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MAnual

Intelligent barriers

Instruction

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Table of contents:

1) Outline Features 2

2) Production Type 2

3) Functions and speciation 2

4) Working environment 3

5) The machine core of the barriers 3

6) Barriers installation and debug 5

6.1) Installation for the mechanism. 5

6.2) Debug for the mechanism. 6

6.3)The selection, installation and adjustment of the spring 9

6.4)Electrical connections 11

6.5)Debug 13

7) What to do if... 13

Rider. 14

Packing list 18

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1) Outline Features
Our series intelligent barriers use the international newest tech-nical design and
manufactured with precision machine tool. The automatic and intelligent barriers can be used
convenient and safely added our the humanization clutch device and balance device.
2) Production Type

3) Functions and speciation


3.1) The humanization clutch make you loosen the barriers bar conveniently .After open the
humanization clutch. You can up or down the bars by hand easy. The control system can
be reset automatically when power on.
3.2)Special craft machine core with the mechanism and the ele-ctronic technology and use the
compress spring. Compress spring prevent the system accident from the drawing spring
breaking ,which is often happen.
3.3) Three keys control the barriers bar up , down and stop..
3.4) Pototest, the best possible solution for safety.
3.5)Vehicles detector connection.
3.6) IC card connection.
3.7)Red and green traffic lights connection.
3.8)Radio control or line key control selection.
3.9)RS-485 communication.
4) Working environment

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5) The machine core of the barriers

The barriers installation and debug


The left side barriers installation

Fig.1

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The right side barriers installation
The bar inside the gate

Fig.2
6) Barriers installation and debug

Fig.3
6.1) Installation for the mechanism.
6.1.1)Select the right barriers production code and fix the barr-iers base with screws refer the
diagram.
6.1.2)Demount the cover of the bars tray. And mount the bar onand fixed it by the screws on
compress board. And then cover the barrier's cover.
6.1.3)Unlock the clutch by clutch handle clockwise .move bar-rier's bar by hand to the horizontal
position and vertical position by hand. Make sure that and lock the clutch dev-ice. And
power on the system.

Fig.4

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6.2) Debug for the mechanism.
6.2.1)Almost all barriers have been set well in our factory.If you find something not satisfy you
need ,you can adjust it you-rself but you should make sure the barriers and the control
circuit have been power off.
6.2.2)Open the barriers cover:firstly, screw the cover fixedscrews (refer the Fig.5) .Secondly, open
the barriers door and screw the lock nut. Thirdly , open the barriers cover.
6.2.3) The bars move to vertical position by motor if the bars isnot at vertical position you can
loosen the screw 1 that use to adjust the vibrancy of the bars. And reduce the distance
between the screw 1 and cushion. and check if the bar is at vertical position . if not, continue
to adjust the di-stance between the screw 1 and cushion. (refer Fig. 6)If the bar is unsteady
(refer diagram7) you can screw adjust screws of the balance spring clockwise to make the
pull spring tighten. (note :the pull spring can not been too tight refer Fig. 4 when adjusting
the bars)

Fig.5

6.2.4)Adjust the bars when the bar move to vertical position by hand or the bar come back for
hitting something.
6.2.4.1)If the bars is unsteady at the vertical position you can make the bar stop at the position
refer the Fig. 7 and adjust the pull spring tighten or loosen. Make the bars stop at that
position steady.
6.2.4.2)If the bar librate too much when come back for hitting something .you can power off first
and unlock the clutch by clutch key . then move the bar to the vertical position and
continue the step 6.2.4.1). If the bars is unsteady still after step 6.2.4.1), you can select
the follow way :
a change the pull spring link position from hole 1 to hole 2 .
b change the pull spring type then readjust the bar againby step 6.2.4.1).

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6.2.5.1)If the bars is not right at the horizontal position, you can try the follow ways:
a. You can loosen the screw 2 that use to adjust the vibrancy of the bars when it at the horizontal
position.
b. Screw the screw between the link pole anticlockwise or clo-ckwise until the bar to the
horizontal position.
6.2.5.2) If the bar librate too much when the bar go to the horiz-ontal position (refer Fig.9.1)
You can loosen the screw 2 that use to adjust the vibra-ncy of the bars when it at the
horizontal position. If thisway can not satisfy you can unlock the unlock the clut-ch and
move the bars to the vertical position to adjustthe pull spring tighten or loosen, and
lock the clutchturn on the control system check it .If the bar librate toomuch still , you
can repeat the last step.
6.2.6) If the clutch can not been unlock you should check that the contact between the screw 2 that
use to adjust the vi-brancy of the bars and the cushion is too tight or checkif the adjust
balance spring is suitable length , you can p-ull up or pull down the bars lightly when
unlock the clut-ch(refer Fig.4).

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6.3).The selection, installation and adjustment of the spring
A.Selection:
Balance spring:

Diagram for balance spring selection

(The date above just match with the bar produced by out company)
B.Installation:
a.Select a right spring and insert it into the spring canister.
b .Put the spring and the canister into the Spring base.
c. Insert the screw thread pole from the top hole of the flat to the center of the spring, and use the
right screw to fix it on to the right hang hole.
d.Install the gasket and the Adjust screw at the bottom of the sc-rew thread pole,deasil spin the
Adjust screw to adjust the str-ess of the spring and make the bar balance.

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C. Exchang:
a. Unlock the clutch and put the bar at the vertical position,and do not let the bar fall.
b. Anticlockwise spin the Adjust screw and unlade the it and ca-nister.
c. Put the bar at the horizontal position, unlade the link hole sc-rew and take out the screw thread
pole.
d. Loosen the fix screws for spring base and take out sleeve, ex-change the right spring and put
it into the spring base.(Fig.10)
e. Insert the screw thread pole and hitch it in the link hole.
f. Put the bar at the vertical position and do not let it fall.
g.Install the gasket and the Adjust screw at the bottom of the sc-rew thread pole, deasil spin
the Adjust screw to adjust the str-ess of the spring and make the bar balance.
D.Adjustment:
You can adjust the spring by deasil or anticlockwise spin the
Adjust screw, please refer to Fig.11 for the best state.
a. The bar can be pull to vertical position by spring at the uptrendarea.
b. The bar can keep motionless at the balance area.
c. The bar can fall to horizontal position by its weight at the do-wntrend area.
6.5)Debug
6.5.1) Control the machine:Put the main power on, use the radio controller to control
the machine.If you find the bar does not work normally, check if the Vehicles detector is
working. Otherwire, ch-eck if the BAR TYPE SELECT switch is on the right po-sition.
(Refer Fig.11)
6.5.2) Automatic rise for resistance if the bar meet roadblock when falling, it will rise
autom-atically for safety.
6.5.3)Phototest if the infrared ray sending by the phototest is obstruct by something, the bar will
rise automatically.
6.5.4)R&G light The green light will turn on when the bar at the vertical po-sition,otherwise
the red light turn on.
6.5.5)Vehicles detector If the vehicles detector is installed correctly, the bar will
automatic rise when vehicles move on the detector loop,and it automatic fall when the
vehicles leave.
7) What to do if...
7.1)The motor run but the bar doesn't move:Check and make sure the clutch has lock.
7.2)The bar shake terrible when moving at the end.Adjust the balance spring.
7.3)The bar can't move to horizontal and vertical position.
a.Have not adjust the balance spring when exchang long bar to shot bar.
b.The sensor connector has not inserted in the circuit board.
c.The sensor is broken, exchange it with the same type.
7.4)The distance of radio turn short
a.Check the battery voltage of the mini radio controller is OK.
7.5)The machine do not move when press the radio controller
a. Check the fuse is all right
b.Check the radio codes are match.
7.6)The bar can not move normally when exchange the circuit board.

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A.Check if the BAR TYPE SELECT switch is right

Rider
If the radio controller or phototest are not match with the machi-ne, you must make their
radio code identical with the machine. Step:
Read the code:
The radio code is signed behind the matched radio controller and on the transformer of
the barrier controller.
How to code :
Open the radio controller cover, take out the battery. You can see the code pad on the PCB,
the code is from right to left, the first code on the right.Short the middle pad and the above
pad stands for 1, short the middle pad and the bottom pad stands for 0, N/C stands for X.
The follow code is:10XX0X1X

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Phototest(Fig.13)

Packing list

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