en

Service manual
(20
Wheel loader
(10 points)
L544 - L580 2plus2
(10
 en
Service manual
(20
Wheel loader
(10 points)
L544 - L580 2plus2
(10

Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH

Dr. Hans Liebherr – Straße 4

A – 5500 BISCHOFSHOFEN, AUSTRIA

Product identification
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L 544 L 554 L 564 L 574 L 580
Construction number: 443 453 463 473 458
Serial number: 7477 7477 7477 7477 7477

Document identification
Order number: 10013898
Author: LBH / T-DOK department
Document version: 03
Manual number:
Owner:
 Foreword

Target group This Service Manual has been written for those whose job it is to make sure
that the machines remain operational on a daily basis. This specifically
includes the mechanics and workshop specialists at Liebherr dealers and
Liebherr branch offices.

Contents In the first chapter you will find information about safety regulations as well
as specifications of the special tools needed for maintenance and repair.
Chapter 2 provides an overview of all important technical data for the entire
machine and the individual assemblies.
The following chapter, entitled Maintenance, contains the maintenance and
inspection schedule, inspection and setting logs, lubrication schedules and
filling quantity tables, a description of maintenance procedures and speci-
fications for prescribed lubricants and fuels.
The technical description of the machine in the following chapters is divided
into 15 functional groups. The design, function, and technical data for each
group, component and part are explained.
Chapter 19 is new. In it, you will find a list of available repair manuals,
troubleshooting hints, the service code table and a description of the
BODEM service software.

How to use this manual This manual describes a variety of types and finished forms. In general, this
information applies to the types and serial number groups specified in the
footnotes. One exception is that specific type and serial number data are
indicated at the beginning of each section (e.g. the technical specifications of
the components).
Whenever possible, parts and components are supplemented by indication
of the identification number in the heading.
This manual is available in German, English, French, Spanish and Italian.

Working instructions It is imperative that safety regulations be observed with all tasks done on the
machine. You will find information on this in the General Information
chapter.
A complete set of tools in perfect condition is required for work on the
machine, along with any special tools that might be needed. Absolute
cleanliness must be observed with all tasks!
Sealing material such as O-rings and surface seals should be replaced
whenever repairs are carried out.

DVD edition We would particularly like to draw your attention to the fact that this book is
available not only in printed form, but also as an electronic document on DVD
(Lidos).
 General information 1
Product description 2
Maintenance 3
Diesel engine, pump distributor gear 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles, drive shafts 12
Machine frame, ballast weight 13
Central lubrication system 14
Covering, cab access 15
Cab, heating, air-conditioning 16
Lift arm, quick-change device 17
Attachments, accessories 18
Repair work, troubleshooting 19
 1 General Information
1.0

Chapter contents
1 General Information ............................................................ 1.0-1

1.1 Safety regulations ...........................................................................1.1-1

1.1.1 Introduction...........................................................................1.1-1
1.1.2 Overview of safety regulations .............................................1.1-2

1.2 Special tools for maintenance and repair work...............................1.2-1

1.2.1 Special tools, general information ........................................1.2-1
1.2.2 Special tools for Liebherr diesel engines..............................1.2-1
1.2.3 Special tools for the hydraulic cylinders ...............................1.2-2
1.2.4 Special electrical tools ..........................................................1.2-2
1.2.5 Special tools for axles...........................................................1.2-3
1.2.6 Special tools for the transfer gear ........................................1.2-4
1.2.7 Central lubrication system ....................................................1.2-4
1.2.8 Special tools for the air conditioning system ........................1.2-5
1.2.9 Special tools for the cab windows ........................................1.2-5

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Special tools for maintenance and repair work General Information
Safety regulations

1.1 Safety regulations

Working on the machine poses safety risks to the operator, driver or
maintenance technicians. You can considerably reduce the risk of accidents
by carefully reading and observing the various safety instructions at regular
intervals.
This is especially important for personnel who only occasionally work on the
machine, for example, carrying out rigging or maintenance work. The safety
regulations listed below, if conscientiously followed, will ensure your own
safety and that of others, and will prevent the machine from being damaged.
Whenever tasks which could cause danger to personnel or damage to the
machine are described, the necessary safety precautions are explained in
this manual.
These are indicated by the headings Danger, Warning or Caution.

1.1.1 Introduction
1. The symbols below have the following meanings:

Danger Danger
Warning that without appropriate precautions, certain operational procedures
could result in fatal accidents.

Warning
Warning
Warning that without appropriate precautions, certain operational procedures
could result in severe physical injuries.

Caution Caution
Warning that without appropriate precautions, certain operational procedures
could result in minor physical injuries or damage to the machine.

2. Observance of these instructions does not relieve you of the

responsibility to observe other rules and guidelines!
The following should also be observed:
– The safety rules in force at the operating site
– Legally enforced road traffic regulations
– Guidelines issued by trade associations

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General Information Special tools for maintenance and repair work
Safety regulations

1.1.2 Overview of safety regulations

A detailed description of these is included in the relevant section of the
chapter on safety regulations in the operator's manual.
The following sections are described in the operator's manual:
1 Introduction
2 General safety regulations
3 Proper use
4 Decals on the machine
5 Instructions on preventing crushing injuries and burns
6 Instructions on preventing fires and explosions
7 Safety instructions for start-up
8 Safety precautions during start-up
9 Instructions for safe working
10 Safety instructions for driving on slopes
11 Parking safely
12 Transporting the machine safely
13 Towing the machine safely
14 Measures for ensuring safe maintenance
15 Safety instructions for welding work on the machine
16 Instructions for working safely on machine attachments
17 Safety regulations when transporting the machine by crane
18 Safe maintenance of hydraulic hoses and hose lines
19 Attachments and accessories

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Special tools for maintenance and repair work
1.2 Special tools for maintenance and
1.2.1
Description
Digital second thermometer
DCA 4 coolant test kit
Anti-freeze and battery tester
24 Volt vacuum pump
Charging and testing device
with case
0-40 bar pressure gauge
0-250 bar pressure gauge
0-600 bar pressure gauge
Pressure gauge connection
1500 mm high-pressure tube
4000 mm high-pressure tube
Screw coupling M 10 x 1
Oil drain hose
Outlet piece
Safety cap SW 10
Safety cap SW 13
Safety cap SW 17
Safety cap SW 19
Safety cap SW 17
Bodem software and dongle
Bodem data cable
1.2.2
Description
Compression tester
Injection nozzle tester
Adapter for compression
tester
High pressure hand pump
with accessories
Extracting device for injection
nozzles
Adapter for extracting device
Krikit 2 V-belt gauge
Fly cranking device for wheel
Cranking device for the
crankshaft
Rotary angle extraction device
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General Information
Special tools for maintenance and repair work
repair work
Special tools, general information
ID no. Use Notes
For taking temperature measurements
7020372 All wheel loaders
during adjustment work
5608459 All wheel loaders For testing DCA 4 and antifreeze levels
For testing the acid concentration
7408922 All wheel loaders (battery charge level) and testing the
cooler anti-freeze
7408148 All wheel loaders For preventing oil loss
8145359 All wheel loaders For testing the hydro accumulators
7361288 All wheel loaders For testing hydraulic pressures
5002932 All wheel loaders For testing hydraulic pressures
5002866 All wheel loaders For testing hydraulic pressures
7002436 All wheel loaders Connection for pressure gauge
7002475 All wheel loaders High-pressure tube for pressure gauge
7009134 All wheel loaders High-pressure tube for pressure gauge
5005180 All wheel loaders For testing hydraulic pressures
7005660 All wheel loaders For draining oil via an outlet valve
7402657 All wheel loaders For the oil drain hose
For securing the valves on the variable
7009315 All wheel loaders
displacement motor
7615515 All wheel loaders For securing the valves on the pumps
7615589 All wheel loaders For securing the valves on the pumps
7009317 All wheel loaders For securing the valves on the pumps
For securing the valves on the control
7622068 All wheel loaders
valve block
10285174 L544 - L580 For adjusting the travel hydraulics
6905910 L544 - L580 For adjusting the travel hydraulics
Special tools for Liebherr diesel engines
ID no. Use Notes
8008782 L544 - L580 diesel engine For testing compression levels
7361236 L544 - L580 diesel engine For testing injection nozzles
0524044 L544 - L580 diesel engine In place of the injection nozzle
For testing the delivery begin of the
7009318 L544 - L580 diesel engine
injection pump
0524072 L544 - L580 diesel engine For removing the injection nozzles
0524029 L544 - L580 diesel engine For use with extracting device
8042829 L544 - L580 diesel engine For testing the V-belt tension
0524045 L544 - L580 diesel engine For turning the engine flywheel
For turning the engine via the
9183785 L544 - L580 diesel engine
crankshaft
For cylinder head, main bearing, and
0524062 L544 - L580 diesel engine
connection lug bearing screws
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General Information Special tools for maintenance and repair work
Special tools for maintenance and repair work

1.2.3 Special tools for the hydraulic cylinders

Description
80 mm installation sleeve
90 mm installation sleeve
130 mm installation sleeve
150 mm installation sleeve
170 mm installation sleeve
80 mm expansion tube
90 mm expansion tube
130 mm expansion tube
150 mm expansion tube
170 mm expansion tube
70/8 mm bearing head
assembly wrench
75/12 mm bearing head
assembly wrench
ID no. Use Notes
Steering cylinder L544,
9227165 For fitting the seals
L554
Steering cylinder L564,
9227161 For fitting the seals
L574, L580
9998624 Lift cylinder L544, L554 For fitting the seals
Tilt cylinder L544, L554
9998622 Lift cylinder L564, L574, For fitting the seals
L580
Tilt cylinder L564, L574,
9107931 For fitting the seals
L580
Steering cylinder L544,
9227166 For fitting the seals
L554
Steering cylinder L564,
9227162 For fitting the seals
L574, L580
9110408 Lift cylinder L544, L554 For fitting the seals
Tilt cylinder L544, L554
9110410 Lift cylinder L564, L574, For fitting the seals
L580
Tilt cylinder L564, L574,
9110412 For fitting the seals
L580
Steering cylinder L544,
9210219 For installation of the piston rod bearing
L554
Steering cylinder L564,
9239572 For installation of the piston rod bearing
L574, L580

1.2.4 Special electrical tools

Description ID no. Use Notes
For measuring electrical voltage,
Digital multimeter 8502956 All wheel loaders
current, resistance and frequency
Red testing probe 884191214 All wheel loaders For testing DEUTSCH plugs
Black testing probe 884191114 All wheel loaders For testing DEUTSCH plugs
Solenoid tester 8145743 All wheel loaders For checking solenoid valves
Wire stripping and crimping
8460263 All wheel loaders For MATE-N-LOK connectors
tool 0.5 – 6.0 mm²
Insertion tool 8145432 All wheel loaders For MATE-N-LOK connectors
Extraction tool 7366655 All wheel loaders For MATE-N-LOK connectors
Manual crimping tool 8503647 All wheel loaders For DEUTSCH connectors
Wedge extraction tool 7026267 All wheel loaders For DEUTSCH connectors
Size 12 extraction tool for pin
8145674 All wheel loaders For DEUTSCH connectors
and bushing
Size 16 extraction tool for pin
8145673 All wheel loaders For DEUTSCH connectors
and bushing
Size 20 extraction tool for pin
8503630 All wheel loaders For DEUTSCH connectors
and bushing

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Special tools for maintenance and repair work
1.2.5
Description
Hand pump
Clamping pliers
Spring hook
260 mm slip bushing
315 mm slip bushing
Slip bushing M 90 x 1.5 mm
Slip bushing M 110 x 1.5 mm
Slip bushing M 130 x 1.5 mm
Handle
Handle
Installation tool
Installation tool
Centering shackle
111 mm grooved nut spanner
140 mm grooved nut spanner
169 mm grooved nut spanner
M 16 x 1.5 micrometer gauge
M 16 x 1.5 micrometer gauge
Clamping fork
Installation tool
81 mm grooved nut spanner
Installation tool (used with
handle 7011518)
Installation tool
Centering shackle
Socket spanner
Socket spanner
Clamping fork
Complete Hercules special
tool kit
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General Information
Safety regulations
Special tools for axles
ID no. Use Notes
For testing the tightness of
8145835 Axles L544 - L580
disc brakes
For locking or releasing the snap ring in
7009536 Axles L554 - L580
the planetary drive
For locking or releasing the
8145767 Axles L554 - L580
return springs
Front axle L554
7017559 Installation aid for brake piston
Rear axle L554
Front axle L564, L574
7017556 Installation aid for brake piston
Rear axle L564, L574, L580
7017558 Rear axle L554 Installation aid for ring gear carrier
Front axle L554
7017557 Installation aid for ring gear carrier
Rear axle L564, L574
Front axle L564, L574,
7017555 Installation aid for ring gear carrier
L580; rear axle L580
7017566 Axles L544 - L580 Handle for installation tool
7011518 Axles L544 - L580 Handle for various installation tools
7017563 Rear axle L554 Installation aid for sealing ring cartridge
Front axle L554, L564,
7017560 L574, 580; rear axle L564, Installation aid for sealing ring cartridge
L574, L580
7013775 Axles L554 - L580 For grooved nut spanner
7009537 Rear axle L554 For installation of grooved nuts
Front axle L554
7011251 For installation of grooved nuts
Rear axle L564, L574
Front axle L564, L574,
7013774 For installation of grooved nuts
L580; rear axle L580
Front axle L554
7019556 For measuring wear on the brake discs
Rear axle L554, L564, L574
Front axle L564, L574,
8145771 For measuring wear on the brake discs
L580; rear axle L580
7011522 Axles L554 - L580 For installation of the drive flange
7013922 Axles L554 - L580 Installation aid for shaft sealing ring
For installation of grooved nuts on the
10017840 Axles L544 - L580
axle drive
Axles L544 AP-409, MT-L
7624271 For fitting the axle input dust guard
3085
Axles L544 AP-409, MT-L For fitting the axle input shaft sealing
7624272
3085 ring
10008138 Axles L544 MT-L 3085 For removing the wheel end
Rear axles L544, L554
MT-L 3085,
10008139 For removing the wheel end
Front axle L544 MT-L 3085
until Ser. No. 10666
Axles L554 - L574
MT-L 3085
10218794 For removing the wheel end
Front Axle L544 MT-L 3085
from Ser.-No. 10667
10008140 Axles L544 MT-L 3085 For bevel pinion
10286181 Axles L580 Hercules Contains items: 10286183 -10286198
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General Information Special tools for maintenance and repair work
Special tools for maintenance and repair work

Driver, 43R grease seal & oil

10286183 Axles L580 Hercules Use with Handle 10286788
seal
3" Sleeve driver, guide and
10286186 Axles L580 Hercules Includes Handle 10286788
handle
Driver handle, outer lip seal
10286788 Axles L580 Hercules Handle use with corresponding drivers
and cup
Driver, inner lip seal 10286189 Axles L580 Hercules Use with handle 10286788
Wear sleeve driver with pilot 10286190 Axles L580 Hercules For installation, wear sleeve
Adjusting nut driver 10286192 Axles L580 Hercules For the adjusting nut
Seal retainer installation tool
10286193 Axles L580 Hercules For the seal retainer
43R
Driver, bearing cups 10286194 Axles L580 Hercules For the bevel pinion
Driver, 43R grease seal & For installation grease seal & washer,
10286195 Axles L580 Hercules
washer use with handle 10286788
Wheel end rolling torque
10286196 Axles L580 Hercules Checking rolling torque, wheel end
device
Lifting device 10286197 Axles L580 Hercules Handling wheel end
Installation tool--face seal 10286198 Axles L580 Hercules Installation „Lifetime“ sealing (face seal)

1.2.6 Special tools for the transfer gear

Description ID no. Use Notes
For loosening and fastening the
Fastening spanner 10016179 L544 – L580
grooved nut on coupling 1
For loosening and fastening the
Special nut 10016180 L544 – L580
grooved nut on coupling 1
For fitting and removing the snap ring
Installation tool 10016181 L544 – L580
on the couplings

1.2.7 Central lubrication system

Description ID no. Use Notes
Filling press 10009239 All wheel loaders For quickly filling the reservoir
Filling connection 7029283 All wheel loaders For quickly filling the reservoir
Central lubrication BEKA MAX For testing the central lubrication
10008427 All wheel loaders
Data cable and software system
Central lubrication For testing the central lubrication
7624289 All wheel loaders
Groeneveld data cable system
Central lubrication For testing the central lubrication
7624290 All wheel loaders
Groeneveld adapter plug system
Central lubrication Gröneveld For testing the central lubrication
As below All wheel loaders
software system

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Special tools for maintenance and repair work General Information
Safety regulations

1.2.8 Special tools for the air conditioning system

Description ID no. Use Notes
For evacuating the air conditioning
Vacuum pump 7027552 All wheel loaders
system
For testing, evacuating and filling the air
4-valve test set 7027558 All wheel loaders
conditioning system
Filling hose, blue 1500 mm 7027553 All wheel loaders For the test set
Filling hose, yellow 1500 mm 7027554 All wheel loaders For the test set
Filling hose, red 1500 mm 7027555 All wheel loaders For the test set
Car coupling 253a 7027556 All wheel loaders For the test set
Car coupling 254a 7027557 All wheel loaders For the test set

1.2.9 Special tools for the cab windows

Description ID no. Use Notes
Toolbox with suction pads 10021147 All wheel loaders For fitting and removing panes

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 2 Product Description
2.0
Chapter contents
2 Product Description............................................................. 2.0-1

2.1 Technical data ................................................................................2.1-1

2.1.1 Complete machine................................................................2.1-1
2.1.2 Diesel engine, pump distributor gear....................................2.1-8
2.1.3 Cooling system ...................................................................2.1-16
2.1.4 Travel hydraulics ................................................................2.1-18
2.1.5 Working hydraulics .............................................................2.1-21
2.1.6 Steering system..................................................................2.1-27
2.1.7 Brake system......................................................................2.1-30
2.1.8 Electrical system.................................................................2.1-32
2.1.9 Transfer gear ......................................................................2.1-32
2.1.10 Axles, drive shafts ..............................................................2.1-33
2.1.11 Machine frame, ballast weight............................................2.1-40
2.1.12 Central Lubrication System ................................................2.1-40
2.1.13 Cab, heating, air-conditioning.............................................2.1-42
2.1.14 Lift arm, quick-change device.............................................2.1-43
2.1.15 Attachments, accessories ..................................................2.1-46

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Product description Service Manual
Technical data

2.1 Technical data

2.1.1 Complete machine

Wheel loader with Z-bar lift arms

Valid for: L544 - 443 / from 7477
The values stated refer to the standard version of the machine:
– With Z-bar lift arm (2600 mm) without hydraulic quick-change device.
– With 23.5 R25 Michelin XHA tyres.
– The specified tipping loads and weights include all lubricants, full fuel
tank, ROPS/FOPS cab and driver.

Description Value Unit

Bucket capacity as per ISO 7546 3.0 m³
Bucket width 2700 mm
Specific material weight 1.8 t/m³
A - Dump height at maximum lifting height 2920 mm
and 45° tilt-out angle
B - Maximum dumping height 3500 mm
C - Maximum height of bucket base 3645 mm
D - Maximum height of bucket pivot point 3915 mm
E - Maximum height of bucket upper edge 5350 mm
F - Reach at maximum lifting height and 1040 mm
45° tilt-out angle
G - Digging depth 85 mm
H - Height above cab 3355 mm
I - Height above exhaust 3310 mm

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Product description Service Manual
Technical Data

Description Value Unit

J - Ground clearance 530 mm
K - Wheel base 3150 mm
L - Overall length 7785 mm
Turning radius over bucket outer edge 6235 mm
Lifting force (SAE) 170 kN
Breakout force (SAE) 125 kN
Tipping load when straight 12020 kg
Tipping load, articulated 35° 10910 kg
Tipping load, articulated 40° 10600 kg
Angle of articulation (to each side) 40 °
Operating weight 15300 kg
Tractive force 122.6 kN
Travel speed in travel range 1 0 - 10 km/h
forward and reverse
Travel speed – travel range 2 0 - 20 km/h
forward and reverse
Travel speed in travel range A1-2 0 - 20 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Travel speed in travel range A2-3 0 - 40 km/h
(automatic), forward and reverse
Sound pressure level in the cab – L pA 69 dB (A)
per ISO 6396

Wheel loader with Z-bar lift arms

Valid for: L554 - 453 / from 7477
The values stated refer to the standard version of the machine:
– With Z-bar lift arm (2750 mm) without hydraulic quick-change device.
– With 23.5 R25 Michelin XHA tyres.
– The specified tipping loads and weights include all lubricants, full fuel
tank, ROPS/FOPS cab and driver.

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Product description Service Manual
Technical data

Description Value Unit

Bucket capacity as per ISO 7546 3.5 m³
Bucket width 2700 mm
Specific material weight 1.8 t/m³
A - Dump height at maximum lifting height 3085 mm
and 45° tilt-out angle
B - Maximum dumping height 3700 mm
C - Maximum height of bucket base 3920 mm
D - Maximum height of bucket pivot point 4180 mm
E - Maximum height of bucket upper edge 5740 mm
F - Reach at maximum lifting height and 1070 mm
45° tilt-out angle
G - Digging depth 110 mm
H - Height above cab 3355 mm
I - Height above exhaust 3310 mm
J - Ground clearance 530 mm
K - Wheel base 3150 mm
L - Overall length 8130 mm
Turning radius over bucket outer edge 6360 mm
Lifting force (SAE) 180 kN
Breakout force (SAE) 130 kN
Tipping load when straight 13925 kg
Tipping load, articulated 35° 12625 kg
Tipping load, articulated 40° 12270 kg
Angle of articulation (to each side) 40 °
Operating weight 17300 kg
Tractive force 136.4 kN

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Product description Service Manual
Technical Data

Description Value Unit

Travel speed in travel range 1 0 - 10 km/h
forward and reverse
Travel speed in travel range 2 0 - 20 km/h
forward and reverse
Travel speed in travel range A1-2 0 - 20 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Travel speed in travel range A2-3 0 - 40 km/h
(automatic), forward and reverse
Sound pressure level in the cab – L pA 69 dB (A)
per ISO 6396

Wheel loader with Z-bar lift arms

Valid for: L564 - 463 / from 7477
The values stated refer to the standard version of the machine:
– With Z-bar lift arm (2920 mm) without hydraulic quick-change device.
– With 26.5 R25 Michelin XHA tyres.
– The specified tipping loads and weight include all lubricants, full fuel tank,
ROPS/FOPS cab and driver.

Description Value Unit

Bucket capacity as per DIN 7546 4.0 m³
Bucket width 3000 mm
Specific material weight 1.8 t/m³
A - Dump height at maximum lifting height 3220 mm
and 45° tilt-out angle
B - Maximum dumping height 3900 mm

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Product description Service Manual
Technical data

Description Value Unit

C - Maximum height of bucket base 4025 mm
D - Maximum height of bucket pivot point 4355 mm
E - Maximum height of bucket upper edge 5870 mm
F - Reach at maximum lifting height and 1180 mm
45° tilt-out angle
G - Digging depth 100 mm
H - Height above cab 3540 mm
I - Height above exhaust 3450 mm
J - Ground clearance 550 mm
K - Wheel base 3450 mm
L - Overall length 8830 mm
Turning radius over bucket outer edge 6930 mm
Lifting force (SAE) 245 kN
Breakout force (SAE) 185 kN
Tipping load when straight 17410 kg
Tipping load, articulated 35° 15500 kg
Tipping load, articulated 40° 15285 kg
Angle of articulation (to each side) 40 °
Operating weight 22450 kg
Tractive force 173.3 kN
Description Value Unit
Travel speed in travel range 1 0 - 9 km/h
forward and reverse
Travel speed in travel range 2 0 - 19 km/h
forward and reverse
Travel speed in travel range A1-2 0 - 19 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Travel speed in travel range A2-3 0 - 40 km/h
(automatic), forward and reverse
Sound pressure level in the cab – L pA 69 dB (A)
per ISO 6396

Wheel loader with Z-bar lift arms

Valid for: L574 - 473 / from 7477
The values stated refer to the standard version of the machine:
– With Z-bar lift arm (3050 mm) without hydraulic quick-change device.
– With 26.5 R25 Michelin XHA tyres.
– The specified tipping loads and weights include all lubricants, full fuel
tank, ROPS/FOPS cab and driver.

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Technical Data

Description Value Unit

Bucket capacity as per ISO 7546 4.5 m³
Bucket width 3000 mm
Specific material weight 1.8 t/m³
A - Dump height at maximum lifting height 3385 mm
and 45° tilt-out angle
B - Maximum dumping height 4100 mm
C - Maximum height of bucket base 4255 mm
D - Maximum height of bucket pivot point 4565 mm
E - Maximum height of bucket upper edge 6165 mm
F - Reach at maximum lifting height and 1185 mm
45° tilt-out angle
G - Digging depth 110 mm
H - Height above cab 3540 mm
I - Height above exhaust 3450 mm
J - Ground clearance 550 mm
K - Wheel base 3450 mm
L - Overall length 8875 mm
Turning radius over bucket outer edge 7020 mm
Lifting force (SAE) 250 kN
Breakout force (SAE) 190 kN
Tipping load when straight 19010 kg
Tipping load, articulated 35° 16900 kg
Tipping load, articulated 40° 16690 kg
Angle of articulation (to each side) 40 °
Operating weight 24220 kg
Tractive force 173.3 kN

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Technical data

Description Value Unit

Travel speed in travel range 1 0 - 9 km/h
forward and reverse
Travel speed in travel range 2 0 - 19 km/h
forward and reverse
Travel speed in travel range A1-2 0 - 19 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Sound pressure level in the cab – L pA 69 dB (A)
per ISO 6396

Wheel loader with Z-bar lift arms

Valid for: L580 - 458 / from 7477
The values stated refer to the standard version of the machine:
– With Z-bar lift arm (3050 mm) without hydraulic quick-change device.
– With 26.5 R25 Michelin XHA tyres.
– The specified tipping loads and weights include all lubricants, full fuel
tank, ROPS/FOPS cab and driver.

Description Value Unit

Bucket capacity as per ISO 7546 5.0 m³
Bucket width 3300 mm
Specific material weight 1.8 t/m³
A - Dump height at maximum lifting height 3300 mm
and 45° tilt-out angle
B - Maximum dumping height 4100 mm

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Technical Data

Description Value Unit

C - Maximum height of bucket base 4250 mm
D - Maximum height of bucket pivot point 4560 mm
E - Maximum height of bucket upper edge 6320 mm
F - Reach at maximum lifting height and 1150 mm
45° tilt-out angle
G - Digging depth 110 mm
H - Height above cab 3540 mm
I - Height above exhaust 3450 mm
J - Ground clearance 550 mm
K - Wheel base 3570 mm
L - Overall length 9000 mm
Turning radius over bucket outer edge 7250 mm
Lifting force (SAE) 250 kN
Breakout force (SAE) 175 kN
Tipping load when straight 20260 kg
Tipping load, articulated 35° 18180 kg
Tipping load, articulated 40° 17850 kg
Angle of articulation (to each side) 40 °
Operating weight 24740 kg
Tractive force 173.3 kN
Travel speed in travel range 1 0 - 9 km/h
forward and reverse
Travel speed in travel range 2 0 - 19 km/h
forward and reverse
Travel speed in travel range A1-2 0 - 19 km/h
(automatic), forward and reverse
Travel speed in travel range A1-3 0 - 40 km/h
(automatic), forward and reverse
Travel speed in travel range A2-3 0 - 40 km/h
(automatic), forward and reverse
Sound pressure level in the cab – L pA 69 dB (A)
per ISO 6396

2.1.2 Diesel engine, pump distributor gear

Diesel engine
Valid for: L544 - 443 / 7477 - 8445; ID 9884814
Description Value Unit
Engine type D924T-E A2
Number of cylinders 4
Ignition sequence 1-3-4-2
Cylinder volume 6640 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 121 / 165 kW / hp

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Product description Service Manual
Technical data

Description Value Unit

Rated speed 2000 min-1
Max. torque at 1200 min-1 690 Nm
Lower idling speed 800±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217+8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Number of teeth on flywheel ring gear 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 740 kg
Emission limit values comply with EU – RL 97/68 EG – level 1

Valid for: L544 - 443 / from 8446; ID 9076583

Description Value Unit
Engine type D924TI-E A2
Number of cylinders 4
Ignition sequence 1-3-4-2
Cylinder volume 6640 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 121 / 165 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 805 Nm
Lower idling speed 800±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217+8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Direction of rotation looking towards Anti-clockwise
flywheel

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Technical Data

Description Value Unit

Number of teeth on flywheel ring gear 147
Coolant thermostat 79 °C
Inclinability longitudinal / traverse 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K27
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 740 kg
Emission limit values comply with EU – RL 97/68 EG – level 2

Valid for: L554 - 453 / 7477 - 7886; ID 9883051

Description Value Unit
Engine type D924TI-E A2
Number of cylinders 4
Ignition sequence 1-3-4-2
Cylinder volume 6640 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 137 / 186 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 847 Nm
Lower idling speed 800±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel ring gear 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A

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Product description Service Manual
Technical data

Description Value Unit

Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 740 kg
Emission limit values comply with EU – RL 97/68 EG – level 1

Valid for: L554 - 453 / from 7887; ID 9074804

Description Value Unit
Engine type D924TI-E A2
Number of cylinders 4
Ignition sequence 1-3-4-2
Cylinder volume 6640 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 145 / 197 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 959 Nm
Lower idling speed 800±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 740 kg
Emission limit values comply with EU – RL 97/68 EG – level 2

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Technical Data

Valid for: L564 - 463 / 7477 - 7710; ID 9883048

Description Value Unit
Engine type D926TI-E A2
Number of cylinders 6
Ignition sequence 1-5-3-6-2-4
Cylinder volume 9960 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 183 / 249 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 1072 Nm
Lower idling speed 750±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 900 kg
Emission limit values comply with EU – RL 97/68 EG – level 1

Valid for: L564 - 463 / from 7711; ID 9074817

Description Value Unit
Engine type D926TI-E A2
Number of cylinders 6
Ignition sequence 1-5-3-6-2-4
Cylinder volume 9960 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 183 / 249 kW / hp
Rated speed 2000 min-1

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Technical data

Description Value Unit

-1
Max. torque at 1200 min 1237 Nm
Lower idling speed 750±50 min-1
Lower idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0,30 mm
Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel ring gear 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 900 kg
Emission limit values comply with EU – RL 97/68 EG – level 2

Valid for: L574 - 473 / 7477 - 7926; ID 9883049; L580 - 458 / 7477 - 7929; ID 9883049
Description Value Unit
Engine type D926TI-E A2
Number of cylinders 6
Ignition sequence 1-5-3-6-2-4
Cylinder volume 9960 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 195 / 265 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 1170 Nm
Lower idling speed 750±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm

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Technical Data

Description Value Unit

Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel 147
Coolant thermostat 79 °C
Inclinability longitudinal / traverse 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW
Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 900 kg
Emission limit values comply with EU – RL 97/68 EG – level 1

Valid for: L574 - 473 / from 7927; ID 9074819; L580 - 458 / from 7930; ID 9074819
Description Value Unit
Engine type D926TI-E A2
Number of cylinders 6
Ignition sequence 1-5-3-6-2-4
Cylinder volume 9960 cm³
Bore diameter 122 mm
Stroke 142 mm
Rated power according to ISO 9249 195 / 265 kW / hp
Rated speed 2000 min-1
Max. torque at 1200 min-1 1285 Nm
Lower idling speed 750±50 min-1
Upper idling speed 2100+80 min-1
Begin delivery before TDC See type plate °
Compression pressure 20 – 28 bar
Injection nozzle jet pressure 217 +8 bar
Inlet valve play (cold) 0.25 mm
Outlet valve play (cold) 0.30 mm
Direction of rotation looking towards Anti-clockwise
flywheel
Number of teeth on flywheel 147
Coolant thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injection pump Bosch P3000
Governor RSV
Operating voltage of starter 24 V
Power consumption of starter 5.4 kW

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L580 - 458 / from 7477
Product description Service Manual
Technical data

Description Value Unit

Output voltage of alternator 28 V
Power output from alternator 55 A
Turbocharger KKK K29
Auxiliary output ratio 1 : 1.275
V-ribbed-belt tension value 30 - 35
Weight 900 kg
Emission limit values comply with EU – RL 97/68 EG – level 2

Diesel engine speed sensor

Description Value Unit
Plug 3-pin Minitimer plug
Statistical internal resistance 540±10% Ohm
Output voltage min. 5 V
(alternating current) max. 26
Frequency at 2000 min-1 4900 Hz

Fuel system
Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477
Description Value Unit
Tank level FULL 260 l
Tank level RESERVE 45 l

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Tank level FULL 310 l
Tank level RESERVE 60 l

Fuel separator
Description Value Unit
Filter insert filtration grade 30 µm

Fine fuel filter

Description Value Unit
Filtration grade 5 µm

Refuelling pump (optional)

Description Value Unit
Flow rate 50 l/min
Current consumption 15 A
Power output 360 W
Protection class IP 44

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Technical Data

Description Value Unit

Max. duty cycle 15 minutes
Fuse 20 A
Max. suction height 4 m

Air filter unit - Vacuum switch

Description Value Unit
Air filter contamination vacuum switching 50 mbar
point

Coupling
Description Value Unit
Type 345/210 NGS

Pump distributor gear

Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477
Description Value Unit
Type PVG 300 B 341
Direction of rotation of input Clockwise
Direction of rotation of output Anti-clockwise
Transmission for travel hydraulics pump 0.7868
Ratio for the working and steering 0.7868
hydraulics pump

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Type PVG 300 B 341
Direction of rotation of input Clockwise
Direction of rotation of output Anti-clockwise
Transmission for travel hydraulics pump 0.808
Ratio for the working and steering 0.865
hydraulics pump

2.1.3 Cooling system

Gear pump
Description Value Unit
Displacement 14 cm³
Speed at rated diesel engine speed 2550 min-1

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Technical data

Gear motor
Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477;
L564 - 463 / 7477 - 7710; L574 - 473 / 7477 - 7926; L580 - 458 / 7477 - 7929
Description Value Unit
Displacement of the gear motor 16 cm³
Direction of rotation of gear motor (looking Clockwise
towards the shaft)
10
Pressure relief valve 175 bar
Coil resistance 4.7 Ohm
41
Screw tightening torque 124 Nm
Spanner size 41 mm

Valid for: L564 - 463 / from 7711; L574 - 473 / from 7927; L580 - 458 / from 7930
Description Value Unit
Displacement of the gear motor 16 cm³
Direction of rotation of gear motor (looking Clockwise
towards the shaft)
10
Pressure relief valve 220 bar
Coil resistance 4.7 Ohm
41
Screw tightening torque 124 Nm
Spanner size 41 mm

Temperature sensor
Description Value Unit
Measuring range min. -30 °C
max. 130 °C
Resistance at 0°C 1000 Ohm
Resistance at 20°C 1112 Ohm
Resistance at 30°C 1171 Ohm
Resistance at 55°C 1322 Ohm
Resistance at 73°C 1437 Ohm
Resistance at 78°C 1469 Ohm
Resistance at 84°C 1509 Ohm
Resistance at 94°C 1577 Ohm
Resistance at 102°C 1632 Ohm
Tapped bore M 14 x 1.5
Protection class IP 65
Max. tightening torque 30 Nm
Connector Bosch Jet plug,
2-pin (gold contacts)

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Technical Data

2.1.4 Travel hydraulics

Variable displacement pump

Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477;
Description Value Unit
Control type EZ
Maximum displacement 90 cm³
Flow rate at rated engine speed 222 l/min
Max. swivel angle (on both sides) 20 °
Speed (at rated speed) 2542 min-1
Power output L544 111 kW
Power output L554 122 kW
Displacement of the replenishing pump 19.6 cm³
Flow rate of the replenishing pump (at 46 l/min
rated speed)
Inlet restrictor 1.8 mm
Travel direction magnet voltage 24 V
Travel direction magnet current 1.1 A
consumption
Travel direction magnet resistance 22 Ohm
Control pressure proportional valve 14 Ohm
resistance
1
Replenishing pressure at high idling 31 bar
speed
High pressure at 1400 min-1 350±10 bar
High pressure at 1200 min-1 290±10 bar
High pressure at 950 min-1 150±10 bar
10
Pressure relief and replenishing valves 470 bar
5
Pressure cut-off 430 bar
Weight 60 kg

Valid for: L564 - 463 / 7477 - 7749; L574 - 473 / 7477 - 7449
Description Value Unit
Control type EZ
Maximum displacement 125 cm³
Flow rate at rated engine speed 300 l/min
Max. swivel angle (on both sides) 20 °
Speed (at rated speed) 2475 min-1
Power output L544 160 kW
Power output L554 171 kW
Displacement of the replenishing pump 28.3 cm³
Flow rate of the replenishing pump (at 62 l/min
rated speed)
Inlet restrictor 2.2 mm
Travel direction solenoid voltage 24 V

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Product description Service Manual
Technical data

Description Value Unit

Travel direction solenoid current 1.1 A
consumption
Travel direction solenoid resistance 22 Ohm
Control pressure proportional valve 14 Ohm
resistance
1
Replenishing pressure at high idling 34 bar
speed
High pressure at 1400 min-1 330±10 bar
High pressure at 1200 min-1 230±10 bar
High pressure at 950 min-1 100±10 bar
10
Pressure relief and replenishing valves 450 bar
5
Pressure cut-off 410 bar
Weight 75 kg

Valid for: L564 - 463 / from 7750; L574 - 473 / from 7750; L580 - 458 / from 7477
Description Value Unit
Control type EZ
Maximum displacement 125 cm³
Flow rate at rated engine speed 300 l/min
Max. swivel angle (on both sides) 20 °
Speed (at rated speed) 2475 min-1
Power output L564 160 kW
Power output L574, L580 171 kW
Displacement of the replenishing pump 28.3 cm³
Flow rate of the replenishing pump (at 62 l/min
rated speed)
Inlet restrictor 2.2 mm
Travel direction solenoid voltage 24 V
Travel direction solenoid current 1.1 A
consumption
Travel direction solenoid resistance 22 Ohm
Control pressure proportional valve 14 Ohm
resistance
1
Replenishing pressure at high idling 34 bar
speed
High pressure at 1400 min-1 330±10 bar
High pressure at 1200 min-1 230±10 bar
High pressure at 950 min-1 100±10 bar
10
Pressure relief and replenishing valves 470 bar
5
Pressure cut-off 430 bar
Weight 75 kg

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Technical Data

Variable displacement motor 1

Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477
Description Value Unit
Control type EP
Max. displacement 80 cm³
Max. swivel angle 25 °
Min. swivel angle 0 °
Max. speed 5900 min-1
Torque ( p 400 bar) 489 Nm
Discharge valve / max. discharge 20 l/min
quantity
Discharge valve / orifice diameter 3.0 mm
Weight 34 kg

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Control type EP
Max. displacement 107 cm³
Max. swivel angle 25 °
Min. swivel angle 0 °
Max. speed 5292 min-1
Torque ( p 400 bar) 653 Nm
Discharge valve / max. discharge quantity 20 l/min
Discharge valve / orifice diameter 3.0 mm
Weight 47 kg

Variable displacement motor 2

Valid for: L544 - 443 / from 7477
Description Value Unit
Control type EP
Max. displacement 80 cm³
Max. swivel angle 25 °
Min. swivel angle 0 °
Max. speed 5900 min-1
Torque ( p 400 bar) 489 Nm
Weight 34 kg

Valid for: L554 - 453 / from 7477

Description Value Unit
Control type EP
Max. displacement 107 cm³
Max. swivel angle 25 °
Min. swivel angle 0 °
Max. speed 5292 min-1

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Technical data

Description Value Unit

Torque ( p 400 bar) 653 Nm
Weight 47 kg

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Control type EP
Max. displacement 140 cm³
Max. swivel angle 25 °
Min. swivel angle 0 °
Max. speed 4950 min-1
Torque ( p 400 bar) 855 Nm
Discharge valve / max. discharge quantity 10 l/min
Discharge valve / orifice diameter 2.0 mm
Weight 60 kg

Gear pump scavenging for variable displacement motors

Description Value Unit
Displacement 8 cm³
RPM at rated engine speed 2550 min-1

2.1.5 Working hydraulics

Variable displacement pump

Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477
Description Value Unit
Control type LRDS
Maximum displacement 95 cm³
Flow rate at rated engine speed 234 l/min
RPM at rated engine speed 2542 min-1
Power output 80 kW
2
Flow controller (Delta p) 22 bar
10
Power controller at regulation begin 180 bar
Weight 53 kg

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Control type LRDS
Displacement 130 cm³
Flow rate at rated engine speed 290 l/min
RPM at rated engine speed 2312 min-1
Power output 100 kW
2
Flow controller (Delta p) 22 bar

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Technical Data

Description Value Unit

10
Power controller at regulation begin 180 bar
Weight 66 kg

Control valve block

Valid for: L544 - 443 / from 7477
Description Value Unit
Spool valve diameter 25 mm
Piston stroke on both sides 11 mm
Control piston lift arm up / down flow rate 240 / 160 l/min
Control piston tilt in / out flow rate 160 / 210 l/min
5
Primary pressure relief valve 360 bar
5
Secondary pressure relief valve for tilting in 380 bar
Secondary pressure relief valve for tilting 5
380 bar
out
5
Secondary pressure relief valve for lifting 380 bar
5
LS pressure cut-off 290 bar
1
Pressure relief valve preload pressure 8 bar
Float position / ride control solenoid valve
30 Ohm
resistance
Weight 40 kg

Valid for: L554 - 453 / from 7477

Description Value Unit
Spool valve diameter 25 mm
Piston stroke on both sides 11 mm
Control piston lift arm up / down flow rate 240 / 160 l/min
Control piston tilt in - out / flowrate 160 / 210 l/min
5
Primary pressure relief valve 360 bar
5
Secondary pressure relief valve for tilting in 380 bar
Secondary pressure relief valve for tilting 5
380 bar
out
5
Secondary pressure relief valve for lifting 380 bar
5
LS pressure cut-off 330 bar
1
Pressure relief valve preload pressure 8 bar
Float position / ride control solenoid valve
30 Ohm
resistance
Weight 40 kg

Valid for: L564 - 463 / from 7477; L574 - 473 / from 7477; L580 - 458 / from 7477
Description Value Unit
Spool valve diameter 25 mm
Piston stroke on both sides 11 mm
Control piston lift arm up / down flow rate 300 / 170 l/min
Control piston tilt in / out flow rate 180 / 200 l/min

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MJFCIFSS L564 - 463 / from 7477
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical data

Description Value Unit

5
Primary pressure relief valve 380 bar
5
Secondary pressure relief valve for tilting in 400 bar
Secondary pressure relief valve for tilting 5
400 bar
out
5
Secondary pressure relief valve for lifting 420 bar
5
LS pressure cut-off 350 bar
1
Pressure relief valve preload pressure 8 bar
Float position / ride control solenoid valve
30 Ohm
resistance
Weight 40 kg

Pilot control unit

Description Value Unit
Retaining solenoid voltage 24 V
Retaining solenoid current consumption 0.40 A
Retaining solenoid resistance 70 Ohm
Weight 5.7 kg

Pilot control solenoid valve

Description Value Unit
Current consumption 1.2 A
Resistance 23 Ohm

Pilot control hydro accumulator

Description Value Unit
Hydro accumulator volume 320 cm³
Preload pressure (nitrogen filling) 15 bar

Float position pressure switch

Description Value Unit
Switch type N/O switch
1
Increasing switching point 26 bar
Connecting thread M 12 x 1.5 mm

Stabilization module
Valid for: L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597
Description Value Unit
20
Cut-off valve 160 bar
10
Safety valve 330 bar
Restrictor check valve ø 2.0 / 0.4 mm
Solenoid valve current consumption 1.2 A

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Product description Service Manual
Technical Data

Description Value Unit

Solenoid valve resistance 23 Ohm
Weight 13 kg

Valid for: L564 - 463 / 7477 - 11597; L574 - 473 / 7477 - 11597; L580 - 458 / 7477 - 11597
Description Value Unit
20
Cut-off valve 160 bar
20
Actuator cylinder 260 bar
10
Safety valve 300 bar
Restrictor check valve ø 2.0 / 0.4 mm
Solenoid valve current consumption 1.2 A
Solenoid valve resistance 23 Ohm
Weight 13 kg

Valid for: L544 - 443 / from 11598; L554 - 453 / from 11598
Valid for: L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598
Description Value Unit
Control piston diameter 16 mm
±20
Cut-off pressure (LFD off) 120 bar
±10
Safety valve 330 bar
Restrictor check valve diameter 2.0 / 0.4 mm
Solenoid valve current consumption 0.6 A
Solenoid valve resistance 40 Ohm
Weight 13 kg

LFD hydro accumulator

Valid for: L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597
Valid for: L544 - 443 / from 11598; L554 - 453 / from 11598
Description Value Unit
Number of hydro accumulators 2 units
Hydro accumulator volume 2000 cm³
2
Preload pressure (nitrogen filling) 25 bar
Oil filling 350 cm³

Valid for: L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597
Valid for: L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598
Description Value Unit
Number of hydro accumulators 3 units
Hydro accumulator volume 2000 cm³
2
Preload pressure (nitrogen filling) 25 bar
Oil filling 350 cm³
Weight with steel-block 50 kg

2 . 1 - 2 4 of 48 copyright by L544 - 443 / from 7477

L554 - 453 / from 7477
MJFCIFSS L564 - 463 / from 7477
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical data

Ride control pressure switch

Valid for: L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597
Valid for: L544 - 443 / from 11598; L554 - 453 / from 11598
Valid for: L544 - 443 / 7477 - 11597; L554 - 453 / 7477 - 11597
Valid for: L564 - 463 / from 11598; L574 - 473 / from 11598; L580 - 458 / from 11598
Description Value Unit
Switch type NC switch
1
Increasing switching point 10 bar
Connecting thread M 12 x 1.5 mm

Lift cylinder
Valid for: L544 - 443 / from 7477, ld. 9231458; L554 - 453 / from 7477, ld. 9231458
Description Value Unit
Piston diameter 130 mm
Rod diameter 80 mm
Stroke length 745 mm
Min. installation length 1245 mm
Weight 135 kg
Lifting time at nominal load 5.6 secs
Lowering time unloaded 2.7 secs
Tightening torque, piston rod bearing (hex 260 Nm
screws)

Valid for: L564 - 463 / from 7477, ld. 9915541; L574 - 473 / from 7477, Id. 9915541;
L580 - 458 / from 7477, ld. 9915541
Description Value Unit
Piston diameter 130 mm
Rod diameter 80 mm
Stroke length 745 mm
Min. installation length 1245 mm
Weight 135 kg
Lifting time at nominal load 5.6 secs
Lowering time unloaded 2.7 secs
Tightening torque, piston rod bearing (hex 260 Nm
screws)

Tilt cylinder
Valid for: L544 - 443 / from 7477, lD 9908746
Description Value Unit
Piston diameter 150 mm
Rod diameter 80 mm
Stroke length 455 mm
Min. installation length 860 mm
Weight 125 kg

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L564 - 463 / from 7477 MJFCIFSS
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Product description Service Manual
Technical Data

Description Value Unit

Tilting out time at nominal load 2.3 secs
Tightening torque, piston rod bearing (hex 510 Nm
screws)

Valid for: L554 - 453 / from 7477, lD 9908747

Description Value Unit
Piston diameter 150 mm
Rod diameter 80 mm
Stroke length 455 mm
Min. installation length 1860 mm
Weight 1127 kg
Tilting out time at nominal load 2.3 secs
Tightening torque, piston rod bearing (hex 510 Nm
screws)

Valid for: L564 - 463 / from 7477, lD 9248203

Description Value Unit
Piston diameter 170 mm
Rod diameter 90 mm
Stroke length 555 mm
Min. installation length 1050 mm
Weight 191 kg
Tilting out time at nominal load 2.3 secs
Tightening torque, piston rod bearing (hex 510 Nm
screws)

Valid for: L574 - 443 / from 7477, lD 9903394; L580 - 457 / from 7477, 9903394
Description Value Unit
Piston diameter 170 mm
Rod diameter 90 mm
Stroke length 555 mm
Min. installation length 1185 mm
Weight 198 kg
Tilting out time at nominal load 2.3 secs
Tightening torque, piston rod bearing (hex 510 Nm
screws)

Return suction filter

Description Value Unit
Filtration grade 10 µm
Pre-tension valve 0.3 bar
Replenishing valve 0.04 bar
Replenishing strainer 160 µm
Bypass valve 3.0 bar

2 . 1 - 2 6 of 48 copyright by L544 - 443 / from 7477

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MJFCIFSS L564 - 463 / from 7477
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical data

Return strainer
Description Value Unit
Filtration grade 40 µm

Bleeder filter
Description Value Unit
Filtration grade 10 m
Inlet opening pressure 0.03 bar
Outlet opening pressure 0.5 bar
Connecting thread 3/4 Inches

2.1.6 Steering system

Steering pump
Valid for: L544 - 443 / from 7477, lD 5716846; L544 - 453 / from 7477; lD 5716846
Description Value Unit
Control type DFR
Maximum displacement 45 cm³
Flow rate at rated engine speed 111 l/min
Swivel angle min. 0°
max. 15.6°
RPM at rated engine speed 2542 min-1
Power output 37 kW
Flow controller (Delta p) 22 ±2 bar
Pressure cut-off 210 ±5 bar
Weight 21 kg

Valid for: L564 - 463 / from 7477, lD 5716828; L574 - 473 / from 7477, ID.5716828;
L580 - 458 / from 7477, lD 5716828
Description Value Unit
Control type DFR
Maximum displacement 71 cm³
Flow rate at rated engine speed 160 l/min
Swivel angle min. 0°
max. 15.6°
RPM at rated engine speed 2312 min-1
Power output 50 kW
Flow controller (Delta p) 22 ±2 bar
Pressure cut-off 210 ±5 bar
Weight 33 kg

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L574 - 473 / from 7477
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Product description Service Manual
Technical Data

Servostat
Valid for: L544 - 443 / from 7477; L554 - 453 / from 7477; ID 5716533
Description Value Unit
Displacement 462 cm³
10
Secondary pressure relief 285 bar
Flow amplification 1 : 1.6

Valid for: L564 - 463 / from 7477, lD 5716476; L574 - 473 / from 7477, ID 5716476;
L580 - 458 / from 7477, ID 5716476
Description Value Unit
Displacement 588 cm³
10
Secondary pressure relief 285 bar
Flow amplification 1 : 1.6

Steering cylinder
Valid for: L544 - 443 / from 7477, ID 9231461; L544 - 453 / from 7477, lD 9231461
Description Value Unit
Piston diameter 80 mm
Rod diameter 40 mm
Stroke length 405 mm
Min. installation length 730 mm
Piston rod bearing tightening torque 1000 NM
Weight 26.3 kg

Valid for: L564 - 463 / from 7477, lD 9246849; L574 - 473 / from 7477, ID 9246849;
L580 - 458 / from 7477, ID 9246849
Description Value Unit
Piston diameter 90 mm
Rod diameter 40 mm
Stroke length 455 mm
Min. installation length 780 mm
Piston rod bearing tightening torque 1000 Nm
Weight 31 kg

Steering damper hydro accumulator

Description Value Unit
Hydro accumulator volume 320 cm³
Preload pressure (nitrogen filling) 30 bar
Oil filling 180 cm³

2 . 1 - 2 8 of 48 copyright by L544 - 443 / from 7477

L554 - 453 / from 7477
MJFCIFSS L564 - 463 / from 7477
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical data

Emergency steering pump

Valid for: L544 - 443 / 7477 - 7885; L554 - 453 / 7477 - 7885; L564 - 463 / 7477 - 7885;
L574 - 473 / 7477 - 7885; L580 - 458 / 7477 - 7885; ID 5716908
Description Value Unit
Displacement 11 cm³
5
Pressure relief valve 55 bar
Type of protection IP 54
Max. current consumption 150 A
Weight 10 kg

Valid for: L544 - 443 / from 7886; L554 - 453 / from 7886; L564 - 463 / from 7886;
L574 - 473 / from 7886; L580 - 458 / from 7886; ID 10007930
Description Value Unit
Displacement 11 cm³
5
Pressure relief valve 55 bar
Type of protection IP 66
Max. current consumption 150 A
Weight 10 Kg

Emergency steering pressure switch

Valid for: L544 - 443 / 7477 - 9048; L554 - 453 / 7477 - 9048; L564 - 463 / 7477 - 9048;
L574 - 473 / 7477 - 9048; L580 - 458 / 7477 - 9048; ID 6905680
Description Value Unit
Switch type N/O switch
Connecting thread M 12 x 1.5 mm
1
Switching point 18 bar

Valid for: L544 - 443 / 7477 - 7885; L554 - 453 / 7477 - 7885; L564 - 463 / 7477 - 7885;
L574 - 473 / 7477 - 7885; L580 - 458 / 7477 - 7885; ID 5716908
Description Value Unit
Switch type Change-over
switch
Connecting thread M 12 x 1.5 mm
1
Switching point 16 bar

Emergency steering check pressure switch

Description Value Unit
Switch type N/O switch
1
Switching point 5 bar
Connecting thread M 12 x 1.5 mm

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L564 - 463 / from 7477 MJFCIFSS
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical Data

2.1.7 Brake system

Brake system gear pump

Description Value Unit
Displacement 4 cm³
RPM at rated engine speed 2322 min-1

Compact brake valve

Valid for: L544 - 443 / 7477 - 9981; Id. 5717507
Description Value Unit
5
Accumulator charge valve cut-in 155 bar
pressure
5
Accumulator charge valve cut-off pressure 185 bar
Parking brake solenoid valve current 0.7 A
consumption
Parking brake solenoid valve resistance 38 Ohm
5
Max. service brake pressure 73 bar
Pedal start angle 42°
Pedal stop angle 15°

Valid for: L554 - 453 / 7477 - 9255; L564 - 463 / 7477 - 9981;
L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 5717507
Description Value Unit
5
Accumulator charge valve cut-in 155 bar
pressure
5
Accumulator charge valve cut-off pressure 185 bar
Parking brake solenoid valve current 0.7 A
consumption
Parking brake solenoid valve resistance 38 Ohm
5
Max. service brake pressure 65 bar
Pedal start angle 42°
Pedal stop angle 15°

Valid for: L544 - 443 / from 9982; L554 - 453 / from 9982;
L564 - 463 / from 9982; L574 - 473 / from 9982; L580 - 458 / from 9982
Description Value Unit
5
Accumulator charge valve cut-in 180 bar
pressure
5
Accumulator charge valve cut-off pressure 210 bar
Parking brake solenoid valve current 0.7 A
consumption
Parking brake solenoid valve resistance 38 Ohm
5
Max. service brake pressure 95 bar
Pedal start angle 42°
Pedal stop angle 15°

2 . 1 - 3 0 of 48 copyright by L544 - 443 / from 7477

L554 - 453 / from 7477
MJFCIFSS L564 - 463 / from 7477
L574 - 473 / from 7477
L580 - 458 / from 7477
Product description Service Manual
Technical data

Service brake hydro accumulator

Valid for: L544 - 443 / 7477 - 9981; Id. 5717519
Description Value Unit
Number of hydro accumulators 4 units
Hydro accumulator volume 1400 cm³
Preload pressure (nitrogen filling) 70 bar

Valid for: L554 - 453 / 7477 - 9255; L564 - 463 / 7477 - 9981;
L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 5717519
Description Value Unit
Number of hydro accumulators 2 units
Hydro accumulator volume 1400 cm³
Preload pressure (nitrogen filling) 70 bar

Valid for: L544 - 443 / from 9982; L554 - 453 / from 9256; L564 - 463 / from 9982;
L574 - 473 / from 9982; L580 - 458 / from 9982; Id. 10038487
Description Value Unit
Number of hydro accumulators 4 units
Hydro accumulator volume 1400 cm³
Preload pressure (nitrogen filling) 95 bar

Brake light pressure switch

Description Value Unit
Switch type N/O switch
0,5
Increasing switching point 5 bar
Connecting thread M 12 x 1.5 mm

Accumulator charge pressure switch

Valid for: L544 - 443 / 7477 - 9981; L554 - 453 / 7477 - 9981; L564 - 463 / 7477 - 9981;
L574 - 473 / 7477 - 9981; L580 - 458 / 7477 - 9981; Id. 6905533
Description Value Unit
Switch type NC switch
5
Switching point decreasing 90 bar
Connecting thread M 12 x 1.5 mm

Valid for: L544 - 443 / from 9982; L554 - 453 / from 9982; L564 - 463 / from 9982;
L574 - 473 / from 9982; L580 - 458 / from 9982; Id. 10036072
Description Value Unit
Switch type NC switch
5
Switching point decreasing 120 bar
Connecting thread M 12 x 1.5 mm

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L554 - 453 / from 7477
L564 - 463 / from 7477 MJFCIFSS
L574 - 473 / from 7477
L580 - 458 / from 7477
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