TABLE OF CONTENTS

1 GENERAL .................................................................................................... 3
1.1 SUMMARY.................................................................................................... 3
1.2 REFERENCE CODES ......................................................................................... 3
1.3 SUBMITTALS................................................................................................. 4
1.4 QUALITY ASSURANCE ...................................................................................... 4
2 PRODUCT ................................................................................................... 6
2.1 GENERAL TECHNICAL CONDITIONS ...................................................................... 6
2.1.1 EQUIPMENT LOCATION .................................................................................... 6
2.1.2 DESIGN CONDITIONS ....................................................................................... 6
2.1.3 WATER QUALITY............................................................................................ 7
2.2 SYSTEM REQUIREMENTS ................................................................................... 9
2.2.1 Ultraviolet Reactor ........................................................................................ 9
2.2.2 Circulating Pump..........................................................................................11
2.2.3 Other elements ...........................................................................................13
2.2.4 Electrical equipment .....................................................................................13
2.2.5 Control & Monitoring signals ............................................................................14
2.2.6 Spare parts and tools .....................................................................................14
3 EXECUTION ............................................................................................... 15
3.1 INSPECTION ................................................................................................15
3.2 INSTALLATION .............................................................................................15
3.3 LABELLING .................................................................................................15
3.4 TESTING ....................................................................................................15
3.5 WARRANTY .................................................................................................15

LIST OF FIGURES
Figure 1. – UV Reactor and Electrical Cabinet .................................................................................. 10
Figure 2. – Performance curves ................................................................................................... 13

LIST OF TABLES
Table 1. Annual Cooling Design Conditions @ 0.4% Percentile ............................................................... 6
Table 2. Extreme Conditions for n=50 years. .................................................................................... 6
Table 3. Corrosion Category and rates for spaces inside and outside tunnels. ............................................ 7
Table 4. Fresh Water Chemical Report. .......................................................................................... 8
Table 5. UV Reactor Data Sheet .................................................................................................. 11
Table 6. Circulating Pump Data Sheet ........................................................................................... 12
Table 7. Control and Monitoring Signals ......................................................................................... 14
APPENDIX 1. WATER QUALITY REQUIREMENTS AND RECOMMENDATIONS FOR THE WATER MIST EQUIPMENTS
APPENDIX 2. SYSTEM CALCULATIONS
1 GENERAL

1.1 SUMMARY

The scope of works includes design, manufacturing, shop testing, delivery, transport including insurance, erection
supervision and start up and all documents, inspections, certificates, etc., necessary to regulatory approval of the
treatment unit of water stored in the firefighting tank.
Work shall include, but not be limited to, the following:
• Install the circulation pump and piping assembly with all their auxiliary elements
• Install the Ultraviolet Reactor
• Install all the necessary elements in the Fire Water Tank (anti-vortex plates, internal piping, etc.)
• Install the piping between Fire Water tank and the Water Treatment Unit
• Install the electrical cabinet of the UV Reactor (wiring, instrumentation, etc.)
The supply shall include all equipment and materials within the battery limits defined in this specification.
Work shall be done complete, down to small details and taking care of any items that may have not been specified
in this Technical Specification, if the guaranteed operation parameters or the safety requirements of the
installation call for these items.
The equipment to be supplied shall also be designed so that all provisions for easy access for inspection, cleaning,
maintenance and repair are accounted for. The inspection facilities and openings required for this are to be
included as well.
The Water Treatment Unit will be installed in the Fire Pumping Room used exclusively for that purpose, located
in the technical buildings close to Fire Water Tank or where directed by the project management.
Pipes, fitting, valves and instruments specifications are included in document PST-RO14-SA-MFF-EESC-38308,
Piping and Valves.
All electrical devices must use electric power according to:
• Single Phase and Neutral (230V / 50Hz)
• Three Phase and Neutral (400V / 50Hz)
VENDOR accepts full responsibility for the supply, conformance to referenced specifications, regulations, and to
the requirements of this document.
It is not the CONTRACTOR's responsibility to discover any mistakes or errors in VENDOR's submitted drawings or
documents. CONTRACTOR's approval of drawings and documentation shall in no way relieve the VENDOR of its
responsibilities /obligations under the contract.
Conflicts and deviations shall be submitted to CONTRACTOR in writing for clarification / approval.
The VENDOR shall assume the overall responsibility of the complete SUPPLY including the sub-supplied items or
works within his scope of supply, including coordination and expediting of all sub- supplied equipment. This
includes timely completion within the scheduled delivery date, liaison with the CONTRACTOR, and liaison with
any sub-VENDOR and work coordination.
All material shall comply with standards specified below.

1.2 REFERENCE CODES

The design, supply, installation, testing and commissioning of the Firewater Treatment Unit shall be in accordance
with the following codes, standards and regulatory bodies:
 ASME B31.1 Power Piping
 ASME
o Section II Material Specifications.
o Section V Non-destructive Examination.
 o Section VIII Division I – Pressure Vessels
o Section IX Welding and Brazing Qualifications
o Power Test Code 8.2 Centrifugal Pumps.
 Requirements of the local Authority Having Jurisdiction (AHJ)
This document has to be read in conjunction with the following Technical Specifications:
 PST-RO14-SA-MFF-EESC-38308, Piping and Valves
 PST-RO14-SA-ELV-EESC-37705, LV Switchboards
 PST-RO14-SA-ELV-EESC-37707, LV Switchgears
 PST-RO14-SA-ELV-EESC-37714, LV Cables & Cable Joints

1.3 SUBMITTALS

 Product Data: VENDOR shall submit manufacturer’s product data, including printed technical literature,
installation instructions and catalogue cuts for pump and ultraviolet reactor.
 The pump shall be subject to full production tests. Test certificates shall be supplied with the pump.
 The Ultraviolet Reactor shall be subject to full production tests. Test certificates shall be supplied with
the reactor, and control panel.
 Pipe quality-control test reports, including, but not limited to: chemistry composition and material tests
(tensile, strength, etc.). Test certificates shall be supplied with each delivery.
 All valves shall be subject to full production tests. Test certificates shall be supplied with each valve.
 Field quality-control test reports.
 Detailed drawings showing layout and connections as well as accessories, elevations, sections, details
and attachments to other work.
 Certifications and all documentation required by AHJ and others local authorities
 Certification of an independent entity for UV disinfection applications for water as a guarantee of its
proper functioning in accordance with the established operating parameters: DVGW (Germany), NWRI,
USEPA, AwaaRF (EEUU), Önorm (Austria), JWRI (Japan), etc.

1.4 QUALITY ASSURANCE

VENDOR's equipment to be supplied under this document will conform to the requirements of the Specification,
to the best accepted international practice and to the requirements imposed by the service conditions. As a means
of ensuring these objectives, VENDOR will apply a documented quality assurance system that will be certified to
ISO 9001 standard. VENDOR will ensure that the same requirements are applied to products, systems and services
supplied by sub-suppliers.
CONTRACTOR reserves the right to carry out a prequalification of the VENDOR prior to select it for the Project.
This prequalification will consist of one or more of the following activities: the completion of a Vendor Evaluation
Questionnaire, the auditing of the VENDOR’s Quality System, a Quality Surveillance at VENDOR’s workshop, and a
Technical Evaluation.
CONTRACTOR reserves the right to call for the VENDOR to provide a schedule of the VENDOR Quality Audits,
appropriate to VENDOR / SUB-VENDOR activities, and for the VENDOR to provide reports on such audits.
CONTRACTOR reserves the right to carry out Quality Audits at the VENDOR / SUB-VENDOR’s office and workshops,
to verify that the Quality System is being met.
VENDOR shall supply all raw material, components and equipment with the prior explicit permission by the project
management.
Standards Compliance: Comply with requirements of applicable local codes and the standards.
Single Source Responsibility: VENDOR shall obtain all connection units and accessories from a single manufacturer.
VENDOR shall supply equipment of a well-proven design in similar applications (prototypes shall not be permitted).
The supply will be in accordance with the terms and conditions of this specification as regards to the requested
performance, design criteria, construction requirements, guarantees and time schedule.
The equipment selected shall be suitable for the environmental conditions.
Spare parts shall be readily available.
In case there was any contradiction among the various requirements included in this technical specification (and
diagrams), the other contractual technical specification and/or the applicable standards or regulations, the one
to be applied is the most restrictive.
2 PRODUCT

2.1 GENERAL TECHNICAL CONDITIONS

2.1.1 EQUIPMENT LOCATION

Two fire protection rooms will be located close to the West (Reception) and East (Launching) Shafts respectively
at each side of the tunnels, and each fire protection room will house one Water Treatment Unit. Local temperature
shall be kept over 4ºC and ventilation must be enough to maintain the temperature between the specified limits.

2.1.2 DESIGN CONDITIONS

2.1.2.1 External Design Conditions

Cooling Design Conditions

Data Value Unit
Percentile 0.4 %
Dry Bulb Temperature 33.7 ºC
Mean Coincident Wet Bulb Temp. 25.3 ºC
Table 1. Annual Cooling Design Conditions @ 0.4% Percentile
Source: ASHRAE HANDBOOK FUNDAMENTALS 2013

Extreme Design Conditions

Data Value Unit
n-Year return period Values of extreme DB 50 Years
Dry Bulb Temperature Max 42.5 ºC
Dry Bulb Temperature Min 3.1 ºC
Table 2. Extreme Conditions for n=50 years.
Source: ASHRAE HANDBOOK FUNDAMENTALS 2013

2.1.2.2 Corrosion Conditions

Space Identification Corrotion Category Estimated

 Corrosion
Corrosion
General Description a Rate
Level Rate Range
Estimated
Indoor Outdoor μm/Year μm/year
- Spaces with moderate - Temperate zone,
frequency of condensation and atmospheric environment
moderate pollution from with medium pollution (SO2:
production process, e.g. food- 5 μg/m3 to 30 μg/m3) or
processing plants, laundries, some effect of chlorides, e.g.
breweries, dairies urban areas, coastal areas
C3 with low deposition of 0.7 < rcorr ≤
Inside and Oustide Tunnels rcorr= 1.4
High chlorides Subtropical and 2.1
tropical zone, atmosphere
with low pollution

- Heated spaces with low - Dry or cold zone,

relative humidity and atmospheric environment
C1 insignificant pollution, e.g. with very low pollution and
Technical Rooms Inside
Very offices, schools, museums time of wetness, e.g. certain rcorr ≤ 0.1 rcorr= 0.1
and Outside tunnels
Low deserts, Central
Arctic/Antarctica
- Spaces with moderate - Temperate zone,
Technical Gallery Inside frequency of condensation and atmospheric environment
Tunnels moderate pollution from with medium pollution (SO2:
production process, e.g. food- 5 μg/m3 to 30 μg/m3) or
processing plants, laundries, some effect of chlorides, e.g.
Technical Gallery in C3 breweries, dairies urban areas, coastal areas
with low deposition of 0.7 < rcorr ≤ 2.1 rcorr= 1.4
technical building Medium
chlorides Subtropical and
tropical zone, atmosphere
with low pollution
Basement in technical
building

Table 3. Corrosion Category and rates for spaces inside and outside tunnels.
Source. EN-ISO 14713: 2009 Zinc Coating Guidelines and Recommendations for the protection against corrosion of iron and
Steel in structures

2.1.3 WATER QUALITY

The following table shows the analytical report of the fresh water for the firewater tank supply.
 Table 4. Fresh Water Chemical Report.
Source. Giza Potable and Sewage Water Company

According to NFPA 750 Standard on Water Mist Fire Protection Systems, algae and bacteriologic growth in stored
water can clog the system by blocking the filters or strainers. Where water treatment of potable is required,
nonchlorine types of water treatment should be considered for systems that use stainless steel water vessels,
components, piping/tubing, and/or fittings. In addition, the potential growth of legionella bacteria in stored water
supplies is a significant concern where water mist systems are utilized in public spaces. Measures to prevent such
growth include the use of ultraviolet light inserts in the reservoir that continuously circulate water. Stored water
supplies should be tested for legionella bacteria at the semi-annual and annual maintenance intervals.
The selection of water treatment should also consider the requirements and the recommendations of the
firefighting systems downstream.
In Appendix A are attached the water quality requirements and recommendations provided by the supplier of the
water mist equipments.
2.2 SYSTEM REQUIREMENTS

Algae and bacteriologic growth prevention in the stored firefighting water include the use of ultraviolet light on
the continuously circulating water.
The Water Treatment Unit consist on a pump to circulate continuously the water and an in-line ultraviolet reactor.
The ultraviolet reactor can be bypassed acting the corresponding valves to proceed with the reactor maintenance.
The circulating flow will be higher than 20% of the 450 m3 stored volume in one hour. The circulating flow selected
is 100 m3/h. The pump suction and discharge will be at opposite sides of the firewater tank to ensure a complete
recirculation of water.
Certification of an independent entity for UV disinfection applications of water should be provided as a guarantee
of its proper functioning in accordance with the established operating parameters: DVGW (Germany), NWRI,
USEPA, AwaaRF (EEUU), Önorm (Austria), JWRI (Japan), etc.
A quick coupler connection will be provided at the tank discharge piping to allow hypochlorite shock dosing when
required.
It will be supplied two Water Treatment Units, one at each fire protection rooms.

2.2.1 Ultraviolet Reactor

In the electromagnetic spectrum ranged from 100 to 800 nanometers, UV waves included into 100 to 300 nm range
are germ-destroying and viricidal. However, only UVC rays, which wavelength is around 253.7 nm have an optimal
efficiency for an industrial application.
The energy produced by UVC radiations acts on the nucleic acids (DNA and RNA) and damages them. Its forms
double molecules or dimerous of thymine blocking the replication of the DNA, preventing the development of the
cell and, as a consequence, its survival.
The necessary UV-C dose to destroy the various undesirable cells has been determined by tests done by official
establishments. It is obtained by multiplying the intensity of the radiation by the time of contact.
Intensity (mW/cm²) x Contact time (s) = Dose (mJ/cm²)
These doses have been calculated in the absolute and in distilled water. They are balanced in particular by the
transmittance of water.
The transmission or transmittance of water represents its capacity to cross by UV radiation a given thickness of
water blade. It is measured by the spectrophotometer, adjusted at 254 nm, in order to determine the result at
the optimum wavelength of disinfection. This measurement is taken on a way of 10 mm (%T).
Other parameters are important in the dimensioning of UV equipment:
 Dissolved ions (such as humid acids, iron, manganese…), which can decrease the value of the coefficient
of transmittance and prevent from a good emission of UVC, even if water is limpid.
 Physical parameters (such as turbidity, colloids), which can settle on the quartz sleeves protecting the
lamps, as well as the suspended solids encapsulating the bacteria, which make screen for the UV
emission.
 Suspended solids (TSS): The more the water is charged with suspended solids, the more it is difficult to
obtain a significant logarithmic reduction. The protection of the microorganisms by these particles
influences efficiency of the applied UVC dose.
 Figure 1. – UV Reactor and Electrical Cabinet
Source: Oxicom Manufacturer

The ultraviolet reactor design data are the following:

 Design flow 100 m3/h
 A transmission of 90% can be considered for the water stored in the firewater tank.
 Water quality:
o S.S. (maximum) < 10 mg/l
o DQO < 125mg/l
o DBO 35 mg/l
o Water temperature 5 º C - 30ºC
 UV-C dose delivered: 26 mJ/cm2, at the end of life of the lamps.
The UV reactor should have following features or equivalent:

REACTOR
Material 316L stainless steel

Surface finish Micro-blasted steel

Maximum operating pressure 10 bars
Weight 63 kg
Diameter 273 mm
Length 1177mm
Volume 58,5 I
Connection type Flanges
Connection DN150
Head loss < 0.1 bar
Quartz wiper system without dismantling Yes, Manual
 ELECTRICAL CABINET

Material Polyester
Dimensions in mm 745x535 x300
Weight 41 kg
Cabinet ventilation Yes
Power supply 220-240V
Frequency 50Hz
Cable type/cross-section 3G2,5
Current rating 3,9A
Absorbed power 891W
Hours run counter Electronic
Differential protection Yes (30 mA)
Protection 10A
Triggering curve C
On/Off switch Yes
Power on indicator light Yes
Lamp indicator light Yes
Protection index IP54
UV LAMPS
Number of lamps 3
Electrical power per lamp 270 W
UV intensity control Yes
Lamp type Low pressure Amalgam
UV power per lamp 85 W
Total UV power 255 W
Average life expectancy 13 000 h
CONTROL
"General fault" red indicator light Yes
"Lamp fault" volt-free contact Yes
"Millennium" + 4-20 mA output Yes
"General fault" volt-free contact Yes
"Pre-alarm" volt-free contact Yes
Table 5. UV Reactor Data Sheet
Source: Oxicom Manufacturer

2.2.2 Circulating Pump

The circulating pump shall be an electric driver mounted on the same base.
The operation point for pumping is:
 Nominal flow 100 m3/h
  Differential pressure 0,3 barg
The features of the selected pump are:

PUMP
Construction

Impeller Closed centrifugal

Shaft seal type Mechanical
Bearing Sealed ball bearing
Material
Casing EN 1.4404 (AISI 316L)
Impeller EN 1.4404 (AISI 316L)
Casing cover EN 1.4404 (AISI 316L)
Mechanical seal SiC/SiC/FPM
O-ring FPM
Shaft EN 1.4404 (AISI 316L)
Bracket Cast iron - aluminium
MOTOR

Type Electric-TEFC
Three phase
No.of Poles 2
Rotation speed rpm 2900
Insulation class F
Protection degree (CEI EN 60034-5) IP 55
Power rating 2,0 kW
Frequency 50 Hz
Voltage 230/400 V
Casing material Cast iron - aluminium
Flange mount (IEC motor) IM B3
Table 6. Circulating Pump Data Sheet
Source: Ebara Manufacturer

The pump shall be capable of delivering flow and pressure rating. The following figure shows the performance
curve.
 Figure 2. – Performance curves
Source: Ebara Manufacturer

2.2.3 Other elements

 Tank connections, suction steel pipe and connection to the pump with corresponding shutoff valve, etc.
 Discharge piping and tank connection. Collector of steel pipe and connection to the pump with
corresponding shutoff valve and pressure gauge.
 Bypass piping of the ultraviolet reactor with the corresponding valves.
 Accessories and miscellaneous equipment (protections, fittings, gauges, etc.)
 The ancillary elements inside the Fire Water Tank, shall include the Galvanized steel seamless (A53
Grade B) pipes on intake and discharge side via flanges

2.2.4 Electrical equipment

One electric cabinet is provided for the UV reactor control and protection.
The circulating pump will be electrically protected and supplied from the Firefighting Room Board and is out of
this specification scope. At this board will be located the pump manual switch ON/OFF. During normal operation,
pump switch is ON and the pump runs continuously.
The cable interconnection between the reactor and the electrical cabinet must also be supplied.
The UV Reactor Electrical Panel will be connected to the Communications Network and integrated with the
Centralized Management System.
Standard electrical panel with all relays, starters, disconnects instruments, switches, terminal boards, and wiring
to perform the functions.
The panel are all mountable or supported by feet, based upon size required.

2.2.5 Control & Monitoring signals

The equipment will be provided with the following but not limited auxiliary contacts for control and monitoring
purposes.

Equipment DI DO AI AO Signal description

UV Reactor 1 Lamp fault
1 Hours run
1 General fault
1 Pre-alarm
Circulating Pump 1 1 ON/OFF position
1 healthy/fault status
Table 7. Control and Monitoring Signals

Control and monitoring signals will be interlinked with the BMS.

2.2.6 Spare parts and tools

The manufacturer shall provide all spares and special tools required during the commissioning and maintenance
periods.
A list of additional spare parts and consumables as recommended by manufacturer to cover two years of operation
following the maintenance period. The material collected in this list will not be part of the order, it will only be
a list that will be delivered within the operation manual.
The UV system should have a single ended design, making it operator friendly and easy to maintain without tools.
Changing a UV lamp two minutes; replacing a quartz tube five minutes; replacing the entire interior (including the
wiper) 15 minutes.
Instead of using screws, all connections should use snap connectors, high pressure wing nuts replacing conventional
nuts, allowing hand tightening. Both of these features simplify and dramatically speed up routine maintenance.
The system also has a small footprint and could be installed in places with very limited access; it also should allow
single sided access with a slide-opening hatch.
3 EXECUTION

3.1 INSPECTION

VENDOR will provide the Quality Plan describing: operations sequence; applicable procedures; type of verification;
inspection or control with sampling where applicable; type of records and places for signature of the participants
such as subcontractors, Contractor, Purchaser or Regulatory Authority where applicable.
Acceptance by the CONTRACTOR of any document or activity related with the product will not relive the VENDOR
of his obligation to supply and install a product fully capable of meeting the specification and service requirements.
All materials will be subject to inspection by the CONTRACTOR.

3.2 INSTALLATION

It shall be installed at the place indicated on drawings and according to the characteristics shown.
Personnel skilled in water treatment equipment shall perform installation, service and commissioning.
The installation shall be approved by AHJ.
Installations will be complied according to manufacturer requirements, technical regulations and good practice
and are in the scope of the Contractor.
All piping shall be cleaned and free of foreign material.
The valves, actuators and operating elements shall be installed so that they are easily accessible for operation
and maintenance. Adequate dismantling means, such as load bearing dismantling joints or flanged pipe elbows,
shall be provided close to each valve to facilitate its dismantling and re-installation.

3.3 LABELLING

All fixed equipment such as valves, pump, ultraviolet reactor, control panels, etc., will be fitted with external
labels. Each label will be mechanically fixed to the outside face of the equipment. All labelling products used will
be suitable for the environment.

3.4 TESTING

Factory Tests: Hydrostatically test and operational test for pump and UV Reactor before shipping.
After the completion of the installation, the Contractor shall test the entire system.
Pump shall be hydraulically tested verifying the characteristic curves.
Before connecting to tension the pump must be verified that it can rotate freely, have properly lubricated
bearings, the axes are aligned, links properly attached, etc.
The engine disengaged and checked the direction of rotation .
Alignment should be checked to avoid damage to the bearings, vibration and breakage of shaft extensions.
During the running of the machine shall be checked that the vibrations, noise, overheating, etc., are below the
values required and will be compared with those obtained in the test performed at the factory.
The VENDOR Contractor shall submit a test plan that describes how the system equipment shall be tested. This
shall include a step-by-step description of all tests and shall indicate type and location of test apparatus to be
used. The tests shall be approved by AHJ.
Field Test Reports and Certificates shall be given: Indicate and interpret test results for compliance with
performance requirements.
The test report and/or certification shall be submitted to the project manager for their approval.

3.5 WARRANTY
Warranty period of 24 months for equipment and equipment components.

END OF SECTION