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RX6010C(PC)

workshop manual

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PREFACE
This manual is to provide servicing personnel with information on the general speci-
fications, service, operating principle, troubleshooting, exploded view including part
name, removing and installing procedures for RX6010C(PC)/US,AU,EU tractors with
high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system


(DEMSS).

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

2011. 08
service division
DAEDONG INDUSTRIAL Co., Ltd.

Important Remark
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI's genuine parts can damage the the entire manual at any time without notice.
tractor and such damage will not be covered by
warranty.

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TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 CLUTCH

CHAPTER 5 TRANSMISSION

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING SYSTEM

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC & CALIBRATION

CHAPTER 12 CABIN

CHAPTER 13 AIR CONDITIONER & HEATER

CHAPTER 14 INDEX

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RX6010C(PC)
SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. for SAFETY........................................... 1-2 3. Safety decals.................................... 1-9
1.1 Alert symbols.............................................. 1-2 3.1 Location of decals...................................... 1-9

2. Safety TIPS........................................... 1-3


2.1 Safety gear................................................. 1-3
2.2 Work place ................................................ 1-3
2.3 Safety instructions when preparing tractor...1-4
2.4 Avoid fires................................................... 1-4
2.5 Cautions when handling the battery........... 1-5
2.6 Cautions for high pressure hoses...................1-5
2.7 Use of appropriate tools and equipment.... 1-6
2.8 Handling of hazardous materials................ 1-6
2.9 Handling of rotating blade, shaft and driving belt... 1-7
2.10 Prevention of scald..................................... 1-7
2.11 Disposal of environmental waste................ 1-8
2.12 Cautions when handling tires...................... 1-8

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SAFETY FIRST - FOR SAFETY RX6010C(PC)

1. for SAFETY
FIRST
SAFETY

• Most accidents can be avoided if basic safety in-


FIRST
SAFETY

structions and regulations are followed. Always fol-


low the safety regulations and avoid any dangerous
situation to prevent an accident.
GENERAL
GENERAL

• You can be unexpectedly injured if inspecting or


servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
ENGINE
ENGINE

maintenance and inspection to prevent any injury.

매뉴얼
reaD 숙지 !
manual!
CLUTCH
CLUTCH

T46W001A

1.1 Alert symbols


TRANSMISSION
TRANSMI
SSION

In this manual, the following safety-alert symbols are


used. Their meanings are as follows:

▶ Remark ▶ CAUTION
REAR AXLE
HST
REAR AXLE
BRAKE
AXLE

Remark ⱇ#⪣
CAUTION
BRAKE
FRONT

T46W002A T46W004A
AXLE
STEERING
SYSTEM

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
FRONT

service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
STEERING
SYSTEM
SYSTEM

▶ Important ▶ WARNING
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN

WARNING
& HEATER

T46W003A T46W005A
A/CCABIN

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
A/C AND
HEATER

not fully function or may be damaged.


INDEX

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RX6010C(PC) SAFETY FIRST - SAFETY TIPS

2. Safety TIPS

FIRST
2.1 Safety gear 2.2 Work place

SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W007A

CLUTCH
CLUTCH
A. VENTILATING SYSTEM

T46W006A The service should be performed in well-ventilated


area. If the engine should be started in an enclosed

TRANSMISSION
When working on the tractor, wear safety gloves, safety

TRANSMI
place, the exhaust gas pipe should be installed.

SSION
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
ment. Never wear loose fitting clothing or a tie which
• California Proposition 65 Warning
can be caught to the rotating part. According to the

AXLE
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating

HST
the generative function leading to infertility.

REAR
parts are due to this inappropriate manner of wearing
clothes.

AXLE
BRAKE
B. Safe working place

REAR
FRONT AXLE
BRAKE
AXLE
STEERING
SYSTEM
FRONT
T46W008A

HYDRAULIC
STEERING
SYSTEM
SYSTEM
The work should be done in a wide, level and safe
place to prevent slip and fall accident.

C. Illumination
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM

The work place should be well illuminated. If working


in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety cover.
The bulb can cause fire due to leaked fuel if it is broken.
ELECTRIC
SYSTEM
CABIN

D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher han-
dy at all times.
& HEATER
A/CCABIN

E. Clean working area


Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
ately.
AND
HEATER
INDEX
A/C

DH80-W00 Aug. 2011 1-

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SAFETY FIRST - SAFETY TIPS RX6010C(PC)

2.3 Safety instructions when 2.4 Avoid fires


preparing tractor
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE

T46W011A

• Never smoke or allow flames in your work area


T46W009A when servicing the fuel system.
CLUTCH
CLUTCH

• Lower the implement on to the ground.


TRANSMISSION
TRANSMI
SSION AXLE
HST
REAR

T46W012A
AXLE

• Keep flames or sparks away from the spray paint or


BRAKE

T46W010A fuel containers and be careful of leak.


REAR

• Stop the engine and remove the key.


AXLE

• Put "Do not operate" label on the tractor if necessary.


BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

T46W013A

• Always disconnect the battery cable before servicing.


• Be extra cautious of fire when welding.
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN

T46W014A

• Always keep a fire extinguisher in workshop.


A/C AND
HEATER
INDEX

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RX6010C(PC) SAFETY FIRST - SAFETY TIPS

2.5 Cautions when handling the 2.6 Cautions for high pressure hoses
battery

FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W015A

• Always disconnect the negative battery cable first and


reconnect it last to avoid sparks from an accidental T46W019A

CLUTCH
CLUTCH
short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses
or pipes can penetrate your skin.

TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR
T46W016A

• Do not charge the frozen battery. Charging the frozen

AXLE
battery can cause explosion. Let the battery warmed up

BRAKE
to ambient temperature (16°C, 60°F) before charging.

REAR
T46W020A

AXLE
BRAKE
• Before connecting a high pressure hose or pipe,

FRONT
stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-

AXLE
gine after servicing the hydraulic system.

STEERING
SYSTEM
• Use a cardboard or plank when checking leakage.

FRONT
T46W017A

HYDRAULIC
STEERING
SYSTEM
• Keep sparks and flames (match, lighter) away from the

SYSTEM
battery. The battery can explode due to the battery fluid.
• Never connect the battery's negative and positive
cables with metal for test. Use only tester when
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM

checking the battery voltage.


ELECTRIC
SYSTEM
CABIN

T46W021A
& HEATER

• Never weld the high pressure pipe or the surround-


A/CCABIN

ing area. The pipe or hose can be heated and ex-


plode which can lead to fire or burn.
T46W018A

• The battery contains the acid that can burn you. When
AND
HEATER

it contacts with your eyes, you may lose your sight.


INDEX
A/C

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SAFETY FIRST - SAFETY TIPS RX6010C(PC)

2.7 Use of appropriate tools and 2.8 Handling of hazardous


equipment materials
FIRST
SAFETY
FIRST
SAFETY

• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL
GENERAL

• Do not confuse units (mm, inch, etc.). your health.


• Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used Remark
when assembly precisely machined parts which its
• All KIOTI's genuine parts contain no asbetos.
ENGINE
ENGINE

tightening torque should be strictly observed. It can


cause malfunction.
• Be careful of a socket popped out due to the turning • These materials should be rinsed or wiped away
force when using the air impact wrench. Especially, after spraying oil.
CLUTCH
CLUTCH

be extra cautious when working on connection or


socket with joint.
TRANSMISSION
TRANSMI
SSION
REAR AXLE
HST
REAR AXLE
BRAKE
AXLE
BRAKE

T46W022A
FRONT

• When lifting the tractor with a hydraulic jack or a


hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
AXLE
STEERING
SYSTEM

hydraulic jack (hoist) are not installed.


FRONT

• When using a hydraulic jack or a hoist, do not use


it over the limit of the equipment and the conveying
belt.
HYDRAULIC
STEERING
SYSTEM
SYSTEM

• Make sure that the hydraulic lock operates properly


before using the hydraulic jack. Improper use of
lock can cause a serious accident.
CALIBRATION
HYDRAULIC
ELECTRIC &

• Check the buttons and operating direction of the


SYSTEM

hoist before using it. Improper operation can cause


a serious accident.
• Do not use wooden blocks or bricks as support un-
ELECTRIC
SYSTEM

der the tractor. As the tractor's weight is continuous-


CABIN

ly applied to them, they can be broken or collapsed.


& HEATER
A/CCABIN
A/C AND
HEATER
INDEX

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RX6010C(PC) SAFETY FIRST - SAFETY TIPS

2.9 Handling of rotating blade, 2.10 Prevention of scald


shaft and driving belt

FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W023A

CLUTCH
CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is

TRANSMISSION
hot. Hot coolant or steam can be surged leading to

TRANSMI
SSION
a serious scald.
T46W024A

• Do not set a hand or a foot into the tractor's rotating

AXLE
blade or PTO shaft.

HST
REAR
Be extra careful when you are in loose clothes.

REAR AXLE
BRAKE
AXLE
BRAKE
FRONT AXLE
STEERING
SYSTEM
T46W028A

FRONT
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-

HYDRAULIC
STEERING
ant, etc. If it is hot, let it cool down before draining it.

SYSTEM
SYSTEM
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
CALIBRATION
HYDRAULIC
ELECTRIC &

they are not hot.


SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN

T46W026A
AND

• You can be seriously injured if your hand or clothes


HEATER
INDEX

is caught by the rotating fan belt or A/C belt.


A/C

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SAFETY FIRST - SAFETY TIPS RX6010C(PC)

2.11 Disposal of environmental 2.12 Cautions when handling tires


waste
FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
TRANSMISSION
TRANSMI

lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
SSION

coolant, oil filter, etc. Otherwise, they can pollute


the environment seriously and you can be charged
in violation of regulations.
REAR AXLE
HST
AXLE
BRAKE
REAR AXLE
BRAKE
FRONT

T46W031A
AXLE
STEERING
SYSTEM

• Do not weld or apply heat to the tire rim or disc. The


FRONT

tire can explode due to the rapidly increased pres-


sure in the tire.
HYDRAULIC
STEERING

• Check tires for inflation pressure, damage, deforma-


SYSTEM
SYSTEM

tion, extended wear on lug and damage of rim and


disc. Also check if wheel bolts, rim bolts and nuts
are loose.
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX

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RX6010C(PC) SAFETY FIRST - SAFETY DECALS

3. Safety decals

FIRST
• When replacing parts, be sure to install the appro-

SAFETY
FIRST
priate safety decal as well. Otherwise, the custom-

SAFETY
er's safety will be threatened.
• If a decal is damaged or detached, always replace

GENERAL
GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

3.1 Location of decals

ENGINE
ENGINE
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
REAR
REAR
FRONTAXLE
HST
AXLE
BRAKE
AXLE
BRAKE
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C

H80W101A

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SAFETY FIRST - SAFETY DECALS RX6010C(PC)

1. Part No. : T4601-52411 4. Part No. : T4930-52481


FIRST
SAFETY
FIRST
SAFETY

Avoid flames and sparks.


GENERAL
GENERAL

STOP engine while refueling

ONLY use diesel.


T4601-52411
ENGINE
ENGINE
CLUTCH
CLUTCH

2. Part No. : T4810-52121 5. Part No. : T4682-53552


TRANSMISSION
TRANSMI
SSION

preCaUTIOnS DUrInG OperaTIOn


REAR AXLE
HST
AXLE
BRAKE

.
REAR AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

3. Part No. : T4930-52311 6. Part No. : T4930-52471


CALIBRATION
HYDRAULIC
ELECTRIC &

WARNING
SYSTEM

Do NOT run an engine in an


enclosed area.
To prevent severe and
deadly injuries during
P.T.O operation:
ELECTRIC
SYSTEM

Exhaust fumes can cause


1. All protective components should
CABIN

be in place. sickness or possible death.

2. Do not let your hands, feet and


To prevent accident during clothes come near the implement.
operation: Do NOT touch a muffler with
3. When disengaging an implement bare hands.
& HEATER

1. Implement that pulls or pushes ob- from the P.T.O, stop the engine
jects should be attached only to the in advance. When repairing or
A/CCABIN

drawbar. servicing the tractor or its part,


depress the brake pedal to set the
2. Implements that are designed to use parking brake. Also, make sure to
the 3-point hitch should only use the chock the wheels when parking
3-point hitch. on a hill.
A/C AND
HEATER
INDEX

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RX6010C(PC) SAFETY FIRST - SAFETY DECALS

7. Part No. : T4930-52351 10. Part No. : T4810-51181

FIRST
SAFETY
FIRST
SAFETY
Precautions for safe driving
Take the following precautions to use the tractor safely.

At start 1) Set the shift lever in the neutral position.


2) Engage the parking brake.

GENERAL
GENERAL
Driving 3) Make sure to interconnect the left and right brake
pedals.
4) Never attempt abrupt start, braking and turning.
5) Never let anyone ride on the tractor, other than the
driver.
6) Do not use the differential lock during driving.
7) Do not rotate an implement, such as a rotary culti-
vator.

ENGINE
8) Slow down your speed on an unpaved road, rural

ENGINE
path, hill and sharp curve.

During 9) Use planks to drive in and out of a field.


operation 10) Never let anyone come near the tractor during
operation.
Parking/ 11) Stop the engine and engage the parking brake.

CLUTCH
stopping 12) Chock the wheels on a hill.

CLUTCH
13) Lower the implement for safety.

When 14) Stop the engine.


servicing/ 15) Service or repair the vehicle on a safe and level
repairing place.

TRANSMISSION
TRANSMI
SSION
8. Part No. : T4930-52381 11. Part No. : T2610-52451

AXLE
WARNING
WARNING

HST
Use the quick turn function only during nor-

REAR
mal field work but never use it under the fol-
lowing conditions:
1. Be sure to follow instructions specified in 1. Driving at a high speed

AXLE
the manual and the safety decals. 2. Driving on a hill or sharp curve

BRAKE
2. Make sure to follow the driving instruc- 3. Working with an implement, such

REAR
as a plow at a high speed
tions specified in the manual and decals 4. Working with the loader attached
for safe driving. KIOTI has no responsibility for problems oc-

AXLE
3. Do not modify any part of the vehicle. curred by negligence of a driver.

BRAKE
4. Never attach an implement with exces-

FRONT
sive capacity other than the standard
implements.

AXLE
KIOTI has no responsibility for problems oc-

STEERING
SYSTEM
curred by negligence of a driver.

FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
9. Part No. : T4930-52431 12. Part No. : T4930-52341
CALIBRATION

WARNING
HYDRAULIC

WARNING
ELECTRIC &
SYSTEM

1. Turning on the A/C for an extended period of


time makes the air stuffy in the cabin. Make
ELECTRIC
SYSTEM

sure to ventilate the cabin regularly.


CABIN

2. Sleeping with the A/C ON can cause suffoca-


tion.
& HEATER

1. For the tractor equipped with the ROPS,


A/CCABIN

make sure to wear the seat belt all the time.


For the tractor not equipped with the ROPS,
never wear the seat belt.
2. When driving the tractor equipped with the
ROPS, make sure to wear the seat belt. If
AND
HEATER
INDEX

the tractor rolls over, hold the steering wheel


firmly and never jump out of the tractor.
A/C

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SAFETY FIRST - SAFETY DECALS RX6010C(PC)

13. Part No. : T4930-52371 16. Part No. : T4625-52351


FIRST
SAFETY
FIRST
SAFETY

WARNING
GENERAL
GENERAL
ENGINE
ENGINE

Do not remove the filler cap while the


engine is running or just stopped. Scald-
CLUTCH
CLUTCH

ing hot coolant can be blown out under


pressure which can cause serious injury.
TRANSMISSION
TRANSMI
SSION

14. Part No. : T4710-52201

WARNING
REAR AXLE
HST
AXLE

Lifting
BRAKE
REAR AXLE

Lowering
BRAKE

17. Part No. : T2660-52191


FRONT

CAUTION
AXLE

Precautions during rocker switch operation


STEERING

1. Using parking brake


SYSTEM

► Do not operate any part outside the vehicle other Before leaving the vehicle, park the vehicle
FRONT

and apply the parking brake. Disengage


than installation and removal of an implement.
Depress the brake pedals before leaving the
► Make sure to set all the levers in their neutral posi- vehicle.
tion and apply the parking brake before working on
level ground. 2. Shifting
HYDRAULIC
STEERING

Depress the clutch pedal fully before shifting Engage


SYSTEM

►Turn OFF the P.T.O switch before working on a field.


SYSTEM

the gear lever. Otherwise, abnormal noise


►Working on a field with the engine at a high speed is produced from the gears. which indicates
can cause the attached implement moving up, damage.
down, left or right abruptly. Make sure to run the
engine at a low speed and secure a safe distance
before working on a field.
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM

15. Part No. : T4930-52391 18. Part No. : T4938-52321


ELECTRIC
SYSTEM

CAUTION
CABIN

1. To use an implement that uses external hydraulic pres-


sure, such as a front loader, check the transmission
& HEATER

fluid amount. If it is insufficient, add the fluid before its


A/CCABIN

operation.
2. Lower the bucket onto the ground before stopping the
engine. Otherwise, it can cause an accident or injury.
A/C AND
HEATER
INDEX

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RX6010C(PC)
GENERAL CHAPTER 2

TABLE OF CONTENTS
1. Description for symbols and 9. Tire maintenance............................ 2-18
abbreviations.................................... 2-2 9.1 Proper inflation pressure.......................... 2-18
2. TRACTOR EXTERIOR VIEW................... 2-3 9.2 Wheel bolt torque..................................... 2-18

3. Identification number..................... 2-3 10. Tightening torque........................ 2-19


10.1 General use screws, bolts and nuts....... 2-19
3.1 Tractor serial number................................. 2-3
10.2 Stud Bolts............................................... 2-19
3.2 Engine serial number................................. 2-4
10.3 American standard screws, bolts and nuts
3.3 Transmission serial number....................... 2-4
with UNC or UNF threads..................... 2-20
4. Dimensions........................................... 2-5
11. Part Number Assignment Standard
5. Specifications.................................... 2-6 for KIOTI Bolts and Nuts................... 2-21
11.1 Part Number Assignment Standard for KIOTI
6. Driving speed...................................... 2-7
Bolts....................................................... 2-21
6.1 Gear Arrangement...................................... 2-7 11.2 Part Number Assignment Standard for KIOTI
6.2 Rotating speed ratio (Engine vs. rear axle)....2-11 Nuts....................................................... 2-22
7. Relative speed ratio of front 12. Spring pin and snap ring
wheels................................................ 2-13 installation..................................... 2-23
7.1 Calculation for relative speed ratio of front wheels... 2-13 12.1 Spring pin type....................................... 2-23
7.2 Method of measuring circumference........ 2-14 12.2 Snap ring installation.............................. 2-23
8. Maintenance..................................... 2-15 13. Unit Conversion Table................ 2-24
8.1 Maintenance schedule chart.................... 2-15
8.2 Lubrication list.......................................... 2-17

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GENERAL - DESCRIPTION FOR SYMBOLS AND ABBREVIATIONS RX6010C(PC)

1. Description for symbols and abbreviations


FIRST

There are various symbols used in this manual. Their design and meanings are as follows:
SAFETY
FIRST
SAFETY

Symbols
GENERAL
GENERAL

High speed
Fuel level Headlamp - low beam
range
ENGINE
ENGINE

Engine coolant tempera- Mid speed


Headlamp - high beam
ture range
CLUTCH
CLUTCH

Low speed Front wheel drive - en-


Parking brake
range gaged
TRANSMISSION

Neutral posi-
TRANSMI

Battery not charged High speed


SSION

tion

Engine oil pressure Coolant Low speed


AXLE
HST
REAR

Turn signal lamp Preheat Creep speed


AXLE
BRAKE
REAR

PTO clutch control - en- QT (Quick


tilling depth operation
gaged Turn)
AXLE
BRAKE

PTO clutch control - dis- H: High speed


FRONT

Turn-up
engaged drive
AXLE
STEERING
SYSTEM

L: Low speed
Differential lock Backup
FRONT

drive
HYDRAULIC

Automatic
STEERING
SYSTEM
SYSTEM

Position control Automatic


draft operation

Automatic hori-
CALIBRATION
HYDRAULIC

Hazard warning lamp Brake (one side)


ELECTRIC &
SYSTEM

zontal operation

Description for abbreviations


ELECTRIC
SYSTEM
CABIN

• 4WD .......Four wheel drive • p.T.O....... Power Take Off

• Api .........American Petroleum Institute • rh/Lh .... Right hand side and left hand side (seen from operator)
& HEATER

• rOpS .....Roll over protection structure


A/CCABIN

• ASAE American Society of Agricultural Engineers


• rpm ........Revolutions Per Minute
• ASTm .....American Society for Testing and Materials
• SAE ........Society of Automotive Engineers
• hi-Lo ......High speed-Low speed
A/C AND
HEATER

• Smv .......Slow Moving Vehicle


INDEX

• m/s .........Meter per second

2- DH80-W00 Aug. 2011

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RX6010C(PC) GENERAL - TRACTOR EXTERIOR VIEW/IDENTIFICATION NUMBER

2. TRACTOR EXTERIOR VIEW

FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR
A03W201A

AXLE
BRAKE
3. Identification number

REAR
Tractor serial number assignment standard
3.1 Tractor serial number

AXLE
K A83 0 0 0 0 2

BRAKE
FRONT
Production serial number
Example) 0 0 0 0 2: The second chassis

AXLE
STEERING
SYSTEM
manufactured in that year

FRONT
Model
Example)

HYDRAULIC
STEERING
� �

SYSTEM
SYSTEM
� �
A83 RX6010C
� �
� �
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM

Year of manufacturing
Example)

� �
� �
ELECTRIC
SYSTEM
CABIN

D 2004
E 2005
F 2006
& HEATER

G 2007
A/CCABIN

H 2008
J 2009
A03W203A K 2010
AND

L 2011
HEATER
INDEX

A03W202A
M 2012
A/C

The tractor's serial number is attached on the front right


� �
side of the front axle frame. � �

DH80-W00 Aug. 2011 2-

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GENERAL - IDENTIFICATION NUMBER RX6010C(PC)

3.2 Engine serial number 3.3 Transmission serial number


FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH

A03W206A A03W207A

The engine serial number, model name and engine The transmission serial number is stamped on the
specifications are stamped on the front side of the fuel range shift lever case surface on the left side of the
TRANSMISSION

injection pump, intake manifold and engine cylinder transmission.


TRANSMI
SSION

head cover.
REAR
REAR AXLE
HST
AXLE
BRAKE
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX

2- DH80-W00 Aug. 2011

영M55(RX6010)_02장_일반.indd 4 2011-11-01 오후 5:32:44


RX6010C(PC) GENERAL - DIMENSIONS

4. Dimensions

FIRST
SAFETY
FIRST
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
E1

E2
B

CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
AXLE
HST
REAR AXLE
BRAKE
REAR
C
83.0
î 80.0

Á î
Ç Á

µå ¡ÇÁÆ
Æ÷Áö¼

AXLE
BRAKE
D A E D O N G
2 7 K G

FRONT
F

AXLE
STEERING
SYSTEM
FRONT
D
A2

HYDRAULIC
STEERING
SYSTEM
SYSTEM
A1

CALIBRATION
HYDRAULIC
ELECTRIC &

A03W208A
SYSTEM

mm (in.)
Item RX6010C(PC)/USA RX6010C(PC)/AU, EU Remarks
ELECTRIC
SYSTEM

Including front
CABIN

A1 : Overall length 4,020 (158.3) 4,020 (158.3)


weight
A2 : Overall length 3,700 (145.7) 3,700 (145.7)
& HEATER

B : Overall width 1,755 (69.1) 1,875 (73.8)


A/CCABIN

C : Overall height 2,610 (102.8) 2,630 (103.5)


D : Wheel base 2,100 (82.7) 2,100 (82.7)
E1: Front Wheel 9.5 - 20 1,375 (54.1) 11.2 - 20 1,475 (58.1)
E : Tread
AND

E2: rear Wheel


HEATER

14.9 - 28 1,375 (54.1) 14.9 - 30 1,490 (58.7)


INDEX

F : min. ground clearance 400 (15.7) 420 (16.5)


A/C

DH80-W00 Aug. 2011 2-

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GENERAL - SPECIFICATIONS RX6010C(PC)

5. Specifications
FIRST
SAFETY
FIRST

RX6010C RX6010PC
SAFETY

Model
USA AU/EU USA AU/EU
Model 4B243TLWM 4B243TLWM-K
GENERAL
GENERAL

Upright, 4-cylinder, water-


Type ←
cooled 4-cycle, diesel
Max. power HP(Kw)/rpm 59.0 (44.0) / 2600 ←
Engine

Number of cylinders 4 ←
Bore x Stroke mm (in.) 87 X 102.4 (3.4 X 4.0) ←
ENGINE
ENGINE

Total displacement cc(cu in.) 2.435 (148.6) ←


Rated revolution (rpm) 2,600 ←
Injection timing BTDC 22° ←
CLUTCH

Injection sequence 1-3-4-2 ←


CLUTCH

Fuel tank ℓ (U.S.gal) 95 / 25.1 ←


Engine crankcase ℓ (U.S.gal) 7.7 / 2.03 ←
Capacity

Engine coolant ℓ (U.S.gal) 9.1 / 2.4 ←


TRANSMISSION
TRANSMI

Transmission case ℓ (U.S.gal) 58 / 15.3 ←


SSION

Front axle support ℓ (U.S.gal) 8.5 / 2.2 ←


Clutch Dry type single stage Hydraulic, wet multi discs
Main shift 4-gear, synchromesh ←
AXLE

Transmission sys- Shuttle Synchromesh Power


HST

tem Range shift 3-gear, constant-mesh ←


REAR

Driving system

Number of gears F12 X R12 ←


Brake system Wet type, multiple plates ←
AXLE

Hydraulic, wet Hydraulic, wet


BRAKE

Hydraulic Hydraulic
Four wheel drive type multi- type multi-
REAR

dog clutch dog clutch


plate clutch plate clutch
Differential lock Pin shift ←
AXLE

Front wheel in. 9.5-20 11.2-20 9.5-20 11.2-20


BRAKE

Tire size
Rear wheel in. 14.9-28 14.9-30 14.9-28 14.9-30
FRONT

Position, draft and mixed


Hydraulic lift control ←
control
AXLE

Steering Full hydraulic power ←


STEERING

Hydraulic system
SYSTEM

Main ℓ/min (U.S.gal) 41.6 (10.98) ←


FRONT

Pump oil flow Steering ℓ/min


26.0 (6.86) ←
(U.S.gal)
3-point hitch type SAE category Ⅱ ←
HYDRAULIC
STEERING
SYSTEM
SYSTEM

Max. lifting capacity From 610 mm behind 1,683 (3,710) ←


kgf (lbs) Under lower link 2,378 (5,243) ←
Number of remote hydraulic valve 1 ←
CALIBRATION

Independent PTO, hydraulic


HYDRAULIC
ELECTRIC &

Type ←
SYSTEM

wet type multi-plate clutch


PTO shaft dimension in. SAE 1 3/8", 6 splines ←
PTO

PTO Speed 1st rpm 540 540 540 540


(PTO rpm/
2nd rpm - 1000 - 1000
ELECTRIC
SYSTEM

engine rpm)
CABIN

1.86~31.56 1.93~38.54 1.86~31.56 1.93~38.54


Forward Km/h (mile/h)
Driving

(1.16~19.61) (1.20~23.95) (1.16~19.61) (1.20~23.95)


speed

1.83~31.03 1.90~37.90 1.83~31.03 1.90~37.90


& HEATER

Reverse Km/h (mile/h)


(1.14~19.28) (1.18~23.55) (1.14~19.28) (1.18~23.55)
A/CCABIN

Min. turning radius (when braking) 3,020 3,110 3,020 3,110


mm (in.) (118.9) (122.4) (118.9) (122.4)
Weight (including cabin, excluding front weight) 2,575 2,610 2,575 2,610
A/C AND
HEATER
INDEX

kgf (lbs) (5,677) (5,754) (5,677) (5,754)


NOTES: The specifications are subject to change without notice.

2- DH80-W00 Aug. 2011

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RX6010C(PC) GENERAL - DRIVING SPEED

6. Driving speed

FIRST
6.1 Gear Arrangement

SAFETY
FIRST
SAFETY
To calculate the driving speed, the rotating ratios for each gear should be calculated based on the transmission and
the gear arrangement of the rear axle beforehand.

GENERAL
GENERAL
Gear arrangement of transmission

RX6010C/usa

ENGINE
ENGINE
21
26
16

32

CLUTCH
CLUTCH
TRANSMISSION
TRANSMI
SSION
RX6010PC/usa

23
28
39

AXLE
8

HST
15

REAR
45

AXLE
26
17

34

BRAKE
45

27

REAR
31
29

AXLE
BRAKE
FRONT
21

31
26

AXLE
STEERING
SYSTEM
28

23

FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
25
33

14

CALIBRATION
HYDRAULIC
38

ELECTRIC &
SYSTEM
35
19 17

31

RX6010PC/usa
21
36

22

28

ELECTRIC
SYSTEM
CABIN
29

32

& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C

H80W201A

DH80-W00 Aug. 2011 2-

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ELECTRIC
A/C AND SYSTEM HYDRAULIC
ELECTRIC & HYDRAULIC
STEERING STEERING TRANSMI SAFETY
HEATER
INDEX A/CCABIN
& HEATER CABIN CALIBRATION
SYSTEM SYSTEM
SYSTEM FRONT
SYSTEM
AXLE FRONT
BRAKE
AXLE REAR
BRAKE
AXLE REAR
HST
AXLE TRANSMISSION
SSION CLUTCH
CLUTCH ENGINE
ENGINE GENERAL
GENERAL SAFETY
FIRST
FIRST

2-

영M55(RX6010)_02장_일반.indd 8
33
24
16
RX6010C/Au,Eu

36 33 32
25

29 21 45
29
28 26 15
32 22 19 17
14
38 45
28 31 35 23 21 31 39
17
8

31 34
27 26

34
GENERAL - DRIVING SPEED

RX6010pc/Au,Eu
26
28

23

RX6010pc/Au,Eu
21

H80W202A

DH80-W00 Aug. 2011


RX6010C(PC)

2011-11-01 오후 5:32:54
영M55(RX6010)_02장_일반.indd 9
RX6010C(PC)

DH80-W00 Aug. 2011


45
12
24
11
Gear arrangement of rear axle

Gear arrangement of front axle


66

27
12
39
GENERAL - DRIVING SPEED

10
13
8

23
22

12
16
12
66

27

A03W212A
A03W211A

2-
A/C
INDEX
AND A/CCABIN
& HEATER ELECTRIC
CABIN HYDRAULIC
ELECTRIC & HYDRAULIC
STEERING FRONT
STEERING
AXLE FRONT
BRAKE
AXLE REAR
BRAKE
AXLE REAR
HST
AXLE TRANSMISSION
TRANSMI CLUTCH
CLUTCH ENGINE
ENGINE GENERAL
GENERAL SAFETY
SAFETY
FIRST
HEATER SYSTEM CALIBRATION
SYSTEM SYSTEM
SYSTEM SYSTEM SSION FIRST

2011-11-01 오후 5:32:56
GENERAL - DRIVING SPEED RX6010C(PC)

6.1.1 Arrangement of main shift gear and rear axle gears


FIRST

Main shift
SAFETY
FIRST

Drive gear Shuttle gear Range shift gear Spiral bevel gear Final drive gear
SAFETY

gear
29 14 23 45 8 12
1: F: H:
32 38 28 17 39 (12 + 66)
GENERAL
GENERAL

17 21 31 29
2: R: x M:
35 31 26 31
19 15
3: L:
ENGINE
ENGINE

31 45
22
4:
28
CLUTCH
CLUTCH

·
• Example for calculating the rotating speed ratio of
Main 1st For- Range shift
Driving spiral Final drive
TRANSMISSION

gear ward gear H


TRANSMI
SSION

29 14 23 45 8 12
x x x x x = 0.02291
32 38 28 17 39 (12 + 66)

rear axle (forward, high speed (range shift gear H) and 1st gear)
AXLE

= Rotating speed of rear axle / engine rpm


HST
REAR

Example) Rotating speed of rear axle (at engine speed of 2600 rpm): 2600 x 0.02291 = 59.6 RPM
AXLE

6.1.2 Rolling circumference of rear wheels


BRAKE
REAR

Model Tire Tire sizes Circumference (m)


Front wheel 9.5-20 2.870
AXLE

USA
BRAKE

Rear wheel 14.9-28 4.140


FRONT

AG
Front wheel 11.2-20 2.985
AU/EU
Rear wheel 14.9-30 4.178
AXLE
STEERING
SYSTEM

• The rear tire specifications and tire circumference are specified by the tire manufacturer based on the inflation
FRONT

pressure of the standard tire and the standard load application. Therefore, the actual circumference may be dif-
ferent depending on conditions and it is recommended to measure the actual circumference.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX

2-10 DH80-W00 Aug. 2011

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RX6010C(PC) GENERAL - DRIVING SPEED

6.2 Rotating speed ratio (engine vs. rear axle)

FIRST
6.2.1 Driving speed

SAFETY
FIRST
* At rated engine rpm (2,600 rpm) with standard tires.

SAFETY
Calculation of driving speed

GENERAL
GENERAL
Driving Rolling cir-
Rear axle 60
speed = x cumference of x
rpm 1000
(km/h) rear wheels
Rotating Rolling cir-

ENGINE
ENGINE
Engine 60
= x speed ratio x cumference of x
rpm 1000
of rear axle rear wheels

CLUTCH
CLUTCH
Forward driving speed table (at 2,600 rpm)

Model USA (AG 14.9-28) AU/EU (AG 14.9-30)

TRANSMISSION
TRANSMI
Range shift Main shift km/h MPH km/h MPH

SSION
1st 1.86 1.16 1.88 1.17
2nd 2.46 1.53 2.48 1.54
L

AXLE
3rd 3.10 1.93 3.13 1.94

HST
REAR
4th 3.97 2.47 4.01 2.49
1st 5.23 3.25 5.28 3.28

AXLE
BRAKE
2nd 6.89 4.28 6.96 4.32
M

REAR
3rd 8.70 5.41 8.78 5.46
4th 11.15 6.93 11.25 6.99

AXLE
BRAKE
1st 14.80 9.20 14.93 9.28

FRONT
2nd 19.51 12.12 19.69 12.24
H
3rd 24.62 15.30 24.84 15.44

AXLE
STEERING
SYSTEM
4th 31.56 19.61 31.85 19.79

FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C

DH80-W00 Aug. 2011 2-11

영M55(RX6010)_02장_일반.indd 11 2011-11-01 오후 5:32:58


GENERAL - DRIVING SPEED RX6010C(PC)

6.2.2 Reverse driving speed


FIRST
SAFETY
FIRST

• Forward and reverse driving speed ratio


SAFETY

Speed ratio for 23


Forward/re- 28
forward gear
verse speed = = = 1.017
GENERAL

Speed ratio for


GENERAL

ratio 21 31
x
reverse gear 31 26

Therefore, the reverse driving speed for the tractor is 98.3% of the forward driving speed.
ENGINE
ENGINE

Reverse driving speed = forward driving speed x 0.98328


CLUTCH
CLUTCH

Reverse driving speed table


TRANSMISSION

Model USA (AG 14.9-28) AU/EU (AG 14.9-30)


TRANSMI
SSION

Range shift Main shift km/h MPH km/h MPH


1st 1.83 1.14 1.85 1.15
AXLE

2nd 2.42 1.50 2.44 1.52


L
HST

3rd 3.05 1.90 3.08 1.91


REAR

4th 3.90 2.42 3.94 2.45


AXLE

1st 5.14 3.19 5.19 3.23


BRAKE
REAR

2nd 6.77 4.21 6.84 4.25


M
3rd 8.55 5.31 8.63 5.36
AXLE

4th 10.96 6.81 11.07 6.88


BRAKE
FRONT

1st 14.55 9.04 14.68 9.12


2nd 19.18 11.92 19.36 12.03
H
AXLE
STEERING
SYSTEM

3rd 24.21 15.04 24.43 15.18


FRONT

4th 31.03 19.28 31.32 19.46


HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN & HEATER
A/CCABIN
A/C AND
HEATER
INDEX

2-12 DH80-W00 Aug. 2011

영M55(RX6010)_02장_일반.indd 12 2011-11-01 오후 5:32:58


RX6010C(PC) GENERAL - RELATIVE SPEED RATIO OF FRONT WHEELS

7. Relative speed ratio of front wheels

FIRST
SAFETY
It is ideal to set the speed of the front wheels to 1 ~ 5% faster than the one of the rear wheels when the front

FIRST
SAFETY
wheel drive is in operation. However, some agricultural or industrial tires may not fulfill this function. Therefore,
KIOTI allows -1 ~ 7% of the relative speed ratio for front wheels.
If this relative speed ratio is not proper during driving with front wheel drive, the tractor may not be driven straight

GENERAL
GENERAL
forward and the mechanical shift system may not be disengaged. Also, the durable life of front tire, the gears for
front axle or the drive connecting system for front axle may be affected.

7.1 Calculation for relative speed ratio of front wheels

ENGINE
ENGINE
The relative speed ratio for front wheel is calculated as follows:
The speed ratio between the front axle and the rear axle is calculated with the gear arrangement of the transmission
and the front axle. (Refer to the figure for gear arrangement in section 6.1.)

CLUTCH
CLUTCH
▶ Firstly, calculate the speed reduction ratio of the front axle referring to the
arrangement table of the main gear shift and front axle gear. (Refer to the

TRANSMISSION
section 6.1 "Gear arrangement.")

TRANSMI
SSION
Arrangement of main shift gear and front axle gears

Front

AXLE
Main shift axle spi- Upper Final drive

HST
Drive gear Shuttle gear Range shift gear Idle gear

REAR
gear ral bevel bevel gear bevel gear
gear

AXLE
29 14 23 45 31 26 10 11 12

BRAKE
1: F: H: x
32 38 28 17 27 34 23 24 45

REAR
17 21 31 29
2: R: x M:

AXLE
35 31 26 31

BRAKE
FRONT
19 15
3: L:
31 45

AXLE
STEERING
SYSTEM
Example) What is the speed ratio of the front axle for forward, high speed (range shift gear H) and main 1st gear?

FRONT
29 14 23 45 31 26 10 11 12
x x x x x x x x = 0.033872
32 38 28 17 27 34 23 24 45

HYDRAULIC
STEERING
SYSTEM
SYSTEM
CALIBRATION
HYDRAULIC
ELECTRIC &
SYSTEM
ELECTRIC
SYSTEM
CABIN
& HEATER
A/CCABIN
AND
HEATER
INDEX
A/C

DH80-W00 Aug. 2011 2-13

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GENERAL - RELATIVE SPEED RATIO OF FRONT WHEELS RX6010C(PC)
▶ Calculate the gear reduction ratio of the rear axle referring to the arrange-
ment table of the main gear shift and rear axle gears in 6.1.1.
FIRST
SAFETY
FIRST
SAFETY

Example) What is the speed ratio of the rear axle for forward, high speed (range gear H) and main shift 1st gear?
(0.02291 calculated from page 2-10)
GENERAL

Since
GENERAL

Front Front axle


wheel ro- speed re-
tating ratio duction ratio 0.033872
= , so = 1.478
Rear Rear axle 0.02291
ENGINE
ENGINE

wheel ro- speed re- Rolling circumference of


tating ratio duction ratio front wheels x rotating
= ratio
Rolling circumference of
CLUTCH
CLUTCH

rear wheels

Therefore, the relative speed ratio for front wheel = (speed of front wheels ÷ speed of rear wheels)
TRANSMISSION
TRANSMI

Example) What is the relative speed ratio of the front wheels for RX6010C(PC)/USA model tires based on the
SSION

above formula?
Front/rear wheel rotating ratio = 1.478 1.025 → The front wheels
2.870 x 1.478
Circumference of front wheel = 2.870 = rotate 2.5% faster than the rear
AXLE

4.140
wheels.
HST

Circumference of rear wheel = 4.140


REAR

Example) What is the relative speed ratio of the front wheels for RX6010C(PC)/AU,EU model tires based on the
above formula?
AXLE
BRAKE

Front/rear wheel rotating ratio = 1.478


REAR

1.056 → The front wheels


Circumference of front wheel = 2.985 2.985 x 1.478
= rotate 5.6% faster than the rear
4.178
Circumference of rear wheel = 4.178 wheels.
AXLE
BRAKE
FRONT

7.2 Method of measuring circumference


The tire rolling circumference in the tire catalogue supplied by the manufacturer may differ from the actual rolling cir-
AXLE
STEERING
SYSTEM

cumference. Therefore, follow below procedures to measure the actual rolling circumference.
FRONT

1. Adjust the inflation pressure of the front and rear tires to the specified pressure.
2. Park the tractor on a firm and level ground.
HYDRAULIC
STEERING

3. Disengage the front wheel drive.


SYSTEM
SYSTEM

4. Mark on the rear tire and the ground where they meet.
5. Move the tractor until the marks on the tires meet the ground again. Be sure to move the tractor straight.
CALIBRATION

6. Make a second mark on the ground where the mark of tire meets.
HYDRAULIC
ELECTRIC &
SYSTEM

7. Measure the distance between two marks on the ground.


8. The rolling circumference for the front tires can be measured with the same method. However, the front wheel
drive function should be disengaged.
ELECTRIC
SYSTEM

9. Calculate the relative speed ratio of the front wheels based on the measured rolling circumference value as fol-
CABIN

lows:

Front wheel rolling circ.


& HEATER

x speed ratio x 100%


A/CCABIN

Rear wheel rolling circ.


10. If necessary, install the most frequently used implement or a weight and repeat the same test.
11. If the relative speed ratio of the front wheels is over the specified value, check the tires for inflation pressure, de-
A/C AND
HEATER

formation and specifications.


INDEX

• Specified relative speed ratio for front wheels: 1 ~ 5%


• Allowable relative speed ratio for front wheels: -1 ~ 7%

2-14 DH80-W00 Aug. 2011

영M55(RX6010)_02장_일반.indd 14 2011-11-01 오후 5:33:00


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