Progress Report Week#8 Ulubelu

Un Balance Liquid Level Of Central Separator Ulubelu Geothermal Power
Weekly Progress Report No. 8

(14/05/18 – 18/05/18)
Date: 18/05/2018
1.0 This Week’s Progress
 Presentation to PT. Pertamina Geothermal Energy
 Repair Geometry (Reducer) and Valve form on Inlet Header
 Running Simulation Outlet Steam to Scrubber
 Running Simulation (Inlet Header)
 Using latest Geometry and data (12-15 May 2018)
2.0 Next Week’s Work Plan
 Running Simulation (Separator, Outlet Brine)
 CFD Verification and Validation (Separator dan Outlet Brine)
3.0 Issues / Concerns
3.1 Geometry Correction
 Valve
There is geometry of valve before correction
Figure 1 Geometry of valve before correction
Page 1 of 8
There is geometry of valve after correction
Figure 2 geometry of valve after correction
 Eccentric Reducer
There is geometry of Reducer before correction
Figure 3 Geometry of Reducer before correction
Page 2 of 8
There is geometry of Reducer after correction
Figure 4 Geometry of Reducer after correction
3.2 Outlet Steam Simulation

3.3 Input Data
3.3.1 Geometry
Figure 5 Geometry of Outlet Steam
Page 3 of 8
3.3.2 Mesh
Figure 6 Mesh of Outlet Steam
The element quality of meshing result is shown below:
Number of elements 2097848

Minimum element quality 0.20028
Maximum element quality 1
Average element quality 0.84201
3.3.3 Simulation Setup

Properties set in the simulation are presented in the table below:
inlet scrubber 3 7.09 bar

Outlet pressure
inlet scrubber 4 7.21 bar
from separator 4 199.88 tph 50.37 kgs
Inlet mass flow from separator 5 141.44 tph 35.64 kgs
from separator 6 254.13 tph 64.04 kgs
Definition of fluid is represented in the table below:

Reference Pressure 1 atm
Grav X Dirn 0 m/𝑠 2
Basic Setting Grav Y Dirn 0 m/𝑠 2
Bouyant
Grav Z Dirn -9.81 m/𝑠 2
Buoy Ref.Density 4.467 kg/𝑚2
Option Isothermal
Fluid Model Fluid Temperature 178 C
Turbulence K-epsilon
Fluid Pair Models Surf Tension Coeff 0.072 N/m
Initialization Static Pressure Automatic With Value 7.2 bar
4.0 Result
4.1 Validity
Figure 6 mass flow in sequence over iteration of calculation, have reached convergence.
Page 4 of 8
Mass flow:
Figure 6 Convergence History of Outlet Steam
4.2 Result
Inlet pressure
Separator 4 to Scrubber (bar) 7.21
Inlet & outlet mass flow from simulation result

Separator 4 to Scrubber (kg/s) 50.36
inlet Separator 5 to Scrubber (kg/s) 35.64
Separator 6 to Scrubber (kg/s) 64.04
inlet scrubber 3 (kg/s) 150.80
outlet
inlet scrubber 4 (kg/s) 0.00
4.3 Inlet Header Simulation

There is input data to Ansys CFX using latest data of Central Separator (12-15 Mei 2018).
There is a change of input data on Pressure at Outlet Header to each separator and Mass Flow
at Inlet Header.
Page 5 of 8
Boundary Condition
Mass Flow Brine 819.5 [kg/s]
Boundary Details Mass Flow Steam 165.5 [kg/s]
Inlet Header Turbulence Medium (Intensity = 5%)
Fraction Brine 0.85
Fluid Values
Fraction Steam 0.15
Outlet Header Opening Pres. And Dirn 7.0 Bar
Boundary Details
to Sep 4 Turbulence Medium (Intensity = 5%)
Boundary Details
Boundary Details
Option No Slip Wall
Pipe Wall Boundary Details
Wall Roughness Smooth Wall
Fluid Definition
Reference Pressure 1 atm
Grav X Dirn 0 m/𝑠 2
Basic Setting Grav Y Dirn 0 m/𝑠 2
Bouyant
Grav Z Dirn -9.81 m/𝑠 2
Buoy Ref.Density 4.467 kg/𝑚2
Option Isothermal
Fluid Model Fluid Temperature 178 C
Turbulence K-epsilon
Fluid Pair Models Surf Tension Coeff 0.072 N/m
Initialization Static Pressure Automatic With Value 7.0 bar
4.4 Geometry and Mesh 20 % Open on Outlet to Separator 5
Valve variation at outlet header to separator 5 based on Central Separator data on 12-15 May
2018 with 20% Open at Outlet to separator 5.
Page 6 of 8
Figure 7 Geometry of 20 % Open on Outlet to Separator 5
Figure 8 Mesh Geometry of 20 % Open on Outlet to Separator 5
Page 7 of 8
4.5 Running The Simulation
Gambar 7 Convergence History in Inlet Header 20 % Open on Outlet toSeparator 5 (On

Progress Running)
Page 8 of 8

Progress Report Week#8 Ulubelu

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Un Balance Liquid Level Of Central Separator Ulubelu Geothermal Power

Weekly Progress Report No. 8

 Presentation to PT. Pertamina Geothermal Energy

 Repair Geometry (Reducer) and Valve form on Inlet Header

 Running Simulation Outlet Steam to Scrubber

 Running Simulation (Inlet Header)

 Using latest Geometry and data (12-15 May 2018)

2.0 Next Week’s Work Plan

 Running Simulation (Separator, Outlet Brine)

 CFD Verification and Validation (Separator dan Outlet Brine)

3.0 Issues / Concerns

3.1 Geometry Correction

There is geometry of valve before correction

Figure 1 Geometry of valve before correction

Figure 2 geometry of valve after correction

There is geometry of Reducer before correction

Figure 3 Geometry of Reducer before correction

Figure 4 Geometry of Reducer after correction

3.2 Outlet Steam Simulation

Figure 5 Geometry of Outlet Steam

Figure 6 Mesh of Outlet Steam

The element quality of meshing result is shown below:

Number of elements 2097848

3.3.3 Simulation Setup

inlet scrubber 3 7.09 bar

Definition of fluid is represented in the table below:

Figure 6 Convergence History of Outlet Steam

Inlet & outlet mass flow from simulation result

4.3 Inlet Header Simulation

4.4 Geometry and Mesh 20 % Open on Outlet to Separator 5

Figure 7 Geometry of 20 % Open on Outlet to Separator 5

Figure 8 Mesh Geometry of 20 % Open on Outlet to Separator 5

Gambar 7 Convergence History in Inlet Header 20 % Open on Outlet toSeparator 5 (On

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