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workshop manual
All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.
KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.
This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.
2011. 08
service division
DAEDONG INDUSTRIAL Co., Ltd.
Important Remark
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI's genuine parts can damage the the entire manual at any time without notice.
tractor and such damage will not be covered by
warranty.
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 CLUTCH
CHAPTER 5 TRANSMISSION
CHAPTER 7 BRAKE
CHAPTER 12 CABIN
CHAPTER 14 INDEX
TABLE OF CONTENTS
1. for SAFETY........................................... 1-2 3. Safety decals.................................... 1-9
1.1 Alert symbols.............................................. 1-2 3.1 Location of decals...................................... 1-9
1. for SAFETY
FIRST
SAFETY
매뉴얼
reaD 숙지 !
manual!
CLUTCH
CLUTCH
T46W001A
▶ Remark ▶ CAUTION
REAR AXLE
HST
REAR AXLE
BRAKE
AXLE
Remark ⱇ#⪣
CAUTION
BRAKE
FRONT
T46W002A T46W004A
AXLE
STEERING
SYSTEM
• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
FRONT
service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
▶ Important ▶ WARNING
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
WARNING
& HEATER
T46W003A T46W005A
A/CCABIN
• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
A/C AND
HEATER
2. Safety TIPS
FIRST
2.1 Safety gear 2.2 Work place
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W007A
CLUTCH
CLUTCH
A. VENTILATING SYSTEM
TRANSMISSION
When working on the tractor, wear safety gloves, safety
TRANSMI
place, the exhaust gas pipe should be installed.
SSION
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
ment. Never wear loose fitting clothing or a tie which
• California Proposition 65 Warning
can be caught to the rotating part. According to the
AXLE
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
HST
the generative function leading to infertility.
REAR
parts are due to this inappropriate manner of wearing
clothes.
AXLE
BRAKE
B. Safe working place
REAR
FRONT AXLE
BRAKE
AXLE
STEERING
SYSTEM
FRONT
T46W008A
HYDRAULIC
STEERING
SYSTEM
SYSTEM
The work should be done in a wide, level and safe
place to prevent slip and fall accident.
C. Illumination
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher han-
dy at all times.
& HEATER
A/CCABIN
T46W011A
T46W012A
AXLE
T46W013A
T46W014A
2.5 Cautions when handling the 2.6 Cautions for high pressure hoses
battery
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W015A
CLUTCH
CLUTCH
short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses
or pipes can penetrate your skin.
TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR
T46W016A
AXLE
battery can cause explosion. Let the battery warmed up
BRAKE
to ambient temperature (16°C, 60°F) before charging.
REAR
T46W020A
AXLE
BRAKE
• Before connecting a high pressure hose or pipe,
FRONT
stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-
AXLE
gine after servicing the hydraulic system.
STEERING
SYSTEM
• Use a cardboard or plank when checking leakage.
FRONT
T46W017A
HYDRAULIC
STEERING
SYSTEM
• Keep sparks and flames (match, lighter) away from the
SYSTEM
battery. The battery can explode due to the battery fluid.
• Never connect the battery's negative and positive
cables with metal for test. Use only tester when
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
T46W021A
& HEATER
• The battery contains the acid that can burn you. When
AND
HEATER
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL
GENERAL
T46W022A
FRONT
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W023A
CLUTCH
CLUTCH
T46W027A
TRANSMISSION
hot. Hot coolant or steam can be surged leading to
TRANSMI
SSION
a serious scald.
T46W024A
AXLE
blade or PTO shaft.
HST
REAR
Be extra careful when you are in loose clothes.
REAR AXLE
BRAKE
AXLE
BRAKE
FRONT AXLE
STEERING
SYSTEM
T46W028A
FRONT
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
HYDRAULIC
STEERING
ant, etc. If it is hot, let it cool down before draining it.
SYSTEM
SYSTEM
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
CALIBRATION
HYDRAULIC
ELECTRIC &
T46W026A
AND
T46W029A T46W030A
• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
TRANSMISSION
TRANSMI
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
SSION
T46W031A
AXLE
STEERING
SYSTEM
3. Safety decals
FIRST
• When replacing parts, be sure to install the appro-
SAFETY
FIRST
priate safety decal as well. Otherwise, the custom-
SAFETY
er's safety will be threatened.
• If a decal is damaged or detached, always replace
GENERAL
GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.
ENGINE
ENGINE
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
REAR
REAR
FRONTAXLE
HST
AXLE
BRAKE
AXLE
BRAKE
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C
H80W101A
.
REAR AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
WARNING
SYSTEM
1. Implement that pulls or pushes ob- from the P.T.O, stop the engine
jects should be attached only to the in advance. When repairing or
A/CCABIN
FIRST
SAFETY
FIRST
SAFETY
Precautions for safe driving
Take the following precautions to use the tractor safely.
GENERAL
GENERAL
Driving 3) Make sure to interconnect the left and right brake
pedals.
4) Never attempt abrupt start, braking and turning.
5) Never let anyone ride on the tractor, other than the
driver.
6) Do not use the differential lock during driving.
7) Do not rotate an implement, such as a rotary culti-
vator.
ENGINE
8) Slow down your speed on an unpaved road, rural
ENGINE
path, hill and sharp curve.
CLUTCH
stopping 12) Chock the wheels on a hill.
CLUTCH
13) Lower the implement for safety.
TRANSMISSION
TRANSMI
SSION
8. Part No. : T4930-52381 11. Part No. : T2610-52451
AXLE
WARNING
WARNING
HST
Use the quick turn function only during nor-
REAR
mal field work but never use it under the fol-
lowing conditions:
1. Be sure to follow instructions specified in 1. Driving at a high speed
AXLE
the manual and the safety decals. 2. Driving on a hill or sharp curve
BRAKE
2. Make sure to follow the driving instruc- 3. Working with an implement, such
REAR
as a plow at a high speed
tions specified in the manual and decals 4. Working with the loader attached
for safe driving. KIOTI has no responsibility for problems oc-
AXLE
3. Do not modify any part of the vehicle. curred by negligence of a driver.
BRAKE
4. Never attach an implement with exces-
FRONT
sive capacity other than the standard
implements.
AXLE
KIOTI has no responsibility for problems oc-
STEERING
SYSTEM
curred by negligence of a driver.
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
9. Part No. : T4930-52431 12. Part No. : T4930-52341
CALIBRATION
WARNING
HYDRAULIC
WARNING
ELECTRIC &
SYSTEM
WARNING
GENERAL
GENERAL
ENGINE
ENGINE
WARNING
REAR AXLE
HST
AXLE
Lifting
BRAKE
REAR AXLE
Lowering
BRAKE
CAUTION
AXLE
► Do not operate any part outside the vehicle other Before leaving the vehicle, park the vehicle
FRONT
CAUTION
CABIN
operation.
2. Lower the bucket onto the ground before stopping the
engine. Otherwise, it can cause an accident or injury.
A/C AND
HEATER
INDEX
TABLE OF CONTENTS
1. Description for symbols and 9. Tire maintenance............................ 2-18
abbreviations.................................... 2-2 9.1 Proper inflation pressure.......................... 2-18
2. TRACTOR EXTERIOR VIEW................... 2-3 9.2 Wheel bolt torque..................................... 2-18
There are various symbols used in this manual. Their design and meanings are as follows:
SAFETY
FIRST
SAFETY
Symbols
GENERAL
GENERAL
High speed
Fuel level Headlamp - low beam
range
ENGINE
ENGINE
Neutral posi-
TRANSMI
tion
Turn-up
engaged drive
AXLE
STEERING
SYSTEM
L: Low speed
Differential lock Backup
FRONT
drive
HYDRAULIC
Automatic
STEERING
SYSTEM
SYSTEM
Automatic hori-
CALIBRATION
HYDRAULIC
zontal operation
• Api .........American Petroleum Institute • rh/Lh .... Right hand side and left hand side (seen from operator)
& HEATER
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR
A03W201A
AXLE
BRAKE
3. Identification number
REAR
Tractor serial number assignment standard
3.1 Tractor serial number
AXLE
K A83 0 0 0 0 2
BRAKE
FRONT
Production serial number
Example) 0 0 0 0 2: The second chassis
AXLE
STEERING
SYSTEM
manufactured in that year
FRONT
Model
Example)
HYDRAULIC
STEERING
� �
SYSTEM
SYSTEM
� �
A83 RX6010C
� �
� �
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
Year of manufacturing
Example)
� �
� �
ELECTRIC
SYSTEM
CABIN
D 2004
E 2005
F 2006
& HEATER
G 2007
A/CCABIN
H 2008
J 2009
A03W203A K 2010
AND
L 2011
HEATER
INDEX
A03W202A
M 2012
A/C
A03W206A A03W207A
The engine serial number, model name and engine The transmission serial number is stamped on the
specifications are stamped on the front side of the fuel range shift lever case surface on the left side of the
TRANSMISSION
head cover.
REAR
REAR AXLE
HST
AXLE
BRAKE
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX
4. Dimensions
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
E1
E2
B
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR AXLE
BRAKE
REAR
C
83.0
î 80.0
Á î
Ç Á
µå ¡ÇÁÆ
Æ÷Áö¼
AXLE
BRAKE
D A E D O N G
2 7 K G
FRONT
F
AXLE
STEERING
SYSTEM
FRONT
D
A2
HYDRAULIC
STEERING
SYSTEM
SYSTEM
A1
CALIBRATION
HYDRAULIC
ELECTRIC &
A03W208A
SYSTEM
mm (in.)
Item RX6010C(PC)/USA RX6010C(PC)/AU, EU Remarks
ELECTRIC
SYSTEM
Including front
CABIN
5. Specifications
FIRST
SAFETY
FIRST
RX6010C RX6010PC
SAFETY
Model
USA AU/EU USA AU/EU
Model 4B243TLWM 4B243TLWM-K
GENERAL
GENERAL
Number of cylinders 4 ←
Bore x Stroke mm (in.) 87 X 102.4 (3.4 X 4.0) ←
ENGINE
ENGINE
Driving system
Hydraulic Hydraulic
Four wheel drive type multi- type multi-
REAR
Tire size
Rear wheel in. 14.9-28 14.9-30 14.9-28 14.9-30
FRONT
Hydraulic system
SYSTEM
Type ←
SYSTEM
engine rpm)
CABIN
6. Driving speed
FIRST
6.1 Gear Arrangement
SAFETY
FIRST
SAFETY
To calculate the driving speed, the rotating ratios for each gear should be calculated based on the transmission and
the gear arrangement of the rear axle beforehand.
GENERAL
GENERAL
Gear arrangement of transmission
RX6010C/usa
ENGINE
ENGINE
21
26
16
32
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
RX6010PC/usa
23
28
39
AXLE
8
HST
15
REAR
45
AXLE
26
17
34
BRAKE
45
27
REAR
31
29
AXLE
BRAKE
FRONT
21
31
26
AXLE
STEERING
SYSTEM
28
23
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
25
33
14
CALIBRATION
HYDRAULIC
38
ELECTRIC &
SYSTEM
35
19 17
31
RX6010PC/usa
21
36
22
28
ELECTRIC
SYSTEM
CABIN
29
32
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C
H80W201A
2-
영M55(RX6010)_02장_일반.indd 8
33
24
16
RX6010C/Au,Eu
36 33 32
25
29 21 45
29
28 26 15
32 22 19 17
14
38 45
28 31 35 23 21 31 39
17
8
31 34
27 26
34
GENERAL - DRIVING SPEED
RX6010pc/Au,Eu
26
28
23
RX6010pc/Au,Eu
21
H80W202A
2011-11-01 오후 5:32:54
영M55(RX6010)_02장_일반.indd 9
RX6010C(PC)
27
12
39
GENERAL - DRIVING SPEED
10
13
8
23
22
12
16
12
66
27
A03W212A
A03W211A
2-
A/C
INDEX
AND A/CCABIN
& HEATER ELECTRIC
CABIN HYDRAULIC
ELECTRIC & HYDRAULIC
STEERING FRONT
STEERING
AXLE FRONT
BRAKE
AXLE REAR
BRAKE
AXLE REAR
HST
AXLE TRANSMISSION
TRANSMI CLUTCH
CLUTCH ENGINE
ENGINE GENERAL
GENERAL SAFETY
SAFETY
FIRST
HEATER SYSTEM CALIBRATION
SYSTEM SYSTEM
SYSTEM SYSTEM SSION FIRST
2011-11-01 오후 5:32:56
GENERAL - DRIVING SPEED RX6010C(PC)
Main shift
SAFETY
FIRST
Drive gear Shuttle gear Range shift gear Spiral bevel gear Final drive gear
SAFETY
gear
29 14 23 45 8 12
1: F: H:
32 38 28 17 39 (12 + 66)
GENERAL
GENERAL
17 21 31 29
2: R: x M:
35 31 26 31
19 15
3: L:
ENGINE
ENGINE
31 45
22
4:
28
CLUTCH
CLUTCH
·
• Example for calculating the rotating speed ratio of
Main 1st For- Range shift
Driving spiral Final drive
TRANSMISSION
29 14 23 45 8 12
x x x x x = 0.02291
32 38 28 17 39 (12 + 66)
rear axle (forward, high speed (range shift gear H) and 1st gear)
AXLE
Example) Rotating speed of rear axle (at engine speed of 2600 rpm): 2600 x 0.02291 = 59.6 RPM
AXLE
USA
BRAKE
AG
Front wheel 11.2-20 2.985
AU/EU
Rear wheel 14.9-30 4.178
AXLE
STEERING
SYSTEM
• The rear tire specifications and tire circumference are specified by the tire manufacturer based on the inflation
FRONT
pressure of the standard tire and the standard load application. Therefore, the actual circumference may be dif-
ferent depending on conditions and it is recommended to measure the actual circumference.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX
FIRST
6.2.1 Driving speed
SAFETY
FIRST
* At rated engine rpm (2,600 rpm) with standard tires.
SAFETY
Calculation of driving speed
GENERAL
GENERAL
Driving Rolling cir-
Rear axle 60
speed = x cumference of x
rpm 1000
(km/h) rear wheels
Rotating Rolling cir-
ENGINE
ENGINE
Engine 60
= x speed ratio x cumference of x
rpm 1000
of rear axle rear wheels
CLUTCH
CLUTCH
Forward driving speed table (at 2,600 rpm)
TRANSMISSION
TRANSMI
Range shift Main shift km/h MPH km/h MPH
SSION
1st 1.86 1.16 1.88 1.17
2nd 2.46 1.53 2.48 1.54
L
AXLE
3rd 3.10 1.93 3.13 1.94
HST
REAR
4th 3.97 2.47 4.01 2.49
1st 5.23 3.25 5.28 3.28
AXLE
BRAKE
2nd 6.89 4.28 6.96 4.32
M
REAR
3rd 8.70 5.41 8.78 5.46
4th 11.15 6.93 11.25 6.99
AXLE
BRAKE
1st 14.80 9.20 14.93 9.28
FRONT
2nd 19.51 12.12 19.69 12.24
H
3rd 24.62 15.30 24.84 15.44
AXLE
STEERING
SYSTEM
4th 31.56 19.61 31.85 19.79
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C
ratio 21 31
x
reverse gear 31 26
Therefore, the reverse driving speed for the tractor is 98.3% of the forward driving speed.
ENGINE
ENGINE
FIRST
SAFETY
It is ideal to set the speed of the front wheels to 1 ~ 5% faster than the one of the rear wheels when the front
FIRST
SAFETY
wheel drive is in operation. However, some agricultural or industrial tires may not fulfill this function. Therefore,
KIOTI allows -1 ~ 7% of the relative speed ratio for front wheels.
If this relative speed ratio is not proper during driving with front wheel drive, the tractor may not be driven straight
GENERAL
GENERAL
forward and the mechanical shift system may not be disengaged. Also, the durable life of front tire, the gears for
front axle or the drive connecting system for front axle may be affected.
ENGINE
ENGINE
The relative speed ratio for front wheel is calculated as follows:
The speed ratio between the front axle and the rear axle is calculated with the gear arrangement of the transmission
and the front axle. (Refer to the figure for gear arrangement in section 6.1.)
CLUTCH
CLUTCH
▶ Firstly, calculate the speed reduction ratio of the front axle referring to the
arrangement table of the main gear shift and front axle gear. (Refer to the
TRANSMISSION
section 6.1 "Gear arrangement.")
TRANSMI
SSION
Arrangement of main shift gear and front axle gears
Front
AXLE
Main shift axle spi- Upper Final drive
HST
Drive gear Shuttle gear Range shift gear Idle gear
REAR
gear ral bevel bevel gear bevel gear
gear
AXLE
29 14 23 45 31 26 10 11 12
BRAKE
1: F: H: x
32 38 28 17 27 34 23 24 45
REAR
17 21 31 29
2: R: x M:
AXLE
35 31 26 31
BRAKE
FRONT
19 15
3: L:
31 45
AXLE
STEERING
SYSTEM
Example) What is the speed ratio of the front axle for forward, high speed (range shift gear H) and main 1st gear?
FRONT
29 14 23 45 31 26 10 11 12
x x x x x x x x = 0.033872
32 38 28 17 27 34 23 24 45
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C
Example) What is the speed ratio of the rear axle for forward, high speed (range gear H) and main shift 1st gear?
(0.02291 calculated from page 2-10)
GENERAL
Since
GENERAL
rear wheels
Therefore, the relative speed ratio for front wheel = (speed of front wheels ÷ speed of rear wheels)
TRANSMISSION
TRANSMI
Example) What is the relative speed ratio of the front wheels for RX6010C(PC)/USA model tires based on the
SSION
above formula?
Front/rear wheel rotating ratio = 1.478 1.025 → The front wheels
2.870 x 1.478
Circumference of front wheel = 2.870 = rotate 2.5% faster than the rear
AXLE
4.140
wheels.
HST
Example) What is the relative speed ratio of the front wheels for RX6010C(PC)/AU,EU model tires based on the
above formula?
AXLE
BRAKE
cumference. Therefore, follow below procedures to measure the actual rolling circumference.
FRONT
1. Adjust the inflation pressure of the front and rear tires to the specified pressure.
2. Park the tractor on a firm and level ground.
HYDRAULIC
STEERING
4. Mark on the rear tire and the ground where they meet.
5. Move the tractor until the marks on the tires meet the ground again. Be sure to move the tractor straight.
CALIBRATION
6. Make a second mark on the ground where the mark of tire meets.
HYDRAULIC
ELECTRIC &
SYSTEM
9. Calculate the relative speed ratio of the front wheels based on the measured rolling circumference value as fol-
CABIN
lows: