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A. Orlovfi, K. Milieka, F. D o b e ~
Institute of Physics of Materials, Academy of Sciences of the Czech Republic, 616 62 Brno, Czech Republic
Received 2 May 1994; in revised form 8 August 1994
Abstract
The internal stress values in the course of the primary and the steady-state stages of creep in a Fe-3wt.%Si alloy were measured by a
technique analogical to the strain transient dip test technique. Two types of evolution equation, i.e. phenomenological and derived from
dislocation kinetics, were examined by correlating them with the experimental data. In the application of the second group of
equations, characteristics of the real dislocation structure were taken into account. The results of structure investigations are discussed
in relation to the concept of internal stress in both homogeneous and heterogeneous dislocation structures, in the latter case using the
composite model of the dislocation structure.
Keywords:Stress; Creep
more details). The choice of this material for the study istics developing during the process (e.g., the growth of
of certain microstructural aspects of high-temperature dislocation density to a saturated value in the simplest
dislocation creep was prompted by the ease of etch case). The equations tested below start from the
pitting of dislocations and dislocation structure on the following ideas:
surface of an arbitrary crystallographic orientation. (1) The time derivative of the internal stress is a
Another advantage of the material is the very good simple function of its deviation from the steady-state
reproducibility of its creep behavior. v a l u e Ois ,
Specimens 50 mm in gauge length and 3.0 × 3.5
mm 2 in cross-section were subjected to creep at
oi)/ (1)
constant applied stress in a hydrogen atmosphere. The doi/dt=(1/r)(tyi,~- oi)' (2)
creep curves were composed of a digital record of true
where r is the 'relaxation time' of the primary creep
strain vs. time. For the evaluation of the internal stress,
stage, and l ¢ 1 is an exponent. Eq. (1) is a special form
the technique of constant structure creep experiments
of Eq. (2) with l = 1. Along with a simple kinetic
worked out earlier by Mili~ka [5] was used. On the
equation giving the strain rate proportional to the
basis of more extensive experimental data on creep
effective stress o*= o - o ~ , it leads to the McVetty
behaviour [6] and corresponding structure phenomena
equation describing the creep curve in its primary and
[4] in the present material over a wider range of stresses
steady-state stage, which is also a very acceptable
and temperatures, two conditions of creep were chosen
approximation of the creep curves of the present
for the present investigation:
material [6]. However, this kinetic equation seems to
(a) T = 8 2 3 K , o = 1 7 5 MPa, as representative of
assume an unrealistically weak effective stress sensi-
'lower temperature and high applied stress' condi-
tivity of the creep rate gs (e.g., in Ref. [7]). Therefore a
tions resulting in a non-polygonized dislocation
more general alternative evolution equation admitting
structure in the form of an irregular three-dimen-
the power-law effective stress dependence of g was
sional network filling the specimen volume fairly
suggested [6]
homogeneously.
(b) T= 973 K, o = 45 MPa, as representative of 'high
temperature and low applied stress' conditions
resulting in a heterogeneous dislocation structure \ ~ - ~1 J
of lower dislocation density, locally forming a
where m* > 1 is the effective stress exponent in the
substructure of well defined subgrains.
expression for the creep g(o*) dependence (for rn* = 1
The creep rates, ranging from (1 and 2)x 10 -4 tO
Eq. (3) is identical to Eq. ( 1 )).
(8 and 4 ) x 10 -5 s-1 in cases (a) and (b), respectively,
(2) The total dislocation density p, which deter-
were suitable for performing the internal stress
mines the value of the internal stress in accord with the
measurements.
Taylor relation
Dislocation structures of specimens subjected to
creep exposures at chosen points of the master creep oi = a M G b p ~/2 (4a)
curves were visualized on the surface of the specimens
(a is the parameter dependent on dislocation inter-
by the etch pit technique. The density of dislocations actions, M is the Taylor factor, G is the shear modulus
unbound in substructure boundaries was evaluated.
and b is the Burgers vector length) follows the
Johnston-Gilmann kinetics [8]
ing equation
dp/dt=(ps-p)/r (5a)
combined with the Taylor relation gives the next evolu-
tion equation for oi,
oi F(o, /2
d o i / d t = ~-r L \ ~i } -
,] (5)
As mentioned in Section 2, the chosen external internal stress with dislocation density illustrated by
conditions for creep resulted in different types of dis- Fig. 4(a) shows that the original Taylor formula should
location structure being developed in the course of the be modified by adding a constant term, i.e.
creep tests (a) and (b). T h e dislocation structures
oi = aMGblol/2+ O'ix (9)
observed after a major part of the creep exposure are
d o c u m e n t e d by the micrographs in Figs. 1 and 2. Having accepted the last equation in the derivation of
T h e three-dimensional irregular dislocation network Eqs. (4) and (5), we obtained their modified forms (4m)
filling rather homogeneously the volume of the speci- and (5m) with (oi - oix) and ( o i s - aix) substituted for oi
mens tested under conditions (a) was characterized by and ~.~, respectively.
a growth of dislocation density with increasing creep A different behavior of the dislocation structure
strain, see Fig. 3(a). Qualitatively, this tendency corre- corresponds to the curve under creep conditions (b).
sponds well to the growth of internal stress in the T h e dislocation density plotted in Fig. 3(b) vs. the
course of normal primary creep. T h e correlation of creep strain shows an evident tendency to decrease
12 A. Orlovd et al. / Materials Science and Engineering A194 (1995) 9-16
Fig. 3. Dislocation density as a function of strain in creep under a=f.ou + fsOs (10)
conditions (a) and (b). is fulfilled.
The evolution of dislocation density and stress com-
ponents in accord with the above-described hetero-
110 geneization of structure is schematically depicted in
Fig. 5. At the start of the creep test, the dislocation
structure consists of a more-or-less homogeneous
t o
100 three-dimensional network. The dislocation density
~g
13_ _L------- grows in this stage and the internal stress, related to it
by the Taylor equation (see Section 3), increases simi-
90
6- larly. At the end of this stage, the dislocation density
(13
U3 T=825 K, ~ = 1 7 5 MPa
reaches a saturated state in which it can be related to
i,i
¢Y externally acting applied stress in a way analogous to
80 i i i
o~ 1.0E+6 1.2E+6 1.4E+£ 1.6E+6 1.8E+6 the Taylor equation
z
rY 28 o oO
(o = OtAMGbpa/i)sa, (11)
bJ
l-- ........ o
z - --4 ............. . ...... ~.
with a a ¢ a. At this instant, the newly formed super-
24
o
o
saturated dislocations start to 'condense' to energeti-
STRUCTURE:
o cally more favorable planar subgrain (or cell)
• HOMOGENEOUS boundaries. Thus the first seeds of heterogeneous
20 o POLYGONIZED structure are initiated. From this instant, the structure
T=973 K, e = 4 5 MPo has to be treated as a composite of different regions of
1 i I I I different mechanical properties. The applied stress
6.~E+5 8.0E+5 1.0E+6 1.2E+6 1.4E+6
starts to redistribute to fulfill the condition of mechan-
n '/2 [m-'] ical equilibrium (10). The local stress acting in subgrain
Fig. 4. Experimental values of internal stress o~ plotted v s , D 1/2 interiors, Os, decreases in the course of gradual forma-
under conditions (a) and (b). Straight lines correspond to simple tion of heterogeneous structure and, in a parallel
regression of data in homogeneous dislocation structures (full manner, the dislocation density in subgrain interiors,
lines, black points) and in the inner part of subgrains in polygon-
ized substructures (dashed line, white points). Ps, decreases too [13]. The dislocations in subgrain
interiors can be considered as existing in approxi-
mately saturated state and thus Eq. (11) can be now
written
with increasing strain, probably after a small initial
( o s = a A MGbpsl/2)sat ( 1 la)
growth early in the primary creep stage. The change in
p ( e ) dependence from increase to decrease coincides The Taylor equation (4a), which relates dislocation
with the formation of polygonized substructure, which density to internal stress, is now valid only in the
A. Orlovd et al. / MaterialsScience and Engineering A194 (1995) 9-16 13
Z
G:const~ ~ _ _ gs ' = As[os - (ai)s - Aa]" (15a)
(2)
II O'l
MAX Owing to the compatibility condition, the plastic strain
f.D
0 rate in hard regions (subgrain boundaries) prior to the
J
stress reduction has to be equal to the corresponding
C~
strain rate in soft regions:
~4
U?
W
I
~H=gS (16)
~22
I
O~ I The local stress acting in the hard regions finally
±
overwhelms substantially the local stress in the soft
STRAIN c regions, OH> OS- In the hard region, the same stress
Fig. 5. Scheme of evolution of average (or) and local (Ors,oH) flow decrement does not have so steep an influence on the
stress, average (oi,criMAx) and local ((Oi)s) internal stress and strain rate as in the soft region. For the estimation of
schematical evolution of total dislocation density p of homo-
geneous dislocation structure and of dislocation density Ps in the the lower bound we will, therefore, assume that the
soft regions established in the process of dislocation structure strain rate in hard regions gH' immediately after the
heterogeneization (compare real experimental data in Fig. 3). stress reduction is almost equal to the strain rate prior
to the stress reduction
e . ' = eH (17)
The critical stress reductions for zero strain rate A o c
subgrain interiors: must obey the condition:
(oi) s = a M G b p s 1/2 (12) fsAs[os - ( o i ) s - Aoc] . . . . fngH '= -- fHAs[Os --(ai)S]"
heterogeneous dislocation structure and in is evalua- allowed evaluation of ai0 and other characteristic
tion from dislocation structure data. The maximum parameters of the strain evolution e(t).
internal stress in Ref. [16], estimated to be equal to the Table 1 summarizes the optimized parameters of
long-range internal stress in the soft region, Eqs. ( 1 )-(8) and the corresponding standard deviations
of experimental and calculated ai(t) data. Figs. 6 and 7
OiMAX= fH(CrH- aS)= O-- Os (20)
show the optimized oi(t) curves.
differs from the present estimate of this value, Eq. (14), If we bear in mind the experimental error of the
by the local internal stress (Oi)s inherent in dislocations measured ai data, which can be estimated at about
in the soft region. This local internal stress was ignored 0.05~, we come to the conclusion that all the equa-
in Ref. [16]; only the contribution of elastic stresses in tions are acceptable within this error, as in all data
the composite structure was considered as the source points it exceeds the value of the standard deviation S.
of the macroscopic internal stress. As in the present From this point of view, the evolution of oi can be
work, the internal stress oi in Ref. [16] was found to described reliably by any of these evolution equations.
increase, while the local dislocation density Ps in the An important result of the examination of Eqs. (1)-(8)
soft regions was decreasing in the course of creep. is the value of the initial internal stress ai0 at the start of
The composite model assumes that a majority of the the creep curve at t = 0. Depending on the chosen
dislocation density is stored in the subgrain bound- equation, it represents (0.83-0.88)a~s under creep
aries. The process of this storage during creep makes conditions (a) and (0.36-0.69)ais under conditions (b);
the total dislocation density in the structure increase i.e. a substantial contribution to the internal stress
with the growing strain [17]. This may make accept- operating in creep exists as early as after the initial
able, as a first approximation, equations based on the elongation. Eqs. (1)-(5) indicate very similar values of
kinetics of total dislocation density also in the case of the relaxation time r of the internal stress evolution
heterogeneous dislocation structures. The total dis- process. The r values from Eqs. (1) and (3), which
location density, to which the internal stress then might combined with corresponding simple kinetic equations
be related by the Taylor formula, should contain not are compatible with the McVetty equation, fit well a
only the dislocation density observed in the subgrain description of the creep curves (a) and (b) by this
interior but also the dislocation density stored in the
subgrain boundaries. However, if the dislocation struc-
ture heterogeneity is respected by accepting the two- Table 1
component model, it is probably more convenient to Parameters of internal stress evolution, Eqs. ( 1 )-(8 ) for
take internal variables other than the average internal conditions of high-temperature primary creep and standard
deviations S of experimental and calculated o~(t) data
stress whose relation to the parameters of the two-
component structure is not immediate. Eq. S c% r Other
(MPa) (MPa) (s) parameters
Z 25
, T=973 K, o'=45 MPa 6. Conclusion
2O
::::,, ..... Eqn.(5) ....... Eqn.(7)
A testing of evolution equations for internal stress in
.... Eqn.(6) - - Eqn.(8)
15 normal primary creep by their correlation with two
samples of internal stress data measured in the course
100 1000
I I I of the corresponding creep curves showed the applic-
2000 3000 4000 5000
ability of all equations within the margins of error of
TIME t [s]
the present experimental data. The correlation has
Fig. 7. Curves describing the evolution of the internal stress in
time in correspondence with the evolution Eqs. (1)-(8) under shown that a substantial part of the internal stress
conditions (b). operating in creep exists in the material after the initial
elongation at the start of the creep curve. The fact that
the evolution of internal stress is characterized by the
equation, within a standard deviation in creep strain same time constant value (i.e., the relaxation time) as
between experimental and calculated creep curves of the evolution of the creep strain supports the basic idea
1.12 x 10 -3 for curve (a) and 8.73 x 10 .4 for curve (b). that the primary transient creep is a stage of internal
This may support the fundamental assumption of the stress evolution.
16 A. Orlovd et al. / Materials Science and Engineering A194 (1995) 9-16
T h e internal stress growth in the course of the [4] A. Orlov~iand K. Milirka, in preparation.
primary creep reflects the growth of total dislocation [5] K. Milirka, Acta Met. Mater., 41 (1993) 1163.
density. In homogeneous dislocation structures, the [6] A. Orlov~iand K. Mili~ka, submitted to J. Mater. Sci.
[7] M. Pahutov~i, T. Hostinsk~ and J. (~adek, Acta Met., 20
relation between internal stress and dislocation density (1972)693.
may be described by the Taylor formula of dislocation [8] W.G. Johnston and J.J. Gilman, J. Appl. Phys., 30 (1959)
strengthening, completed usually by an additive term, 129.
which expresses the strain-independent components of [9] Y. Estrin and H. Mecking, Acta Met., 32 (1984) 57.
the internal stress. This relation can be fairly easily [10] E. EI-Magd and C. Shaker, in B. Wilshire and R.W. Evans
(eds.), Proc. 4th Int. Conf. on Creep and Fracture of
respected in deriving the evolution of internal stress Engineering Materials and Structures, Swansea 1990, The
from evolution of dislocation density. M o r e compli- Institute of Metals, London, 1990, p. 119.
cated relations between internal stress and dislocation [11] W.D. Nix and B. Ilschner, in P. Haasen, V. Gerold and
structure characteristics may be expected when a G. Kostorz (eds.), Proc. 5th Int. Conf. on Strength of Metals
heterogeneization of the dislocation structure proceeds and Alloys, Aachen, 1979, Pergamon, Oxford, 1980,
p. 1503.
and a polygonized substructure is formed in the course [12] H. Mughrabi, Acta Met., 31 (1983) 1367.
of creep. [13] H. Mughrabi, Mater. Sci. Eng., 85 (1987) 15.
[14] S. Vogler and W. Blum, in B. Wilshire and R.W. Evans
(eds.), Proc. 4th Int. Conf. on Creep and Fracture of
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