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ICS : 91.080.20
Descriptors : panel products, structural plywood, strength of plywood, structural plywood application,
structural plywood durability, structural plywood grade and structural plywood properties.
© Copyright
Email: central@dsm.gov.my
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MS 544 : PART 4 : SECTION 1 : 2001
CONTENTS
Page
Foreword…………………………………………………………………………………………. v
1 Scope…………………………………………………………………………………… 1
2 Referenced documents………………………………………………………………… 1
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3 Definitions………………………………………………………………………………… 1
4 Applications……………………………………………………………………………… 2
5 Durability…………………………………………………………………………………. 2
7 Panel grades……………………………………………………………………………. 6
8 Strength properties……………………………………………………………………… 6
9 Flexural members……………………………………………………………………….. 7
Tables
4 Modification factor K26 by which the grade stresses and moduli for long term
duration and service classes 1 and 2 for plywood should be multiplied to obtain
value for other durations and/or service class 3…………………………………… 7
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MS 544 : PART 4 : SECTION 1 : 2001
CONTENTS (continued)
Page
Figures
A1 Plywood in bending……………………………………………………………………… 10
Appendices
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B Bibliography …………………………………………………………………………….. 13
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MS 544 : PART 4 : SECTION 1 : 2001
Committee representation
The Building and Civil Engineering Industry Standards Committee (ISC D) under whose supervision this Malaysian
Standard was developed, comprises representatives from the following Government Ministries, Trade, Commerce
and Manufacturing Associations, and Scientific and Professional Bodies:
The preparation of this Malaysian Standard is under the supervision of the following representatives of the CIDB
Standard Committee:
Ir. Mohamed bin Mohd Nuruddin General Manager Technology Development Division
Megat Kamil Azmi bin Megat Rus Kamarani Senior Manager Standard and Quality Unit
Puan Zainora bt Zainal Manager Standard and Quality Unit
Puan Hanishahani Othman The Secretary of CIDB Standard Committee
The Technical Committee on Structural Use of Timber which developed this Malaysian Standard consists of the
following representatives:
Dr. Abdul Rashid bin Hj. Ab. Malik (Chairman) Forest Research Institute Malaysia
Tuan Hj. Mohd Shukari bin Midon Forest Research Institute Malaysia
Encik Chow Wah/Puan Dang Anom Md. Zin Jabatan Perumahan Negara
Prof. Madya Ir. Dr. Mohd Zamin bin Jumaat Universiti Malaya
Encik Nor Zamri bin Mat Amin Malaysian Timber Industry Board
Tuan Hj. Wahab bin Abdul Razak. General Lumber Fabricators and Builders Bhd
Encik Lall Singh Gill Malaysian Wood Moulding and Joinery Council
Encik Mohamad Omar bin Mohamad Khaidzir Forest Research Institute Malaysia
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MS 544 : PART 4 : SECTION 1 : 2001
The Working Group on Timber Panel Products which developed this Malaysian Standard consists of the following
representatives:
Mr. Brian Hopkins (Chairman) Malaysian Panel Products Manufacture’s Association (CHG
Industries Sdn. Bhd.)
Encik Mohamad Omar bin Mohamad Khaidzir Forest Research Institute Malaysia
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MS 544 : PART 4 : SECTION 1 : 2001
FOREWORD
This Malaysian Standard was developed by the Technical Committee on Structural Use of
Timber established at the Construction Industry Development Board Malaysia (CIDB) under
the authority of the Building and Civil Engineering Industry Standards Committee.
This standard is referred to BS 5268 : Part 2 : 1996, ‘Structural use of timber code of practice
for permissible stress design, materials and workmanship’.
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MS 544 consists of the following parts and sections, under the general title, ‘Code of practice
for structural use of timber’ :
Part 1 : General
Part 7 : Testing
Part 8 : Design, fabrication and installation of prefabricated timber for roof trusses
Compliance with a Malaysian Standard does not of itself confer immunity from legal
obligations.
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MS 544 : PART 4 : SECTION 1 : 2001
1. Scope
This section gives recommendations for the use of sanded and unsanded structural
plywoods, in balanced construction, manufactured in accordance with The Standard Product
Manual for the Production of Malaysian Basic Structural Grade (MBSG) Rated Plywood,
Timber Technology Bulletin, No.1, August 1995, Forest Research Institute Malaysia (FRIM).
When plywoods are intended for structural use, only plywoods that are MBSG rated or
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equivalent to MBSG rated or better than MBSG rated shall be specified. Reference should
also be made to the panel grade and the surface finish, i.e. Sanded or Unsanded.
2. Referenced documents
The following referenced documents contain provisions which, through reference in this text,
constitute provision of this Malaysian Standard. For dated references, where there are
subsequent amendments to, or revisions of, any of these publications the Malaysian Standard
shall be amended or revised accordingly. For undated references, the latest edition of the
publication referred apply.
The Standard Product Manual for the Production of Malaysian Basic Structural Grade
(MBSG) Rated Plywood, Timber Technology Bulletin, No. 1, August 1995, FRIM
BS 6399 : Part 1 : 1984 Code of practice for dead and imposed load
MS 544 : Part 4 : Section 2 Code of practice for structural use of timber : Part 4 : Timber
panel products : Section 2 : Marine plywood
3. Definitions
3.1 Panel
Panel is a flat and rectangular shaped material having thickness much less in proportion than
either the width or length.
NOTE. Panel can be used either in horizontal or vertical position.
Structural panel is a panel that is made having consistent and defined strength properties to
resist externally exerted load.
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MS 544 : PART 4 : SECTION 1 : 2001
NOTE. Structural panel should be able to carry part of the load experienced by the structural frame such that
removal of it from the structural frame will weaken the structure whereas removal of non-structural panel will not
influence the integrity or the overall strength of the structural frame.
MBSG rated plywoods are plywoods that are produced in accordance with the Standard
Product Manual for the Production of Malaysian Basic Structural Grade (MBSG) rated
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plywood.
4. Applications
MBSG rated plywoods are considered as plywoods with basic and minimum level of strength
adequate to provide structural capacity for normal construction. Use of plywoods made
according to other standards are also acceptable provided that there is an official declaration
that the strength capacities are proven to be equivalent or better that MBSG rated plywoods.
Any MBSG rated plywood panel shall be considered to possess the strength and section
properties as stipulated herein. There is only a single MBSG rated plywood strength grade
and three appearance grades also known as panel grades. There is only a single bond type
i.e. Exterior Grade bond for MBSG rated plywood.
The strength and stiffness values are expressed in terms of parallel-ply section stress. This
expression is based upon the parallel-ply theorem that states only the veneer plies acting in
parallel to the applied force or bending span shall provide the strength and stiffness. The
strength capacity and stiffness values for a particular plywood in a particular direction of the
plies, either parallel or perpendicular to the face grain, are therefore obtained by multiplying
the section stress and modulus of elasticity by the appropriate section property in that
direction.
5. Durability
Although the MBSG rated plywood is made using exterior type adhesive to achieve the
Exterior Grade, this does not necessarily mean that it is suitable for use in damp or wet
exposure conditions for long periods. Since the plies for MBSG rated plywood are inevitably,
a mixture of durable, moderately durable and non-durable species, the prolong exposure to
extremely wet condition would be detrimental, therefore appropriate engineering judgement
needs to be considered (see MS 544 : Part 4 : Section 2 : Marine plywood).
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MS 544 : PART 4 : SECTION 1 : 2001
The section properties of MBSG rated plywood are given in Table 1 (for sanded) and Table 2
(for unsanded). They are based on the minimum thickness of the individual veneers and
panel as permitted by the Standard Product Manual for the Production of Malaysian Basic
Structural Grade (MBSG) rated plywood. These properties are applicable for both dry and
wet conditions.
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MS 544 : PART 4 : SECTION 1 : 2001
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MS 544 : PART 4 : SECTION 1 : 2001
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MS 544 : PART 4 : SECTION 1 : 2001
7. Panel grades
The panel grades are the quality of appearance of the face and the back of the plywood. The
choice of the panel grade to be used depends upon suitability of usage. Normally, plywoods
for structural applications are chosen for the strength rather than the beauty. But when
aesthetic features of the plywood grain are to be considered of importance, for example load
bearing wall paneling which is to be exposed to view, a higher appearance grade should be
considered. Nevertheless the strength and stiffness capacities are considered to be equal for
all the panel grades.
Based upon the veneer qualities, the panel grades are designated as follows:
8. Strength properties
Plywood made according to the specifications laid in The Standard Product Manual for the
Production of Malaysian Basic Structural Grade (MBSG) Rated Plywood, Timber Technology
Bulletin, No. 1, August 1995, published by FRIM shall be deemed to possess the basic unit
stresses as tabulated in Table 3.
These values should be used in conjunction with the corresponding section properties of
Tables 1 and 2, and they are applicable to long term loading in the service classes 1 and 2.
For other durations of load and/or service class 3 (wet condition), the stresses and moduli
should be multiplied by the modification factor K26 given in Table 4.
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MS 544 : PART 4 : SECTION 1 : 2001
Table 3. Basic unit stresses for standard constructions of MBSG rated plywood
(According to parallel-ply method)
N/mm2
Table 4. Modification factor K26 by which the grade stresses and moduli for long term
duration and service classes 1 and 2 for plywood should be multiplied to obtain value
for other durations and/or service class 3
NOTES:
1. For uniformly distributed imposed floor loads K26 = 1 except for type 2 and type 3 buildings in Table 4.5 of BS
6399 Part 1 : 1984 where, for corridor, hallways, landings and stairways only, K26 may be assumed to be short
term.
2. For wind, short term category applies to class C (15s gust) as defined in the CP3 : Chapter V : Part 2 or where
the largest diagonal dimension of the loaded area a , as defined in BS 6399 : Part 2 exceeds 50 m.
3. For wind, short term category applies to class A and B (3s or 5s gust) as defined in the CP3 : Chapter V : Part 2
or where the largest diagonal dimension of the loaded area a , as defined in BS 6399 : Part 2 does not exceed 50
m.
9. Flexural members
The permissible stresses for plywood in flexural members are governed by the particular
conditions of service and loading given in Table 4.
Only the plies parallel to the direction of the force (or span for bending) should be assumed to
act with stresses in tension, compression, bending and panel shear.
The bending stress and modulus given in Table 3 apply when the bending is about either of
the axes in the plane of the board. When bending is about the axis perpendicular to the plane
of the board (i.e. with the edge loaded; as in a built-in Ι-beam) the tensile and compressive
stresses induced by the bending moment should be considered individually, and the tension
and compression stresses and moduli of the appropriate section properties of face grain
orientation should be used.
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MS 544 : PART 4 : SECTION 1 : 2001
The deflection of box beams and Ι-beams due to bending should be calculated using the
section properties of the plywood and timber. The shear deflection of a beam may be
significant, and should be taken into account. Due to the testing method, the values of
modulus of elasticity in bending given in Table 3 includes the effect of shear. When
considering lateral stability reference should also be made to 9.1 and 9.2.
The depth to breadth ratio of laminated beams of rectangular section should be checked to
ensure that there is no risk of buckling under design load. Alternatively, the recommendations
of Table 5 should be followed.
No lateral support 2
Ends held in position and member held in line, as by purlins or tie rods, at 4
centres not more than 30 times breadth of the member.
Built-up beams should be checked to ensure that there is no risk of buckling under design
load.
In built-up members with thin webs, web stiffeners should be provided to ensure the strength
and stability of the members at all points of concentrated load, or elsewhere as necessary.
a) if the ratio of the second moment of area of the cross-section about the neutral axis to
the second moment of area about the axis perpendicular to the neutral axis does not
exceed 5 to 1, no lateral support is required;
b) if the ratio of the second moment of area is between 5 to 1 and 10 to 1, the ends of
the beam should be held in position at the bottom flange at the supports;
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MS 544 : PART 4 : SECTION 1 : 2001
c) if the ratio of the second moments of area is between 10 to 1 and 20 to 1, the beam
should be held in line at the ends;
d) if the ratio of the second moments of area is between 20 to 1 and 30 to 1, one edge
should be held in line;
e) if the ratio of the second moments of area is between 30 to 1 and 40 to 1, the beam
should be restrained by bridging or other bracing at intervals of not more than 2.4 m;
and
f) if the ratio of the second moments of area is greater than 40 to 1, the compression
flanges should be fully restrained.
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MS 544 : PART 4 : SECTION 1 : 2001
Appendix A
The following example is meant to show the basic concept in utilising the section properties
and strength properties of MBSG rated plywood. The calculations are based on the
appropriate engineering formulas, and to simplify the portrayal of the concept, no other
related coefficients found in this manual are used, except for the factor of safety that is
multiplied to the parameters. In actual design all the other coefficients such as load duration
and service class factors should be considered.
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610 mm 1220 mm
2440 mm
2
Uniformly Distributed Load, w = 4 kN/m
2
= 4 kN/m x 1.220 m
(multiply by width to get per unit length)
= 4.880 kN /m
For simplicity, assume plywood panel as being simply supported between runners of distance
610 mm centre to centre.
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MS 544 : PART 4 : SECTION 1 : 2001
Resistance provided by plywood is the bending strength of plywood, i.e. Extreme fiber in
bending,
σresist = 24.0 N / mm2
(from Table 3 of basic unit stresses)
For safety,
σresist > σimposed x factor of safety
= M / Z x factor of safety
2 6
24.0 N / mm = ( 0.227 x 10 N.mm / Z ) x 1.5
6 2
The required section modulus , Z = ( 0.227 x 10 N.mm x 1.5 ) / 24.0 N / mm
3
= 14187.5 mm
Divide by the plywood width to get section modulus per metre width;
3
Z = 14187.5 mm / 1.220 m
3
= 11629 mm / m
Refer to the Table 2 of minimum section properties for MBSG plywood, choose unsanded for
this example. Since the face grain is parallel to the span, look under the column that says
plies parallel to face grain. Under the column of section modulus, select the appropriate value.
3
The minimum section modulus needed is Z = 11629 mm /m, therefore choose plywood of
3
nominal thickness 16 mm which has a section modulus of 14200 mm /m.
Next, check the shear performance of the selected plywood panel. There are two types of
shear capacities for plywood 1) panel shear 2) rolling shear. Panel shear is also called as
shear-through-the-thickness, and this value is used in situations whereby the plane of the
load force is perpendicular to the plane of the plywood panel. Rolling shear is also called as
shear-in-plane-of-the-plies, and this value is used in situations whereby the plane of the load
force is parallel to the plane of the plywood panel. But, in the case of plywood in bending,
even though the direction or plane of force is perpendicular to the plane of the plywood there
exist a shearing force that acts along the plane of the plywood and the force is parallel to the
span. The curving of the panel due to the bending will tend to cause plies above the neutral
axis to be in compression while the plies below the neutral axis to be in tension. Due to these
opposite forces, there will be a force parallel to the panel, which is also parallel to the span,
that will cause the fibres that are perpendicular to the span to 'roll' like drinking straws being
rolled on a flat surface. Therefore, for bending situation the rolling shear capacity of the
plywood panel shall be checked.
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MS 544 : PART 4 : SECTION 1 : 2001
2
4kN/m
610 mm
A B
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2
Vertical load, F = 4 kN/m x 0.610 m x 1.220 m = 2.98 kN
Vertical reaction at A, FA = F / 2 = 2.98/2 = 1.49 kN
Rolling shear area, A = span x width of panel
= 610 mm x 1220 mm
2
= 744200 mm
For safety,
τresist > τimposed x factor of safety,
whereby
τresist is the basic unit stress in rolling shear (Table 3).
2 2
0.48 N/mm > 0.003 x 1.5 N/mm , therefore it is safe.
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MS 544 : PART 4 : SECTION 1 : 2001
Appendix B
Bibliography
B8. BS 6399 : Part 1 : 1984 Code of practice for dead and imposed load.
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