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To cite this article: B. Hertlein, G. Verbeek, R. Fassett & M. Arnold (2016) A comparison of quality
management for bored pile/drilled shaft (BP/DS) foundation construction and the implementation of
recent technologies, DFI Journal - The Journal of the Deep Foundations Institute, 10:2, 87-94, DOI:
10.1080/19375247.2016.1255426
locating and identifying flaws in materials and/or geometry, Crosshole Sonic logging (CSL), NFP94-160-2 – Impulse-
or by employing techniques to assess known flaws in order Echo (sonic echo), NFP94-160-3 – Parallel Seismic,
to determine if they are considered unacceptable defects in NFP94-160-4 – Impulse Response (sonic mobility) and
the finished product, and aid in the design of acceptable XP94-160-5 – Gamma/gamma Logging), while in Germany,
repairs. QC is a quality verification methodology typically engineers rely for CSL, the most commonly used integrity
performed by a third party after completion of the BP/DS testing method, on the ‘Recommendations on Piling’, pub-
foundation. Practices for engaging the QC firm vary, but lished by the German Geotechnical Society (DGGT
relevant survey responses indicated that for both public 2014), while others adopt the French standard (NFP94-
and private projects in Europe, the QC firm is typically 160-1). Other European respondents mentioned that stan-
engaged by the contractor. In North America, QC for pub- dards by the American Society of the International Associ-
lic (state or municipal) projects is typically performed by ation for Testing and Materials and guidelines by the ACI
the owner’s personnel, or a third party engaged by the were often used in the absence of a specific local or national
owner. For private projects, the owner usually engages a code. The use of these standards will come to an end as soon
third-party QC firm, but occasionally the contractor as a European Standard will have been released.
engages them.
Most of the commonly practised methods are recognised
in regional or national standards, as noted in the following Overview and comparison of QC
paragraphs. However, the choice of method(s) and the way methods and technologies employed in
in which they are applied varies considerably. In North North America and the EU
America, private projects are typically governed by the
practices recommended in the International Building QC methods and applicable standards for BP/DS foun-
Code, or the American Concrete Institute (ACI) Manual dations can be categorised into (1) QC for shaft acceptance,
of Concrete Practice. Publicly funded projects run by fed- (2) static load testing to verify capacity and (3) dynamic
eral, state or municipal agencies are usually governed by load testing to verify capacity.
specifications based on documents published by the Amer-
ican Association of State Highway and Transportation QC for shaft acceptance
Officials (AASHTO) or the Federal Highway Adminis- QC for shaft acceptance is performed via visual obser-
tration (FHWA). European practices are similar in that vation/inspection of the construction process, which is
there are various European Standards (designated by the common practice in both Europe and US, as well as non-
letters EN), such as the Eurocode 7 (EN 1997), which cov- destructive testing (NDT) such as low-strain integrity
ers the design and construction of foundations (incl. the QA testing, CSL, gamma/gamma logging (GGL) and thermal
and QC requirements). This standard is supplemented by integrity profiling (TIP). In its simplest form, QA during
various other European Standards dealing with more shaft construction is provided through verification of posi-
specific topics that include the following: tioning and the implementation of vertical survey tools. The
. EN 1536 – execution of special geotechnical work – as-built location of a drilled shaft/bored pile potentially
bored piles affects its response to applied loads, hence pile placement
. EN 12063 – execution of special geotechnical work – requires a high level of accuracy between the installation
sheet piles location and the design location as well as the identification
. EN 12699 – execution of special geotechnical work – of any significant deviation during installation. The drilled
displacement piles shaft/bored pile is composed of two important data sets: (1)
. EN 14199 – execution of special geotechnical work – the top of the pile/shaft, and (2) the tip of the shaft/pile
micropiles which is affected by the verticality of the drill rig and the
. EN 22477 4 – Pile load test by dynamic axially loaded stiffness of the drill string/Kelly bar. While GPS-based posi-
compression test (in preparation) tioning has previously been used in other branches of the
. EN 22477 10 – Testing of piles: rapid load testing (RLT) construction industry, GPS-based horizontal positioning
While the members of the European Standardization systems directly attached to the drill rig are relatively new
Committee (CEN)1 are bound to comply with these stan- to the foundation industry. Examples of currently employed
dards, national practices may vary as the Eurocode permits positioning systems are depicted in Figs. 1 and 2. Figure 1
national variations within certain limitations to suit local shows an Automatic Positioning System (integrated into
practice and environments, which are to be documented Soilmec’s Drilling Mate System) and an Assistant Position-
in National Annexes. ing System (B-APS, integrated into Bauer B-Tronic). Both
Since not all testing methods are covered by a European systems use GPS/GLONASS to provide the horizontal
Standard at this time, various local standards are still used. positioning of the drill rig. The drill rig operator utilised
As an example, in France, the Association Française de Nor- the system to position the drill mast and ultimately the dril-
malisation (AFNOR) has published various standards for ling tool into the pre-designated location. While European
integrity testing of deep foundations (NFP94-160-1 – contractors appear to have adopted the automated posi-
tioning systems provided by the equipment manufacturers
1
CEN members are Austria, Belgium, Cyprus, Czech Republic, Denmark, more frequently, there seems to be limited implementation
Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, in North America.
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United In addition to automated positioning systems, state-
Kingdom. of-the-art drill rigs are equipped with inclinometers
3 a Koden monitor with winch unit, b probe and c Koden recorder unit (Koden 2013)
5 SoniCaliper equipment (left; Loadtest 2012), schematics of sensor action (centre) and created horizontal profiles (right)
6 Reported usage of SoniCaliper throughout North America (left) and ratio of responses stating the usage of the SoniCaliper and
total responses per region
(i.e. verification of concrete placement procedures, slumps D6760 recommendations and is frequently performed on
tests, etc.), and post-placement inspections are performed. public and private work in most states and provinces of
Typical methods utilised to assess the in situ concrete pile North America. In Europe, CSL is performed in France,
are destructive (coring) and NDT methods. Non-destructive Germany and in the UK according to local codes
methods are generally preferred and include GGL, which is (NFP94-160-1) or the ASTM standard. GGL is commonly
also known as Gamma Density Logging (GDL), CSL, employed in California and Arizona (usually with CSL for
which in Europe is also known as Sonic Coring, and TIP. confirmation in the event of anomalies). Little to no use was
NDT requires the implementation of inspections tubes at observed in other states. GGL/GDL is not typically per-
pre-determined locations before shaft construction and formed in Europe, even though a French standard docu-
rebar placement. For this, proper clearances must be guaran- ment exists – XP-160-5. Figure 12 presents a comparison
teed. The AASHTO recommends a minimum clearance of of all test methods using the survey response. It is evident
five inches between inspection tubes and reinforcing steel that CSL is the primary non-destructive test method per-
but provides spacing guidance based on the aggregate size. formed in both North America and Europe. Note that
GGL and CSL both require inspection tubes to be installed these methods are rarely used for dry method construction
into the reinforcing cages. and predominantly implemented in shaft construction
Guidance in North America for low-strain integrity test- involving slurry displacement procedures.
ing is provided through ASTM D5882, while Europe fol- TIP represents a relatively recent method which can be
lows recommendations from ASTM D5882 as well as conducted using the access/inspection tubes, or preferably
local or national codes (such as NFP94-160-2, NFP-160- without the installation of tube by placing thermal wire
4, ICE 2007. In North America, CSL follows ASTM cables before concrete placement. TIP per ASTM D7949
7 Rope inclinometer system: top unit (left) and carriage (right), 8 Reported application of visual shaft inspection throughout
both BAUER Spezialtiefbau (2009) North America
12 Ratio between responses stating the usage of coring, CSL, TIP and GGL to total responses per region
it works well on pile shafts with uniform section and construction – i.e. CSL or GGL access tubes, bi-directional
material quality. At the same time the accuracy of test is load cells, strain gages, displacement telltales etc. In those
much dependant on the skill and experience of both the tes- cases, additional QA measures are necessary to ensure
ter and the analyst and there is also some controversy
within the industry about the factors that affect the accu-
racy of the capacity predictions.
RLT is conducted in North America per ASTM D7383
and in Europe per EN 22477 part 10.
When the capacity is not confirmed by a static load test,
some codes require higher factors of safety (or capacity
reduction factors), albeit that this change can be minimised
by increasing the number of tests performed.
that the equipment and materials are correctly and accu- Summary
rately installed and documented. For example, the DFI
Drilled Shaft Inspector’s Manual advocates measuring Evidently, there exist many similarities between QA/QC
and documenting the locations of all splices or joints and practices for BP/DS construction in Europe and North
the fixing points of CSL access tubes before reinforcing America and technologies are readily available on both con-
cage installation, because they are likely to show up as tinents. Nevertheless, their application varies widely for a
‘anomalies’ in CSL or GDL data. Similarly, CALTRANS variety of reasons. For critical foundations with no redun-
specifications allow the use of adobe or cement blocks as dancy, such as single piles supporting individual bridge
reinforcing cage spacers/centralisers. Those blocks may piers, Crosshole Sonic Logging (CSL or Sonic Coring) is
appear as density variations in GDL data. Where plastic used both in Europe and in North America, but TIP is win-
spacers are used, they may cause some localised pockets ning converts on both sides of the Atlantic. For groups of
of segregation which will also show up as density variations, piles with some redundancy, as often found in bridge abut-
so specifications also require that the spacer or block ments or tank and silo bases, low-strain integrity tests are
locations be accurately documented for correlation with the norm, often with a selective test programme, such as
test results. Where bi-directional load cells are installed at testing the first 10 or 20 shafts constructed, then selecting
locations other than the base of the shaft, some US specifi- a percentage of the remainder at random, or when some-
cations require that CSL testing be performed before the thing unusual is noted by the contactor or inspector during
load test, to verify that no deleterious material has been the construction process.
trapped under the cell that could adversely affect the load In short, there is as much variation in preferred QA/QC
test result. practices between North American states and provinces as
there is between European countries. However, one common
and concerning observation made on both sides of the Atlan-
QA/QC specifications tic was the significant number of testing firms with no or very
QA/QC requirements and the test results generated through limited understanding of the drilled shaft construction pro-
the requirements have been the catalysts to the development cess, which therefore failed to ask for critical and readily avail-
of many innovations and improved practices used by con- able construction records before interpreting their test data,
tractors today. However, issues arise when owners issue or provide any opinion as to the nature and cause of any
specifications for construction and QM procedures using anomalies. Another concern is related to the ‘cut-and-paste’
a cut-and-paste approach, or specifying outdated methods practice of specifications or special provisions compiled by
or technologies. There is no one-size-fits-all solution for spe- engineers who had little or no knowledge of the test methods,
cifications. Contractors and testing agencies must be pre- which resulted in specification of tests that were either inap-
pared to educate the owners if they issue a poorly propriate for the site conditions or for the information
worded, outdated or inappropriate specification. required. In either case, the test results are likely to be incon-
Typical practice with respect to the BP/DS QA/QC speci- clusive at best, and misleading at worst. Therefore, great
fications in North America can be distinguished as follows: opportunity exists for continuing professional education
Government and state agencies (FHWA, DOTs, etc.): and further development of specification and standards to
QM specifications for many Federal and State foundation improve current QA/QC practice on both continents.
projects are often buried in the contract specifications
(and sometimes even in the Special Provisions attached to
the specifications), and are then part of the foundation con- References
tractor’s responsibilities. ASTM D7383. Standard test methods for axial compressive force pulse
Municipalities: Larger municipalities like the cities of (rapid) testing of deep foundations. West Conshohocken, PA:
Chicago and New York have developed their own codes American Society for Testing and Materials.
BAUER Maschinen GmbH. 2015. B-APS BAUER – assistant positioning
and specifications for deep foundation construction and
system. Promotional information PI 117 03/2015. https://www.bauer.
QA/QC. Smaller municipalities tend to follow either the de/export/shared/documents/pdf/bma/datenblatter/B-APS_DE-EN_
local State DOT policies, or FHWA guidelines. PI117.pdf
Private owners: Unless the local municipal code prevails, BAUER Spezialtiefbau GmbH. 2009. Rope Inclinometer “Seilneig” (Type
private owners tend to rely on their engineer of record for IV) – Verticality measurements in cased boreholes. http://www.bst-
messtechnik.de/export/sites/www.bst-messtechnik.de/pdf/pdf_mit_sc
QA/QC recommendations. hutz/rope-inclinometer_en.pdf
In Europe, QA/QC practices were difficult to assess. DGGT German Geotechnical Society. 2014. Recommendations on piling
Among practices recommended by Government and State (EA-pfähle). Ernst & Sohn, Berlin, Germany.
Agencies (DOTs etc.), QA/QC requirements and rec- GPE, inc. 2001. Miniature Drilled Shaft Inspection Device (Mini-SID).
http://www.gpe.org/products/miniSID.htm
ommendations varied widely. However, with further devel-
Koden Electronics Co., Ltd. 2013. Koden Ultrasonic Drilling Monitor
opment and adaption of the Eurocodes, the practices are DM-602/604.http://www.koden-electronics.co.jp/eng/industrial/pdf/
anticipated to become more uniform. No specific infor- industrial/dm602604-e130920.pdf
mation was obtained on municipal regulations; however, Loadtest. 2012. SoniCaliper. http://www.loadtest.com/services/SoniCaliper.
for private owners, similar observations as in the US were pdf
Loadtest. 2016. O-cell Load Testing. http://www.loadtest.com/services/
made, unless prevailed by municipal standards or state ocell.htm
regulations. It was noticed that private owners tend to Soilmec S.p.A. 2010. APS Automatic Positioning System. http://www.
rely on their engineer for the QA/QC decision making. soilmec.com/downloads/2329/95/1362__aps.pdf