INTERACTIVE SCHEMATIC

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 RENR1434-01
August 2012

12H, 140H and 160H

Motor Graders (NA Version)
Electrical System
12H: 140H: 160H:
4XM1-UP 2ZK1-UP 9EJ1-UP
2WR1-UP 9ZN1-UP 3GM1-UP
8MN1-UP 9TN1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action B-8 C Lamp - Master Action E-5 A
Alarm - Backup F-15 1 Lamp - Shift Lever B-9 C
Alternator (60A STD) D-14 2 Lamp - Transmission E-5 A
Arc - Suppressor E-14 3 Lamp - Turn Indicator (Left) E-5 A
Battery C-14 5 Lamp - Turn Indicator (Right) E-5 A
Beacon C-10 7 Meter - Service E-10 B
Beacon A-12 7 Monitor - Electronic Monitoring System(EMS) E-6 A
Breaker - Alternator (60A) D-13 8 Motor - Blower A-12 15
Breaker - Convertor (1 5A) F-11 13 Motor - Blower (A/C group) B-10 14
Breaker - Headlamp (1 5A) D-10 B Motor - Blower (Heater group) A-10 E
Breaker - Lightbar (15A) D-10 B Motor - Blower/Defroster E-4 15
Control - Engine Shutdown E-13 9 Motor - Secondary Steer F-13 20
Control - Neutral Start A-8 10 Motor - Starter C-13 19
Control - Secondary Steer E-13 9 Motor - Washer (Front Lower) F-6 16
Control - Transmission A-7 C Motor - Washer (Front Upper) F-6 16
Converter - Voltage F-10 12 Motor - Washer (Rear) F-6 16
Converter - Voltage F-12 13 Motor - Wiper (Front Lower) C-4 17
Flasher D-9 B Motor - Wiper (Front Upper) D-4 17
Fuses D-9 B Motor - Wiper (Rear) A-11 18
Fuses E-10 B Motors - Condenser C-11 21
Fuses (10A) B-6 C Relay - Condenser C-10 21
Gauge - Articulation F-5 A Relay - Main D-14 8
Gauge - Engine Coolant Temperature F-5 A Relay - Secondary Steer F-13 22
Gauge - Fuel Level E-5 A Relay - Start D-13 8
Gauge - Speedometer F-5 A Resistor - Blower Speed A-11 E
Gauge - System Air Pressure (Left) E-5 A Resistor - Blower Speed E-4 E
Gauge - System Air Pressure (Right) E-5 A Resistor - Blower Speed (A/C) B-11 15
Gauge - Tachometer E-5 A Resistor - Blower Speed (Heater) A-11 E
Ground - Cab D-5 17 Resistor - Panel Lamp Dimmer E-9 B
Ground - Engine C-13 19 Resistor - Starter/Diag. Conn C-14 42
Ground - Front Frame (A) D-6 39 Sender-Articulation C-12 23
Ground - Front Frame (ZZ) D-6 17 Sender - Engine Coolant Temp A-14 24
Ground - Localized Stud F-12 D Sender- Fuel Level A-13 25
Ground - Rear Frame C-13 8 Sender - Transmission Speed D-15 28
Ground - Strap B-12 23 Sensor - Engine Speed B-14 26
Lamp - AIH Indicator D-5 A Solenoid - A/C Clutch A-13 22
Lamp - C Shift Pin E-5 A Solenoid - Centershift B-3 29

Machine locations are repeated for components located close together. C = Operator’s compartment (Right side console).
A = Operator’s compartment (Dash). D = Operator’s compartment (Headliner).
B = Operator’s compartment (Steering console). E = Operator’s compartment (Under seat).
 COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Solenoid - Differential Unlock E-14 4 Switch - Engine Oil Pressure B-13 32
Solenoid - Dual Horsepower A-13 22 Switch - Flood Lamps D-8 B
Solenoid - Dual HP/Shutdown A-12 22 Switch - Forward Horn E-9 B
Solenoid - Engine Shutdown C-13 22 Switch - Fuel Pressure B-13 24
Solenoid - Forward Horn F-3 10 Switch - Head/Tail Lamp E-8 B
Solenoid - Park Brake B-11 10 Switch - Headlamp Dimmer D-9 B
Solenoid - Start Aid A-13 25 Switch - Hydraulic Oil Temperature C-12 33
Solenoids - Blade Cushion E-2 30 Switch - Inching Pedal Pressure D-15 27
Solenoids - Transmission Valve (8) D-15, E-15 27 Switch - Key Start B-9 C
Switch - A/C Refrigeration A-13 22 Switch - Light Bar Low Beam E-8 B
Switch - Air Dryer F-14 31 Switch - Monitor (EMS) Test E-8 B
Switch - Beacon B-6 C Switch - Panel Lamp Dimmer E-9 B
Switch - Beacon B-10 C Switch - Park Brake Pressure B-11 34
Switch - Blower (A/C) B-10 C Switch - Primary Steer F-10 35
Switch - Blower (Heater) A-10 C Switch - Start Aid/Monitor Test E-10 B
Switch - Brake Air Pressure A-3 11 Switch - Stoplamp Pressure A-3 11
Switch - Brake Air Pressure A-3 11 Switch - Secondary Steer Test B-8 C
Switch - Centershift Indicator B-3 29 Switch - Tail Lamp D-8 B
Switch - Centershift Pin B-9 C Switch - Transmission Direction & Speed A-8 C
Switch - Cushion Blade B-9 C Switch - Transmission Oil Temp E-15 27
Switch - Defroster (Front) A-6 C Switch - Turn Signal D-9 B
Switch - Defroster (Rear) B-6 C Switch - Wiper (Front Lower) A-5 C
Switch - Differential Unlock D-8 B Switch - Wiper (Front Upper) B-5 C
Switch - Disconnect C-14 6 Switch - Wiper (Rear) A-5 C
Switch - Engine Coolant Temp (Monitor) B-14 24 Thermostat (A/C) B-11 E
Switch - Engine Coolant Temp (Start Aid) A-14 24

Machine locations are repeated for components located close together. C = Operator’s compartment (Right side console).
A = Operator’s compartment (Dash). D = Operator’s compartment (Headliner).
B = Operator’s compartment (Steering console). E = Operator’s compartment (Under seat).
CONNECTOR LOCATION
Page 1 of 2
Schematic Machine
Connector Number
Location Location
CONN 1 D-15 27
CONN 2 E-15 27
CONN 3 E-15 27
CONN 4 F-14 36
CONN 5 F-14 41
CONN 6 Start and Charge Diag. E-14 42
CONN 7 A-14 25
CONN 8A A-14 43
CONN 8B A-14 43
CONN 9 B-13 37
CONN 10 B-13 37
CONN 11 B-13 37
CONN 12 D-13 37
CONN 13 D-13 37
CONN 14 D-13 37
CONN 15 E-13 37
CONN 16 F-12 37
CONN 17 F-12 39
CONN 18 E-12 39
CONN 19 E-12 10
CONN 20 E-12 10
CONN 21 E-12 10
CONN 22 E-12 10
CONN 23 D-12 39
CONN 24 D-12 39
CONN 25 D-12 39
CONN 26 B-12 10
CONN 27 F-11 D
CONN 28 D-10 B
CONN 29 D-10 B
CONN 30 D-10 39
CONN 31 D-10 39
CONN 32 D-10 39
CONN 33 C-10 33
CONN 34A C-10 33
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CONNECTOR LOCATION
Page 2 of 2
Schematic Machine
Connector Number
Location Location
CONN 34B C-10 33
CONN 35A A-10 38
CONN 35B B-11 38
CONN 35C A-11 38
CONN 36 B-9 38
CONN 37 B-9 38
CONN 38 E-9 B
CONN 39 E-9 39
CONN 40 D-7 39
CONN 41 D-7 39
CONN 42 D-7 39
CONN 43 D-7 39
CONN 44 B-8 38
CONN 45 A-8 C
CONN 46 B-7 38
CONN 47 B-7 38
CONN 48 Service Tool B-7 C
CONN 49A F-7 39
CONN 49B F-7 39
CONN 50 E-6 17
CONN 51 E-6 17
CONN 52 E-6 17
CONN 53 D-6 17
CONN 54 C-6 17
CONN 55 C-6 17
CONN 56 C-6 17
CONN 57 C-6 40
CONN 58 A-6 40
CONN 59 C-5 40
CONN 60 C-5 40
CONN 61 B-3 44
CONN 62 E-3 45
CONN 63 E-3 45
CONN 64 F-3 45
CONN 65 F-3 45
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Code
Flashed CID - FMI Description
11 N/A No diagnostics active
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
22 642 F05 Transmission Solenoid B open circuit
23 643 F05 Transmission Solenoid C open circuit
24 644 F05 Transmission Solenoid D open circuit
25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid D short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
37 647 F06 Transmission Solenoid G short to ground
38 648 F06 Transmission Solenoid H short to ground
41 641 F03 Transmission Solenoid A short to battery
42 642 F03 Transmission Solenoid B short to battery
43 643 F03 Transmission Solenoid C short to battery
44 644 F03 Transmission Solenoid D short to battery
45 645 F03 Transmission Solenoid E short to battery
46 646 F03 Transmission Solenoid F short to battery
47 647 F03 Transmission Solenoid G short to battery
48 648 F03 Transmission Solenoid H short to battery
52 637 F06 Backup alarm short to ground
54 444 F05 Start Relay Open Circuit
55 444 F06 Start Relay Short To Ground
56 444 F03 Start Relay Short To Battery
58 688 F06 VHP 1 solenoid short to ground
59 688 F03 VHP 1 solenoid short to battery
61 668 F02 Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
63 269 F00 Sensor supply voltage above normal
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp short to ground
75 764 F03 Transmission indicator lamp short to battery
Transmission oil temperature sender short to
76 177 F03 battery or open circuit
Transmission oil temperature switch short to
77 177 F04 ground
SPECIFICATIONS AND RELATED MANUALS
Related Electrical Service Manuals
Title Form Number
Alternator (6N-9294 35A): STD
Consist No. 3T-6352 SENR4978
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SEN R4130
Alternator (1 00-5047 50A): ATT SENR2082
Electronic Monitoring System SENR2945
Electronic Transmission Shift Control SENR6982
Starting And Charging Systems SENR2947
Starting Motor: (106-8555)
Consist No. 6V-5207 SENR3581
Consist No. 6V-5023 SENR3536
Consist No. 6V-5226 SENR4975

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
45 kPa MAX 5 kPa MIN
2M-9346 Brake Air Pressure (Stop Lamp) Normally Open
(6.5 psi MAX) (0.5 psi MIN)
640 kPa MAX 530±40 kPa
3E-2033 Brake/Park Brake Air Pressure Normally Open
(92.0 psi MAX) (77.0 ± 6.0 psi)
107.2 ± 2.78°C 93.0°C MIN
7N-9785 Engine Coolant Temp Normally Closed
(225 ± 5°F) (200°F MIN)
38 ± 3°C 27°C MIN
8N-1 693 Coolant Temperature (Start Aid) Normally Closed
(100 ± 37 °F) (81°F MIN)
101.7°C 93.33°C MIN
8N-2248 Hyd Oil Temperature Normally Closed
(215°F MIN) (200°F MIN)
1206 kPa MAX 700 ± 103 kPa 1-2 NO
8T-8640 Steering Press
(175psiMAX) (101.5±15psi) 1-3 NC
93.0 ±21 kPa 70 ± 21 kPa
9W-3187 Fuel Pressure (EMS) Normally Closed
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
79 kPa MAX 24 kPa
9X-0378 Engine Oil Pressure Normally Open
(11.5 psi MAX) (3.5 psi)
75.0 kPa MAX 50.0 kPa MIN
111-7088 Inching Pedal Pressure Normally Open
(10.9 psi MAX) (7.3 psi MIN)
275 to 1750 kPa ¹ -
114-5334 Refrigerant Pressure (A/C) Normally Open²
(40 to 255 psi) -
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-5383 Sender - Articulation Position Range - 3 to 97 Ohms

Solenoid - Dual HP
4.2 ± 0.42
3E-6424 Push Coil
16.1 ± 1.61
Pull Coil

Solenoid - Engine Shutdown

1.55 ± 0.155
3E-7985 Start (Latch) Coil
10.3 ± 1.03
Stop (Unlatch) Coil

3T-3123 Resistor - Panel Dimmer 25.0 ± 0.25

6T-2217 Resistor - Starter/Diagnostic Conn 150 ± 7.5

54°C (130°F) - 560 to 716

7N-8532 Sender - Engine Coolant Temp
110°C(230°F) - 72.1 to 81.8

7T-4003 Resistor - Power 10.0 ± 0.5

7T-6517 Solenoid - Blade Cushion 32.6 ± 1.6

7T-9073 Solenoid - Differential Unlock 32.6 ± 1.6

7T-9074 Solenoid - Foward Horn/Park Brake 72 ± 2

8T-8610 Solenoid - Dual HP 13.5 ± 1.35

8T-8808 Solenoid - Centershift 34.3 ± 1.7

Overall 2.00 ± 0.1

9G-1950 Resistor - Blower Speed
Tap 1.00 ± 0.05

9G-4365 Solenoid -Start Aid 6

9W-2739 Solenoids - Transmission 31 ± 3

101-1759 Solenoids - A/C Clutch 17.6 ± 0.6

¹ At room temperature unless otherwise noted.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
3 BU GROUND 3 200-BK A A
(13) 25A CONVERTER (16) REAR L76 L76
24V IN 176-OR-14 BREAKER 728-BU 2 RD + BATTERY 2 113-OR 200-BK MOTOR 507-WH 200-BK 200-BK
L32 L32 (16)FRONT UPPER A A WASHER - +
GROUND 200-BK-10 3T-2662 200-BK 1 BK GROUND (RADIO) 6 200-BK 200-BK WASHER 200-BK 200-BK 200-BK
EE K (12) 24 TO 12 7T-8891 L10 L10
(D) LOCALIZED EE EE (35) PRIMARY +12V RADIO 5 592-BU MOTOR 7T-8891 MOTOR 200-BK 200-BK
(NOTE E) VOLT A - + A + - 200-BK
122-BU-14 GROUND 12V OUT 176-OR-14 1 101-RD-14 STEER SW +24V IN 1 102-BU
15A CONVERTER L66 (16) FRONT LOWER
200-BK (22) SECONDARY STUD IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 507-WH 200-BK
EE 119-1733 WASHER L32
CONN 4 STEERING 506-PU 200-BK
(13) 24V TO 12V CONVERTER 7T-8891 L21 L21
RELAY CONN 27 578-BU
D D E 3E-0154 3E-8646
RD 1 605-YL 605-YL 1 12V RADIO L32 L32 A P
CONN 65
TURN LAMP L32 L13
BK 2 200-BK 604-OR 2 WW YY YY XX 135-5946 L13 L13 L13 606-GY 1 606-GY 629-PK
7X-6066 L51 RD-0 RD-0 MOTOR BK-0 L13 L16
614-PU 3 K L16 L16 L16 L16 605-YL 2 605-YL Q
B L12 LO BEAM

619-GN
606-GY 4 XX ANTENNA B+ MEMORY YL 5 A513-PK L12 L12 L12 611-PU 3 611-PU 629-PK
B B 9W-3072 L65 L65 HEADLAMP
321-BR 5 (20) SECONDARY B+ RD 6 592-BU L65 L65 200-BK 619-GN 4 619-GN 200-BK
DD HH CABLE AS. L75 L75 L11 L11 Q 9X-7169
D 200-BK 6 GROUND BK 3 200-BK L75 L75 L11 114-GN 5 200-BK
F STOP/TAIL
LAMP
S RD 1 604-OR REAR FLOOD
LAMP
608-GN 1 608-GN L69
STEERING
MOTOR
9W-3073 + LH SPEAKER WH 2 508-PU
L13 L35
L35 L35 L35
WITH SECONDARY
322-GY 200-BK
619-GN
F
T WH 3 614-PU 200-BK 2 200-BK 117-3915 - LH SPEAKER WH/BK 1 509-WH L12 629-PK 1 629-PK
130-3452 G BK 2 200-BK 9X-6775 GY 8 201-BK STEERING SWITCH CONN'S L11 609-YL 2 200-BK
+ RH SPEAKER 511-BR P LO BEAM
CONN 5 - RH SPEAKER GY/BK 7 512-GN 404-YL A, B
A Q 619-GN
CONN 64 HEADLAMP

200-BK
200-BK ANTENNA 4 113-OR 619-GN 417-GY 1 CONN 49A (A) SPEEDOMETER L13 200-BK 9X-7169
L10 A (10) FORWARD P
727-GN 611-PU 2
200-BK
200-BK
200-BK

L69 L69 L48 L72 110-2338 M

L16
604-OR 462-YL WH 3 606-GY A (A) COOLANT LAMP L10 114-GN 1 RD HORN P TURN
L16 (A) ARTICULATION
614-PU 462-YL DOME LAMP YL 1 108-BU 606-GY 606-GY TEMP GRD 8D-1429 322-GY 2 RD SOLENOID 605-YL 1 RD SIGNAL
L51 L51 L60 L60 L30 M
606-GY 727-GN 8C-9678 BK 2 200-BK 605-YL 605-YL L30 417-GY 1 201-BK 449-BU SEND 7T-9074 200-BK 2 BK 7X-6066

A513-PK
L30

113-OR

592-BU
200-BK
511-BR
512-GN
509-WH
508-PU
(31) AIR DRYER C A

450-YL
321-BR 200-BK 200-BK K 605-YL 2 GAUGE
200-BK
556-WH

L37 L37 M

L35
200-BK 8W-3087 9 160-PU 614-PU 614-PU A A IGN IGN 200-BK 200-BK
CONN 49B

L1

611-PU
CONN 17 CLUSTER IGN L1

200-BK
L75 LEFT SPEAKER

200-BK
E CONN 16 334-BU L75

614-PU
200-BK
200-BK
200-BK 8 556-WH 124-0384 K CAB LO BEAM P HI BEAM 200-BK
SEND SEND M 6T-7695

L35
200-BK BK 1 122-BU-14 Z Z C 1 462-YL 608-GN 608-GN M 619-GN 200-BK 200-BK
L35 L66 L66 K HEADLAMP HEADLAMP
T~ BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 113-OR 508-PU + 200-BK 133-3037 611-PU 9X-7170
L45 8 RD (12 V) - K P
(1) BACKUP OPR PANEL GY-18 2 417-GY 7 417-GY 3 417-GY 308-YL 601-GY 509-WH
1 136-GN 4 136-GN L45 441-OR 6 OR K 611-PU
321-BR
200-BK
200-BK
606-GY
614-PU
604-OR
200-BK

ALARM L14 L14

3T-1815 + BATTERY WH-18 1 136-GN 4 728-BU 5 728-BU 614-PU 4 PU (24 V)
A M LAMP
KEY START YL-18 2 308-YL 2 308-YL 6 A429-YL CONN 39 200-BK 3 GN (12 V) K
L76 CAB HI BEAM

10
1
2
3
4
5
6
7
8
9
PK-18 9 3 200-BK 200-BK 7 200-BK 308-YL A429-YL 9 GY GRD 8D-1429 (15) DEFROSTER 611-PU

200-BK
629-PK

619-GN
611-PU
606-GY
D M HEADLAMP
BR-18 6 5 403-GN 403-GN C A CONN 18 J 447-PK 7 PK 450-YL SIG 9X-9657 200-BK

113-OR
K 133-3035

556-WH
308-YL
322-GY
114-GN
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY
NN J

L55
GROUND BK-18 8 200-BK 200-BK 403-GN 1 403-GN 404-YL B426-BU 5 YL
D L72 2 BK IGN M (15) BLOWER LOC LEVEL NOTE
BU-18 4 200-BK 3 608-GN 608-GN 2 601-GY 201-BK 200-BK IGN IDENT PART NO. CHG
L55 1 (B) EMS TEST SW K 9X-0343 K

614-PU

200-BK
200-BK
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 1 322-GY 601-GY LAMP SEND HARNESS AS.
2 M CAB TURN

A429-YL
OR-18 3 2 405-GY 403-GN 200-BK 106-2477 201-BK 200-BK 8M-6176 113-OR A506-OR 1 RD MOTOR 200-BK 2 BK

200-BK
(4) DIFFERENTIAL 3 (B) HORN SW SIGNAL A 122-8882 02 (PLATFORM) 120
B 1 GN UNLOCK SOLENOID ALTERNATOR GN-18 7 403-GN 4 413-BR 413-BR J J CONN 38 NOTE F 417-GY GRD (A) TACHOMETER 200-BK 2 BK 605-YL 1 RD 619-GN L2 B 101-8174 03 (ENGINE) 220
(27) TRANSMISSION L54 L54 L65 4 8X-9440 J 7X-6066 L2
L50

556-WH 1 2 GN 7T-9073 Z 6 201-BK 447-PK 403-GN R - 200-BK 308-YL J 201-BK 403-GN A M 110-8468 611-PU C 101-8170 02 (R FRAME-ENGINE) 200
L50 OIL TEMP SW (9) SECONDARY 5
200-BK 2 7 441-OR 201-BK + 310-PU A429-YL 403-GN 1 113-OR 605-YL

614-PU
136-2632 6 4 L10 D 101-8171 02 (RADIATOR GRILL) 203
N N F STEERING 8 406-PU 441-OR (B) SERVICE 601-GY J 201-BK 450-YL 113-OR 8 113-OR (A) FUEL
(3) DIODE AS. J 5 M E 101-8169 01 (R FRAME) 201
V+ OR-18 A G865-BU A G865-BU 3E-5184 9 450-YL 406-PU METER 601-GY (B) PANEL LAMP 415-GN 403-GN 441-OR 6 LEVEL A506-OR F 137-1717 01 (R FRAME-TRANS) 202

601-GY
601-GY
105-8827 3E-9359
GROUND BK-18 B 202-BK B 202-BK 450-YL 200-BK DIMMER SW 419-YL 447-PK 4 403-GN 3 ALTERNATOR

L67

200-BK
200-BK
J L65 K G 137-1721 00 (XSMN CONSOLE) 170
SIGNAL YL-18 C G460-GN C G460-GN A429-YL 101-RD J 2 3E-9318 601-GY 405-GY 415-GN 10 415-GN 15 TEST 200-BK

609-YL
CONN 19 1 J H 101-8161 02 (CAB-REAR) 182

L11

L65
F G 419-YL (B) START AID 614-PU 600-BR 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS 200-BK
L61 3 (E) RESISTOR J 123-0957 02 (STEERING CONSOLE) 140
CONN 3 1 751-GN 201-BK EMS TEST SW 601-GY 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK 7T-4003
CONN 63 K 101-8162 04 CAB-FRONT) 181
2 752-YL 9X-9628 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK 200-BK 200-BK A CC BLADE
(27) SOL 1 L46 L 101-8164 03 (SW PANEL) 180
E 9W-2739
1
N
751-GN
L46 3
4
921-WH
754-BU
NOTE F 200-BK
200-BK 601-GY
J (B) LIGHT BAR
201-BK
441-OR
201-BK
439-YL
5
9
20
16
UNUSED
UNUSED
200-BK 200-BK
200-BK
200-BK
200-BK
K 609-YL
200-BK
1
2
609-YL
200-BK
FLOOD
LAMP
M 123-0962 01 (GAUGE CONSOLE) 160 E

608-GN

629-PK
609-YL

570-BU
L48 L48 N 137-1120 01 (TRANSMISSION) 270
601-GY 200-BK LOW BEAM CONN 50 9X-6775 T

A506-OR
A503-PK
2 921-WH 5 755-OR 200-BK 201-BK 467-WH 4 SHIFT FAULT 200-BK

609-YL
A M P 101-8205 02 (HEADLIGHTS-BAR) 100 ATCH
+ BATTERY RD-18 1 107-WH 1 107-WH 6 202-BK (B) FUSE BLOCK 601-GY 9X-9631 467-WH A429-YL 5 417-GY 12 PRIM STEER (A) L/S 570-BU 1 GN
(27) SOL 2 L60 J 2 L27 L27 (A) R/S SYSTEM Q 101-8194 02 (LOW BEAMS) 101 ATCH
N L60 GROUND BK-18 2 200-BK 2 200-BK 7 758-GN 9G-0747 601-GY 103-YL 103-YL 409-OR 10 113-OR 1 + BATTERY SYSTEM 200-BK 2 GN (30) BLADE
9W-2739

200-BK
J J 3 J AIR AIR PRESS
CUSHION
S 101-8181 03 (CAB FUSE PANEL) 183
1 752-YL (9) ENGINE SHUTDOWN ENG SOL BU-18 3 327-PK 3 327-PK F G 10A KEY START 105-BR 614-PU 410-WH 6 410-WH 10 ALARM GAUGE T 101-8188 02 (BLADE CUSHION) 104
STARTING AND CHARGING L44 L44 J 1 601-GY (A) TRANS PRESS M M M M A T SOLENOIDS
2 921-WH CONTROL 4 4 1 900-PU 10A J HORN 114-GN 201-BK 9 485-YL 17 UNUSED T

619-GN
J 5 L30 LAMP 1W-3306 U 123-6633 00 (XSMN CONSOLE-SWITCHES) 171

614-PU
200-BK

614-PU
200-BK
202-BK DIAGNOSTIC CONNECTOR 9G-9287 RESET YL-18 5 306-GN 5 306-GN 2 901-WH 10A SEC STEER 134-YL 2 600-BR 115-PK 606-GY 419-YL 2 419-YL 19 BRAKE ON GAUGE 570-BU 1 570-BU 570-BU 1 GN 7T-6517
(27) SOL 3 (B) RESISTOR 6 J 7N-5876 LAMP V 104-8588 02 (TRANS SPEED SENDER) 271
N L30 1W-3306

L75
G460-GN WH-18 326-PU 6 326-PU 3 902-BR 10A 629-PK 605-YL 404-YL 3 404-YL 7 HYD TEMP 2 200-BK 200-BK 2 GN

L62
9W-2739 OFF (KEY) 6 7N-5876 (A) C'SHIFT (A) RIGHT 200-BK W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH
J 3T-3123 L29 LAMP
16
17

12

13
10
11
15
18
19
20
14

1 754-BU G865-BU OFF OR-18 7 7 4 903-GY 10A TURN SIGNALS 173-YL 201-BK 408-WH 1 408-WH 8 BK AIR PRESS
5

3
7
2
9
1

8
6
4

CONN 6 B J L29 7N-5876 PIN TURN X 124-1429 00 (CONDITIONER GP-B) 150 ATCH
2 921-WH JJ 6 G865-BU 10A TAIL LAMPS 103-YL 601-GY J 415-GN 409-OR 7 409-OR 9 NEUTRAL M M CONN 62

200-BK
629-PK

611-PU
606-GY
619-GN
CONN 2 B JJ C CONN 21 J LAMP LAMP Y 101-8172 05 (FUEL TANK) 230
F (B) HEADLAMP/
105-BR

N M
203-BK
207-BK
302-OR
109-OR
101-RD
112-PU
308-YL
306-GN
304-WH

310-PU
311-WH

(27) SOL 4 5 G460-GN 10A STOP LAMPS 130-GN 601-GY 439-YL 467-WH 8 201-BK 2 GROUND M 7N-5876 Z 101-8185 01 (SECONDARY STEERING) 260 ATCH
CONN 15 J L28 L28 7N-5876

614-PU

614-PU
7
5
8
4
3
2
1
6

614-PU
N TAIL SW

334-BU
160-PU
9W-2739 1 751-GN 7 F769-BU 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED (A) MASTER

E975-PU
CONN 20

200-BK
L J 537-GN J 1 3E-9317 NOTE B NOTE B AA 101-8197 01 (HEADLAMP BREAKER) 141

L16
Y B
311-WH

1 755-OR 9 921-WH 10A SPARE 200-BK 404-YL CONN 51 A M 201-BK 18 UNUSED ACTION (A) LEFT TURN

411-PK
201-BK
J 2 BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH

OPERATOR STATION
1 4
J
311-WH
109-OR
112-PU
308-YL
306-GN
304-WH
101-RD
310-PU
2 921-WH 2 752-YL EEEE G 101-RD-10 102-BU 200-BK 2 411-PK 11 LAMP LAMP INDICATOR
3 J CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH

107-WH
M M
L46

3 754-BU 1 202-BK (B) FLASHER 619-GN 614-PU 614-PU 3 9W-2111 LAMP M M

(27) SOL 5 4 M DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

200-BK
200-BK
N 108-0358 (A) ELECTRONIC MONITORING 7N-5876 M

619-GN
4 755-OR 2 710-GN 614-PU 200-BK 605-YL 4 NOTE B

200-BK
200-BK
9W-2739 J 5 SYSTEM (EMS) EE 112-0829 02 (2-WAY RADIO CONVERTER) 208 ATCH

439-YL
200-BK
NOTE B

108-BU
200-BK
601-GY

605-YL
200-BK

200-BK
606-GY
601-GY
601-GY
601-GY
601-GY
1 900-PU 5 900-PU 306-GN CONN 22 (B) LIGHTBAR 103-YL 160-PU 606-GY 1 200-BK L1 FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH
L61 (B) TURN SIGNAL 6 L14 L1
2 921-WH 10 921-WH 308-YL 710-GN AND 202-BK (B) HEADLAMP LOW BEAM J 614-PU 408-WH 449-BU 5 449-BU 9X-7801 200-BK GG 9X-4189 00 (CONDENSER GP-ROOFTOP) 152 ATCH
J J A CONN 40 L6

L76
(27) SOL 6 6 901-WH BREAKER BREAKER SW 601-GY 201-BK 450-YL 6 450-YL 200-BK
ARE TWISTED PAIR HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH

5
6

2
3
N 7 902-BR C A 3T-2662 3T-2662 9G-5589 200-BK 7 403-GN 403-GN E975-PU 7 E975-PU
9W-2739 J J J JJ 108-2302 01 (ENGINE SHUTDOWN CNTRL) 207
1 901-WH 8 903-GY 10 107-WH 605-YL 3 310-PU 449-BU 201-BK

A513-PK
L61 CONN 52 P HI BEAM KK 4E-8715 00 (CONDENSER JUMPER) 155

592-BU
511-BR
512-GN
200-BK

113-OR
2 921-WH L61 9 202-BK 606-GY J 2 201-BK E975-PU 611-PU EEEE 136-3153 00 (TOS) 201
(B) TAIL L29 HEADLAMP

308-YL
200-BK
(27) SOL 7 308-YL 308-YL 1 105-BR 601-GY 4 415-GN 410-WH 201-BK 606-GY 200-BK

15A

15A
N 758-GN 308-YL 2 308-YL 200-BK LAMP SW 5 629-PK 201-BK P 9X-7170
9W-2739 L56 L56 L45 L45 A M WIRE AS.
3E9319 CONN 53
L68

1 902-BR 202-BK 200-BK 200-BK 310-PU 5 310-PU 1 200-BK 2 614-PU 614-PU

CONN 29
LL 9F4337 07 (START MTR TO ENGINE) 221

CONN 28
Y L68 L62 J 2 M (A) AIH LAMP
2 921-WH 200-BK 308-YL 3 306-GN 103-YL 6 169-PK 160-PU 1 160-PU 160-PU 614-PU 614-PU MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
3 J 7N-5876
1
2

202-BK
200-BK
AA BB (B) HEADLAMP DIMMER SW

L15
306-GN 306-GN 4 326-PU 614-PU 201-BK 200-BK 614-PU 614-PU P NN 8X-9440 03 (HORN SWITCH) 143
(27) SOL 8 M NOTE K TURN

1
2
1

L66
N 6 795-YL 103-5678 J A 201-BK 606-GY 1 RD

1
2
9W-2739 L57 L57 (B) FUSE BLOCK B L62 SIGNAL
1 903-GY Y 8 597-PU J J 619-GN 3 609-YL 201-BK 201-BK 200-BK 2 BK
9G-0747 J 2 7X-6066
2
1

L54 L54 J

102-BU
101-RD

101-RD
115-PK
2 921-WH 112-PU Y (8) START 7 522-WH 611-PU (B) FLOOD 1 608-GN 201-BK CABLE AS.

L58
LAMPS

A513-PK
L25
112-PU-4 109-OR-4 RELAY 105-BR 601-GY 4 334-BU 201-BK

308-YL
795-YL
326-PU
306-GN
L58 J L21 L21 QQ 116-9981 00 (POS BAT TO START MTR) 210

592-BU

102-BU
Y 3E-7279 326-PU 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 373-GN 201-BK 200-BK
(8) MAIN CONN 23 J 1 J P LO BEAM RR 110-6398 00 (NEG BAT/DISCONNECT SW) 211
F 304-WH 10A BLADE FLOODS 149-PU 609-YL 2 165-YL 200-BK 619-GN

105-BR
326-PU J 2 HEADLAMP SS 110-6399 01 (DISCONNECT SW TO GND) 212
109-OR-4

RELAY J
BK 1 758-GN 109-OR-10 304-WH-10 L62 10A REAR FLOODS 116-BR 149-PU 6 200-BK 200-BK 200-BK TT 8W-3630 00 (NEG BAT TO POS BAT) 213
101-7740 Y Y L62 L55 J 3 9X-7169
BK 2 202-BK 10A DIFF LOCK 165-YL 609-YL 7 200-BK 113-OR P TT 108-3570 00 (NEG BAT TO POS BAT) 213 ATCH
V EEEE J 4 L76 L76
CONN 14 CONN 24 10A XSMN CNTRL 126-PK 200-BK J 5 608-GN 200-BK A513-PK UU 061-7661 03 (START MTR TO FRAME GND) 214
L38 J J CONN 41

308-YL
200-BK
334-BU
373-GN
1 202-BK Y C C A A J 10A SEC STEER 136-GN 200-BK 116-BR Q VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204

L6
(27) INCHING PEDAL J 6 L6 LO BEAM

B899-OR
2 710-GN 112-PU-4 112-PU-4 112-PU-4 112-PU-10 1 101-RD-10 10A GAUGES 113-OR 629-PK

165-YL
165-YL

165-YL
202-BK
PRESSURE SW J J HEADLAMP VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204 ATCH
A J CONN 30 J 15A AIR CNDTR 124-GN 601-GY 200-BK WW 115-5322 00 (START MTR/STR RELAY) 261 ATCH
(TRANSMISSION) CONN 1 710-GN AND Y Y C C A J L62 L62 Q 9X-7169
109-OR-4 101-RD 112-PU-8 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
111-7088 J
D 202-BK ARE 109-OR 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J CONN 31 NOTE J 200-BK 4 200-BK-8 200-BK
D

200-BK
200-BK
YY 101-8203 01 (STR RELAY TO STR MTR) 263 ATCH

200-BK
60A J
TWISTED PAIR Y 101-RD 3 102-BU 601-GY J 165-YL 1 2 4 3 200-BK-6 200-BK ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105
PP

A
B
C
(8) ALTERNATOR CONN 13 CONN 25 1 105-BR 601-GY (B) DIFFERENTIAL 202-BK 201-BK ZZ ZZ K 200-BK

112-PU-10
101-RD-10
(28) TRANS SPD SENDER LO
101-RD-4

BREAKER L61 3K8782 FUSE (10A)

101-RD-4
ALT 8 134-YL 200-BK UNLOCK SW 200-BK K

A513-PK
Y CONN 43 (39) FRONT

165-YL
104-6387 Y 80A CONN 42 (17) CAB GND
V 9S-0174 STD 8M8948 FUSE (15A) A (17) FRONT HI

592-BU

130-GN
403-GN R + 109-OR-4 5 130-GN 200-BK J 123-5862 200-BK BK

105-BR
FRAME
CONN 12

9S-4693 ATCH B STOP 8M0456 FUSE (20A) J2 GROUND MOTOR

BK-18 1 202-BK 326-PU 9 126-PK 165-YL 556-WH 202-BK FRAME THIS IS THE SCHEMATIC FOR THE 12H NA AND

200-BK
WH-18 2 710-GN (2) ALTERNATOR 7 136-GN 3 501-GN 1 GN T~ 140H NA AND 160H NA MOTOR GRADER (146-1836)
J

B751-BU
100-5047 50A ATCH Y Y L67 L67 B+ PARK
113-OR 601-GY

570-BU
6 118-GY 3 GY

165-YL
169-PK
710-GN AND 3E-7577 75A ATCH L55 L55 L19
200-BK-4 4 124-GN 200-BK 500-BR 4 BR

202-BK
202-BK
200-BK
202-BK
202-BK ARE 6N-9294 35A STD B B L63 CONN 32

L21
200-BK-10 2 122-BU-14 502-OR 2 OR SYMBOL DESCRIPTION COMPONENTS ARE SHOWN INSTALLED ON A FULLY

L19
TWISTED PAIR GND L56 L56 L64 L21 L19
301-BU-10 10 107-WH K OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
(17) FRONT UPPER
B START WIPER
AND XMSN SHIFTER IN NEUTRAL
L37 L37 CIRCUIT CONNECTED

L39
L51
L60
L48
L61
L69

PP (22) SHUTDOWN 113-OR 200-BK-8 9X-3392

L25 L71 CONN 54 A K UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
SOCKET AS. 101-RD 301-BU-10 SOL L63 L63 L63 200-BK
B L39 CIRCUIT NOT CONNECTED ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
200-BK 304-WH-10 113-OR 7 592-BU 200-BK

200-BK
9R-7941 (19) STARTER 3E-7985
PP G S C 439-YL 439-YL 605-YL 1 113-OR 200-BK

L71
106-8555 L23 ELECTRICAL CONNECTION TO
101-RD-4 1 A429-YL 113-OR 113-OR L28 L28 L23 606-GY 2 A513-PK 200-BK 200-BK UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
MACHINE STRUCTURE
B MTR BAT C 2 200-BK L67 113-OR 113-OR 611-PU 3 605-YL 200-BK NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
WW L63 INTERNAL ELECTRICAL CONNECTION NOTE B: SHELL 8T-9722
301-BU RD-0 619-GN 4 606-GY
B L71 L22 L22 TO SURFACE OF COMPONENT SPRING 7V-8390
RD-00 126-PK 126-PK 126-PK 601-GY 5 611-PU
(42) RESISTOR MOTOR QQ (23) ART L44 L76 L76 BUSHING 6D-4162

101-RD-10
101-RD-4
112-PU-10
301-BU 1 L44 L44 101-RD 6 619-GN 200-BK

OPERATOR STATION
CONNECTOR

L37
6T-2217 SENDER CONTACT 6D-4161

A513-PK
302-OR 2 L25 A K 601-GY 200-BK

130-GN

592-BU
L37 L25 L25 LO
3E-5383 306-GN A NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

101-RD
152-BU 3 507-WH
B L38 L38 795-YL L26 L26 GND HI H# CIRCUIT GROUPING DESIGNATION
207-BK L38 L18 576-PK 1 578-BU 200-BK BK
L36 200-BK L7
326-PU L18
577-PU 2 506-PU
MOTOR Gear Solenoids
(6) DISCONNECT SW UU L7 L43 T~
200-BK-10

200-BK L7 308-YL 575-YL 4 152-BU 576-PK 1 GN ATCH WIRE, CABLE, COMPONENT 8-F (1), (8), (5)
7N-0718 L36 L18 B+ PARK
B L36 507-WH 6 576-PK 152-BU 3 GY
L21 7-F (1), (8), (4)
200-BK

C 203-BK 522-WH 578-BU 7 577-PU 575-YL 4 BR

C
BLADE, SPADE, RING OR SCREW
BK-6

PP

601-GY
BK-00 BK-00 CONN 34A KK A 597-PU 506-PU 5 575-YL 577-PU 2 OR TERMINAL
6-F (2), (8), (4)
200-BK-4

3 1

E975-PU
449-BU
RR SS GG FF FF 1 122-BU-14 592-BU 8 101-RD
(33) HYD OIL L71 A
5-F (1), (8), (6)
BK-00

TT RR B 158-BR-14 1 BK 2 521-YL A513-PK 9 (17) FRONT LOWER

TEMP SW
BK-00

LL B L7

L35
POS NEG 200-BK 521-YL 2 BK 3 597-PU 101-RD-14 10 101-RD-14 WIPER
(5) 12V BATTERY 8N-2248 4 5 597-PU 3 4 200-BK-14
L43 L43 L35
A K CONN 56 L62 L19 9X-3392 4-F (1), (5), (7)
Y CONN 55
3T-5760 STD SS (19) ENGINE 200-BK-14 4 CONN 34B 112-PU-10 L7 3-F (2), (5), (7)
200-BK
200-BK

L71

593-GN-14
200-BK-14

593-GN-14
200-BK-14
RD-00 9X-9721 ATCH UU L64 601-GY L7
T~ (21) CONDENSER CONN 33 WITH 103-8519 ROOFTOP K K 2-F (2), (4), (7)
200-BK

L7

200-BK
ABBREV COLOR
201-BK

404-YL

RELAY CONDENSER GP., REMOVE

10
7
8
6
4
3
5
9
1
2
L7

521-YL-14
597-PU-14

1
5
4
6
3
2
7
TT QQ (8) REAR
3E-5239 JUMPER KK AND MATE 112-PU-10 112-PU-10 CONN 59 L CONN 60 1-F (1), (6), (7)
(5) 12V BATTERY POS NEG FRAME 307-OR L
HARNESS FF TO S K RD RED N (8), (5)

101-RD
507-WH
578-BU
506-PU
A503-PK
A506-OR

118-GY
501-GN
500-BR
502-OR
601-GY
200-BK
L52

3T-5760 STD 604-OR CONN 57

108-BU

152-BU
576-PK
575-YL
577-PU
HARNESS A
9X-9721 ATCH GG GG
L36 L36
321-BR WH WHITE P (8), (5)

1
2

1
2
L58

619-GN 619-GN

112-PU
112-PU
112-PU
112-PU
112-PU
L58 (21) CONDENSER (21) CONDENSER
GG L39 611-PU 611-PU
L23
OR ORANGE 1-R (3), (6), (7)
L52 4K-5122 HOLDER AS.

1
2

L43
L52 (7) BEACON L23
MOTOR MOTOR 606-GY 606-GY 2-R (3), (4), (7)

WH/RD-14

WH/RD-14

200-BK
200-BK
7X-6279 MM 128-6983 3K-8782 (C) FUSE YL YELLOW
7X-6279 605-YL 605-YL S
B (32) ENGINE
4 BK-14 BK-14 122-BU-14 10A
L
UPPER WIPER/WASHER 118-GY 118-GY 3-R (3), (5), (7)
OIL SW VV L35

L26
201-BK 2 BK PK PINK

B751-BU
REAR

L27
VV 118-GY 4-R (3), (8), (6)

105-BR
307-OR
326-PU
308-YL
134-YL

165-YL
570-BU
169-PK
101-RD
9X-0378 L37 S L

CONN 47
1
2
405-GY 1 BK FRAME

CONN 46
10A LOWER WIPER/WASHER 152-BU
W CONN 48 BK BLACK 5-R (3), (8), (4)

CONN 44
(23) STRAP MOTOR MOTOR U U 200-BK

977-YL
202-BK
373-GN
462-YL
727-GN

201-BK
410-WH
L48 S L L7

E975-PU
603-PK
200-BK
CONN 11 6-R (3), (8), (5)
L48

10A REAR WIPER/WASHER 119-PK 200-BK

202-BK

977-YL
321-BR
307-OR

126-PK

449-BU
795-YL
306-GN
409-OR
467-WH
GY GRAY

CONN 36
A

D
E
A
B
C
F
G
H
J

152-BU
C

152-BU
310-PU Y U 200-BK

521-YL
522-WH
124-GN
200-BK
601-GY

601-GY
200-BK
(C) BEACON SW S L

10
1
2
3
4
5
6
7
8
9
G
L56

4 GA STD (C) PANEL LAMP

L56

6 308-YL CONDENSER GP-ROOFTOP 103-8519 RD 1 410-WH 10A FRONT DEFROSTER 141-PK

CONN 37
L62 9X-9639 U A PU PURPLE NOTE D: BATTERIES 9X-9721 MUST BE USED WITH

893-GN
892-BR
126-PK
202-BK
7 310-PU 1/0 ATCH E A 611-PU (SHIFT LEVER) BK 2 201-BK

200-BK
200-BK
A S SECONDARY STEERING CONTROL

2
3
4

1
A L

7
6

8
5
5 306-GN 614-PU 5 619-GN 7N-5876 SERVICE 10A REAR DEFROSTER 151-GN BR BROWN NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION

2
6
4
3
5
7
1
A U

3
5
1
2
4
7
6
L55

2 W (C) ACTION ALARM 1 TOOL

L55

1 403-GN 606-GY 4 605-YL

OPEN ROPS BEACON ATCH

W 3 144-GN G L L RADIO SHOULD BE SIZE 10 AWG

5
4
3
1
2
L68 G
L36

200-BK 4 608-GN 605-YL 6 606-GY 9G-9813 CONNECTOR 101-RD 10A DOME LAMP 108-BU GN GREEN
L68 L51 L36 W U L7 L7 NOTE F: USE 9X-9628 SWITCH WITH START AID
200-BK L51 9W-1951

F769-BU
3 447-PK 122-BU-14 8 122-BU-14 CONDITIONER GP-B 8C9788 601-GY L AID ATTACHMENT.
200-BK 200-BK 2 200-BK 604-OR 2 604-OR 200-BK 101-RD 10A BEACON 144-GN BU BLUE

118-GY
118-GY
NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
321-BR 1 321-BR W
311-WH
310-PU

200-BK WITH FUEL AIR RATIO CONTROL

556-WH 7 601-GY 601-GY A
CONN 10 NOTE H: 140HNA ONLY PRIOR TO JANUARY 1996
B C 200-BK 3 200-BK 601-GY 601-GY (C) FRONT UPPER 439-YL 2
L71 L71 1 2 NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
200-BK
200-BK
200-BK

105-BR 2 413-BR 200-BK (15) RESISTOR U WIPER SW 113-OR 1 WH-18 WH-18 (HEATS AND COOLS) WITH ROOF TOP CONDENSER

200-BK
BEACON FUSE

601-GY
1

601-GY
4 3

601-GY
326-PU 1 405-GY CONN 26 9G-1950 124-GN 601-GY (C) CUSHION 467-WH 8 EMS OUT 3T-6655 4 WH-18 WH-18

200-BK
200-BK
200-BK
B 2 L L IS PRESENT
B
L54

BLADE SW
L54
L63

327-PK 3 201-BK 521-YL 200-BK U 409-OR 7 NEUTRAL L H 3 NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
(26) ENGINE SPEED 5 L42 9X-9629 L 2 B B
405-GY 4 441-OR 515-GY 601-GY 449-BU
25 BUFF TOS 144-GN 502-OR

308-YL
SENSOR 4 (C) BLOWER SW U 2 3 L MODELS
L48 727-GN 5 406-PU 516-GN 200-BK 169-PK 200-BK 126-PK 1 +BATTERY 603-PK (29) CENTERSHIFT
3E-7886 B L48 3 6P-3236 3 U L
462-YL 6 450-YL 517-BU 570-BU 202-BK 2 GROUND 601-GY INDICATOR SW
L61 U 2
WH 2 450-YL 450-YL 8 327-PK
W
134-YL
3 U
307-OR 3 START SW. 200-BK
L
CONN 61 3E-9367
BK 1 202-BK 202-BK 7 L61 A (14) BLOWER 308-YL 727-GN 795-YL 6 DUAL HP A CC BLADE
202-BK

604-OR
130-GN
U (C) BEACON SW L L FLOOD

200-BK
200-BK
419-YL 1 BK-18 9X-9363 200-BK 462-YL 321-BR 5 BU ALARM 1 609-YL

10A
406-PU (C) SEC STER 9X-9639 501-GN PW
413-BR L61 X G865-BU LAMP
201-BK 2 BK-18 200-BK 200-BK 19 +12V 2 200-BK

308-YL
326-PU
307-OR
105-BR
TEST SW L
(24) COOLANT TEMP 441-OR CONN 9 3 X (C) KEY START SW 200-BK 758-GN
20 INCH PEDAL 9X-6775
9X-9633

L2
F769-BU
201-BK

B W 9G-7641

200-BK
200-BK
SWITCH 597-PU C CONN 35B 5 515-GY 1 WH/RD-14 (C) CENTERSHIFT 10 SOLENOID 1
751-GN L (C) REAR 500-BR WIRE GROUP COLOR DESCRIPTIONS
L57
L57

(24) FUEL SW L49 A

7N-9785 522-WH 3 795-YL 1 200-BK 2 BK-14 MOTOR PIN SW 11 SOLENOID 2
752-YL 601-GY DEFROST SW 506-PU L2

101-RD
200-BK
601-GY
9W-3187 L49 R U

L5
795-YL 5 597-PU 4 9X-9634 12 SOLENOID 3
754-BU 200-BK 9X-9638 B751-BU 1 GN
U 1 GROUND CIRCUIT

L44
406-PU B B 201-BK 4 522-WH (34) PARK BRAKE 2 601-GY 13 SOLENOID 4
755-OR L 2 152-BU 200-BK 2 GN
A PRESS SW PANEL LAMP OFF C U L44 K

605-YL
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

619-GN
611-PU
201-BK 201-BK 413-BR 1 105-BR (E) THERMOSTAT 200-BK 601-GY 14 SOLENOID 5
900-PU 152-BU
B B L58 3E-2033 8D-1429 W ON S U 3 L (29) CENTERSHIFT CAB TURN
T~ 2 326-PU 126-PK 1 RD SW ST B U U 200-BK 15 SOLENOID 6
901-WH 584-YL L L 606-GY 1 RD SIGNAL WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
2 4

3
2
1

200-BK
200-BK
8 200-BK 2 RD 200-BK BASE 165-YL 902-BR
16 SOLENOID 7 A504-GN SOLENOID 200-BK 2 BK
3E-5464 3 U L 5 L H B B 7X-6066
7 462-YL 614-PU 7G-9730 B751-BU B751-BU 308-YL 903-GY
17 SOLENOID 8 L 577-PU 8T-8808 VOLTAGE CONVERTER OUTPUT CIRCUIT
L60 T~ U 6
(10) PARK BRAKE U

202-BK
201-BK 6 727-GN 373-GN 921-WH
18 SOLE RETN A507-YL 200-BK STARTING CIRCUIT
H SOLENOID U 1 601-GY 373-GN 710-GN 9 TOS + INP 605-YL 605-YL
B
441-OR 447-PK 1 GN-18 200-BK 2 200-BK 7T-9074 3 124-GN 2 200-BK 200-BK E975-PU 4 A/M LAMP 584-YL 606-GY 606-GY
START AID CIRCUIT

202-BK
202-BK
202-BK
202-BK
202-BK
L22 K

L42
200-BK 2 BK-18 (25) FUEL LEVEL 1 603-PK 5 521-YL 3 101-RD G460-GN
21 TMP SW/DC0 151-GN 611-PU 611-PU 611-PU CAB HI BEAM TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
~T (24) COOLANT TEMP L42 U L L
SENDER HEADLAMP

119-PK
SENDER Y (7) BEACON 1 200-BK 601-GY 277-BK
22 DIA CODE 1 576-PK 200-BK 200-BK
120-9588 MATE WITH BEACON P W K 133-3035 VIMS CMS EMS CIRCUIT
7N-8532 L60 128-6983 4 522-WH 200-BK 23 DIA CODE 2
278-BK L (C) FRONT
L60
L51

HEATER GP 8C-9787 2 601-GY HARNESS "W" BAT + 1 307-OR 977-YL

24 A/M SWITCH 601-GY DEFROST SW L 619-GN 619-GN PANEL LAMP CIRCUIT
L51 U
BULB 977-YL U GROUND 2 202-BK 26 CAT LINK -
892-BR 200-BK 9X-9638 575-YL GAUGE CIRCUIT
L52 CONN 35A 1
L63

L52 9X-7849 (18) REAR WIPER 202-BK SOL 1 OUTPUT 3 306-GN 893-GN
27 CAT LINK + 578-BU
L
200-BK

HH Y L63 CONNECT CONN. 8a TO 9X-3392 2 (C) FRONT LOWER K CAB LO BEAM HEATER AND AIR CONDITIONER CIRCUIT
SW 2 INPUT 4 E949-YL E937-PU
28 RED NEUTR L 200-BK
CONN. 8b WHEN USING WITH 8C-9788 COND. GP., 3 WIPER SW HEADLAMP
608-GN 1 608-GN SW 1 INPUT 5 E948-BU E938-OR
29 FIRST 584-YL 619-GN

202-BK
202-BK
202-BK
202-BK
LO 4 K
TURN SIGNAL / WIPER WASHER CIRCUIT
L52

L69 200-BK 2 200-BK STARTING/CHARGING H (E) RESISTOR CONN. 35a MATES TO CONN. 35b SOL 2 OUTPUT 6 306-GN E939-WH
30 SECOND A503-PK 3T-6655 133-3037
CONN 8A ANALYZER WITHOUT GND 9G-1950 1 L 5 L ENGINE SHUTDOWN CIRCUIT
Y (22) DUAL HORSEPOWER 200-BK 200-BK BK HI 124-GN WITH 8C-9787 HEATER GP., E940-BU
31 THIRD 119-PK
CONN 7 MOTOR 2 (10) NEUTRAL START CONTROL G 6
200-BK 1 START AID SOLENOID H 521-YL CONN. 35a MATES TO CONN. 35c E941-YL
32 FOURTH A506-OR 119-PK 119-PK
117-9364
200-BK
200-BK

5
200-BK 2 ATTACHMENT 8T-8610 B 504-YL 1 GN T~
B+
515-GY
4
33 FIFTH
E942-GN CONN 58 119-PK OTHER COLOR DESCRIPTIONS
200-BK NOTE H 200-BK 119-PK 3 GY PARK 516-GN (C) BLOWER SW 34 SIXTH
E943-BR L
B B L41 3 L
200-BK 311-WH 311-WH 200-BK Y CONN 8B (25) START AID B 327-PK 503-BR 4 BR 517-BU 6P-3236 35 SEVENTH
E944-GY H L 584-YL HIGHWAYS

119-PK
L63
A L50 L50
606-GY
614-PU
REAR FLOOD
L61
311-WH T~ 311-WH
310-PU
1
2
BK-18
BK-18
SOLENOID
9G-4365
200-BK
795-YL
2
1
BK
BK
505-BU 2 OR
(E) BLOWER
36 EIGHTH
E945-PU
37 FORWARD
E946-OR
2
7
200-BK
A507-YL
141-PK 505-BU
L H B B
A
LAMP (24) COOLANT SW

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
9X-9363

L15
604-OR NOTE F (C) TRANSMISSION DIRECTION 38 REVERSE
E947-WH 5 A504-GN A

202-BK
L15
200-BK

9X-6775 DD HH 8N-1693 (15) BLOWER X L20 L6 (11) BRAKE AIR SW

AND SPEED SW. 39 PARK
E948-BU 3 603-PK 408-WH 408-WH 1 BK-18
D L49 9X-0343 X 3E-2033
STOP/TAIL S RD 1 604-OR
608-GN
200-BK
1
2 795-YL
L49
(22) DUAL HORSEPOWER/SHUTDOWN H (E) RESISTOR
3
5 515-GY 1 WH/RD-14
8C-5337 40 (N) NEUT
E949-YL 6
1
119-PK
505-BU 504-YL
L L (C) REAR
201-BK 488-WH 2 BK-18 E12348
7T-4003 CONN 35C G G P W WIPER SW
LAMP T WH 3 614-PU SOLENOID MOTOR BK 2 200-BK 1 200-BK 2 BK-14 MOTOR CONN 45 8 503-BR K RIGHT SPEAKER
H H (C) ELECTRONIC SHIFT CONTROL 3T-6655

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
L 6T-7695 A (11) BRAKE AIR SW

2
1
3
4
5
6
7
8
9
130-3452 G BK 2 200-BK 3E-6424 RD 1 A507-YL A504-GN 4 G G 143-9634 (MANUAL) 4 504-YL 511-BR +
L49
B 1 GN (22) AIR CONDITIONER
CLUTCH SOL
B
NOTE G
B
DEFROSTER
2
PANEL LAMP
1 202-BK 152-2899 (AUTO) 503-BR L15 512-GN - 488-WH 1 BK-18 3E-2033 THIS SCHEMATIC IS FOR THE 12H, 140H AND 160H MOTOR GRADER

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
522-WH 1 2 GN BK 1 513-OR BK 2 A507-YL G460-GN 2 G460-GN 507-WH K 201-BK 2 BK-18

D
513-OR 2 101-1759 H BK 2 597-PU B BK 1 9X-9657 8D-1429
BASE
202-BK 3 277-BK ELECTRICAL SYSTEM
2 BK 200-BK 200-BK 202-BK 4 278-BK
3E-9169 DIODE AS. L 7G-9730
MEDIA NUMBER: RENR1434-01

L18
TURN LAMP RD 1 606-GY (22) A/C REFRIGERANT SW 1 BK L41 504-YL 614-PU
L20
7X-6066 BK 2 200-BK 114-5334 119-PK 977-YL L18 A A (11) STOP LAMP
503-BR 130-GN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NOTE A L5 L5 SW
505-BU SHIFT CONSOLE 604-OR 2M-9346 in neutral and with parking brake set.
603-PK L20
597-PU L20 L20
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
VIEW ALL CALLOUTS

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31

27

36

43

28

25

2 8 19 22 5 37 21 33 7 23 34 10 C 38 18 40 11 44 B A 29

41 42 22 24 9 E 18 21 7 14 13 D 40 15 B A C 17 30 29

19

25

43

27

36

31

28 8 26 3 4 32 5 6 37 33 23 34 20 10 12 35 16 11 38 39 44 45