MPL QUALITY ASSURANCE PLAN QAP No.

Client: Inspection Authority: AI (LR Insurance Inc.)

Project: Drg. Nos.: 2 - GP-1121 -1768, Rev.1

P.O. No.: Item :

Item: Code of Construction: ASME SEC. VIII, DIV.1, EDITION 2007

Quantity: 01 No. REFERENCE DOCUMENTS / PROCEDURES
ABBREVIATIONS ASME Section VIII Division 1, Edition 2007 ASME Section V, Edition 2007
MPL ASME Section IX, Edition 2007 ASME Section II Part A, Edition 2007 ASME Section II Part C, Edition 2007
AI - Authorized Inspector GP-QCP-01-R8 : Procedure for Radiographic Examination. GP-QCP-02-R8 :Procedure for Liquid Penetrant Examination.
QC - MPL Quality Control Engineer GP-QCP-05-R3 :Procedure for Hydrostatic test.
MTC - Material Test Report or Certificate of complaince GP-QCP-06-R2 :Procedure for Heat Treatment.
LEGEND GP-WP-01-R3 :Written Practice for Training, Qualification and Certification of NDT Personnel.
H (HOLD): Stage of Inspection beyond which work shall not progress unless
accepted by QC/TPI.
W (WITNESS): Stage of Inspection for which AI shall be notified in advance,
However work may proceed with AI's consent ifTPI is unable to undertake the
inspection.
R (REVIEW): QC to perform the activity, document all results and offer to AI
for review.

Rev. Date Description of Revision Prepared By Approved By

0 First Issue SY RS
o.:

Date:
Item No.:

Job No.:

ON 2007

tion V, Edition 2007

A, Edition 2007 ASME Section II Part C, Edition 2007
ation. GP-QCP-02-R8 :Procedure for Liquid Penetrant Examination.

Certification of NDT Personnel.

Reviewed & Accepted By:

Authorized Inspector
MPL QUALITY ASSURANCE PLAN QAP No.:

Client: Inspection Authority: AI (LR Insurance Inc.) Date:

Project: Drg. Nos.: 2 - GP-1121 -1768, Rev.1 Item No.: 99-D-20

P.O. No.: Item : Job No.: GP-1121

S.No. Operations Characteristics Extent Reference Acceptance Format of record Responsibility

Documents Standard
MPL CLIENT/TPI

Review of Drawing & Design calculation ASME Section VIII ASME Section VIII Division Drawing & Design
01 100% Division 1 1 Calculations H R

02 QA Plan Hold/ Witness/Review stages 100% Drawings and ASME ASME Section VIII Division QAP H H
Section VIII Division 1
1

NDE Procedure (PT & RT) and NDE Review of Procedures / Personnel Records GP-QCP-01& GP-QCP- ASME Section VIII Division Procedure / Inspection
Personnel Qualification 02 1 Process Checklist
03 100% R R

04 Procedures for Hydrostatic test and Review of procedures 100% GP-QCP-05 & GP- ASME Section VIII Division Procedure / Inspection R R
Heat treatment QCP-06 1 Process Checklist

Review of Weld Plan with WPS and PQR ASME Section VIII ASME Section VIII Division
for production, repair & tack welds Division 1 & Section 1 & Section IX
05 Weld Plan with WPS and PQR 100% IX Weld Plan H R

06 Welder Performance Qualification Production, Repair & Tack Welding 100% ASME Section VIII ASME Section VIII Division WPQ / WOPQ H R
Records Division 1 & Section 1 & Section IX Records
IX

Reviewed and Accepted By:

Prepared By: Approved By: (Q.C Engineer ) (Head Quality)
(Authorized Inspector)
Responsibility
MPL QUALITY ASSURANCE PLAN QAP No.:

Client: Inspection Authority: Date:

Project: Drg. Nos.: 2 - GP-1121 -1768, Rev.1 Item No.: 99-D-20

P.O. No.: Item : Job No.: GP-1121

S.No. Operations Characterisctics Extent Reference Acceptance Format of record Responsibility

Documents Standard
MPL CLIENT/TPI

MTC Review, Dimension Check including Drawing and Drawing and Material
Minimum Thk and Corelation of Marking Material Specification
with MTC 100% Specification MTC H W

A. Plates & Pipes Marking of Job No., Part Inspection Report /

07 No., Material Spec., Heat Material History Sheet
Verification of transferred Marking before No. & plate No.
100% App. Drawing H R
cutting

B. Bought Out Items - Review of MTC and Corelation of Material 100% Drawing and Drawing and Material Material History Sheet H R
SHAFT,BUSH,FITTING,StTRUCTURE Marking with MTC Material Specification
,ETC, Specification

Dished End after forming

A. Shape and Dimensions check Min. Thickness and Profile check with Drawing and UG-81 Drawing and UG-81 of Dish End Inspection H W
Template, Visual & Dimensional Check of ASME Section VIII Division Report
100% ASME Section 1
VIII Division 1

B. Visual examination and PT on Visual and PT for surface defects 100% ASME Section VIII Division Dish End Inspection H R
08 knuckle & SF (inside and outside) 1 Report
GP-QCP-02

C. Heat Treatment after Forming (as Review of Time Temperature Chart 100% Drawings and ASME Time Temperature H R
applicable) Section VIII Division 1 Chart
GP-QCP-06

Reviewed and Accepted By:

Prepared By: Approved By: (Q.C Engineer ) (Head Quality) (Authorized Inspector)
Responsibility
MPL QUALITY ASSURANCE PLAN QAP No.:

Client: Inspection Authority: AI (LR Insurance Inc.) Date:

Project: Drg. Nos.: 2 - GP-1121 -1768, Rev.1 Item No.: 99-D-20

P.O. No.: Item : Job No.: GP-1121

S.No. Operations Characterisctics Extent Reference Acceptance Format of record Responsibility

Documents Standard
MPL

In Process (Fit ups and Back-chip)

1. Fit Up for Long Seam of Shell, Jacket & Visual and Dimension check, shape Drawings & ASME Code Inspection Process
end closure check with template, Root gap, root face, Section VIII Division 1 Checklist
bevel angle, offset, PT of weld edge 100% Drawings & GP- QCP- H
preparation 02

Visual and Dimension check, Root gap, Drawings & ASME Code Inspection Process
root face, bevel angle, offset, PT of weld Drawings & GP- QCP- Section VIII Division 1 Checklist
2. Fit Up for Pipe to Flanges/ Fittings edge preparation 100% H
02

3. Fit Up for Nozzle to Shell , Dished Ends Visual and Dimension check, Root gap, Drawings & ASME Code Inspection Process
& Blind Flange. root face, bevel angle, PT of weld edge Section VIII Division 1 Checklist
09 preparation Drawings & GP- QCP-
100% H
02

4. Fit-up of Circumferential Seam for Shell Visual and Dimension check, Root Drawings & GP- QCP- Drawings & ASME Code
to Shell Flange & Shell to Head gap,root face, bevel angle, offset, PT of 02 Section VIII Division 1
weld edge preparation Inspection Process
100% H
Checklist

5.Backchip of Long Seam, Circumferential Drawings & ASME Code

Seam, Nozzle to Shell / Dish / Jacket weld Drawings & GP- QCP- Section VIII Division 1 Inspection Process
joints Visual & PT 100% H
02 Checklist

VISUAL INSPECTION BEFORE CLOSING DISHED END FIT UP

Internal Visual Inspection of Vessel Inspection Process

before internal assembly Checklist
10 Visual Check 100% App. Drg. App. Drg. H

Prepared By: Approved By: (Q.C Engineer ) (Head Quality)

 Date:
Item No.: 99-D-20

Job No.: GP-1121

Responsibility

CLIENT/TPI

--

ality)
MPL QUALITY ASSURANCE PLAN QAP No.:

Client: Inspection Authority: Date:

Project: Drg. Nos.: 2 - GP-1121 -1768, Rev.1 Item No.: 99-D-20

P.O. No.: Item : Job No.: GP-1121

Non Destructive Examination

100% Butt ASME Section V and ASME Section VIII Division Liquid Penetrant
welds, fillet GP-QCP-02
welds and
1 and Examination Report
Surface defects attachment GP-QCP-02 H --
welds
12
ASME Section V and ASME Section VIII Division Radiography
GP-QCP-01 1 and Examination Report
2. Radiography of Butt Welds Review of RT Films spot GP-QCP-01 H R

Final visual and dimensional check before Drawings and ASME Drawings and ASME Inspection Process Check
hydrostatic test Section VIII Division Section VIII Division 1 List / Final Dimension
1 Report
13 Visual & Dimension check 100% H H

Hydrostatic test of Shell Pressure tightness Drawings and ASME H H

Section VIII Division 1 Pressure Test
14 100% Drawings and
GP-QCP-05 Report

Name Plate Verification and obtaining Verification of Marking / Name plate Drawings and ASME Drawings and ASME Rub - Off / Inspection
authorization for Code Stamping and Code Stamping Section VIII Division Section VIII Division 1 Process Checklist
1
15 100% H H

External / Internal Painting / Preservation (As Visual Check with Comparator, DFT
Applicable)
16 100% Drawings Drawings Inspection Report H --

Drawings and ASME Drawings and ASME

Section VIII Division Section VIII Division 1
Verification of Documents & signing of 1
17 Manufacturer's Data Report (MDR) 100% MDR H H
MDR

Prepared By: Approved By: (Q.C Engineer ) (Head Quality)

-20

121
MPL QUALITY ASSURANCE PLAN
Client:
Project:

P.O. No.:
QUALITY ASSURANCE PLAN QAP No.:

Inspection Authority: AI (LR Insurance Inc.) Date: 15.11.2008

Drg. Nos.: 2 - GP-1121 -1768, Rev.1 Item No.: 99-D-20

Item : FEED COALESCER Item :

Date:
Item No.:

Job No.: