90 mm (3rl:")]
and adjustable base with circular T-slot for taking accessoriesat any
angre
This item is fixed on the carriageby meansof tvvoeccentricbolts and can
be placed in two differentpositions. Weight: 6.550kg (14.450Ibs)
*:;
',.*
& 102-87.380
Geared reduction unit
R a t i o4 . 5 : 1
Spindlespeeds245to 890 rpm
10 2 -87 .3 0 0 O i l - t i g h tc a s i n g
Pulleymountedon ball
oeanngs
We i g h t :1 . 8 6 0k g ( a . 1 0 0l b s )
10 2 -8 73 8 .
102-87.410
Pawl-operateddividing head
suppliedwith one 60-notchplale 102-87.416
(other numbersof notcheson
request,maximum128)
Outsidediameterof plate: 90 mm (3rl2")
Bore diameter:29 mm (1/s") Weight: 1.020kg (2.245lbs)
,La:l.;lar:la.]r::lrl
1 0 2 -87 .4 1 0
Type W 20 colletsfor inclinableheadstock102-87.450
Bore diameters.5 to 20 mm (1/a to 13/te")[in incrementsof .5 mm 1t7.0";1
M a x i m u md i a m e t e ro f t h r o u g h - b o r e1 4 . 5m m ( r / t 6 " ;
Averageweight: .100kg (.220lbs)
- When ordering,pleasestatethe diameterrequired
102-20.022
5 x 1 5 ( . 1 9 7x 1 e / z z .220(.470)
8 x 1 5 ( . 3 1 5x l e l r : .250(.530)
1 0 x 1 5 ( . 3 9 4x r 'l : z .270(.600)
1 3 x 1 5 ( . 5 1 6x 1 e l : : .300(.660)
16 x 15 (.630x lel:z .320(.700)
22 x20 (.866x13/ra .510( 1. 120)
102-87.510
Parallelvice, with base graduatedf rom 0 to 3600,
for mountingon verticalslide of column 102-87.300
Width of jaws: 50 mm (2")
..$
' M a x i m u mo p e n i n g : 3 5m m ( 1 3 l a " ) We i g h t :1 . 3 0 0kg 2 .8 7 0l b s)
1 0 2 -87 .5 1 0
52 Machinetool manufacturersSCHAUBLINLTD,,Bevilard/Switzerland
h,illing atlachmentand its accessories(continuation)
-i€9.1 50
"r7
lo s/ta")
I :'e diameters.5 to I mm (1/ea
: :'reter of through-bore4 mm (.158")
Averageweight .020kg (.044lbs)
':-89.500
Centringmicroscope
:^ sigh t be nt a t 9 00 ,s hankof 25 m m ( 1") diam et er
-:s rn abovequill holder 102-87.470)
' .Jn ifica tion :50x
::: c ulewith cro ss-hair sand 12 c onc ent r icc ir c les
W eight :. 5 3 0k g ( 1 . 1 7 0l b s )
:i'€9.510
iighting device
-: ' :entring microscope70-89.500
:-^Jla r h oo d fittingon objec t iv e( f iv e3. 5- vbulbs )
i,:clie d with b ulb s,flex , and m iniat ur eplug
Weight:.090kg (.200lbs)
- 105 7C - 89.500
51 0 7 . J 0 5
,'::]',.,:l:ll
,rt.:r.i.tii,
',1247.540 "r.lril
l']i:':,llil]li
3ircularbasefor mountinggrindingattachments
" (see page 54) on verticalslide of column
-2-a7.550/600/650 ]'rrlilli::'
":2-87.300(see page 52), without graduations Weight: .520kg (1.150lbs)
plain bearings
102-87.600 External-grindingattachmentwith
Spindlefor colletstype B8
Groovedpulleyfor round belt diameter6 mm 1t70";
P u l l e yd i a m e t e r 39 mm (117/32")
M a x i m u ms p i n d l es p e e d 10.000rpm
Supplied with 1 wheel arbor 102-87.700,
'1drawbar,and 1 fixing bolt Weight:1.350kg (3 lbs)
1 0 2 -87 .5 5 0
102-87.550 External-grindingattachmentwith ballbearings
with provisionfor automaticallytaking up play
Spindlefor colletstype B8
Groovedpulleyfor round belt diameter6 mm 1t7n"1
P u l l e yd i a m e t e r 39 mm (1r7l::")
M a x i m u ms p i n d l es p e e d '15,000rpm
Lubricationby pressureoiler
Suppliedwith 1 wheel atbot 102-87.700,
1 drawbar, and 1 fixing bolt Weight: 1.500kg (3.3 lbs)
102-87.650
10 2 -87 .6 5 0
External-grindingattachmentwith plain bearings and carbide-facedspindle
S p i n d l ef o r c o l l e t st y p e B8
2 - g r o o v ep u l l e yf o r r o u n d b e l t d i a m e t e r6 mm 1 t7 0 ";
Diametersof pulleysteps 34139mm (1tt/zz-1tt /zz"J
M a x i m u ms p i n d l es p e e d 12.000rpm
Suppliedwith 1 wheel arbor 102-87.71Q,
1 drawbar,1 rod key, and 1 fixing bar Weight:1.500kg (3.3lbs)
10 2 -87 .7 0 0
Item N o
S tandardbore di a. D i a. ot through-bore Av era g e w e i g h l
mm (i n) mm (i n) k g (l b s )
102-87.720
54 Machinetool manufacturersSCHAUBLINLTD..B6vilard/Switzerland
99 puPuezl!Ms/prel
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1oledel leulalul Llll/v\
(.,erl62)urur99 e)orls elputds
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- luaurqceue 6ulpulr6-leurelul
TURRET CARRIAGE AND tTS ACCESSORIES
Equippingthe SCHAUBIIN102 lathe with the O-stationturret carriage permits a great saving of movementsin batch work, a-:
the wide range of accessoriesavailablemakes it possibleto selectthe most suitabletool for the iob.
The turret carriage lends itself especiallyto the following types of work:
d rilling ,bo ring ,r eam ing,t appingwit h a s elf - r elea s i n tga p h o l d e r , e x t e r n a lt u r n i n g ,s c r e w c u t t i n gw i t h a s t a n d a r do r s ei f- o p e n^ :
die he ad ,fa cin g,int er nalr ec es s ing,et c .
Specification
: a, 1 0 2 -5 9C -
102-59.070
Fixed bar stop, overalllength94 mm (3ttlre") Weight:.135kg (.300ibs)
102-59.470
Rolarybar stop, mountedon ball bearings
r :r:::a::ri::,,,,.:r'i:, Overall length 95 mm (3rlr"), maximumoutside diameter55 mm (2sl:2")
Weight:.540kg (1.200lbs)
10 2 -59 .4 7 0
w
ry
102-59.103
Drill chuck, capacity0-13mm (O-ilr")diameter
s up p l i e dw i t h 1 k e y
102-59.101
Arbof tor above drill chuck (withoutchuck)
Sh a n k d i a m e t e r2 0 m m 1 t : 7 t r " ;
We i g h t :. 8 0 Ok g ( 1 .7 6 0l b s)
We i g h t :. 1 1 0k g ( .2 4 0l b s)
10 2 -59 .1 0 3
56 M a c h i n e - t o om
l a n u f a c t u r e rS
s C H A U B L I NLTD.,B6vilard/Switzerland
Reductionbushes
Item No Internaltaper We i g h tk g ( l b s )
#dtF)-
102-59.1
11 No. 1 M or s e . 11 0 ( . 2 4 0 )
!ilr#{#
102-59.112 No. 2 Morse .150(.330)
' !2-59.4 80
irlension for lool holders
-- s enablesthe reach of the tools mounted
on the turret to be increased i
:,:3nsio n: 4 0 mm (1 1e/ 32")
I :reter of shank and bore: 20 mm 1t21,r"1 Weight:.380kg (.840lbs)
161-401 tr to .200(.444)
161-420 E25 .420(.930)
161-430 E32 .610(1.350)
::' n No . Type of We i g h t
Bore diameters*m m ( in. )
co llet kg (lbs)
.5 to 8 (t/:: to s/ta")
161-700 E to .040(.0e0) 1 6 1 -4 2 0
( in in cr e m e n ts o f .1 m m ) ( r /5 4 ")
'0"2,59.140
ACjustable collet holder for type E 16 biconicalcollets (see 161-700above)
: -:plied with nut and specialC-spanner(withoutcollet)
1 6 1 -7 3 0
Weight:.300kg (.660lbs)
'02-59.007
Btankbush of 15.87mm (5/s")diameterwith locking pad, for a maximum
: :'e diameterof 11 mm (7/te")and
' : ' us eo n:
- adjustabletool holder 102-59.150
- :scillatingtool holder 102-59.120
- :ap holder 102-59(see page 58) Weight:.035kg (.090tbs)
102 -5 9 . 1 4 0
*w
102-59.150
*ry €' Adjustable tool holder
Ss*#
t
Lr
qbw s upp l i e dw i t h 1 b l a n k b u s h
102-59.007
(see above)
Weight:.290kg (.640lbs)
- : : :)7 102-5 9 , 1 5 0
','achine-toolmanufacturersSCHAUBLIN LTD.,B6vilard./Switzerland 57
A CCE S S O RI E S F O R T URRE T CA RRI A G E
(c o NT T NUA T t O N)
102-s9.120
Oscillating tool holder for internal recesses
suppliedwith 1 blank bush 102-59.007 (see page 57)
We i g h t :. 4 7 5( 1 .0 5 0l b st
102 -59 .1 m
(not suitablefor use on turret lathewith hydropneumaticcontrol)
102-59.170
Sliding facing, cutting-off,and recessing tool holder
I Radialmovenrentof slide 15mm 1te7.r";
t
O p e n i n gl o r t o o l 1 0x 'f 2 m m ( 1 3 / 3 2 x 1 s / 3 2 " )
fi
%%v
We i g h t :1 . 5 20kg ( 3 .3 5 0i b s)
(not suitablefor use on turret lathewith hydropneumaticcontrol)
10 2 -59 .1 7 0
102-59
Self-releasing tap holder
(see page 57)
suppliedwith 1 blank bush 102-59.007
Weight:.380kg (.840lbs)
102-59.010
Self-releasingsliding tap holder for type F 15 collets and interchangeable
drivers(see list of accessoriesbelow)
Maximumdiametertapped 14 mm p1,r"7
Maximumlengthtapped 25 mm (1")
(suppliedwithout collet and driver) We i g h t :. 6 9 0kg ( 1 .5 2 0l b s)
Features
S i m o l e a n d r o b u s tc o n s t r u c t i o n
Permitsuse of high rotationalspeeds
Eliminationof advanceor withdrawalof turret carriageduring tapping
Easyand accurateadjustmentof tapping lengthby meansof ring mounted
'10 2 -59 .0 1 0 on head
l d l e r u n n i n go t t o o l a n d m o v i n gp a r t o f t a p h o l d e ra c h i e v e dw i th o u tfr i cti o n
or shock by automaticoperationof clutch of specialdesign
O n r e t u r na u t o m a t i cw i t h d r a w a lo f t a p f r o m m a c h i n e dc o m p o n e n t
Tap guided concentricallyfor startingthread
P r o v i s i o nf o r p e r p e n d i c u l a rm o v e m e n to f t a p d u r i n g o p e r ati o na n d i d l e
running(eccentricityof component)
(not suitablefor use on turret lathewith hydropneumaticcontrol)
Description
58 M a c h i n e - t o om s C H A U B L I NLTD.,B6vilard/Switzerland
l a n u f a c t u r e rS
' :2-59.030
%
. -: : ied with : '1in terc hangeable
die- holderbus h 102- 5 9 . 0 3 7
for die diameter25 x 9 mm (1 x 3/e")(see below)
1 key with internalsquaresize 4.5 mm (.177")
Weight:.440kg (.970lbs)
Interchangeable
die-holderbushesfor die holder 102-59.030
102- 59.0 3 0 / 0 3 7
M ax. length
th readed
m m ( in.)
+F
e/16"1 260(.570)
@ 38 x 14 (11/,x M 14 (5/e") 4 ( 1' /1i' )
', : -T a l l y s u p p l i e dw i t h t he d ie h o ld e r
' :2.59.020
' i2-s9.0 16
' : 2.59.0 17
":2-59.0 18
Die head 102- 59.015 Sets of c has er hol der s 102- 59.016
Me tri c Wh itwo r th Whi tw orthgas Metri c Whi tw orth Whi tw orl hgas
102-59.019
Attachmentfor grindingchasersfor die head 102-59.015
C a n b e u s e do n a n y t o o l - g r i n d i n gm a c h i n ew i t h a m o v i n gt a b l e
Permitseasy and accurategrindingof chasersfor all kinds of threads.
S u p p l i e dw i t h 1 t a b l e f o r d e t e r m i n a t i o n
o f c u t t i n ga n g l e s
Weight: .700kg (1.540lbs
1 0 2 -59 .0 1 9 102-s9.180
Adjustable tangential tool holder
Capacity: diameter 55 mm (25/n"l
length 30mm (13/ro")
Centrehole in shank 12 mm dia. 1ts1tr"1
A n g l e o f o p e n i n gf o r t o o l 6 o
O p e n i n gf o r t o o l 1 0x 1 2 m m ( 1 3 1 3 1 x 1 s 1 3 2 " )
Supplied with 1 blank high-speed-steel tool, 10 x 12 mm (13/3xx15/32")
We i g h t :. 7 5 0kg ( 1 .6 5 0l b sr
1 0 2 -59 .1 8 0
102-59.200
Knee-lype
langential
turningandcentringtoolholder
Capacity: diameter 38 mm (1tl 2")
length 40 mm (1,/rt")
Centrehole in shank 12 mm dia. (1s/32")
A n g l e o f o p e n i n gf o r t o o l 6 0
O p e n i n gf o r t o o l 10 x 12 mm (13/32 x1s/32")
S u p p l i e dw i t h : 1 b l a n k h i g h - s p e e d - s t e et ol o l , l 0 x 1 2 m m ( 1 3 /3 2 x1 s/3 2 ")
1 reductionbush,diameter12/9.5mm (ls/32/3/s")
1 centre drill, diameter9.5 mm i:7u"1
102-59.200 Weight: .650kg (1.430lbs)
102-59.260
Centringand facing tool holder
Capacity: diameter 16 mm 1s7r";
Iength 16 mm 1s7u";
Centrehole in shank 9.5mm dia. 1:7r",
A n g l e o f o p e n i n gf o r t o o l 6 o
O p e n i n gf o r t o o l 10 x 12 mm (13/32 x1s/32")
I 02-59.260 S u p p l i e dw i t h : 1 b l a n k h i g h - s p e e d - s t e et ol o l , 1 0 x 1 2 m m ( 1 3 /3 2 x1 s/3 2 ")
1 c e n t r ed r i l l ,d i a m e t e r9 . 5 m m 1 : 7 r " 1
Weight:.470kg (1.040lbs)
102-59.280
Doublecentringand facing blade holder (withoutblade)
O p e n i n gf o r b l a d e s 12 mm gs1tr"',
C e n t r eh o l e i n s h a n k 10mm dia.(13l3r")
We i g h t :. 6 0 0kg ( 1 .3 2 0l b s)
10 2 -59 .2 8 0
60 Machine-toolmanufacturersSCHAUBLIN LTD.,B6vilard/Switzerland
102-59.320
Axiallyand radiallyadjustabletool holder for 2 tools (withouttoolsT
: -oun t o f a xia l a dju s t m ent 5 m m ( . 19 7 " )
: -oun t of ra dia l a dju s t m ent 5 m m ( . 19 7 " )
: : ad in g of ad justment s .01mm (.0005")
l:ening s for to ols . 8 mm is7t."1
Weight: 1.300kg (2.870lbs)
:02-59.340
2-toolturningandcentlinglool holderwithveeguide 102-5 9 . 3 2 0
-:.a .ii\/' diam at or . 14 m m 1e 1tr " 1
lan^t h . 40 m m ( 1e / t i ')
l:rtre ho le in sha nk . 9.5 mm dia. 1:7u"1
S -cp liedwith : 2 bla nk high- s peed- s t eel
t ools , 10 x 12 m m ( 1 3 / 3 2 x 1 5 / 3 2 " )
- :entre drill, diameter9.5 mm 1:7u"1
Weight:.720kg (1.600lbs)
I 02-59.360
Combinedboring,turning,and facing tool holder tor long components
r rho utbla de o r too l)
l:racity: d iame ter 5 5 m m ( 2 sl r")
le ng th 60 mm (23/a") 102 -5 9 . 3 4 0
l:rtre h ole in sha nk 1 2 m m d ia. (1s/32")
l:re fo r too l h old er 1 6 m m d ia . (s/8")
l-rntre clearancefor component d ia .2 0 x 11 mm 1tt1trrt1r""1
1:ening for tool (in tool holders) 1 0 x 1 2 m m (13/32x1s/32")
: cenin g for bla de (in t ool holder s ) 8 m m 1 s7 t."1
3-pplie dwith the fo llowing3 addit ionalt ool holder s :
-12-59.364 tool holder for verticaltool
- 12-59.365 tool holderfor tool inclinedat 150
- l2-59.366tool holderfor tool inclinedat 300
Total weight: 1.200kg (2.650lbs)
102-5 9 . 3 6 0
:02-59.380
Slidingtool holderfor externalturning,for tool inclinedat 150
,r,ithouttool)
lapa city: dia . 38 x 3 0 m m ( It/2 x1 3 /te ") o r d ia . 1 8 x5 0 m m (23/zzx2"\ or di a.
" x B0mm (7 /rtx3 1/a ")
3:ro keo f too l slide . 15mm1r7.r"1
of adjustments . .01mm(.0005")
-eading
lcening for too l ' SxBm m ( s/rsxs/te")
lent r e ho le in sh an k ' 1 2 m m d ia. \s1tr",
l3ntre cle ara ncefor c om ponent . d ia . 1 8 x 2 0 mm (23/32x13/16")
We ig h t: .940 kg (2.100 l bs)
102-59.366i
365/361
102-59.390
Sliding tool holder for exlernal lurning, for vertical tool (without tool)
:apa city: d ia.3 8x25 m m ( 11/ 2x 1")or dia. 17x 45 m m ( t 1 t " x 1 2 s / z z " o
)r
: a. 1 1x80 mm (7 /rex3 t / e")
3: roke o f to ol slid e 15mm1r7rr";
::adin g o f ad justment s .01mm(.0005")
,rening fo r to ol 8 x8 m m ( 5/rtxs/te")
l: ntre h ole in sh an k 12 mm dia. 1ts1t"7
lent r e clea ran cefo r c om ponent d ia . 1 8 x 2 0 mm (23/tzx13/te"l
We ig h t: .945 kg (2.100 l bs)
102-59.400
Slidingtool holderlor internalturning(without
tool)
Strokeof slide . 12 mm gs1tr"1
Readingof adjustments .01 mm (.0005")
10 2 -59 .4 0 0 Bore for tool 10 mm dia. 1t:7'"1
Weight: .640kg (1.400lbst
102-59.420
102-59.440
Doubleknurl holder
62 Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
:UTTING.OFF CARRTAGES
,::: a so page32, ' Cutting-offattachment')
" : 2-5 4
-3 i er-operatedcutting-offcarriage
: <e of slid e 100 mm (Jts/te")
::- o f slid e 90 mm (3i l :")
: : : s adju sta blein bot h dir ec t ions
- :: e d with : l fixing bolt
1 transversely adjustable double f r o n t t o o l h o l d e r 1 0 2 -
54.540(see page 64)
1 transversely adjustable double r ea r t o o l h o l d e r 1 0 2 -
54.590(see page 64)
1 key Weight: 18.050kg (40 lbs)
'!r2-55.500
;Z-JD
' a2-57
Note :
-^e two-slide cutting-offcarriages 102-56and 102-57(above)cannot be
,sed simultaneouslywith the turret carriage102-58,page 56.
-1e rack-operatedtop slide can be replaced by the screw- or lever-
:serated top slide of the standardcarriages102-45and 1A2-47(pages45
z',d 46).
i 0 2 -5 7
( s e ea l s o p a g e 3 2 ,'C u t t i n g - o f a
f t t a c h m e n t ')
102-54.620
i c2 -54 .5 2 0
Stop with 4 adjuslable screws for bottom slide ol cutting-offcarriage 102-56
with 2 slidescontrolledby leversand racks
Weight:1 kg (2.200lbs)
.:::;
l:')'.::i..:.:..
: .. ::a:::ii.:
.,..,,,
"
l^! 102-55.220
^- " .4 1 .
@* -'*^M"
.W: .,:t,
Stop with 4 adjustable screws for bottom slide of cutting-offcarriage 102-57
1 w i t h 2 s l i d e sc o n t r o l l e d :
@
142-55.220
- transversely:by screw and lever
- l o n g i t u d i n a l l yb: y l e v e ra n d r a c k
Weight: 1.050kg (2.300lbs)
142-s4.540
Transversely
adiustabledoublefronttool holder
Heightof toolssetby meansof adjustable
taperwedges
Suppliedwith 1 key Weight: 1.580kg (3.500lbs)
(1 front tool holder 102-54.540
is nor:mallysupplied with each cutting-off
ffi
ffi& carriage102-54and 102-55.500)
'10 2
102-54.590
Transversely
adjuslabledoublereartool holder
Heightof toolssetby meansof adjustable
taperwedges
Suppliedwith 1 key Weight:1.830kg (4.050lbs)
(1 rear iool holder 102-54.590
is normally supplied with each cutting-off
carriage102-54and 102-55.500)
102-54.600
10 2 -54 .5 9 0
Specialsupportfor constant-profile
cutting-offtool
suppliedwith 1 tool 102-54.610 We i g h t :. 1 5 5kg ( .3 5 0l b s)
102-54.610
cutting-offlool in high-speedsteel
Constant-prolile
D i m e n s i o n s : 3x 1 1 x 1 0 0m m ( 1 / e x 7 / t xe 3 i s l r a " )
Weight:.010kg (.220lbs)
(1 cutting-offtool 102-54.610
is normallysuppliedwith each specialsupport
102-54.600)
102 -54 .6 0 0 /6 1 0
64 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
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I
iI Note: The screw control of the carriage102-53can be replacedby the lever control 102-53.100
referredto below.
I
102-53.100
Lever control for spherical-turningcarriage 102-53
co mprising :
1 rack 102-53.022with adjustablestops for both directions
1 lever 102-53.026 Weight: 1.950kg (4.3 lbs)
102.53.0?6
;;;'';:;
66 Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
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SCREWCUTTING ATTACHM ENTS (c o NT T NUA T I O N)
(seea lso p ag es31, 32, 67,and 69)
102-85.200
Note:When ordering,pteasespecifyexactly
the type of headstockon which the attachment
will be fitted (see pages27 and28\.
Standard equipmenl
1 s c r e w c u t t i n gs u p p o r twith 2 b o lts fo r fixin g in T - slo t a t rear of bed 1 ci rcul arscrew cutti ng.tool 102-85.155 or 102-85.160,di a. 36 mm (1?/i l). '
1 s c r e w c u t t i n gc a r r ia g em o u n te do n su p p o r ta d ju sta b lein al l posi ti ons, bore.di a. 8 mm 1s7'r";,profi l e 55 or 600 (w hi cheverthe c ui tom6r
w r t h g r a d u a t e db a se ( g r a d u a te din d e g r e e s)swive llin gin one di rec- requI res)
.1quadrant
t r o n a n d t o o l s l i d e fitte d with m icr o m e te rscr e w; r e a di ng:.Ol mm formi nga protecti vehousi ng
(.0@5");stroke60 mm 1 set of 9 gears,modul e1 (50-50-60-75-75-80-90-1C 0-1OO
teeth ),permi tti ng
1 s h a f tw i t h s u p p o r tfo r fixin g in T - slo ta t r e a ro f b e d the production of pitches ot .4-.5-.6-.7 -.75-1-1.25-1.5-1.75-2-2.5-3 mri
(50-40-36-32-28-20-18-16-14-10-9-8 tpi) (the gears and leaders required
' I l o n g i t u d i n a l l ay d ju sta b leo p e r a tin gle ve r for prod.ucti on
with sto p scr e w ot other pi tches,metri c oi E ngl i sh,can g enerai l ybe
1 i n c l i n a b l es u p p o r tr u le fo r fixin g in T - slo ta t fr o n t o f b e d suppl i edw i thi na shortti me)
1 so-toothdri ve pi ni on 002-85.005 for W20 headstock;i 02-85.006 for
1 a d i u s t a b l et o o l h old e r 1 0 2 - 3 5 .5 1 2 g r a d u a tio n st 1 00,bore di a.
with W 25 headstock), tor fi ti i ng on headstockspi ndl e
24 mm gs1'""7
N ol e: In the case of headstocksw i th l ever-operated qu i c k -c l os i ng
1 t o o l h o l d e r 1 0 2 - 3 5 .5 to 4 4r cir cu la rto o ls o f 3 6 m m ( 1 ,,/r a") di a., S,rank attachmentthe qui ck-cl osi ngsl eevei tsel fservedas a dri verano mus i
d i a . 2 4 m m ( 1 ' l , . " ),se a t d ia . I m m ( 5 /tu ")fo , r cu ttjn qr iq h tli andi hreads 9^e^ 9gt-tcggr-dj.ngly, in accordance with drawing i0Z-85.242 (W20) or
from left to right or lefthandthreadsfrdm right to l-eft- 102-85.243(W 25\.
'1 set of 4 leaders102-85.300 with pitches of 7-g-9-10tpi
1 t o o l h o l d e r 1 0 2 - 3 5 .5 4 fo5r cir cu la rto o ls o f 3 6 m m ( 1 ' ,/1 6") di a., shank
d i a . 2 4 m m ( r s l r o ")se , a t d ia . I m m ( s/t" \, lo r cu ttjn ble fihandi hreads 1 star-shapedchaser 102-85.234
w i th pi tches of 7-8-9-10tpi
f r o m l e f t t o r i g h to r r lg h th a n dth r e a d sfr o m r ig h tto le fr
Totalw ei ght:32k g (70l bs r
..
I nor m al l y s uppl i ed w i th the attac hm ent ( s ee detai l s under ,s tandar d equi pm en t ' )
..t
1 nor m al l y s uppl i ed w i th the attac hm ent ( pr ofi l e 55 or 600, w hi c hev er the c us tom e r re q u i re s )
68 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
SCREWCUTTING HEADSTOCK AND ITS ACCESSORIES
(seealso 'Screwcutting pages3'1,32,67,and68)
attachments',
102-28
Sliding-spindle screwcutling
headstock
Open design
Particularlyrecommendedfor fine
screwcutting (optics,i nstruments,
etc.). Suppliedwithout leaderor
chaser (see 'Standardequipment'
below)
Weight(withstandardequipment):
20.650ks (45.5lbs)
Specification
Heightof centre 102m m ( 4")
Spindle for type W 20 collets
(see page 33)
Maximumthrough-bore
in co llet 14.5mm p1rr"1
Maximumlengththreaded 38 mm (1tl:")
Maximumpitch cut 2 m m ( 12t pi)
Diametersof steps of 102-28
drive pu lley 80/115/150mm
(31/a-41/z-57/a")
Groovesfor round belt 12 m m dia.
( 15/sz")
3 seriesof holes in
pulle yf la nk 48/180/200
Adjustablebronzebearings
Permitsscrewcuttingwithoutgears
Note Leader (with cut or ground thread) mounteddirectlyon rear end of head-
It is not possible to provide under- s t o c ks p i n d l e
neath drive for the sliding-spindle Star-shapedchaser with provisionfor a maximum of 5 different pitches,
screwcutting headstock. mountedon verticalslide f itted at rear headstockbearing
The only methodsof drive that can be Rapid transferfrom 'turning' positionto 'screwcutting'position merely by
consideredfor this type of headstock movinglever-controlled verticalslide
are as follows (see pages 22 and 23)l
'1.by independentmotor Standard equipment
2. by individualdrive 1 manual drawbar 102-28.035, effective length from ball thrust bearing
For this purpose use the pulley 102- 352 mm (13?/s") (see page 30)
28.090(see list of accessoriesbelow). 1 protectivenut 102-20.180forthe spindlenose (see page41)
(Leadersand chasersmust be speciallyordered:see list of accessories
below)
W ei ght
Ite m N o . De scr ip tio n
k s ( l bs )
102-28.090
Machine-toolmanufacturersSCHAUBLIN LTD.,B6vilard/Switzerland AO
TAILSTOCKS
10265
Screw-operatedtailstock
't02 -65
Spindlebore, taper No. 2 Morse
Spindlestroke 80 mm (31/a")
Accuracyof readingof adjustments .1 mm (.001")
0
Provislonfor using tools with a No. 1 Morsetaper or a 2 taper with the aid
of reductionbushes(see page 72)
Suppliedwith 1 male centre 102-76.001 Weight:8.400kg (18.Stbs)
(seecompletelist of accessories,pages71 and72)
S p i n d l eb o r e SPindle
| *"i o n ,
#ff, I r,s1rb.r
Item No. Design for collets
type
102-70
Spindlebore,taper N o . 2 M o r se
Soindlestroke 30 mm (13/rs")
Suppliedwith 1 male centre 102-76.001 Weight:8.800kg (19.4lbs)
(see completelist of accessories,pages71 and72)
102:/A
102-72
Swan-necktailstockwith adjustablecentre
(fits in T-slotat rear of bed)
70 Machinetool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
TAILSTOCK ACCESSORIES
(for tailstockswith W 20 or W 25 spindle,see pages33,38,and 73)
*
102-76.001 har dened steel
102-76.4O2 ) uorsez { tungsten car bide ) tt 1""'", .150(.330)
102-76.01
1 r''torsez har dened steel
,t 1.,"", .140(.300)
102-76.012 ) { tungsten car bide |
600lemalecentre
w
600 hall female centre
* Fo r c e n t r e sw i t h d i a m ete r se xce e d in o2 0 m m
600revolvingtemalecentrewith taper-rollerbearing
Drillingvee
Half drillingvee
1,02-76.A71
Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland 71
TATLSTOCK ACCESSORTES (CONTtNUATtON)
(for tailstockswith W 20 or W 25 spindle,see pages33,38, and 73)
Chuck capacity We i g h t
I t e mN o . I S h a n kt a o e r
'102-76.103 m m d i a m e t e r( i n . ) kg (lbs)
unhardened .150(.330)
hardened .150(.330)
Drillingarbor
Drilling plates
l '"'*'
{
102-76.131 55 (2s/zz") .300(.660)
102-76.132 80 (3rl8") .500(1.100)
102-76.133 100(4") .700(1.540)
102-76.200
Centringand measuringmicroscopewith No.2 Morsetaperarbor
Magnification 60x
Eyepiecewith reticulerotatingthrough 3600
Reticulewith cross-hairsand 12 concentriccircles
Measuringcapacity 2Omm 1tz1rr"1
Accuracyof reading .01mm (.0005")
Distancebetweenobjectiveand object 22 mm 1t1""'1
Su p p l i e dw i t h : 1 b u i l t - i nl i g h t i n gd e v i c e
1 220/3.5-vplug-intransformerwith flex and miniatureplug
102-76.200 4 spare bulbs
1 case Total weight:2.400kg (5.3lbs)
Reduction bushes
External
taper Weight
It e m N o . Internaltaper
of shank kg (lbs)
72 Machine{ool manufacturersSCHAUBLINLTD.,B6vilard/Switzerland
ACCESSORIES FOR DRILLING
-AILSTOCKS
4CCESSORIES FOR BEDS
' :266.4 50
102.66.,r50
# 102-66.460
Comparator support
@ffi
( f it s in p l a c e o f t h e p l a i n
stop)
(withoutcomparator)
Weight:.470kg (1.040lbs)
" 18 4
' .oDmm (1lnoo"ldial indicator 10 2 -6 6 . 4 0 0
'02-91
N'land
rest with T-support102-91.100,
width 70 mm (23/4")
Weight:.850kg (2 lbs)
102-91.1
10 Reclangularsawing table .350(.770)
Dimensions:78 x 55 mm (31/tex2s/zz"l
102 -9 1 .110
12-34
Swivelling parallel vice
with graduatedbase
0 to 3600
Width of jaws
84 mm (3s/tt")
Maximumgripping capacity
60 mm (23le")
Supplie dw i t h t h a n d l e
Weight:6.400kg (14 lbs)
102 -9 1 .210
r,lachine-tool
manufacturersSCHAUBLINLTD..B6vilard/Switzerland 73
q ACCESSORIES
VARIOUS ACCESSORIES
FOR BEDS (c o NT T NUAT T O N )
u{ff Steadies
102-90
3-iaw steady (bronze jaws)
Maximumcapacity 65 mm dia. (2elrr")
Suppliedwith 1 fixing bolt Weight:2.400kg (5.3lbs)
102-90.100
Hinged 3-jaw steady (bronze jaws)
M a x i m u mc a p a c i t y 65 mm di a. (2e/ts ")
S u p p l i e dw i t h 1 f i x i n g b o l t Wei ght: 2.900 k g (6.4 l bs )
102-90.200
3-rollersteadywith self-releasingtop jaw
Maximumcapacity . 48 mm di a. (17/a")
S u p p l i e dw i t h 1 f i x i n g b o l t Wei ght: 2.700 k g (6 l bs )
Bar feeds
For bar work. Feed by counterweightand patenteddifferential. Silent tube mountedon pivot at rear and on slide at front, this
design permittingtransversemovementof tube for loadingat headstockend. Devicefor lockingfeed by gripping counterweight
coro .
Pedestalsfitted with bracketsfor taking spare bars.
(for fixing bar{eed pedestalsto f loor, see accessoriesbelow)
Forbar
For head- Weight
Item No. M a x i m u m Maxin um
stock type dia. r e n g:n kg (lbs)
mm (in) mm( n)
64-2-3000
S w20 17 1zr1tr", 3000(118") 96 (212)
64-3-3000
S w 25/F27 22 1t1"", 3000(118") 115 (253)
M-4-3000s F38 32 (11/4") 3000(118") 12s (284')
Machine-toolmanufacturersSCHAUBLINLTD.,B6vilard/Switzerland
MANUFACTURING
PROGRAMME
SCHAU BLIN
Toolmaker'slathes
Heightof centre mm (in.) 70 (2.756) 102 (4)
| |
fo r b e n c h TO70 TO' 1 02
Types f
1*t"* TO 70-80 TO 102-80
Second-operalion
lathes Heightof c ent r em m ( in . ) |tl 70 (2.756) | 102 (4)
Turret lathes
Heightof c ent r em m ( in . ) 70(2.7s6)
|
rozt+y
I eo g.zzs1
rR 70 rn roz
|
@
on base with hydropneumatic
c ont r olunit T R 1 0 2H P I T R 1 2 0H P
Lead-screwlalhes
Heightof centre mm (in.) 102(4) 135 (55/rs) '160(6r'ler)
Universal
millingmachlnes Workingsurfaceof table mm (in.) 45ox2oo(17xg) ooo*zro(235/ex}e/tz)'11oo*zuu
(43,/.x10)
| |
Types tz IJ 53
Rotary
Rotary Max.numberof Max.di men s i ons
lranslermachine - transfermachine
rype2o
l^.YjllY,Tlfl.r
.i:::1""r,':gti:ill'
machi ni nguni ts of component
| horz.
I
vert. mm (i n .)
- withfixed-station
table I 7+ 4 100x 100(4x 4)
I
- with rotary-station
table 6 7+ 4 100x 100(4 x 4)
I
- with horizontal-collet
turret | 0 5+ 5 d i a . 1 0 0( 4 )
o Collets
All typesfor machinesof all makes