Client CPCL REVISION : A

NEW SRU CPCL'S RESID

Project UPGRADATION DATE : 10-Dec-13
Proj No PD1092 BY : NS
Calc no. #REF! CHK / APPD : BA
Calculation summary Page 1 of 4

Objective :
1.) To confirm the head and shutoff pressure of Waste Water Ciculation Pump
2.) To calculate the pressure at CDSP and BOP interface point.

Basis/Assumtions:
1.) Flowrate and transport properties as per Licensor PDS - Coke Condensate Pump.
2.) Liquid being pumped is at boiling condition. Hence, normal vessel pressure is taken to be the vapor pressure of fluid.
3.) Destination pressure is the pressure at CDSP and BOP interface point,considered at an elevation of 6.25 m from grade.
4.) Pressure drop for Orifice (FE-400) is 0.2 Kg/cm2 as per Reference (1)
5.) Maximum allowable pressure drop (clogged) for Coke drum liquid strainer is 0.2 Kg/cm 2 as per Reference (4)
6.) Pipe ID as per PMS.
7.) Pipe and fitting as per Reference (3)
8.) Maximum suction pressure is 5.1 Kg/cm2g as indicated in Licensor PDS
9.) Pump base plate is 0.3 m above grade as per Licensor PDS - Coke Condensate Pump

References:
1.) Licensor Instrument Data Summary Sheet, Flow Instruments. (Attachment I)
2.) P&IDs, 6782-PEIN10-334-14-PID-A1-045, Rev 0 (Attachment II)
3.) Piping Studies and Licensor Dwg. No. A1-20423-334-PP-0001 - 0004, Rev 0 for piping length and fittings (Attachment III)
4.) Licensor datasheet - Coke Drum Liquid Strainer.

Results:
1.) Head and shutoff pressure for coke condensate pump = 41.8 m and 9.8 Kg/cm2g respectively,as in licensor PDS.
2.) Pressure at CDSP and BOP interface point = 3.0 Kg/cm2g.
Reference elevation is 6.25 m above grade.

405247637.xls Cover Page

 CONTROL VALVE CALCULATION SHEET
CLIENT REV

PROJECT DATE

PROJ NO BY
DOC NO CHK/APD

CONTROL VALVE ANNEXTURE

SERVICE Page 1 of 3
P&ID NO

CONTROL VALVE INLET Unit Maximum Normal Minimum Remarks

Pressure at Source, kg/cm2g 0.000 0.000 0.000

Temperature ⁰C 35

Fluid State L/V/M L

Liquid Density kg/m3 1290

Gas Molecular Weight

Gas Compressibility

Viscosity cP 2.900
Flow Nm3/h 0.29375 0.235 0.10575

INLET LOSSES

Piping 0.001 Inlet Line DP, Refer Page 2 of 3

Flow Instruments 0
Heat Exchanger -1 0

Heat Exchanger -2 0

Others 0

SUB-TOTAL Inlet Pressure Drop kg/cm2 0.001 0.000 0.000

Static Head Change m -0.5

Static Pressure Change kg/cm2 -0.065

Contingency 0.00
Pressure at Inlet of Control Valve
kg/cm2g 0.0640 0.0642 0.0644

CONTROL VALVE OUTLET

Presssure at Destination kg/cm2g 0.0000 0.0000 0.0000 Note -1

OUTLET LOSSES

Piping 0.000 Outlet Line DP, Refer Page 3 of 3

Flow Instruments

Heat Exchanger -1

Heat Exchanger -2
Others

Outlet Vapor Fraction 1 1 1

SUB-TOTAL Outlet Pressure Drop kg/cm2 0.000 0.000 0.000

Static Head change m -0.3

Static Pressure Change, kg/cm2 -0.04

Contingency 0.00
Pressure at Outlet of Control Valve
kg/cm2g -0.0384 -0.0385 -0.0387

Pressure drop acrossCV kg/cm2 0.1024 0.1027 0.1031

Notes

NOTES:
 PUMP CALCULATION SHEET

PUMP Stripped Water Pumps 088-G-2 A/B

SERVICE Sour Water
CLIENT CPCL REV A B
PROJECT Sulphur Block- Resid Upgradation project DATE 08-Oct-13 22-Nov-13
PROJ NO PD4021 BY NS SD
DOC NO PEIN17-088-P-P23-019 Chk/Apd SD BA
CASE Stripped Water Pumps 088-G-2 A/B Page 1 of 3

FLUID PROPERTIES CAPACITY

Liquid pumped Stripped Water Normal flow kg/h 63784
Temperature °C 126.5 Normal flow m3/h 68
Viscosity at Op. Temperature cP 0.22 Overdesign margin on flow % 110
S.G. at Operating Temperature 0.938 Design flow m3/h 75

Head rise at shutoff 0.20

SUCTION PRESSURE DISCHARGE PRESSURE DESIGN

Normal Vessel Pressure kg/cm2 g 1.10 Destination Pressure kg/cm2 g 6.00
Elevations Grade-BTL m 6.00 Static Head (grade-entry) m 0.00
BTL - LLL m 0.30 Pressure Drops kg/cm2
BTL - HLL m 2.50 "
Grade to Pump C/L m 1.00 Contingency " 0.33
Suction Line loss kg/cm2 0.001 Filter "
Suction Equipment loss kg/cm2 0.000 HX1 " 0.00 0.50 0.61
Suction Strainer loss kg/cm2 0.05 Control Valve " 0.00 1.40 1.69
NET SUCTION at C/L kg/cm2 g 1.55 HX2 " 0.00 0.50 0.61
"
NET POSITIVE SUCTION HEAD (Available) "
Vapor Pressure kg/cm2 a 2.50 "
0.61 "
Process design Margin m 0.5 Orifice Dp (FE-400) " 0.20
NPSH (A), Calculated m -0.26 Line loss " 0.00

NPSH (A) for datasheet m -0.26

NET DISCHARGE at Grade kg/cm2 g 8.8

Estimated POWER
Hydraulic Power (Absorbed) kW DIFFERENTIAL PRESSURE
Pump Efficiency, CALCULATED % Net differential kg/cm2 7.3
Pump Efficiency, INPUT % Head m 77.7
Brake Power (on pump shaft) kW
Motor Efficiency, CALCULATED % SHUTOFF PRESSURE
Motor Efficiency, INPUT % Suction vessel Design P kg/cm2 g 3.50
Power Consumption kW Max Suct Press at Pump C/L kg/cm2 g 4.2
Installed Power kW Shutoff at Pump C/L kg/cm2 g 13.0

Notes :
1. Physical Length of Pump suction and discharge has been considered based on tentative layout
2. Pump differential head is 4.1 m with the contingency of 0.5 kg/cm2. With no contingency estimated pump head is negative implying that flow is possible at the desired
rate without the pump.
 CLIENT 0 REVISION : 0

PROJECT Dec-99 DATE : 30-Dec-99 30-Dec-99

PROJ NO Dec-99 BY : 0
REF DOC NO 0 CHK / APPD : 30-Dec-99
Line sizing Calculation Page 2 of 3
Description : 0
Node No. Inlet Node 1
Pipe/Line number

PIPING DETAILS
Pipe Diameter in 1.50
Nominal or Internal diameter (N/I) N
Pipe Schedule STD
Pipe Roughness in X
Equivalent length calculations
Physical Length m 8
Delta Elevation m 0
# of 45° Standard Elbows (L/D=16) 0
# of 90° Standard Elbows (L/D=30) 0
# of 90° LR Elbows (L/D=20) 0
# of 90° Street Elbows (L/D=50) 3
# of 45° Street Elbows (L/D=26) 0
# of Square Corner Elbows (L/D=57) 0
# of Globe Valve full open (L/D=450) 0
# of Tees: thru flow (L/D=20) 0
# of Tees: branch flow (L/D=60) 0
# of Conventional Swing Check Valves
(L/D=135) 0
# of Clearway Swing Check Valves (L/D=50) 0
# of Globe Lift Check Valves (L/D=450) 0
# of Angle Lift Check Valves (L/D=200) 0
# of In-Line Ball Valves (L/D=150) 1
# of Gate Valve full open (L/D=13) 0
# of Valves - Plug/Ball (L/D=18) 0
# of Valves - Butterfly Valve(L/D=40) 0
# of Valves - Angle Valve (L/D=200) 0
Expander (Enter expanded dia) in 0
Reducer (Enter reduced dia) in 0
No of Pipe Sharp Edged Entrances (K=0.5) 0
Number of Pipe Exits (K=1) 0
Other equivalent lenght (Le/D) 0
Sum of other K's 0
Sum of other Pressure Drops bar 0
OPERATING CONDITIONS
Fluid Liquid
Pressure barg 0.000
Temperature °C 30.0
Phase (L, G, or M) L
FLUID PROPERTIES
LIQUID
Liquid Flowrate kg/h 304
Liquid Density kg/m3 1290.00
Liquid / Mixed Phase Viscosity cP 2.900
Liquid Surface Tension dyne/cm
GAS
Gas Flowrate kg/h
Gas Density kg/m3
Gas Compressibility Factor, Z
Gas Viscosity cP
Cp/Cv
Molecular Weight
Hydraulic Calculations
INTERNAL DIAMETER in 1.61
Flow Characteristic Laminar
Volumetric flow rate. m3/hr 0.24
Mass flow rate kg/hr 304.0
Equivalent Length m 19
Equivalent Length ft 64
Total K 0.00
Mixed Phase Density kg/m3 -
Mixed Phase Flow Pattern -
Gas Density kg/m3 -
Gas Viscosity cP -
k (=Cp/Cv) -
Z -
Sonic Velocity m/s -
Mach number -
Maximum Allowable Velocity m/s -
Minimum Velocity (two phase) m/s -
Pipe roughness 0.0018
Reynolds Number 905.8
Darcy Friction Factor (fD) 0.06551
LINE HYDRAULIC RESULTS
Frictional P, per unit length bar/100m 0.0028
Press Drop - Frictional bar 0.0005
Press Drop Frictional + Static bar 0.0005
Velocity m/s 0.05
ρV2 kg/m/s2 3 -

Total calculated frictional pressure

drop in inlet circuit = 0.001
 CLIENT 0 REVISION : 0
PROJECT Dec-99 DATE : 30-Dec-99
PROJ NO Dec-99 BY : 0
REF DOC NO 0 CHK / APPD : 30-Dec-99
Line sizing Calculation Page 3 of 3
Description : 0
Node No. Outlet Node 1
Pipe/Line number

PIPING DETAILS
Pipe Diameter in 1.50
Nominal or Internal diameter (N/I) N
Pipe Schedule STD
Pipe Roughness in X
Equivalent length calculations
Physical Length m 8
Delta Elevation m 0
# of 45° Standard Elbows (L/D=16) 0
# of 90° Standard Elbows (L/D=30) 0
# of 90° LR Elbows (L/D=20) 2
# of 90° Street Elbows (L/D=50) 0
# of 45° Street Elbows (L/D=26) 0
# of Square Corner Elbows (L/D=57) 0
# of Globe Valve full open (L/D=450) 0
# of Tees: thru flow (L/D=20) 0
# of Tees: branch flow (L/D=60) 0
# of Conventional Swing Check Valves
(L/D=135) 0
# of Clearway Swing Check Valves (L/D=50) 0
# of Globe Lift Check Valves (L/D=450) 0
# of Angle Lift Check Valves (L/D=200) 0
# of In-Line Ball Valves (L/D=150) 0
# of Gate Valve full open (L/D=13) 0
# of Valves - Plug/Ball (L/D=18) 1
# of Valves - Butterfly Valve(L/D=40) 0
# of Valves - Angle Valve (L/D=200) 0
Expander (Enter expanded dia) in 0
Reducer (Enter reduced dia) in 0
No of Pipe Sharp Edged Entrances (K=0.5) 0
Number of Pipe Exits (K=1) 0
Other equivalent lenght (Le/D) 0
Sum of other K's 0
Sum of other Pressure Drops bar 0
OPERATING CONDITIONS
Fluid Liquid
Pressure barg 0.0000
Temperature °C 30.0
Phase (L, G, or M) L
FLUID PROPERTIES
LIQUID
Liquid Flowrate kg/h 304
Liquid Density kg/m3 1290.00
Liquid / Mixed Phase Viscosity cP 2.900
Liquid Surface Tension dyne/cm
GAS
Gas Flowrate kg/h
Gas Density kg/m3
Gas Compressibility Factor, Z
Gas Viscosity cP
Cp/Cv
Molecular Weight
Hydraulic Calculations
INTERNAL DIAMETER in 1.61
Flow Characteristic Laminar
Volumetric flow rate. m3/hr 0.24
Mass flow rate kg/hr 304.0
Equivalent Length m 10
Equivalent Length ft 33
Total K 0.00
Mixed Phase Density kg/m3 -
Mixed Phase Flow Pattern -
Gas Density kg/m3 -
Gas Viscosity cP -
k (=Cp/Cv) -
Z -
Sonic Velocity m/s -
Mach number -
Maximum Allowable Velocity m/s -
Minimum Velocity (two phase) m/s -
Pipe roughness 0.0018
Reynolds Number 905.8
Darcy Friction Factor (fD) 0.06551
LINE HYDRAULIC RESULTS
Frictional P, per unit length bar/100m 2.77E-3
Press Drop - Frictional bar 2.83E-4
Press Drop Frictional + Static bar 2.83E-4
Velocity m/s 0.05
ρV2 kg/m/s2 3 -

Total calculated frictional pressure drop in outlet circuit = 0.000