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Biomaterials 23 (2002) 2887–2894

On the properties of two binary NiTi shape memory alloys.


Effects of surface finish on the corrosion behaviour and
in vitro biocompatibility
Mohammed Es-Sounia,*, Martha Es-Sounib, Helge Fischer-Brandiesb
a
University of Applied Sciences, Surface and Thin Film Technology, Materials Testing and Joining, Grenzstr. 3, D-24149 Kiel, Germany
b
Clinic of Orthodontics, Christian-Albrecht-University, Arnold Heller Str., D-24113, Kiel, Germany
Received 30 August 2001; accepted 5 December 2001

Abstract

The present paper compares the transformation behaviour and mechanical properties of two orthodontic wires of close chemical
compositions. The effects of surface topography and surface finish residues on the potentiodynamic corrosion behaviour and
biocompatibility are also reported. The cytotoxicity tests were performed on both alloys in fibroblast cell cultures from human
gingiva using the MTT test. It is shown that the surface finish and the amounts of surface finish residues affect dramatically the
corrosion resistance. Bad surface finish results in lower corrosion resistance. The in vitro biocompatibility, though not affected to
the extent of corrosion resistance, is also reduced as the surface roughness and the amounts of residues increase. This is thought to
be due to surface effects on corrosion and metallic ions release. r 2002 Published by Elsevier Science Ltd.

1. Introduction Ni to Ti ratio but more easily, starting from a common


ingot composition, through the selection of appropriate
NiTi-based shape memory alloys constitute an inter- thermomechanical treatment sequences which can be
esting group of smart alloys which enjoy an ever better controlled than the chemical composition. The
increasing market share as biomaterials. They are most transformation and superelastic hysteresis properties as
widely used as orthodontic arch wires, stents, etc. The well as the long-term stability are generally positively
mechanisms of the shape memory effect are based on the influenced by the addition of suitable amounts of the
thermoelastic martensitic transformation which lead, in alloying elements Cu and Fe in the range from 5 to
these alloys, to highly reversible strains either under the 10 wt% and from 1% to 2%, respectively [1].
effects of stress (superelasticity through stress-induced The (thermo)mechanical properties of NiTi-base
martensite formation) or temperature (thermal shape alloys certainly constitute the outstanding and most
memory effect). Details about the mechanisms of the perceptible attribute for their use. However, in biome-
shape memory effect and the potential applications of dical applications involving contact with live tissues,
NiTi alloys may be found in numerous review articles, biocompatibility issues may prove as crucial (if not
e.g. [1–3]. The NiTi shape memory alloys usually consist more) as mechanical behaviour. In a recent work [4–5],
of binary alloys, with Ni and Ti concentrations near the the in vitro biocompatibility of a binary NiTi and a
equiatomic composition. Their microstructures are ternary NiTiCu alloys has been investigated using
generally processed using complex thermomechanical epithelial [4] and fibroblast [5] cell cultures. It has been
treatments in order to obtain suitable properties, e.g. shown that biocompatibility is negatively influenced by
thermal shape memory, superelasticity, all-round mem- the presence of Cu which has been explained in terms of
ory effect, etc. Contrary to a general view, these Cu ions release. Usually the biocompatibility of NiTi
properties are usually not obtained via changes in the alloys has been inferred from their high corrosion
resistance [6–10]. The corrosion resistance may, how-
*Corresponding author. Tel.: +49-431-210-2660; fax: +49-431-210-
ever, depend on factors such as surface finish quality,
2661. the amount of residues and the degree of homogeneity
E-mail address: mohammed.es-souni@fh-kiel.de (M. Es-Souni). of microstructures. All these factors are known to affect

0142-9612/02/$ - see front matter r 2002 Published by Elsevier Science Ltd.


PII: S 0 1 4 2 - 9 6 1 2 ( 0 1 ) 0 0 4 1 6 - 1
2888 M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894

the corrosion resistance of metals via establishing heater (hetofrig, Heto). In order to show the effects of
corrosion elements which may then lead to higher metal loading and unloading cycles on the mechanical proper-
ions release and consequently to higher cytotoxicity. ties, 5 cycles were generally performed.
Due to the complex thermomechanical processes the The corrosion properties were investigated using
NiTi alloys have to undergo and to the compelling cost potentiodynamic testing in a Ringer solution (Merck,
reduction, it is thought that the surface finish and pH 7) at 221C and 371C, and a voltage scan rate of
microstructure may not always be of good quality. In 10 mV/s. A saturated calomel electrode was used as a
fact, in a broad survey of 25 commercial arch wires from reference. The solution was changed for every test run.
different suppliers, bad surface finish has been found in For each alloy, 3 specimens were tested to verify the
the majority of them, with deep grooves, surface finish reproducibility of the results.
residues like silicon and aluminium oxides, wear residue The biocompatibility of the chosen alloys was
from drawing dies, etc. [11]. This gave the impetus for characterized by means of the in vitro MTT cytotoxicity
this investigation which compares the properties, test on cultured fibroblast cells from explants of human
including corrosion behaviour and biocompatibility, of gingiva. Healthy gingival tissue explants from 5 subjects
two NiTi arch wires of close chemical compositions but (not treated for orthodontic failures) aged between 33
different surface finish. and 59 years, have been used for this purpose. Right
after excision, the explants were cut into cubes of about
1 mm3, and cultured in a-MEM (supplemented with
2. Materials and methods 10% FCS, 2.5 mg/ml amphotericin B, 100 U/ml penicillin
and 100 mg/ml streptomycin, BIOCHROM) in sterilized
The alloys studied are ‘‘Neosentalloy F 80’’ (GAC), non-treated culture dishes (FALCON), at 371C, and 5%
hereafter designated Neosent, and SE NiTi (G&H), CO2. The medium was changed every 72 h beginning
hereafter designated SeNiTi. The samples were in the with the fifth day after seeding. Approximately 11 days
form of arch wires with rectangular sections of after seeding, the fibroblasts were subcultured. The cell
0.57  0.42 mm2. For the different investigations, the monolayers were removed by treatment with 1.5 ml
straight ends of the wires were used in the as-received Trypsin/EDTA (0.05/0.02%, BIOCHROM) per dish for
states. The chemical compositions of the alloys were 10 min at 371C and 5% CO2. The trypsin activity was
determined in an analytical scanning electron micro- blocked by an addition of 1.5 ml a-MEM (containing
scope (SEM) (Philips XL 30, EDAX SUTW Spahire 10% FCS) per dish. Subsequently, the suspension was
detector) using energy-dispersive spectroscopy (EDS) centrifuged for 7 min at 120g: The supernatant was
analysis. The following compositions (in wt%), which carefully aspirated and the cells resuspended in fresh
have been determined with an accuracy of 70.1% using RPMI 1640 (Gibco BRL) (supplemented with 10%
a standard NiTi alloy of known composition, were FCS, 2.5 mg/ml amphotericin B, 100 U/ml penicillin and
found: Ni57.6Ti42.4 for Neosent, and Ni57.8Ti42.2 for 100 mg/ml streptomycin, BIOCHROM).
SeNiTi. Metallographic investigations were conducted Used in the MTT test, 104 cells were seeded per
on electrolytically polished (Lectropol-5, Streuers) speci- microwell.
mens in a solution of 5% HClO4 in ethanol under 38 V When used in the MTT test, the tested alloys were cut
and 1.1 A. To reveal microstructure, the specimens were into pieces of 5 mm length, 0.42 mm thickness and
etched in a solution of 10 ml HF, 20 ml HNO3 and 30 ml 0.57 mm height, cleaned ultrasonically in absolute
H2O. alcohol and then heat sterilized at 1201C for 20 min.
The transformation behaviour was investigated using For the cytotoxicity determination of the tested
differential scanning calorimetry (DSC, Perkin Elmer alloys, the method of Tada et al. [12] was applied. The
Pyris I) in the temperature range from 801C to +801C test was performed in sterile 96-microtiter plates
at a rate of 10 K/min. The samples weighing approxi- (COSTAR) at 371C and 5% CO2 equipped with 2
mately 10 mg were gently cut and ultrasonically cleaned pieces (10.38 mm3 active surface) of the tested alloys.
in acetone before testing. A base line was recorded The filtered MTT solution (100 ml/well, 5 mg/ml) was
before each test run. Three batches were tested for each added to the cell cultures (i) 24 h after seeding, (ii) 48 h
alloy with, however, reproducible results in the range of after seeding and (iii) 72 h after seeding. Four hours
accuracy of the system (71 K). after the MTT addition, cell lysis and formazan
The mechanical properties were investigated in 3- solubilization were started by adding 100 ml of the lysing
point bending tests (Synergie, MTS, 10 N load cell) buffer (10% SDS in 0.01 n HCl pH 3.5) and incubating
using a beam length of 12 mm. The load vs. deflection the plates for 20 h at 371C and 5% CO2. Wells
curves were recorded at 371C. Heating of the specimens containing cells but no alloys were used for negative
was conducted in an oil bath of constant viscosity in the controls (NCs). The positive controls (PCs) consisted of
range of the temperature investigated. The temperature cells containing wells, where the addition of the MTT
was controlled to 70.51C using a closed-circuit cooler/ solution and lysing buffer were inverted. For each alloy
M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894 2889

blanks containing the metal, but no cells, were prepared. On cooling, only the R-phase transformation is
All experiments were carried out in triplicate. Prior to observed in the temperature range investigated, and
the determination of the formazan formation by the martensitic transformation is shifted towards tem-
absorption measurements at 550 nm in a microplate peratures below 801C (although the beginning of the
reader (DYNATECH, MR 5000), 175 ml supernatant of martensitic transformation may be seen in the DSC
each well were transferred into a new plate. The curve with an Ms temperature of approximately 721C).
incoherent background was determined by absorption
measurements at 630 nm. Background, due to the
absorption of the medium and MTT was corrected 3.2. Mechanical properties
by subtracting each blank from the corresponding
sample. The stress–strain curves determined from 3-point
bending tests at 371C are illustrated in Fig. 2. Both
alloys show the superelastic hysteresis characteristic for
the austenitic microstructure. A peak stress, which
denotes the beginning of the stress-induced martensite
3. Results transformation, can be seen in both curves. The
appearance of this peak stress on loading and unloading
3.1. Transformation behaviour at temperatures above As suggests that for both alloys
a critical stress has to be overcome before the
Fig. 1 illustrates the DSC curves of the alloys austenite"martensite transformations take place, and
investigated, and Table 1 shows the transformation .
is in many aspects similar to the Luders deformation
temperatures. The Neosent is characterized by the R- [14,15]. The flexure modulus is practically the same for
phase transformation on cooling with the typical low both alloys, the strength properties are, however, very
hysteresis temperature taking into account the peak to different. Comparing the loading and unloading plateau
peak temperatures of the austenite and the R-phase stresses given by s1:0 offset stresses, higher values are
peaks. The martensitic transformation is shifted towards obtained for SeNiTi because of the thermal stabilization
lower temperatures. The endothermic peak denotes the of the austenite phase. It can also be seen that repeated
austenitic transformation with an austenite finish loading and unloading cycles result in a gradual
temperature of 331C. The transformation behaviour of softening of SeNiTi in contrast to Neosent, where
SeNiTi offers a more complex picture. Two well- practically no strength loss occurs.
separated endothermic peaks are observed, which
suggests that the specific thermomechanical treatments
used for this arch wire might have resulted in hetero- Table 1
geneous microstructures with different transformation Transition temperatures determined from the DSC curves
behaviours. Similar results have been reported by
Wire Mf (1C) Ms (1C) Rf (1C) Rs (1C) As (1C) Af (1C)
Ohakata and Tamura [13] who show that heat
treatments below 753 K subsequent to cold working Neosent 59 23 15 21 22 33
SeNiTi o80 E72 1 15 8a 18.5a
lead to a double endothermic peak in the DSC curve.
Unfortunately, no attempt was made to explain these a
Only the high temperature endothermic peak is considered. A:
results in their work. austenite, R: R-phase, M: martensite. Start: s, finish: f.

22 22
(a)
(b)
21 GAC / Neo Sentalloy F80 G+H / SE NiTi

As = 22 ˚C 21
Heat Flow [mW]
Heat Flow (mW)

20 Af = 33 ˚C

19

20
18
Ms = -23 ˚C Rs = 21 ˚C Rf
17 : Cooling
: Heating Mf = -59 ˚C Rf = 15 ˚C Rs (heating)
: Base-line 19
16 (baseline)
(cooling)

-80 -60 -40 -20 0 20 40 60 80 -80 -60 -40 -20 0 20 40 60


Sample Temperature [˚C]
Sample Temperature (˚C)
Fig. 1. The DSC curves of Neosent (a) and SeNiTi (b).
2890 M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894

1200 (a) 1200 (b)


Bending Stress (MPa) Neosentalloy, 37 ˚C G+H/SE NiTi, 37 ˚C

Bending Stress [MPa]


1000 1000
σ1.0 max = 786 MPa
800 800

σ1.0 max = 485 MPa Eb = 43 GPa


600 Eb = 43 GPa 600

400 400
σ1.0 min = 456 MPa

200 200
σ1.0 min = 117 MPa
0 0
0 1 2 3 4 0 1 2 3 4

Bending Strain [%] Bending Strain [%]


Fig. 2. Bending properties at 371C of the alloys investigated: (a) Neosent and (b) SeNiTi. The loading–unloading cycles were repeated 5 times.

Fig. 3. BSE micrographs showing the surface topography of SeNiTi (a) and Neosent (b).

Fig. 4. BSE micrograph of the SeNiTi surface and corresponding elemental EDS mappings of oxygen Ka, titanium Ka and silicon Ka.

3.3. Surface topography and microstructures grooves over the whole length of the wire. The dark
contrast of these grooves suggests that they may be
Figs. 3a and b show back-scattered electron (BSE) oxidized areas. Fig. 4 which illustrates elemental EDS
micrographs of the surface morphology of the alloys mappings of SeNiTi reveals in fact that the surface is
investigated. Neosent shows a quite smooth surface with badly oxidized (see the oxygen elemental mapping) in
a two-phase microstructure consisting of feathery, the grooves and contains many surface finish residues
martensitic, and blocky, austenitic areas. Homoge- such as silicon oxide.
neously distributed second-phase particles (dark dots Metallographic investigations of electrolytically
in Fig. 3b) which have been proven via EDS analysis to polished and etched specimens reveal a duplex micro-
be Ti-carbides and nitrides can also be seen. In contrast, structure of recrystallized (smooth) and non-recrystal-
the surface topography of SeNiTi exhibits longitudinal lized (feathery), elongated grains, see Fig. 5. The general
M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894 2891

Fig. 5. SEM micrographs of the duplex microstructure of SeNiTi showing strongly deformed (feathery) and recrystallized (smooth) areas. Second-
phase particles of titanium carbide and titanium nitride can also be seen.

0.6 obviously from the difference in surface finish. SEM


micrographs of the corrosion tested samples reveal for
0.4 SeNiTi a severe corrosion attack with large pits which
predominantly follow the patterns of the above-men-
Current density (A/cm²)

0.2 tioned surface grooves and surface finish residues, see


Fig. 7.
0.0
In contrast, the Neosent alloy surface shows only
isolated areas with moderate corrosion attack and small
pits which seem to be preferentially located along the
-0.2
Neosent 22˚C rolling direction. The second-phase particles constitute
Neosent 37˚C
SeNiTi 22˚C also the loci of small pits, see Fig. 8.
-0.4
SeNiTi 37˚C The difference in corrosion behaviour observed is not
surprising since it is well known that the quality of
-0.6
-1.0 -0.5 0.0 0.5 1.0 1.5
surface finish and the density of embedded surface finish
residues (grinding and blistering particles) determine the
Voltage (V)
resistance of a material of a given composition against
Fig. 6. Current density vs. voltage for Neosent and SeNiTi at 221C corrosion [16].
and 371C in the Ringer solution.

3.5. Cytotoxicity tests

Fig. 9 illustrates the difference in the biocompatibility


aspect of the microstructure suggests that the feathery of the tested samples. Statistical evaluation of the results
appearance might be due to heavy deformation with a using the one-way Anova test yields a significant
high density of glide lines and deformation substructures difference between both populations with p ¼ 0:0255
(the feathery appearance is not due to martensite nor at a significance level of 0.05. As can be seen, Neosent
due to the R-phase because the alloy has an Af seems to be better tolerated than SeNiTi. The survival
temperature of 18.51C). Furthermore, the presence of rate of the cells cultured in the presence of Neosent
numerous elongated second-phase particles can be seen. amounts to approximately 9075% for each incubation
All these particles show tails denoting stress accumula- period, whereas cell cultures in the presence of SeNiTi
tion and void formation at the matrix–particle interface exhibit an apparently time-dependent biocompatibility.
during deformation. As for Neosent, EDS analysis of In the latter case, a survival rate of about 7773% is
the particles shows that they consist of titanium carbide observed for a first incubation period of 24 h, which
and titanium nitride. raises to 8173% after 48 h and finally reaches 8573%.
Since the chemical composition is the same, the net
3.4. Potentiodynamic corrosion properties difference in the biocompatibility is thought to arise
from the difference in the corrosion behaviour of the
The potentiodynamic corrosion properties are shown alloys investigated.
in Fig. 6 which reveals unambiguously a higher corro-
sion resistance of Neosent at both temperatures. While
the pitting corrosion potentials of Neosent are approxi- 4. Discussion
mately 1.4 V at 221C and 1.2 V at 371C, they reach 0.5
and 0.43 V in the case of SeNiTi. The alloys investigated in this work, although
Since the alloys investigated have almost the same characterized by very close chemical compositions, show
composition, the different corrosion behaviour results completely different transformation behaviour and
2892 M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894

Fig. 7. SEM micrographs at two different magnifications of corrosion-tested SeNiTi at 371C. The pits (oxidized) follow the groove patterns.

Fig. 8. BSE micrographs of the Neosent alloy corrosion tested at 371C. The corroded areas show a dark contrast. Fig. 8b is a higher magnification of
(a). Notice the pit morphology in Fig. 8b.

Controles: regions of different dislocation densities (e.g. Fig. 5)


NC= negative controle
PC= positive controle
which might have resulted from low annealing tempera-
Neosent tures, heterogeneous grain microstructures and/or non-
100 SeNiTi
optimized cold drawing conditions may lead to the
rel.OD550/630 nm

80 splitting of the endothermic peak where the lower


temperature peak would correspond to the regions of
60
higher dislocation densities (the austenite phase is
40 stabilized by work hardening). The transformation
20
behaviour and the ability to control it is of prime
interest for the practical use of NiTi alloys. Depending
0 on the thermomechanical processing, it is possible to
NC PC 24h 48h 72h 24h 48h 72h
control the austenite finish temperature, Af ; in a wide
Fig. 9. Relative OD550/630 nm of formazan formation for both alloys range and consequently the mechanical properties.
for different incubation periods of 24, 48 and 72 h. The figure also
shows NC and PC. The error bars denote the standard error.
Martensitic wires, e.g. Neosentalloy, have an Af of
approximately 35–371C, and can be easily deformed at
room temperature, thus allowing a comfortable hand-
ling. They develop the thermal shape memory effect at
body temperature and exert a gentle load on the teeth
microstructures. This result clearly shows that the which prevents undesirable pains for the patient, and
microstructure and the phase transformation tempera- make them the wires of choice for levelling treatments
tures of shape memory NiTi alloys can be well (first orthodontic treatment stages). The austenitic wires
controlled by suitable thermomechanical treatments. are characterized by a higher strength (compare Figs. 2a
The complex processing steps which introduce disloca- and b) and cannot be deformed permanently without
tion substructures in the material may often result in a destroying the superelastic effect based on the stress-
complex transformation behaviour with the appearance induced martensite transformation. These wires develop
of the trigonal R-phase and the shift of the monoclinic higher loads on the teeth, and are used in later treatment
B190 martensite transformation to lower temperatures. stages.
Both alloys investigated show this behaviour. For The surface finish is expected to strongly influence the
SeNiTi, the presence of an additional endothermic peak functionality of the wire and its lifetime. Rough surfaces
complicates this figure still more. A plausible explana- may develop non-permissible friction forces between
tion of the presence of this peak requires a closer insight wire and bracket leading to limited development of the
into the processing steps of the SeNiTi wire which is shape memory effect and load transmission. Further-
unfortunately not possible. Nevertheless, the presence of more, as clearly shown in the present study, the
M. Es-Souni et al. / Biomaterials 23 (2002) 2887–2894 2893

corrosion resistance properties are badly affected by implant materials [21], should also be worked out for
poor surface finish. The surface imperfections and these products.
impurities as they are present on SeNiTi are thought
to negatively affect the properties of the passive
layer thus leading to high local corrosion rates in these 5. Conclusions
areas as they are evidenced by Fig. 7. These results
are well in agreement with previous results reviewed The present work reports a comparative study of the
by Ryh.anen [17]. Trepanier et al. [18] report on the properties, including corrosion and biocompatibility, of
effects of surface treatment on the corrosion properties two binary NiTi42 shape memory alloys of almost the
of NiTi stents and show that electropolished surfaces same composition. The following conclusions may be
are characterized by a higher corrosion resistance in inferred:
Hank’s solution at 371C. Similar results have been also
reported by Oshida et al. [19]. However, a direct * The alloys show different transformation behaviour
comparison of the pitting potentials obtained in the and mechanical properties due to their different
present work with those of the references above is not thermomechanical treatments.
possible because of different alloy compositions and * The alloys are characterized by a different surface
testing conditions. finish. SeNiTi shows numerous longitudinal grooves
The in vitro biocompatibility of NiTi alloys has been partly oxidized, while Neosent exhibits a smooth and
also reviewed by Ryh.anen [17]. It seems that depending homogenous martensitic/austenitic surface structure
on the test conditions, contradictory results have been which leads finally to a better corrosion resistance.
reported. The general trend is, however, in favour of a * This study shows also a significant difference in the
high biocompatibility of NiTi alloys. In particular, Rose in-vitro biocompatibility. The presence of the rough-
et al. [20] investigated the effects of NiTi on fibroblast er and oxidized surface of SeNiTi and its lower
cell cultures using the MTT test and concluded that corrosion resistance are thought to induce a net
NiTi had no effects on cell proliferation. The results reduction of the dehydrogenase activity of the
reported in the present work show that mitochondrial fibroblast cell culture.
activity is influenced by the corrosion properties.
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