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System : CIRCULATING WATER PUMP KKS : CS10PAC10AP001-001 Finishing Date : December 4, 2018
Equipment : CIRCULATING WATER PUMP A Alias KKS : 10PAC10AP001 Workshop Date : December 4, 2018
Component :- MPI : 171.83 Revision :
- Cek :
. Cooler
. Kondisi cooler AR SPS HL
. Apakah terjadi kebocoran
- Lakukan perbaikan / penggantian cooler
Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor
Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FM3: Fail-to-Start FC1: Fail-To-Start Preventive Maintenance Cek :
. Power souce
. Apakah ada proteksi yang bekerja
. Outlet valve
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning
2 C2: Motor 1 & 2 HPU FM1: Winding & stator FC1: Overload Preventive Maintenance - Cek :
discharge valve core-Temp-High . Arus motor
circulating water . Temp Winding & stator core (IRT)
pump . Kelainan suara/noise
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning
Cek :
- setting overload
- load motor (arus)
- putar manual
- kabel & wiring AR SPS HL
- cooling system
- Temp motor
Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor
Cek :
. Tegangan supply motor
. Internal motor AR SPS HL
. Tahanan isolasi motor
Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FC2: Overtemperature-Operation Preventive Maintenance - Cek :
. Arus motor
. Temp Winding & stator core (IRT)
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning
Cek :
. Setting overload
. Load motor (arus)
. Putar manual
. Kabel & wiring AR SPS HL
. Cooling system
. Temp motor
Periodic Maintenance Inspection & repair motor & insulation resistance test SI
Inspection & repair motor & insulation resistance test ME SPS HL
Inspection & repair motor & insulation resistance test SE
FM3: Fail-to-Start FC1: Fail-To-Start Preventive Maintenance Cek :
. Power souce
. Apakah ada proteksi yang bekerja
. Outlet valve
- Visual inspection 4W SPS HL
- Operating parameter
- Cleaning
Periodic Maintenance
Inspection & repair motor ME SPS HL
Inspection & repair motor SE
Condition Based Maintenance Infrared Thermography 12W SPS CBM
FC3: Bearing-Vibration-High Preventive Maintenance Cek :
. Vibrasi bearing motor
. Kelainan suara/noise
. Pelumasan
, kekencangan baute pondasi 4W SPS HL
- Visual inspection
- Operating parameter
- Cleaning
3 C3: Local panel FM1: Dirty FC1: Environment Preventive Maintenance Bersihkan exterior 4W SPS HL
control HPU Periodic Maintenance - Bersihkan exterior
discharge valve - Bersihkan interior frame
circulating water - Pemeriksaan cable tray
pump SI
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan cable tray ME SPS HL
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan cable tray SE
- Pemeriksaan seal door
- Permeriksaan cable conduit dan permagum
SPS HL
FM2: Corroded FC1: Environment Periodic Maintenance
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan padlock facility
- Pemeriksaan seal door ME SPS HL
- Pemeriksaan Hinge door
- Painting (Coating powder)
- Bersihkan exterior
- Bersihkan interior frame
- Pemeriksaan padlock facility
- Pemeriksaan seal door SE
- Pemeriksaan Hinge door
- Painting (Coating powder)
FM3: Bad-Grounding FC1: Loose-Connection Preventive Maintenance Cek & kencangkan koneksi kabel/wiring AR SPS HL
Periodic Maintenance Cek & kencangkan koneksi kabel/wiring SI
Cek & kencangkan koneksi kabel/wiring ME SPS HL
Cek & kencangkan koneksi kabel/wiring SE
FC2: Ground-Resistance-Too-High Preventive Maintenance Cek & kencangkan koneksi kabel/wiring AR SPS HL
Periodic Maintenance Cek & kencangkan koneksi kabel/wiring SI
Cek & kencangkan koneksi kabel/wiring ME SPS HL
Cek & kencangkan koneksi kabel/wiring SE
FM4: Physically-Damaged FC1: Mechanical-Contact Preventive Maintenance Visual cek panel 4W SPS HL
Operator Check Visual cek 2H SPS OP
Periodic Maintenance Inspection & repair panel SI
Inspection & repair panel ME SPS HL
Inspection & repair panel SE
FM5: FC1: No Power Preventive Maintenance - Inspection
Indicator lamp not glowing - Pemeriksaan power AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Broken lamp Preventive Maintenance - Inspection
- Penggantian lamp AR SPS HL
- Cleaning
Periodic Maintenance Penggantian lamp SI
Penggantian lamp ME SPS HL
Penggantian lamp SE
FC3: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning
Periodic Maintenance - Pemeriksaan cable
- Pengencangan cable SI
- Cleaning
- Pemeriksaan cable
- Pengencangan cable ME SPS HL
- Cleaning
- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM6: FC1: No Power Preventive Maintenance - Inspection
Pushbutton not function - Pemeriksaan power AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Broken pushbutton Preventive Maintenance - Inspection
- Penggantian pushbutton AR SPS HL
- Cleaning
Periodic Maintenance Penggantian pushbutton SI
Penggantian pushbutton ME SPS HL
Penggantian pushbutton SE
FC3: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning
Periodic Maintenance
SPS HL
- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM7: Power loss FC1: Incoming MCB tripped Preventive Maintenance - Inspection
- Pemeriksaan power
- Cek isolasion tes pada beban AR SPS HL
- Cleaning
Periodic Maintenance - Inspection
- Pemeriksaan power SI
- Cleaning
- Inspection
- Pemeriksaan power ME SPS HL
- Cleaning
- Inspection
- Pemeriksaan power SE
- Cleaning
FC2: Loose cable/connection Preventive Maintenance - Inspection
- Pemeriksaan cable
- Pengencangan cable AR SPS HL
- Cleaning
Periodic Maintenance - Pemeriksaan cable
- Pengencangan cable SI
- Cleaning
- Pemeriksaan cable
- Pengencangan cable ME SPS HL
- Cleaning
- Pemeriksaan cable
- Pengencangan cable SE
- Cleaning
FM8: FC1: Preventive Maintenance - Inspection
Mechanically damaged Hard contact (with material, tool, or hu - Cleaning AR SPS HL
man) or material degradation Periodic Maintenance Inspection SI
Inspection ME SPS HL
Inspection SE
FC2: Environment Operator Check Cek kondisi abnormal AR SPS OP
4 C4: Pump of mengalirkan air FM1: Leaking FC1: Seal-Leaking 2 Y shaft/ rubber bearing aus pump failure unit stop/derating 4 Preventive Maintenance 2 16 Cek indikasi kebocoran 4W SPS HAR
circulating water laut menuju 2 Y shaft/ rubber bearing aus pump failure unit stop/derating 4 Operator Check 2 16 Visual cek 3H SPS OP
pump condenser untuk 2 Y shaft/ rubber bearing aus pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & replace seal ME SPS HAR
mengkondensasik
an uap dari LP 2 Y shaft/ rubber bearing aus pump failure unit stop/derating 4 4 32 Inspect & replace seal SE SPS HAR
Turbin dari fase FC2: Improper-Installation 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 inspect pompa 4W SPS HAR
gas menjadi fase 2 Y vibration pump failure unit stop/derating 4 CBM 2 16 online monitoring 3H SPS OP
cair. FM2: Low-Performance FC1: Worn 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa ME/SE SPS HAR
FC2: Improper-Installation 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa ME/SE SPS HAR
FM3: Abnormal-Sound FC1: Cavitation 2 Y vibration pump failure unit stop/derating 4 Preventive Maintenance 4 32 Cek noise 4W SPS HAR
2 Y vibration pump failure unit stop/derating 4 Operator Check 2 16 Cek noise 3H SPS OP
2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa ME/SE SPS HAR
FC2: Pump-Damaged 2 Y vibration pump failure unit stop/derating 4 Preventive Maintenance 4 32 Cek noise 4W SPS HAR
2 Y vibration pump failure unit stop/derating 4 Operator Check 2 16 Cek noise 3H SPS OP
2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa ME/SE SPS HAR
2 Y vibration pump failure unit stop/derating 4 CBM 2 16 online monitoring AR SPS CBM
FM4: Bearing-Vibration- FC1: Misalignment 2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
High 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HMU
FC2: Unbalance 2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HMU
FM5: Damaged FC1: Improper-Installation 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HMU
2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
FC2: Improper-Material 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HAR
2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
FC3: Improper cathodic protection 2 Y Korosi pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect and change SI/ME/SE SPS HL
(sacrificial
FC4 anode)
: Improper cathodic protection Korosi pump failure unit stop/derating Periodic Maintenance Inspect
(impressed current) 2 Y 4 4 32 SI/ME/SE SPS HL
2 Y Korosi pump failure unit stop/derating 4 Preventive Maintenance 4 32 Check, Monitoring 4W SPS HL
2 Y Korosi pump failure unit stop/derating 4 Operator Check 2 16 Parameter Monitoring 3H SPS OP
2 Y Korosi pump failure unit stop/derating 4 Periodic Maintenance 2 16 assest impressed current AR ENG
FC5 :looseness baut Stuffing box 2 Y vibration pump failure unit stop/derating 4 Preventive Maintenance 4 32 Tightening 4W SPS HMU
FM6: Shaft-Crack FC1: Improper-Material 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HAR
2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
FC2: Misalignment 2 Y vibration pump failure unit stop/derating 4 Periodic Maintenance 4 32 Inspect & repair pompa SI/ME/SE SPS HAR
2 Y vibration pump failure unit stop/derating 4 Condition Based Maintenance 2 16 Vibration Monitoring 4W SPS CBM
5 C5: Discharge valve FM1: Wear-disk FC1: Vibration/Oscillation Periodic Maintenance Inspection
circulating water ME/SE SPS HAR
pump FM2: Disk detachment FC1: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Corrosion Periodic Maintenance Inspection ME/SE SPS HAR
FM3: Hinge pin-wear FC1: High duty cycles Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FM4: Hinge pin-binding FC1: Corrosion Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Debris Periodic Maintenance Inspection ME/SE SPS HAR
FM5: Disk Arm-Wear FC1: High duty cycles Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Vibration/Oscillation Periodic Maintenance Inspection ME/SE SPS HAR
FM6: Disk Arm-Bent FC1: Improper-Material Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Fast flow reversal Periodic Maintenance Inspection ME/SE SPS HAR
FM7: Disk Arm- FC1: Improper installation Periodic Maintenance Inspection
Misalignment from loose fa ME/SE SPS HAR
steners
FM8: Body-leakage FC1: Aging Periodic Maintenance Inspection ME/SE SPS HAR
FC2: Improper installation Periodic Maintenance Inspection ME/SE SPS HAR
FM8: Body-leakage
FM14: Crud-distortion FC1: Impact loading Periodic Maintenance Inspection ME/SE SPS HAR
FM15: Crud-Erosion FC1: Improper material selection Periodic Maintenance Inspection ME/SE SPS HAR
6 C6: HPU tank include FM1: Plugged FC1: Contamination/Debris Periodic Maintenance Inspection - Cleaning inside tank
hose discharge valve Y2 SPS HAR
circulating water FM2: Cracked/Corroded FC1: Vibration Periodic Maintenance Inspection - Support check/adjustment - Cleaning SI/ME/SE SPS HAR
pump
FC2: Environment Periodic Maintenance Inspection - Cleaning outside tank SI/ME/SE SPS HAR
Preventive Maintenance Cleaning 4W SPS HKI
Operator Check Cleaning 2H SPS OP
FC3: Aging Hose Periodic Maintenance Replacement Hose ME SPS HAR
7 C7: Accumulator HPU FM1: FC1: Aging Periodic Maintenance Replacement - Cleaning
discharge valve Elastomers, bladder and O- Y2 SPS HAR
circulating water rings
pump
FM2: Leaks FC1: Loose fittings-Vibration Periodic Maintenance Inspection - Kencangkan - Cleaning SI/ME/SE SPS HAR
FM3: Plugged FC1: Contaminant, dirt Periodic Maintenance Inspection - Cleaning manifold Y2 SPS HAR
8 C8: PLC module HPU FM1: Malfunction FC1: Normal-use Preventive Maintenance Pemeriksaan lampu indicator module (hijau: normal, merah
discharge valve : fault) 4W SPS HAR
circulating water FC2: Loose-connection Periodic Maintenance - Pemeriksaan dan kencangkan kabel terminasi
pump - Pemeriksaan sinyal circuit/loop test SI/ME/SE SPS HAR
FC3: Cable-Ground-Fault Periodic Maintenance Pemeriksaan cable insulation resistance SI/ME/SE SPS HAR
FC4: No-Power Preventive Maintenance Pemeriksaan lampu indicator primary dan secondary power
4W SPS HAR
Periodic Maintenance Pengukuran dan pengukuran nilai tegangan supply SI/ME/SE SPS HAR
FM2: Dirty FC1: Environment Periodic Maintenance Pemeriksaan dan bersihkan I/O modules SI SPS HAR
9 C9: Pressure gauge FM1: Leaking valves FC1: Looseness Operator Check Cek kebocoran SI SPS OP
- Kencangkan
- Bersihkan SI/ME/SE SPS HAR
FC2: Worn Periodic Maintenance - Penggantian Elastomer (Seals/O-ring/Teflon)
- Bersihkan SI/ME/SE SPS HAR
FM2: Plugged line FC1: Sediment/debris Periodic Maintenance Bersihkan/blowing SI/ME/SE SPS HAR
FM3: Broken/crack line FC1: Vibration Periodic Maintenance - Visual inspection
- Cek Support SI/ME/SE SPS HAR
- Kencangkan support
FM4: Drift FC1: Aging Periodic Maintenance - Inspeksi
- Kalibrasi SI/ME/SE SPS HAR
- Bersihkan
10 C10: Pressure switch FM1: Leaking valves FC1: Looseness Operator Check Cek kebocoran S1 SPS OP
Periodic Maintenance - Inspeksi
- Kencangkan SI/ME/SE SPS HAR
- Bersihkan
FC2: Worn Periodic Maintenance - Penggantian Elastomer (Seals/O-ring/Teflon)
- Bersihkan SI/ME/SE SPS HAR
FM2: Drift FC1: Material degradation due age Periodic Maintenance - Inspeksi
- Kalibrasi SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC2: Change setting due to vibration Periodic Maintenance - Inspeksi
- Kalibrasi
- Kencangkan support SI/ME/SE SPS HAR
- Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC3: Periodic Maintenance - Inspeksi
Contamination due to process media s - Kalibrasi SI/ME/SE SPS HAR
ediment - Bersihkan
Periodic Maintenance Replacement SE SPS HAR
FC4: Leakage due to vibration Periodic Maintenance - Inspeksi
- Kalibrasi
- Kencangkan support SI/ME/SE SPS HAR
- Bersihkan