FITTER- III Rd SEMESTER

A (THEORY MODEL QUESTION PAPER)

GOVERNMENT INDUSTRIAL TRAINING INSTITUTE- TRICHY 14

Total Time : 1Hrs. Total Marks: 50

1. How will you specified by the hexagonal head bolt?

a) Thread size b) Nominal length c) Property of class d) Number of the I.S.

2. The slotted and castle nut with a split pin. The nominal length of the split pin is the distance from

a) Underside of the eye to the end of the short leg b) Underside of the eye to the end of the big leg.
c) Length of the big end with eyehole d) Length of the small and big ends with eye hole.

3. While assembling using bolt and nuts, we use the correct length of bolt. The nut is passed through mini

a) At least two threads on the bolt b) at least four threads on the bolt

c) At least five threads on the bolt d) at least six threads on the bolt

4. The screws used for light duty assembly works. These normally available...

a) Up to 10mm. thread dia. b) Up to 12mm. thread dia.

c) Up to 8mm. thread dia. d) Up to 11 mm. thread dia.

5. What is the taper of sunk key?

a) 1:50 b) 1:100 c) 1:20 d) l:10

6. Spring washers are used infer nut to prevent

a] Damage to the bolt b] Damage to the nut

c] Damage to the tab d] Slackness of nut due to vibration

7. The self-locking nut have a nylon or fibre ring insert the internal die of the ring insert is

a] Strollers than they are die of the bolt Thread b] Bigger than the core die of the bolt thread

c] Equal to core die of the bolt thread d] Double of the core of the bolt thread

8. Plain washer helps to

a] Distribute forces are large area b] Distribute force to the nut

c] Civet the clearance hole of the tab d] Improve the appearance of the tab

9. Which type of bolt is used when the assembly is sub costal to alternating load continual?

a) Body fit bolt b) Anti -fatigue bolt c) Square bolt d) Clearance hole bolt

10. The difference between maximum limit of size to its corresponding basic size of a component is...........

a) Actual deviation b) upper deviation c) tolerance d) lower deviation

11. Why the woodruff keys are used on small tapered shafts with assembly?
a) It takes heavy load b) It takes the shear stress
c) It is easy to fit and self align with key way of hub d) It is less expensiv
12. The maximum clearance on the assembly shown in figure will be.................

a) 0.007 mm b) 0.021 mm c) 0.041 mm d) 0.013 mm.

13. A shaft is shown below

What does the symbol N6 refer to a shaft shown?

a) geometrical tolerance b) roughness grade number

c) fundamental deviation d) grade of tolerance

14. A gear box shaft is fitted with bearing specified 20H7/g6.

What type of fit is given?

a) Clearence fit b) Transition c) Interference d) Heavy interference

15. Which type of washer is used for locking the nut by bending the washer against the side of the nut?

a) Tab washer b) Spring washer c) Locking plate d) Locking washer with lug

16. The pipe reamer is used to ream the pipe-Reaming is done after.................

a) pipe cutting b) pipe bending c) male thread cutting d) female thread cutting

17. The main advantage of using hexagonal socket head cap screw is to.............

a) Operate frequently and easily b) dismantle parts easily

C) have a very firm grip d) avoid the projection of the screw head above the surface

18. The length of rivet according to the thickness of the plates and dia of rivet. A formula L = t + 1.5 D generally
used in the shop floor.

What is the length of snap head rivet, if each plate thickness is 3 mm and rivet dia 6mm shown in the figure?

a) 10.50 mm b) 12.00 mm c) 13.50 mm d) 15.00 mm

19. The faces of anvil and spindle of outside micrometer is made of...........

a) Cast iron b) steel c) tungsten carbide d) aluminum alloy

20. In a transition fit, the maximum interference is

a) Algebraic difference between maximum hole and minimum shaft.

b) Algebraic difference between minimum hole and maximum shaft.

c) Algebraic difference between maximum hole and maximum shaft.

d) Algebraic difference between minimum hole and minimum shaft.

21. Which one of the following is the formula for size to form 100% thread?

a) Major dia-TPI x 1/pitch b) Major dia-TPI x pitch

c) Majordia-2 x depth of thread d) Major dia-1.5 x pitch

22. Split taper pin have small end which is splitted as shown. The purpose of split provided in the split taper
pin is …

a) Easy to identify the small end b) To get spring action for locking

c) To ensure a more positive locking d) Easy to remove the pin while dismantle

23. The tolerance sizes of hole is and soft is in an assembly. The type of fit is ….

a) Clearance fit b) transition fit c) interference fit d) shrink fit

24. The flank angle and the form of fine screw thread can be checked by using.............

a) Plug gauge b) thread micrometer c) optical projector d) snap gauge

25. The figure given below is the roughness symbol of surface finish. This symbol indicates the roughness grade
of....................

a) N1. N2 and N3 b) N4, N5 and N6 c) N7, N8 and N9 d) N10 and N11

 FITTER- III Rd SEMESTER

B (THEORY MODEL QUESTION PAPER)

GOVERNMENT INDUSTRIAL TRAINING INSTITUTE- TRICHY 14

Total Time : 1Hrs. Total Marks: 50

1. Identify the type of riveted joint.

a) Lap joint b) Single strap butt joint c) Double strap butt joint d) Double riveted lap joint

2. After hardening process, the metal becomes mc

hardened and also will become more ................
a) Brittle b) Ductile c) Malleable d) Tough
3. Bearings are used for
a) Support and hold the shaft in fixed position b) Allow the shaft to run freely

c) Minimize the rubbing action d) All the above

4. The bushes bearing of the plain bearing is made of

a) Steel b) White metal c) Bronze of brass d) Cast iron

5. The bearing issue for plan bearing for slow speed with hardened shaft made of
a) Steel b) Cast iron c) Bronze d) White metal

6. Which type of bearing is used where slight angular misalignment or deflection between the bearing and the
support point occurs?

a) Self-aligning bush bearing b) Adjustment c) Spilt bearing d) Solid bearing

7. A key is a device is used to

a] faster the matting part b] Start the machine c] Snap the machine d] Control the machine

8. Plain washer help to

a] Distribute force are large area b] Distribute force to the nut

c] Civet the clearance hole of the tab d] Improve the appearance of the tab
9. Which range of cutting speed is set for turning a mild steel using H.S.S tool?
a) 15 - 20 m/min b) 35 - 50 m/min c) 50 - 80 m/min d) 70 - 100 m/min

10. A gap between two sheets was noticed after riveting. This defect is caused due to
a) short a rivet length b) over sized drilled hole
c) Improper use of rivet set d) the rivet being too long.
11. The taper provided in nose of the tail stock barrel is

a) Morse taper b) Jarno taper c) Brown and Sharpe d) Metric taper

12. Which angle of counter sink drill you will select for seating counter sink type A (IS-3406-1986)?
a) Counter sink drill 75° b) Counter sink drill 80° c) Counter sink drill 90° d) Counter sink drill 120°
13. Match the functions against the types of gauges. Functions of limit gauges
a) To check GO size only b) To check GO size of hole. C) To check NO GO size of shaft d) to check NO GO size of
hole

14. Match the BIS systems, of limits and fits, terms against the shaft dimensional values. BIS system of limits fits
terms
a) Lower deviation b) Maximum limit c) Minimum limit d) Basic size

15. The distance a drill moves into the work for ea revolution of the spindle is called the...

a) Feed of a drill b) speed of a drill c) depth of the drill d) cutting speed of a drill

16. For sawing cast iron the coolant should be

a) Water b) dry air c) kerosene d) soluble oil

17. The zero checking is done for (0 - 25 mm) depth micrometer on a

a) Test piece b) setting ring c) surface plate d) straight edge

18. 32. What will happen if the spindle thread is worn out in a gate valve?

a) Valve hard to turn b) Loud noise when turn the valve

c) Water flow around the stuffing box d) Value will not close or open when the spindle turns

19. 41. The main purpose of screw pitch gauge is

a) To check the minor diameter of screw thread b) to check the limits of screw thread

c) To check the distance between adjacent crest of screw thread d) to check the major diameter of screw
thread

20. The operation of bevelling the end of a drilled hole. This operation is known as
a) Counter boring b) Counter sinking c) Spot facing d) Boring

21. Some hexagonal head screws are used in electrical work, head screws are made of
a) Copper b) Brass c) Steel d) Ceramics

22. The screws used for light duty assembly works. These normally available
a) Up to 10mm. thread dia. b) Up to 12mm. thread dia
c) Up to 8mm. thread dia. d ) Up to 11mm. thread dia.
23. Milling machine arbour is an example of
a) Self holding taper b) Quick Releasing taper c) Morse taper d) Metric tape

24. The grindings wheel is mounted on spindle using, Bolts, nuts and washers.

The usage of thread is_

a) In the opposite direction to the direction of rotation of the spindle.

b) In the same direction to the direction of rotation of the spindle.

c) In the opposite (or) same direction to the direction of rotation of the spindle.

d) In the according to the grinding wheel.

25. At which direction coupling transmit the rotary motion?

a) axial direction b) right angle, direction c) parallel axis, direction d) vertical axis, direction
 FITTER- III Rd SEMESTER

c (THEORY MODEL QUESTION PAPER)

GOVERNMENT INDUSTRIAL TRAINING INSTITUTE- TRICHY 14

Total Time : 1Hrs. Total Marks: 50

1. At which direction coupling transmit the rotary motion?

a) axial direction b) right angle, direction c) parallel axis, direction d) vertical axis, direction

2. Which one of the following types of nut is used look with of

a] Spotted nut b] swan nut c] castle nut d] clevis pin

3. Which are of the following springs resist a tensile load applied by means of a suitable end form hook or wop?

a] leaf spring b] Helical tensile spring c] coil spring d] wire spring

4. The self holding tapers have a smaller taper angle that is limited to maximum of

a) 3° b)4° c)2° d)5°

5. The taper ratio commonly used on morse taper in British system is—

a) 7/8" b) 6/8" c) 5/8" d) 4/8"

6. The Jarno Tapers are available from

a) Jarno 1 to 18 b) Jarno 1 to 20 c) Jarno 0 to 18 d) Jarno 0 to 20

7. In which follwoing start threads allows to keep the depth of the thread to be less and provides for rapid
axial movement of the screws.

a) Single start b) Multi start. C) Double Stan d) Both Single and Double Start.

8. which severe is used to connect the collar and shaft in a passion

a) Hexagonal socket screw b) Severe head screw c) Hexagonal head screw d) Pan head screw

9. A tap broken above the surface of the work piece, this brocken tap can be removed by using_

a) use of punch b) Use of cutting plier c) Use of tap extractor d) Use of arc welding

10. H7/s6 is classified as---------------

a) Light press fit b) Medium press fit c) Heavy drive fit d) Free fit

11. The grade of grinding wheels are indicated by

a) letters b) Numbers c) Numbers and letters d) Bond

12. The hallow saddle key and circular taper key are used for

a) Only light duty transmission b) Only heavy duty transmission

c) Both light and heavy duty transmission d) Medium power transmission

13.The operation of enlarging the end of a drilled hole for accomadating the socket head screw. Name the
operation

a) counter boring b) Counter sinking c) Spot facing d) Boring

14. The bottom surface joining two sides of adjacent thread is known as_

a) Crest b) Root c) Pitch d) Flank

15. Which following axially ring do not have lugs?

a) heavy duty external rings b) miniature high-strength rings c) inverted external rings d) Basic external rings

16. The "Ra" value can also be indicated in the corresponding roughness grade number. When only one "Ra"
value is specified, it represents the_

a) Max. permissible value of surface roughness. b) Min. Permissible value of surface roughness.

c) Between the Max. and Min. Permissible value of surface roughness d) length value of the surface roughness

17. Machined "T" bolts are to be protected against corrosion. The most suitable surface treatment for this is_

a) Enamelling b) Painting c) Blackening d) Polishing

18. Which type lap abrasives are used for lapping tungston carbide?

a) Silicon carbide b) aluminium oxide c) Boron carbide d) Diamond.

19. The self-locking nut have a nylon or fiber ring insert the internal die of the ring insert is

a] Strollers than they are die of the bolt Thread b] Bigger than the core die of the bolt thread

c] Equal to core die of the bolt thread d] Double of the core of the bolt thread

20. Belt get slip in open belt drive, due to insufficient arc of contact of pulley. How do you reduce this type slip?

a) Put jockey pulley on slack side near smaller pulley b) Put jockey pulley on tension side near to smaller pulley

c) Put jockey pulley on slack side near to bigger pulley d) Put jockey pulley on tension side near to bigger pulley

21. The main advantage of using hexagonal socket head cap screw is to

a) Operate frequently and easily b) dismantle parts easily

c) have a very firm grip d) avoid the projection of the screw head above the surface

22. which severe is used to connect the collar and shaft in a passion

a) Hexagonal socket et screw b) Severe head screw c) Hexagonal head screw d) Pan head screw

22. Measuring gauges require wear resistance. Which heat treatment process is required to get such property?

a) Normalizing b) Case hardening c) Annealing d) Temparing

23. The flank angle and the form of fine screw thread can be checked by using

a) plug gauge b) thread micrometer c) optical projector d) snap gauge

24. Match the uses against with slip gauges accessories labelled in the figure. Uses

a) To measure the bore diameter of a bush b) To measure the external dimensions of a rectangular
block c) To scribe arc and circles while marking / layout work d) To check the height of a work setup
Slip gauge accessories

25. In which following metal, has it's most one important uses for electro plating metallic surfaces? a) Chromium
b) Nickel c) Stainless steel d) Aluminium
 FITTER- III Rd SEMESTER

D (THEORY MODEL QUESTION PAPER)

GOVERNMENT INDUSTRIAL TRAINING INSTITUTE- TRICHY 14

Total Time : 1 Hrs. Total Marks: 50

1. Write the name of X shown in the taper figure given

a) Big end diameter of taper b) Small end diameter of taper

c) Included angle of taper d) Half angle of taper

2. Couplings are used to connect the shaft, when the shafts are...............

a) to be joined permanently b) to be disconnected often

c) In misalignment d) to be disconnected often and to compensate a slight misalignment between two

shafts.

3. Normal hardening temperature of less than 0.83% carbon plain carbon steel is..................

a) below the upper critical range b) above the upper critical range

c) below the lower critical range d) above the lower critical range

4. Screw threads of different forms are available for various uses. The trapezoidal threads are used..............

a) for coupling railway wagon b) for spindles of fly presses and screw jacks etc.

c) for easy engagement and disengagement during transmission

d) in a thread assembly where the sliding force acts in one directions

5. Which one of the following combination of movements are used to turn a ball on centre lathe with single point
tool?

a) Carriage and compound slide are used. b) Cross slide and compound slide are used.

c) Carriage and cross slide are used. d) Compound slide and apron are used.

6. Different feeds and different pitches of thread can be obtained on a centre lathe by using

a) Back gear b) Quick change gear box c) Apron mechanism d) Tumbler gear unit

7. Name the angle marked 'A' in the lathe cutting tool shown in the figure.

a) Front clearance angle b) Side rake angle c) Front rake angle d) Side clearance angle
8. As per Indian Standard System of limits and fits, there are 18 grades of fundamental tolerance.

The grades of fundamental tolerance from

a) IT1, IT2......IT18 b) ITO, IT1, IT2,.....IT17 c) IT01.IT0, IT1,IT2......IT16 d) IT001,IT01,ITO,IT1,IT2......IT15

9. The base plate of a milling fixture is provided with tenon to...........

a) locate the work piece b) clamp the work piece

c) set the fixture on machine table d) position the cutter

10. Standard tapers - morse taper. Morse taper is one of the internationally accepted standard tapers.

The Morse tapers are available in numbers from.....

a) 0 to 7 b) 0 to 8 c) 1 to 7 d) 1 to 8

11. Major diameter of thread Y and X are the same.

The other thread element which remains unchanged in both Y and X threads is

a) helix angle b) thread angle c) pitch diameter d) root diameter

12. Thread inspection. Thread ring gauges are used to check external threads. Separate 'Go' and 'No Go' gauging
members are provided. Which one of the following screw thread elements is not checked with the ring gauges?

a) Pitch b) Profile c) Helix angle d) Pitch diameter

13. Which one of the following thread forms is mostly found on threaded shafts of lifting equipment for carrying
loads?

a) V Thread b) Square thread c) Saw tooth thread d) Knuckle thread

14. Split Taper pin

a) Easy to identify the small end b) to get spring action for locking

c) To ensure a more positive locking d) easy to remove the pin while dismantle

15. The stylus used in mechanical surface measuring machine indentator is made of
a) tool steel b) carbide c) diamond d) cast alloy

16. Heat treatment process. The process of heating steel to about 40 degrees above the upper critical
temperature and cooling it in still air to room temperature is.....

a) Hardening b) Annealing c) Normalising d) Tempering

17. Match the BIS systems of limits and fits, terms with the shaft dimensional values. BIS System of limits. Fits
terms

a) Lowest deviation b) Maximum limit c) Minimum limit d) Basic size

18. A high percentage of carbon content m steel tends to make it............

a) Soft and malleable b) Hard and ductile c) Soft and tough d) Hard and brittle

19. various alloying elements are added to improve certain properties of alloy steels.

Which among the following will have the least co-efficient of expression?

a) Chromium b) Nickel c) Vanadium d) Tungsten

20. The most commonly used method of expressing the surface roughness is by the...............

a) C.L.A. value b) R.S.M. value c) C.A.L value d) S.R.M. value

21. The screws used for high duty assembly works. These are normally available

a) Up to 10mm thread die b) Up to 12mm thread die

c) Up to 8mm thread die d) Up to 11mm thread die

22. The shape of wood raft key is

a] Round with taper b] In the form of a circle c] Rectangular d) Square with taper

23. A hole is drilled in a lathe by using 10 mm straight shank drill held in a drill chuck. After a short distance of the
drill

travel, it rotates along with the work. Which one of the following statements is the cause for this defect?

a) Chips getting clogged b) Centres not aligned

c) Spotting at the centre not done d) Feeding by tail stock hand wheel is too slow.

24. Lead is the metal used for balancing weight during lathe face plate work.

The reason for this is that lead is...........

a) most ductile b) heaviest c) toughest d) most elastic

25. 81. Which one of the following thread forms is used on lathe tailstock spindle?

a) 'V thread b) Trepezoidal thread c) Square thread d) Saw tooth thread