Académique Documents
Professionnel Documents
Culture Documents
® ®
Edition 21
Professional hints for a safe road transport!
To avoid Every person responsible This also addresses those “casual transpor-
ters” who normally use their lorries for the
for low loaders, lorries or transport of excavated earth or grit and are
sliding...
just sometimes driving with their low loa-
other transport vehicles, ders or transport part loads on the lorry
platform.
which has either someti-
mes or permanently to Just amongst those persons, an increased
thoughtlessness and ignorance concerning
...best load securing transport goods of any the physical- and legal correlations can be
found as compared with experts.
– a compulsory legal kind, should carefully
necessity acc. read the following in- Dipl.-Wirt.-Ing (FH) Alexander Hoffmann
Dipl.-Ing. (FH) Reinhard Smetz
structions because they
EN 12195-1;2;3;4. Dipl.-Ing. (FH) Michael Betzler
help avoiding accidents,
considerable costs and
perhaps prosecution.
® ®
2
For every transport it is compulsory to
stow the load as well as lashing chains,
These forces have to be safely compensa-
ted by corresponding lashing systems. In
How is the securing
devices and other load securing systems in general, two different ways of lashing may effect with vertical
a traffic-safe way and to secure them occur:
especially against falling down and noise
lashing produced?
development; this means to secure the ● vertical lashing
● direct lashing When applying the total pre-tensioning
load in such a way that it cannot move.
force Fv to the lashing means (lashing
thereby dividing the direct lashing in: chain, lashing belt) by tensioning elements
The fact that a movement of loads is not
(spindle tensioner, ratchet), the friction
only realistic with slight loads, is proven by
● inclined lashing force Fr is increased. The effective friction
manifold photos of accidents as well as
● diagonal lashing force is composed by the part resulting of
frequent announcements in the media or
the load weight G 3 µ and the part of the
radio traffic service on accidents caused by
vertical force component of the actually
lost loads.
applied pre-tension force with Fv 3 sin a
It has, however, to be urgently warned of
Vertical lashing 3 µ. Both values together have to be big-
ger than the force by which the load tries
an intuitive load securing as physics has its Vertical lashing is the lashing method to move on the loading platform, thus the
own incorruptible laws. Only by concrete mostly used with goods transport on roads, 0.8fold or 0.5fold of the load weight:
calculations, the actual forces affecting the since most of the loads are so broad that a
load can be demonstrated. securing can only be realised by a vertical
lashing. For a vertical lashing, the following cx,y 3G < G3µ + Fv 3µ 3sin a
Based upon two practical examples, we prerequisites have to be adhered to in all
want to try to enlighten the “physics of cases:
lashing”. The calculations have been built
For the required total pre-tension force Fv,
up in such a way that they can also be ● A high friction between load and loa- the following formula applies:
understood without an engineer‘s or tech- ding platform as well as between sta-
nical study and can be an aid for future cked load units have to be assured.
calculations. For more detailed calculati- G 3(cx,y – µ)
The sliding coefficient of friction µ Fv =
ons, please refer to the VDI 2700-2 has to be known. µ 3sin a
“lashing forces” or the EN 12195-1.
● T he vertical angle a should reach 90° if Thereby meaning:
Basically it is binding that with a full bra- possible. It has to be known.
king, the 0.8fold of the load weight pres-
G = weight force in daN ≈ m
ses in direction of the driver‘s cabin; with ● T he load must withstand an increased = mass in kg
a cornering and when starting, half of the pre-tensioning.
load weight presses in direction of the
cx,y: Acceleration factor
platform gates. This means in figures, ● The lashing points must be suitable for cx: Acceleration factor
based upon an example: With a load the loading. in driving direction = 0.8
weight of m = 10000 kg, 8000 kg ≈
contrary to driving direction = 0.5
8000 daN are pushing in direction of the ● T he value of the required pre-tensioning
cy: Acceleration factor transverse
driver‘s cabin. When starting or cornering, force put in with the tensioning element
to driving direction = 0.5
5000 kg ≈ 5000 daN are pushing against and being the most important factor,
the platform gates. must be known.
µ: sliding coefficient of friction
This highlights the disadvantages and the a: vertical angle (angle between
limits of the vertical lashing: with this kind loading platform
of lashing, the lashing means, the lashing and chain strand)
points and the load itself are permanently
submitted to a high pulling force. In gene-
ral, the vertical lashing can only be realised
if there exists a sufficient friction coefficient
between loading platform and load, as
already mentioned. For example, steel to
Subject to technical modifications.
3
Calculation example 1: For the example, a lashing chain type ICE- In addition, all required tests regarding the
Load: concrete part VSK-8 with a STF of 2800 daN has been replacement criterias of the chain can easi-
m = 4000 kg ≈ 4000 daN = G chosen out of the table on page 22. ly be carried out by means of these identi-
fication tags.
Concrete/wooden loading platform, 7698 daN
m = 0.3 n= = 1.8
2800 daN 31.5 chosen 2
Vertical angle a = 60°
G + Fv •sin a
.
a
Testing wear of nominal diameter
.
The basic idea of a vertical lashing is to increase the natural load by applying pre-tension forces and thus to increase the friction
force avoiding a movement of the load.
Fv
n=
STF 3 1.5
LC =
Lashing capacity
Subject to technical modifications.
Meaning:
(permissible pulling
STF = Standard tension force (the pre-ten- force in daN) STF =
sion force obtainable by a tensioning ele- (1kg ≈ 1 daN) Standard tension force
ment). Normally remaining tensio-
ning force in daN of a ten-
sioning element, with a Testing elongation of pitch caused by
manual pulling force (SHF) wear of nominal diameter
a of 500 N. Equals the pre-
tension force required for
the calculation of a tie-
down lashing.
4
Diagonal lashing RUD Ketten offers a calculation aid easy to
handle with angle measuring device, facili-
Calculation example 2:
In general the diagonal lashing has to be tating the determination of the angles a Excavator
given preference to a vertical lashing as no and b. m = 18000 kg ≈ 18000 daN = G
special static pre-tension forces have to be Vertical angle of the lashing strands:
applied. The lashing means/lashing points By means of the calculation aid, the correct a = 10°
have only be provided with a slight pre-tensi- lashing chain can very quickly be chosen
on, contrary to the vertical lashing. (refer to page 11). Horizontal angle of the lashing strands:
The lashing means are only loaded in case of By the examples of calculations it will be b = 40°
increased forces occur as a result of braking, obvious that the angle b has possibly to be
starting of intensive cornering. fixed between 20° and 45°. Number of the effective lashing chains in
the relevant direction:
With a diagonal lashing, the following If b becomes very small, the lashing means n=2
particularities have to be respected in will be submitted to an extreme load with
all cases: curve driving. Friction coefficient m with a dirty/icy
The arrangement and position of the las- If b becomes very big, this will result in an wooden loading platform:
hing strands with respect to the correspon- extreme load in case of braking/ m=0
ding load directions is very important. accelerating.
The friction coefficient m of the excavator
on the dirty wooden loading platform will
be neglected and not considered with the
first calculation.
The formula for the required lashing means
with the permissible pulling force = LC
= Lashing capacity being as follows:
▼
▼ b G (daN)3Cx
LC = (daN)
▼
cosa3cosb3 n
a
▼
cos 10° = 0.984
cos 40° = 0.766
Horizontal angle b Vertical angle a
cx: Acceleration factor
in driving direction = 0.8
For a diagonal lashing, however, 2 angle In an extreme case with angle b = 90° contrary to driving direction = 0.5
positions (horizontal and vertical) have to this would mean that theoretically, an
be considered and thus, two angle defini- infinite force would occur in the lashing
tions have to be realised. means. This example shall clearly reveal 18000 daN 30.8
that an extreme cross-wise lashing as LC =
securing in driving direction - as often 0.984 30.76632
The two photos above shall facilitate a
clear definition of the angles to be shown at big machines like earth moving
considered. machineries - is the most unfavourable
way of load securing in driving direction. LC = 9550 daN
The angles a and b play a decisive role
for the calculation. The angle b is the Concerning the angle a, the optimal For the excavator with a weight of
horizontal angle between an imaginary lashing effect is between 0° and 30°. 18000 kg ≈ 18000 daN and the lashing
straight line in driving direction and the With increasing a, the load of the lashing arrangement shown, a lashing mean has
chain strand. The vertical angle a is the means increases at the same time, with an to be chosen possessing at least the per-
angle between loading platform and the angle of 90° theoretically infinitely. missible pulling force of 9550 daN.
chain strand.
According to the table on page 22, this
would be the type ICE-VSK-10, nominal
Subject to technical modifications.
size 10.
5
Calculation example 3: Calculation example 4:
The same example shall be shown again, Example 2 shall be shown again, however, The increased friction factor m can affect
however, with angles a and b, being with favourable weather conditions and the calculation positively.
most unfavourable, i.e., same as with a with clean loads, loading platforms and
cross lashing, whereby angle b = 80° and the use of friction increasing material.
a = 75°.
All other values remain the same.
(daN)
18000 daN30.8 LC = LC =
LC = (sina3m+cosa3cosb) 3n (sina3m+cosa3sinb)3n
0.25830.17332
G = 18000 daN
LC = 161,312 daN!!!
m = 0.5
cos a = cos 10° = 0.984
This calculation shows in an especially
cos b = cos 40° = 0.766
clear way how important the angles are
sin a = sin 10° = 0.173
for the calculations and that with unfavou-
rable angles, a load securing would beco-
me illusory.
18000 daN3 (0.8–0.5)
LC =
If with a diagonal lashing, the friction (sin10°30.5+cos10°3cos40°)32
coefficient becomes m < 0.5, a re-calcu-
lation in terms of curve driving has to be
realised. The formula being as follows: = 3210 daN per lashing strand
18000 daN3(0.8–0.5)
LC = According to the table on page 22, this
(0,17330.5+0.98430.766)32 would be the type ICE-VSK-8,
G (daN) 3Cy
LC = (daN) nominal size 8.
cos a3sin b3n
cy = Acceleration factor transverse to dri- In order to safely accept the relatively high use, no reduction of the breaking strength
ving direction = 0.5 permissible pulling forces, shown in calcu- must occur.
lation example 2, for the first time the
This formula only distinguishes by a diffe- “Verein Deutscher Ingenieure” (VDI = In the prescribed identification tags, the
rent factor with curve driving of 0.5 and association of German Engineers) issued pre-tension forces obtained by the tensio-
the sin b occurring with lateral direction. guidelines fixing clear minimum require- ning elements STF - Standard tension force
ments with regards to quality, permissible have to be mentioned; these are not allo-
pulling force, minimum breaking force, wed to exceed the values of 0.5 LC
identification and much more. This guideli- (Lashing capacity, permissible pulling
ne was named VDI 2701 “Lashing means, force). For detailed requirements of the
load securing on road vehicles” and has standard, please refer to the table on
been valid since January 1985; it could pages 26/27.
also considered as state of the art at court.
With some modifications, this guideline In this standard, grade 8 is mentioned as
has been adapted to the European stan- highest quality class of chains. Meanwhile,
dard EN 12195-3 and has legally been there are existing, however, grade 10 and
binding since June 2001. even 12 showing considerable improve-
ments with regards to pulling force, fulfil-
Subject to technical modifications.
Based upon these rules, a lot of common ling all requirements of EN 12195-3 and
lashing chains, especially those with rat- even exceeding them.
chet tensioners having a long lever arm
and with no turn-out securing device, ori-
ginating from the Far East, are no longer
acceptable. Furthermore, most of the shor-
tening elements (chain killers) do in no
way fulfil the requirement, that by their
6
®
Concerning the afore-mentioned calcula- The length of the ICE standard version is By using these pink-coloured lashing
tion example 2, at a minimum permissible 3.5 metre, too, however, the chain diame- chains you will easier satisfy the critical
pulling force LC of 9550 daN, a lashing ter is only 10 mm. The permissible pulling eyes of the controlling authorities (avoids
chain 13 of grade 8 would be used. The force LC amounts 10,000 daN, too. The press charges).
standard version has a length of 3.5 weight of the standard chain of grade 8 is
metre, the chain link diameter is 13 mm. nearly 70 % higher than a grade ICE-120. The elastic elongation of the lashing
The permissible pulling force is 10,000 chains with a permissible pulling force LC
daN. The table on pages 26/27 shows the (half of the minimum breaking force) is
improvements of the ICE quality compared only 1.1 up to 1.6 % compared with the
The example clearly shows the advantage with the EN standard. The clever calcula- new lashing belts < 7 %. This low elonga-
of the ICE lashing chain generation. tors will recognise very quickly that the tion can be of big advantage when having
higher purchase prices will soon be com- long lashing means.
For a required permissible pulling force of pensated by the long-life and robust ICE
9550 daN, an ICE lashing chain of type chains with their easier handling.
ICE-VSK-10 would suffice.
7
® ®
100
The RUD Lashing Card
90°
Seite
1 90°
Uhr
10:18
80° 80°
Angle measuring device
2008
_Rücks
2007
18.08.
●
α
Vorder
90°
70°
80°
90°
80°
70°
70°
50°
60°
45°
Zur
zur Winkelmesser
Beifahrerseite)
40°
Winkelermittlung
fläche Außenkante
30°
20°
70°
80°
90°
90°
parallel
bzw.Lade- , 10° 60°
45° 0° 10°
45°50° 90°
40° 20° 30° 40°
▲
30° Zur
▲
Winkelermittlung
Zur Winkelmesser 80°
Winkelermittlun
20° zur
Außenkante
α
0° Beifahrerseite)
bzw.
»MULT
diese
Kante 10° anlegen! 70°
an 20°
Kettenstrang
I-ZURR
Ladungssiche
nach 30°
▲
VDI anlegen!
rung
MASTE
Schritt 2700/02, 40° 60°
1. Ladungsgewicht
2. Auswahl für Schritt auf
▲
45°
▲
3. Winkel
zur prEN Straßenfahrze
4. Winkel des 50°
R«
richtigen
einstellen. 12195-1
Reibbeiwertes
messen
Sind
ist die messen und VIP(-Kette)!
5. Nenngröße
eine Kettenstränge
Winkelbereich
ugen
Nachrechnung
4 VIP-Zurrketten (Winkel aus ®
60°
B
80°
▲
90°
70°
50°
45°
and
70°
horizontal angle b
60° 40°
30 °
80° 50° °
45 40° 20° longi-
30° 10° mine the n the 60°
20° 10° 0° To deterl angle , lea SHING-
tudina ge on the LA against
ed parallelme of truck.
CARD fra
β
longi-
mine the the
▲
l an - Vorder_Rücks 2007
tudina the LASHING
st
18.08.2008 10:18 Uhr °Seit50 °
edge onrallel again 45 e 2
pa
40°
β
CARD truck.
of
frame 30°
20°
10°
0° nd.
60° 10° ain stra
20° t the ch
30° agains
40° e , le
an this
edge Diagonal lashing
45° rt ica anglRUD-
l Lashin LC Max. load weight [t] (horizo
50° e the ve g chain [daN] ntal angle : 20°-45°; 2 lashin
To de termin Vertical angle : 0°-30° g chains per direction)
μ=0,1 μ=0,2 μ=0,3 Vertical angle : 30°-60°
VIP-VSK 6 μ=0,4 μ=0,5 μ=0,6 μ=0,1
3000 5,2 7,0 μ=0,2 μ=0,3 μ=0,4
8,7 10,9 14,5 μ=0,5 μ=0,6
VIP-VSK 8 5000 8,7 21,9 3,8 5,3
11,7 14,5 18,2 7,5 10,7 16,0
ICE-VSK 8 24,3 36,5 6,4 26,7
6000 10,5 14,0 8,9 12,5 17,8
17,4 26,7
Lashing-Card
VIP-VSK 10 21,8 29,1 43,9 44,5
8000 14,0 18,7 7,6 10,7 15,0 LASHING MEANS
23,2 29,1 38,9 21,4 32,0 53,4
ICE-VSK 10 10000 58,5 10,2 14,3
17,5 23,4 29,0 20,0 28,5 42,7
VIP-VSK 13 36,4 48,6 73,1 71,2 ®
13400 23,4 12,8 17,9 25,0
31,4 38,9 48,7 35,6 53,4 89,0
ICE-VSK 13 16000 65,2 98,0 17,1
28,0 37,5 46,4 23,9 33,5 47,8
58,2 71,6
● Collection of tables VIP-VSK 16 20000 35,0 46,9 58,1 72,8
77,8
97,3
117,0
146,3
20,5 28,6 40,0 57,1 85,5
119,3
142,4 Load securingg onon roa
roadd
for selecting of the correct VIP- Frictional lashing
25,6 35,8 50,0 71,3 106,9 178,0 vehicless acc
accord
ording
ing
or ICE chain for vertical- or
RUD-
Lashing chain
STF
[daN]
required number of VIP
(number of lashing chains
+ ICE lashing chains to EN
EN 12195-1:21 003
= factor from table x load weigh
t [t])
diagonal lashing. Vertical angle : 60°-90°
μ=0,1 μ=0,2 μ=0,3 Vertical angle : 30°-60°
VIP-VSK 6 μ=0,4 μ=0,5 μ=0,6
μ=0,1 Slide-coefficient of fricti
1500 3,6 x 1,6 x μ=0,2 μ=0,3 μ=0,4 on according to VDI
VIP- VSK 8 0,9 x 0,6 x 0,4 x μ=0,5 μ=0,6 Materials 2700-2
2500 2,2 x 0,2 x 6,3 x 2,7 x dry
1,0 x 0,6 x 0,4 x 0,2 x
1,5 x 0,9 x 0,6 x 0,3 x wet greasy
VIP-VSK 10 2800 0,2 x 3,8 x 1,6 x Wood/wood
2,0 x 0,9 x 0,5 x 0,9 x 0,6 x 0,4 x 0,20-0,50 0,20-0,25
ICE-VSK 8/10/13 0,3 x 0,2 x 0,1 x 0,2 x 0,05-0,15
2800 2,0 x 3,4 x 1,5 x 0,8 x Metal/wood
0,9 x 0,5 x 0,3 x 0,5 x 0,3 x 0,2 x 0,20-0,50
VIP-VSK 13/16 3600
0,2 x 0,1 x 3,4 x 1,5 x
0,20-0,25 0,02-0,10
1,5 x 0,7 x 0,4 x 0,8 x 0,5 x 0,3 x Metal/metal
0,3 x 0,2 x
7997579
0,2 x 0,1 x 2,6 x 0,10-0,25 0,10-0,20
Valu es of both tabl es 1,2 x 0,7 x 0,4 x 0,3 x
0,01-0,10
refe r to: stab le load , 0,2 x
road tran spor t, no com More information
bine d load secu ring ! under:
www.rud.com
Order now by using number 7997579
The RUD-ID-SYSTEM® is a reliable digital The RUD-ID-Point® is extremely resistant The RUD-ID-SYSTEM® features many
assistance regarding inspection and admi- against temperature, impacts, pollution, simplifications:
nistration of lashing and lifting means. water, acid, magnetic fields. It contains
It bases upon the RFID technology. The a worldwide distinctive, unchangeable, ●D
igital maintenance, analysis, admini-
system consists of transponder, reader and 16-digit identification number. stration of inspection datas
a web-based administration software. The robust RUD-ID-EASY-CHECK® readers Ë efficient inspection procedure
capture the identification number of the Ë automatic inspection reminder
The transponder RUD-ID-Point® is capti- RUD-ID-Point® and transfer it to the Ë automated inspection reports
vely embedded into the provided borehole RUD-ID-NET® application (software), ●D
igital connection to current product
of the tensioner (patent); it can be read resp. optionally to your PC application like information and documents with access
contactless via the reader RUD-ID-EASY- WordPad, MS Word, MS Excel, SAP etc. to the RUD web portal with its consi-
CHECK®. derably applications like e.g. lashing
calculation.
RUD-ID-NET®
(Windows, Mac OS, Linux)
Subject to technical modifications.
RUD-ID-System®
RUD-ID-EASY-CHECK® RUD-ID-POINT®
(USB/Bluetooth) (HF 13,56 MHz)
8
®
13 years after the triumphal procession of Further technological features such as:
grade VIP-100, RUD made the next inno-
vation step in chain technology. ● Breaking elongation and ductility
● Deep temperature toughness
As world wide first manufacturer, RUD ● Crack growth resistance
received approval for round steel link ● Fatigue strength and wear resistance
chains in grade 12 by the German BG
to stamp “D”. could also be considerably be improved.
Compared with the common grade 8, this The enormous toughness with low tempe-
special quality class does have a breaking ratures of more than - 60°C finally inspired
strength up to 60 % higher! For lashing for the name of this chain generation: ICE-
technique this means a LC (Lashing 120. The Colour was chosen in ICE-Pink
Capacity = permissible lashing force) (purple), thus guaranteeing a clear diffe-
increase by up to 60 %. rentiation between the red of grade 8 and
pink (magenta) of grade VIP-100, however,
still maintaining the Pink Family of the
RUD identification colour.
10 6.300 10.000
➛
13 10.000
➛ 16.000
16 16.000 –
h
out
fm
of 16 mm; this means, for direct lashing,
th o
an ICE lashing chain, is able to replace a
wid
Securing disc open Securing disc closed Securing disc with theft protection
10
®
Attention!
Lashing chains not ICE lashing chains
corresponding with fulfil the new standard
DIN EN 12195-3 (since on all items and
7/2001 all over Europe)
r m a t i o n ! furthermore offer
rtant inf o
must not longer a variety of additional
...impo
be sold! features!
Shortening device:
- No locking device Shortening
- Breaking force reduction devices:
of the chain + Easy, quick handling
+ Locking device by shape
Identification tag:
- Not according to ICE identification tag:
EN 12195-3 + integrated testing gauge
- Missing
Tensioner: ICE-CURT:
- STF > 50 % LC + Convenient anti-loosening
Subject to technical modifications.
11
Lashing points
12
Load securing with heavy transports – we look forward to receiving your different kind of tasks!
13
Container Lashing Chains for multi-bucket system vehicles
ay!
. . b u t this w
.
▲
▲
Subject to technical modifications.
▲ X-lashing
a
▲
a
▲
▲
V-lashing trapeze-lashing
14
® ® Example for multi-bucket system vehicles: Prerequisite:
Load weight 15 t There must be proven lashing points at the
a = 60° vehicle suitable for accepting loads.
Recommendation ICE chain with dia. 10 mm
100
a = 30° RUD container lashing chains allow a quick and
A ICE chain with dia. 8 mm is sufficient. easy direct lashing of the containers in and
contrary to driving direction.
The lateral securing has to be effected via
a fix stop. All components correspond with standard
EN 12195-3.
with ø 6 ➔ VA-1
The pictures above exemplify the configuration of the RUD Container Lashing Chains. Other chain configurations analogue page 22/23 are also available.
Please state the required chain configuration when ordering.
15
Endless chains for missing or non adequate lashing points
Attention:
● T he safety latch of the lashing hook
should be closed in hooked-in
condition!
● L ashing hook must only be loaded in
the hook ground, never at the tip!
16
®
ICE-MVK
Load Load
17
VIP Lashing Points with LC indication – weldable
LPW
Arrangement
of weld
clamp spring
– Easy adjustment of the ring body
C
IX
LRBK-F
●W elded on the corner, it New!
reduces the number of lashing
points
● L oadable from any direction
● L ow profile and 270° pivoting
●W elding blocks and ring body fix connected
by special radial clamp spring
– Easy adjustment of the ring body
– Ring body stays in position
– Easy painting
– No loose parts
– No rattling
– Process reliability at welding:
dimension E is assured
L-ABA
E
New!
F
D
19
VIP Lashing Points with LC indication – weldable
20
Combination – Lashing and Lifting Point
●A bsolute innovative design
● Forged in one piece
● Noiseless – no rattling in the eyes
● Surface: galvanized
● Body and bolts 100 % crack detected
● Simple assembly with three bolts M12,
quality 10.9
BI
SMILEY ● Working Load Limit WLL marked in t
● Lashing Capacity LC marked in daN
● 4fold safety factor for lifting and lashing
● Suitable for all common lashing means –
also for double connection
RORO
RORO Lashing point acc. to DIN EN 29367-2 Permissible lashing capacity = 10,000 daN.
Reference no. 7983031
21
®
Tensioner moveable
within the chain strand Standard length 3500
captively
assembled
Tensioner moveable
Standard length 3500
within the chain strand
captively
assembled
Subject to technical modifications.
Tensioner moveable
Standard length 3500
within the chain strand
100
VIP-VSK lashing chains – grade VIP-100
VMVK
moveable within the lever foldable
chain strand
lever foldable
Tensioner moveable
within the chain strand Standard length 3500
16 VIP-VSK-16-VKSPS-VVH* 20000 VSKPS-16 3600 300 1740 30.8 + 16.4 7900 031
16 VIP-VSK-16-VKSPS-R-VVH* 20000 VSKPS-R-16 3600 300 1740 30.8 + 16.9 7900 032
*Phase-out model – available as long as stock lasts.
Convenient tools
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Zur
90°
80°
70°
60°
50°
45°
40°
Winkelermittlung
Winkelmesser
fläche Außenkante
Beifahrerseite)
(Fahrer- parallel
bzw.Lade-
30°
,
20°
10°
0° 10°
20° 30°
40°45°
50°
60°
90°
80°
70°
90°
80°
80°
RUD-
▲
40° Zur
Winkelermittlung
▲
Winkelmesser
30° zur
Außenkante ,
parallel
Zur 20° fläche
Winkelermittlung
Lade-
(Fahrer-
10° Beifahrerseite)
bzw. 70°
0°
Der Neue...
anlegen!
, diese
10°
Kante
»MULTI-ZURRM 20°
α
an Kettenstrang
30°
60°
Ladungssicherung anlegen! 40°
nach
▲
45°
VDI
ASTER«
50°
2008
Schritt 2700/02,
1. Ladungsgewicht
für auf
2. Auswahl Schritt prEN Straßenfahrzeugen
▲
▲
zur
3. Winkel richtigen 12195-1
4. Winkel des Reibbeiwertes
einstellen.
messen VIP(-Kette)! ®
Sind
die messen und
ist eine Kettenstränge aus
Winkelbereich
5. Nenngröße (Winkel der
Nachrechnung Tabelle.
®
4 VIP-Zurrketten muss
2 Zurrketten ablesen. außerhalb wählen. ZURR
Die erforderlich!zwischen
Es sind
notwendig.
Rechenschieberwerte dem 20°-45°
standfester entgegen von zulässigen
(Siehe der liegen
auch Ladung. der 2 Zurrkettenerrechneten Wink )
Fahrtrichtung
Bedienungsanleitungelten in
nur
Paarung fü
Holz/Holz Reibbei
Metall/Hol
18.08.
Metall/
B
70°
Lashing-
▲
2007
cks 60°
α
Vor der_Rü 90°
50°
80°
45°
90° 70° 40°
30° 60°
60°
Card
gi-
50°45° ° 20° the lonn the
10° erminele , lea HING-
40 To det l ang the LASl against ck.
80° 30° 20° 10° 0° tudina on
edge D paralle fram
e of
tru
CAR
β 50°
▲
gi-
the lon 45°
▲
the
ermine, lean
To det
l ang
le
HING-
40°
tudina the LAS inst
70° on
edge parallel
aga 30°
β
D
CAR of truck. 20° d.
fram
e
10° stran
e chain
...measuring device
0°
10° st th
again
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this
60° 30° , lean
gle
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s
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mounting mounting
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45
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...CD-ROM!
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23
® ®
100
Which lashing chain for which load?
Diagonal lashing
Lashing chain LC Max. load weight [t] (horizontal angle b: 20°-45°; 2 lashing chains per direction)
[daN] Vertical angle a: 0°-30° Vertical angle a: 30°-60°
µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6 µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6
ICE-VSK 6 3600 6.2 8.4 10.4 13.0 17.4
26.2 4.5 6.3 9.0 12.8 19.2 32.0
VIP-VSK 6 3000 5.2 7.0 8.7 10.9 14.5 21.9 3.8 5.3 7.5 10.7 16.0 26.7
ICE-VSK 8 6000 10.5 14.0 17.4 21.8 29.1 43.9 7.6 10.7 15.0 21.4 32.0 53.4
ICE-VSK 10 10000 17.5 23.4 29.0 36.4 48.6 73.1 12.8 17.9 25.0 35.6 53.4 89.0
ICE-VSK 13 16000 28.0 37.5 46.4 58.2 77.8 117.0 20.5 28.6 40.0 57.1 85.5 142.4
VIP-VSK 16 20000 35.0 46.9 58.1 72.8 97.3 146.3 25.6 35.8 50.0 71.3 106.9 178.0
Frictional lashing
RUD STF
= required number of VIP + ICE lashing chains
Lashing chain [daN] (number of lashing chains = factor from Table x load weight [t])
Vertical angle a: 60°-90° Vertical angle a: 30°-60°
µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6 µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6
VIP-VSK 6 1500 3.6 x 1.6 x 0.9 x 0.6 x 0.4 x 0.2 x 6.3 x 2.7 x 1.5 x 0.9 x 0.6 x 0.3 x
VIP- VSK 8 2500 2.2 x 1.0 x 0.6 x 0.4 x 0.2 x 0.2 x 3.8 x 1.6 x 0.9 x 0.6 x 0.4 x 0.2 x
VIP-VSK 10 2800 2.0 x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x
ICE-VSK 8/10/13 2800 2.0 x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x
VIP-VSK 13/16 3600 1.5 x 0.7 x 0.4 x 0.3 x 0.2 x 0.1 x 2.6 x 1.2 x 0.7 x 0.4 x 0.3 x 0.2
If there is a clear deviation from the indicated Heavy construction machinery should be
lashing angles, then it is necessary to add positioned bucket first, tight against the
some safety measures (e.g. larger chain step frame of the low loader.
diameter, and/ or chocks – friction increasing
elements). Handbrake must be engaged and the vehicle
left in gear.
24
Subject to technical modifications.
For notes
25
Comparison of rules for lashing chains – example round steel link chain 8 mm
1.2 Chain Not defined + manufacturer‘s identification ICE Pink powder coating
identification + 8 for grade 8 ICE-identification: every
chain link ICE-marked and
-12-marked in regular intervals.
2.1 Shortening Chain killer. 100 % of breaking force ICE shortener fulfils 100 %
Reduction of the breaking must be proven
force up to 40 %
26
Comparison of rules for lashing chains – example round steel link chain 8 mm
4.2 Tension force No rule. STF = remaining force in the lashing ICE-Ratchet tensioner – STF
STF Ratchet tensioner with (pre-tension) after a standard-
extremely long lever and in- hand force (SHF) of 500 N (50 daN) Ø 8: 2800 daN = 0.46 LC
sufficient shortening elements at the lever of the tensioner. Ø 10: 2800 daN = 0.28 LC
50 daN achieve a STF up to 65 % Ø 13: 2800 daN = 0.17 LC
of the breaking force At Ø 6 - 10 mm:
STFmin = 0.25 x LC
e.g. STF = 5200 daN = STFmax = 0.5 x LC
1.3 x LC = 65 % BF!
At Ø 13 - 16 mm:
Not allowed! STFmin = 0.15 x LC
STFmax = 0.5 x LC
4.4 Tensioning No rule. Securing by shape or ICE shortener
elements Easy drop out locking device. with securing by shape.
with hook- often occurred
shaped
shortening Refer to item 2.1.
devices oder Verriegelung.
lashing front back ● Tension force (STF) [daN] examination of the chain.
chain chain manu- ● Name of manufacturer
type facturer ● Indication of standard ● Distinctive identification by a
date of LC
production ● Hint: not for lifting RUD-ID-Point®
embedded into
Hint: not for lifting, just lashing! the tensioner.
27
Tradition in Dynamic Innovation
RUD Ketten
Rieger & Dietz GmbH u. Co. KG
Friedensinsel
73432 Aalen/Germany
Tel. +49 7361 504-1464 · Fax +49 7361 504-1171
info@rud.com · www.rud.com
program and lashing protocol!
m
s
nt
s
The optimal RUD lashing chain will
te
i
po
ys
hin
ftin
Las
-6.
1.2
g
hla
ag
sc
hl
An
sc
An
LIFTING MEANS
Edition 20 Edition 20