Sundram Fasteners Limited One Page QC Story

Autolec Division

QC Circle Name / QIT No.: Vanjinathan QC

Circle Theme: ELIMINATION OF OFFSET
Plant: 2 – Aluminium pump plant
Module / Location:Oil pump P/Q/C/D/S/M/E Members:
Process: Project Started:
Leader : Target date:
Facilitator Name:N.Parasuraman Project Completed:
Step 1: Identification of Problem, Setting Theme & Target
Problem : t
Theme:.
Target:
Target date:.
Step 2: Observation
Observations Made Probable causes identified
a) a)
b), b)
c). c)

Step 3: Analysis

Experiments done :

a).
b).

Root Causes identified :

a)
b)

Step 4: Action (Decide and implement Countermeasures)

Root cause for “a” Root cause for “d”
Why Why Analysis Why Why Analysis

1: 1:
2: 2:
3:. 3:
4: 4:

Counter measures & Effectiveness:

a) Dowel pin provided in fixture to avoid shifting completed on:09.07.2016

b)
c)
Step 5: Check (Results after implementing Countermeasures)
Month & Year Results after Actions :
Mar-2016 Apr-2016 May-2016 Jun-2016 Jul-2016 Aug-2016 Sep-2016 Oct-2016 Nov-2016

Step 6: Standardization
Documents Standardized:.
Step 7: Conclusion
Lessons learnt :

Prepared by: Facilitator Reviewed by: Plant TQM Coordinator Approved by: Plant Head
N.Parasuraman Mr.Shanmugasundaram Mr.Selvaraj
 Sundram Fasteners Limited One Page QC Story
Autolec Division

Before Improvement

After Improvement

Prepared by: Facilitator Reviewed by: Plant TQM Coordinator Approved by: Plant Head
N.Parasuraman Mr.Shanmugasundaram Mr.Selvaraj