.

,- LAtiPIRAti 'D'

ADDENDUM SPECIFICATION

CONTRACTOR'S ALTERNATIVE PILING SYSTEM

.- 1. GENERAL

1.1 Unless otherwise specified, all provisions of the Contract shall,

where appropriate, apply to this Addendum Specification. The
alternative offered and accepted shall not be inferior in quality,
workmanship and performance to the piles specified in this Addendum
Specification.

1.2 The Contractor's alternative piling system is defined as any piling

system which differs from th e JKR specified system in respect of
materials, dimensions, manufacturing or installation processes other..
than pile for pile substitution of the JKR designed piles with piled
obtained from manufacturers of the same in accordance with the
Addendum Specification for Precast Reinforced Concrete Piles (Pile
for Pile Substitution).

1.3 The Contractor's alternative piling system shall conform in all

respects to BS 8004 : 1986 FOUNDATIONS and other provisions as
provided hereunder.

2. SOIL INVESTIGATION REPORT

2.1 Notwithstanding the provisions of Clause 2.1 of Section B - Piling

Works of the JKR Standard Specifications for Building Works
(hereinafter called the Standard Specifications), any information
or report on site and/or soil investigations for the Works made
available to the Contractor is deemed to be intended for the
submission of the design for the Alternative Piling System only.

3. DESIGN OF ALTERNATIVE PILING SYSTEM i

3.1 Notwithstanding the provisions of Section B - Piling Works of the
Standard Specifications, the geotechnical design for the alternative
piling system shall have a minimum factor of safety of 2 against
the ultimate bearing capacity based on lower bound soil shear
strength. Due allowance shall be made for group effect of piles,
negative skin friction, settlement, horizontal forces, uplift forces ,k*
etc..

‘\ 3.2 Design of pile caps and associated structural members shall conform
in all respects to BS 8110 : 1985.

- 12 -
 LAMPiRAN 'D'(Ccnt'd)

4. MEASUREMENT FOR PAYMENT

4.1 The following shall apply to the measurement of and payment for the
piling work:

(a) The value of the piling work (and related work if any) shall
be ascertained by remeasurement of the work as it is actually
,executed and valuation of the work with the prices or rates
of the Contractor in the bill of quantities submitted by him
(after the prices or rates therein have been adjusted if
necessary as by the Instructions to Tenderers or Conditions
of Tendering provided).

(5) If the value of the piling work (and related work if any)
ascertained in accordance with Clause 4.1 (a), is greater than
the amount for the same in the bill of quantities submitted
* by the Contractor (after the prices or rates therein have been -
adjusted if necessary as by the Instructions to Tenderers or
Conditions of Tendering provided), the amount to be paid to
the Contractor in respect of the piling work (and related work
if any) shail be the sum of the amount for the same in the bill
of quantities submitted by the Contractor and half of the
difference betdeen the same and the value of the work
ascertained in accordance with Clause 4.1 (a).

(cl If the value of the piling work (and related work if any)
ascertained in accordance with Clause 4.1 (a), is less than
the amount for the same-work in the bill of quantities
submitted by the Contractor (after the prices or rates therein
have been adjusted if necessary as by the Instructions to
Tenderers or Conditions of Tendering provided), the amount to
be paid to the Contractor in respect of the piling work (and
related work if any) shall be the value of the same ascertained
in accordance with Clause 4.1(a).

(d) The amount to be paid to the Contractor ascertained in

accordance with Clauses 4.1 (a), (b) and (c), shall be set
against the amount for the piling work (and related work if
any) in the bill of quantities submitted by the Contractor
(after the prices or rates therein have been adjusted if
necessary as by the Instructions to Tenderers or Conditions +
of Tendering provided), and the difference shall be added to
or deducted from the Contract Sum as the case may be.

- 13 -
 LAMPIRAN 'D'(Cont'd)

63) If at any time and in the opinion of the S.O., the alternative
piling system fails to meet the criteria for which it is
designed, the piling work (and related work if any) shall be
re-executed in accordance with the JKR design and the
provisions of Clauses 4.1 (a), (b), (c) ,and (d) shall not
apply. The Contractor shall be paid only the total amount for
the piling work (and related work (if any)) in the bill of
quantities submitted by him (after the prices or rates therein
have been adjusted if necessary as by the Instructions to
Tenderers or Conditions of Tendering provided) as a lump sum.
All extra costs incurred shall be borne solely by the
Contractor and no extension of time for time loss shall be
grar;ted .
5. TEST PILES F'

5.1 The-Contractor shall supply, install and load preliminary test piles
in locations to be selected by the S.O.. The number of preliminary
test piles to be supplied, installed and load tested shall be equal
in number to the number of test piles allowed in the basic tender.
The test piles shall afterwards form part of the foundations for the
structure.

5.2 Work on the test piles shall commence immediately on receipt of

written instructions from the S.O. and shall be ready for testing
within four (4) weeks of receipt of the instructions including the
full provision of all staging,. kentledge, equipment, labour and
other facilities necessary for the execution of the load test.

5.3 The load test shall be carried out as specified under the section
on "Pile Testing" in the Standard Specifications.

5.6 The interpretation of the load test results shall be in accordant

with Section B - Piling Works of the Standard Specifications an 3
the piles so tested shall be deemed to have failed if they do not
satisfy the standards specified in the Standard Specifications.

5.5 If the‘ results require a complete re-design of the piles, the

alternative piling system shall be deemed to have failed and the
Contractor shall re-execute the work based on the JKR design and be
'%
paid in accordance with Clause 4.1 (e).

5.6 If the results require a partial re-design of the piles, the S.O.
may direct the Contractor to do the same and in this event no
extension of time shall be granted and all extra costs incurred
shall be borne by the Contractor. Alternatively, the S.O. may treat
the piles as having failed and instruct the Contractor to re-execute _
the piling works based on the JKR specified piling works/system in
which case the provisions of. Clause 4.1 (e) shall also apply.

- 14 -
 LAMPIRAN 'D'(Cont'd)

6. DISCREPANCY BETWEEN CONTRACTOR'S SUPPLEMENTARY SPECIFICATIONS AND

GOVERNMENT CONTRACT CONDITIONS, ETC.

6.1 In the event of there being any discrepancy between any.of the terms,
conditions or other matters contained in the Contractor's
supplementary specifications for the Contractor's alternative piling
system and those contained in the Conditions of Contract and
Specifications, the Government Conditions of Contract and
Specifications shall take precedence.,

7. PRECAST REINFCF?CED COF!CRETE PT:

e-w=S

7.1 General

Unless otherwise stated the design, m2Qrials and wcrkmanship for

precast reinforced concrete piles shall ccmply with the relevant
clauses of BS 8CCLi : 1988 and BS 811C : 1985. In addition,, where-
ever relevznt, the spesificztions for Concrete Work of the Standard
Specifications shall also apply.

7.2 Reinforcement

The ref ,y:f---

,I,ement shall comp?y in all r=cI=+
e-zv-Ls to MS 166. The design
requirements shzl? campfy with the provisions of BS 8liC or CP 116
for resisting stresses due to lifting, stacking and transport of the
pile and any uplift or bending transmitted from the superstructure.

The lateral reinforcement shall be not less than 0.6% of the gross
volume for a distance of about three times the least lateral
dimension of the pile from each end. In the body of the pile, the
lateral reinforcement shall be not less th2n 0.2% spaced af not more
than half the width of the pile.

The main reinforcing b2rs in piles not exceeding !2m in length shall
be in one continuous length unless otherwise approved by the S.O..

12 gills exceodj.n.; 12m long, joints' cka' 1 be permitted

wt.-:. in rair,
longitudinal bars at 12m nominzl intervals. Joints in adjacent bars
shall be staggered at least lm apart along the length of the pile.
Joints shall be butt-welded 2s specified in Concrete Work of the
Standerd Specifications. Other means cf jointing reinforcement, such
as by means of mechanical couplings sh211 be to the approval of the '*
S.O.. The covercver all reinforcement, including binding wire, shall
be as specified in Table 7.1.

* -

- 15 -
 LAMPIRAN ‘D’(Cont’d)
. .
Tpk;l
I- * 78.i ? - F%mina? Cover T= A!7 ?einforsement f'iflc!cdinq Licks) T.-d I+a+
--*
DuretSilitv Renuirement (see nctel

NSTE : This table relates to mnixrl weight aggregates of 20mm ,nominal

maximum size.

- 16 -
 . LAMPIRAN 'O'(Cont'd)

Table 7.2 - Exoosure Conditions

Environment Exposure Conditions

Mild Concrete surfaces protected against weather

or aggressive conditions

Moderate Concrete surfaces sheltered from severe rain

or freezing whilst wet

Concrete subject to condensation

Concrete surfaces ccntinuously under

water

Concrete in contact with non-aggressive soil

Severe Concrete surfaces exposed to severe rain,

alternate wetting and drying or occasional
freezing or severe condensation.

Very severe Concrete surfaces exposed to sea water spray

de-icing salts (directly or indirectly), corrosive
fumes or severe freezing conditions whilst wet.

Extreme I Concrete surfaces exposed to sea abrasive action,

e.g. sea water carrying solids or flowing water
with PI-I < 4.5 or machinery or vehicles.

7.3 Concrete

In addition to the requirements of Section 0 - Concrete Work of the

Standard Specifications, the minimum cement content and 28 days
characteristic cube strength for different conditions of driving and
exposure shall cc.mply with Table 7.3.

- 17 -
 LAM?iPAN 'Q'(Cont'd)

Ta.‘cle 7.2 - cement Cxtont a7i Cube Strenath of Concrete for

Prrzczst Peinforced Concrete Pi?es

r
Conditions Grade Minimum Quantity 28 Cay Chatacterfstic
Cesignation of Cement Cube Strength t
I

lb/yd' n/mm' <gf/cm'

1 Hard and
I very hard
driving
conditicns
f3F 3::
piles and in
&mElF'!n= so 400 670
E
i Norma? and
I easy driving
1 conditions 25 500

7.6 Pi!e Shoes

Fsr piles driven into coarse grave?, clay with cobbles and ctha;
soils liab'ie to damage the concrete at the tip of the pile, pi?e
shoes shall be provided. Pile shoes shall comply with the following
as relevant:

(a) Chilled-hardened cast iron shoes as used for making grey

castings to BS l&52, Grade 10; OF

CC> Cast steel to BS 3100, Grade A.

For piles bearing in rock, pile shoes shall be made of hardened

stee? ce Brine?1 harGInpss AC-$ - 520.

7 ."= C&tin0

Piles shall be cast on a horizontal platform in aporcved mo:'lds "cc

t;he dj:qensi=ns as specified. -'-I ,!e concreting cf each pile sha:: Se
co,mp?eted in one contin;ous eperation and no interruptions shal: be
permitted.

Lifting holes shall be formed during casting in the positions an?

;n accordance with the deta'?s as specifjed.

- 18 -
.L

.. LAMPIRAN ’ 0’ (Cont’d)

7.6 Curinq. Striooino. Handlina and Storaae of Piles

Piles made
from ordinary Portland cement shall be kept damp for a
period of at
least 10 days after casting. Side forms shall not be
stripped less than 3 days after casting. After 14 days, piles may
be lifted and removed to a suitable stacking area but they shall
not be driven until they are at least 28 days old.

For piles made from rapid ha rdening cement the abcve periods may be
modified as ap.=roved by the S.O..

The method and sequence of lifting, handling, transporting and

storing piles shall be such that piles shall not be damaged. Only
the designed lifting and support points shall be used. During
transport and storage, piles shall be placed on adequate supports
located under the lifting points cf the piles.

~'11 piles within a stack shall be in groups of the same length.

Packings of uniform thickness shall be provided between piles at
the lifting points.

7.7 Markina of F:!es

.AFtar
. w a pi1 e has been czst, the date of casting, reference number,
and the length shail be clearly marked on the top surface and on
the head of the pile. In addition, each pile shall be marked at
intervals of 3OCmm along its length before being driven.

7.6 Tolerance in Pile Dimensions

The cross-sectional dimensions of the pile sha!l not be less than

those specifi ed and shall not exceed them by more than 6mm.

Any face of a pile shall not deviate by more than Smm frcm a straight
edge 3m long laid on the face, and the centroid of any cross-section
of the pile shall not deviate by more than 12mm from the straight
line connecting the centroids of the end faces of the pile.

7.9 Lenath of Piles

The length of a pile shall be taken to mean the overall length

measured fr.om the tip of the shoe to the top of the head. The length '*
of piles to be cast shall be to the approva! of the S.O.. Based on
the results of pile driving resistance and/or load tests carried cut
on piles driven on the site, the S.O. may from time to time order
the lengths of piles to be modified.

- 19 -
 LAMPIRAN 'D'(Cont'd)
. ..

7.10 pi tc’r: ina and Driving

7.10.1 Performance of Orivino Eauioment

The driving equipment to be used shall be of such typed

and capacity to the approval of the S.O.. If a drop
hammer is used, it shall be of a free fall type and the
weight of the hammer shall be as specified in BS 8004.

7.10.2 Pitchina of Piles

Piles shall be pitched accurately in the positions,

specified. At all stages during driving and until the
pile- has set or driven to the required iength, all
exposed piles shall be adequately supported and-
restrained by means of leaders, trestles, tWlCClr2i, -.A
supportsorother guidearrangements tomaintain positien
and alignment and to prevent buckling and damage to the
piles.

7.10.3 Drivina of Piles

Each pile shall be- driven continucusly until the

specified set and/or depth has been reached. Rowever,
the S.O:may permit the suspension of driving if he is
satisfied that the rate of penetration prior to the
cessation ofdrivingwill be substsntially re-established
on its resumption .or if he is satisfied that the
suspensicn of driving is beyond the control of the
Contractor.

A follower (long dolly:! shall not be used for dril;ing

end bearing piles. It may be used for driving frictional
piles with prior approval of the S.O..
1.
The Contractor shall inform the S.O. without deiay if
an unexpected change in driving characteristics is
encountered.

Where required by the S.C., set sha!l 5e taken at

approved intervals during the driving to estab?ish the
behaviour of the piles. A set sha?? be taken only in '*
the presence of the S.C. unless otherwise approved. The
Contractor shall provide all facilities tc enable the
S.O. to check driving resistance.

RPrive checks, if required, shall be carried out in

accordance with an approved procedure.

- 20 -
,-
LAMPIRAV 'D'(Ccnt'd)

7.10.4 Pile Driving Lou

A detailed record of the driving resistance ever the

ful? length of each pile shall be kept. The log shail
record the number of blows for every 3CGmm of pile
.
penetration. All pile driving logs shall be jointly
signed by the Contractor and S.G.'s authotised
representative and forewarded to S.0. within 24 hcurs
after driving each pile.

7.10.5 Final Set

The final set of a pile other than a friction pile shall

be recorded either as the penetration in millimetre per
10 biows or as the number of blows required to produce
a penetration of 25mm.

When a final set is being measured, the foiiowing

requirements shaii be met:

(a> The exposed part of the pile shall be in gocd

condition, without damage or distortion. _

(b) The dolly and packing shall be in sound condition.

(cl The hammer blow shall be in line with the pile

axis and the impact surfaces shall be flat a& at
right angles to the pile and hammer axis.

Cd) The hammer shall be in good condition and operating

correctly.

(e) The temporary compression of the pile shall be

recorded if required.

7.10.5 Drivina Secuence and f?isen Piles

Piles shall be driven in an approved sequence to minimise

thedetrimental effects of heave and lateral disp?acement
of the ground. When required, levels and measurements
sha?l be taken to determine the movement of the grcund
or any pile resulting from the driving process. If any +
pile rise occtlrs as a resuft of adjacent piles being
driven, the Contractor shall submit to the S.C. his
proposals for correcting and avoiding the same in
subsequent work.

- 21 -
 .
LSMPIRA?4 '0' (Cont'd)

7.16.7 Prebiinq ..

If oreboring is specified the pile shall be pitched into

a hole prebored to the depth shown on the drawings,
unless otherwise instructed by the S.C..

7.12.5 Jettina

Jetting shall be carried out only when the Ccntractor's

detailed prc;posa!s have been approved a:13 in al;? evsr;t
not for the last 3m of the required dapth of FeEetraLion.
*
7 .i: RlSS 1 F a3d Lenctbenipc of Files

Any damaged pile head shall be cut out of square at

sound concrete, and all loose particles shall. be ~enovs,?
by wire brushing, followed bv uashing with wattr. 1f ti;(
pile is %o be subjected tc'fzrther driving, t?e kt ‘e3?
shall be replaced with coocrete cf ar, aF;rcved grade.
The new head shall be cast truiy in line with the
reminder of the pile, ahd be crcoerly ctired a?d aiicwo?
to harder: sufficiently to develco the strength ns:;e's;s-,
for further driving.

If a pile has beer; drive:! to the required set or de;?:1

&t sound concrete of the piye is 5eic+, cgt-r,ff let/;',
the pile shall be made good to the cut-off let/e! #it:h
concrete of a.grade not inferiO!- to that of the CCnCFe:e
of the pile.

- 22 -
 LAb4PiR.M 'D'(Cont'd)

Where pi7es have to be lengthened, other tha:: by means

of welding Of stee! ‘plates as specified, the
rejnforcement shall be stripped of aii surrounding
concrete for a distance eq!,ra:l to thirty times the
diameter of the main reinforcement measured frcm the
pile head for spliced joints and 3OCmm for butt welded
joints and all lateral reinforcement'shaY be removed.
The lengthening bars s&i? b&t on the exposed bars in
true alignment and shall be butt welded as spec'fied or
shaY1 be spliced with bars of the same diameter as the
main pi!e bars, 60 diameters in length and lapping the
main bars for a disfance of SC diameters above and below
the joint, and shall be securely bound with i.S3m:m soft
annealed iron wire. New binders of similar size shal:
be p~v ided and spaced at half the centres c? tke bfnders
in the mafn body of the pile and shall be securely bound
w:th f .53mm soft annealed iron wire azd the pile extended
by cscreting in proper?y constructed mocids tc the
length required. Care s:hall be taken to form the joint
be34ee.n tit0 old and new concrete 2s specified
kereinkefore. The extension shall be truly in line *with
f,'np rypajqder cf type pile and be properly can',e,red a::!
allctied to harden sufficiently to deveicp the strprmCL _ '=I-:'
necessary for further drivfng.

7 .ii.3 Driving Seoaired or. tenctbened Piies

Piies which have been repaired or lengthened by adding

cast-in-situ concrete as specified in Ciause 7.1i.l and
7 .::.2 sha'i not be driven until the added cxcce'-,e h=_s
reached the specified strength of the concrete for the
piye.

7.12 Cuttinc and Stricofnz of Pile iieads

%?en a piYe has been driven to the reqtiired set cr depth, the hez!
of the piYe Shail be cut off to the ieve: specified. The leflgt? cf
reinforc ing bars projecting above this level shall be as spe;'iliad.

- 23 -
,
?,AYPI?GP! ‘C’(Cont’d)
..

U> Name cf pile manufacturer.

(Z *\
‘. 11 I Name of purchaser.

- ‘\
(iii; Name and location r;f job.

(viii: Size at?d ?angth of pile.

(2:; 3at; of casfins ".

- 24 -
h,’ .
.

LAMPiZAN 'O'(Cont'd)
..

a.3 Prestress

The prestress after allowing for losses cf prestress shall ccmo1.y

with the following:

(a) For prestress to cover handling, transporting and lifting

conditions, if any, it shall be assumed that on!y 75X of the
full loss of prestress wjll have occurred within 2 months of
casting. *

(5) The prestress (in Pi/mm') shail not be less than O.C? times
the ratio of the length of the pile to its least laterai
dimension.

(c) Tke minimum prestress related to the ratio of effective weig'cf

of hammer to \reight of pile shall be as fo'?o%s:

Patio of hammer
weight to pile
weight not less th3n : c .3 sea C .7 c.5

M:nimum brastress
fc r r,oy?ei drj;jjcg ?l,fmn' : 2.0 3.5 j*s 5.c

Minimum orestress
c,or easy driving ti/mm' : 3.5 d-0 5.0 6.3

(d) %r d;esel ha,mmers the minimum prestress sha;t 52: 5 Njnn'.

3 .d

Mi:d steel stirrqs of not less than &TIE diameter shal! be placed
at a pitch of not more than the side dimension less SCmm. At the
too and bottom, for a length of three times the side dimension, the
stirrup volume sha?l not be less than 0.6% of the pile volume.

8.5

The maximum axis: stress that may be applied to a piie actingas a

short strut shall be 5 (specified works cube strength at 2.5 days
iess prestress after loss).

\ 3.1 Genera.'

- 25 -
 ct
*

i
;;

LAMPIPAN 'D'(Cont'd)
..

9.8 Lengthening of Piles

Where lengthening of piles is required, the piles shall be jointed

by butt welding stiffened with plates fillet welded on all four
sides as specified. All welding shall be continuous and complying
- .
with B.S 2542 and B.S 449. The type and size of welding shall be as
specified.

9.9 Preoaration of Pile Reads

e
'&he:: a pile has been driven to the required set or depth and befcre
encasing in concrete, the pi1 e shall be out to within 2Cmm of the
level as specified and the protective coating if any shal! be remcved
from the surfaces cf the pile head dcwn to a level i5Dmm above the
soffit of the concrete. Pile heads shall be constructed to the detail
as specified.

iC.l General

Timber piles shall not be used for buildings exceeding 2 storays.

The number of joints in each pile shall be limited to one only.

Manufacturer

Pressure treated timber piles to be used for the Works

shall be produced by SiRiM approved manufacturers.

iC.2.2 Scecies Cf Timber

Unless otherwise approved by the S.O., only kempas

(koompassia Malaccensis) shall be used.

Cefinitions

The timber terms used in the this addendum specification

shall have the meaning in accordance with MS 229
"Nomenclature and Uses of the Commercial Timbers of
Malaysia". .%

lC.2.4 Gradina

The piles shall be graded by graders registered with

the Malaysian Timber industry Soard to meet the
requirements as specified in Table 10.1 and grading
shall be carried out immediately before treatment.

- 27 -
 LAWIRAN 'D'(Cont'd;

Table ;C.: - 'Gradi:~c Teauirements

C-
L&l r Kind of defect V'axlnum permissible lfmits
I

Slowing grajn i in 76 (6Cmn per metre)

t Curvature 1 in 240 (25mm in 6m)

t (r-e f3r
*
is r:sta 7)

iI Ic?
I es,
(a; ?in
borer
and needle (up to
2mm diameter 1500 in 7 sq. metre
II (b> Shot holas~2nm tc 3mm) 2C ;er metre

1 (c) toLarge6mmborer
diameter
holes, 3mm
Nme
j (d) EmnLarge bore
diameter
holes, over
E!one
i
i! WGOtS
(a) Sound Ccc-eight dimensicn of face, 6,~ f
maximum sf 4Cmm diameter per t
I ?,,"Cb
'"::y-.: I
i
1I
f
t
/ Socnd sapwood
I (a) Treated piles
!S> Untreated qiies
Allowed without
Not a! 1 cwed
limit

!
End split and included phloetr
intersecting end.
(See (15) below)

- 28 -
 .

TaS?e l(l.1 - Gradinc Racuiremepts (Cont'd)

jit%l Kind of defect Maximum permissible limits

P
I 9 Twist (spiral distortion None apparent

i 10 Compression Failure Ncne

.
11 Brittle heart None

I 12 Boxed heart None

13 Blocked heart stakes None

14 Cpen shakes surface check One-sixth thickness (refer to

and end cheik note 1)

15 Included phloem'not
intersecting ends
(see item 7)

1 (a! Within 5OOmm of end None

I (5) Efseuhere within middle Strands 15Cmm long, soaced 3OOmm
half of depth
I (c) EiseAere outside middle Strands 300mm long, spaced 30%~
half of depth

16 Resin pockets above 3mm 50mm x 6mm spaced lm. At the

diameter. See item 3(b) and discr etion 0 f the grader, an
bare pockets equivalent area may be allowed

I( 17 Wane '/: of yJidth plus thickness

i.‘e. [1/a x (w f t)]
I

10.2.5 Tolaranses in Dimensions

The dixenslons of sawn tfmber piles shall be with::: the

range cf 2mm less and 6mm greater than their specified
cross-sect! onal dimensions. The centroid of any CTOSS- +
section of a sawn timber pile shall ~0: deviate by more
than 25mm f rom the straight line connecting the centroids
of the end faces of the standard length of pile.

- 29 -
 tAMPIi7AN 'D'(Cont'd)
..

A;; p?'Ies s@ii be pressure impregnated at a pressure of txt less

than 13kg/cn' nor more thar: 15kg/'cm- ic accordance with MS 353:!395.
ihe preservative used shall comply with MS 733:1S3:. The depth of
penetration of preservative wher; determined by the method described
in Appendix H of MS 3&0:198S, shall be a minimum of 25mm. The
preservative retention by analysis in any ipdividual boring in the
o~~ernost 2%m shall not be !ess t'?an I.Sk~/m' w9en deterni:?eti by t?e
methods given in Appendix J of MS 35O:i?ZS.

The S.0,. may rec,u!re irscecticn o r tke treatment plant to ohervo

ani ensure that the manufacturing process and controy testing of
*Lila ;iY+s are carried out in accordance with these t5:s adde?$tim
c?nyjf
-+w- ;cal-,ion. &cords of the actGaY treatment szkedc;e sha?; be
kept during the tre3timer;t prscess and t'r,e
d. Ccr:tr,3tr,?-c,- s!:p,T i I,"!!, ; . r. -y.s'c
5 ii c ye, ;r 1 c :) :-ds for the pi'es suppi ied? whenever reqiestx! by the S .O. .

iJ.S.1 ?,efore ccmmncement cf work t?e Ccxtractcc shal! ns",ify

the S.O. of the name cf t>e suppiier and manufas$:!rer
for apprcva:.

1 3.6.2 Only su~pli,~ 0's approved by SiRI?-i S'na'ii be permjtted to

supp?y t:qe treater? t:'mber pfies.

*
- 30 -
:
_..
 LAMPIRAN 'a'(Cont'd)

The Contractor shall notify the S.O. of the delivery of timber piles
to the site, and provide the necessary facilities to enabie the S.O.
to inspect each pile and take randcm sampling for determination of
depth of penetration and the nett dry sa?t retention.

Accepted piles shall be marked and stacked in lengths on paving of

dra!ned hard ground. Each piece of pile sha?l be stacked clear of
the ground and have an air space a&und it. The piles shall be
separated by spacers or blccks placed vertically one above the other
and closely spaced horizontal!y to avoid sagging cf the piles. ,471
rejected piles sha?l be promptly removed from the site.
10.8 Protection of Pile Head Curinc drivinc

The pile head shai? be adequately protected during driving, so that

"brooming" does not occur.

The pile head shall be fitted with toothed metal plates as approved
by the S.O. for protection against "brooming" and splitting during
normal driving.

'in the c&a of 'nard driving, unless otherwise approved by the S.O.,
a meta! helmet shall be fitted on the top of the piie. The top of
the pile shall first be trimme d to fit cioseiy into the recess of
the underside of the helmet. A hard wood dolly and if necessary, a
packing piece shall be used above the heimet.

If during driving the head of the' pile becomes excessively broomed

or otherwise damaged, the damaged part shall be cut off, and the
heimet refitted.

10.9 Pitchina and Wiving of Piles

Driving of piles shall be in accordance with Ciause 7.10 3s specified

hereinbefore under ",PRECAST REINFORCED CONCRETE FftES".

-31- .
.
 .

P'les shall be provided in cne sing?e length of 6.On each unless

ct-kerwi se aoproved. Any pile driven tc the required set at a depth
of 6.0~ or less shall be in one continucus length.

ff jointing is required, pile joints shall be made by using mild

steel welded boxes 45Omm long fabricated from 5mm thiclc plates unyess
0therbNjse shorn in the drawings. The internal dimensions of the boxes
shall 'se 3.m ur,ders? 29 cf tke pfle crSss-secticnal di,mensions. The
joints a?6 the ends of the piles to be jointed sha!l be *constructed
40 tha' w L'ne 1,:I necessary strength and stiff ness are develoged at the
. .
Jo:nt.

When fissures appear in a pile during driving, which in the opinion

of the S.0. will affect its strengt'n, the pile shall be rejected and
replaced at the Contractor's expense.

lo.:2 Pre~.?ratio~ of Pile Heads on Site

‘When ,a gile has been driven to the req:::'red set or de&h, the head
5.F the piie shaTi be cut off square to sound wood and given two
fiocd coats of 10% m/v solution of the preservative as specified fn
accordance with MS 733:196i, allowing each application to thcroughly
penetrate into the cut surface. When the preservative soluticn has
dried, t'ne pile head shall be heavily ccated with a bitumfnous
ccmpound which,conforms to SS 34!'6:!975 - Black Gituminous Coating
Solution fur Coid Application, for the whole depth that the pile is
tc be encased in the p'le cap.

37 ! ba?alJ pile<
y.' - shaf 1 hgu-r *we
!.- frcm
I rnt--, ?u;lgal 0" Test ~cc,~l+, p':6
of3er defects. The piles shall be reasonably straight and circular
in cross-section with all branch joints trimmed cff t.c the generz!
,Tlifl'
U.-e. IQP of the p!'.les but ieavirg the bar4 intact on the p!!es.

'here possible bakau oSJes sha?? be provided ir: ore single length
:3f Tct ?ess than 6m each. The average dfameter of piles .shali not
be 13SS than 10Cmm. The maximum aliowabJe Ioad shall not be mere
thEf7 i0 'i.?t psr pile.

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 LAMPIRAN 'D'(Cont'd)

11 .3 Insoection and Stackino

The Contractor shall notify the S.O. of the de!ivery of piles to

the site and provide labour and facilities to enable the S.O. to
inspect and measure each piece at the time of unloading. Accepted
piles shall be stacked on an approved area and kept constantly in
a wet condition. Rejected piles shall be promptly removed frcm the
site.

1l.d Lena%h of Piles

The length of a pile shall be taken to mean the overal 1 length

measured from the tip of the shce to the top of the head. The length
of piles to be driven shall be as shown in the drawings. Sased on
the results of pile driving resistance and/or load tests carried out
on piles driven on the site, the S.O. may from time to time order
the Tengths of piles to be modified.

11.5 Pitchina and Drivina Piles

6.5.1 Driving Eauipment

Unless otherwise approved, bakau piles shall be driven

by means of a drop hammer cf at least 2Stikg in mass,
suspended from a shear leg or approved pile frame.

li.5.2 Pitchinc

Piles shall be pitched accurately at the positions as

shown in the drawings or as approved by the S.O.. The
piles shall be driven in one continuotis length of about
5m.

11.5.3 Preoaration of Pile for Driving

The pile head shall be flat and at right angle to the

. . .
axis cf the pile its edges chamfered t0 Ft?'?!iT'S%
splitting during driving and the lower end shall be
pointed. The Contractor sha?l take precautions to avoid
damage to the pile head during hard driving by providing
a suitable metal helmet. A hardwood dolly and, if
necessary, a packing piece shail be used above the .tic
helmet. if during driving the head of the pile becomes
excessively broomed or otherwise damaged, the damaged
part shall be cut off, the he ad retrimmed and the helmet
refitted.

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 LAMPIRAN 'D'(Cont'd)

11.5.4. Drivjna Sequence

Piles shall be driven in an approved sequence to minimise

thedetrimental effectsofheave and lateral displacement
of the ground. When required, levels and measurements
shall be ta;<en to determine the movement of the ground
or the rising of any pile resulting from the driving
process. If any pile rise occurs as a result of adjacent
piles being driven, the Contractor shall submit to the
S.C. for approval his proposals for correcting and
avoiding the same in subsequent work.

i?.6 ievatherinc of Pj lgs

#here a pile has to be jointed it sha!l be to the details as showr:

in the drawings. The two pi1 e ends to be jointed shall be of the :
same diameter and each shall be cut at right angles to its axles to, Q
make, contact over the whole,cross-section when the two timbers are
co-axial. A round galvanised iron pipe collar shall be used to join
the two pile ends. Where necessary the pile ends shall be trimmed
to provide a close fit.

- 34 -
 LAMFIRAN 'D'(Cont'd)

..
il.7 Freoaration of Pile Yeads after Drivina

*When the piles have been driven to the required depth, the top of
the piles shall be cut-off to a uniform level. The cut-off leve!
shall be below the lowest dry season ground water level as shcwn in
the drawings or as approved by the S.O..

12. STEEL FiFE FILES

12.1 General

All steel pipe piles shall comply with BS 1775 with regards to
sectional dimensions and the steel shall comp?ywith the requirements
Of ss 4350.

12.2 WorkiTna Stress of Stee:

The stress in the steel due to superimposed axial forces at working

load'shall not exceed 33% of the yield stress.

12.3 Lenathenina of Files

Where ?engthening ofpiles is required, the piles shall be 1engther;ed

by welding and using co?lars as specified. All welding shall be
continuous and compl.iing with SS 2542 and $5 4$9.

12.4 Markina of Piles

Each pile shall be clearly marked with white paint at the flanged
head showing its r eference number and overall length. In addition,
each pile shall be marked at intervals of 300mm along its length
before being driven.

12.5 Handlina and Storaae of Piles

All operations such as handling and transporting of piles shall be

carried out in such a manner that damage to piles and their coatings
are ninimised. Fi!es f,'721, are damaged dcring fianrjYi>g 2nd
transporting shall be re placed by the Contractor at his cwn expense.
All damaged and rejectee piles shall be promptly removed from the
site.

Piles wit’nir: 2 stt.ck s?zT; be in groups of the same length and .*

stacked on approved supports.

‘\ 12.6

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 'Hitler: a piie has Seen drive? tc the required se', cr dezth and bef~rs
encas,ins in concrete, the piles shall be cut tc within 2Cmm of the
1eve: s shtytin in t5e Ccntractcr's drawings, and Qrctective caatlngs
if an:/ shall be removed from the surfaces cf the pile heads dcw~ ts
a levei 75Cmrn aSove the scffit cf the concrete. Pile heads s5ali be
ccnstructed to 'he detajls as specified.

T:he aleraze compressive stress under working lcad shal'l net exceed
A
L c-,
3 :& .z 7* the specified works cube strength at 25 <ays,

I
is.3 XcrkaSi7itv OF Concrete

3; workability cf ccncrete shall compiy with Ta51e 13.7

- 36 -
 LAMPIRAN 'D'(Cont'd)

Table i3.1 - Suaaested Siumo Gotails for Tvoical Concret'na Situations

Situations for Cast in Place Piles

S?ump
Ty;sical conditions of use
Range

* (mm) (in)

Poured into water-free unlined bore. Widely

spaced reinforcement leaving sa17;ple room for
free movement between bars n 75% 125 3' bo5

Where reinforcement is not spaced widely enough. i

to give free mcvement between bars. Where I
cut-off Peve? of concrete is within casing.
Where pile diameter is less than 6CCmm 100 - 175 4 to 7

Where concrete is piaced by tremie under water 15 to 6 to

or bentonite sus?ensjcn i co1 lapse collapse

13.4 Reinforcement

T’he reinforcement shall comply with the requirements of Clause 7.2

where relevant. Reinforcement may be required over the whole length
or part of the length of the bore depending on whether the pile is
required to resist tension or bending stress and on the possibility
of horizontal and vertical ground movements. However, the length of
reinforcement shall not be less than 6m.

13.5 Diameter of borehole

The diameter of the borehole shall be not less than the speci.fied
or designed di aeter
m at any level of throughout its length.

- 37 -
.

LAMPIPXN 'B'(Cont'd)
'
,.

Stabilitv of Borehole

Curing the process of boring a pi!e through strata liable to

co? lapse, temporary casings of approved cuslity or an approved
alternative method sha?l be used to maintain the stability of the
bcre.

When the use of a drilling fluid is approved fcr this purpose, the
? eve? cf the fluid fr: the excavation shall be maintained so that
t:he internal fluid pressnure always exceeds the axterns? srzund water
press re.

with a length of funnel so that the flew

hit the reinforcement bars or the side of
the hole. Chutes shall extend to near the base for raking p:les.

- 38 -
 .

‘_
LAMPIP,A?4 'C'(Cont'd)
. ..

13.10 Castinc Level

Concrete shall be cast not less than C.3m above the cut-off level
or C.3m abcve the ground water'table level if the ground water table
.. is higher than the cut-off 1evel.

13.11 Comaaction of concrete

Tremie concrete shall under no circumstances be comgacted using
vibrators. Fcr concrete in dry bores, the top 1.5m may be vibrated
with the prior approval froc: the S.O..

13.72 Extraction of Temocraw Casi~cs

Temporary casings shall be extracted while the concrete still has

sufficient workability tc ensure t'hat the concrete is not lifted.
Temporary casings shall got be extracted forcibly. In cases where
there are difficulties in extracting the casings, the temporary
casings shall be 7eft in the borehole and the pile capacity re-
evaluated.

is.73 Borina Fleer Re.zePtiv Gas': =+les

Bcrinc sha?? net be j;erz,ittai near recently cast piles wh,Sch ccnta'n
workable or nunset concrete.

- 39 -
 _---

. . .
. Lampiran E
-;.a?

SUMMARY OF TENDER .FOR ALTERNATIVE PILING WORKS/SYSTEM

Ctiginal Tender 'Frice $

Work based GD 2KR designed pi?ing system

(a) Piling $
(0) Pile caps $
(c) Other work $ $
-------__------ ---------------
. S
AA!
-1
Wcrr? based on alternatif pi!irg system

: $
--------------- --------------” f

Alte-native Tefider Price Carried to Fom of Tender

\
(Ri7c=Ft:,..............
-+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~....

.*.,.....,....... ........... .... ... . . . . . . . . . . . ..0......*.....*..s.*...

( Signature cf witness) (Signature of tenderer)

Name in full:.........., . . *......... Name in full:......................

1

on:......................,. In the capacity cf:....,...........

........................... E)ul y autkori zecj to s?gn the t-,e%kc

........................... fcr and on behalf of ..sO..sC-IS.C.
................ .............. ..a.,................*. . . . ..9...... 'S
.............................. . . . ..*........................-....
\
.............................. (Seal 0~ chop of tenderer)

cp,+l’-_................*.............. Gate:..............................