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On
Flow Transmitter using Differential Pressure Sensor
Submitted by
Mohammed Sarwar Shaikh
Arif Shamsher Khan
Mohammed Nasiri
INSTRUMENTATION DEPARTMENT
University of Mumbai
2009-10
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Flow Transmitter using Differential Pressure Sensor
Smt. Indira Gandhi College of Engineering
INSTRUMENTATION DEPARTMENT
CERTIFICATE
GUIDE H.O.D
(Prof. N. B. JOSHI) (Prof. S. D. Gaikwad)
EXAMINER PRINCIPAL
(Dr. S. K. Narayankhedkar)
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Flow Transmitter using Differential Pressure Sensor
Flow Transmitters
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Flow Transmitter using Differential Pressure Sensor
Differential Pressure Flow Transmitters
In a differential pressure drop device the flow is calculated by
measuring the pressure drop over an obstructions inserted in the flow.
The differential pressure flowmeter is based on the Bernoullis
Equation, where the pressure drop and the further measured signal is a
function of the square flow speed.
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Flow Transmitter using Differential Pressure Sensor
Differential Pressure Flow Detection Block Diagram
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Flow Transmitter using Differential Pressure Sensor
• Good linearity at constant temperature
• Ability to track pressure changes without signal hysteresis, up to
the destructive limit
Disadvantages are:
• Strong nonlinear dependence of the full-scale signal on
temperature (up to 1%/kelvin)
• Large initial offset (up to 100% of full scale or more)
• Strong drift of offset with temperature
Within limits, these disadvantages can be compensated with electronic
circuitry.
The signal generated from piezoresistive differential pressure sensor
are then given as input preferably to an instrumentation amplifier
which are potent for amplifying and signal conditioning .
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Flow Transmitter using Differential Pressure Sensor
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Flow Transmitter using Differential Pressure Sensor
Block Diagram description.
1. PIEZORESISTIVE SENSOR :
This is a Low pressure sensor uses the piezo resistive method to
convert the air pressure into electrical signal. This electrical
signal is given to the amplification block.
2. AMPLIFIER :
The electrical signal from the piezo resistive sensor is given to
the amplifier where the noise & disturbances are suppressed
whereas the amplitude level is raised by the suitable gain factor
proper shaping if the signal is alos provided by this block we get
the pure equivalent electrical signal which high amplitude. The
output is given to the V to I Converter.
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Flow Transmitter using Differential Pressure Sensor
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Flow Transmitter using Differential Pressure Sensor
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Flow Transmitter using Differential Pressure Sensor
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Flow Transmitter using Differential Pressure Sensor
Instrumentation Amplifier
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Flow Transmitter using Differential Pressure Sensor
The rightmost amplifier, along with the resistors
labelled R2 and R3 is just the standard differential
amplifier circuit, with gain = R3 / R2 and differential
input resistance = 2·R2. The two amplifiers on the left
are the buffers. With Rgain removed (open circuited),
they are simple unity gain buffers; the circuit will work
in that state, with gain simply equal to R3 / R2 and high
input impedance because of the buffers. The buffer
gain could be increased by putting resistors between
the buffer inverting inputs and ground to shunt away
some of the negative feedback; however, the single
resistor Rgain between the two inverting inputs is a much
more elegant method: it increases the differential-mode
gain of the buffer pair while leaving the common-mode
gain equal to 1. This increases the common-mode
rejection ratio (CMRR) of the circuit and also enables
the buffers to handle much larger common-mode
signals without clipping than would be the case if they
were separate and had the same gain. Another benefit
of the method is that it boosts the gain using a single
resistor rather than a pair, thus avoiding a resistor-
matching problem (although the two R1s need to be
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Flow Transmitter using Differential Pressure Sensor
matched), and very conveniently allowing the gain of
the circuit to be changed by changing the value of a
single resistor. A set of switch-selectable resistors or
even a
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Flow Transmitter using Differential Pressure Sensor
Voltage To Current Converter
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Flow Transmitter using Differential Pressure Sensor
Voltage-to-current converters feeding to grounded loads often find
their way into industrial measurements and control applications. The
conventional textbook circuit needs both positive and negative-supply
rails.
This circuit uses one half of the quad operational amplifier LM324.
The first amplifier is configured as a subtractor, while the second
amplifier is configured as a current converter.
The output of the first amplifier at A equals e1 minus ein. Here, e1 is
derived from the positive power supply by potentiometer P1. The
voltage at B equals V minus IL RS.
Op amp inputs at A and B are the same, so:
e1 − ein = V − IL RS
IL = ein/RS + (V − e1)/RS
The first term is proportional to the input voltage, with the second
term a constant. RS is chosen so that the first term gives 16 mA for
full-scale input voltage, and the potentiometer is adjusted such that the
second term supplies a constant 4 mA. In effect, the output is 4 to 20
mA, corresponding to zero to full input voltage. Thus, this circuit
works without using a negative power-supply rail. For the circuit
shown in Figure 2, the current varies from 4 to 20 mA with an input
of 0 to 1 V.
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Flow Transmitter using Differential Pressure Sensor
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Flow Transmitter using Differential Pressure Sensor
Using such circuits we can effectively transmit the signal coming
from the piezoresistive differential pressure sensor, and effectively
amplify and conditioning the signal, as well as converting the voltage
attribute to the current attribute.
ADVANTAGES :
1. Measurement is accurate and precise as compare to other
methods.
2. Easy to Install.
3. Can be used for corrosive and viscous liquids.
DISADVANTAGES :
1. Design is complex.
2. Sensor is expensive.
APPLICATION :
1. It is most suitable for measurement of corrosive and viscous
fluid.
2. It is used for open tank applications.
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Flow Transmitter using Differential Pressure Sensor
Future Scope:
Such circuitry and technique have tremendous use and future scope
(i.e. development and implementation) in various fields, specially
mostly in process industry where constant reading and analyzing of
the fluid flow is an important aspect in production cycle.
References:-
• Differential Piezoresistive Pressure Sensor.
Firtat, B. Moldovan, C. Iosub, R. Necula, D. Nisulescu
• A Linear voltage-to-current converter.(eBook).
Web Source:-
• www.wikipedia.org.
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Flow Transmitter using Differential Pressure Sensor