TB2-SDC-00100-P-G1-SPC-0003 - Rev.5 - Specification For Painting PDF

DOCUMENT SUBMISSION STATUS: FC
NOTE:
5 26.Feb.2015 Revised as per Comments W.S.CHO I.S.JANG J.H.PARK Y.H.KIM

4 05.Jan.2015 Revised as per Comments W.S.CHO I.S.JANG J.H.PARK Y.H.KIM
3 15.Oct.2014 Revised as per Comments W.S.CHO I.S.JANG J.H.PARK Y.H.KIM
2 05.Sep.2014 For Construction W.S.CHO I.S.JANG J.H.PARK Y.H.KIM
1 16.May.2014 For Construction H.E.RA I.S.JANG J.H.PARK Y.H.KIM
0 31.Mar.2014 For Construction H.E.RA I.S.JANG J.H.PARK Y.H.KIM
REV DATE DESCRIPTION PREP CHKD APPD APPD

OWNER OWNER’S CONSULTANT
VIETNAM OIL AND GAS GROUP (PVN) FICHTNER PVPOWER PCC

EPC CONTRACTOR EPC CONSTRACTOR’S CONSULTANT
PETROVIETNAM CONSTRUCTION JOINT

STOCK CORPORATION (PVC) WORLEYPARSONS
ㅇ POWER ISLAND PACKAGE SUPPLIER
SOJITZ CORPORATION DAELIM INDUSTRIAL CO., LTD.

PROJECT TITLE
THAI BINH 2 THERMAL POWER PLANT 2 x 600MW

WORK TITLE / DRAWING / DOCUMENT TITLE
SPECIFICATION FOR PAINTING

FUNCTION NAME SIGN DATE
DRWN W.S.CHO 26.Feb.2015
CHKD I.S.JANG 26.Feb.2015
APPD J.H.PARK 26.Feb.2015
APPD Y.H.KIM 26.Feb.2015
DOCUMENT No: TB2-SDC-00100-P-G1-SPC-0003 SHEET No: SCALE REV. 5

Thai Binh 2 Thermal Power Plant Project - PEB Comment for Transmittal Ref. No TB2-SDC-PEB-TE-1801
Document Review Comment Sheet Ref. No TB2-PEB-SDC-G1-ENG-07642

Approval
No. Document No. Rev Title Purpose
In Out
1 TB2-SDC-00100-P-G1-SPC-0003 4 Specification for Painting FC B
Item
No TB2PEB/Owner's Comments Contractor's Response
status
Final steel structure color and painting schedule as per comments on the
Noted.
letter TB2-PEB-00-G-GE-SDC-L15-01794 dated 28/01/2015.
Legend
Contractor Purpose: TB2PEB Approval Status:
AP = For Approval For AP:
RE = For Reference A = Approved
FC = For Construction B = Approved with Comments
AB = As Built C = Returned for Correction
INFO = For Information D = Rejected
For RE:
I=Accepted for Reference
IB=Accepted for Reference with Comments
R= Returned for Correction
1 of 1
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SPECFICATION FOR PAINTING Job No.: 110180
Rev. 5 Page 1 of 77
TABLE OF CONTENTS
1. GENERAL
2. EXTENT OF THE WORK
3. CODES AND STANDARDS
4. PREPARATION OF SURFACES
5. PAINTING WORK
6. TOUCH UP
7. PAINTS (MATERIALS)
8. TEST AND INSPECTION
9. STORAGE AND MIXING
10. HEALTH AND SAFETY
11. QUALITY CONTROL PROGRAM
ANNEX – I PAINTING SYSTEM
ANNEX – II MARKING OF IDENTIFICATION SYSBOLS AND PAINTING COLOR

CODE
ANNEX – III FINISH PAINTING FOR STEAM TURBINE GENERATOR (BY TOSHIBA)
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SPECIFICATION FOR PAINTING Job No.: 110180
Rev. 5 Page 2 of 77
1. GENERAL
1.1 Scope
This specification covers the general requirements for selection of painting for new
structural steel, piping and equipment on site and in the shop.
Painting work includes surface preparation, material supply, application of painting,

protection and clean-up, touch-up painting and marking of identification symbols and
painting color code.
This specification does not cover the requirements for painting for buildings. And this
specification excludes underground piping, required to be coated and wrapped with
special material such as polyethylene, vinyl, etc.
Equipment such as pumps and blowers shall be painted by the equipment manufacturer
and touch-up painted by the construction contractor (Sub Contractor by PVC). The
minimum requirements for painted furnished equipment are specified herein. Other
equipment, piping, and components in the Contractor(SDC)’s scope, except as excluded
below para2.2 , shall be painted by the Construction Contractor as outlined herein.
1.2 Definition
1.2.1 The term “Dry Film Thickness” used in this specification is thickness of the dry film of
the coating. These units are mils and microns.
- DFT : Dry Film Thickness

- TDFT : Total Dry Film Thickness
- WFT : Wet Film Thickness, the thickness of the uncured or wet paint
- m : Micron meter
1.2.2 The term “Carbon Steel” used in this specification is steel containing up to 2% carbon.
1.2.3 The term “Low Alloy Steel” used in this specification is steel containing up to
approximately 10% Alloy, and 9% chromium Alloy Steel are included to Low Alloy
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Steel.
1.2.4 Where the term “Prime Coat”, “Intermediate Coat”, “Finish Coat” is used, it shall be
understood that this applies to either “Shop Applied” or “Field Applied”.
1.2.5 The terms referred to this Specification for Painting are as follows.
- Owner : PVN
- Employer : PVC
- Construction Contractor : Sub Construction Contractor of PVC
1.3 Paint System
Complete shop application of paints is preferred. Where complete paint system

application before transport to the site is not possible, primer coat application in the
shop followed by touch up and top coat painting on site is preferred over complete site
application.
1.4 Structural Steel
Paint system for structural steel is applicable to all steel structures, including supports
for piping, structural steel bolting/nut and washers, instruments and electrical work.
Steel structures to be fire proofed will have only the primer coat of the specified
structural steel paint system.
1.5 Piping
Stainless Steel Equipment shall not be painted unless specified.
Piping includes all pipes, fittings and other inline or online appurtenances.
Hot dip galvanized piping will not require painting, except for the touch-up of damaged
galvanizing or if color identification is required.
Shop fabricated piping will be prefabrication coated with primer coating system.
Intermediate and final coating shall be done in the field.
All painting work for field fabricated piping shall be done at the site.
1.6 Equipment
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Stainless Steel Equipment shall not be painted unless specified.
All steel equipment shall be provided with a paint system in accordance with ANNEX-I
including rotating equipment such as e.g. pumps, motors, and compressors.
Standard off-the shelf equipment shall be painted with Manufacturers standard paint
system.
Equipment and vessels resting on concrete supports and having carbon steel bottom or
base plate, and not being grouted, shall be fully painted.
Inside surface of vessel skirts shall be painted with the same paint system as the outside.
All equipment shall be prefabrication coated with complete coating system, only touch-
up shall be done in the field.
1.7 Instruments and electrical
Exposed threads of hot dip galvanized electrical conduit, small damaged areas on
conduit, and damaged portions of hot dip galvanized cable trays, including cuts and
welds, shall be hand cleaned and be touched up per paint system.
2. EXTENT OF THE WORK
2.1 The following surfaces shall be painted, unless otherwise noted, in accordance with the
painting system of this specification.
2.1.1 Carbon steel and low alloy steel equipment, such as columns, heat exchangers, heaters,
vessels and tanks, etc.
2.1.2 Machinery including motors.
2.1.3 Carbon steel and low alloy steel piping, including steel structures for piping support and
hanger.
2.1.4 Steel structures, walkways, handrails, ladders, steel stairs, checkered plate flooring and
platforms, etc.
2.1.5 Grating shall be hot dip galvanized.
2.1.6 Electrical Cabinets, Panels.

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2.1.7 High temperature surface.
2.2 The following surfaces shall not be painted, unless otherwise noted in this specification.
2.2.1 Non-ferrous metal, stainless steel.
2.2.2 Glass, tile or ceramic, Enamel, Rubber.
2.2.3 Name plates or identification tags.
2.2.4 Valve stems, gaskets, surfaces of flange, moving parts or machined surfaces.
2.2.5 Material jackets over insulation.
2.2.6 Galvanized surfaces.
2.2.7 Plastic, brick, wood or concrete (mortar) surfaces.
2.2.8 Coated and wrapped underground pipe.
2.2.9 Any other surfaces not requiring painting for specific reason.
2.2.10 Packing glands and seals.
2.2.11 Bearings.
2.2.12 Rotating equipment couplings and shafts.
2.2.13 Lubrication fittings.
2.2.14 Pressure gauges.
2.2.15 Gauge and Flow Indicator glasses.
2.2.16 Motor starters.

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2.2.17 Instrument dials.
2.2.18 Light bulbs, enclosures and reflectors.
2.2.19 Air intakes.

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2.3 Paint Worker
The paint Worker shall be responsible for:
- The quality of workmanship, which shall be performed in accordance with this

specification and all other relevant documents such as site regulations, safety rules,
referred standards and codes, etc.
- The protection of all equipment, structures and any other areas from mechanical
damage, environmental damage, damage caused by abrasives during blast cleaning,
paint droppings, or overspray.
- The characteristics of the paints and paint materials obtained from the paint
Manufacturer. The characteristics shall be obtained via the provision of separate
technical, and health and safety data sheets.
- Control of waste resulting from the Worker’s painting and coating activities, in
accordance with site regulations and specific contract requirements.
- Maintaining workshop facilities, tools and equipment in a good, clean condition. Spray
guns, brushes, rollers, paint pots and the like shall be regularly cleaned and shall be
suitable for their purpose.
3. CODES AND STANDARDS
The latest edition and addenda of the following publications in effect on the date of
Construction Contract Award are a part of the specification and where referred to by title
or basic designation only, and are applicable to the extend indicated or implied by the
specific reference in the contract. The equivalent codes and standards may be used.
Unless covered or not specially mentioned elsewhere in the specification, the

Construction Contractor shall furnish adequate information to the satisfaction of the
Owner(PVN).
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3.1 Steel Structures Painting Council (SSPC)
- AB1 Abrasive Specification No.1 : Mineral and Slag Abrasives

- PA1 Shop, Field and Maintenance Painting of Steel
- PA2 Measurement of Dry Coating Thickness with Magnetic Gauges
- PA3 A Guide to Safety in Plant Application
- SP1 Solvent Cleaning
- SP2 Hand Tool Cleaning
- SP3 Power Tool Cleaning
- SP5 White Metal Blast Cleaning
- SP6 Commercial Blast Cleaning
- SP7 Brush-off Blast Cleaning
- SP8 Pickling
- SP10 Near-White Blast Cleaning
- VIS 1 Visual Standard for Abrasive Blast Cleaned Steel
3.2 The American Society of Mechanical Engineers (ASME)
- A13.1 Scheme for the Identification of the Piping System
3.3 The American Society for Testing & Materials (ASTM)
- D16, Standard Terminology for Paint, Related Coatings, Materials, and Applications.
- D7091, Standard Practice for Nondestructive Measurement of Dry Film Thickness of
Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive
Coatings Applied to Non-Ferrous Metals.
3.4 American Water Works Association (AWWA)
- D102 Coating Steel-Water Storage Tanks.
3.5 British standards (BS)
3.6 National Standards of Vietnam (TCVN)

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4. PREPARATION OF SURFACES
4.1 General Requirements
4.1.1 All surfaces to be painted shall be cleaned and prepared in accordance with the Steel
Structures Painting Manual (SSPC), Chapter 2, Surface Preparation Specification.
4.1.2 Rust, oil, grease, dust, stain and other extraneous matter shall be removed from the
surfaces to be painted in accordance with SSPC-SP-6. In the event that no surfaces
preparation is for a given area, it shall be understood that all oil, grease, dirt, loose rust,
loose mill scale, loose paint, and any other containment detrimental to the performance
of the coatings be removed prior to application.
4.1.3 Wet surfaces due to rainfall, dew-drop, frost, etc. shall be thoroughly wiped with rags
and is confirmed to be dry before application of coating.
4.1.4 Cleaning of wet or solid surfaces shall be done immediately before application of paint
in such proper manner that adjacent wet paint surfaces are not damaged by the cleaning
operation.
4.1.5 Cleaning of rolled steel surfaces shall be carried out in the manner that all crevices,
corners, and edges of shape steel, joints of steel plates, especially around bolt heads,
weld heads etc. is required.
4.1.6 Damage to cleaned surfaces is to be avoided.
4.1.7 Where sand blasting is required, the maximum height of profile (anchor pattern) is 1.5
mils.
The preferred abrasive is silica sand 18 to 30 mesh. The sand blasted surfaces shall be
painted within 4 hours after sand blasting.
4.1.8 All cleaned surfaces shall be primed the same day that cleaning is performed.
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4.2 Specific Procedure
4.2.1 Before painting, surfaces shall be prepared in accordance with one of the following Steel
Structures Painting Council (SSPC) specification as indicated by the method specified in
this specification.
SSPC Specification SIS.05.59.00
A. SSPC-SP1 - Solvent Cleaning

B. SSPC-SP2 St 2 Hand Tool Cleaning
C. SSPC-SP3 St 3 Power Tool Cleaning
D. SSPC-SP5 Sa 3 White Metal Blast Cleaning
E. SSPC-SP6 Commercial Blast Cleaning
F. SSPC-SP7 Sa 1 Brush-off Blast Cleaning
G. SSPC-SP10 Sa 2½ Near-White Blast Cleaning
4.3 Surface Cleaning
4.3.1 Surface preparation by blast cleaning
A. Before blast cleaning
1) Grease, oil, etc., shall be removed by means of a suitable method in

accordance with SSPC-SP1 or by high pressure water jetting or steam
cleaning with, if necessary, an alkaline cleaning agent shall be utilized. If
rust or scale is deemed to be excessive, it should be removed by manual
hand brushing or power wire brushes
2) All bolt holes shall be solvent-cleaned prior to blast cleaning. All sharp
edges shall be removed. Mill scale, rust, corrosion product, paint or any
other foreign matter shall be removed before blast cleaning.
B. Blast cleaning equipment
1) The compressed air supply used for blast cleaning shall be free from water
and oil.
Adequate separators and traps shall be provided.
They shall be regularly emptied to prevent carry over of water and oil.
Accumulations of oil and moisture shall be removed from the air receiver
by regular purging.
2) Air compressors shall not be allowed to deliver air at a temperature in

excess of 110 C.
3) Nozzle of the blast set shall be discarded and replaced when wear reaches
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50% or found defective.
4) Where air-operated equipment is used, the operator s hood or head gear

shall be ventilated by clean cool air served through a regulator filter, to
prevent blast cleaning residues from being inhaled.
C. Abrasives
1) Suitable abrasives for use in blast cleaning are as following.
- Steel grit
- Steel shot
- Malleable iron shot
- Crushed chilled-iron grit
- Chopped steel iron
- Aluminum oxide
- Blast furnace slag
- Copper slag
2) Abrasive containing potential radioactive hazard such as tin slag shall not
be used.
3) The abrasive shall be free from oil, grease, moisture, salt, and does not
show signs of rust, noticeably worn or dull when compared with fresh
material.
Note:
- Shot; The particles are as far as practicable spherical and solid and should not
contain more than the minimum practicable amount of tails and irregular
shapes.
- Grit; The particles show good angularity of form with sharp cutting edges and
should be substantially free from half-rounds.
D. Degree of roughness
1) The degree of surface roughness or peak-to-valley height required after

blast cleaning generally depends on the type of paint.
The following guideline may be used:
- 50 m for structural steel work

- 50 m for tank lining
- 50 m for drum lining
2) The minimum peak-to-valley height shall be 30m

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E. Surface preparation after blast cleaning
1) Dry abrasive blast-cleaned : A dry blast-cleaned surface shall be brushed

with clean brushes made of hair, bristle or fiber, blown-off with
compressed air(free from oil and water) or vacuum-cleaned to remove all
traces of blast-cleaned products from the surface or from pockets and
corners.
2) Wet abrasive blast-cleaning : A wet blast-cleaned surface shall be cleaned

by rinsing with fresh water, to which sufficient corrosion inhibitor has
been added to prevent rusting.
Alternatively a corrosion inhibitor may be included in the water used for

blast cleaning. This cleaning shall be supplemented by brushing, if
necessary, to remove any residue.
Particular care shall be taken to prevent rusting and/or contamination of

cleaned surfaces.
The substrate shall be thoroughly dry before the priming paint is applied.
A first coat of priming paint shall be given as required by the paint

manufacturer and before detrimental corrosion or recontamination occurs.
The cleaned surface shall never be left unprotected overnight.
4.3.2 Surface preparation by manual cleaning
A. Manual cleaning using mechanical cleaning tools to remove mill scale and rust is
only acceptable after consultation with the QA/QC Manager of a shop of
manufacturer and a construction contractor of a field site.
B. Metal surfaces for which blast cleaning is specified but which, because of their
location can not be so treated, shall be 100% power tool cleaned.
C. Where welding occur within these areas or when these areas can not
accommodate a power disc, power impact tools shall be applied (vibratory and
needle guns) followed up by wire brush and/or roller cleaning.
D. Mechanical cleaning shall overlap by a minimum of 25mm into any adjacent

coated surfaces.
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4.3.3 Solvent cleaning
A. Before blast cleaning or power tool cleaning, any oil and grease contaminants
shall be removed by solvent cleaning.
B. Acids washes or other cleaning solutions or solvents shall not be used on metal
after blast cleaning.
5. PAINTING
5.1 General Requirements
5.1.1 The Construction Contractor shall submit the painting procedure which includes the
paint(manufacturer’s product name) to be used, surface preparation, safety device, test
and inspection, etc. for each structure, equipment, piping, and obtain Employer (PVC)’s
approval before performing of painting work.
Paints and other coating materials shall be applied in accordance with manufacturer’s
instructions.
Equipment and piping welds shall not be painted until all approved heat treatment, non-
destructive testing, and pressure testing has been completed and approved.
On the basis and to ensure the required quality control and to avoid corrosion from
atmospheric exposure, Construction Contractor is allowed to paint the weld in the
prefabrication shop/on the ground, except for piping subject to sensitive leak test. The
quality control records including the results of the subsequent hydrostatic test shall be
submitted to Owner(PVN). At the same time, Construction Contractor will perform all
the necessary non-destructive tests prior to painting to demonstrate that the pipe weld is
in full conformity to Technical Requirement Dossier. In any case, Construction
Contractor remains fully responsible for the quality of weld and consequences of
painting on the shop/ground.
Construction Contractor shall ensure that all slag, spatter and flux residues are removed
from welded areas and grind out any sharp edges. Prior to painting, the weld and
surrounding area shall be prepared by washing thoroughly with fresh water followed by
chipping or blast cleaning. Preparation shall include the cleaning of the chamfered paint
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edges and the removal of any burnt or scorched paint.
Particular attention shall be paid to the preparation and painting of corners, edges, welds,
rivet heads, small brackets, nuts and interstices. Prior to applying each coat of the
coating system, these positions shall be pre-coated by brush, i.e. ‘stripe coated’ to ensure
specified DFT is achieved.
At the construction site, Construction Contractor shall be responsible for properly

handling and storing the primed and painted items prior to erection to minimize damage
to primed and painted surfaces.
5.1.2 Painting shall be done within 4 hours after surface preparation to prevent the surface
from rusting prior to painting.
5.1.3 All painting work shall be satisfied with painting schedule, SSPC-PA1, manufacturer’s
requirements and recommendation about painting procedure or related painting work,
and this specification.
5.1.4 Finishing color for equipment and materials shall be applied with ANNEX-II “ Marking
of Identification Symbols and Painting Color Code” unless otherwise noted.
5.1.5 Painting shall be done under the weather conditions on the working area as
recommended by the paint manufacturer.
Unless otherwise specified by the paint manufacturer, painting shall be performed when
the following temperature, relative humidity limits and conditions are satisfied;
A. Temperature
Paint materials shall not be applied over metal surfaces having temperatures less
than 3C above the dew point or in excess of 40C.
B. Humidity
No painting shall be done when the relative humidity is higher than 85%.
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C. Other weather conditions
Outdoor painting shall not be applied in rain, snow, fog, frost or mist nor to wet
or damp surfaces. Indoor painting operation shall require Superintendent’s
approval.
If adverse chemical reaction is expected in the operation of repainting over the

existing painted surfaces, the previous paint film shall be removed prior to
repainting.
D. Surface preparation and painting shall not be u undertaken outside daylight hours
at exterior locations.
E. Deviation from the limits specified is only permitted when backed up by the
paint manufacturer and submitted for Owner review and approval.
5.1.6 During painting, adjacent surface shall be properly protected from paint splashes, drip
and other blemishes. If blemishes or damages occur by accident, they shall be
thoroughly cleaned, repaired or replaced.
5.1.7 Upon completion of painting work, all stagings, scaffoldings, paint containers, etc. shall
be removed from the job site and the premises shall be left clean.
5.1.8 Painting material shall be delivered to the work site in sealed and labeled containers so
that the material may be easily identified as to the manufacturer, type or brand, color,
volume, etc..
5.1.9 Regardless of the method specified, the equipment or tools for painting application must
be suitable, adequate, clean and in good workable condition.
5.1.10 Wet paint signs shall be posted around the area where readily visible, until the paint has
completely dried.
5.2 Application
5.2.1 General
A. The paint shall be applied in accordance with the paint Manufacturer’s product data
sheet, which shall include the mix ratio, the method of application, the use of
thinners and over coating times.
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B. Painting shall be applied to dry, clean, adequately prepared surfaces, under

favorable conditions, and in accordance with this specification and vendor’s
instruction. Each coat shall be properly cured before application of additional
materials.
C. Painting shall be generally performed by spray, hand brush and roller.
D. Whatever the method is to be employed for painting, painting shall be done in an

alternate directions from vertical to horizontal, or from horizontal to vertical, as
each coat is applied, and shall be extended to all edges, corners, crevices, joints,
intersection, etc.
E. Requirements for painting of piping include entire piping system (pipe, fittings,
flanges, valves, other specialties, etc.). Uninsulated portions of insulated
equipment or piping system (e.g. vessel nozzles, manway covers, valves, relief
valves, etc.) shall be painted.
F. If brush marks, sags, runs, adhesions, of brush bristle, dust or blemishes occur, the
surfaces shall be lightly sandpapered before successive coats are applied.
H. If the painted surfaces are exposed to rain while painting is in progress, the affected
paint shall be entirely removed and repainted after making the surface clean.
I. If welding is to be performed on inorganic zinc coated surface, zinc should be

removed thoroughly at least one inch from welding line.
5.2.2 Spray Application
Airless or pneumatic spray applications are the preferred methods of application.

If spray painting is to be carried out, the following shall be taken into account :
The correct spray tips, air pressures etc., as recommended by the equipment
manufacturer, shall be used.
Each coat shall be applied uniformly and completely over the entire surface. All runs
and sags shall be brushed out immediately or the paint shall be removed and the surface
re-sprayed.
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On complex surfaces where spray painting is deemed impractical due to excessive paint
loss due to overspray, painting by brush and/or roller is recommended
5.2.3 Brush Application
Brush application may be used under the following circumstances :
- For field touch-up and/or repairs.

- When areas cannot be properly coated by spraying for any reason, such as material or
environmental considerations.
- For the initial coat of paint to corners, edges, crevices, holes and welds or irregular
surfaces prior to spray application.
- For “touch up” or repairs in shop and field, to localized damaged paint or areas of
incorrectly applied paint.
- Where the paint Manufacturer considers the coating material suitable for brush
application.
Brushes shall be of a style and quality that will permit the proper application of paint.
Brush applications should be done in two passes that are perpendicular to each other so
that a smooth coat, as near uniform in thickness as possible, is obtained. There should
be no deep or detrimental brush marks.
Paint shall be worked into all crevices and corners. Runs and saga shall be brushed out
and interstices shall receive additional paint to ensure that these areas have at least the
minimum specified dry film thickness and to ensure continuity of coating.
5.2.4 Roller Application
Roller application will be not used on relatively large surface areas and only if spraying
is not a practical. Roller application shall be in accordance with the paint
Manufacturer’s instructions.
6.0 TOUCH UP
6.1 General
Touch up painting shall be done to restore the damaged shop painting due to welding,
shock and etc. Roller application is not available for large surface areas. Touch up
painting shall be done by brush. But where the area is so extensive that blasting work is
possible, touch up painting shall be done by spray method after the surface preparation
by reblasting.
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6.2 Application
Touch up painting work shall be done in accordance with ANNEX-I “Painting System”.
7.0 PAINTS (MATERIALS)
7.1 General
All paints to be used shall be in accordance with ANNEX-I “Painting System”. The
Construction Contractor shall submit the painting systems filled in ANNEX-I “Painting
System” with the manufacturer’s product names of the paints to be used, to obtain the
Employer’s approval. The Construction Contractor shall also submit the instructions and
safety data sheets of the manufacturer for each product of the paint. The Construction
Contractor shall be required to submit all relevant documents submitted to Employer by
the responsible equipment supplier, to the Owner.
7.2 Major Product Requirements
7.2.1 Inorganic zinc primer
It shall be a self-curing inorganic zinc primer consisting of a basic silicate complex. It

shall protect steel galvanically, eliminating sub-film corrosion. It shall have outstanding
application properties and resistance to weathering, and shall withstand temperatures up
to 399 C. If applied up to 75 m dry in one coat, it shall exhibit no signs of running or
cracking when dried.
7.2.2 High build epoxy
It shall be a polyamide cured epoxy resin based high build coating. It shall provide a
hard and tough film with very well resistant to abrasion, and a wide range of acids,
alkalis and chemicals. If applied up to 150 m dry in one coat, it shall exhibit no signs
of running or cracking when dried.
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7.2.3 Polyurethane
It shall be a two-component, quick drying aliphatic polyester polyurethane resin based

finish coat having very good resistance to splash and spillage of acids, alkalis, solvents,
salts and water. Also, it shall have outstanding weather resistance and color retention. It
shall be applied up to 40 m dry in one coat.
7.2.4 Red oxide epoxy
It shall be a quick drying primer, containing zinc phosphate and lead free. It shall be
applied up to 40 m dry in one coat.
7.2.5 TBT(tri-butyle) free antifouling
It shall be an organotin-free self-polishing copolymer based high performance

antifouling paint. And it shall be provide a highly effective and long life protection
against a wide range of marine fouling organisms by means of seawater hydrolysis of
copolymer.
7.2.6 Polyamide epoxy
It shall be a two-component, polyamide cured epoxy resin based high build and high
solids type self-priming coat designed for fresh water and ballast tank service with low
grade surface preparation.
7.2.7 Amine adduct epoxy
It shall be a two-component, amine adduct cured straight epoxy resin based coating for
tank lining in chemical and petroleum environment. It shall be applied up to 100 µm dry
in one coat.
7.2.8 Silicone
It shall be a modified silicone resin based heat resistant paint with outstanding resistance
to thermal shock temperature to 600 C. It shall be applied up to 25 µm dry in one coat.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
7.2.9 Phenolic epoxy
It shall be a two-component, phenolic epoxy resin based heavy-duty coating with

excellent resistance to wide range of chemicals. It shall be applied up to 125 m dry in
one coat. For use of 3rd coating of tank containing acid and alkali, class of phenolic
epoxy, 125m DFT per each coating.
8. TEST AND INSPECTION
8.1 General
Prior to, during and after completion of the painting work, the following tests and
inspections shall be performed.
8.2 Prior to Painting
8.2.1 Material
Prior to application, painting materials shall be confirmed as the same one by the
material certificate issued by the paint manufacturer. The condition of painting material
shall be visually checked by the Construction Contractor.
8.2.2 Dilution
Dilution for each paint shall be checked to meet the requirements specified by the paint
manufacturer’s standard.
8.2.3 Surface preparation
Prepared surface shall be visually checked to meet the requirements of the specified
SSPC specification. No blasted surface shall be allowed to remain un- coated over night.
8.2.4 Weather condition
Refer to para. 5.1.5, and weather conditions shall be recorded.

Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
8.3 During Painting
8.3.1 Drying duration and dryness
Drying duration and dryness of previous paint film shall be checked before subsequent
coating.
8.3.2 Weather condition
Same as para.8.2.4
8.3.3 Wet film thickness (WFT) measurement
WFT of non-zinc rich shall be measured at each step of coating to meet the specified
film thickness.
Spot checks shall be carried out during the course of the painting operation to ensure
that film thickness is being maintained.
Wet film thickness shall be measured at the start of application of each coat to ensure the
correct dry film thickness is achieved.
8.4 After Completion of Painting

8.4.1 Dry film thickness (DFT) measurement
DFT shall be measured with electromagnetic type film meter at each step of coating to
meet the specified DFT and shall be checked and confirmed according to the procedure
specified in SSPC-PA2.
8.4.2 Adhesion
The adhesion of the primer to the steel substrate and the intercoat adhesion of the
subsequent coat(s) after curing shall be determined by the application of either a cross-
cut test or X-cut.
8.4.3 Color of final coat
The final top coat shall be visually checked in accordance with ANNEX-II “Marking of
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Identification and Painting Color Code”.
8.4.4 Appearance
It shall be visually checked that the coated surface are free from any detrimental film
irregularities, such as lifting peeling, crack and non adherent. The completed painting is
subjected to the Owners visual inspection. Any painting caused by that paint
manufacturer's procedures were not followed, paint used had exceeded it's shelf life,
quality of paint was deemed unacceptable due to improper storage, quality control
procedures were not followed causing misapplication of paint, etc. shall be repaired or
reperformed by the Construction Contractor at his own cost.
8.5 Inspection records and reporting
Prior to final acceptance of the paintwork an inspection shall be made. The Paint Worker
and the Construction Contractor shall both be present and they shall sign an agreed
inspection report.
These reports shall include.
General :
- Names of the Paint Worker and the responsible personnel.
- Dates when work was carried out.
Materials preparation :
- Equipment and techniques used
- Materials receipt condition.
- Type and calibration of instruments used.
Environmental conditions :
- Weather and ambient conditions.
- Tools and methods used to prepare surface.
- Condition after preparation.
Paints and painting :

- Information on systems being applied.
- Mixing and testing prior to application.
- Paint application techniques.
Testing :
- Type of quality control checks carried out, and results.
- Compliance or otherwise with specification.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
8.6 Owner reserves the right to inspect all phases of shop and field cleaning, painting and
galvanizing operations to ensure that the Construction Contractor is accurately following
the recommendations and requirements of this Project Standard and the paint
manufacturer’s instructions. This inspection shall not be used as a substitute for adequate
Construction Contractor supervision and inspection nor the Construction Contractor’s
own quality assurance and quality control systems and procedures.
8.7 Construction Contractor shall keep an accurate daily record of air temperatures and
humidity conditions and the times of commencement and cessation of all phases of the
cleaning, surface preparation and painting operations. The readings shall be registered at
the start of work and at 3 hour time intervals till full curing of the last coat or repair-re-
touch. These records which shall be certified accurate by the paint Workers painting
supervisor shall be available for inspection by Owner at all times.
8.8 The presence of oil and grease may be visually checked by rubbing a clean white cloth
on steel surface to detect oil and grease or by sprinkling water on the steel surface.
8.9 Surface preparation shall be checked using pictorial standards in accordance with BS
7079 Pt.A1/ISO 8501-1. Surface profile shall be compared visually with a surface
roughness comparator or by replica tape in accordance with NACE Standard RP0287, at
least four times per day, for each grade of preparation preformed, and after abrasive
replenishment.
8.10 The responsibility for the total cleaning, painting and galvanizing operations remain
entirely with the Construction Contractor who shall fully guarantee material and
workmanship for the entire protective system. Inspection, approval or comments by
Owner shall nor relieve the Construction Contractor of this responsibility.
8.11 The first and succeeding field coats shall not be applied before the cleaned surface, or the
preceding applied coats have been inspected and approved. Any damaged or defective
coatings shall be repaired as specified and approved before preceding with any additional
coats.
9. STORAGE AND MIXING
9.1 Storage
9.1.1 Materials shall be stored in a well ventilated room, free from excessive heat or direct sun
rays and maintained at a temperature recommended by the manufacturer. Open-air
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
storage shall be avoided.
9.1.2 Materials, which have galled or show pigment separation and can not be mixed to
smooth, shall be considered unfit for use.
9.2 Mixing
9.2.1 Two component materials shall not be mixed together immediately before the observing
manufacturer s mixing requirements. Only a minimum amount to complete the job at
hand should be mixed.
9.2.2 Whenever inorganic zinc is specified, it shall be carefully mixed and strained and shall
be constantly agitated during application to insure uniform consistency.
10.0 HEALTH AND SAFETY
10.1 Fire and Explosion
10.1.1 Paints and solvents shall be stored in locations that are safe and away from open flames,
welding operations or sources of extreme heat. And proper sign shall be posted to advise
that smoking or fires are not permitted near paint storage areas.
10.1.2 Do not extinguish with water, as paint solvents float on water, as paint solvents float on
water and this helps to spread fire.
10.1.3 Dry chemical, foam or CO2 extinguisher shall be used for fire extinguishing.
10.2 Personal Safety
10.2.1 Painter shall wear sensible working clothes that cover as much of the body as possible.
10.2.2 Painter shall wear gloves, eye protection and do not touch mouth or eyes with gloves.
10.2.3 Painter shall read and observe precautionary notices on paint containers before painting
work.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
10.2.4 Eyes are particularly sensitive, so if splashed in the eyes, by paint of thinners, flood
them immediately with fresh water for at least 10 minutes and seek medical advice.
10.2.5 Paint shall be removed per paint manufacturer's instructions or recommendations, or as

dictated by the Material Safety Data Sheet (MSDS) provided.
10.2.6 For the indoor painting, there shall be provided with ventilation system and painter shall
wear airfed hood or mask.
10.2.7 Painter shall not inhale the mist of paint particle created when spraying, in well-
ventilated spaces a dust cartridge respirator can filter out these particles of paint
effectively.
10.2.8 Food and drink shall not be consumed, stored or prepared in area where paint is stored
or being applied.
10.3 Other
10.3.1 Adequate scaffolding, safety lines, safety belts, or other protective measures shall be
taken to protect painters when in high places or other dangerous working environments.
11.0 QUALITY CONTROL PROGRAM
11.1 Dry film thickness of each coat shall be measured as described in ASTM D7091. The
complete surface shall be inspected visually for skips, holidays, hiding and uniform
color.
11.2 Random thickness measurements shall be taken with a frequency of at least 5 readings
per 10 m2. Each measurement shall consist for the average of 3 readings taken within a
25mm radius of the sample point.
11.3 Instruments used for the measurement of thickness shall be calibrated prior to the start of
testing and shall be in accordance with the manufacturer’s instructions. The base metal
thickness of the calibration standard should not vary more than 15% of the metal in the
component being painted.
Doc. No.: TB2-SDC-
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11.4 Coatings and coating layers that do not meet the minimum thicknesses as set out in this
document or by the manufacturer shall be repaired according to the paint and coatings
manufacturer’s instructions and shall be retested.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
ANNEX - I
PAINTING SYSTEM
Doc. No.: TB2-SDC-00100-P-
G1-SPC-0003
Painting System
Paint Code Primer Inter Coat Top Coat
System Insulate Surface Total
Description (for Daelim Temperature
No d Preparation DFT
System) Type DFT Type DFT Type DFT
Polyurethane
Steel Surface (except SSPC-SP 6
1 P-A ~ 93℃ NO Epoxy Mastic 125 ㎛ - - Topcoat / Acrylic 75 ㎛ 200 ㎛ 5
System No.15-1,15-2) (Sa 2)
Polyurethane
94℃ ~ SSPC-SP 10
2 Steel Surface P-B No Inorganic Zinc 75 ㎛ Acrylic Silicone 30 ㎛ - - 105 ㎛
232℃ (Sa 2½)
233℃ ~ SSPC-SP 10
3 Steel Surface P-C No Inorganic Zinc 75 ㎛ Silicone (Modified) 30 ㎛ - - 105 ㎛
399℃ (Sa 2½)
400℃ ~ SSPC-SP 10 Heat Resistant Heat Resistant
4 Steel Surface P-D No 30 ㎛ - - 30 ㎛ 60 ㎛
600℃ (Sa 2½) Aluminum Silicone Aluminum Silicone
SSPC-SP 10
5 Steel Surface P-E ~ 230℃ Yes Epoxy Phenolic 100 ㎛ - - - - 100 ㎛
(Sa 2½)
231℃ ~ SSPC-SP 10
6 Steel Surface P-F Yes Inorganic Zinc 75 ㎛ - - - - 75 ㎛
399℃ (Sa 2½)
400℃ ~ SSPC-SP 10 Heat Resistant
7 Steel Surface P-G Yes 30 ㎛ - - - - 30 ㎛
600℃ (Sa 2½) Aluminum Silicone
External Surface of Zinc Rich Epoxy
SSPC-SP 10 Polyurethane
8 Chemical Storage Tank ~ 93℃ - SSPC No. 20 Type 75 ㎛ High Build Epoxy- 150 ㎛ 100 ㎛ 325 ㎛
Topcoa/t
(Acid, Alkali Tank) Level 2
Internal Surface of Water SSPC-SP 10
9 ~ 93℃ - Epoxy Phenolic 100 ㎛ Epoxy Phenolic 100 ㎛ Epoxy Phenolic 100 ㎛ 300 ㎛
Tank (Raw, Demi. Water) (Sa 2½)
Internal Surface of Water
SSPC-SP 10 High Build Epoxy High Build Epoxy High Build Epoxy
10 Tank (Potable, Fresh ~ 93℃ - 100 ㎛ 100 ㎛ 100 ㎛ 300 ㎛
(Sa 2½) Polyamide Polyamide Polyamide
Water)
SSPC-SP 2 or
Steel Surface Contact
11 - - 3 Red Oxide Epoxy 40 ㎛ - - - - 40 ㎛
with Flame
(St 2 or St 3)
G1-SPC-0003

System Insulate Surface Total
Description (for Daelim Temperature
No d Preparation DFT
Standard) Type DFT Type DFT Type DFT
Seawater Immersed SSPC-SP 10

12 - - HB Coal Tar Epoxy 225 ㎛ - - HB Coal Tar Epoxy 225 ㎛ 450 ㎛
Piping (AWWA C210) (Sa 2½)
Polyurethane
SSPC-SP 6
13 Basalt Lined piping - - Epoxy Mastic 125 ㎛ - - Topcoat / Acrylic 75 ㎛ 200 ㎛
(Sa 3)
Polyurethane
Polyurethane
Tanks (exterior of clad SSPC-SP 6
14 - - Epoxy Mastic 125 ㎛ - - Topcoat / Acrylic 75 ㎛ 200 ㎛
tanks and vessels only) (Sa 2)
Polyurethane
Steel Structure & Plat
SSPC-SP 10 Zinc Ethyl Silicate & Min.15 Min. Min. Min.
15-1 Form (except System ~ 93℃ High Build Epoxy Polyurethane
(Sa 2½) Zinc Phosphate & 60 ㎛ 100 ㎛ 50 ㎛ 225 ㎛
No.15-2)
Steel Structure & Plat
SSPC-SP 10 Min 75 Min. Min. Min.
15-2 Form (Turbine Building ~ 93℃
(Sa 2½)
Zinc Phosphate
㎛
High Build Epoxy
100 ㎛
Polyurethane
50 ㎛ 225 ㎛ 5
& M.C.B)
Galvanized Surface on
Steel Min.6 Min. Acrylic Polyoll Min.
SSPC-SP 1
16 (Only when identify ~ 93℃ Etch Primer High Build Epoxy Isocyanate Cured Min.
(Sa ) ㎛ 50 ㎛ 50 ㎛
color are required, If Polyurethane 106 ㎛
applicable)
Pumps(*), Blowers, Polyurethane
SSPC-SP 6
17 Compressors(*) and ~ 93℃ Epoxy Mastic 125 ㎛ - - Topcoat / Acrylic 75 ㎛ 200 ㎛
(Sa 2)
Fans Polyurethane
18 Boiler & all Aux. facilities supplied by BWBC Manufacturer’s Standard
19 Steam Turbines & Generators and all Aux. facilities supplied by TOSHIBA Manufacturer’s Standard (Refer to ANNEX III for final paint)
SCR & all Aux. facilities supplied by S&T, Each equipment & facilities related to a
20 Manufacturer’s Standard
coating procedures approved from owner PVC and PVN
Piping special supports, Rotating Equipment, Electrical Motors, Electrical
21 Equipment, Instrument, HVAC Equipment, Fire Fighting Equipment and package Manufacturer’s Standard
Items
# Applicable Item : Steel Structure, Piping, Vessels, Tanks, Silo’s, Exchangers, Fire Heater and Air Preheater Steel Surfaces, etc.
(*) Basically skid items shall be complied with manufacturer’s standard.
G1-SPC-0003
Painting System(Manual Valve)

Insulate Surface Total
Temperature (for Daelim
d Preparation DFT
System) Type DFT Type DFT Type DFT
SSPC-SP 10 Silicone
~ 399℃ No P-B Inorganic Zinc 75 ㎛ 30 ㎛ - - 105 ㎛
(Sa 2½) (Modified)
400℃ ~ SSPC-SP 10 Heat Resistant Heat Resistant
No P-D 30 ㎛ - - 30 ㎛ 60 ㎛
600℃ (Sa 2½) Aluminum Silicone Aluminum Silicone
SSPC-SP 10
~ 399℃ Yes P-F Inorganic Zinc 75 ㎛ - - - - 75 ㎛
(Sa 2½)
400℃ ~ SSPC-SP 10 Heat Resistant
Yes P-G 30 ㎛ - - - - 30 ㎛
600℃ (Sa 2½) Aluminum Silicone
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM Steel surface

DESCRIPTION (93 C & below)
SURFACE
SSPC-SP6 (Sa 2)
PREPARATION
Prime : Epoxy Mastic 125
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m) Finish : Polyurethane Topcoat
75
/ Acrylic Polyurethane
Prime Intermediate Finish Touch up
APPLICATION
METHOD Spray or Spray or Brush or
Spray
Brush or Roller Brush or Roller Roller
APPLICABLE
Carbon steel, Alloy steel
SURFACE
SURFACE
93C & below
TEMPERATURE
EXPOSURE Indoor and outdoor
GLOSS
Polyurethane Topcoat
Epoxy Mastic -
KIND OF PAINT
1. Touch up paint shall be performed in the same method as the shop

after power tool cleaning.
REMARK
Painting System No. Project No. REV
1 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Steel surface not insulated (94 C ~ 232 C)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : Inorganic Zinc 75
PAINT
AND
Intermediate : Acrylic Silicone 30
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
METHOD Spray or Brush or
Spray -
Brush or Roller Roller
APPLICABLE
SURFACE
SURFACE
94 C ~ 232 C
TEMPERATURE
GLOSS Semi-Gloss
Inorganic Zinc Acrylic Silicone -

KIND OF PAINT
1. Touch up paint shall be applied with inorganic zinc (50m) at

damaged surface.
REMARK
2 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
PAINT
AND
Intermediate : Silicone (Modified) 30
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
Spray -
APPLICABLE
SURFACE
SURFACE
233 C ~ 399 C
TEMPERATURE
GLOSS Semi-Gloss
Inorganic Zinc Silicone (Modified)

KIND OF PAINT
1. Touch up paint shall be applied with inorganic zinc (50m) at

damaged surface.
REMARK
3 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : Heat Resistant Aluminum Silicone 30
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : Heat Resistant Aluminum Silicone 30

APPLICATION
Spray -
APPLICABLE
SURFACE
SURFACE
400 C ~ 600 C
TEMPERATURE
GLOSS Semi-Gloss
Heat Resistant Heat Resistant
-
Aluminum Silicone Aluminum Silicone
KIND OF PAINT
1. Touch up paint shall be applied with Silicone (25m) at damaged

surface.
REMARK
4 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Insulated Steel surface (230 C & below)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : Epoxy Phenolic 100
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
METHOD Brush or
Spray - -
Roller
APPLICABLE
SURFACE
SURFACE
230 C & below
TEMPERATURE
EXPOSURE Insulated Surface
GLOSS Flat or mat
Epoxy Phenolic - -
KIND OF PAINT
REMARK
5 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Insulated Steel surface (231 C ~399C)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
METHOD Brush or
Spray - -
Roller
APPLICABLE
SURFACE
SURFACE
231 C ~399C
TEMPERATURE
GLOSS Flat or mat
Inorganic Zinc - -
KIND OF PAINT
REMARK
6 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Insulated Steel surface (400 C ~ 600 C)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : Heat Resistant Aluminum Silicone 30
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
METHOD Brush or
Spray - -
Roller
APPLICABLE
SURFACE
SURFACE
400 C ~ 600 C
TEMPERATURE
GLOSS Silver Gloss

Heat Resistant
- -
Aluminum Silicone
KIND OF PAINT
REMARK
7 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
External surface of chemical storage tank (Acid, Alkali Tank)
DESCRIPTION
SURFACE
SSPC-SP10
PREPARATION
Prime : Zinc Rich Epoxy SSPC No. 20 Type level 2 75
PAINT
AND
Intermediate : High Build Epoxy 150
DRY FILM
THICKNESS (m)
Finish : Polyurethane Topcoat 100

APPLICATION
Spray Spray
APPLICABLE
Carbon steel
SURFACE
SURFACE
93 C & below
TEMPERATURE
GLOSS Semi-Gloss
Polyurethane
Zinc Rich Epoxy High Build Epoxy
Topcoat
KIND OF PAINT
1. At the Inner surface of chemical (Acid, Alkali) storage tank,

following painting system shall be applied;
- 1st coat : Amine Adduct Epoxy (75m)
REMARK - 2nd coat : Amine Adduct Epoxy (125m)
- 3rd coat : Amine Adduct Epoxy (125m)
8 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Internal surface of water storage tank (Raw, Demi. Water)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : Epoxy Phenolic 100
PAINT
AND
Intermediate : Epoxy Phenolic 100
DRY FILM
THICKNESS (m)
Finish : Epoxy Phenolic 100

APPLICATION
Spray
APPLICABLE
Carbon steel
SURFACE
SURFACE
93 C & below
TEMPERATURE
EXPOSURE Raw water, Demi. Water
GLOSS Semi-Gloss
Epoxy Phenolic Epoxy Phenolic Epoxy Phenolic

KIND OF PAINT
REMARK
9 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Internal surface of water storage tank (Potable, Fresh Water)
DESCRIPTION
SURFACE
SSPC-SP10 (Sa 2½)
PREPARATION
Prime : High Build Epoxy Polyamide 100
PAINT
AND
Intermediate : High Build Epoxy Polyamide 100
DRY FILM
THICKNESS (m)
Finish : High Build Epoxy Polyamide 100

APPLICATION
Spray
APPLICABLE
Carbon steel
SURFACE
SURFACE
93 C & below
TEMPERATURE
EXPOSURE Potable water, Fresh water
GLOSS Semi-Gloss
High Build Epoxy High Build Epoxy High Build Epoxy
Polyamide Polyamide Polyamide
KIND OF PAINT
REMARK
10 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Steel surface contact with flame.
DESCRIPTION
SURFACE
SSPC-SP2 or SP3 (St 2 or St 3)
PREPARATION
Prime : Red Oxide Epoxy 40
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : - -

APPLICATION
METHOD Spray or
Spray - -
Brush or Roller
APPLICABLE
SURFACE
SURFACE
Boiler flame
TEMPERATURE
EXPOSURE Indoor
GLOSS Semi-Gloss
Red Oxide Epoxy -

KIND OF PAINT

REMARK
11 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Seawater lmmersed piping (AWWA C210)
DESCRIPTION
SURFACE
SSPC-SP10(Sa 2½)
PREPARATION
Prime : HB Coal Tar Epoxy 225
PAINT
AND
Intermediate : - -
DRY FILM
THICKNESS (m)
Finish : HB Coal Tar Epoxy 225

APPLICATION
Spray
APPLICABLE
SURFACE
SURFACE
-
TEMPERATURE
GLOSS
HB Coal Tar Epoxy - HB Coal Tar Epoxy

KIND OF PAINT

REMARK
12 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Basalt lined piping
DESCRIPTION
SURFACE
SSPC-SP6 (Sa 3)
PREPARATION
PAINT
AND
Intermediate : - -
DRY FILM
75
APPLICATION
Spray
APPLICABLE
SURFACE
SURFACE
-
TEMPERATURE
GLOSS
Epoxy Mastic -
KIND OF PAINT

REMARK
13 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Tanks (exterior of clad tanks and vessels only)
DESCRIPTION
SURFACE
SSPC-SP6 (Sa 2)
PREPARATION
PAINT
AND
Intermediate : - -
DRY FILM
75
APPLICATION
Spray
APPLICABLE
SURFACE
SURFACE
-
TEMPERATURE
GLOSS
Epoxy Mastic -
KIND OF PAINT

REMARK
14 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Steel Structure & Platforms (except System No.15-2) 5
DESCRIPTION
SURFACE
SSPC- SP10(Sa 2½)
PREPARATION
Prime : Zinc Ethyl Silicate & Zinc Phosphate 15 & 60
PAINT
AND
DRY FILM
THICKNESS (m)
Finish : Polyurethane 50

APPLICATION
Spray
APPLICABLE
Carbon steel, Alloy Steel
SURFACE
SURFACE
93 C & below
TEMPERATURE
GLOSS
Zinc Ethyl Silicate & Zinc High Build
Phosphate Polyurethane
Epoxy
KIND OF PAINT

REMARK
15-1 110180 5 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Steel Structure & Platforms (Turbine Building & M.C.B)
DESCRIPTION
SURFACE
SSPC- SP10(Sa 2½)
PREPARATION
Prime : Zinc Phosphate 75
PAINT
AND
DRY FILM
THICKNESS (m)
Finish : Polyurethane 50

APPLICATION
Spray
APPLICABLE
Carbon steel, Alloy Steel
SURFACE
SURFACE
93 C & below
TEMPERATURE
GLOSS
High Build
Zinc Phosphate Polyurethane
Epoxy
KIND OF PAINT

REMARK
15-2 110180 5 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Galvanized Surface on Steel
DESCRIPTION
SURFACE
SSPC-SP1
PREPARATION
Prime : Etch Primer 6
PAINT
AND
Intermediate : High Build Epoxy - 50
DRY FILM
THICKNESS (m)
Finish : Acrylic Polyoll Isocyanate Cured Polyurethane 50

APPLICATION
Spray
APPLICABLE
SURFACE
SURFACE
93 C & below
TEMPERATURE
GLOSS
High Build Acrylic Polyoll Isocyanate Cured
Etch Primer Polyurethane
Epoxy -
KIND OF PAINT

REMARK
16 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PAINTING SYSTEM
SYSTEM
Pumps(*), Blowers, Compressors(*) and Fans
DESCRIPTION
SURFACE
SSPC-SP6 (Sa 2)
PREPARATION
PAINT
AND
Intermediate : - -
DRY FILM
75
APPLICATION
Spray
APPLICABLE
SURFACE
SURFACE
93C & below
TEMPERATURE
GLOSS
Epoxy Mastic -
KIND OF PAINT

2. (*) Basically skid items shall be complied with manufacturer’s
standard.
REMARK
17 110180 5
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
ANNEX-II
MARKING OF IDENTIFICATION
SYMBOLS AND PAINTING COLOR CODE

Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
1. IDENTIFICATION MARKING
1.1 Identification Marking for Piping
1.1.1 General
A. Identification of the contents of a piping system shall be lettered by legend

giving the name of the contents in full or abbreviated form using appropriate
color.
Piping in this standard includes all valves, flanges, appendages and connections
with or without insulation.
B. All piping will be painted with a neutral color e.g. gray or silver-gray or
according to the color code as describe in this standard.
C. Pipeline shall be labeling with shields. The signs shall be labeling with the name
of the medium in English.
D. The signs shall by applied or painted on a good visible place on important parts
of the pipeline e.g. beginning and end of the pipeline on valves flanges
appendages or connections or next to these points.
E. Identification may be accomplished by stenciling with paint, the use of tape or

marker. In any situation, the detail dimension and number of identification
markers shall be based on the particular piping system as specified in Para.1.1.3.
and 1.1.4. For other systems not described in Para.1.1.3 and 1.1.4, the principal
shall determine them as appropriate basing on ASME A13.1.
1.1.2 Location
In general, identification marks shall be applied to the following locations of piping

system.
A. Battery limit of plant

B. Changing points of direction
C. Intersection points for long stretch and yard piping
D. At start and terminating points
E. Other points as requested by the Employer, such as midway of each piping way,
near valves, junction joints of service appliances, penetration points through wall
or floor, on either side of pipe culverts.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
1.1.3 Format and Size of the Shields
A. Format and Size
Format of the signs be as described in the following figure and

Normal size of the shield is :
- Large Bore Piping (2½” & Above) : a x b = 52 x 210mm.

- Small Bore Piping (up to 2”) : a x b = 26 x 105mm.
Acid a
a b
B. Direction
The direction of the arrow shall be in the direction of the flow. If the flow can be
in both directions, then the arrows shall be in both sides of the sign.
The signs shall be made of weather resistance material e.g. Plastic or painted
directly on the pipe surface. :
1.1.4 Color and Size of Characters
Characters shall be on a white underground. Size of the Characters shall be :
For a 52mm high sign the character with shall be 25mm and for a 26mm high sign the
character shall be 12.5mm.
When the shields are directly painted on the surface of the pipe the following sizes shall
be used.
Diameter including insulation 30 50 80 130 160 240 >240
Size of character mm 12.5 20 25 40 50 63 80/100

Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
PIPING COLOR CODE
Federal Standard 595C

Service Designation Pipe Design Code Color Color No. or
Equivalent(Munsell,Ral, etc)
Absorber Recycle Piping AB Gray 16251
Ash Handling Air IA Green 14090
Air Extraction AE Green 14090
Aux. Steam, High and Low
AS Yellow 13591
Pressure
Ash Return Water AW Gray 16251
Ash Sluice Water AW Gray 16251
Boiler Vents & Drains BD Orange 12246
Blowdown, Continuous BD Orange 12246
Blowdown, to Flash Tank BD Orange 12246
Bleed Steam to Htr. #2 EX Yellow 13591
Bleed Steam to Deaerator EX Yellow 13591
Boiler Acid Wash BA Purple 17142
Chemical Feed
CF Purple 17142
(Acid Concentrated)
Chemical Feed (Polymer) CF Purple 17142
Chemical Feed
(Ammonia and Oxygen Scavenger CF Purple 17142
to Feedwater and Condensate)
Chemical Feed (Phosphate) CF Purple 17142
Chemical Feed
CF Purple 17142
(Sodium Hypochlorite)
Closed Cooling Water CC Blue 15180
Carbon Dioxide GA White 17886
Cold Reheat System CR Yellow 13591
Condensate Suction CD Orange 12246
Doc. No.: TB2-SDC-
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Job No.: 110180

Condensate Discharge CD Orange 12246
Condensate Make-up and Draw-
CD Orange 12246
off
Instrument Air IA Green 14090
Circulating Water CW Blue 15180
Circulating Water, Aux Cooling CW Blue 15180
Circulating Water, Hydrogen
CW Blue 15180
Cooling
Drains, from Htr.#1 HD Brown 10091
Drains, from Deaerator HD Brown 10091
Exhaust Steam, B.F.P. Turbine EX Yellow 13591
Feedwater Suction FW Orange 12246
Feedwater Discharge FW Orange 12246
Filtrate GY Green 14090
Fire Protection FP Red 11105
Fly Ash FA Gray 16251
Bottom Ash BA Gray 16251
Ash Slurry (banded at 100ft.
AW Gray 16251
intervals on grade to pond)
Diesel Fuel Oil FO Yellow 13591
Heavy Fuel Oil FO Yellow 13591
Gland Sealing Steam SS Yellow 13591
Hot Reheat Steam HR Yellow 13591
Hydrogen GA White 17886
Lubricating Oil LO Yellow 13591
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180

Main Steam MS Yellow 13591
Makeup Water MU Rawhide 30475
Nitrogen NB Green 14090
Carbon dioxide CO Green 14090
Reagent Handling RH Blue 15180
Reheat Spray FW Orange 12246
Sampling SP Same as Main Pipe
Service Air SA Green 14090
Instrument Air IA Green 14090
Service Water SW Blue 15180
Shower Drain SD Brown 10091
Superheater Spray Water CD Orange 12246
SO2 Waste Water WD Brown 10091
Vents, Htr.#2 TV Gray 16251
Vents, Deaerator TV Gray 16251
Continuous Blowdown Tank Vent TV Gray 16251
Potable Water PW Blue 15180
Demi. Water DW Blue 15180
Waste Water WW Brown 10091
Coal Feeder Lines in Boiler Area - Rawhide 30475
Limestone Feeder Lines - Rawhide 30475
Roof Drains - Rawhide 30475
Note : Painting color code applied to steel surface on insulated piping will be applied to the
standard of paint manufacturer, and the applied paint of them will be selected in accordance
with a painting system of this specification for painting.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
1.2 Identification Marking for Equipment
1.2.1 General
Identification of the equipment shall be marked with paint or self-adhering sticker at

field on major equipment such as vessels, heat exchangers, tanks, etc.
1.2.2 Location
Location of marking shall be at visible position for operator.
1.2.3 Identification system
A. Equipment name shall be written on all major equipment with full name or
abbreviated equipment name.
B. In general, the size of letter shall be 50mm in height on small items, and 400mm
in height on large items.
C. Especially, storage tanks placed at outdoors shall be per 1.2.4.
D. Color of letter shall be black.
E. Type of letter shall be round gothic perpendicular type.
1.2.4 Identification for storage tank
A. Identification should be painted as shown in the following Figure at the tank

shell.
B. Color of identification shall be as following;
- Naphtha Oil : Bright Red

- Diesel Oil : Bright Red
- Light Oil : Bright Red
- Service Water : Bright Red
- Demi. Water : Bright Red
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
DO TK T
H
L
H = Tank Height
L = 2/3 x H
T = 1/12 x H
Lettering : Black
Location : Fixed at field
Storage Tank Identification System

Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
2. COLOR CODE for Painting
2.1 Color code for painting shall be as followings
SURFACE COLORS

or ANSI Color No.
Items Color
or Equivalent
(Munsell, Ral, etc)
Turbines, Generators, Exciters, etc. Rawhide 30475
Accessories for generators and exciter Rawhide 30475
Turbine Enclosure, Condenser, Gland

Steam Rawhide 30475
Steam Turbine Condenser with Exhaust Fan
Generator
Lube oil with Pump, Reservoir, Cooler,
Rawhide 30475
Filter, Purifier and Accumulator etc.
Interior surface of turbine building metal
White 17886
siding and roofing
Interior surface of metal siding and
Rawhide 30475 5
roofing for all other buildings
Valve Handle Black 27038
Match
Valve Body -
Steel
BOP Manufacturer’s
Piping Spring Hangers and Supports -
Equipment Standards
Match
Pipe Attachments(Clamps, etc.) - 5
Pipes
Silencer Rawhide 30475
Note : 1) Painting color code applied to steel surface on insulated equipment will be applied to the
standards of paint manufacturer, and the applied paint of them will be selected in
accordance with a painting system of this specification for painting.
2) Basically, the color of skid items or package items shall be complied with manufacturer’s
standard.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
SURFACE COLORS
Federal Standard
595C or ANSI
Items Color Color No.
or Equivalent
(Munsell, Ral, etc)
Tanks(*),
Heaters, Coolers, Filters, Heat Exchangers,
Separators, Chlorinators, Machinery in Rawhide 30475
Machine Shop, Ion Exchangers, etc. with
temperature up to 119℃
Tanks(*),
Heaters, Coolers, Filters, Heat Exchangers,
Separators, Chlorinators, Machinery in Rawhide 30475
Machine Shop, Ion Exchanger, etc. with
temperature 120℃ and Above
Pumps, Compressors, Dryers, Blowers,
Rawhide 30475
Diesel Generator
BOP Equipment Limestone silos, Coal silos, Air Ducts
Rawhide 30475
Absorber (if exterior is carbon steel)
Spheres and Storage Tanks Rawhide 30475
Lube Oil Storage Tanks Rawhide 30475
Waste Water Treatment Facilities Rawhide 30475
Crane, Hoist, etc. Rawhide 30475
Stack (Note 1) Rawhide 30475
Circulating Water Piping and Manholes

Piping Blue 15180
(Above ground)
Gentian
Building Structure(Indoor/outdoor) RAL 5010
Blue
Steel Structures
Pipe Rack, Structures for Equipment, Piping Gentian
RAL 5010 5
Supports, etc. Blue
Note 1) From Top of the stack down between 30m and 50m, Red and White ringlike color shall be
painted alternately.
2) Ammonia tank shall be painted to white color.
3) Basically, the color of skid items or package items shall be complied with manufacturer’s
standard.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
SURFACE COLORS
Federal Standard
595C or ANSI
or Equivalent
(Munsell, Ral, etc)
Ladder, Belt, Chain and Shaft Safety
Yellow 13591
Guards
Miscellaneous Handrails(middle, vertical post) Yellow 13591
Steel Structures
Yellow,
Guard Posts Black 13591/17038
Striped
Panel or Cabinet ANSI 61

Gray
(Indoor use) * Note 2
Munsell 7.5GY
Instrument Panel, Cabinet or Instrument Enclosure Light
7/4.5
(Outdoor use) Green
* Note 2
Instrument Supports (Stanchion) Manufacturer’s Standard
Other Instrument Manufacturer’s Standard

Fire Pump, Fire Hydrant, Hose Cabinet,
Post indicating valves, Deluge valve, Air Red 11120
Fire Fighting
foam Chamber and etc
Equipment
Wall Areas and Column Areas Red 11120
H2, CO2 gas Yellow 13591

Gas Handling
Bottle Rack
Facilities
N2 gas Yellow 13591
Valve hand
Valve hand wheels Black 27038
wheels
Note)
(*1) The interior panels refer to the panel which are equipped with main supervisory and control
devices inside the switchboards.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
(*2) All panel, cabinet, and enclosure exterior steel surfaces shall be sandblasted, grounded
smooth, filled, primed, sanded, and finished with a smooth flat paint as specified.
i) Panels, cabinets, and enclosures located inside environmentally controlled rooms:
- Surface preparation shall be SSPC-SP1 Solvent Cleaning plus SSPC-SP7 Brush-off
Blast Cleaning.
- First coat shall be lacquer prime, as required.
- Second coat shall be 1.0 mil low sheen lacquer.
- Third coat shall be 1.0 mil low sheen lacquer. Finish coat shall have 4 to 10 gloss
reading at 60 degree angle with a photo type gloss meter.
- Interior surfaces shall be finished with 2 mils of high gloss white lacquer.
ii) Panels and cabinets located outside of environmentally controlled rooms :
- Surface preparation shall be SSPC-SP1 Solvent Cleaning plus SSPC-SP7 Brush-off
Blast Cleaning.
- First coat shall be 2 mils rust inhibitive alkyd primer with a minimum 40 percent
solids by volume.
- Second coat shall 1.5 mils gloss alkyd enamel with a minimum 40 percent solids by
volume.
- Third coat shall be 1.5 mils gloss alkyd enamel with a minimum 40 percent solids
by volume.
- Interior surfaces shall be finished with 2 mils gloss white enamel.
Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
SURFACE COLORS
Federal Standard
595C or ANSI
or Equivalent
(Munsell, Ral, etc)
External surface Gray ANSI 61

Switchboards
(Indoor use)
Internal surface Gray ANSI 61
External surface Gray ANSI 61

Switchboards
(Outdoor use)
Internal surface Gray ANSI 61
External and internal surfaces of interior

Gray ANSI 61
Panel(*1)
Metallic parts of frame, Covers, etc. of High
Gray ANSI 61
Voltage Switchboard
Frame of measuring
Gray ANSI 61
Electrical instruments
Equipment General
Handle of Gray ANSI 61
Switch, use
Devices
Mounted on front Controller,
etc. Emergency Gray ANSI 61
Panel
Push On Gray ANSI 61

Button
Switch Off Gray ANSI 61
Transformer Gray ANSI 61
Bus Duct Gray ANSI 61
Loud Speakers and Handset Station for

Gray ANSI 61
Paging System
Poles for Lighting Gray ANSI 61

Doc. No.: TB2-SDC-
00100-P-G1-SPC-0003
Job No.: 110180
ANNEX-III
FINISH PAINTING FOR
STEAM TURBINE GENERATOR (BY TOSHIBA)

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TB2-SDC-00100-P-G1-SPC-0003 - Rev.5 - Specification For Painting PDF

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DOCUMENT SUBMISSION STATUS: FC

5 26.Feb.2015 Revised as per Comments W.S.CHO I.S.JANG J.H.PARK Y.H.KIM

REV DATE DESCRIPTION PREP CHKD APPD APPD

VIETNAM OIL AND GAS GROUP (PVN) FICHTNER PVPOWER PCC

PETROVIETNAM CONSTRUCTION JOINT

SOJITZ CORPORATION DAELIM INDUSTRIAL CO., LTD.

THAI BINH 2 THERMAL POWER PLANT 2 x 600MW

SPECIFICATION FOR PAINTING

DRWN W.S.CHO 26.Feb.2015

CHKD I.S.JANG 26.Feb.2015

APPD J.H.PARK 26.Feb.2015

APPD Y.H.KIM 26.Feb.2015

DOCUMENT No: TB2-SDC-00100-P-G1-SPC-0003 SHEET No: SCALE REV. 5

Document Review Comment Sheet Ref. No TB2-PEB-SDC-G1-ENG-07642

2. EXTENT OF THE WORK

3. CODES AND STANDARDS

8. TEST AND INSPECTION

9. STORAGE AND MIXING

10. HEALTH AND SAFETY

11. QUALITY CONTROL PROGRAM

ANNEX – I PAINTING SYSTEM

ANNEX – II MARKING OF IDENTIFICATION SYSBOLS AND PAINTING COLOR

Painting work includes surface preparation, material supply, application of painting,

- DFT : Dry Film Thickness

1.3 Paint System

Complete shop application of paints is preferred. Where complete paint system

1.4 Structural Steel

Stainless Steel Equipment shall not be painted unless specified.

Stainless Steel Equipment shall not be painted unless specified.

1.7 Instruments and electrical

2. EXTENT OF THE WORK

2.1.2 Machinery including motors.

2.1.5 Grating shall be hot dip galvanized.

2.1.6 Electrical Cabinets, Panels.

2.1.7 High temperature surface.

2.2.1 Non-ferrous metal, stainless steel.

2.2.2 Glass, tile or ceramic, Enamel, Rubber.

2.2.3 Name plates or identification tags.

2.2.5 Material jackets over insulation.

2.2.6 Galvanized surfaces.

2.2.7 Plastic, brick, wood or concrete (mortar) surfaces.

2.2.8 Coated and wrapped underground pipe.

2.2.10 Packing glands and seals.

2.2.12 Rotating equipment couplings and shafts.

2.2.13 Lubrication fittings.

2.2.14 Pressure gauges.

2.2.15 Gauge and Flow Indicator glasses.

2.2.16 Motor starters.

2.2.17 Instrument dials.

2.2.18 Light bulbs, enclosures and reflectors.

2.2.19 Air intakes.

2.3 Paint Worker

The paint Worker shall be responsible for:

- The quality of workmanship, which shall be performed in accordance with this

3. CODES AND STANDARDS

Unless covered or not specially mentioned elsewhere in the specification, the

3.1 Steel Structures Painting Council (SSPC)

- AB1 Abrasive Specification No.1 : Mineral and Slag Abrasives

3.2 The American Society of Mechanical Engineers (ASME)

- A13.1 Scheme for the Identification of the Piping System

3.3 The American Society for Testing & Materials (ASTM)

3.4 American Water Works Association (AWWA)

- D102 Coating Steel-Water Storage Tanks.