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NAVAS ONTHATH

Design Engineer (Oil & Gas / Marine)


B.Tech (Mechanical Engineering), PGD (Product & Tool Design)
Mobile: +968 98445450 (OMAN)
+91 9446645131 (INDIA)
Email: navasot@outlook.com

 Positions Sought: Design Engineer/ Projects / Contracts.

 Total Years of Experience: < 5 Years

 Area of Expertise:
1. Jackup Drilling Rigs New Built, Refurbishment Surveys & Engineering.
2. Land Drilling Rigs Solid Control systems, High-pressure lines etc.
3. API 650, Above Ground Storage Tank Engineering (Calculations & Drawings)
4. ABS Fire Rated, Accommodation Containers Engineering.
5. Steel Barge & Tug Boat New Built Engineering Support.
6. Engineering (Drawings & Calculation) for Heavy steel fabrication & Erection.
7. Foam Admixing Skids Design Using FireDos proportionating Pumps
8. VFD / VSD / Transformers Etc Power skid Skid Structure Design & Drawings.
9. Class Drafting, 3D modelling, Structure analysis & Engineering Calculations.

 Experience Summary:
1. Experience (Working Period): 1 Year 11 Months (5th Feb 2017 to Present)
EPC Company: “Vanguard Engineering & Oilfield Services”
(ISO 9001:2015, ISO 14001-2015, OHSAS 18001-2007, API Q1 Certified, API 6A, API 5CT,
API 16A, API 16C & API SPEC 7-1)
Rusayl Industrial Estate, Rusayl, Azaiba, Muscat, Sultanate of Oman.
Designation handled: Design & Estimation Engineer (Engineering & Projects dept.)

2. Experience (Working Period): 2 Year 2 Months (17th Aug 2014 to 31st Oct 2016)
EPC Company: “Ocean Oilfield Drilling Rigs & Marine Engg Services. FZC”
(ISO 9001:2015, ISO 14001-2015, OHSAS 18001-2007, API Q1 Certified, API 4F)
Hamriyah Free Zone, Sharjah, United Arab Emirates.
Designation handled: Design Engineer (Lead Engineer - Rig Refurbishment)

3. Experience (Working Period): 1 Year 3 Months (15th May 2012 to 8th August 2013)
Company Name: “4 E Technologies Pvt Ltd Pune”
Jyotiba Nagar, Talawade, Pune, Maharashtra, India.
Designation handled: CAD Design Engineer

 Highest Qualifications:

Institute / University Degree / Diploma Period/Percentage


MIT Skills, Kothrud, Pune, India Post Graduate Diploma in August 2013 to March 2014
Pune University Product and Tool Design First Class
T.K.M College of Engineering, Kollam,
“Bachelor of Technology in August 2008 to September 2012
Kerala, India
Mechanical Engineering” C.G.P.A :- 7.1/10
University of Kerala

 Software’s Known:
1. CAD / CAM / CAE
2. Microsoft Office Packages
Expert Level (Presently using) Medium Level (used before)
Bentley STAAD Pro Catia V5 Ansys APDL
Autodesk Inventor Unigraphics NX Alias automotive
AutoCAD Solid Works Plastic insight mold flow
Pro-E Autodesk Plant 3D

 Professional Experience:
1. Vanguard Engineering & Oilfield Services
Vanguard Engineering & Oilfield Services is an EPC company with API Q1, API 6A, API 5CT, API 16 A, API 16C &
API SPEC 7-1; ISO 9001:2008, ISO:14001-2004 & OHSAS:18001-2007 Certifications, involved in Engineering,
Procurement & Manufacturing of oilfield products,
- Fabrication Facility: Multi port Selector valve skids, Fire Foam Admixing Skids, Mud tanks, Choke & kill manifolds,
standpipe manifolds, Pressure piping, Cross overs, Heavy steel fabrications etc.
- CNC Workshop : “API 16A-Drilling spools”, “API 6A-Flanges, Top connector, Spacer spools etc.”, “API 7-1 – Drill
stem products like Cross overs, lifting sub, saver sub etc.” other API products like Buttress casing thread, EUE thread
types, LTC thread type etc.

Role Objective: Record & study Enquiry >>> Conduct enquiry review >>>If required for quotation, Perform
Engineering design calculations and analysis, prepare drawings, using governing codes & standards, software’s,
engineering formulas, skills and experience >>> Material Take off and Material Pricing >>> Preparing Detailed
Estimation >>> Prepare Quotation (Technical & Commercial Offer).

Main Jobs Undergone:


1. PDO Rig no: LR#10 (DALMA Rig.59) : Designed and prepared design package and quotation for 7 new Mud tanks
(shale shaker tank + Intermediate Tank + Mudpump Suction Tank + Reserve Tanks + Water Tanks) along with
Mud Mixing Hopper Pump skid, supercharger skid etc.
2. PDO Rig No: LR#8 (DALMA Rig: 49) : Prepared Design Package + Quotation for Replacing two Mud reserve
tanks.
3. Weatherford Rig No.844 : Prepared Design Package + Quotation for adding one 80 m³ Mud Tank.
4. Prepared Design Package + Tender Docs for 80m³ Acid Frac Tank, Client: Abraj Energy
5. Prepared Drawing for fabricating an Assembly of Poor Boy Degasser skid + 5k Psi Choke manifold.
6. Prepared Drawing for fabricating an Assembly of Fire Fighting Foam Admixing Unit Skid with 9m³ / 3m³ / 19m³ /
15m³ Stainless Steel Foam Tank.
7. Other Jobs : 20T SWL Annular BOP Lifting Clamp, Screw Conveyors for mud processing, Choke and manifold
skid, Diverter manifold Skid, Assisted Multiport Selector valve skid assembly drawing, 11” 5k Drilling Spool,
Thread Drawings for ACME thread, IF threads, etc.

2. Ocean Oilfield Drilling Rigs & Marine Engineering Services. FZC


Ocean Oilfield Drilling Rigs & Marine Engineering Services, is an EPC company with API Q1; API 4F; ISO
9001:2008, ISO: 14001-2004 & OHSAS: 18001-2007 Certifications, involved in Jack up Drilling Rig Refurbishment
(onshore & offshore), Onshore and offshore Rig Refurbishment surveys, Heavy steel fabrication & erection, API 650
storage tank farm including internal & external piping, underground fuel transfer piping, Tug boat & Barge
construction, Accommodation container (ABS A60 rated) etc.
Here I got a vast experience in providing engineering for variety of jobs, a great opportunity to lead the department,
a part of the team to get company API certified, got training for API, and faced API/DNV audits.
Role Objective: Perform Engineering design calculations and analysis, class drawings, Steel renewal proposals, MTO
etc. using governing codes & standards, software’s, engineering formulas, skills and experience.

Key Responsibilities:
 Design, Model and Analyze: To collect the requirements from customer, design using governing codes &
engineering formulas and analyzing the calculations according to the requirements.
 Testing (Analysis): The designed model should be tested with the Software Aid.
 Job cards: Cross check the competency of the team & provide job card to respective person to ensure job to
be done perfect
 Inputs to Draughtsman: Provide inputs to Draughtsman including basic design idea, materials, sections, etc.
ensuring clarity in inputs to achieve perfection in the output.
 Review: output from the draughtsman to be reviewed & cross checked based on requirements & production
easiness.
 Material Take Off (MTO): Preparing “Material Take Off” from Bill of Materials (BOM) as per approved
drawing.
 Work Progress: Planning for the design activities based on the schedule, weekly report to submit to
operation manager.
 Close Coordination: Close Coordination with Production / QC / Procurement Departments and to verify
practicality of the design, internal review outputs to be incorporated in design.
 Client Meetings: Attend Project meetings with Client / Consultant when required.
 System check: Periodic check & performance of software tools / dept competency to be checked &
recommend upgrades as per requirement.
 Periodic Reporting to the Management: Periodic reporting to management on the updates and progress of
the design and implementation phase.
 Representing the Company: Representing the Company in meetings and discussions with clients, consultant,
vendors, suppliers and others as and when requirement arises.
 Audits: API / ISO / client audits to be attended.
 Department Procedure: QMS procedure is to be maintained for effectiveness, Ensure proper documents
going to the document controller.

Projects Undergone:
1. Jackup Drilling Rig Refurbishment Projects :-
Common Jobs in all Rig Refurbishment Projects;
 Visual surveys based on thickness gauging report.
 Preparing markup drawings from Thickness gauging reports & Visual Survey findings.
 To generate Steel renewal proposal report from UTM Thickness Gauging Reports.
 Generating whole steel Material Take Off.
 Supporting Steel Replacement’s by checking existing scantlings, steel replacement usually does in preload
tanks, diesel tanks, setback, rotary pan, main deck, bottom deck, helideck, life boat davits etc.
 Section Modulus calculations for odd size sections & suitable replace has been to be done.
 Material track record based on heat numbers.
 Production tonnage tracking on daily basis report to the management.
 As Built drawings are generated.
 Markups for Repair in High pressure mud, cement, stand pipe, stand pipe manifold etc.
 Markups for piping repairs in black & grey, bilge, diesel, raw water and drill water etc.
 All Miscellaneous structural analysis based on ABS MODU.
 To prepare weight control report.
 To prepare weight variance report.
 Engineering Support for Other jobs includes load testing of crane, B.O.P, helideck net, & life boat davit ;
Accommodation repair using standard sandwich panels, epoxy flooring etc ; flare boom’s repair ; crane
loading plans for crown block removal ; mooring plans etc

1.1. Jackup Drilling Rig “PARAGON L786”


This project completed in Sharjah Company Yard, Project includes
 Steel Replacement of 40Tons.
 Engineering of Additional 250 BBLS mud mixing tank inside sack room along with its piping.
 Engineering Support for New auger assembly, which installed by MISWACO.

1.2. Jackup Drilling Rig “PARAGON L1112 (Ex Noble Ed Holt)”


This project was done half in Lavgan shipyard Ratnagiri India, rest completed from Sharjah yard.
 Steel Replacement of 60Tons.
 New skid was designed for four new anchor winches
 Designed & analyzed escape walkway from helideck to life boat through bottom of helideck.
 Engineering Support for Replacing existing cementing unit, Auger assembly & centrifuge.
 Designed new skid for cement unit & batch mixer analyzed its effect on main deck in transit conditions.
 Designed new foldable walkways in the aft end for space utilization.
 Made lifting plan for Replacing new crane boom.

1.3. Jackup Drilling Rig “NOBLE DAVID TINSLEY (NDT)”


This critical project was done in 20 days from Sharjah yard.
 Total of 65 Ton Steel Replacement
 Engineering done for Cementing unit support structure & anchor winch skids
 Engineering Support for New auger assembly installed on given ergonomic position.

1.4. Jackup Drilling Rig “PARAGON L1115”


This project kept in hold, completed jobs till date include,
 Complete Engineering done on new third mud pump & associated high pressure piping installation &
modification has been done.
 Designed entire process including lifting plans, lifting structure analysis, foundation structural analysis,
effect on new mud pump assembly weight on strength of hull structure, analysis of mud pump on barge
etc.
 Engineering Support for Associated steel replacement.
 Engineering Proposal prepared for New 10k acid pipeline from main deck loading station to Aft end; New
wire line unit installation; New 500 BBL Mud tank inside preload tank; Modification of existing zero
pollution system.
 Engineering support to thickness gauging done in leg bays during UWILD.

1.5. Jackup Drilling Rig “ALBORZ (NIDC):”


This project was done in 40 days from offshore (iran).
 Total of 40 Ton Steel Replacement done.
 Engineering done in Modification of existing accommodation.

1.6. Jackup Drilling Rig “ADES ADMARINE VI”


This project completed in Sharjah Company Yard, Project includes,
 Engineering support for Fabrication and installation of deep well platform and raw water tunnel piping.
 Engineering support for High Pressure Piping repair.

1.7. Jackup Drilling Rig “Ocean Drilling 1 (Ex: Noble Charles Copeland)”
As this Project Rig owned by the company itself, I was appointed as the Engineer in charge for the project.
This project completed in Sharjah Company Yard, Project includes,
 Total of 140 Ton Steel Replacement done.
 Designed new Raw water tower, crane boom rests.
 Engineering Proposal for MODU to MOU conversion has been done. Total Accommodation facility has
been raised from 80 Men to 300 Men.

2. Storage Tank Farm Turnkey Projects :-


2.1. Al Wasit Power station extension Project:
 Design of 4 no’s (24m dia x 14m ht) of “NFPA 30 Class II” supported cone roof w/o columns fuel storage
tanks as per API 650 Annex E seismic design.

2.2. Sharafco Storage Terminal Project:


 Design of 16 no’s (20m dia x 22m ht, 15m dia x 22m ht, 10m dia x 16m ht,) of “NFPA 30 Class II”
supported cone roof w/o columns fuel storage tanks as per API 650 Annex E seismic design.
 Provided API 650, API 2000 calculations, fabrication drawings, MTO & roof structure software aided
analysis.
 On site problems resolving, attending project meetings

2.3. Reliance Storage Terminal Project:


 Design of 29 no’s (18m dia x 24m ht, 16m dia x 24m ht, 12m dia x 22m ht,) of “NFPA 30 Class II”
supported cone roof w/o columns fuel storage tanks as per API 650 Annex E seismic design.
 Provided API 650, API 2000 calculations.
 Roof structure software aided analysis.
 Reviewed structural fabrication drawings & MTO.
 Designed pumps shed, gantry structure, Stairways etc.
 Assisted Internal Piping, Firefighting system & External Pipeline designs.
 Designed Pipe Supports.
 On site problems resolving, attending project meetings.

2.4. Sharlu Storage Terminal Project (Lube Oil Plant):


 Design of 11 no’s of smaller capacity supported cone roof w/o columns fuel storage tanks as per API 650
Annex E seismic design.
 Provided API 650, API 2000 calculations.
 Roof structure software aided analysis.
 Reviewed structural fabrication drawings including pipe supports & MTO.
 Designed pumps shed, gantry structure, Stairways etc.
 Assisted Internal Piping, Firefighting system & External Pipeline designs.
 On site problems resolving, attending project meetings.

2.5. Vision Middle East Storage Tank Project :


 Construction of 6 no’s (33m dia x 20m ht, 25m dia x 20m ht ) of “NFPA 30 Class II” supported steel dome
roof w/o columns fuel storage tanks as per API 650 Annex E seismic design.
 Provided API 650, API 2000 calculations.
 Roof structure software aided analysis.

3. Other Projects
3.1. Leighton Offshore Spreader Bar (3200 TON Safe Working Load):
 Engineering support for the Fabrication;
Made from 1.2m Dia x 30 m long x 45mm wall thickness & 0.8m Dia x 20 m long x 35mm wall thickness
fabricated pipes, with heavy padeyes made of 100mm, 80mm, and 60mm thickness plates.

3.2. Pontoon Barges:


 Engineering of 8m Long x 6m wide x 1m height pontoon barge.
 Engineering of 23.8m long x 10m wide x 2m Height 2.24 Ton / m² deck loading heavy barge.

3.3. “Ocean Pride” Tug Boat construction:


 Engineering Support for 15m Beam x 5m x 3m tug boat.
 Designed engine Girder, manual hydraulic steering system, sea chest, diesel tank, wheel house
 Assisted in installing fish finder with chat plotter, VHF, GPS.

3.4. ABS A60 4 men Accommodation container


 Designed A60 fire rated 4 Men accommodation units based on “ABS portable accommodation module
standard” & MLC article iii requirements.
 Structural calculations has been made based on the code.

3.5. Underground pipelines project:


a) Engineering for Laying 2.3 kms, 4 nos of 6” external lines to bunker pits.
b) Engineering for Laying 0.6 kms, 2 nos of 12” & 2 nos of 10” external lines to bunker pits.

3.6. Other Minor Projects


 Engineering support for snubbing vessel (120m Beam accommodation vessel)
 Designed variety of Cylinder racks, pipe racks, storage racks, Storage container etc.
 Designed 5T SWL offshore hose basket, cargo baskets etc
 Designed Variety of DNV standard offshore trash skips,

3. 4 E Technologies Pvt Ltd Pune.

4E technologies Pvt. Ltd. is Providing Biomass Gasification plant for replacement of fossil fuels like PNG, CNG in
thermal process as well as in power generation application. All above technologies are CDM Project. I worked in
small engineering office held away from the workshop.
Engineering department:
 Worked in Engineering Department on CAD software’s Autodesk Inventor and AutoCAD.
 Develop drawings based on the hand sketches.
 Designed Supporting structures for gasifiers and perform software aided analysis.
 Converting old scanned drawings to AutoCAD.
 Developing 3d cad models, generate same to detail 2d drawings issue to site.
 Site inspection after finishing manufacturing of components.
 Components mainly include nozzles, manholes, & fabricated flanges for odd standard equipment’s.

 Academic Project & Seminar:


 Project: “OXYGEN ENRICHED AIR INTAKE IN A DIESEL ENGINE”
By specially designed Equipment we attained higher oxygen to nitrogen ratio in sucking air of a diesel engine
[KIRLOSKAR 5 HP]. This may be a first step in this sector, since by increasing oxygen content it is quiet easy to
enhance all efficiencies but still due to the strict pollution norms its quiet not practical, but it is found that when
oxygen content in air is made 29% emissions are quiet negligible.
This can be easily mounted in diesel engines which have pre compression units like turbocharger by the way this
can be effectively implemented in automobiles.

 Seminar’s:
1. “INTELLIGENT COOLING STSTEM IN IC ENGINES USING FUZZY LOGIC”
2. “COMPRESSED AIR POWERED CAR”
 Achievements:-
 Cracked “Kerala Engineering Entrance Examination 2008 with rank 1826”
 Cracked “CUSAT Engineering Entrance rank 2008 with rank of 44”

 Personal Particulars:-
- Present Address: Vanguard Engineering & Oilfield Services.
Rusayl Industrial Estate, PB 1506, Rusayl, Azaiba, 130, Muscat, Oman.
- Visa Status: Employment visa.
- Permanent Address: Onthath house, Ponmeriparambil P.O, Vatakara, Calicut, Kerala, India - 673542
- Nationality: Indian
- Passport Number: K5225554, Issued from Kozhikode, Kerala, India.
- Marital status: Married

 References:-
1. Antony K jose - Former Lead Engineer Ocean Oilfield - antonykjose@gmail.com
2. Unias KM - Project Coordinator Ocean Oilfield - unaiskolmannil@gmail.com
3. Moiz Saify – Design Engineer Vanguard – moizsaify@outlook.com

 Declaration:-
I declare that all above information provided are true and to the best of my knowledge and belief.

Muscat Navas Onthath


14/11/2017 sd/-

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