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THEORY OF FLOW
AND
FRACTURE OF SOLIDS
ENGINEERING SOCIETIES
MONOGRAPHS
national engineering societies, the American
Four
Society of Civil Engineers, American Institute of
Mining and Metallurgical Engineers, The American
of the manuscript.
A. S. C. E. A. I. M. E.
H. Alden Foster Reed VV. Hyde
Ernest P. Goodrich E. M. Wise
A. S. M. E. I. E. E.
A.
J. M. JURAN F. Malcolm Farmer
T. R. Olive W. I. Slichter
Ralph H. Phelps,
CHAIRMAN
THEORY OF FLOW
AND c 3
FRACTURE OF SOLIDS^"'
BY
A. NADAI
Consulting Mechanical Engineer
Weslinghouse Research Laboratories
East Pittsburgh, Pa.
Volume One
Second Edition
1950
WALTER T. STEILBERQ
CONSULTING ARCHITECT
NO. 1. ORCHARD LANE
BERKELEY (4) CALIF.
THORNWALL 1760
THEORY OF FLOW AND FRACTURE OF SOLIDS
(Revision of PLASTICITY)
Copyright, 1931, 1950, by the United Engineering Trustees, Inc. Printed in the
United States of America. All rights reserved. This book, or parts thereof,
may not be reproduced in any form without permission of the publishers.
Elisabeth
PREFACE TO THE SECOND EDITION
Although nearly twenty years have elapsed since the first appearance
of this book, it may be said that the then newly awakened interest in a
mathematical treatment of the plastic deformations of solid materials
has not subsided. Engineers, physicists, and metallurgists desire to
have at their command the valuable experimental evidences uncovered
and assembled during the last decades in regard to the mechanical laws
of the plastic deformation and fracture of solid materials. Mathematical
theories have been broadened. In many instances progress in fields of
technology was due to, or led to, a better knowledge of the strength
properties of the metals and materials of construction.
Further developments can be expected in those sciences in which the
mechanical phenomena of the solid state are the objects of investigation.
For example, the geologists and geophysicists active in the science of
tectonics hope to find the answers to a group of interesting questions
about the causes of the deep-focus earthquakes originating at great
depths, or the remarkable regularity of the angles of dip of the cleavage
faults observed over large areas in the strata of certain rocks. These
are recognized as representing questions of a nature analogous to those
studied by engineers in the behavior of solids under combined stresses.
Whereas physicists and metallurgists interpret the problems of the solid
state by the atomic mechanisms in the lattice or grain structures of
solids, it could not be the purpose of this book to delve into these ques
tions. Passing remarks in this direction will be found scattered sparsely
in a few of the following chapters, the reader being referred in this
respect to books on the molecular theory of solids.
As already remarked in the earlier preface, investigators have tried
from time to time during the last hundred years to describe the strength
of materials beyond the elastic range by the methods of mechanics.
These efforts have not ceased but on the contrary have persistently
been renewed in the belief and hope that the disciplines of the strength
of materials might someday be based on exact definitions and treatments
comparable to those on which the mathematical theory of elasticity has
been developed.
Parts of this present volume were first published in a German mono
graph in 1927, in English in 1931, and in a Russian translation of the
American edition in 1936, and condensed parts appeared in an article
vii
viii PREFACE TO THE SECOND EDITION
in Vol. 6 of the Handbuch der Physik, Berlin, 1928. The content aims
at an improved mechanical treatment of the permanent deformation of
solids. Several new chapters offer an introduction to the theories of
simple and composite substances based on the types of strains — elastic,
permanent, or a combination of both — and on the types of laws of
deformation postulated. The treatment of the states of stress in per
manently strained cylinders and disks and the mathematical theory of
the nonhomogeneous states of plane plastic strain and of their surfaces
of slip, have been thoroughly revised. Chapters 12 and 13 add analy
ses of finite homogeneous strain based on the quadratic elongation X and
of finite plane strain utilizing expressions in terms of the components
of natural strain. A synthesis of small elastic and permanent strains
was generalized in a theory of constrained flow in the cases when the
principal axes of stress rotate relatively to the material. Whereas the
previous edition contained a treatment of the plastic deformation of
solids only, the author has endeavored to broaden the scope of the book
by attempting to survey the general conditions causing fracture in
materials and to acquaint the readers with some of the details and results
of a number of recent valuable experimental investigations on the yielding
and fracture of ductile metals under combined stress.
A number of interesting applications of the theory of plasticity could
not be covered in this volume because this would have overloaded its
content. Such a discussion is contemplated for a second volume in
which will be treated the flow of metals under concentrated pressure
with applications to the forming processes of rolling and drawing, the
theory of hardness, of residual stresses, of the forging of thin shells, of
plastic buckling of thin plates, the principle of mechanical work, and
examples of the flow of very viscous materials. The great importance
of designing machine parts which must withstand very high tempera
tures makes it imperative to include a discussion of the slow creep of
metals, devoting space to their laws of deformation. These and a few
geophysical questions concerned with related phenonema in rock strata
shall be treated in the second volume.
Similarly as this book does not propose to describe the physical or
metallurgical nature of these phenomena, considerable restraint was also
needed to guide the author in another direction, namely, in the mathe
matical treatment and presentation of the theories of flow and fracture
and of their numerous applications in important engineering problems,
assuming that such a treatment in which mathematics serves primarily
as a tool and not as an object itself may best serve the interests of a
group of readers. A thorough familiarization by the younger reader
with the geometries of the states of stress and strain is a prerequisite
PREFACE TO THE SECOND EDITION ix
for dealing with the problems the strength of materials poses. Efforts
were renewed to clarify the Mohr representation of stress and infinitesimal
strain in making a broader use also of the octahedral components of
stress and infinitesimal strain with the help of which many important
facts in the theory of plasticity have found their simplest expression.
The author hopes that engineers and physicists in their investigations
will make more use of these good means which have proved to be so
helpful for visualizing important components of the tensors and for
discussing the criteria of strength and flow in solids. One chapter is
devoted to a vector treatment of the geometries of stress and of finite
homogeneous strain in an endeavor to acquaint mathematically inclined
readers, at least, with the fundamentals of linear vector functions in the
theories of deformation of continuously distributed masses based on J.
Willard Gibbs's calculus of dyadics. One wonders that its simplicity
and perfection of form and clarity in content have not found more
recognition in books on applied mechanics. Chapter 14 follows his
" Vector Analysis" in the classic text of Edwin Bid well Wilson. Whereas
the inherent heuristic value of the calculus of dyadics for the student of
mechanics needs no recommendation, it is scarcely necessary to add
that it can offer no advantages as a means for deriving concrete solutions
of partial differential equations.
The last war increased the interest in many problems of the strength
of materials by stimulating new experimental investigations in this field.
It must be acknowledged gratefully that institutions set up by the gov
ernment during the last war had an influential part in these efforts.
The author wishes to acknowledge the interest and encouragements
offered to him in frequent discussions with the staff of the structural
mechanics section of the David Taylor Model Basin of the Navy Depart
ment in Washington. He acknowledges gratefully the value of his
frequent contacts with Captain H. E. Saunders, former director; Cap
tains W. P. Roop and J. Ormondroyd, formerly in charge of this section;
the late Dr. D. F. Windenburg, chief physicist; Drs. W. Osgood and M.
Greenfield; and others in the problems of the failure of steel plates, on
the laws of strain hardening and on the effects of high velocities of
deformation.
The author recalls also gratefully the stimulating discussions years
ago with Dr. L. Prandtl in Gottingen, and the financial support of experi
mental investigations in this period by Dr. F. Schmidt-Ott, which were
carried out there with the assistance of Drs. W. Bader, W. Lode, and
G. Mesmer, and after 1929 with the support of the late Dr. S. M. Kintner,
Vice-President of the Westinghouse Electric Corporation in Pittsburgh
and his former collaborators, Drs. C. W. MacGregor and W. 0. Rich
X PREFACE TO THE SECOND EDITION
PART I
DEFORMATION OF SOLIDS. ANALYSIS OF
STRESS AND STRAIN
1. Introduction 3
2. The Solid and Fluid State of Matter. Elastic, Viscous, and Plastic
Substances 10
9. Stress 89
Pure shear — Pure shear expressed by natural strains — Work done under
finite pure shear. The natural shearing strains 7 and 7 — Example: Finite
pure shear in isotropic elastic material — Simple shear — Example: Finite
simple shear in isotropic elastic material.
PART II
THE YIELDING OF SOLIDS, PARTICULARLY OF THE METALS UNDER
SIMPLE STATES OF STRESS
15. Limiting States of Stress in Solids. Theories of Mechanical Strength 175
Criteria of failure — Limiting surface of yielding —Limiting surface of rup
ture — Triaxial tension — Cleavage and shear fracture — Influence of rate of
loading, time at load, stored energy in system and size of specimens on
fracture stress — Tensile strength of glass — Bursting tests with steel cylin-
ers. Herringbone fracture — Velocity of propagation of a cleavage frac
ture — Fracture along grain boundaries — Stress concentration. Effect of
notches and flaws — Fracture theory of Griffith — Fracture as an instability
of equilibrium — Fracture of heavy-walled hollow cylinders of a brittle
material under internal pressure — Theories of strength — Maximum stress
theory — Maximum elastic strain theory — Theory of constant elastic energy
CONTENTS xvii
19. The Yield Point of Mild Steel. Plastic Fronts. Oblique Fracture
in Flat Bars 297
The peak of the stress-strain curve of mild steel. Upper, lower yield stress.
Yield point elongation — Plastic front in a tension bar. Tests with Nylon —
Instability of tensile equilibrium in compact bars at yield point — Increase
of yield stress and yield point elongation with rate of strain — The insta
bility of tensile equilibrium in flat bars. Oblique fracture — Theory by
Bijlaard.
21. Torsion of a Round Bar. The Stress-Strain Curve in Shear .... 347
a. Direct, b. inverse problem, c. Length changes of permanently twisted
round bars, observed by Swift and L'Hermite.
PART III
THE ELASTIC, THE VERY VISCOUS, THE IDEALLY PLASTIC SUBSTANCE
AND SOME OF THEIR GENERALIZATIONS
SPECIAL PROBLEMS OF THE IDEALLY PLASTIC SUBSTANCE
24. Synthesis of Small Elastic and Permanent Strains 379
<t>
Elastic, plastic and resultant strain tensor — Flow functions and
^.
Examples.
vector form.
28. Further Simple and Composite Plastic and Viscous Solids 405
Constant maximum shearing stress — Generalized ideally plastic sub
stance — Theory of the strain hardening of metals —Steady stage of creep —
Plastico-viscous substance — The elastico-viscous and the firmo-viscous
solid — Plastic deformation considering the elasticity of the material.
Example by E. Reuss.
Theory for small strains —Special cases of cylinders with closed ends — Plas
tic flow in moderately thick-walled cylinders — Cylinder with closed ends
yielding under general strain hardening law at finite strains — Instability
of equilibrium causing local bulging in plastically deforming cylinder.
CONTENTS xix
36. The Flow Layers in Twisted Bars of Mild Steel. Effect of Grooves
and Holes 512
Flow layers. Torsion tests with steel bars — Structure due to cooling and
fluidal structure — Longitudinal groove with semicircular cross section —
Cylindrical hole — Bars with longitudinal grooves — Instability of uniform
mode of yielding in a twisted round bar of mild steel — Disturbance by
flow layer analyzed by E. Reuss.
37. Plane Strain and Plane Stress. Theory of the Surfaces of Slip . . 527
Plane strain, e, = 0 —-Various ways for obtaining solutions — Equations
for the slip lines— Plastic mass pressed between two rough parallel plates —
Radial flow — Circles as envelopes of slip lines — Vortical flow in a plastic
mass — Radial distribution of stress in a wedge-shaped plastic space — The
equations of plane flow of an ideally plastic substance expressed in curvi
linear coordinates through the slip lines — Geometric properties of plane
fields of slip — The characteristics of the partial differential equations in
the theory of the plane flow of an ideally plastic substance are the lines of
slip — Displacement field under state of uniform stress — Characteristics of
partial second order hyperbolic differential equation of two independent
variables — The two, orthogonal families of the slip lines are the character
istics — Plastic states of plane stress — Conclusions — Three principal meth
ods summarized for the treatment of problems on flow of solids.
Index 661
LETTER SYMBOLS
x, y, z rectangular coordinates
<t>
time
t
a normal stress
t shearing stress
<rx, <r„, ff, components of normal stress in rectangular coordi
nates
' *»J ' V*1 ' ** components of shearing stress in rectangular
coordinates
ffl, (72, 03 principal stresses
Tl, Ti, U principal shearing stresses
a r. <r,, a. radial, tangential, axial normal stress
a,. yield stress in tension
Too or t„ octahedral shearing stress
t
a =
{<r
+ + mean stress
3
ff2 o-3)
:
i
hydrostatic pressure
V
unit shear
1
«)2
X
state of body
e),
y
i
a a
K
G,
«, w components of velocity
V,
INTRODUCTION
In discussions with sensible professional men, I have not infrequently
encountered the opinion expressed that it would be wasting vain efforts
to develop a theory on which the strength of materials could be based
scientifically. Homogeneous bodies of materials — I was told — do not
exist, homogeneous states of stress are not encountered. It seems,
therefore, utterly impossible to deduce a law of nature from experience.
Since the existing irregularities furthermore are of such a nature that
they nearly completely obscure any orderly behaviour, it has little
interest to track down the half-blurred traces of such laws. Under
these circumstances nothing else remains than to make special tests
in every important case and to pay no heed to a physical interpretation
of the results. I had to admit in each case that nothing could be said
against this reasoning ; and yet for more than one hundred years, there
have been attempts again and again to establish order within the con
fusing abundance of the experiences. If one should succeed in finding
a few rules under which many experiences could be subordinated — of
course rules in which some confidence can be placed — no law of nature
would have been derived, but some means found for judging the prob
ability of new results of experience.
Mohr, Otto, Z. Ver. deut. Ing., p. 740, 1901.
The metallic elements in the periodic system of the chemical elements
have remarkable physical properties. They can be deformed per
manently by large amounts at temperatures considerably below their
melting temperature and at elevated temperatures. Single crystals of
the elements iron, aluminum, copper, and zinc and of other metals in the
form of cylinders or prisms at normal temperatures can be extended
permanently under tensile forces by surprisingly large amounts before
they break. The beautiful experiments, made a few years ago by various
investigators, in which metallic single crystals were permanently elon
gated by a gradual increase of the tensile forces to considerable values are
the purest manifestations of one of the outstanding mechanical proper
ties of metals. In the polycrystalline form the metallic materials of con
struction have additional remarkable properties. We might mention
here their ability to deform very little elastically under load as long as
the load does not exceed certain values. Concerning their ability to
deform permanently to a considerable extent under further increase of
load, we may include here the property that the polycrystalline metals
3
4 THEORY OF FLOW AND FRACTURE OF SOLIDS
There may also have been weaker portions in the overlying rock strata or
points around which their density was slightly lower than at other points.
This would have been sufficient to cause a slow convergent flow in the
mobile salt toward these centers because of the tendency of a lighter
material to escape from beneath a layer of a heavier material (a layer of
oil would do this if it were left under water).
Reference should finally be made to the group of modern "plastics"
such as nylon, rayon, bakelite, and other highly polymerized organic
materials, which have been developed recently by the chemical industry,
and to the rubberlike materials, many of which possess
most unusual and striking peculiarities from the point
of view of their mechanical behavior. These are due to
the filamentous or fibrous structure of their long chain
like molecules. Un vulcanized rubber has presented
some puzzling problems to engineers and physicists who
have tried to define some satisfactory means for the
measurement of the intensities of the large elongations
under which rubber in sheet or band form is capable of
being stretched and of the internal forces under which
it deforms. The length of a cord or band of very elastic
■ i ll, rubber may be increased twice to eight times. After
ill
Mi
II
I
on thin filament of
unoriented nylon which may thus be stored during stretching are con
after pulling.
siderable and practically recoverable upon unloading,
in contrast other types of rubber are valuable because of their property of
acting as dampers of oscillations. Rubberlike materials and plastics at
normal temperatures show time effects and creep.
The substance nylon product of du Pont) has a strange and interest
(a
from zero these filaments do not stretch much at first. When certain
a
critical load reached, however, has been found through X-ray analy
is
it
sis that the long molecule chains suddenly rearrange themselves so that
they become parallel to the axis of the filament. At this instant sharp
a
constriction forms in the profile of the filament (Figs. 1-1 and 1-2).
A
moment later the contracted portion seen to increase its length and
is
two "wave fronts" begin to move in opposite directions along the speci
men congruent in their shape to the halves of the necked portion. While
INTRODUCTION 7
8 THEORY OF FLOW AND FRACTURE OF SOLIDS
all this happens, the contracted portion becomes longer, the load remains
perfectly constant, and evidently new portions yield in which the mole
cules rearrange themselves. After the entire fiber has contracted, the
load starts again to increase considerably. We shall later show that this
process of stretching of a nylon filament is analogous to the well-known
manner in which a bar of mild steel elongates. This metal has the charac
teristic property of possessing a well-defined "yield" point, at which it
starts to stretch permanently. Although the processes in the molecular
or atomic structures causing this sudden "yielding" in these two mate
rials are completely different, it is remarkable to note that the modes in
which nylon and mild steel visibly stretch are analogous.
Certain soft high polymers (plastics) show another striking phenome
non. A short cylinder of such material may be compressed between
parallel pressure plates until its height is reduced by one-third or a similar
amount. Simultaneously, the cylinder is seen to expand laterally and to
take the characteristic barrel-shaped form of a compression specimen of
a ductile metal. If the load is suddenly released, this deformation
appears as a "permanent" one. If one waits long enough, however, the
cylinder slowly "recovers" from its "permanent" deformation until its
original shape is practically restored. Such partial and small "recovery"
from "permanent" deformations has even been noticed when the strong
est alloys of metals are tested at high temperatures. Metal bars, for
example, which were tested under a constant tensile load over an extended
period during which they deformed continuously through creep may
contract quite slowly to some extent over many months after having
been quickly unloaded and thus "recover" a portion of their permanent
extension.1
In view of the confusing complexity of the properties of solids with
reference to the phenomena of flow and of rupture it appears to be a hope
less task to record in detail in the- space available in one or two volumes
some of the most important results of experiments which have been
carried out in laboratories or to present these in a system which would
classify the solids, for example, according to their chemical composition
or their atomic or molecular structure. Fortunately, this seems to a
certain degree unnecessary for a reason which will become apparent.
When the innumerable observations gathered from mechanical tests for
Among the newly developed silicones there are soft grades which will flow under
1
their own weight. A ball which may be quite easily deformed through the pressure
exerted by both hands will soon start to spread under its own weight if left on a table.
The same ball when dropped from a height of several feet on the floor will jump back
and disclose a high grade of elasticity. Under very rapid straining this material
behaves nearly like a perfectly elastic material; under small stresses continuously
acting it deforms quite slowly permanently and flows like a viscous fluid.
INTRODUCTION 9
1 Thus, as long as the velocity of flow of air is much smaller than the velocity of
sound, the flow of air around a solid body may be similar to the flow of water around
the same object. For moderate velocities the flow of a compressible gas such as air
may follow the same laws as the motion of an incompressible fluid such as water.
10
^
ELASTIC, VISCOUS, AND PLASTIC SUBSTANCES 11
' -? <™
(2-2)
the free surface of solid asphalt filling a container in warm weather it will
in time sink below it and after sufficient time will be found at the bottom
of the tank. A bar of sealing wax, supported horizontally at both ends,
may bend under its weight after a time. '
Moreover, the crystalline materials may deform permanently at tem
peratures considerably below their melting point. A number of examples
were cited in the preceding chapter. Among the polycrystalline mate
rials the formable metals take a prominent position through their property
to. deform permanently under tensile forces of a sufficient magnitude at
low temperatures. Laboratory experiments have proved that other
crystalline materials such as, for example, the brittle natural rocks
(marble, sandstone) can be deformed continuously to considerable
amounts permanently in short time tests. To achieve this, however,
high compression forces are required, which must be applied in different
directions relative to the specimens with different intensities.
On the basis of these few observations, to which countless others could
be added, it may be concluded that all solid bodies under appropriate
conditions may be brought into a state in which they change their shapes
continuously without failing through fracture. It is an experimentally
established fact that even the strongest metals, such as the high-strength
alloys of iron, as well as nonmetallic materials with a polycrystalline
grain structure, such as minerals and brittle rocks, under certain definite
mechanical conditions may be brought into this "plastic" state, in which
permanent deformation may occur without fracture. Solid bodies or
materials in this condition are said to "yield," to "flow," or to deform
1 Sometimes the opinion is expressed that glass tubes, if stored at room temper
ature and freely supported at their ends, would bend permanently under their own
weight. Lord Rayleigh (Nature, Mar. 1, 1930, p. 31 1) found that a glass rod 4.9 mm
in diameter and about 1 m long, supported freely at its ends and loaded by 300 g at
the middle, which produced an elastic deflection of about 2.8 cm, did not show an
appreciable permanent increase in its deflection after a period of 7 years. Apparently
the viscosity coefficient m of glass at room temperature is so large that it would require
a much longer time to produce measurable effects at this low temperature and com
paratively low stress. C. D. Spencer (Nature May 10, 1930, p. 707) found, however,
that a glass tube of 110 cm length, 1 cm diameter, and 1 mm in wall thickness on sup
ports 1 m apart and loaded by 885 g at the center (a load which was little less than
the force necessary to break the tube in bending) showed a permanent deflection of
9 mm after the lapse of 6 years of loading.
Wooden beams in old frame buildings which have carried their own weights or
additional loads over several centuries frequently show considerable sagging. Stones
or slabs in tombs in old cemeteries which have been supported in horizontal position
at their ends have been seen in sagged or bent condition (E. C. Bingham). In similar
cases additional circumstances (exposure to severely changing weather conditions,
intermittent freezing of water in the cracks with subsequent thawing, etc.) might have
contributed to the distortion and been at work producing the observed effects.
11 THEORY OF FLOW AND FRACTURE OF SOLIDS
TANGENTIAL
FORCE FORCE
YIELDPOINT
Y-
relative to the axes of the crystals along which these are stressed and on
the symmetry properties of the crystals. Furthermore, these changes
are proportional to the applied forces. In crystal physics, such dis
tortions are named as anisotropic elastic distortions. The directional
effects of them cancel out in the polycrystalline solids because of the
random orientation of the crystal axes in the small crystallites. This is
more the case in amorphous solids in which the particles are supposed to
be submicroscopically small. Relative to the small reversible distortions
ordinary solids have isotropic elasticity.
Instead of distinguishing in general the solid from the fluid state of
matter and for the sake of avoiding some of the afore-mentioned obvious
contradictions in its postulated behavior, it is better to speak of certain
idealized substances the mechanical properties of which are clearly
described. This leads us to define three idealized substances first which
we have already characterized somewhat by the modes according to
which they deform. They may be characterized by means of the sym
bolic graphs shown in Figs. 2-4 to 2-6.
To begin with the elastic substance, since the forces are proportional to
the distortions (expressed in some convenient manner to be defined later)
an elastic substance is represented through a straight line as shown in
ELASTIC, VISCOUS, AND PLASTIC SUBSTANCES 15
mittee for the Study of Viscosity of the Academy of Sciences, Amsterdam, 1935 and
1938 (first report 256 pp., second report 287 pp.). The mechanical models are
described in the first volume in an article by T. M. Burgers, pp. 5-64.
CHAPTER 3
l0.
sion load P, the length will increase to length If the extension
l0
I.
Al = — plotted against the corresponding load in a system of
P
is
lo
I
kLOAD
TENSION
sions Al by the original length of the bar and the load P by the area A0
lo
of the original cross section and to plot the curve of P/A0 in function of
Al/l0. The extension Al divided by the original length called the
is
l0
unit elongation or strain and the load divided by the area A0 the unit
P
stress in the bar. The former will be designated by = Al/l0 and the
e
latter by <r = P/Aq. The curve <r /(e)= called the conventional stress-
is
is
is
its melting temperature neither the rate at which the stresses a increase
nor the rate at which the elongation increases during the test has
a
e
marked effect on the shape of the stress-strain curve. While the load
P
17
18 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fio. 3-4. Hard steel. Fio. 3-5. Soft copper. Fio. 3-6. Mild steel.
Fias. 3-4, 3-5, and 3-6. Stress-strain curves.
Higher carbon steels usually show a gradual transition from the elastic
to the plastic stage (Fig. 3-4). A yield point may not become observable
in such a case. The point P at which the curve starts to deviate from the
straight line has been called the proportional limit. It indicates also the
stress above which the permanent strains (permanent sets after reloading)
become appreciable.
ELASTIC AND PERMANENT DEFORMATION 19
Besides the examples indicated in the case of very soft metals a curve occurs such
as that represented in Fig. 3-5. If a bar of soft annealed copper or aluminum is loaded
in tension, the stress-strain curve <r = /(«) begins gradually to bend and the permanent
deformations start to develop at the smallest stresses. Since the slope of the steeply
inclined straight portions of the former stress-strain curves, or a It in the theory of
elasticity, is defined as the modulus of elasticity E of the metal, we may note that the
slope dtr/dt at which the stress-strain curve in the last example (Fig. 3-5) is inclined
toward the t axis at the origin 0 must measure this important physical constant in the
case of a soft copper or aluminum, for example. The tangent line OB at point 0 to
the curve indicates this slope in Fig. 3-5. The total strain t corresponding to a point
A and to a stress <r (Fig. 3-5) on the stress-strain curve is the sum of an elastic strain
t = a IE and a permanent strain t". These two strains can be measured off along the
horizontal line laid through A in the distances CB = t' and BA = t".
If the hardness of the metal is measured by means of one of the usual hardness test
ing methods, e.g., through Brinell tests, after the metal has been stretched permanently
by different amounts it will be found that its hardness has increased continuously
somewhat in proportion to the ordinates of the stress-strain curve. Metals are said
to have been cold worked, or strain hardened, through such stretching.
If a bar is unloaded after it is stretched to the stress a*, corresponding to the point D
in Fig. 3-5, the curve on unloading will be as shown in the figure by the branch D2E,
which is different from the loading curve 0\D. Suppose that the bar is again reloaded.
Then a new branch EZF results, which is different from the last unloading curve 2.
The unloading and loading curves 2 and 3 (Fig. 3-5) usually differ little from each
other (actually they form a very narrow loop). The loading curve 3 passes very near
to the point D from which the unloading branch 2 dropped down and line 3 bends at a
stress which differs little from o-* sharply in a direction which coincides practically
with the tangent to the original portion of the stress-strain curve at point D. In first
approximation, one may substitute a straight line DE for the narrow loop circum
scribed by the unloading and reloading branches 2 and 3. The slope of this line is
found to be practically the same as that of the line OB. Thus we note that the
modulus of elasticity E remains practically unchanged after a metal is cold worked.
We note also that, although a soft metal such as copper or aluminum has no yield
point in the annealed condition, it does appear after the metal has been cold worked
by stretching. For example, if the metal was stretched to the stress <r* (correspond
ing to the point D in Fig. 3-5), thereafter unloaded, and subsequently reloaded in ten
sion, a yield point and a new yield stress a* will be observed at which it continues to
stretch permanently.
The transition between a second loading curve such as 3-3 (Fig. 3-6) and the con
tinuation of the initial curve 1-1 in the case of soft iron or mild steel may be of various
shapes. If the tensile test is interrupted for only a short time by unloading and the
bar is immediately reloaded again, the curve bends over according to the line 3-3 in
Fig. 3-6. If, however, after an initial stretching and subsequent unloading (4-4) a
long time has passed (several hours or days) before the bar is again reloaded (5-5),
the yield point may appear raised, as Bauschinger and Ludwik have established, in the
manner indicated by the sharp peak of the reloading curve 5-5 in Fig. 3-6. This
transition is such that the sharp peak with the subsequent steep drop in load which
occurred at the original yield point Fas shown in Fig. 3-6 is repeated or even surpassed.
STRESS STRESS
4,,1 73lb/ m2 <r,— —4 .30* lO'LB, •in'
& „. Oh
-
1, 2, 3, 4, 1, .
0 —*-% ELONGATION %ELC NO SAVON ( I3X),
Jj
I - O
r 3 D 1 4 E 5 i S 1
'
44
u
a
I
h
I
i
\_B
,j— —
x
E — S
F
j
3S
\
G
T
- 4, 1,s
1
Fio. 3-7. Copper. Stress-strain diagrams of tension and subsequent compression tests
on copper at normal temperature (tests by E. A. Davis, B. A. Rose, and author, 1934).
Curves: A. Tensile test on soft annealed copper. B. Compression test on copper pre
stretched 1.5 per cent. C. Compression test on copper prestretched 2.5 per cent. D.
Compression test on copper prestretched 3.5 per cent. E. Compression test on copper
prestretched 5., per cent. F. Compression test on copper prestretched 1.,31 to 1.0 in.
diameter. G. Compression test on copper prestretched 1.,625 to 1.0 in. diameter. Upper
left curves: Soft annealed copper, stress-strain diagram at normal temperature. Note
that starting point of curve is not in correct relative position to other curves.
G
already been mentioned, will be seen now that after the stress
it
is
reversed
from tension to compression both the elastic range and a yield point for the
reversed direction straining have completely disappeared.1 Analogous
of
Certain of these observations were first pointed out by Bauschinger (Mitt. mech.
1
Tech. Laboratorium, Munich, vol. 13, 1886). The disappearance of the elastic range
and of the yield point after the direction of the applied stress reversed named after
is
is
where <r0, <n, and are constants would express the relation between the
v0
stress a and the rate of strain v. By comparing the values of the stress a
along a line t = const such as ABC in Fig. 3-8 in the stress-strain curves
which are recorded for constant rates of strain v = dt/dt = const, thus a
may be observed as a function of v. It would then follow (at least in the
neighborhood of the given ordinate t = const) if the logarithmic speed
University of Gottingen, 1927 and 1928) further observations of a similar nature were
described. Curved transitions from the elastic to the plastic branch of stress-strain
curves were particularly observed after a slight rotation of the principal stresses
occurred in the strained bodies.
1 "Elemente der technologischen Mechanik," pp. 44—47, Verlag Julius Springer,
Berlin, 1909 (tests with tin wires). See also Cassebaum, Ann. Physik, 4th ser.,
vol. 34, p. 106, 1911 (tests with soft iron). Deutler, Dissertation, Gottingen, 1932;
Pbandtl. L., Gedanken Modell zur kinctischen Theorie der festen Koerper, Z. angew.
Math. Mechanik, 1928, p. 85; Meyer, Eugen, Forschungsarb. Ver. deut. Ing., No. 295,
pp. 62-73, 1927; Koerber, H. Stobp, and It. S. Sack, Mitt. Kaiser-Wilhelm-Inst.
Eisenforsch. DOsseldorf, vol. 4, p. 11, 1922; vol. 7, p. 81, 1925; Siebel, E., and A. Pomp,
vol. 10, p. 63, 1928; Brinkmann, H., Dissertation, Hannover, 1933.
22 THEORY OF FLOW AND FRACTURE OF SOLIDS
law were valid that if the rates of strain v = dt/dt are increased in a
geometric progression the corresponding yield stress a must increase in
an arithmetic progression. This has been shown on the right side of
Fig. 3-8 in a "rate diagram," in which the stress is plotted on semilog-
arithmic plot as a function of the logarithms of the rates of strain v as
a straight line.
When some of the ductile metals which have high melting points are
pulled, not much of this effect can be noticed at normal temperature
because of the comparatively narrow range within which the commer
cially available testing machines allow the plastic rates of strain to change.
Thus if we consider only such lengths of time as are necessary for carrying
'°^sTc.
STRAIN STRAIN RATE v —*-
Fio. 3-8. Influence of rate of strain on yield stress.
out the usual tensile test on some of the latter metals, we shall come to
the conclusion that the stresses at which yielding at normal temperatures
progresses depend but slightly on the speed of deformation. Metals can
be deformed fast through impact. By using a high-speed tensile machine
having a flywheel (Fig. 3-9) which is rotated at 300 to 1,000 rpm through
which, in the engaged position of movable horns, a bar can be broken in
small fractions of a second (J-Jjoo to 1/1,000 sec) and by recording the
stress-strain curves electrically on a cathode-ray oscillograph, the effect
of strain rates one million times faster than the rates available under
ordinary testing conditions can be observed. Stress-strain curves
recorded over this wide range of v = dt/dt are also found to be displaced
relative to each other within a band in the a, t plane (Fig. 3-8) for the
metals having higher melting temperatures, such as copper or mild steel.
The dependence of the true stresses (referred to the actual areas of the
cross section) at the ultimate stress ow, in copper is illustrated by the
curves in Fig. 3-10 in which the abscissas are proportional to the log
arithms of the rates of strain and the ordinates to the true stresses at the
ultimate stress o-m„. Each curve was obtained from a number of tensile
ELASTIC AND PERMANENT DEFORMATION 23
tests run at various rates of stretching at the temperature given above the
curve. The highest rates of strain were of the order of dt/dt = 1,000
(1/sec) corresponding to extending a bar by a strain equal to 1 (or by 100
per cent) in 1/1,000 sec. Figure 3-10 characterizes perhaps the general
trend of the stress-rate-of -strain function at normal and at elevated
temperatures for the polycrystalline (nonaging) ductile metals. It is
perhaps worth noting that at the highest temperature of 1000°C at which
Fig. 3-9. High-speed tensile machine built at the Westinghouse Research Laboratories
in 1939. The flywheel driven by an electric motor carries two retractable horns on both
sides which are moved by means of two steel springs during the rotation into their oper
ating position when a trigger mechanism releases them by means of a solenoid. The test
bar is mounted between the two steel columns in vertical position. On the right a small
induction coil can be seen which is slipped around the specimen for heating it by high-
frequency currents. The load and the extension of the bar are recorded by photoelectric
cells.
some of these tests were run, which was 83°C below the melting point of
copper, at the highest rates of strain equal to 1,000 (1/sec) in order to
overcome the internal resistance against a plastic deformation in copper,
a stress must be exerted which is one-third of the force required to stretch
this metal at normal temperature. At room temperature the curve
approaches a straight line over several cycles of the logarithmic scale
and thus approximately conforms with the equation given above.1
From these observations we must furthermore conclude that a definite
time is necessary to bring about the interruption of flow. During this
time the metal yields to some extent. Flow cannot be stopped instan-
1 Manjoine, M. J., and author, High Speed Tension Tests at Elevated Temper
atures, Part I, Proc. ASTM, vol. 40, 1940; Parts II and III, J.
Applied Mechanics,
June, 1941. Also Manjoine, Influence of Iiate of Strain and Temperature on Yield
Stresses of Mild Steel, J. Applied Mechanics, December, 1944.
24 THEORY OF FLOW AND FRACTURE OF SOLIDS
taneously after a certain stress has been reached and this stress is main
tained at a constant value (as is required for making an observation
during a tensile test) for a certain amount of time. Plastic strains
during this time increase by small amounts under decreasing rates. All
these phenomena are comprised under the heading of "afterflow." This
must cause an unloading line (such as D2E in Fig. 3-5) to become curved
in its upper portion, similarly a loading line (such as E3D in Fig. 3-5)
to bend in the opposite direction just before the bar starts to stretch
again plastically after a reloading. Pure "afterflow" cannot cause a
closed loop between these two branches of curves; only an inverted peak
(in the point E) should become observable.
3-3. Creep. At moderately high temperatures in solids, a continuous
deformation is observed under a constant load. An alloy-steel bar
heated to 500°C under a constant tensile force of sufficient magnitude
deforms permanently slowly and is said to creep. In engineering lab
oratories such "long-time" creep tests in tension are usually performed
over several months. Creep of metals at moderately high temperatures
from a mechanical standpoint is related to the phenomenon of viscosity
of amorphous solids mentionedin Chap. 2, although the laws are con
siderably different for these two groups of solids which express the depend
ence of the rates of creep on the stresses. Usually the strain due to creep
ELASTIC AND PERMANENT DEFORMATION 25
0 50 IOO ISO 20O 250 300 350 400 450 500 550 600 650 TOO 750 800
TIME -HOURS
Fio. 3-11. The creep of oxygen-free copper at 200°C. The copper was first prestretched
by 8 per cent at room temperature. (After tests made by G. H. Heiser in 1939 in Pittsburgh.)
If a metal bar after it has crept is unloaded and the temperature main
tained, it contracts instantaneously by the strain e' = BC (Fig. 3-13).
The contraction may continue for a certain
time, however, as shown by the curve CD
in Fig. 3-13. This is the "recovery" which,
has already been mentioned. Presumably
the same phenomena occurring in the grain
structure during creep cause the "primary
"
creep as well as the "recovery." Unfor
tunately they have been given little atten
Fio. 3-13. Creep. tion in long-time creep tests in which almost
exclusively the minimum creep rates are
reported. Here then are types of permanent deformations which depend
on the time in which similarly the rates of strain are functions of the
time I even when the stresses do not change with time.
3-4. Elastic Hysteresis and Aftereffects. In this section we shall
finally mention some observations about the behavior of two groups of
materials. To the first belong materials in which are included small
inclusions of a soft or weak substance. The commonest example is cast
iron with its embedded particles of soft graphite. 1 Most porous materials
may behave similarly, e.g., concrete or sandstone. If a cast-iron cylinder
is tested in compression, one obtains within small values of the strains a
stress-strain curve OAB, as shown in Fig. 3-14. The shapes of such
curves and their applications in the theory of bending of cast bars have
been exhaustively investigated by C. Bach2 and others. Although the
first loading curve OAB in Fig. 3-14 reminds us of the curves we discussed
in Sec. 3-1, it is interesting to note that through a subsequent unloading
from the stress corresponding to the point A and reloading to the same
1 According to Bardenhf.uer (Der Graphit im Grauen Gusseisen, Stahl u. Eisen,
vol. 47, p. 857, 1947) gray cast iron contains from 2 to 3 per cent of graphite. If we
assume the specific weight of graphite as 2.1 and that of cast iron as 7.3, it will be
found that the 3 per cent by weight of graphite corresponds to 10.4 per cent by volume,
i.e., about one-tenth part by volume of cast iron is filled by the soft graphite particles
or veins. Under stress the soft graphite flakes or temper-carbon particles will mainly
deform within the cast iron. The harder constituents of the structure are displaced
like rigid bodies along the leaves of graphite. If these minute surfaces, along which
sliding occurs, are under pressure, the internal friction tends to prevent this sliding.
Under cyclic loading and unloading in cast iron as in materials with a similar structure,
considerable losses of energy must occur, and this is converted into heat. The areas
in the stress-strain curves under a loading and an unloading curve which represent the
stored energy and the one regained after a cycle is completed differ by a considerable
amount.
2
Bach, C, and R. Baumann, "Elastizitat und Festigkeit," 9th ed., Verlag Julius
Springer, Berlin, 1914.
ELASTIC AND PERMANENT DEFORMATION 27
stance in this manner. On the other hand, the fact that very narrow closed loops
may also be observed for loading and unloading cycles between a positive load and
zero load at normal temperatures for the ductile metals points to elastic hysteresis.
The "Bauschinger effect" may be related to these phenomena. Thin plates of a
ductile metal, if they are deformed permanently by bending under load, show a tre
mendous "hysteresis" in their loading and unloading curves after they are bent in the
opposite direction and bent back again. By such operations in the plate, plastic
strains and systems of large residual stresses are generated after each operation.
The latter observations must be attributed to nonuniform yielding in the microscopic
structures of solids ; the elastic and the plastic or viscous types of deformation must
occur simultaneously in them, but the latter are not uniformly distributed through the
grain structure.
ELASTIC AND PERMANENT DEFORMATION 29
S"
CHAPTER 4
It may be shown that the terms "solid" and "fluid" which serve to
differentiate the states of aggregation of matter are in many cases entirely
insufficient. This is especially true if we consider the behavior of mate
rials under high pressure. A knowledge of how matter behaves in the
solid or liquid states when exposed to high hydrostatic pressures is in
many respects of great interest. It can easily be shown that, in the
smaller and comparatively colder cosmic bodies like the earth, the pres
sure due to the weight of the outer layers increases with depth, up to
several million atmospheres at the center (1 atm = 1 kg/cm2 = 14.2
lb/in.2). In certain gaseous stars with enormous densities, of the type
of the dark companion of Sirius, pressures of thousands of millions and
possibly of thousands of billions of atmospheres probably exist.1 The
questions relating to the equilibrium in the colder cosmic bodies with an
aggregation of matter like that in the earth in which not only the pressure
but also the temperature increases considerably with depth, are of great
interest for both the astronomer and the geophysicist, as well as for the
geologist. In contrast with these enormous pressures it has so far been
possible to obtain maximum hydraulic pressures of the order of 30,000 atm
in the laboratory. However, it is noteworthy that even within this
range of pressure very remarkable changes in the properties of solids and
liquids may be observed, and these observations throw light on many
questions of interest to engineers and scientists.
The most reliable and comprehensive tests on which the present knowl
edge of the behavior of matter under high hydrostatic pressure is based
are those of Prof. P. W. Bridgman2 to which reference will be made in
the following.
4-1. Polymorphism. To illustrate what was said in the first two chap
ters we may say that many materials composed of one fundamental sub
stance only, such as chemical elements and compounds, have not one, but
several solid states. Among the elements exhibiting such modifications
of the solid state the following examples may be mentioned: sulphur,
below about 20,000 lb/in.2, is monoclinic, while above this pressure the
rhombic sulphur is in thermal equilibrium with the fluid.1 If we plot
the temperatures t at which the changes from one state to the other occur,
with varying pressures p, three equilibrium curves in the pressure-
temperature diagram will result, which (in the p, t plane, having p as
abscissas and t as ordinates) separate the three regions: monoclinic,
rhombic, and fluid sulphur. The three curves meet at a "triple point"
at 20,000 lb/in.2 and 152°C. Other well-known examples are iron (for
merly thought to have four modifications known as a, y, and iron;
/3,
S
these modifications, however, have probably but two kinds of crystals
having different structures or arrangements of the atoms in the space
lattice2), phosphorus,carbon (graphite, diamond).
In 1900, G. Tammann discovered two varieties of ice denser than the
usual kind. These he designated as ice and ice II. Since the funda
I
a
of pressures, has been shown that water in the solid state occurs under
it
when the pressure increased. Ice VI melts at +26°C under 10,000 atm
is
12,000 kg/cm2, Proc. Am. Acad. Arts Sci., vol. 48, No. 1912.
9,
32 THEORY OF FLOW AND FRACTURE OF SOLIDS
For aluminum
Av
I'o
= 10-7p(13.34 - 3.5 X 10"»p) .
For lead
Av
»1
= 10-7p(23.73 - 17.25 X 10-»p) .
only about 0.0006 of its initial volume at a pressure of 1,000 atm. Conse
quently, as a rule we may neglect such changes in volume due to pressure,
when considering the deformation due to plastic flow which may occur in
ductile metals.
On the other hand, compressibility plays an important part if the state
of equilibrium of the rocks at great depths in the earth is investigated.
Because of the effect of pressure the density of these rocks must be con
siderably increased when compared with their density at the surface of
the earth. In connection with possible applications of these facts to
geophysical questions some results of tests of Bridgman on nonmetallic
materials will be mentioned here.1
4-4. The Compressibility of Artificial and Natural Glasses.1
modulus of rigidity under a pressure of 10,000 kg/cm' was increased above its value
at zero pressure by the following amounts:
%
Tantalum . . +0.3
Platinum . . . +2.4
Nickel + 1.8
Spring steel +2.2
These results may be of importance, if the influence of the tremendous
pressures in the central core of the earth on the velocity of propagation
of the earthquake waves passing through it is to be considered. The
velocity of the distortional waves depends on the modulus of rigidity
and, since the pressures in the central part of the earth reach millions of
atmospheres or so, the effect of pressure on rigidity at these great depths
may therefore be appreciable.
LINER
DETONATOR
STEEL LINER'
Fig. 4-2. Explosive charge. Fig. 4-3. Formation of a needle
of steel from conical liner.
metal block were described3 in connection with what became known as the
Munroe effect of a high explosive charge. If a cylindrical charge of an
explosive substance placed against a solid block of steel is hollowed out on
the side in contact with the block according to a cone and is covered by a
thin steel sheet (metal liner) in the form of a conical shell on the side with
the cavity in the charge, some very strange effects can be observed when
the charge is fired by means of a detonator placed on the opposite end of
the cylindrical charge (see Figs. 4-2 to 4-6). When the charge is exploded
a plane shock wave moves to the right through the charge. After this
wave has passed the vertex of the steel cone the portion of the metal liner
1
Physics, vol. 3, p. 149, 1932.
1 Poulter, T. C, and It. O. Wilson, The Permeability of Glass and Fused Quartz
to Ether, Alcohol and Water at High Pressures, Phys. Rev., vol. 40, p. 877, 1932.
3 Birkhoff,
G., D. P. MacDougall, Emerson M. Pitch, and Sir Geoffrey
Taylor, Explosives with Lined Cavities, J.
Applied Phys., vol. 19, No. 6, pp. 563-582,
1948.
BEHAVIOR OF MATTER UNDER HIGH PRESSURE 37
beyond which the shock wave has advanced is moved inward with
extremely high velocities. Because of the radial velocity field the dis
placed masses of the metal liner assemble around the axis of the cone
and form a thin rod (needle) of steel which is shot with a very high veloc
ity into the solid metal block.1 The effect is
similar to that if a fine jet of fluid steel having
the velocity v were directed toward the metal
block penetrating the target with a relative
V&W//A
Fio. 4-6. Fia. 4-6.
Fias. 4-6 and 4-6. Solid
Fio. 4-4. Steel jet penetrating cylinder of steel (left) and
metal block. of lead (right) after being
pierced by steel jet of metal
liner of charge shown in Fig.
4-2.
~
P = {V U)J
2g
where y is the specific weight of the material in the jet and g the gravity
acceleration. The authors reported having reached "cutting pressures"2
of 280,000 atm. The effect of the penetrating steel jet is reproduced in
Figs. 4-5 and 4-6 for a block of steel and a block of lead.
1 This action of a jet of steel was used in the antitank projectiles of the bazooka for
piercing armor plate. The head of such a projectile has an "ogive," a rounded por
tion ahead of the conical cavity in the charge to reduce its air resistance.
* It is known that steel plates can be cut
through the action of a high-velocity
water jet at room temperature.
CHAPTER 5
geometrical and regular way; while in the second (the isotropic) state,
they are unordered. To the first state belong the crystals and the crystal
line materials; to the second state belong the gases, liquids, and vitreous
(solid or fluid) materials.
The view of an ordered arrangement of the elements of crystals is sup
ported by many and varied observations, so that we may take it as almost
a certainty. These views were originally suggested from the geometri
cally regular shape of natural crystals, those precipitated from solutions,
or from the molten state. The best proof of the correctness of these views
however, given by the interference observations of X rays2 passing
is,
Ewald, P. P., Der Aufbau der festen Materie und seine Erforschung dureh
*
Rontgenstrahlen, "Handbuch der Physik," Vol. 24, Chap. p. 191; Born, M., and
4,
W. L. Bragg, "X-rays and Crystal Structure," George Bell Sons, Ltd., London,
&
1924 Wyckoff, R., "The Structure of Crystals," Chemical Catalogue Company, Inc.,
;
New York, 1924; Gi,ocker, R., " Materialpriifung mit Rontgenstrahlen," Verlag
Julius Springer, Berlin, 1927.
38
THE ORDERED AND UNORDERED STATES OF MATTER 39
o
strains (slip lines), or by impact strains (impact figures).1
is
a
5
a
lattice. The elementary cubes of the former contain an atom in each corner and the
middle of each side. In the body-centered cubic lattice there also an atom in the
is
middle of the cube, besides that in the corners. In zinc crystals, the atoms have
approximately the same arrangement as the middle points of balls when piled in a
large heap in the densest manner possible.
In a copper crystal certain definite crystallographic planes are the planes of a
cube, an octahedron, and rhombic dodecahedron. The octahedron results we
if
a
join the atoms of the middle of each side of a cube while the planes of the rhombic
dodecahedron lie oblique to the 12 edges of the cube.
According to Mttller, a needle pressed upon a crystal of copper there pro
if
is
is
duced in the neighborhood of the impression the system of lines shown schematically
in Figs. 5-1 and 5-2. If the needle pressed upon a plane of the cube the slip lines
is
of Fig. 5-1 result while pressed upon an octahedral plane the lines of Fig. 5-2 are
if
produced. Under plastic deformation the octahedral planes of the copper crystals
slide the most easily; hence their traces on the polished surface appear under the
microscope as the system of lines of Figs. 5-1 and 5-2. Other observations on figures
produced by pressure and etching are given in "Moderne Metallkunde" by Czochralski.
On large balls, about the size of a billiard ball, cut out of single crystals of copper,
Hausser and Scholz (Wiss. Veroffentl. Siemens-Konzern, vol. Part 1927) have
3,
5,
made very remarkable observations. They obtained, by an etching process, the sys
tem of lines on the surface of the balls shown schematically in Figs. 5-3 to 5-6. The
lines in these figures indicate curves where the mode of reflection changes on the
polished and etched surface of the balls. Hausser and Scholz were able to produce,
on the surface of balls consisting of single crystals of copper (or silver), a system of
lines with a cubic, a pure octahedron, or a pure rhombic dodecahedron symmetry,
depending on the particular etching agent or etching procedure.
40 THEORY OF FLOW AND FRACTURE OF SOLIDS
is,
unordered
ordinary liquids certainly are not united in an orderly arrangement as
are the elements of crystal lattice. In fluids or vitreous substances
a
these elementary particles may, however, form long chains or layers
fastened together in such a way that at higher temperatures they may,
more or less easily, bend or slide over one another in all directions. On
the basis of certain observations, A. A. Griffith' was led to this view.4
Such theory also supported on the basis of capillarity phenomena by
is
a
is
a
in ball bearings, and fitted to very carefully made hole in a plate, such
it
a
that there was only an extremely small amount of clearance between
the ball and the plate. The ball would easily fall through the hole,
it
if
were dry; however, when drop of water was placed in the annular space
a
between the ball and plate, the ball stuck in the hole and could be forced
through only by applying large force. According to Griffith, the mole
a
cules of water fasten themselves in chains to the surface of the ball and
the hole. These chains reach across the circular space between the ball
and the hole and by virtue of their great tensile strength hold the ball
fast.
Liquid helium which boils at — 269°C (4°C above absolute zero)
I
Its thermal conductivity greater than that for any other substance.
is
He II conducts heat as wave motion in the same way that fluid trans-
a
a
Ldhmann describes "flowing" and "fluid crystals," using certain substances having
a
is
other, making the structure in the highly strained condition still more
"oriented."1
1 Leaderman, Herbert, "Elastic and Creep Properties of Filamentous Materials
and Other High Polymers," p. 91. The Textile Foundation, Washington, D.C,
1944, 278 pp. The connection between the molecular structure and the mechanical
properties of the so-called high polymers is a preferred subject of modern physico-
chemistry. Cf. the illustrating talk by Herman Mark (Recent Trends in Polymer
Chemistry, Chem. Eng. News, vol. 27, pp. 138-143, 1949), in which mechanisms of the
chain models of cellulose, isoprene, and other similar organic substances are described.
CHAPTER 6
1 Probably one of the first systematic investigations on grain growth in solid metals
was made around 1916, by J. Czochralski, who proposed a "recrystallization dia
"
gram in which the strain of prestretching and the temperature during the subsequent
heating were plotted as rectangular coordinates and the average grain size (mean
diameter of the recrystallized grains) as ordinates. (His paper in Z. Metallkunde,
vol. 19, p. 316, 1927, contains a historic review of this work.) He produced the first
large single crystals of aluminum. Concerning recrystallization in metals see G.
Sachs, "Mechanische Technologie dcr Metalle," p. 170, Leipzig, 1925, 319 pp., and
E. Schmid and W. Boas, "Kristallplastizitaet," p. 217, Verlag Julius Springer, Berlin,
1935, 373 pp.
CRYSTALLINE STRUCTURE IN METALS 45
testing machines, which have offered excellent new means for a better
determination of the mechanisms of plastic distortion in metals.1
Small amounts of nonmetallic or metallic elements in a pure metal can be present
in finely dispersed condition throughout the lattice of the crystal grains, or the former
may form chemical compounds with the metal, which may occur in the shape of hard
or soft minute inclusions, globules, needles, etc., or these compounds may be distrib
uted along the grain boundaries. One constituent of steel is perlite, which consists of
fine intermittent layers of iron carbide known as hard cementite and of soft a iron.
The perlite in a low-carbon steel may assemble in microscopic chunks within or near
the ferrite In normalized steel with equalized small ferrite grains
(or
iron) grains.
a
it probably favors a distribution along the grain boundaries.
The shapes and sizes of microscopic particles of foreign substances in a metal can
frequently be controlled through the proper "heat treatment"; a parallel orientation
of nonmetallic inclusions in a structure may be due to rolling or drawing. In low-
carbon steel a finely or coarsely lamellated perlite might be obtained by application
a
of heat and the proper cooling rates. Pure a iron (the ferrite crystals in low-carbon
steel) very soft readily deformable metal. It probable that the high value of
is
is
a
well and sharply denned yield point which observed in the tensile tests of a normal
is
ized (annealed slightly above the critical temperature of 906°C at which the a iron
ceases to exist) mild steel consisting of a iron with a few hundredths of per cent
1
carbon and small traces of manganese, silicon, etc., caused by the minute hard
is
particles of the cementite which are assembled along the boundaries separating the
small ferrite grains. Since the otherwise easily deformable ferrite crystals are sur
rounded by a hard skeleton, they will not deform under smaller stresses. The strong
boundaries inhibit their deformation until the stresses reach high values which are
large enough to break up the resistance of the grain boundaries. This then observed
is
as a discontinuity in the stress-strain relation and as a yield point of the composite
structure.* In other cases, however, small quantities of a weak foreign substance,
assembled in the grain boundaries, may have the opposite and an injurious effect, as,
for example, with iron sulfide in steel3 or with copper oxide in copper, and in the latter
cases the strength decreased through the boundary substance. The grain bounda
is
ries in a polycrystalline metal in general must exert restricting effect on the deform-
a
ability of the crystallites even in pure metals. This has been demonstrated in tension
tests on specimens composed of just a few large crystallites of aluminum. When such
specimens are pulled, they do not stretch uniformly but disclose knots and bulged
portions at larger strains along the few grain boundaries that separate the large grains.
In these cases the boundaries do not contain a foreign substance, and the misalign
ment of the crystallographic planes of slip in neighbor crystals causes a great disturb
ance in the strains.
Flo. 6-1. Structure of a 0.16%C steel. Fio. 6-2. After splieroidization of the per-
The dark areas are perlite. lite. (Magnification 235.) (After R. W .
Bailey.)
Temperature in Steam Power Plant," paper presented at the World Power Conference,
Tokyo, 1932.
CRYSTALLINE STRUCTURE IN METALS 47
Fig. 6-3. Dendritic structure of "refraet- Fio. 6-4. Dendritic structure of "rcfract-
alloy" (Westinghouse) in cast condition alloy" (Westinghouse) in cast condition
serving for high-temperature applications. serving for high-temperature applications.
(Magnification 50.) (Acknowledgments are (Magnification 50.) (Acknowledgments are
due to H. ScoU and E. F. Losco.) due to H. ScoU and E. F. Losco.)
Fio. 6-5. Microstructure of cast "refractalloy " after 44 hr aging at 1700°F. (Magnifi
cation 50.) (H. ScoU and E. F. Losco.)
The minute quantities of gases (hydrogen, nitrogen, oxygen) which may he present
in solid solution in metals can affect their strength properties. Commercially pure
copper, which contains traces of dissolved oxygen, if annealed in a hydrogen atmos
phere (for preventing scaling) becomes entirely brittle. The atoms of one metal
may diffuse through the lattice of the crystals of another metal. One practical use
of this is the joining of steel parts by copper brazing. Copper in the molten condition
is drawn into the small clearance between two steel parts by the capillary action. It
has been found, for example,1 that two steel bars can be joined together by a layer of
very pure oxygen-free copper of 1/1,000 in. (or less) thickness so solidly that a plane
joint will have a strength of 120,000 to 130,000 lb /in.' in tension perpendicularly to
the plane at separation. (Soft annealed pure copper itself has a tensile strength of
33,000 lb /in.*.) The high strength of steel is imposed on the thin copper layer not by
mechanical reasons (the two adjoining steel parts of higher strength prevent the lateral
plastic contraction in the thin copper layer stressed in tension) but by diffusion of the
copper atoms into the lattice of the crystallites of the iron (creating atomic adhesion)
and of those of the iron into the lattice of the copper grains (reinforcing the weaker
copper against plastic slip).
Alloys of two miscible metals may have a maximum strength at some definite pro
portion of the two components, and the strength may be much higher for this combi
nation than for each of the pure components. The optimal strength may sometimes
occur after a very small amount of a second metal is introduced to a pure metallic
clement, e.g., the addition of just a few ounces of silver to a ton of oxygen-free pure
copper improves the long-time creep strength of copper at a temperature of 120 to
150°C (lowers the small rate with which copper stretches continuously under stress
to a minimum value at these temperatures). Optimal strength and greatest hardness
values in alloys are achieved by exposure to heat followed by the required rates of cool
ing, including a very rapid one (quenching). There are two further important
purposes for the application of heat: annealing for stress relieving (usually at moder
ately high temperatures) and recrystallization combined with a previous cold deforma
tion. Through the former the undesirable or deleterious systems of inherent or
residual stresses are relieved (this is an application of the process of the relaxation
which was mentioned in Chap. 1, page 4) which are caused by the various processes
applied in the manufacture of the raw metallic materials or during their subsequent
machining operations. Residual stresses are caused by thermal stresses through
unequal heating or cooling (in cast or welded pieces) or nonuniform permanent dis
tortion (as in rolled bars, plates, etc.) or by both or by machining (causing plastic
distortion in a surface layer under the pressure of the cutting tool).
CHAPTER 7
Fig. 7-1. Copper. Initially polished surface of specimen showing numerous slip bands
in the crystal grains, after plastic deformation. (Magnification about 100.)
parts of acrystal along planes, relative to one other, for distances which
are perhaps many thousand times the distance between the atoms in the
lattice. These displacements usually occur along one or more crystallo-
graphically definite planes in the crystal; moreover the directions of
sliding coincide with certain crystallographically definite straight lines in
the space lattice. Sliding in the grains often occurs in numerous parallel
planes, the number of planes increasing with the increasing stress. This
type of deformation often is evidenced by numerous parallel strips or
markings well observable under the microscope on the surface of a metal
crystal, or in the crystal grains of a deformed metal which has been
polished before it is subjected to a plastic distortion.
The laws of the plastic distortion in single metallic crystals for most
of the more important metallic elements and for several alloys have been
fully described by E. N. da C. Andrade,1 Constance F. Elam (Mrs. G. H.
of Mercury, Proc. Roy. Soc. London, sor. A, vol. 148, pp. 120-146, 1935. Also Inter
national Conference on Physics, London, "The Solid State of Matter," Vol. II, p. 173,
Cambridge, University Press, London, 1934.
MECHANISM OF FLOW IX GRAIN STRUCTURE 51
Fig. 7-2. Copper. The deformed surface of a highly polished copper piece showing numer
ous slip bands in the crystal grains. The deformation was produced by the impression of a
punch. (Magnification about 100.)
Read, "Theory of Plastic Properties of Solids," ./. Applied Phys., vol. 12, pp. 100-118,
52 THEORY OF FLOW AND FRACTURE OF SOLIDS
the length of specimens that have been pulled, and these regions are
separated by layers of apparently undistorted metal. A crystal which
originally was a circular cylinder
or a prism with a square cross
section deforms to a flat elliptic
cylinder or prism. The plane sec
tions which coincide with the
planes of slip remain congruent
ellipses or rhomboids and are tilted
toward the direction in which the
crystal is pulled. A deformed
metal crystal extended by C. F.
Elam is reproduced in Fig. 7-4.
^£31
Metals with the face-centered cubic
Flo. 7-3. Distorted .surface of an initially
highly polished copper specimen which has lattice (aluminum, copper, etc.),
been severely deformed. The slip bands for example, slip along the octahe
can hardly be detected. (Magnification
about 70.) dral planes in the direction of an
edge of the octahedron (the center
points of the six cubic planes define the corners of the octahedron).
Taylor and Elam found that an aluminum single crystal deforms accord
ing to the parabolic strain hardening function
r = c y/y
where r is the component of the shearing stress in the operating plane of
slip in the direction of the slip defining the unit shear 7. (The formula is
not valid for values approaching 7=0 and t = 0 because the crystal
starts to deform at a small but finite value of t. In crystals having a
face-centered cubic lattice "double slip" on two octahedral planes may
occur simultaneously also.)
investigators. Taylor and Elam found frequently "wavy" slip lines, explaining
them as the traces of movements by slip along the space diagonals of the body-cen
tered lattice of a iron of bundles of pencil-like small bodies. 0. S. Barrett, G.
Ansel, and R. F. Mehl (Trans. ASM, vol. 25, pp. 702-733, 1937) observed straight
slip lines in pure iron crystals and that slip can occur in iron in three preferred planes
of the crystal.
s "Crystalline Structure in Relation to Failure of Metals Especially by Fatigue,"
fatigue cracks taken from two papers by H. F. Moore and his collabo
rators are reproduced in the micrographs Figs. 7-5 and 7-6. In the first
the crack followed the slip lines, in the second the grain boundaries; the
first refers to an example of a strong, the second to a very weak material.)
Although the phenomenon of discontinuous slip along crystallographi-
cally determined planes must be a part of the mechanism of the strain
hardening of those metals that deform by slip, it must be remarked that
the process of simple translations by multiples of the lattice distances
Flu. 7-5. Fatigue crack following slip linos Fig. 7-6. Fatigue crack along grain bound
in monel metal. (Magnification 370.) (//. aries in antimony-lead alloy. (Magnifica
F. Moore and T. Ver.) tion 37.) (H. F." Moore, B. B. Betty, C. W.
Dollins.)
Near the grain boundaries (in deformed single crystals near their unde-
formed heads) the packages of the slip bands are clearly seen bent to a
considerable degree.
Carpenter and Elam1 in 1921 found that the deformation at the bound
ary of the crystallites in coarse-grained polycrystalline aluminum was
much less than in the center of the crystals. W. Boas and M. E. Har-
greaves2 made careful observations on small flat tensile specimens of
a 99.15 per cent purity aluminum electrolytically polished consisting
of a few large grains of 1 to 3 cm mean diameter and found that both the
unit elongation and the Vickers hardness within a few large crystals
measured along the axis of the specimen systematically deviated
from their mean values after the aluminum bars had been stretched
permanently in tension by 5 and subsequently by 17 per cent more.
The unit elongation in one single large grain of aluminum varied between
the values of 3 and 6 per cent and between 10 and 18 per cent local strain,
respectively. They concluded that, during plastic deformation of an
aggregate of crystals, there are wide differences in the amount of deforma
tion and work hardening from grain to grain, furthermore that the defor
mation is inhomogeneous within the grains because of their interaction.
This then clearly shows that the mechanism of simple or double slip
cannot account for the observed local variations in the strains from
grain to grain and within the crystals themselves and that a more complex
process contributes to the elementary mechanism of plastic distortion
in a crystal which is responsible for the mean permanent strain in a work
hardened aggregate of grains.
H. Hort,3 G. I. Taylor, W. S. Farren, and H. Quinney4 have shown by
calorimetric measurements of the heat evolved during the perma
nent stretching of metallic bars that the mechanical work done is not
entirely converted in heat. A measurable portion (about 10 per cent or
less) of the work becomes latent in the form of elastic stored energy.
When a metal strain hardens, thus small regions in it must be strained
elastically in some manner. It is remarkable in this respect that recrys-
tallization starts easily from the grain boundaries, namely, from those
regions which must have been strained elastically the most when the
metal was cold worked, on account of the disturbed conditions in
1 Proc. Roy. Soc. London, ser. A, vol. 100, pp. 329-353, 1921.
* On the Inhomogeneity of Plastic Deformation in the Crystals of an Aggregate,
Proc. Roy. Soc. London, ser. A, vol. 193, pp. 89-97, 1948.
* Waermevorgaenge beim Laengen von Metallen, Forschungsarb. Ver. dent. Ing.,
No. 41, 1907, 53 pp.
* Proc. Roy. Soc. London, ser. A, vol. 107, p. 422, 1925; vol. 143, p. 307, 1934; vol. 163,
p. 157, 1937.
56 THEORY OF FLOW AND FRACTURE OF SOLIDS
for example, the atoms in the surface of one crystallite nearest to a second grain. If
no action were exerted from the neighboring crystallite, the masses mi, mt, . . .
would take their rest positions midway between the supports Si, St, . . . We must
assume, however, that the atoms in the surface of the second crystallite exert certain
forces on the masses mi, mj, . . . and again, for simplicity, we shall suppose that they
are of an elastic nature similar to those of the springs. We may visualize the field of
these forces by a sinusoidal wave as drawn above line AG parallel to the line support
ing the masses mi, ms, ... in Fig. 7-7. It is understood, since only one degree of
freedom of motion is to be considered, that the ordinates of the sine curve ABC . . .
represent components of force which act in the direction of the row of masses mi, m2,
... or the horizontal components of the force field (positive ordinates plotted above
line AG represent force components driving the masses in Fig. 7-7 from right to left) ;
also that the wave length of the cosine curve must not necessarily coincide with the
spacing between the rest positions of mi and ms, ...; it may not be much different,
however, since curve ABC . . . represents a force field emanating from a regular
lattice of the same kind of atoms from the neighbor crystallite. When a state of
stress acts in the body (to which both crystallites belong) this will have the effect that
under an increase of stress the row of atoms mi, ms, ... is slightly displaced past the
sinusoidal force field and in its direction. The field will move the masses mi, m;, . . .
from their former rest positions Ri, Rt, . . . to new equilibrium positions, such as
those shown in the lower part of Fig. 7-7 by the points E\, 2?s, . . . Obviously the
58 THEORY OF FLOW AND FRACTURE OF SOLIDS
positions of the points E\, Ei, . . . are determined by the condition that in these
points the elastic forces of the springs must become equal and of opposite sign to the
forces exerted by the neighbor crystallite which were represented by the ordinates of
curve ABC .... These positions are easily found by drawing the straight lines
RiB, R2F, . . . , etc., from the rest positions of the masses toi, mi, . . . under equal
slopes, assuming that their ordinates represent the elastic forces with their signs
reversed. Their points of intersection B, F, . . . with the cosine curve determine
those new equilibrium positions A'i, Ei, ... If the elastic springs are very stiff, the
straight lines R\B, . . . must be steeply inclined with respect to AG, and if the atoms
are more loosely bound to their neighbors, they must have smaller slopes.
A little thought may convince us that there will always be stable positions of equi
librium, if the straight lines are steeper than the maximum slope of curve ABCDF
... is. Figure 7-7 illustrates just the other case, in which a weaker spring constant
was assumed and a slope chosen, under which a tangent line may be drawn to the sine
curve, such as the one passing through point C and point D. In the latter case (when
the elastic bonds connecting the atoms mi, m2, . . . with the columns Si, Si, . . .
are softened) one sees easily that now unstable equilibrium positions for the mi, ms,
. . . also exist. (An equilibrium will become unstable if the difference between the
spring and field force ceases to be a "restoring" force for a small deviation of the mass
from its new equilibrium position, i.e., if this force points away from the latter.) In
the relative position of frame St, Si, 1S3, . . . and field ABC . . . shown in Fig. 7-7
both equilibrium positions of mi and mi at the points E\ and Ei are stable. Suppose,
however, that the force field is slowly displaced to the left relative to the posts Si,
Si, St, . . . Point B would move upon the sine curve toward C. At the instant when
B coincides with C the equilibrium of mass mi ceases to be stable (for a small deviation
of mi to the right) and mass vi\ will be driven in the new position marked by C\ around
which it will oscillate violently until its kinetic energy is dissipated as heat by damping.
The same happens to mass mi if the field is displaced to the right. When point F
coincides with point D, mi will jump to point D\. If the picture of Figure 7-7 is
extended on both sides so that it includes many masses m, those whose positions are
determined by points situated within the arcs CD of the sine waves will all suddenly
be caught in unstable positions in which they cannot remain. This model represent
ing greatly simplified conditions near a grain boundary or in the neighborhood of an
internal imperfection in a solid on the atomic scale was proposed by L. Prandtl in
1913 and served him1 to compute the relation connecting stress and strain during
repeated loading and unloading cycles (the law for elastic hysteresis, see page 27)
and the logarithmic dependence of the yield stresses on the plastic rates of strain
(see page 21).*
Instead of displacing the force-field curve relative to the frame carrying the masses
m we may move the latter with respect to the former and may plot the force F estab
lishing equilibrium for the mass m, (the ordinate E\B) in function of the relative
displacement x. A curve will be obtained F = F(x) as shown on the right of Fig. 7-7
by curve ACCiG and if the direction of relative motion is reversed by curve GDDiA.
For an oscillation between the values xd S x g xc a closed curve for F(x) will be
obtained representing an "elementary" hysteresis loop for one single atom. Prandtl
considers the effect of the absolute temperature T on these and related phenomena.
The probability that a jump of an atom such as CC, or DD\ in Fig. 7-7 would occur
because of the thermal agitation according to kinetic theory is expressed by e~T^T
(e base of natural logarithm, To a constant). An
atom can leave a stable position prematurely in
which it was near the crest of the sinusoidal force
curve or can climb up along it (from a point near the
crest of the wave to the left of point C in Fig. 7-7) by
doing the work required against the difference of the
elastic and field forces (the shaded area to the left of
point 0) or against this barrier of potential energy u
if its kinetic energy of thermal agitation just exceeds
this amount. The probability that this excess of
energy u would become available was assumed equal
to e~n/ut, where the quantity u0 is proportional to the
absolute temperature T. The elementary process of
changes in position of atoms in the crystal lattice
from their regular positions through unstable to new
stable ones provided the means for deriving the func
tional properties of cyclic stress-strain curves (elastic
hysteresis), the expressions for the elastic after (time) Flo. 7-8. Sir Geoffrey Tay
lor, F.R.8., Cambridge, Eng
effect and the logarithmic speed law <r <r\ + <r, land.
In (t>/tio) connecting the plastic rates of strain v with the
yield stress <r(au<ro,t'o const) in metals, including their dependence on the temperature.
Although strain hardening was not considered by Prandtl, a mechanical model for
it was proposed by Sir Geoffrey Taylor1 in 1934 in his two-dimensional mechanism of
the slip in crystals. In this model certain deviations are considered frozn the regular
positions of the atoms, and these disturbances are shown to move under a shearing
stress t through the undisturbed parts of the crystal, causing one portion in the crystal
to be displaced by one atomic spacing (a slip by one atom spacing) with respect to
the other portion. Taylor assumes that misfits exist in parallel planes of atoms at
periodic intervals and supposes that the rows of atoms on one side of these planes are
slightly contracted while the rows on the other side are slightly extended. This
amounts to assuming in the lattice one more atom above than below the plane A A
over a certain length (Fig. 7-9). The forces exerted by the atoms of these two rows
will cause a certain distribution of the potential energy in the plane A A. In a normal
lattice (on both sides of the plane) this curve is a cosine function as in Prandtl's model,
and if atoms were placed in the troughs of the cosine wave, they would stay there in
stable equilibrium. In the case, however, of one row having one atom less than the
other row the energy curve is symmetrically distorted with respect to the center of
the length and the amplitudes of the energy potential waves are seen to decrease
toward the center of symmetry (Fig. 7-9). If the crystal is strained elastically by a
shearing stress t the two atom rows are slightly displaced in the tangential direction
relative to each other, and this causes the curve of the potential energy in plane A A
to become unsymmetrical with its shallowest trough in the center of the disturbed
1 The Mechanism of Plastic Deformation of Crystals, Tart I, theoretical, and
Part II, comparison with observation; Proc. Roy. Soc. London, vol. 145, pp. 362, 388-
404. 1934.
60 THEORY OF FLOW AND FRACTURE OF SOLIDS
length and one next deeper trough on one side of the former (Fig. 7-9). If atoms were
placed in the troughs with exception of the shallowest one and the thermal agitation
(vibration) of the atoms were permitted to act at a moderately low temperature at
which the mean kinetic energy corresponding to these vibrations just equal to the
is
height of the hill to the left of the atom nearest to the vacant place, this atom would
be thrown out first from its least stable
position of equilibrium into the vacant
hollow to its left because was separated
it
by the lowest potential barrier (crest of
wave) from the next stable position.
The hollow defining its former position
would thus become vacant. The action
of the forces emanating from the middle
row in plane AA on the two neighbor
rows has not been considered which must
cause rearrangement of the positions
a
of the atoms in these two rows. Taylor
assumes that after this rearrangement
the center (the new vacant hollow) has
T been displaced to the right, including the
VACANT I
condensed and rarefied regions in the
ioj—
-cj--
--<{
<^ lattice. The final effect of the jump of
one atom in the plane to the left
A
A
will be that the center of the entire dis
turbance in the lattice has been moved
by one atom spacing to the right in the
arrangement of Fig. 7-9. If the com
pressed and extended rows were assumed
below and above plane A, respectively,
A
and the direction of the shear stress t
if
Fio. 7-9. Potential energy in plane A. remained the same as in Fig. 7-9, one sees
A
(a) When no external stress is applied. that the center of this second disturbance
(b) When lattice is subjected to a shear which the mirror image of the first one
is
Taylor.)
one atom spacing to the left. It will be
noted that the passage of both types of "dislocation" (Taylor calls the first a
positive, the second a negative dislocation) across crystal produces the same effect,
a
namely, a shift of the block above plane AA by one atom spacing to the right relative
to the block below A. It also of interest to note that the state of stress around the
A
is
_ G\ x
,
7
« i2+J2
the modulus of rigidity) which decreases inversely as the distance
G
is
(where
= \/x2 +
I/'
T
measured from the center of the disturbance. The direction of created by a positive
t'
MECHANISM OF FLOW IN GRAIN STRUCTURE 61
dislocation is such that r' will increase the shear stress t to the right of the center, i.e.,
when x is positive (in Fig. 7-9). Therefore, a second positive dislocation situated in
a plane parallel to plane A A to the right of the first one (i > 0) will be repelled by
the first one, and vice versa when t = 0. Two positive and similarly two negative
centers will repel each other, but one positive and one negative dislocation will be
attracted to each other until they take a certain relative position dependent on the
value of r.
Various multiple systems or regular configurations of positive and negative disloca
tions might be considered on parallel planes at regular intervals. Taylor visualizes
the process of plastic deformation by assuming that slipping in the crystal begins at
centers distributed at random because of thermal agitation whereby positive and
negative dislocations are separated. These move across the lattice planes a certain
average distance under the shearing stress t until they are stopped at surfaces of
misfit. The mean distance which dislocations can travel represents an essential
parameter in this theory. A number of observations appear to support the existence
of such surfaces of misfit at periodic intervals in crystals. It is thus supposed that
sliding occurs over limited lengths. This theory leads to a parabolic relationship
between the shear stress t and the plastic unit shear y [see page 52]. It also explains
a spatial fluctuation in the values of the shear stress t + t' caused by the high values
of the shear stresses t' originating from the centers of the dislocations which were
stopped at the internal surfaces of misfit and demonstrates that certain amounts of
elastic energy are stored in these regions.1
more frequently will the slip layers occur. The velocity of plastic defor
mation would depend on the number of planes in which sliding occurs.
Although the theory of Becker was an important step in the direction
of considering the effect of temperature on the phenomenon of slip in
crystals, a formula which he derived for the dependence of the shear
stress on the plastic rate of shear is not veri
fied by experiments and will not be quoted
here. E. Orowan1 suggested interesting
ideas for improvements of this theory by
assuming a misfit in a slip plane whose region
spreads over a circular area around the center
of the disturbance in the slip plane2 and which
was similar to the dislocations described by
Taylor, but he did not elaborate on a detailed
analysis of these imperfections.
On the basis of the conception of small
flaws of Griffith,3 A. Smekal assumed that
crystals (even the most perfect specimens),
as well as amorphous solids, are weakened
by countless small flaws. By means of in
genious experiments on small bars of rock
salt, plastically bent (by coloring them by
means of exposure to radium radiation),
he was able to show that in the plastically
J^JJi. RiES
deformed part of rock-salt crystals the loosening up in the lattice was
greater than in the unstrained portion. Such changes of the microstruc-
ture of ductile metals by means of severe cold working are well known to
engineers. The metal becomes "more brittle" after severe cold working.
On the other hand Polanyi and E. Schmid have shown,4 that in metal
single crystals plasticity due to ordinary slip can be observed at the lowest
possible temperatures (liquid helium). Hence one main part of plasticity
due to ordinary slip must be attributed to a mechanism which is not
affected by the thermal agitation of the atoms.
F. Zwicky* has raised doubts against the assumption that the presence
1 Loc. cit.
' hoc. cit., p. 639.
• See the theory of fracture by A. Griffith, Chap. 15, p. 196.
4 Natunixissenschaflen, vol. 17, p. 301, 1929; rf. also several papers by E. Schmid in
Z. Physik, 1929 and 1930.
* The Imperfections of Crystals, Proc. Nat.
Acad. Sci. U.S., vol. 15, p. 253, 1929.
On Mosaic Crystals, ibid., vol. 15, p. 816, 1929; also ibid., vol. 16, p. 211, 1930. See
also Helv. Phys. Acta, vol. 3, p. 269, Zurich, 1930.
64 THEORY OF FLOW AND FRACTURE OF SOLIDS
the lattice must be assumed in the crystals. Upon the primary lattice
of the ideal crystal, as determined by X-ray analysis, secondary disturb
ances are superimposed, these consisting of small periodic variations of
the density or of the distances between the elements of the lattice. The
structure-insensitive properties are caused by the primary lattice, the
structure-sensitive properties by the secondary disturbances.
These investigations show that the ideal lattice is thermodynamically
less stable than the mosaic crystal, i.e., a crystal having slight periodic
variations (contractions) in the lattice. This secondary structure within
the primary lattice would cause effects such as lowering of strength,
plastic deformation, and others. To give
an idea of the order of magnitude of the
blocks caused by the secondary structure,
it may be said that the distance between
two contracted parts within the lattice of
a rock-salt crystal are thought to be per
haps of the order of twenty times the dis
tances between the elements in the undis
turbed lattice,' so that the cubic block of ,,_... .
riG. 7-12. Longitudinal section of
the mosaic crystal of rock Salt would con- a paraffin test piece after compres-
Fio. 7-13. Regular markings on face of Planes in the crystallite Can break
compressed prism of paraffin. by simple cleavage, the boundary
will split open at this point.
The various phenomena, above considered, characteristic of plastic
deformation, often occur in combination with each other. Hence it
may not be possible to separate them from one another. This explains
the great variations in the mechanical behavior of solids encountered
when they are brought into the plastic state.
We have mentioned that crystalline solids and especially the metals as
well as the amorphous solids under a sustained load at sufficiently high
temperatures deform continuously and creep. Although the phenomena
of slow creep of the technical metals cannot be treated in this volume, it
may be in order at least to mention here various changes which have been
observed in the grain structure of alloys and pure metals after they have
been deformed in long-time tensile tests at high temperatures. One of
the best known changes is a breakdown of the metal along the grain
boundaries, characteristic of creep, particularly when it reaches its final
1 Aachen, 1914, p. 31.
Dissertation,
MECHANISM OF FLOW IN GRAIN STRUCTURE 07
/T
68 THEORY OF FLOW AND FRACTURE OF SOLIDS
v = ^
dt
= aTtr-fl inh
.
(yj
1 Loc. cit.
■ "The Theory of Rate Processes," p. 483. Sop also reference in the following
footnote and II. Eyring, "The Creep and Plastic Flow of Solid Materials," National
Academy of Sciences, autumn meeting. 1947.
MECHANISM OF FLOW IN GRAIN STRUCTURE 69
(ci.r-.fa const). If the shear stress t is very small in the substance the argument of
the term containing the hyperbolic sine function is small and cit/T may be substi
tuted for it. This gives a linear function between v and t
v = Ce-^rT
corresponding to a simple viscous fluid. If, on the contrary, ctr/T is large, i.e., for
substances which are able to carry high stresses, the hyperbolic sine term becomes
equal to J£ec"r/T and after taking logarithms
T = C, + C, In V
for the stress t a logarithmic speed relation is obtained. Such a function has been
established from experiments for the dependence of the yield stresses on the rates of
strain both at normal and at elevated temperatures in certain ranges of these variables
for polycrystalline metals. It is remarkable that this theory which originally was
developed for fluids would thus seem applicable to rate phenomena in solids.1
The theories of dislocations by Taylor and of rate processes by Eyring have been
combined for deriving an equation expressing the steady (minimum) rate of creep in
metals in terms of physical constants, the stress and temperature.* For pure metals
it is claimed that the rate of creep should decrease with increasing values of the
modulus of rigidity of the metal and that creep is caused by slip in single metal crystals.
1 Kauzmann, W., Flow of Solid Metals from the Standpoint of the Chemical Rate
Theory, Metals Technol., vol. 8, June, 1941.
* Nowick, A. S., and E. S. Machin, Nat. Advisory Comm. Aeronaut. Tech. Note,
April, 1946, 21 pp.
CHAPTER 8
.-lo
=
A
(8-2)
+
1
Concerning the tensile test and its applications to the determination of the
1
mechanical properties of the ductile metals see the valuable monograph by G. Sachs
and G. Fiek, "Der Zugversuch" (The Tensile Test), Akademische Verlagsgesell-
schaft m.b.H., Leipzig, 1926, 252 pp.
70
THEORY OF THE TENSILE TEST 71
and by dividing the load P by the area A the true tensile stress a in the bar
P P -40
= c„(l + t) , (8-3)
A0 A
which is shown in function of the strains t in the curve OB'C in the stress
diagram of Fig. 8-1. A continuation of the curve a = F{t) representing
the true stresses beyond point C" which corresponds to the maximum of
the load P or stress c0 cannot be plotted as long as the dimensions of the
minimum cross section of the test bar in the necked portion have not been
observed. From Eq. (8-3) follows that
<7o
=
1 +(
At the maximum of the load P or the stress c0 = P/A 0, dco/de = 0, the
bracket in Eq. (8-4) must vanish, and
do
— CO nun
(8-5)
dt 1 +*
We note from Eq. (8-5) that at the maximum of the stress c0 the slopo
da dt of the curve of the trite stress c = F(t) just becomes equal to the
ultimate stress coma, in the stress-strain curve. This is indicated also by
a construction shown in Fig. 8-2. The point C" on the curve of the true
1 c'
I
a
<r0
l/°
~
\
°6 MAX.
Ej,/'
'
1£
0
'
+■- — e— +■
1
\r+
/
a
€
origin O.1
is
1927.
It may serve also in more complicated cases of deformation to locate the stress beyond
which necking or localized distortion starts.
a
72 THEORY OF FLOW AND FRACTURE OF SOLIDS
—
60,000
45fi00
30,000
, f hc=f
toccc eraa in r.
h
v'
ki 15,000
?!
O 5 10 15 20 £5 30
E+.UN1T ELONGATION IN PER CENT
Fig. 8-3. Tensile stress-strain diagram of wrought iron (annealed during 1 hr at 1000°C).
TRUE STRESS
45 mm 1
L -
id 3,5,
stre 55 STRtUN CUR VE <r-% _
13
point: has served in the example of the tensile test to predict a limit for
it
the stability forming process in the sense that beyond the corre
a given
of
Attempts to define and construct the curve of the true stresses beyond
the beginning of necking in tensile tests have frequently been made. The
use of the unit strain « computed from the extension Al of a, finite length l0
is not suitable for this purpose since it measures only the average value
of the strains after necking started. Koerber1 and other investigators
pointed out that a mean strain « could be calculated in the contracted
portion of the test bar if the changes of the diameters were observed. It
was suggested that the reduction in area in the minimum section of the bar
4-
STRESS STRAIN CURVE <r„ - '
I I I °_L
5 10 1520 25 JO 35
E-+-UNIT ELONGATION IN PER CENT
Fig. 8-5. Tensile teat of aluminum (annealed during 1 hr at 350°C).
and thus the stress-strain curve would be extended beyond the necking
point to fracture. A more satisfactory method for constructing this
portion of the stress-strain curve will be considered in the following sec
tion, however.
8-2. The Natural Stress-Strain Curve. By definition the strain
t = (I
—
lo)/lo- This is equivalent to
(8-6)
<o Jh
Instead of defining the increments of strain by de = dl/l0 P. Ludwik and
A. Leon2 suggested in 1909 that a new strain e be defined by the increments
dt = dl/l or by
/.7
= = = ln(1+«)- (8-7)
This has the great advantage that the condition of the incompressibil-
ity of metals (or of other incompressible substances such as rubber) can
be expressed in a simple manner even though the strains may become
Eisenforsch. Dxisseldorf,
2,
3,
1924.
Ludwik, P., "Elemente der technologischen Mechanik," Verlag Julius Springer,
*
Berlin, 1909.
74 THEORY OF FLOW AND FRACTURE OF SOLIDS
«e)
(1 «»)(1 (8-9)
1
or after taking natural logarithms by
+ In In + =
f„)
+
In
+
(8-10)
(1
(1
0
«.)
(1
««)
.
But this the same as
is
+ + = (8-11)
ia
0
the new definitions are used for strain. If the strains ta,tb,tc were
if
+ + tc =
0
«o «6
,
cording the natural strains.
imal strains preserved also for finite de
is
a
formation provided that the strains are defined according to Eq. (8-7).
The author proposed to call the quantities ia,h,ic the natural strains in
distinction from the conventional strains «a,«6,ee in a strained material
element.1 The extensometer sketched in Fig. 8-6 will record on its
circular scale D having uniform divisions the natural strain in material a
stretching between the point and the contact point of the roll
B
A
C
in the direction AB. An extensometer built after Bauschinger's original
suggestion at the Westinghouse Laboratories for measuring very small
strains and based on this principle, but which suitable for recording
is
ventional ones that the former ones are the variables which can serve
is
by moving one end with the velocity u while the other end fixed and
that the length between these points at the time and at = 0.
is
t
/
_ dt _ 1 dl _ u
dt /o d< to
is proportional to the velocity u between the heads of the bar. The true
rate of flow in the bar with which a unit length measured on the bar at the
time t changes, however, is v = di'dt:
1 dl u 1 dt
(8-12)
I dt 7 1 +€ dl 1 +
one sees that this is equivalent to plot q = i for the abscissas in the stress-strain curve
or to make use of the natural strains I.
76 THEORY OF FLOW AND FRACTURE OF SOLIDS
ZON
< v.s TRt UN f-
> 0.2 0.4 0.6 0.8 1
set of curves (Figs. 8-10 and 8-11) should show the stress-strain behavior
of an ideally elastic and incompressible substance. The elasticity law
for this substance was assumed to be
^n
a = Ei , <r0
= E y-t~
~ = Eie-% , (Poisson's ratio v =
i.e., the true stresses a were assumed to increase proportionally with the
natural strains e. (In analogy to Hooke's law for infinitesimal strains
the proportionality factor was designated by E. E would be the modulus
of elasticity if the strains were infinitesimal and E should remain a con
stant if the strains become finite.) We may note from the Figs. 8-10 and
8-11 that the load for such an ideally elastic incompressible material
should become a maximum at the natural strain e = 1 or the conven
tional strain t = e — 1 = 1.718, also that specimens of such a material
could be stretched to two to three times their original length under a
practically constant load <r0mn, = Ee~l = 0.3G8B. The true stress is
a = E when an — <r0m.i.
The natural stress-strain curve for ductile metals may sometimes be
approximated in its first steep portion by assuming that the true stress <r
THEORY OF THE TENSILE TEST 77
a = <ri(e)n (n < 1)
where <r\ and n are material constants. The stress <ro referred to the
original area of cross section A0 is
<ro
=
1 + e
1.5
%
i.o
Fig. 8-10.
\
MAX.
0.5
I
(To X
Y 2
CONV. STRAINS
f
-%
'E
f
MAX.
Fio. 8-11.
/ - 2
NAT. STRAINS
Figs. 8-10 and 8-11. Stress-strain curves for ideal elastic incompressible material.
W. T. Lankford and E. Saibel (Metals Technol., August, 1947) made use of such
1
power functions under biaxial conditions of loading in plates and in hollow thin-
walled cylinders under combined axial loading and internal fluid pressure for predict
ing the combination of the two principal stresses under which the uniform extension
ceases in such bodies. They also predicted similarly an approximate condition under
which a thin circular diaphragm of a metal bulged laterally by a fluid pressure should
- to stretch uniformly.
78 THEORY OF FLOW AND FRACTURE OF SOLIDS
W = fP dl (8-13)
1 MacGregor, C. W., The Tensile Test, Proc. ASTM, vol. 40, p. 508, 1940. This
paper, as well as several related papers, which were presented in a symposium on
the tensile test arranged by the ASTM, contains also complete bibliographies on this
subject; the other papers include effects on the speed of stretching for metals, etc.
1 In a number of papers published in Russian journals and in several monographs.
* J.Applied Mechanics, 1940. Cf. also two papers by A. V. deForest, C. W.
MacGregor, and A. R. Anderson and by MacGregor and L. E. Welch on applica
tions of the two-load method to rapid and to high-temperature tests in Metals Technol.,
1941 and 1942.
4 Tensile Tests at Constant True Strain Rates, ./. Applied Mechanics, 1945.
THEORY OF THE TENSILE TEST 79
where U and I denote the original length and the length under the load P
of the bar. After substituting here for P = <r0A0 and for I = lo(l + e),
dl = h dt in accordance with Sec. 8-1 the total work of deformation is
expressed also by
W = A„l0 (8-14)
fo'<r0de.
Since A o/o is the volume of the bar, we see that the integral in the preced
ing equation must express the work of deformation per unit of volume.
Denoting the latter by w, we see that
w = (8-15)
f0'<rode
w = L'cdi (8-16)
or by the area under the true stress-strain curve a = F(i) plotted above the
natural strains i.
8-3. Stress Distribution in Neck. When the test piece begins to neck
after the maximum load is reached, a rotationally symmetric distribution
of the stresses gradually develops in the constricted portion of the bar.
This complicates considerably the precise evaluation of the stresses in
ductile materials at or near fracture. A useful approximate calculation
of the stress distribution in the neck of a test bar was given by E. Siebel.1
Since the principal stresses which act in the longitudinal direction near
the surface of the bar cannot remain parallel to the axis of the specimen,
there results a radial pull directed outward in the minimum section in the
neck and a nonuniform distribution of the stresses in the axial direction
in it. These inclined longitudinal stresses create in round bars in the
center region of the minimum section a state of triaxial tensile stresses
consisting of axial, radial, and circumferential stress components which
depend on the distances of a point in the minimum section from the axis
of the bar, the radial stresses vanishing at the circumference.
1 Dtisseldorf, Slahl
Werkstoffausschuss Ber. 71, Verein deutscher Eiscnhlittcnleutc,
u. Eisen, 1925.
80 THEORY OF FLOW AND FRACTURE OF SOLIDS
1 + (a/4R)
For r = a according to these authors, since everywhere in the minimum
This is the value of the maximum stress in a tensile bar in the smallest
section of the neck at which the facture must start if P is the fracture
load.1
P. Ludwik2 was probably one of the first who noticed that the fracture
in round bars of a ductile metal under a tensile force starts at the center
of the minimum section in the neck. By taking a photograph of the
necked portion of an aluminum bar by means of X rays just before the
bar broke in two pieces, C. W. MacGregor3 (Fig. 8-13) verified this.
That the fracture in round bars of ductile metals in ten
sion tests starts with a crack at the center of the min
imum cross section is proved by machining a longitudi
nal section through the axis of the bar after the broken
ends are fitted together again. A distinctly visible gap
appears in the central portion of the bar between
the two broken halves (Fig. 8-14, copper) showing that
the outer portions in the "cup and cone surface" were
still stretching after the central portion already had
separated.
Further examples of the widely varying profiles of
round bars broken in tension are illustrated in Figs. 8-15
to 8-17. Figure 8-15 shows the broken halves of a large FlO. 8-13. First
medium-carbon steel bar which had a cylindrical length crack in round
bar of aluminum
of 15 in. and an original diameter of 3 in., Fig. 8-16 tested in tension.
shows two small aluminum bars which were pulled at (X-ray picture by
MacGregor.)
600°C and necked down practically to a point, and Fig.
8-17 shows the necked portions of three stainless-steel
bars which had an original diameter of 3^ in., a cylindrical gauge length
of 8 in., and which were tested at 454°C (850°F) by pulling under con
stant rates of strain. The rates are shown in the legend to Fig. 8-17
in inches per inch per hour. While the bar represented in the middle
of Fig. 8-17 broke at an elongation of 18 per cent after 276 min,
that on the right broke at 10 per cent after 7.5 min. The slowest test
had a duration of many days. It is interesting to note that in the fastest
test (right bar) the necked portion was much shorter than in the slowest
test (left bar).
Fig. 8-14. Copper bar tested in tension. Fig. 8-15. Broken round bar of a medium
(The bar cracked first in the center of the (0.23 per cent) carbon steel. Original diam
minimum section. Note subsequent eter 3 in. [Acknowledgments are due to
formation of a gap in the central portion J. Aronofsky (Pittsburgh) and to the David
of the tensile specimen. Longitudinal Taylor Model Basin, Navy Department,
section through axis of bar. The test Washington, D.C. for permission to reproduce
was interrupted just before the round this figure. See also two papers on the si«e
bar broke.) [Acknowledgments are due effects in round and flat bars tested in tension
to J. Miklowitz for making the test and by J. Miklowiti (J. Applied Mechanics, 1947,
to R. L. Anderson for etching the section. 1948).]
The lines appearing on the polished sur
face (oxide inclusions) disclose the flow
after necking.]
r = a(l - «****>'•)
< + as , both upper signs\
(—c^x
— < x ^ c, both lower signs
oo
/
where r is the radius and x the coordinate in axial direction; r = a when
x = + oo, and the constant c depends on the material. These two con
1 Mill. M aterialyrufungsamt Berlin-Dahlem, vol. 41, Nos. 5, 6, pp. 51, 60, 1923.
THEORY OF THE TENSILE TEST 83
is,
metal the larger the constant becomes (2c measures the distance
c
between the points O\ and 02 in Fig. 8-18). The formula checked well
with the profiles of the necks of bars of soft steel and copper, semihard
a
steel and lead.
A
series of round bars were unloaded after
the necking had partly started in them,
and metal was removed from the interior
of the specimens by successively drilling
larger and larger holes in the axial direction
in them while the elastic changes of the
strains during the redistribution of the
residual stresses were observed by means
of wire resistance strain gauges which were
attached to the bar on the outer surface
of the neck at the minimum diameter.
This method for a determination of the
residual stresses in pieces which have been
plastically deformed in nonuniform man
a
able to compute the original distribution of the stresses in the condition of the bar
before the load was relieved while was yielding in the necked portion. The distri
it
bution of the radial, tangential, and axial stresses ar, at, and a, in the minimum cross
section of the neck in function of the radial distance of a point from the axis of the
r
bar had a great resemblance to the one which was computed by Davidenkov and
Spiridonova (see Fig. 8-12), although certain deviations appeared in the correspond
ing curves for o>, at, and aa which were due to the unavoidable experimental errors of
this method. The authors also described valuable observations concerning the
cleavage and shear fractures in the grain structure of the bars to which further refer
ence will be made in Chap 15. They found that the fractures in the crystal grains in
the tension specimens of mild steel tested at normal temperature were both in the
Study of the Tension Test, Proc. ASTM, vol. 46, pp. 1159-1174, 1946.
1
A
1
hoc. cit.
84 THEORY OF FLOW AND FRACTURE OF SOLIDS
inner and in the outer portions of the cup and cone fractures of the shear type. In
specimens which were broken at liquid air temperature the crystal grains showed the
cleavage-type fracture, while the ferrite grains at intermediate temperatures broke
by shear as well as by cleavage fractures.
which is based on the concept of pure strain hardening will not predict
one other important group of observations related to necking, namely,
the difference in the shapes of the profiles of the necked portions of tensile
specimens which has been observed when bars are tested under different
rates of stretching at an elevated temperature. We have called attention
THEORY OF THE TENSILE TEST 85
to two examples in Figs. 8-16 and 8-17. ' Two Russian investigators,
A. A. Ilyushin2 and A. J. Ishlinsky,3 have recently worked out a mathe
matical theory of necking assuming certain idealized conditions, namely, a
material which has a definite yield point and which, after this has been
reached, deforms like a viscous material (in which stress is proportional
to the permanent rate of strain). They found the interesting result that
bars of such an ideal material having a profile with shallow waves may or
may not neck farther down in the narrowest sections. This depends on
the rates with which the bars are stretched. If the rate is below a certain
rate, the shallow waves are wiped out through further stretching. If the
rate is above the critical value, the waves will become deeper and deeper
and necking will proceed in the bars.
It is of interest to note that the radial and the tangential stresses aT
and <r< in function of the radial distances r which were determined by
Parker, Davis, and Flanigan at the instant when the fracture starts in
the minimum cross section of the bar were represented by similar curves
within the experimental errors so that their tests verified the assumption
made by Davidenkov and Spiridonova that a, = at and that furthermore
tr = d = const in the minimum cross section. Such a special mode in
the flow discloses a strikingly simple rule according to which the dis
tortion in the necked portion of a tensile specimen proceeds and must
have a deeper mechanical cause. Suppose that the condition of plas
ticity is expressed by an equation:
—
+ — a ay
+ — = = const
(ov (?«)* (<r» (o-a <rr)s 2o-02
"
Kli THEORY OF FLOW AND FRACTURE OF SOLIDS
(AXIAL
STRESSh
(RAD.
STRESS)
-*£ Jo
aar dr
It is well known that the elongation at fracture depends on the ratio of the length
to the diameter of a cylindrical bar tested in tension. If this ratio is larger than a
certain value, the manner in which the constriction forms in the bar after the ultimate
load has been reached is independent of the length. This is no longer true for shorter
bars. To ensure an undisturbed mode of necking the length must be at least ten
times the diameter.
A cylindrical and a fiat test bar behave alike mechanically only in the region of
uniform extensions; after the occurrence of necking the distribution of the stresses in
the constricted portions of both test pieces will be entirely different. In the German
standards (D.I.N. 1605) a rule for the determination of the gauge length U of a flat
bar having a cross section A used to be
U = 11.3 vT.
This length was obtained by prescribing that the ratio of l0' to the length of the
standard cylindrical bar should be as A to rd^/4 after taking as length of the cylin
drical bar W = 10rfo. As stated above, beyond the beginning of necking no strict
mechanical similarity of the process of stretching exists between a round and a flat
bar. We shall see later that the shape of the constricted portion in the neck of a
tensile specimen depends on a number of conditions. Tensile test bars tested under
different rates of strain neck down in different manners. This is particularly the case
at elevated temperatures.
CHAPTER 9
STRESS
/
i f to be taken. We thus have the following
dz
A,
~y» / nine stress components parallel to the three
coordinate axes
f, T„
dy Ty, Oy Ty,
Via. 9-1. Components of
stress.
Their positive directions are shown in Fig. 9-1
for the three faces of the element the external normals of which point in
the directions of the positive x,y,z axes. From the condition of equilib
rium with respect to moments of the forces transmitted through the six
faces of the element dx dy dz, the
six components of the shearing
stresses must satisfy the equalities:
If
we consider a tetrahedron cut
out from the body by three planes
parallel to the planes xy, yz, and zz
and a fourth plane oblique to the
coordinate planes, from the condi
tion of equilibrium of the forces
acting on the four faces of this tet
rahedron the components of the
stresses in the oblique plane may
be determined. If we choose the
area of the oblique section equal to Fio. 9-2. Stress components acting on
tetrahedron.
unity, the areas of the sides of the
tetrahedron parallel to the coordinate planes, yz, zx, and xy are equal to
the direction cosines a,, a,, and a„ respectively, of the normal n to this
oblique cross section. After denoting by s,, s„, and s, the components of
the resultant stress s of this plane, the equilibrium of the forces acting
on the tetrahedron1 may be expressed by the following three equations:
1 In
the sketch (Fig. 9-2) only the components of stress acting in the oblique section
and in one of the coordinate planes (the x,z plane) were traced (those acting in the
x,y and y,z plane were not shown).
STRESS 91
We now resolve the stress s acting on the oblique face into its normal
and tangential components a and t (omitting to affix subscripts to these
stresses). Since the normal stress <r is equal to the sum of the projections
of the stresses sz, 8„, and sx, on the normal n to the oblique plane, we have
Substituting in the first of these equations the expressions for sx, sy, sz
given by (9-1), we obtain for the normal stress:
If from a fixed
1 point 0, we lay off a distance OQ = r parallel to the normal (o„
Of, a,) and choose the length r such that its square is inversely proportional to the
normal stress: a = c/r1, after a suitable choice for the sign of the constant c, since the
components of the length r are x = a,r, y = ayr, z = a,r, Eq. (9-4) may be rewritten
as follows:
<rxx% + (Tuy* + <Trt,%+ 2rxyxy + 2ry,yz + 2r,xzx = c. (9-4a)
This is the equation of a surface of the second degree in the coordinates x,y,z. From
it we may see how the components of a state of homogeneous stress are changed if
the direction of the axes x,y,z is changed into x',y',z'. In the case of a rotation of the
coordinate axes the six stress components are changed in the same way as the con
stants in the equation of a surface of the second degree are changed when the coordi
nate axes are rotated. Since such a surface in general (if it does not degenerate into
a sphere, etc.) has three mutually perpendicular principal axes, for which the terms
containing the products xy, yz, and zx vanish in the equation of the surface, we must
conclude that, for a state of arbitrary homogeneous stress, there are three mutually
perpendicular directions in the body — the principal axes of stress — corresponding to
which Eq. (9-4) takes the simpler form of Eq. (9-5).
From Eqs. (9-1 ) one sees also that, if an oblique plane should carry only a normal
92 THEORY OF FLOW AND FRACTURE OF SOLIDS
In
the cross sections perpendicular to these three directions, the normal
stress a reaches a maximum or a minimum value and the shearing stresses
vanish. These three stresses <n, m, and o 3 are called the principal stresses
and their directions the principal axes of stress.
If we choose the principal axes of the state of stress as the coordinate
axes, Eqs. (9-1) simplify to the following form:
1 (9-6a)
stress o, but no shearing stress, the components »*, s„, s, must be sx = aa„ sv = aa„
s, = on,. Thus for a principal plane of stress Eqs. (9-1) become a system of three
linear homogeneous equations in a., a„, a, the determinant of which must vanish, or
= 0. (9-46)
This is a cubic equation in the unknown c, which has three real roots: 01, a~, <ri (see
Frank, P., and R. v. Mises, "Die
Differential und Integral-gleichungen der Mechanik
und Physik," Vol. 2, p. 605, Friedrich Vieweg & Sohn, Braunschweig, 1927), the three
principal stresses. Since the latter cannot depend on the coordinate system, one sees
at once' that the coefficients of the cubic equation determining the three principal
stresses must be "invariants" of the state of stress. After evaluating the determi
nant Eq. (9-4b), one finds that the coefficients of the terms containing a1, a and the
constant term in the cubic equation or the three invariants are equal to
Ty* T,,
"z"y + O yO, + tt&x (Tx„S + TV> + T„») , a,j T,v (9-4r)
Ty* 0,
If the directions of the X,y,i axes coincide with the principal directions of stress
the shearing stresses vanish in these expressions. When expressed by means of the
principal stresses <n, <r*, at these same three invariants take the form:
IT
ISI c
— V .
*
a,:
I
V
one parallel to the zy plane together with an oblique plane parallel to the
zaxis. Denote by a the angle between the normal n to the oblique plane
and the x axis, by <rx,ay,r„ = ry, the stress components in th« two per
pendicular planes, and by <r and t the normal and shearing stress compo
nent in the oblique plane. The equilibrium of the forces acting on the
prism is expressed by the equations:
a cos a — t sin a = <r, cos a + tv, sin a ,
(10-1)
<r sin a + t cos a = <rv sin a + tw cos a .
<r = —T +
i ———°V
<Tx
' Cos
n i
Tiw Sm
r»
'
2
(10-2)
sin 2a + cos 2a .
By transposing the term (<r, + <r„)/2 in the first equation to the left side,
squaring, and adding there results
— +r +T«" (10-3)
\~2~
V1"
94
MOHR'S REPRESENTATION OF STRESS 95
tan 2a' =
2t"
(10-4)
while the shearing stress t reaches its extreme values at the points where
drfda = 0 and
tan 2a" = - ffx
~
"v
(10-5)
showing that
tan 2a' tan 2a" = - 1 , (10-6)
that the angles 2a' and 2a" must differ by a right angle and the shearing
stresses reach their extreme values in sections which make angles of
45 deg with the axes of principal stress. From Eq. (10-3), by taking
t = 0 we obtain the extreme values of the normal stress er or the principal
stresses
T°" =
\\~2 / + Tl* w._fi-«l. 2
(10-8)
We may express the Eqs. (10-2) and (10-3) by choosing the principal
directions as the coordinate axes. If a denotes the angle between the
normal n and the principal stress <n we obtain
~
«•*, *« o — o cos ^a ' Tl» = o Sln *a (10-9a)
a = +<7o cos 2a ,
,, (10-10)
t = —
<TB sin 2a , 'i
90 THEORY OF FLOW AND FRACTURE OF SOLIDS
a2 (10-13)
Fio. 10-5. The tangent plane to unit Fig. 10-6. Graphical representation of
sphere in P defines orientation of oblique normal and shearing stresses a and r.
section.
which may be traced, for example, on the unit sphere and of their images
in the stress plane prescribed by the Eqs. (10-12) and (10-13). This is
facilitated by considering three pairs of poles such as correspond to the
points Pi,Pi,Pi on the sphere (Fig. 10-5), the equators, parallel circles,
and meridians corresponding to each -pair of these poles and their images
in the a, r plane of point Q (Fig. 10-6).
98 THEORY OF FLOW AND FRACTURE OF SOLIDS
Solving the three equations (10-11), (10-12), and (10-13) for oI,,a»,fo,*
we obtain
— — — —
2 = (^2 <r)(<r3 a) + t2 „ — (<r3 <r)(<ri a) +T2
a — — ' " — —
(<r2 <ri)(<r3 ai) (<r3 <r2)(<ri a2)
— — t* (10-14)
<r)
+
(ai <r)(<T2
<V = — —
(<ri <T3)(<r2 <r3)
The images Qi, of the three poles Pi,P2,P3 of the unit sphere
Q2, and Q3
are found on the a axis of the stress plane, since for them = and
0
t
a = <ri, = <r2, = <rj, respectively, from Eqs. (10-12).
we hold, for example, a, = const, point moves along a "parallel
A P
If
is
obtained from (10-14), corresponds in the "stress plane" <t,t to this circle
we hold a, = const in the third of the three expressions. We obtain
if
— —
+ t2 = a,2(<r\ — — = const
a)
,
which the equation of a circle in the variables Or
is
<r,t.
<r3)(<r2 <r3)
j
)
2
- '—^y t2 =
^r^' -
a(M5)
+
(*
The image circle of this equator of the unit sphere and the image circles
of all parallel circles corresponding to in the <r,t plane have the same
it
center situated on the a axis in the distance (<ri 4- <r2)/2 from the origin
0
(point M\i in Fig. 10-9). Equation (10-15) defines one of the three
"principal Mohr stress circles" in the <t,t plane. Its radius equal to
is
(<ri
—
<r2)/2. Three principal Mohr's circles correspond to the three
"equators" a, = = = of the sphere. They pass through
0,
0,
Oy a„
two of the three poles Qi,Q3,Qi, respectively. By dividing a,2 by a„J
taken from Eqs. (10-14) one obtains similarly in the <r,r plane the equation
of a circle when this ratio a,2/Oy2 = const. But a,/Oy = const defines
a
Figures 10-7 and 10-8 show the first octant of the unit sphere in two projections
1
with the families of parallel circles and meridians belonging to the pole P%. The
MOHR'S REPRESENTATION OF STRESS 99
or also
angle 7 defines the latitude and the two complementary angles i' and 5" the longi
tudes, which are marked in degrees along the meridians. Since the three principal
circles in the stress plane are Mohr's circles of the plane stress distributions at, <n; a?, a3;
a2, <ri, the simple angular rules for locating the corresponding points in which the
meridian circles intersect the equator apply also to Fig. 10-9. The angles y, S', and S"
are expressed in degrees. The points M are the center points of the principal stress
circles, M 12 is the center of the image circles representing the parallel circles y = const
of the unit sphere, etc. The image circles representing the meridians on the unit
sphere in the a, t Mohr plane are easily constructed. They pass through a pole and
through the point in which they intersect the corresponding equator and their center
points are therefore also easily located on the <r axis.
100 THEORY OF FLOW AND FRACTURE OF SOLIDS
= 0
(and minimum) value of the shearing stress t; for example, when a,
we have t2 = (a — <r2)2ax2a„2. Since in the x,y plane ax = cos a,
Oy = sin a we see that the stress
cr2|
|ci
2
:
Summing up we see that the middle points of the three principal stress
circles have the distances from the origin of the stress plane q,t.
0
IL+*?, 0+^,21+*! (1(M9)
and that the absolute values of the principal stress differences divided by
two represent the radii of these circles:
Ol —
— —
<7"l ff2 <7"3 <T"3 G\
(10-20)
2~~
'
'
2
2
Let us define by
tj ——
= ffi <r2
—
<r2
— <r% —
_<ri
— Q\
/,nQn
Tl = (10-21)
2^
'
g
'
in the cyclic order 1,2,3. These three stress components ti,t2,t3 are
called the principal shearing stresses of the state of stress. They satisfy
the equation
Tl + =
+
. (10-22)
0
T2 T3
This convention defines the rule according to which the positive direc
tions for the principal shearing stresses ti,t2,t3 are to be chosen. They
are to be taken positive when, in the plane stress distributions 03,01; tri,<r2;
<r2,<r3, the arrow of the shearing stress points in the direction from Pi to P3,
we place cube in such a way that its sides coincide with the planes
If
Using ti, t2, and t3 the shearing stress in any oblique plane may be
r
expressed by
t2 = 4(T32aI2ov2 + nWa,2
+
T22a,2a,2) (10-23)
.
The positive directions for the principal shearing stresses are indicated by the
1
A rule may also be helpful for determining the direction in which t acts in this
plane. For this purpose let us resolve the vector r in its plane into the three compo
nents in the direction of the three merid
ian circles of the unit sphere which inter
sect in the point P(aIta„a.). Suppose
that only one principal stress, e.g., a%, acts.
The traction <r» produces in the triangle
ABC (Fig. 10-11) a resultant stress
S, = ffj cos 7
NORMAL n
in a plane view of the triangle (Fig. 10-12), in which these three components were
traced from the center of gravity G of the rectangle. They are
sin 2a sin 20 sin 27
(10-24)
The components ti„ij„,ti, are taken positive in the direction in which they would art
if the principal stresses <n,o-2,o-a were positive. The resultant of these three coplanar
102 THEORY OF FLOW AND FRACTURE OF SOLIDS
vectors must be equal to r. By trigonometry the cosines of the angles Si, Sj, and Si
shown in Fig. 10-12 are found to be equal to
The direction of the resultant shearing stress t is thus known from its components and
their directions.1
cos A C cos a
siNf ""r"
cos/3 smr"
-/nr.
yaj dj
cosr
cos a cos/3
Fio. 10-12. Fio. 1,-13. Fio. 1,-14.
which is equal to the mean value of the principal stresses. For the shear-
1 The three plane views of the triangle ABC
which are shown in the Figs. 10-12 to
10-14 indicate the components of the shearing stress r in the direction of the meridian
planes (heights of triangle) and also in the direction of the parallel circles (the compo
nents now appear parallel to the sides of the triangle). The central figure may be
helpful when the angles 5i,i2, 53, heights, etc., are to be computed in ABC. Point P
in Fig. 10-11 is the point in which the normal drawn from the origin O to the oblique
plane of the tetrahedron intersects this plane. The distance OP = 1.
MOHR'S REPRESENTATION OF STRESS 103
ing stress t we obtain in the same plane from Eq. (10-17) the value
Toot = H V(<n
- «%Y + (»«
- <r»)2 + (ffi - <n)2 (10-27)
There are four pairs of parallel planes, which have for their normals the
directions ax = au = a, = ±l/\/3-
As tangent planes of the unit sphere
they form a regular octahedron in
space whose corners lie on the prin
cipal axes (Fig. 10-15). ffxt and T„ct
are called the octahedral normal and
shearing stress, respectively. We
shall seelater that the octahedral <£
<Tx + <rv +
(10-276)
After substituting the expressions, which were given in Eq. (9-4c), for the values of
the first and second invariants appearing in the two brackets in the last equation
104 THEORY OF FLOW AND FRACTURE OF SOLIDS
preceding if the principal stresses are known. Noting that the triangle
ABC in an octahedral plane is an equilateral one, if we choose OA = 1
(Fig. 10-11), the triangle has the
sides y/2 and the area \/3/2. The
stress component s, balancing the
principal stress <r3 is s, = <r3/y/Z.
It contributes the component
Un = V% 8, = y/2 <r3/3
to the stress Toot along a height of the
triangle ABC. The stress To*t must
therefore be the resultant of the
three coplanar components y/2 ,ri/3,
y/2 a2/3, and \/2 <r3/3 each of which
acts along a height of the equilat
Fio. 1,-18. Octahedral shearing stress to.
eral triangle ABC and which must
make equal angles of 120 deg with each other (Fig. 10-18). If a vector v
has three components Vi,v2,v3 in one plane, which are inclined with respect
to each other at 120 deg, one verifies easily that
Eq. (10-27c) above is obtained. (See v. Mises, R., Goeilinger Nachr., 1913). The
fact that in the plasticity condition of the ductile metals [see Eq. (15-18)] the second
invariant has a prominent role has been unduly emphasized by some investigators.
Any expression containing the three principal stresses is an invariant of the state of
stress, i.e., independent of the choice of the coordinate system.
MOHR'S REPRESENTATION OF STRESS 105
or if
<Tl + <T2 + 0-3
= 0 (10-28)
they are the principal stresses of a deviator of stress.
Deviators are of importance in the theory of plasticity because the states
of stress causing flow in one of the most important classes of formable
materials, namely, in the ductile metals are essentially deviators. The
distributions of stress under which the ductile metals start to yield and
under which they continue to deform permanently do not seem to depend
appreciably on the mean stress a. Deviators are also encountered in the
states of strain of incompressible materials, as we shall see later.
106 THEORY OF FLOW AND FRACTURE OF SOLIDS
= MQ2 = 2<ri
- - ax <r,
M XfTT — a3 (10-29)
MQi ai
where M denotes the position of the center of this circle. The principal
stresses of any deviator can then be expressed as follows:
^ =
(l-|)r, =
»3=-(l+^r (10-30)
/i'0 ji'l
Fio. 10-23. Fio. 10-24. Fio. 10-25.
Fig. 10-23. m ■ — 1. Generalised tension test. Flo. 10-24. n — 0. Pure shear test.
Fig. 10-25. ii ■ 1. Generalised compression test.
0\ — 0 0 0
V. = 0 at — a 0
0 0 — a
03
H
— a Ty* r,x
0x
— 0
Tzv 0y Tzy (10-32)
TIZ Ty:
— O
oz
to = H Wi —
o^)2 + •
0\ — 0
0 0
To
— a
0%
D. 0 0
To
0-3
-- 0
0 0
To
— a
a2
— a
a3
or
— a =
<ri
— —
(<rl <r2) <ri a2
1 " '
3 3
a3
— a = 0 - (<ri
—
3
<r2) {a2
—
3
<r3)
it is seen that a deviator of stress may also be split into three states of
pure shear appearing in the three columns of terms on the right sides of
the last three equations.
CHAPTER 11
STRAIN
if — 1
< c < 0 compressed in the direction parallel to the x axis. The
measure of the extension of the body is the extension of the unit length
or the unit elongation c.
b. Simple Shear. If the points are displaced in a direction parallel to
the i axis through distances proportional to y:
u = cy , v = 0 , w = 0
109
110 THEORY OF FLOW AND FRACTURE OF SOLIDS
the deformation is called a simple shear. In this case all planes parallel
to the xz plane slide in the direction x without changing their distances
from each other and the displacements are proportional to their distance
from the xz plane. The measure of shear is the unit shear c, or the dis
tance by which two of these planes, of unit distance apart, are displaced
with respect to each other.
Two families of straight lines
under this state of strains do not
change their lengths, namely, the
straight lines y = const and the
Fig. 11-2. Fio. 11-3. Fio. 11-4. straight lines y = — (2x/c) + const,
Fios. 11-2 11-3, and 11-4. Simple shear.
Left — initial, right — final state of strain. as shown in Figs. 11-3 and 11-4.
This type of deformation is well
known in the case of the plastic distortion of metal single crystals. The
formation of a twin in calcite is another example for it.
c. Uniform Dilatation.
u = ex , v = cy , w = cz .
u ex v = — y w = 0
1 +c
§
This deformation consists of a uniform extension in the x direction and a
uniform contraction in the y direc
tion of such an amount that the B /ik
volume remains unchanged. In
,/ s
/ ^
A'y '
/
this case a certain rhombus A BCD
(Fig. 1 1-5) is distorted under strain v. s_ X
into a congruent rhombus A 'B'C'D' N
(Fig. 11-6), in which the acute and \D'
D
the obtuse angles have been inter Fio. 11-5. Fia. 11-6.
changed. Fios. 11-5 and 11-6. Pure shear. Left-
initial, right — final state of strain.
/. Pure Rotation. Homogeneous
linear functions of the coordinates x,y,z may also express rotations of rigid
bodies without strain. For example, the function
x' = x cos a — y sin u ,
w = 0,
from which we may note that a pure rotation (without any distortion)
around the z axis by a finite angle u may be constructed by the simul
taneous superposition of three strains, namely:
A uniform dilatation: u = —
(1
— cos u)x , v = — (1 — cos w)y ,
w = 0.
1 For example, two simple shears, the planes of which coincide, may be added as
vectors geometrically and their components by simple addition and in any order.
The order, however, in which two finite simple shears are added, which do not act in
in the same planes, does not follow the commutative rule.
112 THEORY OF FLOW AND FRACTURE OF SOLIDS
+ + z2 =
j/2
r2
x2 (11-2)
(1
has been distorted through the strain. The equation of this surface is
obtained by substituting in Eq. (11-2) the values of x,y,z obtained by
solving the three linear equations (11-1) for x,y,z. function of the
A
second degree in x',y',z' results, provided that the determinant of (11-1)
does not vanish. Since x',y',z' according to (11-1) are finite, x,y,z have
if
finite values and x,y,z must be finite be
cause they satisfy Eq. (11-2), the surface
must be an ellipsoid. Its middle point
is
the point 0. Consider a cube circum
scribed about the sphere in the unstrained
body. Under strain this cube becomes
an oblique-angled parallelepiped tangent
to the ellipsoid while the three mutually
perpendicular diameters of the sphere
which connected the points of tangency
result in three conjugate diameters of the
jA
(1789-1857).
by the Eqs. (11-1) may be divided into:
(1) three pure extensions of the body along three mutually perpendicular
directions and combined with (2) rotation of the body such as to bring
a
these three directions into coincidence with three other mutually perpen
dicular straight lines, namely, the principal axes of the ellipsoid. The unit
extensions along the principal axes of the ellipsoid are called the prin
cipal strains. Since a rotation of rigid body about fixed point
is
a
a
quantities.
is
r
becomes sphere congruent to the sphere given by Eq. (11-2), the body
a
y + 2 .
(11-3)
c,, I ^if, ,
in which the coefficients dy = cyx, cv, = c,y and c,, = c,, (c/. also Chaps. 12
and 14). Equations (11-3) define what is known as a symmetric linear
transformation.1 The three pure extensions u = c,,x, v = cmy, w = c,,z
indeed do not produce a rotation of the principal
axes of strain and the same is true of any of the
three shearing displacements of the form (see
Fig. 11-8):
" =
cy,
"2
V> V
-f x w = 0, (11-4)
1 The sixconstants appearing in Eqs. (11-3) are subject to restrictions. The values
of c,x, c„y, c„ must be algebraically larger than —1 and the remaining coefficients
cxy, cy,, c„ must be — 2 < c,y < 2, etc.
114 THEORY OF FLOW AND FRACTURE OF SOLIDS
u y +
4- — z '
2 2
v
(11-5)
w x + y + «,z >
~2 "J"
in order that they shall represent a state of infinitesimal pure strain the
three components of displacement u,v,w must remain small quantities
in comparison with the coordinates x,y,z. The constants t,t . . . 7„,
. . . must therefore be small relative to unity. The constants e„,«„,«,
are the unit extensions in the direction of the axes x,y,z and = 7^
7„, = fn, 7« = 7„, are the
unit shears.
We may note that the three rectangular components u,v,w of a displace
ment vector v in Eqs. (11-5) are represented by three linear expressions
of the three rectangular components x,y,z of a space vector r in a way
similar to that in which the three components s,,sy,s, of the resultant stress
vector s in Eqs. (9-1) were expressed as dependent on the three direction
cosines a,,ay,a, (i.e., on the components of a unit vector a in space). We
may add that, since these two groups of equations (representing two
"linear vector functions") must have identical properties, a close sim
ilarity must exist between the properties of a state of infinitesimal strain
expressed by Eqs. (11-5) and those valid for a state of homogeneous^stress
defined by Eqs. (9-1). To make the correspondence perfect, suppose
that we circumscribe a sphere around the origin O so that
x2 + y2 + zi = r* .
Therefore, for example, Eqs. (11-1) are referred to the principal axes
if,
of strain, they become, taking as the principal strains,
v
,
,
In any given direction (a,,ay,a,) the strain equal to
is
= a,2d + ay2t2 + ax2«a . (11-9)
e
The resultant unit shear in those planes which are perpendicular to
7
the direction {a,,ay,a,) given by
= aSoy^ti —
+ is
ay2aS(t2 — t%Y 0/ r-
-j
I
«2)2
!
-
I I
+ a,*a,*(«, «,)* (H-10)
•
If the direction perpendicular to the octa
if is
I
l/\/3,
ft
hedral planes, i.e., a, = a, = a, =
I
ox
±
we obtain the strain and unit shear:
Fio. 1-0. Infinitesimal
1
unit shear. 11-9In Fig.
«i + «2 + tj the more general case of an
infinitesimal strain involv
ing an infinitesimal rota
1
Us
\dx dy)
A
2
state of infinitesimal strain represented
is
2
graphically by its three principal strain circles in sumed. For pure strain
a
a manner similar to Mohr's representation of without a rotation (the case
a
dx dy
shears y, however).
If the small components u,v,w of the displacement are functions of the
coordinates x,y,z, we proceed as follows for determining the expressions
for the components of strain. Consider the change in length and change
in angles of small element dx dy dz. length dx parallel to the x axis
A
a
die
shear expressed by
is
70
To
-)
116 THEORY OF FLOW AND FRACTURE OF SOLIDS
du dw
-B + 5-
_ dv dt) ,
7l" ~ + ' 7v' ~ + ' <"-13>
di dx di dy~
Fia. 11-10. Strain ellipses on compression test piece of paraffin. On one side of the speci
men circular scratches were cut by turning the face in a lathe. The ellipses shown in the
photograph were formed by the compression from the circular scratches. By this method
the axes of principal strain in a state of plane stress and the magnitude of the principal
strains can be determined experimentally.
condition is (1 +0(1
+ ev)(l + t,) dx dy dz. Since the strains are
small, the increase in volume per unit of volume or the cubical dilatation
is
du , dv . dw
«i + «i/ + U = -r
dx
r tdy r -r—
dz
(11-14)
CHAPTER 12
by t the strain along the direction of OP', the coordinates x',y',z' of point
P' in the strained condition of the body are expressed by means of the
coordinates x,y,z by
(12-4)
£
= + =
^ (1 «)2 (12-5)
and may call the (quadratic) elongation in the direction OP' in the body.
Similarly, if we introduce instead of the principal strains ei,«2,ej the
principal (quadratic) elongations Xi = (1 + «i)2, . . . the coordinates of
point P' may also be expressed by
= X,axV ,
= XjayV2 ,
= X2a,Jr2 ,
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 119
X^jX, = 1 . (12-8)
AAA
From Eqs. (12-2), (12-6), and (12-7) we express the direction cosines
az',at',a,' of radius OP' of the ellipsoid through the direction cosines
ax,Oy,a, of radius OP = r of the sphere as follows:
aJt = W ( an =
X^2 ^ aJt _ W .
(12_Q)
r'
T>i v'2 -n
IT + X" + 1 (12-%)
Ai A2 Aj
which is called the strain ellipsoid. The lengths of its radius vectors are
OP' = r' = \/X.
Conversely, if a unit sphere is assumed in the strained condition of the
body (OP' = r' = 1),
x'2 + y'2 + z'2 = 1 (12-9c)
which is called the reciprocal strain ellipsoid. It has the property that
its radius vectors OP = r = l/\/\
are equal to the reciprocal values of
\/X for directions drawn in the undeformed state of the body.1
1 Love, A. E. H., "A Treatise on the Mathematical Theory of Elasticity," 2d ed.,
pp. 37, 60, Cambridge University Press, London, 1906.
The principal axes in both ellipsoids [Eqs. (12-96) and (12-9d)] coincide for a
homogeneous strain without rotation. For a strain with rotation they do not coincide
with each other, but the principal axes of the reciprocal strain ellipsoid define those
mutually perpendicular directions in the unstrained body which after the strain is
applied become the principal directions of strain, coinciding with the principal axes
of the strain ellipsoid.
120 THEORY OF FLOW AND FRACTURE OF SOLIDS
a+6 + c- l= 0 (12-11)
V =
^ A
, c/ = ^A .
(12-13)
The last equations define the directions a',b',c' in the strained body which
originally were the directions a,b,c in the unstrained body.
Next we need an expression for a finite unit shear. Suppose that a
plane E normal to the direction OP(a,b,c) in point P is given. E is the
tangent plane of the sphere xS + + = r2 in point in the unstrained
z2
j/2
body. The plane after distortion becomes a plane E'. E' the
E
is
tangent plane of the ellipsoid shown in Fig. 12-1 in point P' (x',y',z').
Line OP which originally was perpendicular to plane in its new position
E
OP' inclined at certain angle with respect to the plane E'. The unit
is
shear in point P' defined by the tangent of the angle under which
is
y
\p
the line OP' inclined with respect to the normal n" to plane E'. unit
A
is
described in the examples of Chap. 11, page 109, as the slip of a second
plane parallel to E' one unit of length apart in the strained body relative
to plane E'\
- tan (12-14)
y
^
.
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 121
fa, a. at)
(a; a-
o'y
\
/E' 33a7"~7i
points which originally were the material points of plane E. OQ' indi-
cates the normal to plane E' drawn from the origin 0.1
For the evaluation of the unit shear suppose that plane
E
is
y
- + - + --1=0
x, yi Zi
(12-15)
or in normal form
+ a,f =
+
so that
- -A
r
az = a'
Xi
'
*
Fio.
J
12-4. Finite unit shearing strain
_ L. -
,
|
L
_L
17^
I
The construction of the angle of relative slip illustrated once more in the
1
is
^
auxiliary sketch (Fig. 12-3) to the right of Fig. 12-2 the plane E' a horizontal
is
if
plane.
■
122 THEORY OF FLOW AND FRACTURE OF SOLIDS
Similarly, in the strained condition of the body the equation of plane E'
may be expressed either by
or in normal form
f
■ti
+ i
yi
+ p
z%
- 1 = 0
(12-18)
1 » -L " -1 1 — _L ^ _L ^ 1
(12-20)
hence
-„ o/Xi
'
(a/X,) + (6/X,) + (c/X,)
fr/X,
b" ' ? (12-23 1
(a/X,) + (6/X*,)
6/X,) + (c/X,)
c/X,
c7
(o/X,) + (6/X,) + (c/X,)
The cosine of the angle 4' under which the line OP' = r' = r is \/\
inclined with respect to the distance I measured along the normal to plane
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 123
E' is equal to
cos i>
= ir' = — 1-=
r vX
(12-25)
72
= tan2 * = — i-7
cos2 ^ -1=^-1 f2
Xi X2 X3
Since the coordinates of the points of tangency are x' = -\/Xi aI, • • •
and since this plane is parallel to the plane E' given by Eqs. (12-18) or
(12-19) the further steps for obtaining the expression for cos 4/ would be
identical to the ones just described.
Equation (12-26), after multiplying out on its right side and simplify
ing, can also be expressed as follows:
7" = X3(Xt
- X2)2a6 + X,(X2 - \3)2bc + X2(X3
- XQ2ca . (12-28)
determine the unit shear y and the elongation X for any direction a,b,c.
To these equations we may add the two conditions
a + b + c = 1 , XtX2Xs = 1 . (12-30)
which were found for a state of stress [Eqs. (10-11), (10-12), and (10-17)].
The comparison discloses that two equations in each group are identical
in form. The expression for a finite shear y [Eq. (12-28)] differs, how
ever, from the corresponding Eq. (10-17) for a shearing stress t in two
important respects: (1) The former one contains in each of the three
terms one factor more (such as X2,Xi,Xj) than the corresponding terms
have for t. (2) The planes of the unit shear y appear tilted relative to the
direction (a',b',c') while the planes in which the shearing stresses t acted
were perpendicular to the directions (a,b,c) to which they referred.
12-2. Graphical Representation of State of Finite Homogeneous
Strain. Thus a graphical representation of such a state of strain becomes
possible in a plane figure in which the elongations X and the unit shears y
are plotted as rectangular coordinates. In an analogous manner, as
described by 0. Mohr, we shall attempt to construct the image of an
octant of a unit sphere
a,2 +V + a,2 = 1 (12-31)
- X,)(X - +
X(X, - X,)(X. - X,)
x,(x
C, , = X3) y>
a '
- X,)(X - X,) +
.
a"
, X3(X
- X,)(X2 - X.) 72
' (12-32)
X,)(X -
X(XS
- X,)(X, - X,)
—
, ■
X3(X XQ + 72
c a*
X(X,
There are three pairs of poles such as P\,Pi,P3 on the sphere Eq. (12-31)
through which pass three principal circles or equators a, = 0, a, = 0,
ay = 0. The image points Q\,Qi,Q$ corresponding toPi,P2,P3 lie on the
X axis (since 7 = 0) in the distances Xi, X2 and X3 from the origin. Con
sider, for example, the equator a, = 0. From the last of the three equa
tions (12-32), it follows that when at = 0
This is the equation of an ellipse for the variables X,7. Rewritten in the
standard form, it is
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 125
L X,
X. + x2y
x2>
\ 2 / \2v/ViX2/
The center C of this ellipse (Fig. 12-6) has the coordinates
Xt + X*
,0;
2
(X
- XQ' "r 2l , _ 1
A* B* (12-35)
Table 12-1 gives the values of the center distances Xc and of the semiaxes
- X,)/2 - X^/2
a, = 0 (X, +X2)/2
+ X,)/2
(Xi
- X,)/2 VxT
Vx, - Xa)/2
(Xi
\/x^(x, - X.)/2
a, = 0 (X, (X, (x2
av
= 0 (X, + X,)/2 (X.
— X,)/2
X
_ (Xi
—
X2) cos 2a
2
and from Eq. (12-28) y = \/% (Xi X2) sin 2a/2. The position of -
point Q on the equator a, = 0 is determined through the familiar ellipse
construction from an angle 2a as shown in Fig. 12-6. The same rules
apply for constructing the points Q of the other principal ellipses from
126 THEORY OF FLOW AND FRACTURE OF SOLIDS
", i SHEAR
UNIT
o3 \
ELONGATION
, UNIT
mi SHEAR
MERIDIAN
CONST
''/a/
03 X
ELONGATION
their auxiliary circles, which are also shown in thin lines in Fig. 12-7.
These three principal elongation shear ellipses thus represent a state of finite
strain in the \,y plane in Fig. 12-7, for which the principal elongations are
Xi,X2,Xj satisfying the condition of incompressibility = 1.
in the X,7 plane. One of their axes coincides always with the X axis and
the other axes are parallel to the y axis. Two such ellipses are traced in
Fig. 12-8 passing through point Q. The images of the parallel circles of
the sphere in a \,y plot do not consist of concentric ellipses.
12-3. Graphical Representation of State of Finite Strains through
Circles. The elongation X and shear y were expressed in Sec. 12-2 by
means of the directions a,b,c. These defined a straight line in the
unstrained condition of the body. It may be of interest to establish
expressions for X and y which depend on the directions a',b',c' defining a
straight line in the strained condition of the body.
From Eqs. (12-9) or
Xo^ b c = — (12-36)
Xi Xj X3
and
a + b + c (12-37)
we obtain
I = ?L + ^ + i. (12-38)
X Xi Xj X3
hence
a
v_ c
X, X2 xi
a = c = (12-39)
a-+b-+c-
Xj
a-+b-+c-Xj a-+b-+c-
Xi X3 Xi X2 Xi X2 A3
After introducing these expressions for a,b,c in Eq. (12-28) we find that
Oy-0
described in Sec. 12-2 for the elongation shear ellipses into a figure con
taining only circles. While the abscissas X' in the X',?' plane are the
reciprocal values of the elongations X, the variables y' are given by the
tangents of the angles of the lines OQ drawn from the origin 0 to a point Q
in the \,y plane with the X axis (Fig. 12-8).
An example is shown in Figs. 12-9 and 12-10. In the former one the
three principal elongation shear ellipses are plotted in the X,7 plane. As
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 129
Xi =
I Xj = = 10526 ' Aa =
S = 03800
were assumed (satisfying the condition of incompressibility XiX2A3 =
1).
After introducing the reciprocal elongations
2 1Q
Xi» = = 0.400 A2' = g = 0.950 A,' = ~
^0
= 2.632
\ , ,
the corresponding plane figure is shown in Fig. 12-10, in which A' = 1/A
and y' = y/\ are the coordinates. Figure 12-10 contains only circles.
The images of the meridian and parallel circles, which would be plotted
a b_
c
Xl »•" — X*
c" x (12-45)
Xi Xi Xi Xi X] Xj Xi X2 X|
We have to solve these expressions for a,b,c, which are not independent, but to which
we must add the condition a + 6 + c = 1. After multiplying a" by Xi, b" by Xi,
and c" by X3 and adding,
Xia" , X26"
Xia" + Xj6" + X,c" Xio" + X,fc" + X,c"
c = ^
Xia
„ ,
+ "\„
Xj6
,. „
+ X,c"
(12-47)
(X,a + X26 + X^ )*
A Becond, equivalent expression for y" may be derived by using Eq. (12-28) instead of
Eq. (12-26), which gives
7
, = (X, — X,)V'6" + (X, — \,Wc" + (X, — X,) W U*«J
(X,a" + X,6" + X^")2
x^xT +
xT+t
12-5. Natural Strain and Natural Shear. In investigations dealing
with finite homogeneous distortions in such elastic substances as rubber
or with the flow of the ductile metals in the industrial forming processes
it is frequently advantageous to make use of the components of the
natural strain and shear.
The natural strain was introduced in Chap. 8 when the stress-strain
curve of the tensile test was discussed. To emphasize its significance
once more when describing general states of finite homogeneous strain
a natural strain i in the direction OP' = r' according to P. Ludwik and
A. Leon is defined by the increment dl = dr'/r' equal to the change of
the length dr' divided by the instantaneous length r' of a straight line
FINITE HOMOGENEOUS STRAIN WITHOUT ROTATION 131
dS
di (12-51)
r> 2X
and the natural strain:
« "
£ y - In j = In (1 + t) = i In X , X = e2' . (12-52)
76 = 7ca + 7« , (12-58)
|
7r = 7o* + 7fca ■ )
e,)x ti)y
y1
+
+
z'
(1
(13-1)
(1
z
,
x,y,z being the coordinates of the same material point in its original
position P.
Furthermore, for incompressible material,
+ «,)(! + «,) =
(1
(13-2)
!
Using again the elongation in the direction OP' (Fig. 13-1) in which
X
the strain
is
t,
= +
(1
(13-3)
X
«)2
(1
133
134 THEORY OF FLOW AND FRACTURE OF SOLIDS
XAs = 1 (13-1)
and
x' = \/\[ x ,
1 (13-la)
y1 y ,
assuming that the point P(x,y) lies in the plane z = 0. The length of
a line OP = r which is inclined under the angle a with respect to the
x axis is changed in a length OP' = r' inclined under an angle a'. From
Eqs. (13-la),
r' cos a' = \/X~i r cos a ,
1 (13-16)
r sin a
r _ x' + J/
Xi cos2 a + r- sin2 a
Xi
or
cos 2a (13-5)
In order to express the unit shear y consider the right angle at point
P(x,y) between line OP and the straight line E normal to the direction
OP = r in Fig. 13-1 drawn through P. After strain E will take a position
E'. HE is inclined under an angle 0 with respect to the positive x axis
and E' under the angle 0', since E and E' are also corresponding direc
tions in the unstrained and in the strained condition of the body, respec
tively, we may substitute in Eq. (13-6) the angles /3 and 0' instead of the
angles a and a' and have also:
tan = Xi tan
/?'
/3 (13-7)
0'
/3
Suppose that the two straight lines and E' represent the traces of
E
two planes which are perpendicular to the x,y plane and that the angle
a' — a" =i^. the angle between OP' and the normal 0Q' to plane
is
f
FINITE PLANE STRAIN 135
E' (Fig. 13-1). The unit shear y in the plane E' is equal to
With the values of tan a' and tan a" taken from the Eqs. (13-6) and
(13-8) we find the unit shear y equal to
sin 2a
Kxi~^)si (13-10)
.
+ 7J J-]S (13-11)
in the variables X and y the equation of the strain circle for a finite pure
shear is obtained.1
ELONGATION
The expression for the unit shear y [Eq. (13-10)] could also have been
obtained directly from another form of the condition of incompressibility.
Consider a unit square in the unstrained condition of the body with the
sides oriented under the angles a and (?r/2) + a and let the corresponding
elongations be X„ and X„ in the strained body. The square must be dis-
1 We note that the largest of the three principal elongation ellipses in the graphical
representation of a state of finite strain according to the rules laid down in Sec. 12-2
must become a circle for a state of pure shear. Furthermore, upon inspection of the
values of the semiaxes of the principal elongation ellipses given in Table 12-1, p. 125,
we see that for a pure shear the two smaller ellipses become similar and the
B, - By = A,AV .
An example is shown in Fig. 13-2 for Xi = 2, X2 = }4, X3 = 1. The strain circle has
the equation (X — 5£)2 + y2 =
136 THEORY OF FLOW AND FRACTURE OF SOLIDS
X,X„ - -\-:
cos2 4*
= 1+7* (13-12)
using Eqs. (12-49) and (12-50). We wish to know the elongation X"
along the normal OQ' to the plane E' in the direction a" in the strained
body (instead of X along the line OP' in Fig. 13-1). This and the unit
shear y in the plane E' perpendicular to the direction a" are given by
y =
(X!
- X,) Va"b"
- (l/X,)] 2a"
x,a" + x26"
Xi
[Xi
+ (l/X,) + - (l/X,)] [Xi
sin
cos 2a'
(13-13)
13-2. Pure Shear Expressed by Natural Strains. The preceding expressions for
the components of strain may be presented in more symmetric form by introducing
instead of the strain components X and y the natural strains.
Let the natural strain1 i in the direction in which X was expressed be defined by
For the principal values for a pure shear we have Xi = 1, 5« = 0 and because
XiXi = 1, it = — Si, also
(13-1 4a)
+
(Xi
(xt
.
,
Consider a pure shear = — J0, <j ~ «o, for which the dimensions of the body are
ii
shortened in the x and lengthened in the direction, assuming that the constant <o or
y
"the intensity measuring the pure shear" e0 > 0. we make use of the abbreviations
If
= sin 2a = cos 2a
- sin 2a"
s
c
,
(13-15)
,
r'
i
Sec. 12-5 defined by the increment di = dr' /r' equal to the change in length dV
is
divided by the length r'. Since r" = Xr1, 2di = dX/\. The latter expression inte
grated gives 2i = In or Eq. (13-14).
X,
FINITE PLANE STRAIN 137
the expressions for the elongations X and X" may be rewritten as follows:
X = e»« - C - Sc , X" =
C + Sc"
1
(13-16)
y = Ss =
C -
Ss"
Sc" (13-17)
Let us consider now two sets of perpendicular directions, either in the unstrained, or
in the strained body. For the first ones we choose the directions v and n of the two
lines OP and OQ in the unstrained body for which a, = a and aM = (ir/2) + a (Fig.
13-4). If the square OPRQ under the strain <0 has been distorted into the rhomboid
OP'R'Q' (Fig. 13-4) suppose that the elongations along OP' and OQ' are equal to X,
and Xp. Then according to Eq. (13-16)
X, = C - Sc, X„
= C +Sc and K + X„
= 2C = const (13-20)
+ Cc' Cc -s
C S
Similarly,
+Cc -
r - Sc" Cc"
- Sc"
S
C S
(13-186)
'
+ Sc Sc
'
+
C
C
C
Equations (13-185) are obtained from Eqs. (13-18a) after replacing a by a" and a'
by a.
138 THEORY OF FLOW AND FRACTURE OF SOLIDS
and we see that the sum of the elongations resulting from a pure shear for two direc
tions r and p, which originally in the unstrained condition of the body were perpendicular,
is a constant = Xi + X2 = 2C.1
For the second set of perpendicular directions n and m assumed in the strained
body, we choose the direction of the normal n to a "section" P'R' (or to OQ') and the
section (OQ1) itself m. Under the intensity of shear ia the normal n makes an angle
an" = a" and the section OQ' coinciding with the direction m an angle
am
_
a = * 1 11
+ <*
2
1
C + Sc" C - Sc" and -L
An
+ JL
Am
= 2C = const (13-21)
radius equal to unity around the origin 0 is distorted into the strain ellipse
x"
—
Xi
11"
+y~
x,
- 1.
For a pure shear Xi = 1/Xi = e'*<>,the elongations X, and (which are equal to the
X,,
squares of two oblique radii of the strain ellipse) are measured along two conjugate
diameters. But the sum of the squares of conjugate radii in an ellipse equal to the
is
The sum of the reciprocal values of the elongations for two perpendicular directions
in the strained body is constant. Evidently X„" is the same elongation as \, and
X_" = X,.
The unit shear y according to Fig. 13-4 is composed of two finite shears yr„ and y„r.1
The shear y is obtained from y,? and •»,. through applying the addition theorem of the
tangent function:
7'M + T>'
(13-22)
1 — 7»^7m»
represent the most suitable means for expressing angular distortions under large
.strainsand whether other measures for them could be proposed in analogy to the
procedure which led us above to introduce the natural strains i instead of the con
ventional ones. This will be considered in the following section in which new expres
sions for the natural unit shears are proposed.
13-3. Work Done under Finite Pure Shear. The Natural Shearing
Strains f
and y. A unit cube of material in a state of pure shear is under
the action of a compression stress
<ti
= —To and a tensile stress
SW = <7i Sti + <72dit = 2t0 Sio . (13-24) Fio. 13-6. Pure shear.
Or consider a prism of material (Fig. 13-5) when the strain has reached
the values «i = —to and tj = «o- To produce this strain a state of stress
t = to sin 2a "
(13-25)
J
is required, where a" designates the angle of the normal to the oblique
face of length c of the prism, a the normal, and t the shearing stress in it
(Fig. 13-5). When the strain i0 increases by an increment 5«0 only one
1
The arcs in Pig. 13-4 denoted by ytli and y,,, are symbolically meant. They
represent in fact the angles the tangents of which are equal to these unit shears.
140 THEORY OF FLOW AND FRACTURE OF SOLIDS
of the four resultant forces of stress a\b, am, <rc, and tc, namely, re does
work. For a pure shear
ha 56
6(0 =
— —
a
= -r
b
and the center point C" of the oblique face c of the prism moves by the
amounts &a/2, Sb/2 in the x and y directions. The triangle CDC"
showing these displacements of point C" is similar to the triangle a,b,c,
and point C" moves just along the face c. Since C'C" = c 6i0/2 the
increment of work per unit of volume of the prism must be equal to
^-°
SW = cr = 2r0
J;
5e„ (13-26)
which the same value as that given by Eq. (13-24). (The center point
is
which for the special point C" also the envelope of all oblique lines in
is
c
their consecutive positions as the strain increases.)
Although either of these simple means furnishes us the expression for
the increment of work SW let us now consider in a more general manner
the increment of work done by the components of stress which act in the
faces of a unit cube oriented in an arbitrary direction in the body when
the strain reaches the value e0. cross section of this cube indicated
A
is
in Fig. 13-6 by the square OP'R'Q' in which the side OP' inclined under
is
an angle a" with respect to the x axis. This square distorted into
is
a
rhomboid OP"R"Q" and unit circle scribed into into an ellipse, after
it
a
the strain increases by the increment 8i0. P'P" and Q'Q" are the arc
elements of the streamlines of flow passing through P' and Q'. Two
small rectangular triangles are indicated in the figures, the short legs of
which represent the small displacements of the points P' and Q' parallel
to the axes. Since, for P'(x',y'),
6x' Sy'
x.
x'
y'
and similar condition holds for point these two triangles must be
Q'
a
similar to the respective triangles in which x', y', and are the sides.
1
Suppose that the directions OP' and OQ' in Fig. 13-6 are the directions n
and m which were introduced in Sec. 13-2 (see Fig. 13-4).
It sensible now to introduce two increments of shear 5f„m and 5y*n
is
(see Fig. 13-6), which designate the small angles by which material lines
coinciding with the two perpendicular directions n and m in the strained
body rotate when the strain has increased by 5i0. They express the
instantaneous change a right angle suffers in strained condition the body
of
a
FINITE PLANE STRAIN 141
and are introduced in a manner analogous to the way in which the incre
ments of the natural strains o*„ and Sim were denned (namely, as the
in the strained body suffers, in the directions n and m).
changes a unit length
By projecting P'P" and Q'Q" on the directions n and m, one verifies that
Sin = -Sim= -
6i0 cos 2a" , (13-27)
87.- = Symn = Sio sin 2a" (13-28)
assuming that the positive directions for these two unit shear increments
are the ones indicated in the figure.
= — Tm„ =
= To cos 2a" -T0 sin 2a"
~2 +
a ' Cm .
' N
142 THEORY OF FLOW AND FRACTURE OF SOLIDS
in agreement with the value which was formerly obtained. The portion
2t0 5«o cos2 2a" represents the work done by the normal stresses aH and
<r„ and 2t0 5«o sin2 2a" the work of the shearing stresses.
The angular change of the right angle between the directions n and m
composed of the sum
2 5?o
= — (Sii — 8«j) ,
also
Sy = - (Sii - 8h) sin 2a" . (13-32)
(5i„
- Simy + Sy* = 4&o2 . (13-33)
This natural shear of the first kind y is proportional to sin 2a" similarly
as the shearing stress r according to Eq. (13-25) is proportional to sin 2a".1
On the other hand, we may follow the changes in position of material
lines which coincide instantaneously with the direction OP' of the normal
n of a given material section P'R' or OQ' in Fig. 13-6. When the intensity
of the strain i0 increases P'R' or OQ' change their positions in space.
Each new position of these two parallel lines refers to the same material
section in the body. The normal n to this section (considered as a geo
metric line) rotates by the same small angle 8a" by which the section
1 We may visualize this shear of the first kind f. It consists of the sum of the angular
increments which were swept through the sides of a right angle held in a fixed position in
space during the distortion of the body. 7 is the sum of the infinitesimal angles by which
consecutive lines of the body move past the edges of the right angle. (See sketch in
Fig. 13-7. This right angle could be traced on a glass plate placed above point 0 in
the body and held in a fixed position in space when the body distorts.)
FINITE PLANE STRAIN 143
rotates. We may easily compute 8a" from the second of the two trans
formation equations (13-18):
tan a" = e-2* tan a (13-35)
tttt\
which a" = a until the intensity of strain has reached the value i„ we
obtain now
7 = 2(« - a") (13-38)
Neither of the two kinds of natural shears y and y refers to the same
material lines v and n which originally formed a right angle. The
tangent of the change of the angle of inclination of these originally
perpendicular material lines under strain was defined as the conventional
unit shear y — tan ^ [Eq. (13-10)]. The natural shear y is the integral
of the angular increments swept through both sides of a right angle held
in a fixed position in space while the natural shear y is the integral of the
angular increments swept through the geometric normal of a given material
section during the process of straining. The advantage of using y or y
becomes evident when considering work hardening, or plastic strains of
large magnitude, or the work done by the shearing stresses, etc.
and to differentiate the expression for -f with respect to a while e0 = const. From
C — 1
c = cos 2a = g— -
Therefore
IS + C -
un.-VRR-V 5 -C +
1
= *'.
1
and
tan . e-,,° tan a
But these two angles belong just to the normals of the sides of the unslretched rhombus in
the first quadrant before and after strain was applied (Fig. 13-8). We can see that
while the maximum value of the natural shear f
occurs at an angle a" = 45 deg in a
fixed direction in space, the maximum of -f shifts its position nearer to the axis of the
compression stress <n = — t0 as the strain <0 increases (Fig. 13-9).
tftux.
With the values of tan a and tan a" which were just computed, one finds for the
maximum value of -f the equation
e** — e~^
tan
(¥)- tan (a —
a") = sinh (i,
T'
5<Tl
E «ii = AVi E H-. Sat —
?1 =
— ?2 = —to = — ■
Kq (13-39a)
146 THEORY OF FLOW AND FRACTURE OF SOLIDS
frj = iy = — .
If we wish to integrate these two equations we have the choice of integrating them
either when the angle a" = const or by assuming that a = const. This remark must
also refer to the increments of the shearing stress t. To distinguish these two cases,
let us designate by if the increment of f when a" = const. Since f = t0 sin 2a",
evidently
if = Jt0 sin 2a" .
Similarly let 4f be the increment of f when a = const. 8f is the "local," *r the "total"
increment of the shearing stress t:
if = 4(t0 sin 2a") .
Hence, after integrating the equation for the increments of shear, we obtain either
V - 2(« - a") - - •
We see, therefore, that the stress-strain relation for the finite natural shears 7 and y
are preserved in their linear form valid for infinitesimal strains.
If we attempted to express the relation connecting a shearing stress t with the con
ventional shear y we should find a fairly complex behavior.
&
/[M.
Flu. 13-10. Simple shear.
shear equal to the tangent of the angle of tilting 5 of the lines x = const.
The elongation X in the direction a' is
or
X = 1 + ~
'"
- ~ cos 2a + 7. sin 2a
2
. (13-41)
A unit square in the unstrained condition of the body with the sides
inclined under the angles a and a + (ir/2) is distorted into a rhomboid
of equal area having the elongations Xm and X„. We have,, for the rhom
boid of equal area,
XmX„ = 1 + t2 (13-43)
which serves for computing the value of the unit shear 7 using Eq. (13-41) :
2
-v
7 = -y sin 2a + y, cos 2« . (13-44)
- -
^J +
= 7.2 +
(l ^)
1 72 (13-45)
[x
in the variables X,7 the equation of the strain circle and after letting
7 = 0 the principal elongations are obtained:
y)2
(-^1
=
yjl
+ =
+
^
+
± 7.
^
±
^
1 (13-46)
•
X„X2
condition
tan 2« = -- (13-47)
7.
obtained after letting =
in Eq. (13-44). The two angles a satisfying
0
7
Eq. (13-47) define the directions of those two perpendicular lines in the
unstrained condition of the body, which, after the strain applied, will
is
148 THEORY OF FLOW AND FRACTURE OF SOLIDS
tan 2a = —
(13-48)
7.
X and 7 may be expressed by referring them to the angle a' in the strained
condition (instead of to a) by
Zj-'
^
1
,
(13-49)
5- sin 2a' 7. cos 2a'
X 1
+
The principal directions under a simple shear, and those perpendicular
directions in the unstrained body which after strain become the principal
axes, are very simply found by constructing the " unstretched rhombuses "
in the strained and unstrained body.1
For a simple shear make 7. = tan in Fig. 13-10. OC = and EC = CE' = y,/2.
1
OE, OE' define the directions and lengths y/\ + (y.'/4) of the sides in the two con
gruent rhombuses OEDA and OE'D'A' which represent those lines in the unstrained
and in the strained body which do not change their lengths. (The former ones are
dashed, the latter ones represented by full lines.) The diagonals OD' and OF' define
the principal directions of strain, the diagonals OD and OF the corresponding direc
tions in the unstrained body. m and on' denote the halves of the obtuse and of the
If
OC OC
1
CD VI — CD'
'
+ (7.74) (7./2)
'
Vl (7.V4) + (y./2)
+
We note that the angle of rotation o>of the principal directions given by
is
The equivalent simple shear 7, must have the same principal elongations.
But, from Eqs. (13-46),
and
= sinh €0 (13-51)
^
defines the equivalent intensity of the simple shear 7,. Since the maximum
natural shear y^ for a pure shear was found equal to 2*0, also
7, = 2 sinh
^ •
These relations define equivalent simple and pure shears for a ductile
metal that has been cold worked by these strains. We may state that a
metal has been work hardened to the same degree by simple or by pure
shear if 7, = 2 sinh i0 and may add that Eq. (13-51) expresses the con
dition that the metal has suffered the same angular distortion, which
may be visualized by the congruence of the "unstretched rhombuses"
corresponding to both strains. It will be shown later for an ideally
plastic substance that the mechanical work required to produce these
two equivalent shears is not the same unless an additional condition is
prescribed, namely, that the plastic substance is deformed under a simple
shear by a system of stresses whose directions of principal stress coincide
continously during the straining with those of principal strain.
T,v (Fig- 13-12). Since the sum of the principal stresses must vanish for a pure shear
for the new state of plane stress, <rx + av =0 and a, = —a,. The principal directions
of stress and strain will coincide if
2rJy T,y 2
<T,
(13-52)
<Jv o* 7*
—* = —
+ t„2 = to' and (13-54)
Fio. 13-12. Plane stress re
quired to produce finite simple
shear. from which, after using the value for t0 = 2Gi„
from Sec. 13-3, Eq. (13-39a) and the equivalence
To7„
<r, = — ay
T" - (13-55)
2 Vl + (7.V4) VI + (7.74)
where
•
to = 2G?„ = 2G In +
VT+^'] (13-56)
2G;0
d = — <r, = 2Gi° tanh Jo , t,„
cosh ?o
(13-57)
CHAPTER 14
r = ix + jy + kz (14-1)
in which i,j,k are the unit vectors and x,y,z the components of r along the
positive directions of the coordinate axes.2
The simplest linear vector function is the product of a scalar (a quan
tity having no direction but only a magnitude) and a variable position
vector r:
r' = cr . (14-2)
The linear function r' of r is here a vector. But such functions may
become scalar quantities or quantities of higher order than a vector in
space.
1 It is not presumed that the content of this chapter will assist the reader in his
attempts to develop special solutions in the theory of plasticity. The less experienced
reader may as well entirely omit studying it. It is hoped the concise tools for present
ing the properties of linear vector functions may prove helpful for further clarifying
some of the physical laws under which materials deform.
2 It is assumed that the reader is a little familiar with the elements of vector analysis
and with the definitions of the scalar and vector product rules. The text above follows
parts of courses on mechanics of continua which were formerly given by L. Prandtl
and by the author at the University of Gottingen based on the classic book by J. W.
Gibbs and E. B. Wilson, "Vectoranalysis," 2d ed., Yale University Press, New Haven,
1901. See also Prandtl, L., and O. G. Tietjens, "Fundamentals of Hydro- and Aero
mechanics," Chap. 6, McGraw-Hill Book Company, Inc., New York, 1934; Durand,
W. F., "Aerodynamic Theory," Vol. Ill (Div. G, chapter on Viscous Fluids by L.
Prandtl, p. 42), Verlag Julius Springer, Berlin, 1935; Geiringer, Hilda, "Geometrical
Foundations of Mechanics," Brown University, Providence, R.I., summer session,
1942, 154 pp.; Brand, Louis, "Vector and Tensor Analysis," John Wiley & Sons, Inc.,
New York, 1947, 439 pp.
VECTOR GEOMETRY OF STRESS AND STRAIN 153
in which c is a scalar constant and the quantity on the left side is the scalar
or direct -product of the vectors r and a.1
Explicitly,
r •a = xax + yay + za, = c = const . (14-4)
Equation (14-3) or (14-4) is the equation of a plane, and since the projec
tion of the variable space vector r = OP on the con
stant vector a times its absolute value must be equal
to a constant c, this plane must be perpendicular to the
vector a.
Again, if vector r = OP is an independent variable,
consider either of the two vectors v and r' as dependent
variables. Draw the new position vector r' = UP' from
the origin 0 to a second, movable point P' and denote
the vector originating in point P and ending in P' by
v =TP' (Fig. 14-2). Then
v = r' -r . (14-5)
FlO. 14-2.
v = (r •
a)b (14-6)
v = r • ab (14-7)
the scalar product is denned by a ab cos <por cos or equal to the projection
•
i •
|a|
1, |b|
j
i
i
<zv&„
Also
• = • .
b
b
a
a
154 THEORY OF FLOW AND FRACTURE OF SOLIDS
-V?
/ in the direction a. [r a is constant
•
where r and v are the independent and the dependent variable and a is a
constant vector.Draw vector v from the end point P of the variable
position vector r = OP. According to the definition of a skew product,
1 It is easy to see that this is in general a certain linear homogeneous distortion and
that parallel planes are displaced in parallel planes, parallel lines into parallel lines,
etc. This was described for a homogeneous state of finite strain in Chap. 11.
* The vector or skew product of a into b is the vector which is
perpendicular to the
plane of both, has the absolute value ab sin <p,and points in that direction in which the
third finger of the right hand points if the thumb and forefinger are coinciding with
the directions of a and b in this order. Since i X i = 0, i X j = k, etc., the skew
product is defined by
J i(a„b. — aj>,)
a. \
a X b = a. = +}(a.b, aj>.) \ (14-8a)
+k(a,b a„6,) . )
We note that
a X b b X a.
VECTOR GEOMETRY OF STRESS AND STRAIN 155
P
|v|
.
the straight line in which lies. The linear vector function expressed
a
by Eq. (14-8) represents the distribution of the velocities v in a rigid
body turning around a fixed axis coinciding with the position of the vector
a.
A linear vector function
expressing displacement v may contain two
a
or more additive terms similar to that introduced in Eq. (14-7)
:
= •
aibi •
+ • • • .
+
a2b2 (14-9)
v
r
The At, an . . . bi, b2, . . . are constant vectors. The distortion rep
resented by the first term alone in Eq. (14-9) leaves the plane passing
through the origin perpendicular to the vector at in an undistorted
O
condition. If the right side of Eq. (14-9) the sum of two terms like
is
those which have been printed explicitly in Eq. (14-9) this vector func
tion in general leaves the straight line in an undistorted condition in
which the two planes passing through which are perpendicular to the
O
vectors at and a2, respectively, intersect each other. If alf a2, and a3
in Eq. (14-9) are three noncoplanar vectors we see that the most general
linear vector function representing distortion of body in which no
a
a
straight line remains unstretched must be expressed by three such terms.
This sum of three terms:
= •
(&ibi + asb, + a3b3) (14-10)
v
may be abbreviated by
= r*>
v
* .J (14-11)
1
where = aibi +
+
a2b2 a3b3
as
by Gibbs called a dyad; sum of dyads such as a dyadic (binominal) *
is
necting the dyad with a third vector (such as r). The order in which
r
a
r
in *
• prefactor. aibi and biai are called conjugate dyads,
a
r
* = aibi
+
a2b2 a3b3
•
a)b = r)b
(a
•
(r
156 THEORY OF FLOW AND FRACTURE OF SOLIDS
v = r • * (14-13)
Such a linear vector function may serve to express what is termed a linear
transformation in space. We may state that multiplication of vector r
by operator *8* turns the variable vectors r into new positions r'. This
interpretation of Eq. (14-14) is suitable also for expressing the rotation
of rigid bodies.
The necessary and sufficient condition that Eq. (14-14) should express
a rotation of a body without a distortion is that the diadic V is reducible
to the form
*F = ii' + jj' + kk' (14-15)
where r' denotes the vector which was introduced in Eq. (14-14).
After
substituting for v and r' their values given in Eqs. (14-13) and (14-14)
and after making use of the identity r = r • I, from Eq. (14-18),
r - * = r •
(V - I) ,
»F = * + I. (14-19)
The edge ai has been changed in the new vector T\. Similarly we
show that the edges 82 and a3 are transformed in the new vectors r2' and
r3'. Thus we see that the linear vector function [Eq. (14-20)] causes the
edges ai,a2,a3 of an oblique parallelepiped to transform in the new edges
li'fijt* of another parallelepiped.1
For the antecedents we may conveniently choose unit vectors without
loss in generality. If ai,a2,a3 denote three arbitrary unit vectors in space,
we obtain from Eq. (14-22) more simply:
. . .
bu bn bn
4> = •
621 622 623 (14-28)
b3i 632 633
changes
a
bti 631I
bit
(bn
2>22 63s! (14-29)
b\3 bi3 633J
in which the rows now contain the components which were formerly
assembled in columns, and vice versa.
A dyadic symmetric does not change its value upon replacing
if
is
it
the rows by the columns, i.e., *c = antisymmetric *;
is
hereby
if
it
it
if
changes its sign, i.e., *c = — *• Any dyadic can be split in the sum *
if
:
- ^{bti +26n 6u
+
621
H(*
f
m+ =
bu — 612
0
,"31
— —
O23
013 632
u = 6nx
+ b21y + b3lz
,
= 612X
+ bay + bzig
v
, +
+
H,
y
o
z
>
(621 + 612)
x + bity +
(b" + M
z
x +
+
.
1
!3Z
2
(621
—
612) (631
—
613) ,
,
,
0
—
(6.2 -62.) (632 623)
x + +
.
o
z
2
corresponding to
~
<* +
and r .
(» »c) ,
2 2
respectively.
Examples of Dyadics: Let the vector function v = r • ♦ represent dis
placement vectors in space. If *
= «ii, we obtain a pure extension in the
direction parallel to the x axis for conventional strain «(— 1 < e < oo).
We obtain three pure extensions in three perpendicular directions if
<I> = -yij •
0 ci c2
— 0
ci c3
-ci — c, 0 )
8X
= OVZj + Tyxav + 7,1a, ,
satisfy the symmetry conditions t^ = tvx, t», = t2V, tzx = txi. The stress
components ox,rm,Tm, are the rectangular components of a vector S*
(a resultant stress). S* and similarly S„,S, (Fig. 14-6) are defined by
the equations
The three Eqs. (14-35) in fact define a variable stress vector s in space as a
■
162 THEORY OF FLOW AND FRACTURE OF SOLIDS
is obtained.
We note once more that a stale of stress [Eqs. (14-37) and (14-38)] is
defined by a symmetric dyadic n in which six components can be freely
chosen and in which r„ = tv,, tv, = rn, t„ = t„. Because a state of
stress can always be reduced to its three principal stresses, i.e., to three
pure tensions (or compressions) <r\,ai,<r2 acting in three mutually perpen
dicular (the principal) directions (see Chap. 9), symmetric dyadics such as
n have been called "tensors."1 [Gibbs and Wilson call them "right
tensors" ("Vector Analysis," p. 351).]
The normal stress a acting across the oblique plane section normal to a
is the projection of the resultant stress s on the normal a or
<r = s. a = a. n. a. (14-40)
After substituting here the value of the stress tensor n from Eq.
(14-38), using Eq. (14-36) and after carrying out the scalar multi
plication, we obtain for <r a homogeneous second-degree expression
of the direction cosines a,,Oy,a, which was derived in Chap. 9 Eq.
(9-4):
'The term "tensor" as just defined was suggested by the physicist Woldemar
Voigt in Gottingen in his work on crystal physics. The term tensor has since been
interpreted in many different senses.
VECTOR GEOMETRY OF STRESS AND STRAIN 163
If the coordinate axes are made to coincide with the principal direc
tions, the stress tensor n is expressed by
n =
(14-43)
where |Si| = o\, |Ss| = a, |S3| = <rs are the principal stresses. The expres
sion for the normal stress a in this case reduces to
+ <Ty + <T,
9 = (14-45)
— 3
D = ffy — 9 (14-46)
— 9
<r* )
14-4. Finite Strain. Referring to Sec. 14-1, Eq. (14-24) suppose that
i,j,k are unit vectors coinciding with the directions of rectangular axes
x,y,z and i'j'jk', a triple of unit vectors in given directions. Define
(14-48)
".-.-
164 THEORY OF FLOW AND FRACTURE OF SOLIDS
are the direction cosines of these three straight lines coinciding with the
unit vectors i',j',k' and subject to the conditions
(14-50)
is obtained, which, after the components are separated along the x,y,z
axes using Eqs. (14-47), furnishes the equivalent system of the linear
transformation expressed in rectangular coordinates:
with its constants fitted to the conditions which were imposed on the
strain, namely, that a cube having originally the edges ri,rj,rk is distorted
in an oblique-sided parallelepiped having the edges
*c = - + bj + ck)
r (ai (14-57)
r" = r • iy • r (14-59)
In view of many useful practical applications which may be made of Eqs. (14-58)
and (14-59) for the analysis of finite strains it is worth while to evaluate the scalar
products appearing in the six components of tensor V in Eq. (14-58) explicitly.*
We find
V'XiX, cos a,, v'X,X, cos ax,\
V X„X, cos
IXS \/X|fX* cos ctyi X„ a,. > (14-60)
\/X,X, COS a„ "y/X/Xy cos a„ X, I
1 The perfect analogy of the vector forms
a -r • H •r and r" = Xr2 -r - «F • r
expressing the normal stress a in a state of stress and the square of the radius vector r' in
a stale of finite homogeneous strain is noted, a and r" = Xr* are both derived from
pure tensors (n and V, respectively).
* Since a =
-\/xI tV and b = \/x7 rj' their scalar product is
a •b = VXiX„ r2i' • j' = v/x.X,, r* cos «,„
where a,y denotes the angle under which the unit vectors i' and j' are inclined with
respect to each other. Similarly the products b • c, c • a furnish the terms in the
matrix [Eq. (14-60)].
166 THEORY OF FLOW AND FRACTURE OF SOLIDS
and after evaluating the right side of Eq. (14-59), inserting in it these components of
tensor V, and substituting for the ratios x/r = a,, y/r = ay, z/r — a, the direction
cosines a,,av,a, of vector r = 01', the elongation X = r''/r* equal to
The six coefficients in this second-degree expression of the a„av,a, for the elongation
X in an arbitrary direction under a finite homogeneous strain are just the six com
ponents of tensor W.
Love" has developed what amounts to an equivalent expression of Eq. (14-61) of a
quantity equivalent to elongation X. We shall express the quantities introduced by
Love in his analysis of a finite homogeneous strain by means of the components of
tensor V. Love starts by considering a linear transformation in the form
by using the preceding equations and the direction cosines a, = x/r, ay = y/r>
a, «■ z/r. We find the expression of second degree in the cij,a,,a(:
X - - 2[c«
1 + HicS + e„* + c,*J)K« + • • •
• ■■.
+ 2[c», + C» + cyrCyV + c,yCxx + CxyCI,\aya, + (14-63)
The six constant terms contained within the brackets (of which only two were
explicitly written out) are the ones which Love denoted by the symbols: «»,, <„,, ««.,
«»•, ««*, «i» where
«*« = c„ + H(c«» + c,,» + c„«) , ■• •
(14-64)
tyc — Cyz I Cgy T CyffCyy ~\~CgyCzx 1 CzyCzZ , * * * •
Comparison of this with Eq. (14-61) shows that Love's six quantities are equal to
Neither the €„, «,,, «,, nor the «„,, e„, «,v express in a strict sense "components of
strain" (except for an infinitesimal strain).
14-5. Nonhomogeneous Finite Strain. Now that we have described the simpler
kind of vector fields in which the three components of a field vector were assumed as
linear functions of the three components of a second vector, let us consider the general
case when they are functions of the latter. Familiar examples of vector fields of this
1 Treatise on the Mathematical Theory of Elasticity," 4th ed., p. 66, Cambridge
University Press, London, 1927.
VECTOR GEOMETRY OF STRESS AND STRAIN 167
nature are the displacements of the points of deforming bodies, the velocities in a fluid
in motion at a given time, etc. Before treating the case of finite nonhomogeneous
strain means must be developed for the differentiation in a vector field.
jt>
Suppose that a vector v = iu + + ku',1 the three components u,v,w of which are
functions of the components x,y,z of a space vector = ix +
jy
+ kz, increases by
r
the differential
dv = — dx +
T — dvy^
+ — dz (14-67)
ax dy dz
k
r
j
i
dx = dr • dy = dt • dz = dr • and after rearranging terms we obtain
k
j,
i,
v+dv
=
dl-Vax+>Ty+k6z) (14-68)
it
. dv . dv dv
,
,
,
dx dy dz
du . dv dw\
idx + ka7) +
+,
,
,
,
(14-69)
(,
iax
remarking that the differential operator V, called "nabla'
by him,
_ .9 . . . ,
J
(14-70)
=
jb
• 4> =
(ia + kc)
•
+
v
(14-72)
r
which was treated previously. Since dv/dx = iu, + jv, kw„ (the sub-
+
scripts x,y,z when attached to the components u,v,w of vector v designate here partial
differentiations with respect to x,y,z) the nonion forms of Vv and of its conjugate
defined by
dv dv . dv .
vV
,
,
.
dxl+dy>+Tzk
are given by the matrices:
v, w,\ iv, u„
U, B, It, VV = IV, V, (14-73)
{u,
Vu
,
.
J
u, W,l w,i
'
V, W, Wy
The symmetric (tensor) part of dyadic Vv J^(Vv vV), the antisymmetric part
+
is
H(vv —
w).
The symbol one of the three rectangular components u,v,w of vector v, should
1
v,
not be confused with the absolute value of vector v, namely, = Vu* + »* w*.
|v|
+
1G8 THEORY OF FLOW AND FRACTURE OF SOLIDS
Divide Eq. (14-71) by the absolute value dr of the vector increment dr. di/dr is a
unit vector in the direction in which the increment dr was taken. Denote it by a.
Then also
dv
a • vv . (14-74)
dr
The space derivative of a vector v in the direction of a unit vector a is equal to the
scalar product of unit vector a and dyadic Vv.
The space derivative of a scalar quantity (such as a temperature, for example) is
expressed in similar manner. Let U be a scalar function of the coordinates x,y,z.
Then
dU _ all dx dU dy dU dz
(14-75)
dr dx dr dy dr dz «r
This equation shows that dll/dr is the projection of a vector (the gradient of U) on
the direction in which the increment dr is taken. The gradient in a scalar field is a
vector, which is oriented in that direction normal to the surface U = const in which
U increases and has the absolute value
<- '" -
V(£)'+(£ )'+(§)■ (14-76)
all .all
hi' —dy— ,H
aU = a • (. k aU\
, . — , TT
• grad U
J
—— —
) = a
—
( i
dr dx \ dz
6 (14-77)*
* While the derivative dv/dr of a vector v depends on the dyadic Vv, dU /dr in a
scalar field is the component of vector grad U in the direction of a = rfr/dr.
Two rules are quoted for the nabla operator:
a , , a , . a\ ,, . . . , . au , dv , dw ,.
+ +>+■»>
(.ldx+idy kTz)-
9« -d-x+dy+Tz'dlVV
i i k
d a a
V X v
(ll+la\+*al)*^+t° +
k")-£dx dy dz
a V IC
V •v - div v
du . dv
+
dw
(14-79)
dx dy dz
while the second defines a new vector called the rotation of the vector v, abbreviated
by rot v (equal to twice what is called the curl v). If vector dA denotes an infinitesi-
mally small area in space and v the velocity of a fluid streaming through this area
dv = dr - Vv (14-83)
where
ux Uy u,
Vv =
\ v, v,
Vy V,
v,
\ (14-84)
W, Wy Wz
Equations (14-85) and (14-86) are equivalent to the three linear equations (14-62),
page 166, from which the quantities «x,, «,„ . . . introduced by Love were computed
in Eq. (14-64). By comparison and analogy we obtain the expressions for the quanti
ties t,,, tv,, . . . which were introduced by Love for a nonhomogeneous finite strain
by substituting in the formulas Eq. (14-64) instead of the components c„, cai, of ...
dyadic * the components u,, ».,...of dyadic Vv:
is the amount of fluid pushed through the area dA. Let dA, = dy dz, dAv = dz dx,
dA, = dx dy and consider the small volume element dx dy dz. Then the double
integral of v - dA taken over the entire surface of the element dx dy dz is
J JvdA =
(~;+^ + ^dxdydz
= div vdxdydz. (14-81)
If this last equation is integrated over the elements dx dy dz within a space bounded
by a closed surface, the contributions to the left side of Eq. (14-81) will cancel out for
all internally situated small surface elements dA. Only the elements dA of the bound
ing surface will add contributions. Equation (14-81) applied to a finite volume
bounded by a closed surface thus gives
div v dx dy dz = jJ v dA (14-82)
expressing the theorem of Gauss. The integral on the left side is to be taken over
the volume, that on the right side over the closed surface.
If u,v, w are infinitesimal quantities and the components of a displacement vector
v the quantity div v expresses the dilatation of the volume per unit volume. Since
v • dA measures the volume which is pushed through a surface element in the direction
parallel to v, div v for a finite strain does not express the true dilatation of volume per
unit volume.
170 THEORY OF FLOW AND FRACTURE OF SOLIDS
If ds denotes the element of arc of a curve drawn through point P(x,y,z) in the
unstrained condition and ds' the length of this element in the strained condition of
the body, the elongation X in point P'(x',y',z') in the direction of ds' in a nonhomo-
geneous field of finite strain is defined by
-m (14-88)
and X is found after substituting in Eq. (14-65) the expressions of Eq. (14-87), for
i,,, «,,, ...
in terms of the partial derivatives uz, . . . and for the direction cosines
a, = dx/ds, a„ = dy/ds, a, = dz/ds.
14-6. The Condition of Incompressibility of Material. The Affine Transformation
of a Sphere of Such Material. Let a state of homogeneous finite strain be given by
Eqs. (14-50), (14-51), and (14-54). Suppose that we have to deal with an incom
pressible material. A tetrahedron of material the corners of which in the unstrained
condition have the coordinates x,y,z = (0,0,0,), (1,0,0,), (0,1,0) and (0,0,1) and in the
strained condition x',y',z' = (0,0,0), {xa!,Va ',zA'), (xB',yB',zB') and (xc',yc',zc')t
respectively, has originally a volume equal to V = }4 and in the strained condition:
1 0 0 0
Xa' VA ZA
xa'
V =
1
1
_ 9
■TH
.. /
Va ZA
_ /
= H Xb
.
Vm zr (14-89)
</H ZB
, t Xc yc tc'
1 Xc !lc' zc
The unit vectors r = i, j, k become the vectors r* = V^ V^i V%k' after the
l'i
i'i
strain applied. The volume V therefore also expressed by
is
is
V (14-90)
therefore:
V^iKK X) = (14-91)
1
(14-91)
z» = rs
y*
+
+
Xs (14-92)
embedded in such a material becomes an ellipsoid of equal volume having the con
= r(\/\t i',
\/\„ \/yi k'). The equation of this ellipsoid obtained
j',
jugate radii
r'
is
by solving the three linear equations (14-54) given in Sec. 14-4 for x,y,z:
T' a,* a„
=
Z7 ;/'
avv aty a„
y
,
a„, a„| On
a,. x1
(14-93)
= Vk a„
K
V1
z
a« n ».■
z
by squaring these last three expressions, adding them, and making their sum equal
to r».
VECTOR GEOMETRY OF STRESS AND STRAIN 171
The resulting equation when r is taken equal to 1 is the equation of the strain ellipsoid
for an incompressible material.
14-7. Correspondence of Direction Cosines in Unstrained and Strained Condition
of Material. We shall only indicate the means for establishing the correspondence
formulas expressing the direction cosines a, = x/r, ay = y/r, a, = z/r by a,' = x' /r',
ay' = y1 /t' , a,' = z'/r' or vice versa.
Divide Eqs. (14-54) by r' on their left and r' = \/\ r on their right sides. This
gives
°I' =
(Vxl a„a, + \/\^ a„,a, + Vxi a„o.) ,
°x' =
~7=
(VxTa.ra, + Vxjl a„,a, + \/x7a..a.) .
After squaring these, adding and equating the sum equal to 1 we find a complete
expression for the elongation X = r'*/rx [equivalent to Eq. (14-61)]. Substituting X
back in Eqs. (14-94) the formulas expressing the a,',ay'a,' in function of the a,,ay,a,
are obtained.
The corresponding procedure carried out on the set of the three linear Eqs. (14-93)
furnishes the reciprocal formulas expressing the a,,ay,a, as a function of the a,',ay',a,'.
Divide Eqs. (14-93) by r on their left and by r = (l/\/x)r' on their right sides. This
gives
|O,' a,, a,:
a, — Vx Vx„x, Qfyy On (14-95)
[a,1 a„, a„
After squaring, adding, and equating the sum equal to 1 we obtain the expression
for the reciprocal of the elongation or for 1/X as a function of the a,',ay'a,' and after
substituting this back in Eqs. (14-95) the formulas for the a,,ay,a,.
14-8. The rules laid down for the denotation of the components of the tensors of
stress <r,, <ry, <r„ Tye, Ti,, T,y and of strain ex) e„, t„ yy„ y,B, y,y in cartesian coordinates
as developed in the preceding five chapters seemed to the author to be in general
usage in the best books on engineering mechanics of continuously distributed masses.
The superb symbolism of the dyadic calculus of Gibbs relates their geometry to the
theory of linear vector functions.
No use is made in this chapter and in other parts of this book of a symbolism of
abbreviations of different character which has made its appearance recently in the
engineering literature under the name of tensor notation and which disregards well-
established ways of writing out all the terms in tensor equations or in relations con
necting components of stress and strain, etc. The author questions the value of this
new symbolism in the theories of elasticity and plasticity and from the engineer's
point of view for a number of reasons. Space prohibits enumerating them here, but
the primary reason is that it does not introduce any new concepts apart from its
apparent brevity, alleged by a few of its adherents, which evanesces upon an objective
examination when the new notation is compared with the one in common use for
components of tensors and in view of the fact that the denotation of classic origin
dating back to Cauchy and accepted by the best authorities in mechanics has been
considered adequate by all these workers during more than a century for distinguish
ing the components of stress or strain relative to their directions.
172 THEORY OF FLOW AND FRACTURE OF SOLIDS
Apart from the novelty, no new facta have been uncovered to demonstrate that
the established way of expressing the symbols of stress or strain is inadequate or
impractical, the truth being just the contrary, because in most applications of the
theory of elasticity or plasticity in solvable cases a maximum of three, and frequently
only two or one, additive componental terms is involved in the equations. It is there
fore hard to see what good may be done in the theories of elasticity or plasticity by
introducing the rules of repeated subscripts, for disregarding the writing of one or at
maximum two more existing terms in a sum, etc., but instead making it compulsory
to use new abstract symbols (such as the Kronecker delta, whose value is supposed to
represent zero for so many of the permutations of its sub- and superscripts, whereas
in the old practice no virtue needed to be made of the fact when a term was non
existent). In other words, it is hard to see what practical advantages may result
from these tendencies to upset a satisfactory perfect terminology which has conveyed
easily understandable information toengineersforgenerations. All this, too, is in view of
the commendable and unselfishly supported efforts of the three main American socie
ties of engineers in endeavoring to induce the authors of papers dealing with engineer
ing problems to accept the established standards for symbols and ways of denoting
the directions of the components of stress and strain, as proposed several years ago
and recommended since then in the "Letter Symbols for Mechanics of Solid Bodies,"
ASA Z 10.3, 1948, by the three societies.
Part II
THE YIELDING OF SOLIDS, PARTICULARLY
OF THE METALS UNDER SIMPLE STATES
OF STRESS
CHAPTER 15
At elevated temperatures:
8. The maximum
permissible permanent deflection or displacement
during the expected service time due to long-time creep in metal parts.
9. The maximum permissible load which is sustained continuously in
a construction part during the expected life of it without causing fracture.
= 0
fi(<fi,<r,,<r2) (15-1)
which we may call the limiting surface of yielding of the material. It will
be one of the first problems of the mechanics of the plastic states of
crystalline solids to determine from observations the shape of this surface
for various materials.
Most solid materials will withstand very high hydrostatic pressures
without fracture if the pressure acts uniformly from all sides as it does in a
fluid surrounding the solid. Materials with a loose or porous structure,
such as wood, will undergo considerable permanent deformation under
high hydrostatic pressure and will remain condensed in their volume after
LIMITING STATES OF MECHANICAL STRENGTH 111
surface
M<ri,<n,<n) = 0
(15-2)
A few ingenious ways have been suggested. The Russian physicists A. F. Joffe
and J. Frenkel (Joffe and Levitskaia, J. Phys. Chem. U.S.S.R., vol. 58, p. 45, 1926)
proposed first to undercool a sphere of material (rock salt) to a temperature which is
much lower than the ambient temperature of the atmosphere and subsequently to
warm up the sphere in the air until it reaches room temperature. The higher surface
LIMITING STATES OF MECHANICAL STRENGTH 179
temperature of the sphere causes it to expand. The thermal stresses in the sphere
consist of compression stresses in circumferential direction in the outer portions of
the sphere, and the equilibrium of the stresses requires that the central portion of the
sphere is stressed in tension. At the center of the sphere thus a state of equal triaxial
tensions is produced. It is not difficult to compute the distribution of these thermal
stresses in a sphere of elastic material during this period of thermal heat exchange
which would depend on the radially symmetric distribution of the temperature, a
problenYwhich has been solved in the classical theory of the conduction of heat through
a sphere. The maximum values of the thermal tensile stresses in the center of the
sphere were computed by Frenkel, and it was claimed that in rock salt which had
been undercooled in liquid air they would reach high values which have never been
observed in simple uniaxial tension or bending tests of this material (the spheres of
rock salt upon rewarming did not show any cracks). These very high values of the
triaxial tensile strength of a weak material such as rock salt at an internal point of a
body must be questioned. The outer portions of the rock-salt sphere which were
stressed essentially under biaxial compression must certainly have yielded plastically
because of the low limit of plasticity this material possesses. Since the high values of
the tensile stresses were computed by using the theory of elasticity, the effect of yield
ing in the outer portions of the sphere, which tends to reduce the compression stresses
in the outer shell, was not considered, and consequently the tensile stresses in the
central portion were overestimated to a considerable degree.
M. J. Manjoine at the Westinghouse Research Laboratories proposed another
related method in 1944 ("Development and Testing of Triaxial Tension Specimens,"
Publications of the Welding Research Council, New York, Vol. 9, p. 643, December,
1944) by which he wished to utilize the volume expansion which accompanies the
gamma-alpha transformation in iron. According to H. Scott (Proc. ASTM, vol. 13,
pp. 829-847, 1928) this transformation in certain iron-nickel alloys similar to invar
can be depressed below room temperature. The test specimen in which triaxial equal
tension is to be produced is a copper sphere embedded in a hollow sphere of the special
nickel-iron alloy, to which it is soldered by copper brazing after the hole has been
closed by a plug through which it was inserted. When this composite copper and
iron-nickel alloy sphere is slowly cooled below the critical temperature, the outer
shell will contract first but at the transformation temperature it will suddenly increase
its volume. This will stress the copper sphere in triaxial tension. Preliminary tests
indicated promising results, but quantitative strength values of the copper sphere are
not yet available.
Some other methods for creating equal tensions in three perpendicular directions
were suggested by M. Hetenyi (loading of a bolt having a cylindrical head by uniaxial
tension. Photoelastic tests in the plane problem of the bolt head have shown that a
"neutral point" exists at the center in the bolt in which the shearing stresses vanish) ;
by H. C. Boardman (a cube of material pulled across each face by tensile stresses) ;
by A. P. Young, J. Marin, and others (loc. cit.). In the literature on elastic concen
tration of stresses the statement has been made that a body of revolution having a
groove in circumferential direction approaching the profile of a sharply bent hyperbola
is stressed in a state of triaxial tension in the central portions of the minimum cross
section when the body is loaded in tension in the axial direction (Kuntze, W., Koha-
sionsfestigkeit, Mitt. devt. Malcrialprufungsanstalt., Sonderheft 20, 1932. See also
Z. Physik, 1931, p. 32). The exact solution for the case of the deep hyperbolic notch
in an elastic body of revolution subjected to tension in the direction parallel to the
axis has been worked out by H. Neuber in his book "Kerbspannungslehre," Fig. 47,
180 THEORY OF FLOW AND FRACTURE OF SOLIDS
p. 80 (Verlag Julius Springer, Berlin, 1937, 163 pp.). This book is available in an
English translation, prepared by the David Taylor Model Basin, Navy Department,
Washington, D.C., under the title "Theory of Notch Stresses" (Edwards Bros., Inc.,
Ann Arbor, Mich., 1946). This solution shows that the maximum tensile stress in
the axial direction acts at the inner circumference of the notch. This stress for deep
notches is several times larger than the peripheral stress and the stresses at the center
of the bar. Thus deeply notched specimens of ductile metals must start to yield
first along the circumference of the minimum cross section before they will break, and
the stresses at fracture cannot be computed from their values derived from the theory
of elasticity (MacGbegor, C. W., and author, Proc. ASTM, vol. 34, Part II, p. 216,
1934).
L. H. Donnell, of the Illinois Institute of Technology, Chicago, 111., proposed
(Minutes Weld Stress Committee meeting, New York, Oct. 19, 1945) an interesting
way in which he hopes to prevent this premature yielding in a body of revolution
with a deep hyperbolic notch by means of eight narrow slots cut by a saw in four
equally spaced radial planes intersecting each other in the axis of the test specimen.
These slots do not reach the minimum section but are near enough to it. Their
purpose is to subdivide the bar in eight sectors in each of which additional bending
moments are artificially to be introduced which bring down the axial stress in the
outer portion of the minimum section of the grooved bar to such low values compared
with the stresses present in the central region that the yielding is prevented and frac
ture in triaxial tension in the center may be expected.
Fig. 15-2. Low-carbon steel bar broken in tension. Original diameter of bar 3 in.
crystals or rock salt or calcite from pieces in nature, etc., wedge a sharp
knife into them and produce their specimens by "cleavage." If stresses
of a tensile nature are applied by an impact, crystals of an ionic or homo-
polar lattice break in clean-cut surfaces along a crystallographic plane
(the cubic crystals of rock salt, for example, along cubic planes).1
1Careful observation has shown that an apparent "cubic cleavage" plane really
consists of numerous parallel cleavage planes and of many minute steps between them
(Kusnetzow, Z. Physik, vol. 42, p. 302, 1927; Tertsch, Z. Krist., vol. 78, p. 53, 1931 ;
vol. 85, p. 17, 1933; vol. 87, p. 326, 1934). The opinion has been expressed that rock
salt under slight impacts cleaves in many small steps simultaneously more easily than
along one single mathematic crystallographic plane.
.
were drawn out through plastic distortion, giving the broken surface a
"fibrous" appearance.
We have mentioned the "cup and cone" fracture of round bars of
ductile metals in the tension test. While the conical portion of the
fracture surface is interpreted as a shear fracture,1 there is disagreement
among observers as to whether the central portion of the fracture surface
is of the cleavage or the shear type. In longitudinal sections through the
axis of the bars one sometimes sees the central portion of the fracture
surface as a zigzag line in which each step is inclined at an angle of approx
imately 45 deg with respect to the tension direction. J. B. Friedman2
believes that the central portion of the "cup and cone" fracture consists
of shear fractures. E. R. Parker, Harmer E. Davis, and A. E. Flanigan,3
however, found that the ferrite crystals of mild steel bars, when broken
in tension at very low temperature, showed cleavage fractures; at inter
mediate temperatures the central portion of the cup and cone fracture
was a combination of cleavage and shear fractures; and at normal temper
ature the shear planes predominated in the ferrite grains. This was
clearly shown by them by etching several plane sections through the
rupture surface and by observing the relative orientation of the small
etching pits which had formed in the crystals under a microscope (see
Fig. 15-3). These pits in ferrite crystals consist either of small three-
sided pyramids having an equilateral triangle for their base (when situ-
1 O. Mohr (Joe. cil.) proposed to explain fracture along the cone by means of his
theory of strength as a shear fracture.
* About the Mechanism of Failure of Metals, /. Tech. Phys. U.S.S.R., vol. 11,
No. 11, 1941 (translated by Westinghouse Research Laboratories and the David
Taylor Model Basin, Navy Department, 1947). See also a monograph by the same
author, "Mechanical Properties of Metals," p. 122, Institute of Materials of the
Aviation Industry, Moscow, 1946, 423 pp. (Russian).
2 A Study of the Tension Test, Proc. ASTM, vol. 46, p. 1159, 1946.
186 THEORY OF FLOW AND FRACTURE OF SOLIDS
The wide range of static tensile strength in various glasses and in porcelain was
carefully investigated by F. W. Preston and his collaborators.1 They found that the
tensile strength of these materials depends on the rate of application of the stress or
on the time a constant load is carried on a specimen. In a long-time test the lower the
load is chosen the longer it will be carried. When they represented their test results
by plotting the reciprocal values of the stress above the logarithms of the duration of
stress, they obtained straight lines for a variety of the investigated amorphous
*
8*
10'* 10'' 10 *
MEAD RATE OF TESTING MACHINE M/sec.
Fio. 16-7. The effect of the rate of loading on the rupture stress of porcelain in tension.
materials (Figs. 15-8, 15-9, and 15-10). The long-time tensile strength <r of these
--G) (15-3)
(<r„ a constant stress, t the time the constant stress a acts, U a constant of the dimension
of a time).1
In a quick-loading device they were able to apply a force in the center of a rod sup
ported at both ends on knife-edges, stressing it in bending in 2 to 3 millisec, maintain
it for 10 millisec, and then remove it in % millisec. In additional devices they could
vary the times of loading and the duration of the maximum load over a wide range.
Special precautions were taken to keep the temperature and the moisture content in the
air surrounding the test rods under control. They found that the strength depended
greatly on the moisture content in the air, even in silica glasses. Ordinary glasses
were found 20 per cent stronger when dry than when wet and 2 to 2.5 times as strong
after drying and when tested in vacuum in 10 sec as compared with short-time tests
made in air at atmospheric pressure. The chemical attack of water on glass hereto
fore overlooked under atmospheric temperatures was even more pronounced at ele-
vated temperatures and pressures. These tests disclose the great importance of
controlling more precise conditions in the surface of such brittle substances as glasses
(or porcelains) in any strength experimentation (the films of moisture which are
deposited on the surface of the test specimens influencing greatly the values of the
breaking stresses) quite apart from the significance of the duration of loads affecting
the observed strength values. According to these authors, thoroughly dried glass in
high vacuum appears to have a tensile strength fairly independent of the time of
I I I I I L_ I I I
O.I I 1, 1,* I,3 I,4 I,S o.l I 10 I02 I03 10* 1,s
DURATION OF STRESS IN SECONDS DURATION OF STRESS IN SECONDS
Fio. 15-8. Annealed soda-lime glass, Flo. 15-10. Porcelain, type B, dry.
wet.
Fios. 15-8, 15-9, 151-1,. Fracture stresses for glass, silica, porcelain. {Testa by GUUhart
and Preston.)
loading for short durations of load, and glasses exposed to moisture rapidly lose their
strength under stress. This may decay to one-third of its value in vacuum in 24 hr.1
a variety of the most complex phenomena when the solids are put under stress. Fluids
present near the surface of solids may exert a weakening or a strengthening effect due
to chemical actions or physical influences or both (corrosion, capillary action, enhanc
ing of the plastic deformability of a substance, e.g., by water surrounding a stressed
rock-salt crystal, embrittlement of a surface layer, the strengthening of a brittle
porcelain through a well-fitting glaze after firing, etc.). Concerning some of these
complex phenomena cf. the paper by C. Benedicks, The Effect of Wetting, Rev. mit.,
pp. 9-18, January-February, 1948.
*J. Applied Mechanics, September, 1948, pp. 216-221. For further details on
cleavage and shear fractures of low-carbon steels see also Sec. 17-7.
190 THEORY OF FLOW AND FRACTURE OF SOLIDS
the pressure fluid (oil) stressing a specimen on the type of fracture observed
in steel. Hollow cylinders with closed or open ends were stressed by
internal fluid pressure. In one group of the tests the cylinders were
connected with a large tube of good steel which served essentially only
as a tank for storing additional large amounts of energy in the oil used as
pressure fluid. The second group of the specimens was tested without,
being connected with the large cylinder. On the plastic behavior of the
test specimens the difference in energy could have no effect, and in all
cases the rupture started as a short shear fracture first in axial direction
along a plane inclined at an angle of 45 deg with respect to the surface
of the tube and parallel to its axis. After the oil started to flow out
through the shear crack that had formed, however, a pronounced differ
ence in the behavior of the specimens could be observed. When the test
specimens were connected with the pressure tank, the velocity with which
the crack spread greatly increased to such high values that the shear fail
ure changed into a cleavage crack which was normal to the surface of the
tube. In tne tests in which only low energies were available, the fracture
remained of the shear type. One "herringbone" (cleavage) fracture is
reproduced in Fig. 15-11, and one of the test cylinders after rupture is
shown in Fig. 15-12. The tests clearly indicate that the type of fracture,
whether shear or cleavage kind, depends also on the speed with which a crack
is forced to spread. In a few cases some of the cracks, which first started
slowly and later developed into "herringbone" frac
as shear fractures
tures, again in their last portions became shear fractures after their speed
of growing slowed down.
It seems, though, from all these observations that one fundamental
type of fracture of crystalline solids is the "cleavage fracture" caused by
separation in the grains of polycrystalline material along certain crystal-
lographic planes when the tensile normal stress in these planes reaches a
definite mean value, particularly in the lower range of temperatures and
at the higher rates of stressing — in contrast to what is popularly desig
nated as the "shear fracture," the conditions of which have been still
less well observed and are little understood.
The complex nature of the fracture phenomena may be illustrated by a final remark.
If cylindrical bars of a hrittle material such as fired porcelain are tested in tension or
bending and the size of the specimens is varied, it has been claimed by observers that
their tensile strength decreases with increasing size of the test pieces supposed to be of
the same grade of material. Similar observations have been reported by comparing
the tensile strength of geometrically similar round bars of different size which were
all machined from the same original stock of mild steel.1 Whether a pure effect of
1 Davidenkov, E. Siievandin, and F. Wittmann (Leningrad), J. Applied Mechanic*,
ASME December meeting, 1946.
LIMITING STATES OF MECHANICAL STRENGTH 191
the size of geometrically similar specimens on their tensile or bending strength exists
in materials which were strained only elastieally before fracture is still an open ques
tion, because of the extreme difficulty in ascertaining homogeneity in the test samples
in various sizes (e.g., in such a material as fired porcelain). The same is true for sam
ples cut from mild steel or another ductile metal that has been previously rolled cold
rates with which cleavage cracks develop, direct visual observation indicates that
shear fractures require comparatively longer times to form ; on large steel plates tested
in tension one may see them opening in times of the order of several seconds, depend
ing on the rates at which the heads of the testing machine are driven. Round bars
develop the shear crack in the cup and cone fracture rather rapidly in the ordinary
tensile tests under the rates applicable in tensile machines.
In Figs. 15-13 and 15-14 patterns of cleavage and spiral cracks in round disks of
double laminated safety glass, which were observed by L. H. Hettinger,' are repro
duced. The disks of 0.135 in. thickness and 2 in. diameter were simply supported
along their periphery and loaded by a concentrated force at the center or excen-
trically. The majority of the radial cracks crossed only the layer a of the glass on
the opposite side to the side 6 of the composite disk which carried the concentrated
load, although a number of the radial cracks could also be seen penetrating through
both glass layers a and 6. The most interesting feature in the patterns of cracks is
and the structure frequently shows deteriorations (Figs. 15-15 and 15-16)
along many similarly located surfaces ("intercrystalline" fractures in
contrast to the "transcrystalline" cleavage failures which were just
mentioned, occurring at low temperatures).1
From the preceding examples it thus appears that fracture is the out
Wthe
growth of various processes taking place in
grain structure, some of which require
a considerable time, others a short time to
develop, and some of which as in the case
of creep fractures weaken the grain bound
aries and may be connected with chemical
changes (oxidation of metal or of one of the
constituents of an alloy along the grain
boundaries).2
these planes themselves. [The condition t»» = ryl or of the equality of the com
ponents of shearing stress in two perpendicular plane sections valid in an internal
point of a stressed body (Chap. 9) is evidently not satisfied at the sharp corners them
selves, if the shearing stress has a finite value in the compression plane.1] In narrow
\\\\\\\'
wedge-shaped regions (Figs. 15-17 and 15-19), this causes either a severe destruction of
the structure in brittle materials (rocks) or a concentrated yielding under large shears
through which a shear fracture is produced in ductile materials. (Cf. the views of
tension or compression specimens in Figs. 18-27 to 18-30 and several examples in
Chap. 20.) This localized yielding and slip which was initiated through very small
notches in rock-salt crystals was studied by A. W. Stepanow* in Joffe's laboratory by
1 A distribution of plane stress satisfying this condition has been described by the
author (Z. Physik, vol. 30, p. 115, 1924) where also the angle under which a shear
fracture starts at the corner was computed.
1 Physik. Z.
Sowjetunion, vol. 8, p. 25, 1935; vol. 12, pp. 183, 191, 1937. Also J.
Phys., Acad. Sciences, V.S.S.R., vol. 3, p. 421, 1940. Interesting samples of a frac
tured plastic (organic material) were shown the author
in 1945 by Drs. Contorova, Frenkcl, and Stepanow in
Leningrad. The specimens broken in tension tests showed
numerous minute steps in the cleavage plane of the shape
of ordinary hyperbolas (Fig. 15-20). Suppose that the
cleavage fracture starts from many small centers of stress
concentration (flaws). As the tensile stress reaches a cer
tain value from each center, a plane crack will develop
perpendicular to the tension direction and will spread
radially with a finite velocity. Suppose that two centers a
short distance apart are situated in two parallel planes Fio. 15-20. The steps
between cleavage planes
close to each other and perpendicular to the direction of
form branches of hyper
tension and that two plane cracks along these planes start bolas.
with a small time lag from each center to grow. The
geometric locus or curve along which these two plane cracks approach nearest each
other must be a hyperbola, since it is the locus of the points having a constant dif
ference of the distances from two fixed points (the focuses of the hyperbola). Along
this curve a step will form connecting the two cracks. Figure 15-20 shows these
steps along the branches of these hyperbolas as they appeared in actual broken
samples.
196 THEORY OF FLOW AND FRACTURE OF SOLIDS
EThe
made by C. A. Zapffe, F. K. Landgraf,
and C. O. Worden in their studies on
transgranular fractures in metals.5
1 J.
Applied Mechanics, March, 1945.
■ Metal Progress, September, 1948, p. 328. In broken pieces of molybdenum they
found fine radiating ripple marks and undulations in the fracture surface within many
grains in the polycrystalline structure. A micrograph of such a fractured specimen
is reproduced in Fig. 15-21. In these observations the authors used a technique
developed by C. A. Zapffe and M. Clogo, Jr. (" Fractography — A New Tool for
Metallurgical Research," preprint for 26th annual meeting of the ASM, 1944) for
studying the untouched cleavage facets of broken crystal aggregates of metals at high
magnifications.
3 Griffith, A. A., The
Phenomena of Rupture and Flow in Solids, Phil. Trans..
vol. 221, pp. 163-198, 1921.
LIMITING STATES OF MECHANICAL STRENGTH 197
The high values of the tensile strength are due to the capillary action
of the surface tension in very thin filaments. The surface tension carries
a proportionally increasing fraction of the load with decreasing diameters.
This condition prevails for a short time only, and the internal stresses
generated in these materials after cooling and the injuries received after
exposure to the atmosphere (dust, humidity, etc.) very soon are sufficient
to decrease the high strength values to the ones which are ordinarily
observed.
Griffith has furthermore investigated the condition under which a small
crack inside an elastic body must spread when the material surrounding
the crack is stressed by a constant externally applied system of forces.
Suppose that the crack has just formed. New surface energy has thus
been produced. Simultaneously, because of the formation of the crack
the stresses around it must redistribute themselves. They will be
substantially reduced near the flat portions of the surface and will be
very sharply increased around the edge of the crack. The result of the
formation of an elongated cavity, however, will be a total decrease in the
potential energy of the internal elastic forces. Griffith solved two cases.
In one of these he assumed that, in a thin strip of elastic material stressed
in tension, an elliptic hole would form having its major semiaxis a oriented
in perpendicular direction to the direction of tension a\. The maximum
stress at the apex of the major axis of an elliptic hole has been computed
by Inglis1
(16-3o)
b being the minor semiaxis. The radius of curvature at the apex of the
ellipse being p = 6'/a, it follows that the maximum stress due to concen
tration of the stresses in a very flat ellipse or in a narrow crack of length
2c having a very small "notch" radius (fillet radius) p is approximately
given by
<rmn, = 2<ri (15-4)
W. =
^ (15-5)
the newly formed energy of surface tension per unit of thickness of the
strip is
W. = 4cT (15-6)
and the energy has therefore decreased by
W = W. - W. =
E
- 4cT . (15-7)
The elliptic crack will increase its length if the energy W becomes an
analytic minimum (or if — W, representing the increase in energy or the
total energy, becomes a maximum) or if dW/dc = 0, which gives
I2ET
(15-8)
1 Lor. cit.
•Strength of Glass Fiber, Ind. Eng. Chem., vol. 31, pp. 290 -298, 1939.
LIMITING STATES OF MECHANICAL STRENGTH 199
It cannot be the purpose of this book to develop in detail the means based on the
atomic theory of solids for computing the tensile or cohesive strength of solids, and
reference in this respect must be made to books on physics dealing with the atomic
structure of matter.1 It has been stated (Chap. 7) that the values of the tensile
strength of single crystals of the metallic elements, of their alloys, and of chemical
compounds (e.g., of rock-salt crystals) which were computed from the ideal lattice
forces were found to be 100 to 1,000 times larger than their observed values.' Expla
nations for the causes of this discrepancy between the theoretical and the observed
values of the cleavage strength and of the shearing stresses required for plastically
deforming a crystal by slip have been proposed.
1 Seitz, Frederick, "The Modern Theory of Solids," 1940, 698 pp. and "The
Physics of Metals," 1943, 330 pp.; Barrett, C. S., "Structure of Metals, Crystallo-
graphic Methods, Principles, and Data," 1943, 566 pp.; Glasstone, S., K. J. Laidler,
and Henry Eyring, "The Theory of Kate Processes," 1941, 611 pp.; all published
by McGraw-Hill Book Company, Inc., New York. Mott, N. F., and H. Jones,
"The Theory of the Properties of Metals and Alloys," Oxford University Press, New
York, 1936.
2 For example, by M. Polanyi
(Z. Physik, vol. 7, p. 323, 1921), who equated the
work done for separating two atom layers in a crystal lattice by their distance against
their attractive forces to the work newly created by the surface tension; or by F.
Zwicky (Physik. Z., vol. 24, p. 131, 1923) for the strength of sodium chloride (rock-
salt) crystals. These theories and the imperfections that have been proposed for
explaining the discrepancy between the atomic and the actual strength in various
solids have been reviewed in "Papers and Discussions of the International Conference
on Physics," London, 1934, Vol. II
"The Solid State of Matter," Cambridge Univer
sity Press, Ixmdon, 1935.
200 THEORY OF FLOW AND FRACTURE OF SOLIDS
Investigators have assumed that the crystals contain numerous small imperfections
of one or another kind in their lattice.1
The effect of the time at load on the cleavage strength of glass and similar brittle
solids to which reference was made (page 188) has led Nelson W. Taylor* to propose a
theory of the cleavage fracture for such materials. He regards the empirical relation
of Glathard and Preston [quoted above in Eq. (15-3), Sec. 15-6] between the fracture
stress a and the time t at load as a measure of the velocity of a molecular process which
is controlled by an activation energy just as the rates of chemical reactions are influ
enced by such an energy. Assuming that Hooke's law holds until a bar of glass breaks,
that the strongest chemical bond in the substance can be stretched a certain charac
teristic length in order to be broken, which might be expressed as the elastic extension
of a corresponding length, depending on the stress a and the modulus of elasticity E,
1 Those postulated by L. Prandtl and by Sir Geoffrey Taylor have been mentioned
in Chap. 7. Further ingenious forms for the imperfections have been proposed by
A. Smekal (Z. tech. Phyrik, No. 11, 1926; Phys. Z., vol. 27, p. 837, 1926), by A. A.
Griffith (loc. cit.), by F. Zwicky (Helv. Phys.
Ac<<lj yol 3 p 2^ 1930; proc jy^ Af0d
DIRECTION OF SLIP
and after introducing an activation energy for rearrangement of the atomic structure
to permit the extension of the strongest bond until it is broken, Taylor finds for the
time / at load the formula:
t = taeKa/'kT (15-8a)
ln-t
ft)
On ,
=
a to (" (15-8fc)
This was the relation found from rupture tests with glass [Eq. (15-3)] described in
Sec. 15-6 which expressed the fracture stress a as a function of the time at load.
I
It to be hoped, on the other hand, that further attempts will also be undertaken
is
to define satisfactory mechanisms of the second kind, which were just mentioned, for
explaining the various modifications of cleavage, shear, and mixed fractures which
have already been observed, including the effect of previous cold working in the
ductile metals on the type of rupture.1
and the alignment of nonmetallic inclusions along the direction of rolling in deformed
metals, and we may include in the same category of effects cases in which material
a
in ita unstrained condition contains a large number of small elongated zones of weak
ness of plate shape (flaws, cracks). In a quasi-isotropic material these flat flaws must
be statistically oriented, in equal numbers for each inclination of their middle planes
(Fig. 15-23), but after the material deformed, the flaws change their relative orienta
is is
tion in the body. the strain predominant in one direction and of sufficient
If
Fio. 15-23. Preferred orientation of small cracks (flaws) after a considerable strain.
is
f
202 THEORY OF FLOW AND FRACTURE OF SOLIDS
manner the dependence of the tensile strength on the direction in the strained condi
tion of materials. The effects of cold work on raising or lowering the tensile strength
of deformed ductile metals for different directions may depend on some such mechan
ism ; an important factor to be considered, however, must also be whether the preced
ing deformation was produced by lateral compression stresses, as in the case of cold
drawing or rolling, or by pure tensile forces parallel to the direction of stretching.
The well-known "slaty cleavage" found in samples of natural rocks which have been
severely deformed by simple shear during geologic times of increased mobility (moun
tain folding periods) in the strata of the earth is another example of variable strength
caused by a prior deformation in a material.
A theory predicting fracture stresses in materials which have either only deformed
elastically prior to rupture or also permanently has been advanced by E. Saibel.
(Metals Technol., Nos. 2131, 2186, 1947). It is based on thermodynamic concepts
and on the assumption that the elastic or plastic strain energy used up in a metal
before the fracture occurs by tensile stresses is equal to the mechanical equivalent
of the heat of fusion times the change in volume of the substance on passing from
the solid to the liquid state divided by the volume in the solid state at the melting
temperature.
LIMITING STATES OF MECHANICAL STRENGTH 203
To elaborate further on this point, suppose that torsion tests are made
with specimens having the shape shown in a longitudinal section in the
sketch (Fig. 15-24) by twisting the two ends around the axis of the hollow
specimen by two moments. If a ductile material is used, maximum slip
in the minimum section will develop for an increment of distortion along
the directions shown by short lines in a side view (a) of the specimen ; and,
since the fracture coincides with the direction of one family of these lines,
in which the maximum shearing stresses act, this will be described as a
shear fracture. (We may incidentally note, on the other hand, that the
other family of maximum shear planes which is parallel to the axis of the
Fio. 15-24.
bar must behave in a very inactive manner, since they project into por
tions of the specimen in which the stresses decrease rapidly. Thus, if the
bar breaks along one of the latter shear planes, the crack stops soon
and has no tendency to grow.) Suppose now on the contrary that a
brittle material is tested. Round bars of such materials are known to
break in torsion tests along a helix perpendicularly to the direction of the
tensile principal stress inclined at an angle of 45 deg with respect to the
axis. Suppose that the material has a little ductility. This is soon
exhausted because the tensile strength is reached in those inclined direc
tions which are marked in the side view (b). In a perfectly homogeneous
material one expects that a large number of these short inclined tensile
cracks will form and, if a sufficient number of them has formed, that the
bar will break. During the fracture probably most of the small project
ing saw teeth will be sheared off and the fracture surface may disclose
the characteristics of a shear fracture. A microscopic check may show
the minute inclined tension cracks. Is this a "shear" or a "cleavage"
fracture? According to the orientation of the elementary small tension
cracks we believe it should logically be called a tensile failure. Yet the
macroscopic fracture surface runs parallel to the direction of the maximum
shearing stress!
204 THEORY OF FLOW AND FRACTURE OF SOLIDS
were cemented to flanged steel casings to which circular plates of steel were attached
(Fig. 15-28); the tightness against pressure was achieved by flat rubber gaskets,
which were inserted between the flat ends of the porcelain specimens and the steel
plates. The fracture stresses were computed from the Lame formulas
(p .„ pressure; a,,at,at = radial, tangential, and axial stress at the inner surface;
ri = inner, r2 = outer radius).
An unglazed cylinder (Fig. 15-28) when water was used as pressure fluid broke at a
pressure p = 758 lb/in.2 and a tangential stress at = 1,730 lb/in.2. A similar cylinder
with the inside and outside surface glazed broke at p — 825 lb /in. 2 and <rt = 1,880
lb /in.2 Through a small alteration of the shape of the two conically reinforced
1 The test results are taken from two unpublished reports by J. L.
Lambert, M. J.
Manjoine, and W. E. Trumpler of the Westinghouse Research Laboratories, East
Pittsburgh, Pa. (July, 1940, and March, 1941).
206 THEORY OF FLOW AND FRACTURE OF SOLIDS
heads of the test cylinder (leaving the cone to project out a small amount from the
steel casing, uncovered by cement) the bursting stress of the glazed cylinder increased
to <r, — 3,335 lb/in.2 when water was used and in another cylinder to at = 4,130 lb/in.2
when mineral oil was used as pressure fluid. In the preceding tests the pressure was
increased at a rate of 20 atm = 284 lb/in.2. In a subsequent test with another
cylinder (both surfaces glazed and tested by using water as pressure fluid) the pres
sure was held for 15 min at 994 and at 1,136 lb/in.2. The cylinder shattered at the
stress a, = 2,762 lb/in.2.
To determine this noticeable influence of the nature of the pressure fluid on the
fracture stress two additional series of tests were run with smaller tubes of the same
unglazed porcelain (inside diameter 2 in., outside diameter 3J4 in.), one in which the
hollow specimens were tested with both ends open, using the arrangement shown in
Fig. 15-29, the other with closed ends. The observed bursting pressures and stresses
were as follows:
Noting that the kinematic viscosity of a mineral oil is about 200 times that of water
at room temperature and that both are practically independent of the pressure, but
that the kinematic viscosity of nitrogen varies inversely as the pressure, being about
15 times that of water at atmospheric pressure, but only one-tenth that of water at
an average pressure of 2,000 lb/in.2, at the latter pressure the kinematic viscosities of
the pressure mediums for nitrogen 0.00106, for water 0.01, and for oil 2 cm2/sec, we
see that the bursting stresses trt, with one exception in the last column of the table,
appear in increasing order with the increase of the kinematic viscosities of the three
pressure fluids that were used.
From these bursting tests with a brittle material such as fired porcelain, we may
note that: (1) its tensile strength when the tensile stresses in hollow specimens are
produced by internal hydrostatic pressure increases notably with the kinematic
viscosity of the pressure medium ; (2) short cylinders with closed ends break at lower
pressures than the ones with open ends because the constraint of the end connections
raises the stresses locally near the conical ends: (3) glazed surfaces (i.e., surfaces which
during the firing passed through a fluid state) in general increase the strength of porce
lain against tensile stresses, provided that the glazes "fit" well, i.e., maintain the
skin near the surface in compression; and (4) the strength of a brittle material in
general decreases with the time under load.
LIMITING STATES OF MECHANICAL STRENGTH 207
Although the tensile strength in a brittle material is altered if a fluid surrounds its
surface in which a high hydrostatic pressure is maintained (because the invisible
fissures in the surface of brittle materials permit the pressure fluid to penetrate in
the cracks, causing local concentrations of the stresses), E. Morsch1 found that the
tensile strength of specimens of concrete was practically independent of the value of
moderately large compression stress which acted in one of the directions perpendicular
to the direction of tension. In other words, according to Morsch, concrete under a
state of plane stress in which one principal stress was a tensile and the second principal
stress a compression stress (the third principal stress being equal to zero) broke under
the same value of the tensile stress independently of the value of a compression stress
which acted simultaneously in one of the directions perpendicular to the direction of
tension. Further details concerning these facts supporting the strength theory of
Mohr of certain brittle materials will be reported in the following section.
(
The corresponding stress surface also cube; the center of no longer
is
it
a
of
Stress, St. Venant). This hypothesis was much used some years ago in
France and in Germany for expressing the condition of brittle fracture
and even that of yielding. According to this theory the maximum posi
tive elastic extension of the material determines failure of either kind.
If the elastic strain
- - +
=g
Rev.,
a
Zurich, p. 260, 1944) photographs of plaster of paris models can be found illustrating-
the shapes of the surfaces of yielding according to the various hypotheses which he
compared.
LIMITING STATES OF MECHANICAL STRENGTH 209
(16-11)
=
^ [<ri2 +<r22 + <r,2 - 2r(rm + <rv, + van)] (15-12)
If we subtract from this energy the work done which is used in changing
the volume, namely,
+ + + a + a) = - + +
(<ri <r2 <r3)(«i
^jg,2"
(at <rj <r3)2 (15-13)
^
the expression for the strain energy of distortion per unit of volume is
obtained:
or
W = ~ + ~ + ~
[(<ri <r3)i ("3 (15_15)
I2G
(<ri
- <r2)2 + Or2
~
T3)2 + (<r3
~ gQ2 = 2g„2 = const
(15-16)
to =
I V(*i
- <r2)2 + (<r2
- <r,)2 + (<r,
- <ri)S (15-17)
= = const
To . (15-18)
—
tmi - — Pi—a3
<T\
= const . (15-19)
1
Compl. rend. Savants itrangers, 1865, 1868, and 1870, Paris.
2 The strain or flow figures which accompany the transition from the elastic to the
plastic state have been studied particularly for mild steel and will be described lates
in more detail (cf. Chaps. 18 and 37).
212 THEORY OF FLOW AND FRACTURE OF SOLIDS
go
for Tct = const. According to the maximum shearing stress theory the
"slip lines" should be inclined at an angle of 45 deg with respect to the
directions of the principal stresses o\ and <r3. This we find to be approxi
mately true in mild steel. On the other hand, for brittle crystalline
materials, which cannot be brought in the plastic state under uniaxial
tensile stresses, but which may yield a little under simple compression
before they break, the angle of the slip planes which may become dis
tinctly visible or of the shear fracture surfaces which usually develop
along these planes differs considerably from the planes of maximum shear.
Likewise, in these materials the values of the tensile and the compressive
yield stress if both are observable are not equal. The latter fact is obvi
ously in contradiction to the maximum shear theory, which, as we have
seen, demands that the yield stresses in uniaxial tension or compression
should be equal for a given material. The condition of flow [Eq. (15-19)]
according to this theory does not contain the "intermediate" principal
stress o-j, which can have any value between ci ^ o% ^ aj. This condition
in its most general form is expressed by three equations:
<ri2
- <t«t2 + <r22 = <ro2 (15-21)
1
Cf. the test results quoted in Sec. 15-6, p. 190.
*The shear fractures were oriented in two groups. When the ratio n of the true
tangential stress <r, to the true axial stress aa at fracture was 0 < n < 0.762, the follow
ing stresses were observed at fracture:
n ="
<rt/<ra 0 0.500 0.750 0.762
56,500 55,000 55,800 55,000
and the shear fracture surfaces were all cones coaxial with the axis of the hollow
cylinders. When, however,
the shear fractures occurred in planes parallel to the axis of the specimens. In each
group the mean value of rn, was very nearly constant. The difference in these two
groups of fracture stresses was due to the anisotropy of rolled stock. (Compare the
views of broken specimens in Figs. 17-24 to 17-26.)
3 J.
Aeronaut. Set., vol. 11, No. 2, April, 1944. See also an extensive report by
Jellinek, Latter, Thomsen, and Dorn devoted to plastic flow and fracture of
metals (P.R.R.D. report W-200, May, 1945).
214 THEORY OF FLOW AND FRACTURE OF SOLIDS
and the latter in six straight lines inscribed in this ellipse as indicated in
Fig. 15-31.
/. Mohr's Theory of Strength. The condition under which solid mate
rials begin to deform permanently or a stressed body breaks according to
Otto Mohr1 can be formulated in a general manner. A material may fail
either through plastic slip or by fracture when either the shearing stress t
in the planes of slip has increased to a certain value which in general will
depend also on the normal stress a acting across the same planes or when
the largest tensile normal stress has reached a limiting value dependent
on the properties of the material.
On the surface of test specimens of
polycrystalline ductile metals or natural
rocks which have been deformed slightly
just beyond the plastic limit fine traces
of two systems of slip lines can be de
tected on closer examination which inter
sect each other at a constant angle. On
specimens which have been strained under
a state of homogeneous stress these two
systems of isogonal lines correspond to
two parallel systems of slip planes which
...
Fio. 16-31. Constant octahedral are symmetrically inclined with respect to
shearing stress (ellipse). Constant the directions in which the major and the
maximum shearing stress (hexagon). . ,
minor principal stress <r\ and <r3 acted,
assuming that <ri > <n> <r3. The two plane systems intersect each other
along the direction in which the intermediate principal stress <r2 acted. As
a rule, the obtuse angle between these two planes of slip is bisected always
by the direction of the algebraically largest (<r1) and the acute angle by
the direction of the algebraically smallest (<r3) of the three principal
stresses.2 It is furthermore well known that specimens of brittle crystal
line materials, such as natural rocks or cast iron, or of certain brittle con
glomerates of materials (concrete) in the ordinary axial compression test
initially break along surfaces obliquely inclined with respect to the direc
tion of compression. These fracture surfaces are inclined at an angle
always smaller than 45 deg with respect to the direction of compression.
The limiting condition of failure postulated by Mohr and the orienta
tion of the two systems of the planes of slip may, in a convenient way, be
SLp j
+
=
(*L
.
fi)
(15-22)
+ = Wij^A*
r2
(15-22a)
= T- - = • (15"226)
v
.
Equation (15-22a) or
(<r - VY t* = TJ
+
(15-22c)
t
in parameter form.
Or we may consider &3 as an independent parameter and <r\ = <p(<r%)
according to Eq. (15-22) as a function of <n.1 Now, after partially differ
entiating Eq. (15-22a) with respect to <r3 and after writing for
— d<ri — d<p
,
1
d<r3 da3
a = =
±
(15-22/)
t
,
analytic form the equation of the limiting curve or of the Mohr envelope
in special applications.
See paper by C. Torre in Oesterr. Ing. Arch., vol. Nos. p. 36, 1946; also
1
2,
1,
I,
a
We have seen that, in general, under any plastic state of stress the
obtuse angle between the two planes of slip is bisected by the direction
of the algebraically largest (at) and the acute angle (<t>) by the direction
NORMAL TO SLIP
PLANE II
namely, that the angle between the two surfaces of slip for a given plastic
state of stress a\,ai,<r3 in general depends on <r1 and a3, that may change
it
metals (mild steel) the angles under which the slip planes (thin plasticized
layers of material) are inclined with respect to the direction of the major or
minor principal stress tend to approach in some brittle materials
45 deg while
(such as marble or sandstone) the angles of the two slip planes with the
principal direction of o-3 may differ at fracture considerably from 45 deg
Fig. 15-36. Flow lines on a circular plate of steel deformed by a load in center. (After
L. Hartmann.)
(<t> < 45 deg).Furthermore, in the former cases the tensile and compres
sive strength at the yield point become equal (mild steel) and Mohr's
"enveloping curve" degenerates into two straight lines parallel to the
a axis. Mohr's theory coincides in this case with the theory of maximum
shearing stress (Sec. 15-lSe).1 In the second case, on the contrary, the
1 Mohr in one of his original papers drew the two envelopes of the major stress
circles in such a manner that they would intersect the positive a axis symmetrically
in an oblique direction. A. Leon (cf. p. 221) pointed out that this would lead to
contradictions concerning the limiting conditions represented by points of the enve
lope in the region of tensile stresses and the experiments on tensile fracture. When
the envelope intersects the a axis in a perpendicular direction, however, these contra
dictions are eliminated.
In summing up, we may state that the Mohr theory predicts many of the principal
facts known from strength tests for a large variety of materials embracing the per
fectly ductile metals and the solids behaving in a brittle manner, including the obser
vations on the orientation of the surfaces of slip in plastic materials and, as we shall
see below, of the shear and cleavage fractures. In the region of large mean pressures
LIMITING STATES OF MECHANICAL STRENGTH 219
theory may express the behavior of such materials for which the yield or
fracture stress in tension differs considerably from that for uniaxial
compression.
A special case of the Mohr theory of strength of considerable practical
interest in various applications is obtained when the enveloping curve
consists of two straight lines inclined at the same angle with respect to the
<r axis; Eq. (15-22) then takes the form
—
o~\ &3 cl + c2(<ri + a) . (15-23)
±t, + na (15-23a)
when the envelope tends to become parallel to the a axis, predicts what might be
it
called "pure" shear fracture (</t>= 45 deg), in the transition zone the ordinary obliquely
<t>
inclined shear fracture (0 < < 45 deg), and near the apex of the envelope the cleavage
fracture (</>= 0) in the direction normal to the maximum tensile stress.
Duguet, C, "Limite d'6lasticit6 et resistance a la rupture," partie, 1885.
1
2
220 THEORY OF FLOW AND FRACTURE OF SOLIDS
r = 0. This corresponds
<£,
stress a\. All major stress circles tangent to the apex whose diameters
A
are smaller than the diameter of the circle of curvature in will represent
A
possible states of stress under which cleavage fractures must occur normal
to c\. Depending upon whether the diameter AB of the circle of curvature
at the apex of the envelope smaller (Fig. 15-38), equal to, or larger
A
is
(Fig. 15-39) than the distance OA, being the origin of the <t,t system,
0
tr2
gungshypothese, Der Bauingenieur, vol. 15, No. 31, 32, 1934. Also Proc. 4th Intern.
Congr. Applied Mechanics, Cambridge, England, 1934; Ing. Arch., vol.
4,
p. 421,
1933. For an instructive survey of the limiting conditions of flow and of fracture the
reader also referred to paper by L. Rendulic, Eine Betrachtung zur Frage der
is
oblique fracture (when AB < OA) or by cleavage (AB ? OA), since the
major stress circles for simple tension in the former case touches the
envelope at a point Pi, for which t > 0, <p > 0. Consequently, accord
ing to Leon, if the Mohr enveloping curve t = f(a) has such a form that
AB < OA only those states of bi- or triaxial tensile stresses will produce
cleavage fractures whose major stress circles are smaller than the circle
of curvature in the apex A of the envelope. It is interesting to note that
is,
the sharper the curvature of the envelope in its apex the more the
fracture law will deviate from the Rankine maximum stress theory in the
direction postulated by McAdam's fracture tests which were quoted on
page 181. However, in this case state of simple tension
a
ffl > = =
0,
(Tj Cz
0
should produce an oblique (shear) fracture and this plane, as point Pi
approaches A, should turn into the direction normal to the major stress
v\. It may be that
some of these facts may prove helpful also for explain
ing the cup and cone fracture of ductile metals after considerable cold
deformation. Thus we see that a Mohr envelope having a finite radius
of curvature at its apex in general includes states of stress under which
cleavage as well as the shear fractures can occur in a material.1
If the circle of curvature at the apex of the envelope large enough, may-
it
is
1
include the major stress circle corresponding to a state of pure shear <ri = — a», *t = 0;
this would represent brittle material for which a cleavage fracture should be observed
a
both in a tensile and in a torsion test with a round bar which the case for marble or
is
cast iron. On the contrary, the circle of curvature in just passes through the
A
if
origin but the major circle for pure shear touches the envelope outside of point A,
O
this would define a material which breaks in simple tension by cleavage normally to
the tension stress but in torsion by a shear fracture.
Leon has discussed the properties of an envelope for which he assumed an ordinary-
parabola t' = Ci This enabled him to fit the constants to suit brittle materials
+
csff-
for which the ratio of the compression to the tensile strength reaches large values of
the order of or more, such as cast iron, concrete. See his papers on cast-iron
5
1935).
The appearance of the rupture surface in polycrystalline brittle materials in a
"shear" fracture has frequently been contrasted with that of "cleavage" fracture
a
by observers. The former one appears usually covered by debris of detached par
ticles and shows signs of having been polished in certain portions while the latter
is
conditions of fracture surface which inclined at a finite angle with respect to the
is
a
principal direction of <ri and <r3 depends on one important fact (attention to which
has not been given), namely, on whether the normal stress <r in or
is
it
compression
a
a tensile stress. The majority of "shear" fractures described in the literature refer
to those cases for which a < 0. It interesting to note that, according to the
is
LIMITING STATES OF MECHANICAL STRENGTH 223
thoughts developed above in the text, oblique fractures may quite gradually develop
<tt>
<t>
under increasing angles beginning from the case = of what was characterized
0
fractures inclined at finite angles cannot show the damaged structure containing
debris of the grains of the shear fractures the normal stress in them was positive and
if
a tensile stress. Thus a gradual transition a pure cleavage to a shear fracture in con
of
trast to the necessity sharply distinguishing between two conditions such asf(<ri,<Tl,a3) =
of
Book Company, Inc., New York, 1934, 544 pp. Longwell, C. R., A. Knopf, and
R. F. Flint, "Geology," 2d ed., Part Physical Geology, p. 332, John Wiley Sons,
&
I,
Inc., New York 1939, 543 pp. Cloos, H., "Einfuehrung in die tektonische Behand-
lung magmatischer Erscheinungen Granit Tektonik," Verlagsbuchhandlung Gebrtlder
:
—
Toot /(foot) (15-25)
stress (<n + <n + (T3)/3 and thus also on the value of the intermediate
stress <T2.
01 , ffs . 03
" Pi ff2 1 O3
'
(15-26)
V6 -\/2 V3
0-.3
and the expressions for the components of stress Toot and 0«„t are trans
formed into
- - - -
(<r,"
1 1
.* [(*, + o,)2 + = + <r,'A
<r2)2 (02 (03 <n)']
(15-27)
= - + =
+
o,'2
--'(3)
+
02 = f>/2
+
representing in the system oV, 0-2', 03' the equation of a surface of revolution.
If, for example, a circular cone assumed as the surface yielding, Eq.
is
of
expressed explicitly by
is
(15-25)
LIMITING STATES OF MECHANICAL STRENGTH 227
3(<n'2 + a*'*-)
= 2(V3 c^' - c,)2 (15-30)
where
Co
= •— -r— ' ci = —— (15-31)
ae + at ae +i ai
are two material constants in whose expressions ac denotes the yield stress
in simple compression and at in simple tension. The apex of the cone
has the distance
2acal
(15-32)
V3 (a*
—
at)
from the origin 0 of the ahat,at axes and the tangent of the angle a of the
generatrices of the cone with its axis is given by
tan a =
V^-*)ac ■+■at
(15-33)
1 It is noted again that in all cases when the surface of yielding intersects the space
diagonal ax = at = a3 a certain portion of this surface must be excluded around the
points of intersection since a material cannot yield under a triaxial state of three equal
tensile stresses. A condition of flow related to Eq. (15-25) has been suggested by
F. Schleicher (Z. angew. Math. Afechanik, vol. 6, p. 216, 11)26), who assumed that
the total elastic strain energy at the limit of plasticity is a given function of the mean
stress a = (en + at +<rj)/3.
The total elastic strain energy or the elastic energy of distortion (see Sec. 15-13d)
stored in a unit of volume can be expressed by quadratic functions containing the
first or the second invariants of the stress tensor (see p. 92). These criteria of failure
based on energy relations thus postulate certain functions connecting these two
invariants. Since no strict physical reasons can be advanced why only these two
particular "stress invariants" should be significant, we prefer to formulate the condi
tions of failure on a phenomenological ground, as quoted in the text above.
We may note that the two surfaces of revolution [Eqs. (15-30) and (15-34)] when
expressed in terms of the three principal stresses ai,a2,a3 have equations of the form
Cone:
(<n
- <r»)' + (<n
- <r.)« + (<r3
- <n)»
=
W[co(ffi + a, + a,) - r,]« (16-30o)
Paraboloid:
ax + a, + a, = 3a, + 9ai[(«ri
- <r2)2 + (a. - <r3)5 + (<r3
- a,)'] . (15-34a)
228 THEORY OF FLOW AND FRACTURE OF SOLIDS
surface of rupture for brittle materials for which the compression strength
differs considerably from the tensile strength.
If the surface becomes a circular cylinder and we obtain
ac = at = <to
from Eq. (15-20) again Eq. (16-17) representing the condition t<*a = const,
under which an ideally plastic material flows.
They may represent generalized plastic substances for which the yield stress (measured
by the intensity of the octahedral shear stress Toct) is a function of the mean stress or
pressure ow = (<ri + <r2 + o-3)/3. One or the other of the last two equations may
be set aside for developing the theory of the corresponding substance in manner
analogous to that of the ideally plastic substance (for which Toot = const; see Chap.
27) and the general theory of the surfaces of slip, e.g., in the two-dimensional cases of
S
CHAPTER 16
bodies.
When summarizing the ideas leading to the various theories of strength
which were listed in the preceding chapter, we may perhaps state a few
conclusions:
1. The constant maximum shearing stress and the constant octahedral
shearing stress theories seem to express in a satisfactory manner the con
ditions under which the ductile metals start to yield permanently.
According to both theories, the stress under which the material starts to
yield in simple tension or compression should be equal.
2. Under a state of pure shear (<ri = r, <n = 0, a3 = — t) there is a
marked difference between the limiting values of r predicted by both
theories. When Tma« = co/2 = const, at the limit of plasticity in a state
of pure or simple shear (torsion test) t = <to/2 while when
T«t = ——
V2<r0 =
o const ,
t = ffo/\/3 = 0.577o-0, <ro being the yield stress in simple tension. For a
state of pure shear the intermediate stress <r2
= (<ri + <r3)/2 = 0. Gen
eral states of stress a\ > <n > a3 in which a* = (o\
+ <r3)/2, i.e., for which
the two minor principal Mohr circles have the same radii, will be par
ticularly suitable for determining experimentally which of the conditions
Tia„ = const or Toct = const is verified by tests or whether the intermediate
229
230 THEORY OF FLOW AND FRACTURE OF SOLIDS
Too.' =
\ [(<ri
- <ra)2 + (<r2
- <r3)2 + (<r3
- <r,)2] =
^f
= const . (16-1)
1 This is the consequence of the fact that the moduli of elasticity of most nonorganic
crystalline or amorphous solids are comparatively large quantities of the order of mil
lions of pounds per square inch. In certain organic materials (the so-called "plas
tics") having long chain molecules, this may no longer be true.
232 THEORY OF FLOW AND FRACTURE OF SOLIDS
t\ + «2 + «s
= 0 (16-2)
RULES W THEORIES OF FLOW 233
if,
change in shape of the mass relatively small.1
is
The third rule expresses the relative changes of the lengths of the
edges of the small cube. We know the way in which plastic mass
a
deforms under a homogeneous state of simple tension, under pure shear,
and under simple compression. Suppose that we observe an infinitesimal
distortion which measured by the increments of the principal conven
is
is
<Xl — 0°
= —
0
<7"2 0"3
,
,
dtt = dt* = — dt i/2 .
is
= = = —
0
t
<Tl <t2 0-3
t
,
,
dti = —
d(3 de2 =
0
.
,
= = = — <r
0
rfei = dti = —
dt3/2 .
permanent rates of strain dti/dt, dtt/dt, dt3/dt which are quite small.
Like the tensor of a state of small strains ei,e2,e3 the tensor of the rates of
strain may be represented by its principal Mohr circles by plotting the
permanent rates of strain (dt/dt) as the abscissas and one-half of the
permanent rates of shear (}4.dy/dt) as the ordinates of points in a dt/dt,
}^dy/dt system of plane rectangular coordinates (Fig. 16-1). In the
figure of the principal strain rate circles the origin of the axes must be
0
+
lF
\
(16-2a)
■dt+W
Figure 16-1 shows a simple geometric construction by means of which the
location of the origin may be determined. We note that the three
0
is
expressed
by +«,)(! +«*)(! +*,) =
1.
(1
234 THEORY OF FLOW AND FRACTURE OF SOLIDS
=
MS,
= at -
- [(gl + g,)/2] f
" MS,
m
(ar-^/2 (16"3)
where point M is the center of the major stress circle. Similarly, suppose
that we define a ratio
, - -^
^
+Jl/2] (16-4,
we may postulate the third rule of flow to hold for all possible stress dis
— in the form
tributions 1 ^m= + 1
or
— Cl — (16-5)
— «J
fr2 ~H Ol C.l _ «2
—
fl + «2
— —
<7l C3 «i «3
If the
principal stresses <ti,<t2,<t3 do not change their values at the plastic
limit when the principal permanent strains slowly increase under the rates
of strain ei,«2,«3 under the steady slow flow we may write ei = itt, «j = *»/,
e3
= i3l provided that the strains ei,€2,e3 measure the distortion from the
unstrained condition of the body at the time t = 0, and we may substi
tute in Eq. (16-5) the strains «i,e2,«3 for the rates of strain *i,e2,«a. Thus, in
the latter case if we now define alternatively
— —
«2 «i + «2 t3
(16-6)
Tl = (<t2
—
<r3)/2 ,
= —
T2 (<T3 <rl)/2 ,
—
Ti = (<Tl <r2)/2 .
71
= «2
—
e3 ,
72
= «3
—
«i ,
73
= «i — «2 .
a-2^1
a1 — <T3
= i^Jl
«1
—
«3
and °JL^!=i±zJl.
a1— —
<T3 tl ti
(i6.9)
After substituting the variables ti,t2,t3 and 71,72,73, assuming that the
two identities Eqs. (16-7) and (16-8) hold, we see that rule 3 can be
expressed in a second form:
ti'.t*. = 7j:7j
holds.
230 THEORY OF FLOW AND FRACTURE OF SOLIDS
ei + «2 + e3
= 0
(16-11)
</>
if
of the rates of strain i\,ii,i3 given by the right sides of Eqs. (16-1 in the
1)
right sides of the proportions in Eqs. (16-9), we obtain the left sides of
these last equations and see that Eqs. (16-11) satisfy the proportions
(16-9), and we take the sum of the three Eqs. (16-11) we obtain
if
+ «j =
+
«i «2
0
or Eq. (16-2a).
Equations (16-9) or (16-10) contain law of distortion which might
a
= 3*r. (16-12)
^
*i = ki — "0(,2
+ <T3)]
^
" = ^2
—
""^
'
^
E
'
= ~
«s ^3 V0^<tx
E
(16-11). We may state that for plastic mass in steady slow motion and
a
provided that the strains remain small Eqs. (16-11) express the stress-
rate-of-strain relations. They differ from those valid for an elastic
material in three respects: first, they contain instead of a constant
<t>
is
a
1
RULES IN THEORIES OF FLOW 237
—2~y (16-14)
<t>
e3
= ^3
CHAPTER 17
TESTS ON YIELDING
AND FRACTURE UNDER COMBINED STRESS
conditions of yielding not quoted here may be found in W. Lode's paper (loc. cit.).
Cf. also author's paper, Theories of Strength, Trans. ASME, 1932. Extensive investi
gations on the flow, the laws of strain hardening, and the conditions of fracture of
ductile metals which were carried out during the last war in the United States are
reported in Sec. 17-7.
240 THEORY OF FLOW AND FRACTURE OF SOLIDS
- (Pl + 2pa)
3
242 THEORY OF FLOW AND FRACTURE OF SOLIDS
is superposed. Boker and Karman found for marble that the major
principal stresses causing plastic distortion in both series of these tests
= —
1) in the graphical representation of their principal cir
(n = 1 and n
cles in a a,r plane had a common envelope in two curves which approached
two parallel straight lines r = +c when the mean pressure increased to
large values.1
Figs. 17-6. Bolter's tests with marble cylinders simultaneously stressed under lateral
fluid pressure, an axial load, and by a torsion moment, (a) Specimen undeformed. (6)
Simple torsion fracture by cleavage, (c) First loaded by ar = at = —580 atm, and axially
by a, — 2,395 atm, then under these stresses twisted to fracture. The steep helix is the
cleavage crack, inclined at 5.3°; the other helix, inclined at 8° is a shear fracture. Note
slight lateral plastic bulging of specimen, (d) Loaded by equal stresses a, — at = ax. then
twisted. The helix (cleavage crack) went around a full turn of 360°. (c) First loaded by
ar = at — —665 atm and axially by a, = —2,770 atm, then under these stresses twisted to
fracture. The steep helix is the cleavage crack, inclined at 62°. The shear fracture can
barely be seen at an angle of 18°. (The short additional cracks branching off the main
cleavage crack are secondary fractures.) Note the considerable lateral plastic bulging
and the permanent twist in the test specimen.
can be increased beyond its former value and the cylinder of a brittle
material can be deformed plastically.1 By superposing subsequently an
additional axial compression load Boker was able to increase the angle
of the helical cleavage crack with respect to the planes perpendicular to
the axis of the cylinders along which the marble specimens broke in ten
sion. Two broken marble cylinders which were tested in this manner
are shown in Fig. 17-6c, e. In a few cases the specimens disclosed
evidences of both types of fracture surfaces, of a cleavage and of a shear
fracture. Both appeared as parts of helices on the surface of the solid
1 All specimens
exposed to high hydrostatic pressures on their cylindrical surfaces
were covered by a very thin metal foil which prevented the pressure fluid from pene
trating in the crevices of the marble.
244 THEORY OF FLOW AND FRACTURE OF SOLIDS
H./i„0 m.u„i
„ 0,
02
Fig. 17-7. Principal stress circles for Lode's three states of stress, I, II, III, produced in
thin-walled tubes subjected to combined axial tension and internal hydraulic pressure.
I. For tube under axiai tension alone. II. For tube under internal pressure alone. III.
For tube under combined action of both.
6 7
EXTENSION mm
I TESTSNO 12 3 4 5 6 7 8 9 10
the extension of the specimen along the axes) was taken as strain and the
difference of the largest and smallest principal stress as stress. Curves
plotted in this manner are shown in Fig. The disturbing influence
17-8.
of the gradual strain hardening of the metal, due to progressive plastic
deformation (work hardening), was eliminated in this way. The results
of various tests are represented in Figs. 17-8, 17-9, and 17-10. In Figs.
17-9 and 17-10 the abscissa n denotes the quantity which was introduced
in Eq. (16-3) as a measure of the intermediate principal stress <rj:
a -
M
=
(<T,
- + ,r,)/2]
f(<r,
<r,)/2
(17-1)
246 THEORY OF FLOW AND FRACTURE OF SOLIDS
As already stated, the quantity n varies between the values — 1 and +1.
The ordinates in Fig. 17-9 represent the ratios of the stress difference
—
<ri <r3 required to initiate flow to the yield stress for simple tension <r0.
Fio. 17-9. Variation of the greatest prin made equal to the major principal
cipal stress difference with intermediate stress <ti, while a3 again was approx
principal stress according to Lode's tests.
imately equal to zero (a tube sub
jected to internal pressure and an axial tension of the required amount)
corresponds to "a state of simple compression," 11 = 1.
The observed points in Fig. 17-9 are grouped along a symmetric curve
of parabolic shape passing through the points m = — 1 and n = 1 ,
(<r1
—
a3)/<r0
= 1. The curve connecting these two points shown in
Fig. 17-9 represents the values of
the stress ratio (<r1 — <r3)/<ro com »l.0
V
puted from the condition of flow *0.8 *
— = 1.155. *0.2
n = 0, (<r1 <r3) /<r0 1 :
0 A
-
The agreement between the test -O.B
points and this curve in Fig. 17-9 -0.4
is very satisfactory. Figure 17-10 -0.6 \—
reproduces the observed values of
-0.8%
Eq. (16-6), page 234]
- -
[see
- 2t2
—
41 43
(17-2)
-l.0\ 0.8
Fio.
-0.4
17-10. m and v values
ti «3
Fig. 17-11. Amsler high-pressure pump and Losenhausen testing machine for combined
stress test.
no appreciable effect of the mean tensile stress <r = (a\ + <r2 + <r2)/3 on
the octahedral shearing stress t0 required for initiating yielding of the
metals he had investigated.
17-3. Tension -Torsion Tests by Taylor and Quinney.1 The first named
author has extended his most careful observations on the plastic deforma
tion of single metallic crystals2 to polycrystalline ductile metals. By
measuring the change of the internal volume of the tube during the
strain by filling it with water and reading the movement of a column in a
capillary tube, he and Quinney were able to determine also the relation
existing between the quantities n and v in a more perfect way than was
the case in Lode's early tests. The volume of the bore of a tube stretched
plastically in axial tension should not change. The same is true for pure
torsion and hence also for all combinations of both, provided that n = r.
Hence the possible changes of volume of the water inside the bore could
be utilized to find any observable deviations from the law n = v. These
tests led to the results reproduced in Figs. 17-13 to 17-15. According to
the plasticity condition t„x. = const, yielding in a tube subjected to
tension-torsion should start when
where a is the axial tensile and r the shearing stress, and <r0 the yield stress
for pure tension. However, according to the theory of maximum shear
(Guest-Mohr), yielding would start as soon as
7.
TESTS UNDER COMBINED STRESS 249
Figures 17-13 and 17-14 taken from Taylor and Quinney's report show
that for aluminum or copper the test points very closely follow the upper
ellipse corresponding to Eq. (17-3), disproving Eq. (17-4). For mild
steel, however, the agreement between the observations and the curves
was by no means as good. All points were found lying above the von
Mises ellipse. In any case they were closer to this than to the other
ellipse. Since the observations of the volume filled with water showed
anomalies which appeared closely connected with the breaks of the stress-
strain curve, most probably the different behavior of mild steel in these
was suspected by Lode, who tried to explain the shape of the actual curve
v = f(n) by the statistical effect of a great number of grains oriented at
random with their axes, but yielding according to the well-known modes
of the single metallic crystals.
Summing up the results of Lode's and of Taylor and Quinney's tests
we can say that the intermediate principal stress o-2, contrary to what
should be the case corresponding to the Mohr or to the maximum shear
ing stress theory for the investigated metals, has a marked influence on
the diameter of the major principal
lA
/*
stress circle. According to the con
AXIAL
STRESS ♦7 ^»>^ dition 7W, = const for the state of a
pure shear = the diameter of
0)
(fi
Oi
this circle should be equal to <ra,
IAS n =
crt/cra
whereas the tests clearly indicated
t
V2 (To
Toot = VVl _ <Tl)'1 + (<72 TlY + (<73
—
Cl)2 = = const
(17-5)
,
^
second, that the third rule of plastic flow in the metals = sufficiently is
v
fi
v
and from the straight line = n; and third, that = for amorphous
v
n
curve like OR0 (Fig. 17-16) would be observed. When the ratio n is
increased, shorter curves OR\, OR2, . . . would be recorded, the points
Ro, Ri, Ri, . . . representing the points at which the fractures occurred.
The decrease of the axial strain e„ at which these curves terminate at frac
TESTS UNDER COMBINED STRESS 251
walls. If the steel has a better defined yield point in a pure uniaxial
compression test, when the condition of plasticity is reached under the
combined forces, this determines the critical combination of the stresses
for collapse. The effect of added axial stress, particularly tension, on
plastic collapse of tubing was determined independently in a series of
collapse tests by S. H. Edwards and C. P. Miller1 using different grades
of steels having better defined yield points ot>. By plotting <ra/oo and
ffi/o-o all test data could be assembled in one figure (Fig. 17-17), regardless
/
\\
^1.00 -.75 -.50 -.25 .25 .50 .75 1.00
/
Q
/
/ \ /
.25
/ / .50
K
\c'
/
A
.75
jj*
/ I
i
- "^
e
I.OO%
1.25
a,
• TENSION COLLAPSE
Oc -AXIAL STRESS (TENS. S COMP)
01
» TENSION STRETCH a, -HOOP STRESS fCOMR)
• COMPRESSION COLLAPSE Co 'YIELD STRESS
Fig. 17-17. Fit of Edward's and Miller's tests to ellipse of plasticity.
of the fact that they were obtained on different grades of steel. The
curve shown in Fig. 17-17 represents the lower half of the plasticity ellipse
obtained from Eq. (17-5) by assuming <ro,<r,,0 as the principal stresses:
—
cra2 Oa<*t + fi2 (TO* (17-6)
With the exception of one single point observation points are well
grouped near the ellipse.
17-7. Tests on the Strain Hardening and Fracture of Metals under
Combined Stresses. P. Ludwik was one of the first technologists to
propose a general strain hardening function for the ductile metals.2 He
1 "Effect of Combined Longitudinal Loading and External Pressure on the Strength
of Oil-well Casing," American Petroleum Institute (Drilling and Production Prac
tice), 1939 meeting, Chicago, pp. 483-502.
* "Elemente der technologischen Mechanik," Verlag Julius Springer, Berlin, 1909,
57 pp. Also Ludwik, P., and It. Sohbu, Stahl u. Eisen, vol. 45, pp. 11, 373, 1925
(comparative tension, compression, and torsion tests on copper).
TESTS UNDER COMBINED STRESS 253
1 The maximum value of the true shearing strains fmax (amounting to the natural
shears of the first kind, defined in Chap. 13, p. 142, Eq. (13-34) for a tension (or a com
pression) test Ludwik took equal to fm** = 2f i, which unfortunately is not correct
and should have been fm*x = 3«i/2, i\ being the natural strain in axial direction.
• Dissertation, Gottingen, 1932, 23 pp. Also Ing. Arch., vol. 3, 1932.
3 The value of his comparisons between various other plausible relations connecting
plastic strain with stress is obscured through the fact that he assumed as the condi
tion of incompressibility «i + e2 + e> = 0 which is not valid for finite strains of the
order of 30 per cent which he applied in his tests and that his strain variable ^oot was
not defined correctly for strains of this order of magnitude.
254 THEORY OF FLOW AND FRACTURE OF SOLIDS
element of the metal instantaneously slip relative to each other are pro
portional to the shearing stresses acting in these planes.
■ 5. The variable has to be defined adequate to measure the intensity
of strain (cold deformation) under the most general states of strain, and
a corresponding intensity of stress should be found.
In order to obtain information on the validity of some of these assump
tions and particularly in an attempt to define the two last-mentioned
variables within a range of strains of finite, moderately large magnitude,
two series of tests were carried out at the Westinghouse Research Lab-
oratories by E. A. Davis,1 one with copper and the other with a soft grade
of steel, in which these metals were deformed slowly under states of biaxial
stresses while the ratio of two of the principal stresses was kept approxi
mately constant, the third principal stress remaining small.
Test specimens in the shape of hollow cylinders of annealed copper
have been subjected to combined axial tension and internal fluid pressure,
and their distortion carefully recorded. Thirteen specimens of the shape
reproduced in Fig. 17-18 were tested in two lots (A and B) in a 30-ton
tensile (hydraulic) machine and by using a three-piston high-pressure
pump of 1,200 atm, both constructed by Amsler & Company, Schaff-
hausen (Switzerland). By means of a suitable control synchronizing the
required opening of the inlet valves in the oil lines leading to the piston
of the testing machine and to the interior of the hollow test specimens a
constant ratio n = ot/ca of the circumferential to the axial stress could
be maintained during each test. The results of the copper tests are
reproduced in the Figs. 17-19 and 17-20. The abscissas of the observa
tion points in Fig. 17-19 are the absolute values of the maximum principal
natural unit shear, and the ordinates are the absolute values of the true
1 J. Applied Mechanics, December, 1943, and March, 1945.
TESTS UNDER COMBINED STRESS 255
li-*^!-^^), • - • • (17-7)
Fio. 17-18a. Thirty-ton testing machine with pendulum manometer coupled with high-
pressure pump of 1.200 atm (Amaler & Co., Schaffhauaen) for testing hollow cylindrical
specimens under biaxial stresses. (W eatinghouae Reacarch Laboratories.)
7o = %
— — — The test results can well
h)'1 +
+
ing range when the strains increase to magnitudes much larger than those
This has been also demonstrated in "long-time creep test" by F. H. Norton
1
with a thin-walled metal tube tested under internal gas pressure over a period of
4,000 hr at 1050T (Fig. 17-21). Since in thin-walled tube <r„ = <r,/2 in this case
a
according to Eq. (17-7) assuming <ri = aa, <r2 = <ro/2, <r3 = the permanent axial
0
strain — — tube with closed ends when deformed under internal pressure
0.
A
i.
ii
20,00a
18,000
.>" #
X
£ J>
ort_
t,000-£
2,000
'0 .04 .08 .12 .16 .20 .24 .28 .32 .36 .40 .44
S 8,000
%
6,000
4,000
2,000
which could be observed under these states of stress with positive (tensile)
principal stresses would have to take account of the anisotropy of the
metal which is known to develop when the grains are drawn out to longi
tudinal shapes,1 e.g, after sequences of continuous cold rolling or drawing.
.004
{LONGITUDINAL
1,200 IfiOO 2,000 2,400 2,800 3,200 4,000
TIME IN HOURS
Fig. 17-21. Long-time creep test of a hollow metal cylinder with both ends closed sub
jected to an internal gas pressure maintained at a constant value over a period of 4,000
hours (under 1,617 lb/inS pressure at 1,50°F). (Test by F. H. Norton.) No appreciable
creep strain in the axial direction could be observed (see lower curve representing the
longitudinal extension of tube) thus proving that a tube with closed ends when deformed
permanently by internal pressure does not change its length.
A similarseries of tests was carried out by Davis for the David Taylor
Model Basin with hollow specimens of a 0.23% steel that had been
annealed at 925°C. In order to test the tubes also under pure circumfer
ential tension (n = oo) the arrangement shown in Figs. 17-22 and 17-23
was used in which the axial load was carried by the central pin. Five
of the hollow steel cylinders after fracture are reproduced in Fig. 17-24
in the order from left to right for the cases n = 0 (simple axial tension),
1 For attempts in this direction the reader is referred to a recent
report by J. E.
Dobn, "Stress-strain Relations for the Plastic Deformation of Anisotropic Metals,"
report submitted to the David Taylor Model Basin, Navy Department, Washington,
D.C., June, 1947, 36 pp. (University of California, Berkeley) and to a paper by R.
Hill, A Theory of the Yielding and Plastic Flow of Anisotropic Metals, Proc. Roy.
Soc. London, ser. A, vol. 193, pp. 281-297, 1948.
258 THEORY OF FLOW AND FRACTURE OF SOLIDS
1 The points for those test specimens which broke in circumferential direction are
assembled in the left, those for tubes that broke along an axial crack in the right group
of points. R indicates the fracture point in each test.
TESTS UNDER COMBINED STRESS 259
is found in the area under the general strain hardening curve times
the factor It decreases with the increasing ratios n to a con-
Fig. 17-24. Five hollow cylinders of 0.23% C steel tested by E. A. Davis under biaxial
stresses. Stress ratios n = <ri/oa — 0, 0.5, 1, 2, °° in order from left to right. At n =2
(tube with both ends closed under pure hydrostatic pressure) the specimen has not changed
its length. This tube (the fourth tube from the left ) represents the original length of all
specimens. Note that when n = =o the specimen has contracted in the axial direction.
.00 .10 .20 .30 .40 .50 .60 .70 .80 .90 .100
ifMAX.
NAZ MAX- SHEAR
Fio. 17-27.
/i . I i i i i i I i ; |
O .10 .20 .30 .40 .50 .60 .70 .80 .90 .100 .110 .120 .130
O .10 .20 .30 .40 .50 .60 .70 .80 .90 .100
-fQ
thickness caused when either the total axial load or the internal pressure
reached a maximum value.1
The amount of stored energy in the pressure fluid (oil) has a pro
nounced influence on the formation
L
A
5
and type of fracture surface.
few additional tests of this kind on
the same steel are reproduced in
the photographs of broken cylin
ders (Figs. 17-29 to 17-32). The
pressure energy available to accel
erate the spreading of a shear frac
ture that has just started to form
was increased by connecting the
fl
test specimens with an additional
large
served
voir.
pressure container which
as a pressure energy reser
In the tests in which the Fio. 17-29.
Figs. 17-29 and
fl
Fig. 17-30.
cylinders were con 17-30. Bursting tests with
hollow test
small-sized steel tubes (inside diameter
nected with the pressure energy 0.75 in., wall thickness ,.0625 in.). Left:
low-energy test. Right: high-energy test.
storage tank after short shear frac
Stress ratio: n = 2.
tures had first formed the crack
suddenly changed into a cleavage (herringbone) crack which was per
pendicular to the tangent plane of the cylindrical test specimens (see also
Sec. 15-6).
The preceding series of tests initiated a group of further investigations
on the flow and fracture of steel under biaxial stresses.2 From a semi-
1 The condition under which this instability occurs in a thin-walled cylinder of
ductile metal under biaxial stresses and local necking or bulging must start has been
investigated by W. T. Lankford and E. Saibel (Metals Technol., August, 1947).
This can be done by determining the condition under which the axial load or the
internal pressure in function of the corresponding plastic strain (axial or circum
ferential strain, respectively) becomes an analytic maximum. For this purpose these
authors assumed that the strain hardening function & = in pure tension (? true
stress, i natural strain) is approximated by a power function a = <•(«)". See also
Sachs, G., G. Espey, and G. B. Kasik, Trans. ASME, vol. 68, p. 161, 1946. The
condition when a local distortion in a thin circular diaphragm of a ductile metal
starts to develop during a bulging test under lateral pressure has also been investi
gated by the first named authors and in a paper by W. F. Brown and G. Sachs (1947
ASME meeting).
* These tests were carried out during and after the last war under a cooperative
plan at the Illinois Institute of Technology, Chicago, and at the University of Cali
fornia. Berkeley, under the joint supervision of the Research Committee for Plastic
Flow of Metals of the ASME, the National Defense Research Committee (War
Metallurgy Division) and the David Taylor Model Basin of the Navy Department
262 THEORY OF FLOW AND FRACTURE OF SOLIDS
in Washington, D.C., during the years 1943 to 1947. Cf. the papers presented in the
1948 Symposium on Flow and Fracture of Metals in /. Applied Mechanics, Septem
ber, 1948.
1 "The
Behavior of Steel under Conditions of Multiaxial Stress and the Effect of
Metallographic Structure and Chemical Composition on this Behavior," National
Defense Research Committee, Division 18, reports of February and July, 1945.
Table ,7ss. Biaxial Te,t, by Morikawa and Griffi, with Hollow Machined Cylinder, of ,.0% C Steel
\i
(Gaug, l,gth ,0 i,., i,,,, dia0,t,, -., in., wa0l thick,,,, i,.)
load, Ta,g,,
7
it
lb
/i,." tial lb/i,.>
-< 5,
7,0,0 77,., 7,7, ,5, ,,,,, 0,.7, ,.. 0 ..,, ,.,9, 07,0, ,..,
,
,..,, ,0.,, 9-5, ,...5 -, -. ..7, ,.,0 ,0,, ,.0.
=: to
5,,5, 8,,, 5,,5, ,,, 07,5, .,5, ,.-,, .,0, ,..,0 0,7, ,.,9.
,,, ,
, ,
,-,57
to
B0 7.95, 7,75, ,,.,, 88, -, ,,, ,75 ,,.5, ,.5,0 -.,,, ,.,,,
,, ,,, ,,
7,55, 7,,,, 7.0, .9.,, 7,,, 0..,, ,.,0, ,9, ..,, ,.5.5 .,,, ,.5,0
,, 0.,, 7,,5, ,,,,, 77.,, .7, ,.- -, ,0 .5. ,..55 -,,7, ,.5
,
,,, 7,, 0,, ,.0 -, -,, ..,, ,.0, ..,, ,.0.,
, ,,
,
,-5.
75, 7,8, .,7, 07,, ,.,. ,57 .,, ,.5,, 0. ,.,,,
264 THEORY OF FLOW AND FRACTURE OF SOLIDS
•fo
= 0.960 in the as-rolled and in the annealed condition, respectively (which figures
together with other observations show that the steel in the hot rolled condition was
already practically in an annealed state), while the steel of the former series of tests
broke in simple tension at a value -70 = 1.23. Although impact tests made on small
izod notched bars which were cut from the solid round bars parallel to the direction
of rolling and in transverse direction to it indicated that the impact strength was
40 per cent lower in the latter than in the former direction, the shearing stresses Tmw
at fracture given in Table 17-1 corresponding to an axial and to a circumferential
shear fracture in the hollow specimens did not differ much from each other. It is
believed that the scatter of the values of fmai at fracture obscured somewhat the
effect of anisotropy in the specimens due to rolling evidenced by the impact tests.
.t .3 .4 J
OCTAHEDRAL SHEARING STRAW
Fio. 17-33. Tests by Griffis and Morikawa on the yielding and fracture of 3-in. inside
diameter hollow cylinders of steel under biaxial stresses.
(As in the series of tests by Davis the tubes for a stress ratio n = \{at = <r«) still
broke along a crack in axial direction). It is interesting to note that in these hollow
cylinders of much larger size made of rolled stock compared with the steel tubes of
smaller size tested by Davis the shear fractures observed at room temperature for the
stress ratios n = 1,2, 00 soon after their formation changed to cleavage fractures. This
might have been caused through the less ductile behavior of the steel, but also through
the fact that with the increase of the geometric size of the specimen proportionally
more excess energy was available in the pressure fluid stored within the tubes of large
than in those of small diameter during the initial stages of the fracture process just
after the first leak developed through the shear crack. The plastic stress-strain
behavior of these tubes of 3 in. diameter agreed again very well with the common strain
hardening function r0 = f(fa) reproduced in Fig. 17-33, while a plot r«„ = /(fmu)
for these tests showed much more scatter of the observation points. A tube with
}<4
in. wall thickness developed cleavage fracture, while a tube with in. thickness
}$
a
and having the same inner diameter broke along a shear fracture although the true
stresses estimated at fracture were about the same in both tests.1 These and other
observations not reported here from this series of tests may throw some interesting
Obviously all these cleavage fractures developed after the steel had been deformed
1
side light on the conditions controlling the first formation and the propagation of the
fracture surfaces under biaxial stresses.
From the series of biaxial tests made at the University of California two investi
gations by Harmer E. Davis, G. E. Troxell, and E. R. Parker are quoted here. In the
first1 these authors reported about a group of preliminary tests made with thin-walled
seamless machined tubes of SAE 1010 and 1020 tested at room temperature and at
— 94°C under the stress ratios n = a, — 0,1,2.
/aa These specimens had 5.25 or
5.50 in. internal diameter, 0.160 in. wall thickness, and a gauge length of 11 or 22 or
25 in. and were tested in annealed condition. Small bars which were cut from the
tube wall and tested in tension gave practically the same true stress-natural-strain
curve as one of the longer hollow cylinders which was tested in simple axial tension.
Through the restricting influence of the short gauge length of 11 in. compared with
Max elon
Test True stress gation, %
Stress ratio Wall thickness Mode of
temp., at fracture,
n — at/a. reduction, % fracture
°C lb/in.'
fa it
22 in. length for the stress ratio n = 2 (internal pressure test) the maximum tangential
strain t, at fracture was reduced to 0.30 from 0.40 for the 22 in. long tube. Surpris
ingly the true fracture stresses at were practically the same for both tests. The true
normal stress (either aa or a,) for the 1020 steel tubes and the values of the axial and
circumferential (conventional) strains at the instant of fracture (measured in in.
x/i
gauge length) are reproduced in Table 17-2. With the exception of the short tubular
specimen in which the plastic deformation was restricted by the reinforced heads the
tests at 21°C exhibited a strain hardening behavior which correlated well with the
function t0 = /(-fo). The specimen tested with internal pressure only = at
2)
(n
— 94°C exhibited considerable plastic distortion before broke; the three specimens
it
tested under equal stresses at = aa{n = at — 94°C, however, disclosed little ductil
1
)
ity and broke in cleavage fractures which were influenced through the bending
stresses in the specimens near the reinforced heads (welds).
From the vast empirical information available in the literature on "notch sensitiv
ity" of steels, on the well-known drop of the impact energy in the so-called notched
bar test at temperatures near or below 0°C characteristic of the composition of regular
ship plate steels one would expect that, if small defects were present in the shells of
vessels or in the plates of ships, these might have contributed to the disastrous failures
at low temperatures in spite of the fact that impact forces were not present. The
welded seams between the plates are known to contain most of the defects in a welded
steel structure, and almost without exception all fractures of this type originated at
welds or near sharp fillets at reentrant corners (hatch openings in the decks of ships,
direction from which the cleavage crack originated, it is easy to locate the point from
which the crack started.
* Having developed a method of producing the brittle fracture in ship plate steel
by the use of suitable notched test pieces having the thickness of the plate, C. F.
Tipper (The Fracture of Mild Steel, Proc. 1st Intern. Cong. Applied Mechanics, Lon
don, September, 1948) made valuable observations on propagation of brittle and
fibrous fractures, in which she could show that a number of crystal grains break by
cleavage and N'ewmann bands and that plastic deformation is confined only to a small
region on either side of the brittle fracture, also that the proportion of the two types
of failures (by cleavage and by elongation of a certain fraction of grains l>efore they
broke with a fibrous structure) varied with the degree of brittleness of the steel as a
whole.
TESTS UNDER COMBINED STRESS 267
along welded flanges in the pressure vessels). It is therefore certain that a combina
tion of the following factors was responsible for the disastrous formation of cleavage
cracks: (1) The presence of small holes or internal cracks in the welded seams or of a
concentration of stresses in reentrant corners or fillets. These alone may not endan
ger a construction of a ductile metal like plate steel under load if the temperature is
sufficiently high (20°C for ship plates) because the steel will locally deform by slip
within the zones in which the stresses are concentrated. (2) However, if the temper
ature drops below a critical value in the small previously strain-hardened zones
around the small holes or defects, conditions may become worse; a few crystallites of
the steel may find themselves under the condition in which they will break by cleav
age. In a ship hull riding the high sea waves great amounts of elastic bending energy
can be stored. Around the very sharp leading edges of fine cleavage cracks which
have formed at low temperatures the stresses under the sustained loads (large elastic
energies stored) will reach the dangerous values under which the cleavage cracks may
develop to herringbone fractures. (3) No "crack stoppers" were present in the
welded ships or storage tanks, in contrast to the riveted bodies of those which were
built in prewar times, which in their riveted joints contained them. (4) The types
of low-carbon steels used in these constructions are known to be "notch-sensitive"
(showing low impact energies below the critical temperature).
Leaving out entirely, for the present, further reference to these involved
questions, on which considerable work has been done,1 a second series of
tests on biaxial stresses may finally be mentioned here by Harmer E.
Davis, G. E. Troxell, and E. R. Parker,2 remarkable also for the full size
of %-in. ship plates of which the cylindrical specimens of 20 in. outside
diameter and 10 ft length were made. Twelve such cylinders were avail
able from the same grade of 0.23% C steel of which the 3 in. diameter
tubes tested by Griffis and Morikawa had been machined. The speci
mens were made from two half cylinders of 120 in. length welded along
two longitudinal seams 180 deg apart and along circumferential seams
joining the cylinder to reinforced hollow cylindrical end connections
(Figs. 17-34 and 17-35). An abbreviated summary of the test results is
reproduced in Table 17-3. From each of the ship plates of which the
large cylinders were formed small tensile test bars were machined (0.505
in. diameter, 2 in. gauge length) and tested at room temperature after
1 The brittle failure of steel plates containing welds or sharp artificial notches has
been the subject of many experimental investigations during the years 1943-1947.
Reference is made to work at the David Taylor Model Basin of the Navy Depart
ment in Washington, D.C., at the Universities of California (Berkeley) and of Illinois
(Urbana), sponsored by the National Defense Research Committee (War Metallurgy
Division) and of other institutions in the United States.
* Behavior of Steel under Conditions of Multiaxial Stresses; Tests of Large Tubular
the same heat treatment had been applied to the large cylinders (except
the influence of welding). Although in these tensile tests with small
round bars a nominal tensile strength of 58,000 lb/in.2, a true average
fracture stress of 1 15,000 lb/in.2, an elongation of 40 per cent and a reduc
tion of area of 60 per cent were observed (these are approximate values
WELD
WIRE
brittle manner (with the exception of the one which was heat treated).
At this low temperature the fractures were of the cleavage type and the
tubes shattered into fragments when tested at the stress ratio n — 1.
In all tubes in which the fracture initiated in the region of a weld, failure
occurred by cleavage, while shear fractures were observed first to form when
the failure did not originate in or
near a welded zone, but these shear
fractures frequently also developed METHYL ALCOHOL
into cleavage cracks. It is remark
PRESSURE
FLUID I
' Proc. ASTM, preprint 1947. See also Thomsen, E. G., and J. E. Dorn, Effect
of Combined Stresses on the Ductility and Rupture Strength of Magnesium Alloy
Extrusions, J. Aeronaut. Sci., vol.
ii,
p. 125, 1944.
C
Table ,7,-. Biaxial Fracture Data for Large Welded Cylinder, of ,.0% Steel
Y±
Cyli,d,,,: OD ,, i,., thickn,s, in., gaug, l,gth ,, i,.*
5
St,ss lb/in.> in. tial
Temp Heat tion in
Speci ratio, Loading End of t,atment wall energy Natu, of fractu,
■
n
men conditions connection test, thick at frac
(1,,°F)
"F Longi Trans Longi Trans t,e,
ness,
tudinal, verse, tudinal, verse, ft-lb
r.
u
at Co
A
Internal p,s With se0iellipti- , Befo, weld 420,, 00 <, ,5., 3,., ,33.,0J First shear, then cleavage
sure cal heads ing
2
II Internal pres With semicllipti- , After weld 45,,,0 .,,0 <, 2,.0 32., 1000,0 First shear, then cleavage
su, cal heads ing
B
2
S
\
Internal p,s With semiellipti- -02 Befo, weld 3,.,08 0,60 <0.2 3., 3., 1,.,,, Entirely cleavage
su, cal heads ing
C
||
i
Axial load, in Cylindrical head , Befo, weld 0,0, 8008 0.0 0.4 0., ,90,, First shear, then cleavage
ternal pressu, only ing
, ,
|1
D Axial load, in Cylindrical head , Befo, weld 0,0,; 66,,0! 3.8 0., 0.5 ,2,,0 Spirally running cleavage
'
E
Axial load, in Cylindrical head, , Befo, weld 69,,,, 02,,,0 0.2 ,.6 2, ., 143.0, Cleavage around tube
ternal p,ssu, rinK, wi, ing
F
Axial load, in Cylindrical head, -40 Befo, weld 4600 4500, ,.6 2., 3.5 060,, Cleavage, tube shatte,d into
ternal pressu, ring, wi, ing 0any pieces
Axial load, in Cylindrical head, -30 After weld 85.50 88,0, ,0.4 ,8.0 3,., 2,,,,,0 Cleavage, tube shatte,d into
ternal pressu, rinK, wi, ing many pieces
I J
, , ,
Axial load, in Cylindrical head, -0 None 6,,,0 600,, 3.0 3.0 6.0 ,00,, Cleavage, tube shatte,d into
ternal p,ss,e ring, wi, many pieces
G
M
Axial load, in Head, ring -04 Befo, weld- 0,,0 25,,,, 2., ,.3 2., 0,,,0 Cleavage
ternal p,ss,e
0
Axial load, in -4, Befo, weld 43,16, 5,,60 4.2 3.8 6., 00,00 Cleavage fractu,
ternal p,ssu, ing
L
l l
Axial load, in -42 Befo, nnd 62,,,, 50,00 5.0 6.3 ,.8 2,0,0 Cleavage fractu,
ternal p,ssu, after weld
ing
*
is
Longitudinal section of specimen including end connection shown in Figs. ,0-30 and ,0-35.
Bold-face values of <raand at indicate direction of stress presu0ed to have caused fractu,.
Compression energy sto,d in pressu, fluid and in concrete plug (sec Fig, ,0-35) and elastic energy in tubular specimen,
Values of stresses a» and at are those fo, mid-section of tube at instant of fract,e.
j
Failu, occ,red through complex stress conditions caused through additional high
t J J|
at or near end connections of specimen and was presumably influ,ced
bending stresses induced by the ress ssnt of defoesation near heads. Values of m-n stresses at fract,e are 9gnificant, however, in that they indicate average
Rtrofuws responsible for initiation of fractu, in disturlxnl zones near hends.
TESTS UNDER COMBINED STRESS 271
and 0.437 in. outside diameter. They plotted T„t = /(Toot) curves for a number of
tests run under constant stress ratios n = <r,/at. Their observed points (root, Toot)
were found to he within a sufficiently narrow band around a common curve so that
this series of flow tests also agreed within the expected deviations arising from numer
ous causes with a postulated strain hardening function of the form just given.
In the series of tests under combined stresses described in the preceding pages, two
of the principal stresses were positive and of a tensile nature while the third principal
stress which was a compression stress was quite small and could in first approximation
be assumed to be zero. The points of the strain hardening function Toot = f(f<x>t)
which were experimentally determined in these tests were obtained under an essen
tially positive mean stress a = (<ri — <r2 + <r|)/3. The existence of the general strain
hardening function was based on the assumption not expressly mentioned that in
ductile metals Toot would not depend on the mean stress <r, whether positive or negative.
During the last war tests under varying conditions were carried out by P. W. Bridg-
man1 on ductile metals which may be characterized by stating that in them the flow
and fracture of metals (also other materials were tested by him) were investigated
under states of stress similar to some of the ones just mentioned after superposing
on these very high hydrostatic pressures. These tests therefore permit drawing
conclusions concerning the behavior of the investigated materials beyond the tensile
range of the principal stresses and permit a verification whether, for example, the
mean stress <r has an effect on the strain hardening function of ductile metals.
C. W. MacGregor and others have observed that the true stress & at a constant
rate of strain di/dt = const is a linear function of the natural strain in axial direction
(» = ci + c2i) in uniaxial tension tests beyond the load at which necking starts in
ductile metals until the fracture occurs. The flow stress a* is here defined as the differ
ence between the true axial stress aa and the radial stress e> at the distance r of a point
from the axis in the minimum cross section of the neck of a round bar. It can further
more be assumed in the plastic state that a = <r„ — a, = const (not dependent on r)
so that a also represents this difference of stresses at the axis (r = 0) of the bar under
which during the tensile test the fracture in the bar will start at the center of the
minimum section. The axial strain « and the two lateral strains according to Daviden-
kov2 can also be assumed to be constant throughout the entire minimum cross section
of the neck in the bar. The radial and tangential stresses <rr and <r, in the minimum
section of the neck change from the value zero at the circumference (r = a) to a
maximum value at the axis of the bar (r = 0) and must be equal to each other at
every point of this section. The maximum value of the axial stress aa at the center
r = 0 of the minimum section is the sum of the flow stress a and the maximum stress
a,. This stress <r„ causes the round bar to break at the axis r = 0.
Bridgman tested small cylindrical bars surrounded by a fluid in a container
in which very high pressures could be produced with suitable equipment. In
this manner Bridgman superimposed a constant high fluid pressure p on the small
specimens while they were stretched in tension. He found that the flow function
1 Eight reports submitted to the Watertown Arsenal, War Department, during the
years 1943-1944 and reports to the National Defense Research Committee, Div. 2.
Results of these investigations are published in the J. Applied Phys., vol. 17, pp. 201-
212, 225-242, 692-694, 1946; vol. 18, pp. 246-257. See also vol. 8, p. 328, 1937; vol. 12,
pp. 461-469, 1941; vol. 14, pp. 273-283, 1943. Reviews of Modern Physics, vol. 17,
pp. 3-14, 1945. Metals Tech., December, 1944, p. 32.
2 Loc. cit.
272 THEORY OF FLOW AND FRACTURE OF SOLIDS
after applying high fluid pressures around the tensile specimens remained practically
unchanged and points along the straight line 6* = ri + <"3« could be observed far
beyond the range of strains at which the bars would normally break in tension under
atmospheric pressure. From these tests it can be concluded that the strain hardening
4] 5
xl04kg/cme
Fio. 17-36.
Stresses at center of minimum cross section.
Fio. 17-37.
Stresses at surface of neck (r = a).
Flos. 17-30 and 17-37. The major principal stress circles representing the stresses •■"
fracture in Bridgman's tension tests for steel bars exposed simultaneously to high hydro
static pressure p.
function Toot = fifoct) does not change its shape appreciably under increasing high
mean pressures and that ■footdoes not depend on the mean stress a = (o-i — o-3 + «il/3
for the ductile metals which were investigated.
When the specimens were pulled in the pressure chamber under the superposed
high fluid pressure p they necked down much more than when p = 0 because the
high lateral compression stresses reduced the axial tensile stresses around the circum-
TESTS UNDER COMBINED STRESS 273
ference of the minimum section in the neck required for a plastic distortion. Natural
strains in the axial direction were observed of the order of la = 2 to t„ = 4 (corre
sponding to conventional strains « = 6.4 to 54). In the fracture surface of the
specimens the outer conical portion increased and the inner portion having a fibrous
structure decreased with the increasing pressures p. Above 15,000 kg/cm* pressure
the inner fibrous part of the fracture surface no longer appeared and the entire frac
ture consisted of one cone (or of two cones) or of a small plane area, inclined at approxi
mately 45 deg with respect to the axis of the bar. While the tensile axial stress aa
at the bottom of the neck (r = a) decreased, the axial stress a„ at the center of the
minimum cross section (r = 0) increased to high positive values with increasing
pressures p at the instant of fracture. The maximum shearing stresses
Tmm, = »/2 = (<r„ — o>)/2
at fracture may be represented by the radii of the major principal stress circles. From
the data of these tests1, two figures have been constructed (Figs. 17-36 and 17-37)
indicating the major principal stress circles and their relative positions in the o,t
Mohr stress plane at the instant at which the round bars of one of the investigated
steels had broken. The corresponding fluid pressures p which were reached are
inscribed below the stress circles. Figure 17-36 represents the states of stress
at the center r = 0 of the minimum cross section in the neck and Fig. 17-37
illustrates the Mohr circles of a material point at the circumference r = a of
the neck at the instant of fracture. Because of the excessive cold work that had
been concentrated within a comparatively very small portion of metal near the
minimum cross section in the neck of the bars and considering the very steep gradients
of the stresses <ro and a, in the radial and axial directions and the rapid changes of
the permanent strains i in the axial direction (in those bars that necked down nearly
to a point at the highest pressures p) it appears of doubtful value to delve into special
criteria of fracture based on stress or strain that might be exhibited in comparing a
few quantities deduced from these tests. Reference in this respect may be made to
previous remarks in Sees. 15-5, 15-6, and 15-9 in which the complexity of the factors
influencing the conditions of fracture was mentioned.2
1 Taken from the tests of one of the investigated steels (Fig. 15, p. 210, of the paper
published in the J. Applied Phys., vol. 17, 1947).
* In some of the earlier reports which were quoted on p. 271 Bridgman stated that
a constant value of the mean stress (<rt + <rt + <rt)/3 would determine the condition
of fracture at the center point of the minimum cross section of the bars which were
broken in tension and under high lateral pressures. In a paper published in 1946
(J. Applied Phys., vol. 17, p. 212), however, he writes, "A search is made for a possi
ble criterion of rupture by plotting various relevant stresses against the strain at
fracture. No criterion emerges good under all conditions. The criterion of the mean
hydrostatic tension (one-third the sum of the three principal stress components)
remains the best criterion over the whole range of conditions, but in certain circum
stances it may show considerable variation, and its margin of superiority over the
criterion that the total fiber stress in the direction of fracture be constant at fracture
is not impressive." The criterion of a constant value of the mean stress fails when
states of stress are compared in which the two minor Mohr stress circles have equal
radii, i.e., when the intermediate principal stress a% is the arithmetic mean of ai and
o•2. Under a state of pure shear oi = t, <r2 — 0, <rj = — t the metal breaks at a cer
tain value of r, but at a vanishing value of the mean stress.
For further remarks concerning Bridgman's assertion that a constant limiting
274 THEORY OF FLOW AND FRACTURE OF SOLIDS
The conditions under which metals were deformed in these severely cold worked
zones might be crudely compared with those encountered when a piece of a ductile
metal is rolled between rigid rolls or drawn through a set of cylindrical dies in repeated
operations without being annealed and when it is simultaneously pulled in the direc
tion of positive strain by a tension force. Practical engineers make use of combined
tension and lateral compression for forming metals hot or cold and have noted that
the very heavy lateral rolling pressures required to produce large cold reductions in
repeated single passes against the energy-consuming large friction forces resisting the
flow may be materially reduced when a strip passing between the rolls is simultaneously
pulled in the direction of rolling or by a back tension or pulled in both directions.
Conversely, the tensile stresses stretching a strip at its necking point are reduced
when it is simultaneously compressed between revolving rolls in lateral direction.
The condition in which the grain structure of a ductile metal is left after a series of
such operations is not sufficiently known. In practice, a certain maximum amount
of accumulated cold work may be desirable or permissible; beyond that amount strips
or wires must be annealed, not only for stress relief, but because of the expected
deterioration of the tensile properties of the metal through too much cold work.
value of the mean stress (<n + a2 + ai)/Z would determine the criterion of fracture,
reference is made to papers by D. J. McAdam and his associates (particularly to
McAdam, G. W. Geil, and F. J. Cromwell, Flow, Fracture and Ductility of Metals,
Metals Technol., No. 2296, p. 24, January, 1948), who also reject this criterion. The
latter paper contains valuable test results on the influence of previous cold deforma
tion of metals on the fracture under combined stresses.
CHAPTER 18
On bars of mild steel covered with a coating of rust or mill scale, the flow
or strain figures may also be observed. If such bars have been deformed
beyond the yield stress the scale begins to flake off and thus regular
markings on the surface of bars may be seen, which are identical with
these flow figures. Some examples of flow
figures on polished specimens are shown
in Figs. 18-1 to 18-3.
In the narrow dull strips or lines, which mark the position where the plastic layers
intersect the surface of the test piece, the direction of the relative movement of the
unchanged bounding portions of the material, with respect to each other or the slip
layer, may be recognized. These lines or strips may have either the profile of a
shallow groove (Fig. 18-7o) in case of tension, or of a shallow ridge in case of com
pression (Fig. 18-7c), or they may form a flat slope (Fig. 18-76), which appears scaly
under the microscope. The grooves appear where the dull strips run in a direction
about 45 deg to the axis of the test piece, while the flat slopes form where the dull
STRAIN AND FLOW FIGURES
strips are perpendicular to the direction of tension. Where the direction of slip runs
parallel to the surface of the test piece, these shallow grooves result. In a steel test
piece under compression, similar Mow lines likewise result. In such cases, however,
the flow lines have, instead of the profile of shallow grooves, that of a flat ridge
4
v \V
Fig. Fig. Fig. 18-7.
18-5. 18-6.
Fig. 18-4. Strain Figs. 18-5, 18-6, and
figures on a flat 18-7. Formation of
bar of steel. slip layers by tension
or compression.
(Fig. 18-7c). Under the microscope the flakes or scales visible in these flow lines
often prove to be groups of crystal grains displaced along neighboring layers and
deformed plastically. In the grains dark wavy lines may be recognized (see the
photographs of Figs. 18-8 and 18-9). These markings may be identical with the
wavy lines which Taylor and Elam1 found in plastically deformed single crystals
of iron.
1 Proc. Roy. Soc. London, ser. A, vol. 112, p. 337, 1926.
278 THEORY OF FLOW AND FRACTURE OF SOLIDS
The production of the shallow grooves on the surface of a stretched test piece of
mild steel and the flat ridges on the surface of a steel prism loaded in compression is
apparently the consequence of local yielding. The local axial strains equal about
2 to 4 per cent and the load after the sudden drop at the yield point remains
nearly constant while the test specimen stretches. A permanent extension of 2 to
4 per cent in the axial direction in a tensile test corresponds to a lateral contraction
of 1 to 2 per cent. An oblique section of the test piece taken at an angle of 45 deg
to the direction of tension, the trace of this section on the surface being the groove of
Fia. 18-9. Micrograph of the structure of a steel bar, bent permanently to a small degree.
The micrograph was taken along the border line of a strain figure (Liiders' line). Observe
that the crystallites slipped together in groups and were displaced in parallel layers. In the
deformed grains slip bauds appear. (Magnified about 70 times.)
the flow line, must therefore contract about 1 to 2 per cent while the bounding part
of the test piece does not change its dimensions.
One property of the flow or slip layers has an especial bearing on the
mechanics of the plastic state. The planes of the thin slip layers in
which the iron is apparently more severely deformed than elsewhere
coincide approximately with two of the planes of principal shearing stress.
The angle a which the slip layers make with the axis of the test piece is
in the case of tension usually a little greater (47 deg) and in the case of
compression usually a little less than 45 deg1 (see Figs. 18-10 and 18-11).
Since these properties of the flow layers also are exhibited in complicated
-
STRAIN AND FLOW FIGURES 279
Fig. 18-12. "Schlierenmethode" for observing flow or strain figures on polished metal
test pieces. Li, source of light. S, mirror. Pi, prism. Li, large lens. P2, test speci
men. K, camera. M, ground glass. B\ and Bj, diaphragms.
1 Schweiz. Bauztg., vol. 83, Nos. 14 and The author is indebted to Dr.
1924.
15,
Lihotzky of Wetzlar for optical equipment which this purpose very well
has served
and which was attached to a metallic microscope manufactured by Ernest LeitE of
Wetzlar; this arrangement is represented in the sketch of Fig. 18-12. In this sketch,
Li is an arc lamp or source of light, S a mirror, Pi a totally reflecting prism, L. a
good lens with a large aperture, P2 the test specimen, K a photographic camera, M a
ground glass, Pm and B% two diaphragms. In operation the screen opening B\ illumi
nated by the arc lamp is projected by means of the lens Li and the reflecting test piece
Pi on the plane of the screen B2.
STRAIN AND FLOW FIGURES 281
before the compression was applied. The prism contained a small hole
in the center in perpendicular direction to the direction of compression.
The photographs show the finest disturbances in the mirrorlike surface
greatly exaggerated including polishing scratches. Figures 18-15 to 18-18
illustrate the pattern of Liiders' lines on a thin sheet of steel covered by
the iron oxide scale that has been pulled in a steel mill cold by a small
amount, on a flat bar of silicon iron (the scale on it from the hot rolling
Fio. 18-17. Liiders' lines on a flat bar Fig. 18-18. Thin plate of silicon iron bent
of silicon-steel tested in tension. under concentrated load in center. The
edges were simply supported.
was painted with a white color) after the yield point has been reached in
tension and on a small rectangular plate of the same steel which was
loaded by a concentrated force in the center. This rectangular plate was
freely supported along the four edges, but after the plate started to yield
the corner regions were lifted up from the frame on which they rested.
It may be noted that the rectangular plate was essentially plastically
strained in bending in a zone bridging the center regions of the two longer
edges of the rectangle. Figure 18-19 reproduces three plastic "wedges"
(groups of families of Liiders' layers) which have formed on a flat steel
STRAIN AND FLOW FIGURES 283
Fio. 18-19. Wedge-shaped plastic regions in a flat bar of steel (width 1.5 in., thickness
0.125 in., prismatic gauge length 5.5 in.) which was subjected to an eccentrically applied
tensile load. The load acted in a line parallel to the axis of the bar in a distance (eccen
tricity) of 0.250 in. to the right of the axis. The fine slip lines were brought out by using a
stress coat. J.
(.Testa by Miklowitz.)
In the thin flat bars tested in tension similar to the one reproduced in
Fig. 18-17 these very sharply defined thin parallel flow layers developed
successively from one or both ends of the bar and were perpendicular to
1 The
formation of these wedge-shaped plastic zones consisting of numerous thin
flow layers was described by J. Miklowiz in his paper, The Initiation and Propaga
tion of the Plastic Zone in a Tension Bar of Mild Steel under Eccentric Loading, J.
Applied Mechanics (ASME meeting, December, 1946).
284 THEORY OF FLOW AND FRACTURE OF SOLIDS
the flat sides of the tension bars. Their traces appeared on both flat
sides, and in each flow layer the plastic strain was a simple shear (a plane
strain).1 It is remarkable that in the case of the flat silicon steel speci
mens the parallel slip lines developed at certain equal intervals, as can
be seen in Fig. 18-17. The dark thin flow lines did not become thicker
after they appeared on the sides of the flat bar, but new finer lines
appeared between them later. The thickness of the flow layers that
form in flat bars or sheets of steel seems to be proportional to the thick
ness of the specimen.
In certain steels, however, a gradual dulling of the polished surfaces
is often observed at the yield point, and the boundary of the dull (yielded)
zone in flat bars is seen to advance as an oblique line with a certain veloc
ity which depends on the speed of the moving head of the testing machine.
Much is yet unknown concerning the mechanism of the formation of the
flow layers in tension tests of mild steel. So much is established that a
number of important mechanical factors influence their mode of forma
tion : shape of specimen, of connection with heads, the degrees of freedom
available for the motion of the heads or grips of the testing machine, the
eccentricity of the load ; the stiffness of the testing machine (expressed as
AP: Ax, P load, x relative displacement between heads of machine, assum
ing that the specimen is perfectly rigid), grain size of steel, and conditions
in which the perlite is distributed in or around the grains (a fine-grained
normalized mild steel shows, usually sharply, a coarse-grained steel hav
ing a gradual transition curve from the elastic to the plastic portion in the
stress-strain curve dull flow layers). Investigators have frequently been
puzzled by the observation that the Luders' lines which were visible on
polished specimens could not be developed by the etching method of Fry
in specimens of the same steel. This was explained by W. Koester after
he showed that the etching method responds particularly well on steels
containing small amounts of dissolved nitrogen.2
1 The gradual spreading of the Liidcrs' lines was studied in motion pictures. A
film on their formation was shown at the International Congress for Testing of
Materials in London in 1937.
* A low-carbon
steel, according to W. Koester (Zur Frage des Stickstoffs im tech-
nischen Eisen, Arch. EisenhiUtenw., vol. 3, No. 10, p. 637, April, 1930) can dissolve
0.02 per cent nitrogen at 400°C and only 0.001 per cent at 100°C. Under normal
conditions steel at room temperature represents a supersaturated solid solution of
nitrogen. (It requires long times of heating at 100°C to eliminate the nitrogen from
steel.) The Fry reagent reacts particularly well with nitrides that have been precipi
tated out in the deformed zones in the flow layers. In the undeformed zones, this has
not been the case after the short heating of % hr at 200°C required for the general
developing of the Li'iders' layers. Artificially nitrated steels blacken by the Fry
STRAIN AND FLOW FIGURES 285
reagent; recrystallized grain and certain nitrogen-poor steels on the contrary do not
react. This then explains the observations which were quoted above and the neces
sity of heating previously deformed specimens containing sufficient nitrogen to
200°C for hr before the Luders' lines can successfully be etched. See also the paper
by C. W. MacGbeoor and F. R. Hensel,, The Influence of Nitrogen in Mild Steel
on the Ability of Developing Flow Layers, /. Rheol., vol. 3, No. 1, pp. 37-52, 1932.
In their test they found that the Luders' lines are best brought out by the Fry reagent
on Bessemer steel containing a certain favorable amount of dissolved nitrogen, while
open-hearth steels reacted less favorably. Artificial nitrating enhanced the etch-
ability in steels.
1 tlber
die Streckgrenze von Elektrolyt und Flusseisen, Werkstojfausschussber.
No. 70, 1925; also Stahl u. Eisen, 1925; Z. Ver. deut. Ing., vol. 70, p. 379, 1926.
*Cf. aging, see Fettweis, F., Stahl u. Eisen, vol. 39, p. 1, 1919; vol. 42, p. 744,
1922. Also Koerber, F. and A. Dreyer, Stahl u. Eisen, vol. 43, 1923 (on the blue
brittleness in steel).
5 hoc.
cit.
4
H. Hanemann, A. Schrader, and W. Tangerding (Arch. Eisenhuttenw., vol.6,
p. 567, 1932) could detect under large magnifications a fine layer around the ferrite
crystallites which appeared broken.
286 THEORY OF FLOW AND FRACTURE OF SOLIDS
of the reinforcing frame around the ferrite grains has been diminished, the
latter are severely deformed by shear and their lattice structure is further
damaged within the regions of the thin layers in which the plastic distor
tion is localized.1
1 A. Eichinger (Arch. EisenhuUenw., vol. 18, pp. 73-90, 1944), in contrast to the
views which were just expressed, attributes the sharply defined yield point of mild
steel to the strengthening effect of heterogeneous atoms which have been precipitated
out in the a iron along the faces of the small blocks constituting the "mosaic struc
ture" of the single grains of the ferrite. The impurities assembled along the mosaic
blocks within the crystallites would increase the resistance of the atom layers against
slip. X-ray reflections observed by F. Lihl (Metallwirtschaft, Nos. 23, 24, pp. 391,
49, December, 1948) seemed to support the hypothetic presence of a reinforcing
frame or skeleton of atoms within the faces of the secondary mosaic structure of the
ferrite grains of a mild steel. According to J. H. Palm (Natl. Aeronatdical Research
Inst., vol. 15, 1949, Rept. M. 1230, Amsterdam; see also Metalen, vol. 3, No. 5,
STRAIN AND FLOW FIGURES 287
18-2. The Production of Flow Lines by Notches and Holes. As is known from the
theory of elasticity, the stresses in elastic bodies are increased or concentrated at con
cave boundary surfaces, for example, at the edges of a cylindrical hole or a spherical
Flo. 18-26. Two views of the same paraffin cylinder having a small hole. The cylinder
has been subjected to compression in axial direction. The slip layers in the left view form a
white cross and appear as ellipses in the second view. (The bright central line parallel to
the axis of the cylinder is caused by a reflex of light and not by deformation.)
January, 1949) the dissolved carbon and nitrogen atoms which do not occupy posi
tions of the atoms in the lattice of the ferrite crystallites by "substitution" but by
"interposition" between them are the cause of the yield-point phenomenon. See also
Low, J. R., and M. Gensamer (Metals Techno!., Tech. Paper No. 1644, December,
1943) on the related phenomena of the strain aging of steels.
1 The Detection of Strain in Mild Steels, /. Iron Steel Inst., vol. Ill, No. 1, pp. 169-
213, 1925.
! The Piobert Effect in Iron and Soft Steel
(1935) and Yielding Phenomena and
Distortion in Iron, Steel, Aluminum Alloy and Other Metals under Stress (1937), J.
Iron Steel Inst.
2 Leblond, Tech. moderne, vol. 15, p. 7, 1923.
288 THEORY OF FLOW AND FRACTURE OF SOLIDS
tension are shown in the photographs Fig. 18-27 (steel), Figs. 18-28, 18-29, and 18-30
(copper), and for paraffin in Figs. 18-31 and 18-32.
1 S. Timoshenko utilized Liiders' lines to indicate the instant at which a definite
maximum stress at a dangerous point in a stressed body is exceeded; cf. Proc. 2d
Intern. Congr. Applied Mechanics, Zurich, 1926.
STRAIN AND FLOW FIGURES 28'.)
Radial stress: a.
See Baud, R. V., Wahl, A. M., and author. Mech. L'ng., p. 187, March, 1930.
1
This problem was first solved by B. Kirsch, Z. Ver. deut. Ing., July 16, 1898,
*
On the circumference of the hole the coordinate r is r = a and hence the stresses
become equal to
a, = o , <r, - «(1
- 2 cos 20) , t>, = 0 . (18-2)
The radial and shearing stresses a, and r,< vanish. The tangential normal stress a,
<t>
= = 3»72, located on the circumference of the
is a maximum at the points x/2 and
Kig. 18-34. Elastic plate with hole in tension. Contour lines indicate curves as computed
according to Eqs. (18-1) and (18-5) along which maximum shearing stress Tm»i is constant.
These curves correspond in a photoelastic test to the "isochromatic lines."
hole and on an axis of the plate perpendicular to the direction of the tension. At these
<Trau = 3» . (18-3)
<f>
0
r
and
a, = -s. (18-1)
These formulas indicate that the presence of small hole in an infinite plat* of an
a
elastic material subjected to a pure tension stress in given direction causes con
a
a
siderable increase in the stresses in the vicinity of the hole, the maximum normal stress
on the boundary of the hole being three times as large as the stress in an undisturbed
portion of the plate.
To confirm by test these analytical results and to describe the distribution of stress
the curves can be calculated along which the maximum shearing stress rm has cer
a
STRAIN AND FLOW FIGURES 291
Wi
- Or)' = k' -T- = const
+ Trl* (18-5)
4
where k is a constant. Using here the expressions (18-1) the contour lines of the dis
tribution of the maximum shearing stress ru, as a function of the polar coordinates r
<t>
and can be determined. These lines are plotted in Fig. 18-34. For example, the
contour line marked = the locus of the points where the ratio of T,n„ to s/2
is
is
1.1
A
1.1. The surface representing the maximum shearing stress rm above the plane of
chromatic lines (of the lines having certain definite colors) as they appeared on the screen.
the plate has two sharp peaks at the points marked = in the figure and situated
k
3
<t>
Figure 18-34 reveals several remarkable facts: (1) that the true stress-concentration
effect in an elastic material extends only over a comparatively small area. High values
of the maximum shearing stress are encountered only in the vicinity of the peaks of
the surface representing rnu = f(r,<t>). (2) The contour lines for the value = i.e.,
\,
k
the lines along which the maximum shearing stress the same as that in the undis
is
turbed parts of the plate, extend to infinity. (3) The effect of stress concentration
is
furthermore not uniformly distributed around the hole but starts at the two points
decreasing angles it must be expected that both slip planes tend to come
together and at an angle of 45 dcg with the axis of the prism they coincide.
This expectation was confirmed by the tests shown in the Figs. 18-37 to
18-39. In Figs. 18-37 and 18-39, besides the heavy flow lines, a grained
appearance of the surface may be noted. These fine relief markings
appeared during the progress of the test and were probably caused by an
additional bending stress produced by an unavoid
able eccentricity of loading. The "wave crests"
of this fine relief marking, running perpendicular to
the direction of compression, are the traces of the
flow layers caused by the superimposed bending
stresses due to buckling. Moreover, on the highly
polished surface of the rectangle (Fig. 18-2) may Fig. 18^0. Fig. 18-41.
be seen similar markings representing fine flow
layers. These slight irregularities of a well-polished surface which are
barely visible to the naked eye are shown up well by the special method
of illumination described in Sec. 18-1.
Figures 18-42, 18-43, and 18-44 show the development of slip layers as
294 THEORY OF FLOW AND FRACTURE OF SOLIDS
they progress from a hole under increasing stress, the test pieces being
subjected to compression. The test pieces of low-carbon steel were, after
machining, annealed at 930°C, polished, and tested.
These and other tests showed that the softer a polycrystalline metal is
(i.e., the more gradual the transition of the elastic portion of the stress-
strain curve to the plastic portion), the less sharply are the slip layers
marked. Test pieces of mild steel having a sharp peak or sharp break
in the tensile stress-strain curve with a well-defined yield point show up
the two slip layers the best. On the contrary, a soft material like an
annealed copper will not show sharp slip layers.
the lines of constant maximum shear have the form shown in Fig. 18-47. These may
easily be obtained by superimposing a distribution of stresses represented by Fig. 18-34
upon another set of stresses similar to those represented by Fig. 18-34 but displaced
through an angle of 90 deg. The superimposed stresses are to be taken as negative;
Direction of tensionStress
Flo. 18-47. Elastic distribution of stress around hole in region subjected to pure shear.
The contour lines indicate the curves of constant maximum shear.
the result is the series of contour lines shown in Fig. 18-47. These represent the locus
of points having constant values of k = 2rm«I/s as before.
It is perhaps worth mentioning here that such a stress distribution around a hole
might be obtained in the web of an I beam, subjected to a severe transverse shearing
load. The central part of the web can then be considered as stressed in pure shear, and
if the amount of shear is large enough, the material should yield in the vicinity of a
hole in the web along two perpendicular planes.
CHAPTER 19
Soc. London, ser. A, vol. 230, pp. 103-147, 1931; also Engineering, London, Sept. 11,
1931, p. 343.
" The Yield of Mild Steel . . . , Proc. Inst. Mech. Engrs. London, vol. 142, pp. 193-
221, 1940.
4 Uber die Elastizitatsgrenze und Streckgrenze, Werkstoffausschussber., No. 96,
Verein deutsche Eisenhlittenleute, Dtisseldorf, 1926; also M. Moser, Grundsatzliches
zur Streckgrenze (C. Bach Festschrift), Mitt. u. Forschungsarb., No. 295, p. 74, 1927,
Berlin; and Hartemessungen auf Fliessfiguren, Stahl u. Eisen, vol. 48, p. 1601, 1928.
'Uber die mech. Eigenschaften u. das Geftige kristisch gereckten u. gegliihten
Weicheisens, Mitt. Kaiser-Wilhelm-Inst. Eisenforsch., vol. 4, pp. 31-60, 1924. Also
"Das Problem der Streckgrenze," International Congress for Testing Materials,
September, 1927, Amsterdam; and various reports issued by the Kaiser-Wilhelm-
Institut fur Eisenforschung, Dtisseldorf.
•Time Effect in Testing Metals, Engineer, vol. 157, p. 332, 1934; also vol. 161,
p. 669, 1936.
7 The Upper and Lower Yield Points and the Breaking Strain, Melallurgia, vol. 13,
p. 183, 1936. Also Metallwirtschafl, vol. 14, 1935. Welter, G., and S. Gockowski,
Some Fundamental Factors Regarding the Stress-strain Diagram for Mild Steel,
Melallurgia, vol. 18, p. 99, 1938.
* Die Streckgrenze beim Zugversuch, No. 393, Arch. EisenhiU-
Werkstoffausschussber.
tenw., vol. 11, p. 319, 1937-1938.
• The Influence of Rate of Deformation on the Tensile Test with Special Reference
to the Yield Point in Iron and Steel, Proc. Roy. Soc. London, ser. A, vol. 165, pp. 568-
592, 1938. In this paper many further references to work on the yield point of mild
steel may be found which could not be quoted in the text.
10 Some Factors Affecting the Plastic Deformation of Sheet and Strip Steel, Trans.
ASM, vol. 25, p. 163, 1937. Also Trans. ASME, vol. 25, p. 163, 1937. Also Trans.
ASME, December, 1938.
297
298 THEORY OF FLOW AND FRACTURE OF SOLIDS
1 The Yield Point of Mild Steel, Trans. ASME, June, 1931. The Formation of
Localized Slip Layers in Metals, Metals & Alloys, February, 1933. The Tension
Test, Proc. ASTM, June, 1940.
1 The Effect of the Speed of Stretching and the Rate of Loading on the Yielding
different proportions (see Figs. 19-2 and 19-3). x While on round bars
with a highly polished surface and with a gradual increase in diameter at
both ends an upper yield stress a\ = 3,387 kg/cm2 and a lower yield
stress c% = 2,969 kg/cm2 (mean values of seven tests) was observed, on
bars having a sharp constriction according to Fig. 19-2, the values
<ri
= 3,676 kg/cm2 and <rj = 3,612 kg/cm2 were recorded. Furthermore,
it was shown by means of a Martens prism extensometer that the first
signs of a permanent strain in the case of the bars with the sharper con
striction could be observed at stresses well below 3,000 kg/cm2. At a
first glance it would appear that a short constriction tends to increase the
yield stress. As the last figure shows, just the
contrary is the case, because of the high concen- I
Hi
tration of the stresses within the elastic range of
[mm
strains through which localized yielding starts at
much lower mean stress. The higher values for a\
and at in this case were observed because a short
constriction prevents the full formation of a flow ,,, , , , ,
i • i- FlG- 19~2- Fl°- 19_3-
layer across the section and because the free lateral Fios. 19-2. and 19-3.
Grooved bare for tensile
contraction in the neck which must accompany an
axial extension cannot develop.2
As Moser, Ludwik, and others have pointed out, the lower yield stress
is less apt to be influenced through the shape of the test specimen; the
upper yield stress, on the other hand, can be raised by carefully avoiding
those disturbances which cause a concentration of the stresses in or near
the ends of the cylindrical portion of the specimen. Thus more practical
significance has been attributed to the lower yield stress as a strength-
determining quantity. As long as the horizontal portion BC (Fig. 19-1)
in the stress-strain curve of a mild steel is recorded, the test bar does not
yield uniformly. The permanent strain corresponding to point C is called
the yield point elongation. After the curve starts to rise steeply again
(branch CD) the bar stretches uniformly. By inserting an elastic spring
in series with the test specimen and by varying its stiffness, Siebel and
Schwaigerer have shown that the slope under which the curve AB drops
can be reduced (AB') by decreasing the constant AP.Ax of the elastic
spring. The steepest slopes in the drop of the load are obtained in bars
Unit Elongation
Fio. 19-4. Short-time tensile tests with steel at elevated temperatures. (According to
"
C. Bach and R. Baumann, Festigkeitseigenschaften und Gefilgebilder der Konstruktions-
materialien," 2d erf., p. 11, Verlag Julius Springer, Berlin, 1921.)
the yield point. High polymers such as nylon deform at higher stresses
when they are stretched at faster rates. Let A denote the area of cross
section, « the strain, and a the stress in the distance x in the filament, and
let the stress be <r0 in the original area A 0 and P0 = A 0ao the load at which
the double funnel-shaped constriction (Fig. 19-6) has fully developed.
(It is assumed that the constriction starts to form at a lower load. Before
o"o is reached the stress-strain curve must gradually depart from its
straight portion corresponding to the elastic strains.) In the contracted
rearrange themselves in the direction parallel to the fiber axis. The formation of the
constriction and the stress-strain curves of nylon were studied by J. Miklowitz at the
Westinghouse Research Laboratories for the National Defense Research Committee
and reported by him in two papers in J.
Colloid Sci., vol. 2, No. 1, pp. 193-215, 217-
222, February, 1947. The results given in the text above are taken from the first
paper.
302 THEORY OF FLOW AND FRACTURE OF SOLIDS
portion under the load P0 = A&o the true stresses a increase toward its
minimum section A \ to the value <n and
P0 = Ao<t0
= Aa = A i«n . (19-1)
Half the length of the fully formed constriction may be called the
"working length" I in the filament. When the total length of the fila
ment further continuously increases, the load remains approximately at
the constant value P0, while new portions of the fiber are yielded and the
structure in them changes from the random to the oriented structure. A
later stage of the stretching process is shown in the lower sketch of Fig.
19-6.
Since the volume does not change during the stretching we have
Thus, to each section A in the neck and local strain t corresponds a true
j
stress
and we see that a must be a (linear) function of the local strains e in the
"working length" I. This is reminiscent of the strain hardening of a
ductile metal. The true conditions are somewhat more complex, if the
dependence of the true stresses on the rates of strain is also considered.
While the two working lengths I move along the fiber, as two waves in
opposite directions, those portions which have not yet yielded, as well as
the yielded ones, must further increase in length and contract in their
sections by small additional amounts because of the "viscous" behavior
of the nylon. This will become more pronounced in the tension tests at
very slow rates and will have the effect that the profile of the plastic wave
moving along the filament is stretched out more and more as the test
lasts longer. In consequence of the viscosity of the material the load P0
cannot remain constant but must drop slightly because the "true" local
rates of strain gradually decrease if the two ends of the filament are
moved with a constant velocity relative to each other, as was assumed in
these tests, and the length of the fiber increases two- to threefold.
In the lower set of curves in Fig. 19-7 the stress <r0 (the load divided by
the original area of the cross section of the filament) is plotted as a func
tion of the mean conventional strain (computed by dividing the relative
displacement between the two clamps to which the filament was attached
by their original distance). Four tests are represented for four given
constant velocities with which the head of the little tensile machine in
which the filaments were stretched was moved. It should be noted that
YIELD POINT OF MILD STEEL 303
it is not very sensible to speak of a mean strain in these tests since the
axial strain varies within the working length I theoretically between
the values zero and <i. The abscissas in Fig. 19-7 have a good meaning,
however, if they are interpreted not as the mean but as the local axial
/ 2 3
MEAN CONVENTIONAL STRAINS
Fig. 19-7. Tensile Btress-strain curves of nylon filaments. (Testa by J. Miklowitz.)
strains « of the actual cross sections A within the working length I of the
plastic zone in the filament. According to this second interpretation, we
may compute in each cross section area A the true stress o- = o-0(l + «).
a is represented in Fig. 19-7 by straight lines for each of the four tests
304 THEORY OF FLOW AND FRACTURE OF SOLIDS
cannot develop in the small region. Suppose that the yield point elonga
tion per cent. The small element of material should contract by
is
4
per cent in the lateral directions. But the surrounding material can
2
deform only elastically since its yield point has not yet been reached.
Assuming that the yield stress equal to 30,000 lb/in.2 and that the
is
is
v = 0.3). This elastic lateral strain in the material surrounding the small
yielded region only three two-hundredths or 1.5 per cent of the -perma
is
nent lateral strain in the small region the latter was permitted to deform
if
freely. Apart from very small permanent strain, the latter region will
a
cized region in the shape of a small sphere has just formed has been analyzed by G.
I.
Taylor (Faults in a Material Which Yields to Shear Stress While Retaining Its
300 THEORY OF FLOW AND FRACTURE OF SOLIDS
other weaker regions. Consequently the mean stress can increase above
the local yield values, and thus the internal equilibrium of the stresses
in the bar will gradually become unstable if the load is further increased
and provided that no sharp concentrators of stress are present, such as
sharp fillets at the ends of the cylindrical portion, or small holes or
notches. At a certain higher load, however, a new type of permanent
deformation becomes possible which can develop without a lateral contraction,
namely, a simple permanent plane shear within a thin layer of the bar inclined
Fig. 19-8. Equilibrium of stresses in a thin flow layer in compact specimen of steel.
Volume Elasticity," Proc. Roy. Soc. London, vol. 134, p. 1, 1934), who assumed that
in a homogeneous field of stress a soft or weak region which is ready to yield is present
in the shape of a small "fluid" sphere and interesting conclusions were drawn by him
concerning the mode in which such nucleuses would cause either spreading of the
plastic deformation into the surrounding elastic material or initiation of a crack.
Related cases (holes present in stressed material) will be treated in Chap. 20 and in
Chaps. 36 and 37 where the initiation of a flow layer by a semicircular groove in a
body stressed by simple shear will be treated.
YIELD POINT OF MILD STEEL 307
plane state of simple shear in a flow layer A BCD in a tension bar, how
ever, cannot exist for itself since it would subject the elements of material
in the layer to a compression stress <rV in the direction perpendicular to
the tension stress <r.
(19-4)
a = 2t = = 1.155<ro
(19-5)
which is 16 per cent higher than the "lower" yield stress <r0 for unrestricted
yielding in tension, and we note that the metal within the flow layer is
subjected to tensile stress (<t3 = t) in the normal direction to the plane of
Fig. 19-8. These stresses <n are caused by the constraint exerted by the
two adjoining elastic portions of the bar not yet participating in the
plastic deformation.1 We may expect that these idealized conditions
will seldom be encountered in the purity in which they were here assumed
and that the upper yield stress may not reach the high value which was
just computed. If the steel is susceptible to strain aging while it yields,
this may obscure the mechanical causes for the delay of the beginning of
pure uniaxial yielding in compact specimens of steel, and perhaps even
much higher values of the upper yield stress may be observed in bars
with circular or square cross section.* In flat bars of small thickness
other conditions prevail, to which reference will be made below.
1 These normal stresses <r3 in the flow layer must create certain shearing stresses
which must be concentrated along the circumference of the ellipses bounding the flow
layer which constitutes a secondary disturbance in the system of stresses responsible
for the plane strain in the layer.
2 By using the
plastic stress-strain relations for the plane homogeneous state of
stress prevailing in a thin flow layer the boundary conditions for the mean strains in
308 THEORY OF FLOW AND FRACTURE OF SOLIDS
the two parallel oblique plane sections AB and CD (Fig. 19-8) may be considered.
These relations lead to the same distribution of the stresses as the one which was just
discussed (see author's paper in Proc. Inst. Mech. Engrs. London, p. 155, 1947). By
superposing on the state of simple shear triaxial equal tensions for which
a certain residual compression stress oi may be retained in the flow layer and a smaller
will not be possible to satisfy the
it,
conditions for the mean normal strains «, .„ «„ = «j = in the flow layer parallel
(x
0
to the direction of slip, perpendicular to the plane of the flow layer; in the direction
y
on the bar) increases with the strain t. This the case when d<r/dt > <ro. This occurs
is
during the stretching of soft ductile metal like copper or after an interrupted test
a
and renewed further stretching, in contrast to the behavior of mild steel at sharply
a
yielded zone grows under a constant load, which have not yet been con
sidered, namely, (1) the strain hardening of the metal combined with (2)
a simultaneous decrease of the cross-sectional area. The rear end of the
advancing "working" zone has a smaller cross section and higher mean
stresses than its front portion. This zone in its fully developed stage
may well be observed on flat bars which have partly yielded. Conditions
in it are reminiscent of the ones which have been described for the necked
shoulders in the nylon filaments, although the distribution of the stresses
in the working zone in a steel bar cannot be so simple as in the necked
portion in a nylon filament because the length of the "working" zone in a
steel bar in proportion to its diameter is much shorter than in nylon.
C-STRAIN STRAIN
(a) (b)
Fig. 19-9. Two types of stress-strain diagrams for mild steel. (a) Constant head rate
test. (6) Constant load rata test. «i yield point elongation.
steel is tested in a machine constructed like the one of which Fig. 19-10
shows a view. This machine permits the stressing of a tensile specimen
with a constant if the heavy weight which runs
rate of increase of the load
on wheels on the horizontal lever arm is moved with a constant velocity.
A set of stress-strain diagrams recorded by E. A. Davis for a mild steel
specimens must in general be very high compared with the rates of strain
attainable in the usual type of testing machine. This explains the con
siderable relative increase of the yield stress which was observed when the
rate of loading was increased.
The influence of an increase of the rate of straining on the phenomenon
_A_
V
c/
7E/1
/Ff
Cl
5
t
497 LBS
\
STRAIN
Flo. 19-11. Recorded stress-strain diagrams from constant load rate testing machine for
mild steel at room temperature. Hound bars: 0.355 in. diameter, 2 in. gauge length.
Rate of loading, pounds per square inch per second: A = 6,500, B = 1,630, C = 264,
D - 61.1, E = 7.03, F -0.29. (Teats by E. A. Davis.)
a = Ci + Ci In (19-6)
I/O
Winlock and Leiter subjected small flat bars of the shape shown in
Fig. 19-12 of five grades of low-carbon steels (0.05% C) of the type used
for deep drawing on a specially built small testing machine to tensile
teats under given constant rates of strain. The results of their tests for
one of the steels are reproduced in plots of load-deformation curves in
312 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fig. 19-12 showing that the yield stress and the yield point elongation
increase with the "mean" rates of strain (their values are given in the
legend to Fig. 19-12). Their results corroborate the observations by
Davis in the lower range of rates of strain of the order 0.002 to 4.44 1 /min ;
the function <r = /(f) which they observed deviated perceptibly from a
straight line in a a, In v plot. Very little indication of the presence of an
"upper" yield point was disclosed in these tests, which is in agreement
Load
lb. Stress
soo\
4X,,*'±,
in*
too
4,0
too
, Strain e
+1 U-i
,.3,,
\+-t.ts" Wo.,3*"
ASTU Standard
\
small flat bar
Test No. i t s 4 s e 7 e
S
Rate of °-,,' \
°-,0e ,,st ojes o soVX15,
o,"v^-^v--^.v~~-^ /
Strain min.
Fio. 19-1: Tension tests by J. Winlock and II. W. Leiter (1936) on effect of rate of strain
on yield point elongation of a 0.04 % C steel.
1 The small round steel specimens of 0.2 in. diameter and 1 in. gauge length were
annealed for 1 hr at 920°O and tested at small rates in a constant strain rate screw-
driven tensile machine permitting to stretch the specimens under given head rates.
The fast tests were made in the high-speed machine which was reproduced in a photo
graph in Fig. 3-10. For further details see the papers quoted in the footnote on p. 23
in Chap. 3. Only the results of tensile tests made at room temperature and at 200°C
corresponding to the so-called blue heat range of mild steel are reported here.
YIELD POINT OF MILD STEEL 313
Two sets of stress-strain curves obtained at room temperature and at 200°O are
reproduced in Figs. 19-13 and 19-14 from which the influence of the rate of strain on
the tensile properties, on the lower yield stress <r„, on the ultimate strength <r„ (stress
at maximum load referred to original area of cross section of bar), and on the total
elongation in per cent was determined. These quantities and the ratio <ry/au are
represented as ordinates in Figs. 19-15 above the rates of strain dt/dt (« conventional
strain) plotted on a logarithmic scale as abscissas. It is seen from Fig. 19-15 that the
lower yield stress er„ increases much faster than the stress au at the maximum load with
the rates of strain and that the curve representing <r„ has a flat dip. This dip is due
to "strain aging" known to occur in low-carbon steels even at room temperature.
Under strain aging the change of the physical properties (an increase of yield stress
after a previous cold deformation and a rest period followed by an exposure to a
slightly elevated temperature) is understood. Furthermore, the stress-strain curves
in Fig. 19-13 show that the yield point elongation increases in a pronounced way with
the rate of strain. The true flow stresses
a = <r0(1 + t) at given values of the strain «
(assuming that <r0 is the load divided by
the original area of cross section) are repre
sented in Fig. 19-16 in several curves for
the room temperature tests,1 disclosing a
somewhat anomalous behavior of mild steel
concerning the dependence of the flow
stresses on the rates of strain (in the upper
curves), when compared with the normal
flow stress-rate-of-strain plots of nonaging
ductile metal, e.g., copper. (Compare the
corresponding curves which were repro
duced in Fig. 3-10 for copper.) Whereas
the true flow stresses a as a rule increase
with the rates of strain dt/dt, the anoma
lous behavior of mild steel is characterized
by a decrease of a with dt/dt at the lower
rates of strain after the strains t have
reached values beyond 8 per cent or more
in Fig. 19-16. This becomes much more
pronounced in the tension tests run at
200°C reproduced in Fig. 19-17, in which
the humps in the <rcurves in the left portion of the figure at the lower rates of stretch
ing are quite marked after a tensile bar has been stretched by 2 per cent. They are
an indication of the strain aging of mild steel in the blue-heat range. At sufficiently
fast rates of stretching approaching those of impact tests the strain aging becomes
insignificant, the duration of the tensile tests being too short for allowing enough
time for aging, as can be seen from the trend of the a curves in Fig. 19-17 for large
strain rates.
An interesting observation worth mentioning in these tests was that the load in two
of the stress-strain curves in Fig. 19-14 (corresponding to dt/dt = 0.02 and 0.00085
1 During the yield point elongation
<ro = <r„ is constant, but the true stress a increases
with the yield point elongation to. There will be two values of a, namely, a = <r„ at
the beginning and a = <r„(l + *o) at the end of the yield point elongation «0, This
explains the shaded portion between the two curves in Fig. 19-16.
314 THEORY OF FWW AND FRACTURE OF SOLIDS
80
w3.4xlG ■«JK
70
60
__/
'"'
... -r
A" \ IO-^sec.
\\
\
0.5/SEC. \\
j 200 /SEC.-"* \
\40 \
4- 8.5x10 _4■Sec.
$30
I 20
10
-5#
1 10 1 20 I
<? 0 0 <? 0
% STRAIN
Fia. 19-14. Stress-strain curves of mild steel observed at 200°C.
lOOx
I 20
10
o\ 1 1 1 1 1 1 1 1
l0-e l0-5 ,0-4 /0-j /0-2 io-i , i0i io? io*
RATE OF STRAIN PER SECOND
Via. 19-17. The true flow stresses at various strains in function of the logarithms of the
rates of strain. Mild steel at 200°C.
316 THEORY OF FLOW AND FRACTURE OF SOLIDS
sec-1) after a certain strain (4 and 8 per cent, respectively) was reached started to
oscillate. It is instructive to note that C. F. Elam1 found similar fluctuations of the
load in a quenched aluminum alloy that was tested immediately after quenching,
superimposed on the load-strain curve (Fig. 19-18). The oscillations of the load
started after a certain strain was reached, and their amplitudes increased continuously
during the further extension of the specimen. At the same time the bar became
uneven, proving that the yielding under these circumstances progressed in steps
Fiq. 19-18. Stress-strain curve of Fiq. 19-19. Armco iron tested by Elam.
aluminum alloy observed by Elam. The tensile test was interrupted at inter
vals. The figures refer to the time of rest
after each test in hours.
through the formation of discrete slip bands during each oscillation of the load.
Although the exact conditions under which these oscillations in a stress-strain curve
are produced are not quite clear, there is little doubt that they are the manifestation
of strain-aging in a metal and might have been caused through the true stress-strain
curve taking a critical slope.
A related phenomenon was reported longer ago by P. Ludwik, who observed repeated
peaks in the tensile stress-strain curve of mild steel after interrupting the pulling and
reloading the bar after a certain time had elapsed. Elam found the same in Armco
iron pulled in stages with rest periods (see Fig. 19-19).
slip layers on the flat sides of the bar are frequently inclined at an angle
of approximately 45 deg (usually slightly larger than 45 deg) with respect
to the tension axis. (See the photographs reproduced in Figs. 18-15 to
18-17.) On steel bars having a larger ratio of thickness to width {e.g.,
M to yi) verV <Awi flow layers are seldom seen to form, but, on the con
trary, a fairly determined plastic "working" portion may frequently be
detectable (Figs. 19-20 and 19-21). In this portion the steel has yielded
between the elastic strain t = 0.001 and the yield point elongation strain
\sm£SS<^
At the head speeds, in./min 8.6 X 10-' 2.56 X 10"' 6.16 X 10"'
8 10 17
1.4 1.8 2.8
their lengths in the axial direction and the yield point elongations, as
shown in the table, indicating that in general the length of the working
zones increases with the yield point elongation and with the speed of
stretching.1 The boundary curve
of the plastic front (Fig. 19-21) as
seen on the flat sides of the bar
usually advances as a slightly curved
line which has an average slope of 30
to 35 deg with respect to a line per
pendicular to the tension axis.2
1 Further interesting observations
made
by him were: (1) that the yield stress of
1 per cent silicon steel increased 50 per
cent for a 105-fold increase of the speed of
stretching and (2) that the density with
which the cracks formed in the stress coat
was larger at high than at slow speeds of
stretching, showing that more slip lines or
layers form at high than at low rates of
straining.
2 By introducing a comparatively large
eccentricity for the tensile load (by using
specially designed grips) Miklowitz found
the spreading of the plastic zone in thin flat
bars progressing along wedge-shaped re
gions (Fig. 18-19). This is a case of com
bined tension and bending. It may be
noted that the grips in this case were not
so rigid against a rotation around an axis
which is situated in the plane of principal
bending (in the middle plane of the flat
Fig. 19-23. Fig. 19-24. bars) as in the cases just reported, and
Flos. 19-23 and 19-24. Rubber bands the result was that slip planes showed up
illustrating plastic working lengths in flat as fine lines inclined at an angle of 45 deg
tension bars. The "working lengths" when viewed on the narrow edges of the
are represented in the rubber bands near
the end plates having obliquely inclined specimens.
edges. Flat bars of mild steel rigidly clamped
between hard steel wedges resting on the
flat sides of the heads frequently start to yield in a layer at the end of the prismatic
gauge length. If the enlarged portions of the flat bars start with sharp fillets usually
the first flow layer develops in a direction perpendicular to the axis of the bar. This is due
to the concentration of the stresses near the fillets and the enlarged ends of the
specimens.
YIELD POINT OF MILD STEEL 319
in which wide bars of strain hardened metals break in tension tests. (An
incipient oblique fracture in a flat
bar of cold rolled steel tested by them
is reproduced in Fig. 19-26.) They
attributed these types of fractures
to a simultaneous gliding in the metal
on two systems of slip planes, but
their explanation of the phenomenon
(predicting an angle of 55 deg) might
be improved.
Noting that on wide flat bars of
metals having a well-defined yield
point flow layers (Liiders' lines) have
been seen in tension tests which
deviated considerably in their angles
of inclination from the angle of ap
proximately 45 deg observed on com
pact specimens and that such bars
of cold worked metal shortly before
Flo. 19-26. Necking along an ohlique they break contract along a line
plane in flat steel bar tested in tension.
inclined at an angle of 55 to 60 deg
(The steel sheet was reduced in thickness
by 20 per cent by cold rolling before the with respect to the axis of the bar
tensile test was made.) (After F. Koerber in the direction parallel to smallest
and E. Siebel.)
dimension and neck down in a narrow
band along a plane inclined under such an angle, one may search for that
direction with respect to the tension axis in
a bar in which no normal strains need to be
produced under a simple extension.
Suppose that a flat bar of metal having a
well-defined yield point has just started to
yield in a thin oblique layer A BCD inclined at
an angle /3 with respect to a plane perpendic
ular to the axis of the bar (Fig. 19-27). Let
a and t be the normal and shear stress in
plane AR in the elastic zone adjoining the
PLASTIC
c = (1 + cos 20) ,
^ 1 I
(19-7)
oblique now uircn
t = sin 2/3 .
^ Fio. 19-27.
YIELD POINT OF MILD STEEL 321
If the metal in the adjoining thin layer starts to yield and permanent
it,
strains are produced in we may as first approximation neglect the
a
elastic portions of the strains and suppose that the metal yields as under
state of uniaxial simple tension. Let «0 be the small permanent normal
a
strain in the direction of the axial tension stress aa. The metal will
simultaneously contract in all lateral directions perpendicular to the bar
axis and the strains in these directions must be equal to — «„/2. Recalling
from the general equations expressing the distribution of strain for a
permanent uniaxial extension ta in incompressible material that the
normal strain and the unit shear in an oblique direction must be
0
t
equal to
= (1 - cos 20)
3
«
J
(19-7o)
!
}
t = sin 20
^
we may determine the angle of that direction for which the normal
0
cos 20 = V3
= 35°16' . (19-76)
0
,
the weakest material elements in flat bar which are just ready to
If
yield should lie along a line of this inclination, they may do without an
it
additional constraint exerted by the adjoining portions of the bar which
are still in an elastic state of strain. Thus we see that, since the normal
strain in the axial direction has positive value = e„ and the strains
a
«
in the lateral directions perpendicular to the bar axis have negative values
= — ta/2, an oblique direction must exist on the flat sides of the bar
t
along which must vanish and the first small permanent contraction may
e
= 35° 16'. The first flow layer should then appear as shallow groove
a
0
on both flat sides of the bar at this inclination. If the bar has weaker
a
region in its interior, two slip layers may form symmetrically inclined
with respect to the axis intersecting each other in the weaker region.
A
19-28.
a
of aluminum alloy 24ST tested by them in tension on which the slip lines
became visible after the scale on the flat sides of the test bar had been
removed by emery paper after the test was interrupted. This alloy
had a well-defined yield point. The parallel and regular spacing of these
Poisson's Ratio of Some Structural Alloys for Large Strains, J. Natl. Bur.
>
Research
Standards, vol. 37, paper RP1742, October, 1946.
322 THEORY OF FLOW AND FRACTURE OF SOLIDS
straight slip bands is most remarkable. Their angle of slip was approxi
mately 57 deg. The direction of rolling was parallel to the bar axis.
The authors report that these equidistant slip lines appeared succes
sively, one at a time, accompanied by small abrupt drops of the load and
by audible clicks and after the specimens had
been stretched 2 to 3 per cent. Strain aging
may have progressed simultaneously during
their formation.
The Dutch engineer P. P. Bijlaard1 de
serves credit for having further analyzed the
various mechanical circumstances which
seem to contribute to the development of the
oblique fracture of wide flat bars. The
following remarks were influenced by
Bijlaard's paper quoted below but are pre
sented in two alternative ways.
tan 20 = (19-S)
2a
Fig. 19-28. Parallel flow layers We may assume that the principal stresses after
produced on flat bar of alumi
having been raised to the values ffi,o«,<Tj satisfy a
num alloy 24-ST after inter
mittent loading. (Acknowledg condition of plasticity
ments are due to A. H. Stang,
M. Greenspan, and S. B. New (<T, - <72)2 + W, - 03)' + (ffj
- <T,)» = 2*<? (19-9)
man, Bureau of Standards,
Washington, D.C.) where <r<>is the yield stress in tension in the strain
hardened condition of the metal just before neck-
ing sets in. Assuming a state of plane stress in the oblique layer the principal stress
in the direction perpendicular to the flat sides of the bar is o» =0; therefore, from
Eq. (19-9)
Using the components <rt,o,,T„ of this state of stress referred to the axes z and y
<n —
— -T—
"J »»
s
.
~r rmu
2
<Tr + «V
(19-11)
— , .
<r»)'
V(<r* 4
r Tx,' .
After inserting these values in Eq. (19-10) the plasticity condition is also expressed by
The small permanent normal strains «,,«, must be equal to [see Eqs. (16-14)]
(19-13)
The strain <„ = 0, however, in the direction parallel to the edges of the oblique layer
when it starts to neck down because the adjoining portions of nonyielding material
do not participate in the deformation.' Hence
'.-^ (19-14)
When the plastic limit is just reached in the thin flow layer we see that the two com
ponents of stress o, and t,„ according to Eq. (19-15) must satisfy the equation of an
ellipse having the major and minor semiaxes equal to 2o0/v'/3 = 1.155a0 and <ra/\rZ
= 0.577*0 .
Since the direction of the principal stress ai in the flow layer is parallel to the axis
of the bar we must have in the plastic zone:
tan 2/3
= -^-
at —
= ^*
ai
•
(19-16)
av
* "
2~
{"■
♦
)
a strain «, will develop in the directions normal to the flat sides of the bar in the
plasticized layer equal to
" ~ <ft(gj + "y) _" — 3<frTi
''
4
2
expressing the strains with which the layer contracts corresponding to which shallow
a
Taking in Kqs. (19-7) and (19-8) for a = aT and for t = t,„, and after equating the
right sides of the two Eqs. (19-8) and (19-18) expressing tan 2/3, we see that
2ov,
(19-17)
3
|3
= 35°16' (19-18)
Also: (19-19)
(ff, — <7-,)»
+ T»»
As the condition of plasticity [Eq. (19-15)] finally shows the tensile stress a„ in the bar
under which the flow layer forms
<7„ = <ro (19-20)
On ■ P"q
<Tl
2 ~*"2
(19-21)
a-i
2 2
<ri = 0.
Excluding strain aging phenomena, for the formation of the first flow layer or pair
of crossed layers in a flat bar a state of uniaxial simple tension suffices, while the
initiation of the yielding in a thin layer traversing a massive bar is considerably
retarded through the constraint of the adjoining elastic portions of the specimen.
We may compute the critical value of the angle (3 by a third method as follows.
Equation (19-10) in the rectangular variables <ri and ai expresses the equation of a
"plasticity ellipse" [see Eq. (15-21)] which is the intersection of the general surface of
yielding f(a,,<ri,at) = 0 [Eq. (19-9)] with the coordinate plane <ri =0. By a change of
the coordinates:
ri + <rt = V 2 at' ,
T\
—
ff2 —
—
V 2 <Tt , (19-22)
showing that the plasticity ellipse has the semiaxes \/2 <r»and *3 O"0.
*
YIELD POINT OF MILD STEEL 325
Any state of stress in the flow layer is represented by a Mohr circle in the rec
tangular variables a (normal) and t (shear stress) :
(gi:g,)'- (19-24)
In this equation <n and at for those states of stress which just reach the plastic limit
must satisfy the plasticity condition Eqs. (19-10) or (19-23). All Mohr circles repre
senting the latter states of stress in the flow layer have an enveloping curve whose
equation will be found by eliminating from Eqs. (19-10) and (19-24), for example, oi
and by considering n as a variable parameter in the resulting equation. Instead of
proceeding in this way, we may make use of the coordinate transformations [Eq.
(19-22)] and after denoting by p the variable parameter
(a
- p)» + t» =
IW
- p>) . (19-26)
is obtained which coincides with our former Eq. (19-15). Among all states of stress
at the plastic limit, represented by their Mohr circles [Eq. (19-24) or (19-26)], i.e.,
whose circles must be tangent to the ellipse Eq. (19-27) for material elements situated
in the flow layer according to Bijlaard1 we wish now to determine the state of stress
for which (1) the condition «„ = 0 holds, i.e., for which according to Eq. (19-14)
<rt
~ <r«/2 and (2) the tensile stress o„ in the flat bar will become a minimum. The
resultant stress o„ in plane AB (Fig. 19-27) is
2<T„
V3 Vl + 3 sin» 0
(19-30)
_ jr™ m 2^
1
1 hoc. cit.
326 THEORY OF FLOW AND FRACTURE OF SOLIDS
The stress <r„ becomes a minimum for daa/d0 = 0, which condition determines the
unknown angle 0 and gives again
cos/3 = V%, 0 = 35°16' (19-32)
in agreement with our former computations. With this value of /3 we obtain from
(19-31) the tensile stress
<r« = 1.033<To
a white cross with oblique angles, indicating the regions along which a shallow
depressionon the flat sides developed before fracture occurred.1 Figures 19-31 and
19-32 show symmetrical necking in flat bars when the ratio of width to thickness
crack on the flat sides were at a direction perpendicular to the bar axis.
2 The influence of geometry
(ratio of width to thickness) and of size was carefully
investigated for flat bars broken in tension tests by J. Miklowitz in a paper presented
at the ASME Symposium of Flow and Fracture of Metals, June, 1948, Chicago, 111.
(J. Applied Mechanics.)
3 Loc. cit.
CHAPTER 20
COMPRESSION
Although no difficulties are encountered in obtaining a uniform stress
distribution in a bar of ductile material under tension until necking
begins, special precautions are necessary in order to load a cylindrical or
prismatical bar under axial compression between two hard plates in such
a manner that the lateral extension of all cross sections is the same. Since
that part of the test piece which touches the plates producing the com
pression is hindered from expanding laterally because of the friction, a
bulging in the middle part occurs and there results, especially in the
neighborhood of the ends of the test piece, a nonuniform distribution of
compressive stress.
Fig. 20-1. Compression test. Flow figures (Li'iders' lines) on the four faces of a prism
of mild steel. (Photographs of highly polished surface of specimen reproduced in Figs. 20-1
and 20-2 were made by using the Schlieren method described in Sec. 18-1.)
The development of the flow layers in the case of compressed mild steel
specimens, shortly after the yield point has been passed, is illustrated in
Figs. 20-1 and 20-2; also Figs. 18-37 to 18-44.
cf.
is
the specimen usually begins at the edges of the compression surfaces and
generally more or less concentrated along two conical surfaces starting
is
from the ends of the cylinder. In this way two pieces of conical shape
328
COMPRESSION 329
split off from the rest of the specimen before failure in the brittle case of
materials, and under a larger load these pieces become wedged into the
middle part of the specimen and cause this to crack (cf. the compressed
sandstone cylinder, Fig. 20-3).
(a) (6)
Fig. 20-2. Flow figures on mild steel. Compression tests.
Fio. 20-3. Sandstone cylinder broken in compression test exhibiting cone of fracture.
(According to tests of T. von Kdrmdn.)
compression. They are the traces on the surface of the cylinder of two
series of helicoidal surfaces in which the marble is more severely distorted
than in the neighboring parts. It is possible to make these severely
distorted layers visible to the eyeif the surface is colored or rubbed by
means of a colored pencil. In this way, the markings on the surface of
330 THEORY OF FLOW AND FRACTURE OF SOLIDS
Cf. Z. tech. Phys., vol. 5, No. 9, p. 369, 1924; and Proc. Intern. Cong. Applied
1
Fio. 20-6. Helical systems of slip lines on surface of paraffin cylinders tested in compression
with a resulting drop in the load. In Figs. 20-6 to 20-8, the markings obtained in a
series of cylindrical test specimens of five various heights are shown.1
In Figs. 20-9, 20-12, and 20-14 a few longitudinal cross sections of compressed paraf
fin specimens are represented. These sections were taken through the axes of the
specimens. Figure 20-13 represents a schematic sketch of the structural changes
observed in the cross sections of the three cylinders shown in Fig. 20-6. An external
view and a longitudinal cross section of a truncated cone, having a small angle of cone
and tested rapidly in compression, are shown in Figs. 20-9 and 20-10.
It will be recognized from the longitudinal cross section (Fig. 20-9) that the curves
of constant degree of destruction of the material (and of constant intensity of color)
have approximately the shape shown by the lines of the
sketch of Fig. 20-11. A more careful consideration of such
cross sections shows that the amount of distortion of the
material inside the specimens (the more the material has
been deformed the brighter it appears in the photographs)
changes throughout the inside of the specimen in a regular
Fio. 20-11. Section
through axis of a manner. Two truncated cones of material at each end of
cylinder of soft material the specimen seemed to adhere to the plates of the testing
near compression plate, machine used to transmit the compressive load. (In order
showing areas of equal
to produce a strong adhesion the paraffin specimens were
degree of destruction.
compressed between steel disks having the same radius and
1 At this point may bo mentioned a remarkable phenomenon which was brought out
by a series of slowly made compression tests and a second series of rapidly made tests.
In the last case, the loading was brought upon the test piece very suddenly, such as
would occur if the heavy pendulum of an Amsler testing machine were lifted high and
then suddenly released, while the test piece was under a small compressive load.
During the rapidly made tests the surface of the cylinder was covered with a much
finer and denser network of helical lines than was the case with the slowly made tests.
COMPRESSION 333
intentionally rough-machined surfaces.) These two cones, for example, can be seen
in the dark part of the longitudinal cross section of a specimen shown in Fig. 20-12.
In the cross sections the compressed regions a (Fig. 20-13) have a black and white1
mottled appearance with a fibrous structure whose direction was perpendicular to
Fio. 20-12. Section through axis of a paraffin cylinder after severe compression. If the
cylinder had been stressed more highly, the cones of fracture would have developed from
the four narrow bright sectors originating in the corners.
~5|
the direction of compression. If the two cones extended uniformly into the test piece
this mottled surface extended quite deeply toward the middle of the test specimen.
1 The
plain white surfaces (not crosshatched) in the sketches (with exception of the
cones 6) likewise represent regions of changed and distorted texture, in which, however,
no definite fibrous structure was recognizable (see Fig. 20-12).
334 THEORY OF FLOW AND FRACTURE OF SOLIDS
This, however, was usually the case only for the shorter specimens. Areas of dis
tortion c (Fig. 20-13) extended like rays from the edges of the cylinders, both systems
of slip lines being often very noticeable in these areas. (For example, compare the
section through a severely distorted cylinder, Fig. 20-12.) No slip lines were visible
along the axis of the cylinder, a fact which is required from conditions of symmetry.
The angle which the ray-shaped areas of distortion make with the axis of the speci
men depends, for the same material, on the friction existing in the compressed surfaces
of the specimen and on the ratio of length of cylinder to diameter. Using similar
compression plates, three cylinders, having different values of the ratio h/d of height
of cylinder to diameter, gave the following values of the angle a between the gener
atrices of the cone of rupture and the base:
A few of the shorter cylinders occasionally showed on their surface, besides the
helical slip lines, countless fissures, running parallel to the direction of compression.
These tended to open up under further loading and frequently, under close examina
tion, showed a tendency to form jagged lines because of crossing the helical slip lines
COMPRESSION 335
The deformation of a few rings, loaded axially in compression between smooth hard
plates, will now be considered. The deformation of two rings is represented in an
easily understandable way by the slip lines in Figs. 20-15 and 20-16. In the case of a
thin ring (Figs. 20-15 and 20-17) the deformation was quite different from that in the
case of a thick ring (Figs. 20-16 and 20-18). Since the conical slip surfaces in a thick
ring come to an intersection at the inner surface of the rings near the middle of the
height, the displacements were such as to form a ring-shaped swelling on the inside
surface of the ring. This bulged-out portion is easily recognizable in the photograph
Fio. 20-19.
Fio. 20-20.
Figs. 20-19 and 20-20. Plane compression tests. Sections through the middle plane of
two flat prisms of paraffin subjected to compression in a direction parallel to small edge of
rectangle. The distortion of the section can be recognized by the regular markings which
were formerly circular.
of the longitudinal section. No such deformation could be observed with the thin
rings.
The distortion was axially symmetrical only for the case of the shorter cylinders;
as soon as the height of the cylinder exceeded a certain value, the distortion often
became unsymmetrical and was, moreover, limited to a short portion of the length
(c/. Figs. 20-7 and 20-8). Cylindrical specimens of brittle material often fracture so
that the final surface is composed of portions of both a right- and a left-handed heli-
coidal slip surface together with a part of the cone of slip extending from the com
pression plates. These three surfaces unite to a common surface of fracture, which
sometimes may not differ much from an oblique plane.
tests, the prisms were cut through along a middle plane coinciding with
the direction of compression and during the tests both pieces were held
together by light pressure. The mode of deformation of the prism is
rendered visible by noting the distortion of the grooves left by the cutting
tool of a lathe. The test specimens, whose middle cross sections are
shown in Figs. 20-19 and 20-20, had approximately equal widths (33 to
35 mm) and lengths (125 mm) but a different ratio of height to width.
When the deformation had proceeded sufficiently and had occurred
symmetrically, certain regular systems of slip lines extended from the
corners of the test piece under compression. These crossed each other
in the middle portion of the test specimen in a
manner described by L. Prandtl. ' It will be noted
that the originally concentric circular tool marks
become ellipses only in the central portion of the
Fio. 20-21. Sketch in- cross section. In the four outer areas of triangular
dicating cross section of
a flat prism before (left
half of figure) and after
... ,. ....
shape (see Fig. 20-19) the circles remain almost
..
concentric, while the material in four narrow sectors
(right half) a plane
compression test.
rection of compression
Di-
emanating from the corners must have been sub-
, ,. .. 1.1 i • i-i
jected to extraordinarily high shearing displace-
stress parallel to short ments. As a consequence of this nonuniform defor
mation the material is distorted mainly in these
narrow sectors so that finally the test specimen breaks into four pieces.
This is indicated by the schematic sketch in Fig. 20-21.
20-3. Prisms. A series of prisms with square cross sections of 36 mm
length and having heights of 60, 48, 36, and 24 mm, when tested ga%e
the slip figures shown in Figs. 20-22 to 20-28. The prisms were com
pressed between wood plates having rough-grooved surfaces. The rela
tionship between these slip figures and those of the plane problem is
unmistakable. However, in this case, the converging systems of slip
lines make a greater angle with the direction of compression, correspond
ing to the different (radially directed) direction of the friction stresses
in the compression planes. In the case of the shorter prisms, four por
tions of the specimen along the four edges parallel to the direction of
compression remained undeformed, while the middle portion of the faces
of the prism showed a network of slip lines of marked regularity. A
bulging out of the middle portions of the sides was also noticeable. If
we think of a cylinder inscribed in the prism, its axis coinciding with that
of the prism, and the portions of the material near the corners cut away
in the manner shown in Fig. 20-29, we shall recognize the network of
slip lines of the prisms as a part of the network of helical lines already
Fio. 20-25.
Fios.20-22 to 2,-25. Compression tests with paraffin prisma of same square cross section
and of different heights.
338 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fig. 20-26.
Fig. 20-27.
Fig. 20-28.
Figs. 20-20 to 20-28. Systems of slip lines appearing on sides of paraffin prisms of square
cross section tested in compression. The effect of the height of the prisms on the shape of
the slip lines is noticeable.
COMPRESSION 339
i
i;
m1
P!
1,1
i
1.
.
;
1
Fio. 2,-31. Fio. 20-32. Fio. 20-33.
F
Ell
111 111
Y
it
a
showing the distortion of the parallel sets of streaks due to the impurities of the steel.
(According to H. Meyer and F. Nehl.)
Flos. 20-32 to 2,-35. Longitudinal sections of steel cylinders after compression tests.
Left figures: lubricated with graphite in compression plane. Right figures: without
lubricant. (According to K. Hubero.)
it
part at the
Cylindrical
Surtou becomes part of the outermost ring-shaped part x
of the circular area under compression. This
is
shown by section of a specimen in Fig. 20-36.)
a
cylinder.
ical areas in which the friction of the compression
plates hinders the lateral expansion may be clearly recognized. In test
a
specimen with very accurately machined ends Meyer and Nehl were able
to demonstrate clearly the presence of the conical surfaces of slip (appear-
Die grundlegenden Vorgiinge der bildsamen Verformung, Stahl u. Eisen, vol. 45,
1
ing asblack lines in Fig. 20-38). They obtained the following values
for the angle which this conical surface made with the direction of com-
<f>
flfastic
undetormtd
Fig.
20-37. Flo. 20-38.
Figs. 20-37 and 20-38. Region plastically deformed (left) and conical surfaces of slip
(right) in sections of compressed steel cylinders. (According to Meyer and Nehl.)
h
considered:
it
if
to obtain uniform distribution of stress, the cylindrical
a
Fio. 20-39.
parallel to the direction of compression. This produces Cylinder com
approximately in the test specimen pure axial compres pressed be
a
tween conical
sive stress. end plates.
(According
For an ideal compression test with uniform and unre to
E. Siebel.)
stricted lateral expansion, we have, as in tensile tests, since
the volume of the compressed cylinder practically constant
is
where and are the radius and height, respectively, of the cylinder at
h
r
any given time, and r0 and ho are initial values of and The trajectory,
h.
r
Cf.
also E. Siebel, "Grundlagen zur Berechnuug des Kraft- und Arbeitsbedarfs beira
Schmieden und Walzen," Dr.-Ing. Dissertation, Berlin, 1923.
r
342 THEORY OF FLOW AND FRACTURE OF SOLIDS
h =
^ •
(20-2)
e =
^f-* (20-3)
and similarly by denoting the compressive (true) stress taken with respect
to the actual cross section xr2 by its absolute value a, the work done in
uniformly compressing a cylinder from a height h0 to a height h is found
equal to
W = -x Jh,
[ rV dh = -TToVio
[
Jh,
* ?
n
•
(20-4)
ir = xro^o
/ •
(20-5)
Jo 1 — «
xr02Ao is the volume of the test cylinder. Thus the integral represents
the work done in compression per unit volume, which we may denote
by w. In Eq. (20-5) we may make use of the natural compression strain i
in axial direction, which we may define in a manner analogous to the way
the natural strain in tension was introduced in Eq. (8-7) by letting
~<=
- Ytt =
lnTn = ~ln (l ~ «)• (2°-6)
iuj n
Thence
i -
dt
«
If we consider the stress a in terms not of « but of the natural unit com
pression i
a = F(i) (20-8)
we obtain the work of deformation per unit volume in the simple form
w = Y <rdl. (20-9)
This is the area under the natural stress-strain curve a = F(i) for com
pression.
In Figs. 20-40 to 20-45, the deformation curves in tension a = /(«)
and compression for soft iron, two carbon steels, a nickel steel, copper,
COMPRESSION 343
lb$./in?
150,000
ibi./in.2
Ibs./t'n.1
190,000
Ibs./in?
150,000 - 15,000
lbs./inf
45,000
and aluminum the a curves for compression differ but little from those for
tension, in agreement with earlier tests of Ludwik and Scheu.1
20-6. Hollow Cylinders of Porcelain in Compression. The shape of the heads of
hollow cylinders of a brittle material stressed in axial direction by a compression load
and the conditions in the contact area between the cylinder and the hard steel plates
have a great influence on the compression strength which might be observed. This is
illustrated in the results of tests made by J. S. Lambert and M. J. Manjoine2 with hol-
1 Vergleichende Zug-, Druck-, Dreh-, und Walzversuche, Stakl u. Eisen, vol. 45,
p. 373, 1925.
' The strength values quoted above are taken from an unpublished report of the
Westinghouse Research Laboratories, May, 1941. Heavily loaded hollow cylinders
of fired porcelain in large dimensions are used to support radio antenna towers. In
such applications difficulties have been observed through cracking in the hollow insula
tors supporting the weight of the steel towers.
344 THEORY OF FLOW AND FRACTURE OF SOLIDS
low cylinders of an insulating porcelain with carefully ground conical contact surfaces
the shapes of which are reproduced in Figs. 20-46 to 20-48. The cylinders were fired
in a kiln. Their outer and inner surfaces were also ground in those cylinders which
were tested in the unglazed condition.
The average values of the observed frac
ture stresses are listed below. The ten
sile strength of the porcelain determined
in bending tests with round bars of * ?f 6
in. diameter was 11,200 lb/in.1 for the
unglazed and 12,800 to 14,000 lb/in. ' for
the glazed bars. (The modulus of elas
ticity in compression was 10,170,000
lb/in.'; Poisson's ratio 0.23.) While
small, solid, round, unglazed and glazed
cylinders (1% in. diameter, 3 in. high)
with ground plane ends broke in com
pression at 73,000 and 83,000 lb/in.*,
respectively, it is most remarkable that
a series of hollow cylinders (the shapes c
and d of Fig. 20-46) whose forms were
suggested by E. E. Arnold with a concave
curved outside surface and having ends
ground according to a cone inclined at an
angle of 12 deg, when compressed be
tween hard steel plates perfectly fitting
Fio. 20-46. Hollow compression cylinders
of fired porcelain. into these cones, sustained compression
stresses (referred to their minimum sec-
tions) as high as 130,000 lb/in.*.1
From these tests the useful conclusion might be drawn that the best shape of a body
of revolution offering the highest strength in axial compression in a brittle material is
Flo. 20-47. Hollow compression cylinder. Fio. 20-48. Toroid body of brittle material
for high compression strength.
1 The
shapes c and d (Fig. 20-46) were proposed by E. E. Arnold, consulting engineer
of the Westinghouse Electric Corporation in East Pittsburgh.
^
COMPRESSION 345
perhaps a hollow cylinder having a variable wall thickness and the middle surface of ti'hich
is a toroid (see Fig. 20-48.) There is a good cause for the superior strength of this
body. It is easy to see that, in accordance with the theory of thin shells of rotational
symmetry, an outwardly concave middle surface, when the shell is loaded in the axial
direction in compression, induces further compression hoop stresses <rt in the circum
ferential directions. It has been mentioned that compact prismatic bodies of brittle
material in compression tests frequently split along surfaces or planes parallel to the
axis of the specimens because of the wedging action of those portions which stick to
the compression plates. Formation of these lateral tensile stresses accompanying
Strength in Axial Compression of Hollow Porcelain Cylinders
(See Fig. 20-46)
Compression strength,
Shape Surface
lb/in.'
* Highest stress,
t Average stress.
the axial compression test will be retarded where they may start to develop by the
compression stresses in the circumferential directions at induced in the concavely
curved hollow specimen of Fig. 20-48. ' One of these fractured porcelain specimens
is reproduced in Fig. 20-49. In some earlier compression tests with short, solid,
round cylinders of porcelain having ground plane ends, the highest strength values
were observed when a soft sheet of towel paper was inserted between the specimen and
the hard steel plates. When a very thin lead foil was used instead the compres
sion strength dropped to quite low values (indicating that soft plastic lead is readily
squeezed into the invisible crevices of the specimen along the compression plates, and
by its wedging action splits the specimens longitudinally).
effect of these conically ground ends (Fig. 20-46, shapes 6, c, d), is just the
1 The
opposite of that of the cones proposed by E. Siebel (see Fig. 20-39) which served to
prevent retarding of the lateral spreading of a ductile compression specimen through
the radial friction forces along the compression plates.
346 THEORY OF FLOW AND FRACTURE OF SOLIDS
Large hollow cylinders of fired porcelain which are much used in the electric indus
try in insulating bushings of circuit breakers,
etc., are manufactured by extruding the
tubes of wet clay through a die under the pressure exerted by a piston in a steel cylin-
der. Through this process of plastic forming, difficulties arc sometimes encountered
in the extrusion of heavy-walled cylinders of wet clay. Figure 20-50 shows an exam
ple of the formation of a regular system of curved surfaces of slip in a tube of wet clay
that had been extruded through a ring-shaped die.
CHAPTER 21
a = 61 (21-1)
and that these sections do not change their distance. The quantity 6
defines the angle of twist of the bar per unit length. No components of
stress normal to these sections need be considered, and
the same is true for the components of normal stress
in the radial or circumferential directions. The only
components of stress not vanishing will be the shearing
stresses t in the plane sections perpendicular to the axis
whose arrows are normal to the radii r and in the planes
containing the axis of the bar whose arrows are parallel
to the latter.
Considering two neighboring cross sections a distance dl apart, a point
P (Fig. 21-1) at a distance r from the axis is displaced, when twist occurs,
along a small circular arc PP'. Under this displacement an element QP,
which was initially parallel to the axis of the bar, is tilted by the small
angle 7 equal to the infinitesimal unit shear and becomes an element
QP' along a helix very steeply inclined to the planes of the cross sections.
1 This apparently was first suggested by Ch. Duguet, "Limite d'<51asticit(5 et resist
ance a la rupture," vol. 1, p. 157, Paris, 1882; then independently by P. Ludvvik,
"Elemente der technologischen Mechanik," Verlag Julius Springer, Berlin, 1909; and
by L. Phandtl, in his university lectures, cf. Herbert, Mitt, u. Forschungsarb. Ver.
deul. Ing., No. 89, 1910.
347
348 THEORY OF FLOW AND FRACTURE OF SOLIDS
We have
PP' = rda = rddl = y dl (21-2)
defining the unit shear
7 = rd . (21-3)
Suppose now that the unit shear in the material depends on the shear
ing stress t and that t = /(>) is a monotonously increasing function of the
unit shears y,
t = J{y) (21-4)
is called the stress-strain curve of the material for shear.
a. If
this curve is known for a material it is easy to determine the distribu
tion of the shearing stress r in the cross sections of a twisted round bar
under a given twisting moment M and to find the function M = F(0), or
the moment-twist curve, which may easily be observed in a torsion test.
Let ya = ad equal the shear y when r = a, a denoting the radius of the
round bar.
UNIT SHEAR
Fig. 21-2. Shearing stresses in perma Fiq. 21-3. Stress-strain curve in shear.
nently twisted round bar.
,V ~~
/(7b2 dy . (21-6)
03 Jo
TORSION OF ROUND BAR 349
1
where ta = /(7a) = /(a0); solving this for ta: o
\JL\A i
° ANGLE
#
T„ = s-ij—S ^ (M63)
-
. (21-9) OF TWIST PER INCH
**"a Fio. 21-4. Torque-tuist curve.
This equation serves for determining the stress-strain curve for shear
T = f(y) of a material if the moment-twist curve M = F(6) was observed
in The shearing stress t„ corresponding to the unit shear
a torsion test.
7„ = a6 being proportional to the quantity dependent on 6,
bar in function of the unit shear ya = tan <p angle by which a generatrix
of the cylinder tilted after twist).
is
That the torsion theory considered in a and and described in the first edition of
1
this book has a limited validity has not been pointed out formerly.
Proc. Roy. Soc. London, ser. A, vol. 82, pp. 546-559, 1909; ser. A, vol. 86, pp. 534-
•
561, 1912. He tested axially loaded steel piano and copper wires, twisting them in
the elastic range, and found that they showed a very small reversible increase of their
length when torque was applied. The lengthening was found to be proportional to
a
4,
recherches effectuts in 1947, pp. 141-152 (Labor, du Batiment et des Travaux Publics,
Paris).
TORSION OF ROUND BAR 351
It is interesting to note from Fig. 21-6 that after a reversal of the torque the bar
shortens a little first and then again becomes longer. The effect of a preceding tor
sional overstrain in one direction, after the twisting moment is reversed, appears to
continue. According to Swift, there will be a tendency for accumulating slips in the
crystalline aggregate containing a large number of grains which contribute more to
an axial elongation than to the normal strains in other directions, and a fibrous struc
ture in rolled metals is in no way responsible for the lengthening effect which appears
primarily caused by the anisotropic behavior of a crystal aggregate under increasing
cold working.
Several facts may now be mentioned, at least, which were not considered in the
former theory (a and 6) which can explain the longitudinal extension of plastically
twisted bars.
1. The finite rotation of the principal directions of strain under a large simple shear
(see Sec. 13-4) may cause a simultaneous rotation of the principal directions of stress
because it is found that it will require less mechanical work to deform plastically an
element of a round bar if in addition to the system of shearing stresses t formerly con
sidered a normal stress a in the direction of the axis of the bar is also present through
which the shearing stress t doing the main work may be reduced while the octahedral
shearing stress at the plastic limit remains unchanged.
2. It is known that the density of severely cold worked metals decreases slightly
by an order of magnitude comparable with the elastic dilatation in volume produced
if a mean stress acts. If a round bar after considerable torsional overstrain should
carry a system of certain tensile and compression stresses in axial direction varying
with the radial distances from the axis but which would represent an equilibrium sys
tem of stress so that their resultant would still vanish, these stresses will produce in
the radial and tangential directions elastic strains of a magnitude varying with r caus
ing a secondary system of radial and tangential stresses. The small permanent
increase of the volume in the outer portions nearest to the surface of the bar which
were cold worked the most together with the variable elastic parts of the strains must
contribute to the increase of length of a severely twisted bar.
3. Under the increasing permanent strains the metal ceases to deform in the simple
manner postulated in all theories of isotropic flow. The permanent increase of length
of twisted bars is also due to the anisotropic way polycrystalline metals distort after
the strains increase to finite magnitudes. Although the theory of anisotropic plastic
352 THEORY OF FLOW AND FRACTURE OF SOLIDS
flow developed by R. Hill1 supports this viewpoint and could account solely for the
facts observed in the torsion tests by Swift and L'Hermite, probably the previously
mentioned causes participate in the observed effects.
1 A Theory of Yielding and Plastic Flow of
Anisotropic Metals, Proc. Roy. Soc.
London, ser. A, vol. 193, p. 281, 1948. Dorn, J. E., and A. J. Latter, Stress-strain
Relations for Finite Elastoplastic Deformations, J. Applied Mechanics, September,
1948.
CHAPTER 22
J ~b\
a\tSm~~
"""
been shown particularly by C. v. Bach1
i
Bach, C, and Baumann, R., " Elastizitat und Festigkeit," 9th ed., p. 259.
1
353
354 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fig. 22-2. Stress-strain curve for Flo. 22-3. Cross-sectional area A and
bending. element A dx of a bar with distribution of
bending stresses a as depending on dis
tance v from neutral axis NN in section.
A dx
1 —
dx
Since
A dx
dx
we have
(22-2)
In this is the radius of curvature of the elastic line of the bent bar.
p
The equilibrium of the forces acting on this element dx of the bar is
expressed by the two equations
j<rdA = 0 , (22-3)
fatj dA = M . (22-4)
fm adA = p
[" /(e)/3(p«) de = 0 . (22-5)
Here a = i/i/p, «2 = v*/p are the absolute values of the unit strains in
the points of cross section farthest from the neutral axis. Since
iji + fit = h
f'jkMpt) dt = 0 (22-6)
a —
p
a
a
S-r
Since 1/p function of M
and hence of x, integration of this equation
is
a
(22-5) reduces to
If
f /(«) d* = 0
- /(.)*,
jlm
.4, =
=
/„"/(«)*,
A
(22-9)
2
this condition then gives
Aj = A2. (22-10)
Fig. 22-4. Stress-strain a ~
One may then plot Ai and A2 as
curve
a
/(e) for bending.
function of the upper and lower limits,
respectively, of the integral (Fig. 22-5) and from this determine «j as
a
function of t\. The bending moment then equal to
is
M = bp2
j'j(*)*de. (22-11)
The angle which two cross sections at distance apart (Fig. 22-6) are
a
Fig. 22-5. Areas A\ and At as depending Fig. 22-6. Bar in pure bending.
on g.
2c>
= - •
(22-12)
P
Since
vi = «ip vt = =
+
v2
,
,
= and = '
~h~ —2h— (22-14)
*
p
PLASTIC BENDING OF BARS 357
The results of the calculation may be condensed into the two following
formulas:
Bending moment:
M
Jf"-ti
= Pa = /(«), de . (22-15)
Ui k2
~t~ ti)
* = •
(22-16)
^-±r^
<tt>
tions. They give the moment M (or the load on the bar =
P
M/a) as
function of the slope of the elastic line the law of deformation of the
if
a
material known.
is
a
equations permit the solution of the inverse problem. It will be assumed
that from a bending test with a bar of rectangular cross section both
strains ti and a of the outermost fibers have been determined for series
a
of loads the same thing, for various values of the bending
or, what
P
is
= («i + «) •
(22-17)
*
axes
:
" = = ~
(22-18)
In the integral
f(e) df = 0, (22-19)
-ei
<t>.
follows, therefore:
Lm dt = /(«,) + =
(22-20)*
0
I
I
h
-
rule:
In Eq. (22-19), does not depend on the parameter </>,and for and we substitute
a
6
/
= —
u = ti
u
.
;
358 THEORY OF FLOW AND FRACTURE OF SOLIDS
or since,
ffl = -/( — *l) , 0-2
=
f{tt) ,
we get
at dt- = <ri At. (22-21)
["
M2
=
M4>* -r /(«)«&• (22-22)
/
From this follows that
it
d_
d4>
— = dt\ = -s-
+
ffidei
•
0
(72^*2 d<£
+
,
<Ti ] C2
I
, 2/i
2hdd>
= — =—
,
= -r —ffi —
x
,
,
• - ,
+
,
we finally obtain
The right side of this equation known from observed test data, the
if,
is
<f>.
observed strains €i and e2, the ratio dti/da, and therefore using Eq.
(22-21), er2/cri may be determined for various values of the observed angle
<t>.
Herbert, Mitt, u Forschungsarb. Ver. deut. Ing., vol. 89, 1910, used similar relations
1
in order to determine the stress-strain curve for cast iron in tension and compression
by means of bending tests on cast-iron bars. Cf. also Bach and Baumann, "Elasti-
zitat und Festigkeit," 1924; and J. Fritsche, Arbeitsgesetze bei elastisch-plastischer
Balkenbiegung, Z. angew. Math. Mechanik, No. 13, 1931; also Stahlbau, Nos. 16, 17.
1938; Nos. 14, 15, 1939; McCullouoh, G. H., An Experimental and Analytical
3,
Investigation of Creep in Bending, Trans. ASME, p. 55, 1933; Cozzone, F. P., Bend-
PLASTIC BENDING OF BARS 359
Example. Material with the same stress-strain curve for tension and
compression. For all degrees of deformation
«i = «2 , <r\
= f2 , (dei = dtj) . (22-25)
'
(22-26)
I
These equations suggest the following rule for constructing the stress-
strain curve: in order to determine from a bending test the normal stress
<ricorresponding to a given unit strain ti
the curve representing the bending mo
M.
ment M as a function of the slope
<t>
M
is
f 9 ^^^^^"^
plotted (Fig. 22-7). The normal stress a\
equal to the projection PB of the tan
is
of the rectangular cross section of a bar Fio. 22-7. Pure bending. Bend
bent by pure bending moment, = ing moment if
= F($); 2* angle
a
t.
was observed).
22-3. Bar Subjected to Plastic Bending Having Idealized Stress-
Strain Curve Fig. 22-8. If bar of ductile metal loaded in bending
is
a
plastic stages, the stresses inside a bent bar may easily be calculated
by the procedure as set forth in Sees. 22-1 and 22-2.
a. Initial Yield or Flow in Steel Bar. For a metal which has definite
a
yield point as, for example, soft annealed wrought iron, the stress-strain
curve may be replaced, for the above purpose of calculation, by three
straight lines. It thus assumed that the strains produced by plastic
is
ing Strength in the Plastic Range, J.Aeronaut. Sci., 1943, pp. 137-151 Jensen, V. P.,
;
bending are not larger than a few per cent. If it is assumed that the yield
points for tension and compression are the same and that in the elastic
regions — «0 < t < «o, however, the strains may be calculated by taking
a constant value of the modulus of elasticity E = <r/t; these assumptions
if
correspond to a stress-strain curve
which satisfies the following conditions
(Fig. 22-8):
Wnsion
for e < —«o , <r = —<ro = const ,
for — = Et
/
COMPRESSION UNIT to < t < to , <r ,
ELONGATION
for «o < t , a = <r0
= const .
Fio. 22-0. Simply supported bar bent by single load beyond plastic limit.
cross section which we may designate by A' (Fig. 22-96), the bending
stress a is equal to the yield stress for tension <r0; a second part A" has
stresses equal to the yield stress in compression a = — o*o. In the middle
part A (Fig. 22-96), where the bending stresses have not reached the
yield point, the stress must satisfy the straight-line law:
617
a = a + (22-27)
.
We set S,S',S" equal to the static moments relative to the axis OO and
J,J',J" the moments of inertia of the above-mentioned areas A, A', A".
At the limits of the plastic zones = and = i\" the stress <r = +<r0,
v'
r\
v
or
+ br/' =
a
<r0
= -<ro
(22-28)
+ by"
a
PLASTIC BENDING OF BARS 361
a = —<ro
—+ 2<r0
(22-29)
—
v V V V
when the above relations are introduced, takes the following form:
A -
a + S •
b = <ro(A" - A') . (22-31)
If, in this equation, a and b are replaced by the expression (22-29), there
results a function of and i\" . From this function the ordinates and
v'
rj'
ij", which separate the plastic areas of the bar from the elastic area, may
be calculated. If and are determined in this way the bending moment
a
M = J<rij dA = Sa + Jb
+
(S' - S")<t0 (22-32)
An Example the Spread the Plastic Regions in a Bar Stressed Slightly above
of
of
b.
base
a
' 12Px
^ ('-£) (22-33)
As the force P increases, the yield point first reached in the outermost compression
is
P = P„
67
(22-34)
Since the stress at a load Po only a0/2 on the tension side = of the middle cross
(ij
is
h)
section, the bar begins to yield at first in the neighborhood of the point = on the
0
ri
compression side. At a load P > P„ there results at first only one plastic region in
the bar. This represented by the crosshatching in Fig. 22-lOa, its area being desig
is
nated by A".
In the part not crosshatched (the elastic part) of the cross section, the straight-
A
a = a + . (22-35)
302 THEORY OF FLOW AND FRACTURE OF SOLIDS
Aa + Sb = <r0A" . (22-37)
Taking:
^ A S
2h 2h' Zh
(22~38)
and designating
This determines the stress distribution in the cross section ; for example, for
and for
0 < u < u" , a = —
CT0,
* TT ~ "
«"• - 3u" + 2
•
(2IM1)
1
0 < u" < = 0.3661 . (22-42)
V^2~
As soon as u" becomes > 0.3661, P > 1.80 P0 and the bar begins to yield also on its
tension side. At a loading P > 1.80Po, there are two different regions inside the bent
bar in which the stresses are at the plastic limit.
In order to determine the stress distribution under this loading the following three
equations are available:
a + bi/' — at, \
a + = —<ro (22-43)
}
Aa+Sb = <r0(A" — A') . J
In this
f (h* —
v") ,„ _ ft,"' 5, r ,
S =
'(^- •
(22-44)
"'
U =
I ' =
X
' **
X ' (22_45)
PLASTIC BEXD1XG OF BARS 363
*--%±X.>
u — u
f>--A-n-
u — u
' (22-46)
This is the equation of an ellipse whose minor semiaxis a = 1 has the direction of the
bisector of the axes u' = u" and whose major semiaxis 6 = y/z. We consider only
that part of the ellipse where:
On the basis of the preceding formula the limits of the plastic areas for P = I.8QP0
and for P = 2.34/>0 are represented to scale in Figs. 22-11 and 22-12. In these the
plastic parts of the bar are represented by the crosshatching.
PLASTIC i.P-/.e0Po
22-11.
22-12.
Figs. 22-11 and 22-12. Limits of plastic regions in a freely supported bar of triangular
cross section bent by single load P at center. The boundaries of the plastic regions are
indicated in true scale for two loads. Fig. 22-11 (above): Load P = I.8OP0 just when
lower side of bar starts to yield. Fig. 22-12 (below): P = 2.34P0 when whole middle sec
tion yields. (Po is the load under which the bar just starts to yield at upper side.)
It is clear that the above calculation insofar as it relates to the spread of the plastic
regions under the larger loads will decrease in accuracy with the increasing load
(P = 2.34P0). At the higher loads the validity of the simple assumptions made
relative to the shape of the stress-strain curve a = f(e), (viz., that the yield stresses
are independent of the strains t) on which the calculation is based, do not hold accur
ately. How these assumptions may be improved is indicated in the following section.
is,
metals with increasing strain. There
this factor into account. How this can be
done will be illustrated by the following ex
ample of the plastic bending of an iron bar
with a rectangular cross section.
«
Fig.
,
Idealized stress-
22-13.
for —to < < a = a'l
«o
«
strain curve for steel, taking
,
//
for to < +
<
into account work hardening.
,
If we introduce here instead of the constant <r0othe yield stress for tension c0 and con
sider that at the break of the curve — to the stress
is
e
=
+
x'«o Too ir1 «0 (22-51)
,
we then have
-(>-£) (22-52)
The stress-strain curve thus determined by the following three constants depending
is
(a'
of the material E, a" a measure of the
is
in cross section.
6,
this case to determine the position of the neutral axis. The stresses in the cross sec
tion, distributed according to Fig. 22-14, give the following bending moment:
(22-53)
.
In this Pi, Pi, P, represent the resultant values of force produced by those portions of
PLASTIC BENDING OF BARS 365
the stress diagram (Fig. 22-14) which are bounded by the straight lines shown; and iji,
vi, Vi represent their moment arms relative to neutral axis (Fig. 22-14) :l
P* = *J> - -
,o)
v, :2
+
do)
(22-54)
j
_
y
(h +
(h
<r„6<r" „„)
3
(The symbols relate to Figs. 22-13 and 22-14.) If we put
u = —
^
(22-55)
M _
Px- ^ - PJv
—
if -
(22-56)
•
The bar begins to yield under a load:
P.-^-°- (22-57)
The above equation for M holds for The variables u and are to be con
P
> P0.
p
sidered as functions of x. In the middle of the bar we have for x = 1/2, = P/P0.
v
If this value of designated by v0 = P/Po, the equation of the boundary curve of the
is
v
r,—,.+ga—«)'o «n.
+
fa
" « (22.58)
2i»0 4»0
J
L
At a certain load P, where P > P0, at those points of the cross section, where u =
1
and = the yield point in the fibers farthest from the neutral axis just reached.
is
1,
»
The abscissas of these cross sections may be obtained from (22-58) by substituting
=
t>
it - and
1
1
:
x - *, - ± (22-59)
.
Pi determined as follows: let equal the stress along the edge and n the corre
1
is
<ri
^.
«o _ 2«i
1
i?o
A
P
" = <roO""
; \
-v w.
/
A
-" — ~ •
1
Introducing this in the above expression for P we obtain the value given in Eq.
2,
(22-54).
366 THEORY OF FLOW AND FRACTURE OF SOLIDS
In the plastically bent part of the bar xt < x < 1/2, the maximum stress at the edge
of the cross section having the abscissa x is given by
d*y M Px
y= Pxx
C,X+C" (»<*<*)■
dx~>= ±JE= -*JE' -12JE +
1 < «o
P V lo
If the strain e0 in this formula be replaced by a0/E and the ordinate t/0 of the boundary
curve of the plastic region by >jo = hu/2 and if the curvature 1/p is replaced by
—d*y/dx', we obtain for the plastically bent part (xi < x < 1/2) the following differ
ential equation of the elastic line:
v
dx1 Ehu
As will be recognized from the formulas and the expressions for the limiting curves
of the plastic regions, the elastic region in the middle part of the bar, at sufficiently
large loading P, shrinks up into a narrow strip.
In a bar which is plastically bent under heavy loading, it is possible to differentiate
three different parts: an elastic part, having pure elastic tensions (0 < x < Xi), an
elastic-plastic part (xi < x < xs), and a completely plastic part (xj < x < 1/2).
Under high loadings, producing severe yielding, in the transition part of the bar
Xi < x < Xi, u and v may usually be replaced by the simpler expressions:
The deflection of a bent bar at high loads may be calculated with sufficient accuracy
in that portion where 0 < x < x2 from the differential equation:
y"'-m- ^4)
In the plastic part x2 < x < 1/2, it may be calculated from the equation:
The limiting curves of the plastic regions in a severely bent bar may be
observed experimentally in various ways. In bars of very soft iron the
PLASTIC BENDING OF BARS 367
Fio. 22-15. Etching of a section through an old boiler plate showing flow lines and cracks.
(According to B. Strauss and A. Fry.)
Fio. 22-17.
Figs. 22-16 and 22-17. Liiders' lines in sections perpendicular and parallel to axis of a
steam boiler. The flow lines were produced by the bending of the boiler plate in the
bending machine. (According to B. Strauss and A. Fry.)
tion of the flow layers is indicated in the sketch of Fig. 22-18. As will
be seen, the flow layers in a bent steel sheet practically coincide with
the surfaces of maximum shear. In longitudinal cross sections of a
wrought-iron bar bent beyond the plastic limit, the shape of boundary
lines of the plastic region could be demonstrated using Fry's etching
1 Fischer, Fk. P., Krupp. Monatsh., vol. 4, p. 77, 1923.
3f>8 THEORY OF FLOW AND FRACTURE OF SOLIDS
method. The boundaries of the dark surfaces in the etchings were prac
tically identical with the shape calculated by the above methods for the
case of a simply supported bar loaded in the middle.
Using the second method, the steel bar
stressed above the yield point is heated
for some time at 650 to 750°C. The
annealing treatment at this temperature
induces in the stressed steel a rearrange
ment of its microstructure, and, accord
Fio. 22-18. Flow lines in a plate
produced by bending. ing to a well-known law, under recrystal-
lization the largest crystal grains are
formed at the limits of the plastic region, which may then be made visible
by the usual etching process (e.g., by means of copper-ammonium-chloride).
6. Other Examples of Plastically Deformed Regions in Bent Bars. In calculating the
shape of the boundary curves of the plastic region it was assumed that the stress-strain
curve of the material is represented by the broken line of Fig. 22-8.
1. Simply Supported Bar with a Single Load in the Middle. If the material
begins to flow under constant stress, the constant a" — 0 in formula (22-55). From
formulas (22-56) and (22-55), the bending moment becomes
M =
Px Pol(Z - w)
(22-66)
8
from which the equation of the boundary of the plastic area follows:
U* = 3 - 4Px
PJ.
'
(22-67)
The plastic area is therefore bounded by two parabolas, which shift along the bar as
the load increases. The limiting position which these parabolas can take up is that
position in which their vertices just touch in the middle of the bar. The force is then
/mas ~ uTd/*'
2. Simply- Supported Bar Loaded with a Uniformly Distributed Load. The
length of the bar is /; the rectangular cross section has a width 6 and a height h, while
the load per unit length of the bar is p. The bar begins to yield under a load p0:
ibh*«<,
Po (22-68)
31'
If p > po, there occur in the middle of the bar two plastic regions which are bounded
by two branches of a hyperbola. The bound
ary line of the plastic zone has the equation: 0.29891 p
A1 -zr.
= 1- (22-69) mummm
In this the semiaxes are ± <^^g»p- w
Po 2p Fio. 22-19. Plastic regions in a bar
bent by uniformly distributed load p.
(22-70)
at a load p = 3p0/2, the hyperbolas coincide with their asymptotes (Fig. 22-19)
PLASTIC BENDING OF BARS 369
T " T"
Pol vobh*
M> = (22-71)
(this last equation being valid only for «i > «o, see Fig. 22-20) where «0 = <ro/E is the
elastic strain corresponding to the yield stress <r0and «i denotes the total strain (sum
of elastic and of permanent strain) in the extreme fibers of the rectangular cross sec
tions. If ij denotes again the distance of a point in the cross section from the neutral
axis and ijo the distance of a fiber just starting to yield,
e0i7 . h
(22-73)
1)0 &
M "
TV ~
3^J (22-74)
370 THEORY OF FLOW AND FRACTURE OF SOLIDS
When >)oin the most stressed middle section of the beam approaches the value zero
the strain «i will increase indefinitely and the maximum bending moment in the bar
will reach its largest possible value
At this load
M „» =
^ =
^°
■
(22-75)
~* (22-76)
the bar deflects indefinitely and its equilibrium will cease to be stable; also
,— -o.
That the deflections y of the bar will rapidly increase follows also from the differential
equation of the elastic line derived from Eq. (22-61) assuming <r" = 0 within the
permanently overstrained portion of the beam (where rj0 < h/2) and which takes now
the simple form
ai \ <r=f(fj
Fio. 23-1. Idealized stress-strain curve for Flo. 23-2. Bending stresses a in bar start-
buckling after the yield point is exceeded. ing to buckle.
tensile stresses set up by bending), while those on the concave side are
increased. In this consideration the treatment will be based on a stress-
strain curve (Fig. 23-1), such as was assumed in Sec. 22-4. The bar
has a rectangular cross section of width b and height h, a length I, and is
loaded axially by a compressive force P to an average stress o-*, which is
higher than the yield stress <r0 of the material. It is desired to find the
critical value of compressive stress <rc or the limiting force Pc = bhae, at
which the equilibrium of the bar in its straight form becomes unstable,
and buckling results.
In Fig. 23-2 the stress distribution in a bar is represented. Before
bending, the stress distribution would follow the horizontal straight line
a = <re. After bending, the stress distribution is represented by the
1 Untersuchungen fiber Knickfcstigkeit, Mitt. u. Forschungsarb. Ver. deul. Ing.,
Heft 81, Berlin, 1909.
371
372 THEORY OF FLOW AND FRACTURE OF SOLIDS
Since the cross section remains plane during bending, using the symbols
of Eq. (22-2), page 354, and of Eq. (22-51), page 364, we have
«! =
— = —/ «2
= — = — <ri
= > a2 = •
(23-2 )
" P * P p p
Moreover,
Vi + V*
= h. (23-3)
and
— h V7~> hV7
M =
| (^7>!* + <rji?,*) , (23-5)
M - bh3 <rV
W)
(V? + v70'-
Using the symbols
1= dy* — M _ Py
(23-8)
p dx2 JE0 JE0'
From this it follows that:
I p rp~~
y = A sin x + B cos -^j^r a; .
(23-9)
yj
*=±5>
V-0, P =
nVJ|', (n=l,2, ...)• (23-10)
PLASTIC BUCKLING 373
Pc=**J-p- (23-11)
This formula is of the same type as Euler's formula for elastic buckling,
namely,
,JE
Pc -T-
It is seen that the value of modulus of elasticity E given by Euler's
formula has simply to be replaced by the value E0, given by Eq. (23-7).
The formula (23-7) derived for rectangular cross section may be
immediately generalized for any arbitrary cross section. From the con
dition of equilibrium fa dA = 0, using
<r = — r\ , or a = — ij ,
Vi Vt
^1
/ vdA =^ / vdA.
Vi Jo V* Jo
Putting:
<7l
= J (7j = J
P P
.1/
-/
- / andr,
= *-dl +
Vi
°jll
Vt
= I (a>Jl
P
+ a"J,) = l-JE0.
P
From this the value E0, from which the buckling load P* may be calcu
lated, becomes
E0 = a'J;+a"J*. (23-12)
decrease in the axial compressive force during bending. If one plots the
maximum deflection of a bar during buckling as abscissas and the com
pressive load P at which the bar bows out, as ordinates, for various values
of the eccentricity of the axial load and for elastic buckling the series of
curves shown in Fig. 23-3 is obtained. All curves have for their common
asymptote the horizontal straight line which corresponds to Euler's
critical load, Pc = rUE/l*.
With buckling, accompanied by average stresses exceeding the yield
point, one obtains a series of similar curves shown in Fig. 23-4 with the
f. = * p
1 The developments in this chapter are partly based on papers by H. Hencky and
A. A. Ilyushin.
SYNTHESIS OF STRAINS 381
For the components of the elastic strains we assume that Hooke's law
is valid:
t, =
E G
«„
= ' 7., /
7« =
75-
>
f
~g G
, at — v'(a, + <Xy) f Till
'
e<
E G
If «' denotes the mean elastic strain and a the mean stress
the sum of the first three Eqs. (24-2) indicates that the mean strain t' is
proportional to the mean stress
t, = = <r— = fc
(J_-^> (2^4)
The six components of strain appearing on the left sides of Eqs. (24-5)
and similarly the six components of stress on the right sides constitute
the components of a deviator of strain and of stress, which symbolically
may be written as follows (see Chap. 14) :
\tl e
2 2
D > = \ t' — 1^
t-'
"
\
y» 7»' u, _ (24-6)
ti
)
)
2
— a
\<TZ Try T«
Ti/, <ry
— * Tyt
T,, a, —
Txy a)
382 THEORY OF FLOW AND FRACTURE OF SOLIDS
in which the first equation refers to the deviatoral part of the strains
symbolically expressed by D,- or to a distortion without a change of
volume and the second equation to the change in volume.
A third form of the three equations for the unit strains is also
-to + ^^-'JL+JL^,
• • •
etc (24-8)
7„, = + v tv, • - - 1
2(1 )<t> ,
where the dot above t,", . . . yv,", . . . denotes the derivative with
respect to the time t, or we may express these relations for the infinitesimal
increments of the six components of permanent strain during the time
clement dt as follows:
<f>'
\/E
form, let us write for in Eqs. (24-2). =
After adding Eqs. (24-2)
and (24-10) we obtain, for example, for tz and for yt.:
(24-11)
7.. = 7,.' + y„." = 2(0' + «")
[l + "'^y] r„ .
"if-
= =
%
+ *">
*'
<24-lla>
y
*
X
we can rewrite the stress-strain relations for the components of the
resultant strain tensor as follows:
ty = <t>[ay
— v(a, + <r,)] yzz = 2(1 + v)<$n,t (24-12)
,
t, = 4>[<r,
—
v(<rz + <r„)] y^y = 2(1 + v)^^
.
,
<f>
,v' ,v" are material constants. and are variable functions of the
$
<t>"
a
v
Poisson's ratio.
In the ductile metals the permanent strains usually contribute little
to a change in volume. Assuming an incompressible material Poisson's
ratio for the permanent portions of the strain may be taken equal to
„" = y2. The factor 2(1 + v")<t>" appearing in Eqs. (24-10) for the unit
shears later to be denoted by if/" = 2(1 v")4>" then becomes equal to
+
if/" 3<f>".
the
v'
We may add that, under the preceding assumptions, the elastic, plastic,
and the resultant strain tensors are coaxial with the stress tensor and
remain so during a small permanent distortion.
384 THEORY OF FLOW AND FRACTURE OF SOLIDS
Use of Eqs. (24-10) and (24-12) has been made in the theory of plasticity for deter
mining distributions of stress in certain special cases of the partial yielding in which
they do not strictly apply. These are cases in which the material has a definite yield
point and a boundary surface between the elastic region and the yielded portions
develops in the body which under increasing values of the external stresses (e.g., when
a pressure acting on the inner surface of a cylinder increases gradually) moves through
the body. The field of the stresses is gradually displaced within the body under these
circumstances while the stresses satisfy a condition of plasticity. Although in these
cases of partial yielding under variable stresses incremental stress-strain relations of
the form of Eqs. (24-9) or (24-9a) should be used, necessitating a very laborious
integration of the equations with respect to the time t, and Eqs. (24-10) or (24-12) do
not apply, a use of them may be made with considerable advantage. They may
represent averaging stress-strain relations and they supply the simplest, although not
perfectly rigorous, means for obtaining solutions.*
<t>
When the permanent have sufficiently increased, <t>" and
strains
<tt><t>'
(24-1 la) within the plastic zone of body of steel varies continuously
a
£
g
0.3 0.5 .
v
+ = 3(1 -
+
«x «, «. 2i0<frr . (24-14)
and hold but not valid, only the incremental form of the
If
assumptions
1
is
2
3
1
discredit the validity of Eqs. (24-10) to (24-12) in which the negative aspects of theory
were emphasized while positive results furnishing workable expressions of comparable
applicability in special cases are lacking.
SYNTHESIS OF STRAINS 385
f. - - e' (1 + v)<t*x
- (3v0 + k)a .
After replacing k here by its expression taken from Eq. (24-16) this
becomes also equal to
e. -e - (1 + r)*(», - a) (24-17)
and we see that the combination of terms (1 + v)<f> with which the shear
ing stresses in Eqs. (24-12) were multiplied appears now also as a factor
in the three equations the strain differences tz — —
t',
expressing
*',
ty
<t>
yf/
a
- 2(1
+
w)* (24-18)
*
T». _ ,"
*
v*
'
\
(
'
2
2
41
7«*
^
~
2T'" (24-19)
2
- - "
')
(*.
■
«.
,
~2
3
the
of
the
resultant strains.
A comparison of the two forms of these stress-strain relations for the
resultant strains [Eqs. (24-12) and (24-19)] with the corresponding two
*
The expression 1/3(1 — 2»)0 = l/3fc may be interpreted as a generalized bulk
modulus, in analogy to the definition of K = E/Z(\ — 2v'). In fact, both expressions
just given are identical since 3k = 1/K.
In the same way that the function which was introduced in Eq. (24-1 la)
4>
the
1
is
<f>'
<t>
sum of two terms: ■» <t>"our new function denned in Eq. (24-18) represents
+
^
</>'
groups of the elastic stress-strain relations [Eqs. (24-2) and (24-5)] dis
closes their complete similarity. Instead of the constant factors such as
1/2? and l/G in the first group of equations now the functions 4> and ^
appear. We note that <p and 4/ behave like the reciprocal moduli l/E
1 2(1 + v')
and l/G, respectively, since ~ = - and = 2(1 +
(r a5 ^ v)4>.1
We shall call <p and ^ the flow functions for tension and for shear, respec
tively. and are variable quantities; a material constant.
A;
We
is
4/,
<p,
v
have
k
1
f
^
v)<b
,
,
p
Equations (24-19) can be written in the symbolic form
D. =
\v. (24-21)
yield stress <r0has been reached in tensile test. As long as the tensile stress a si
<
a
the strains are elastic. Let eo = 4>'<robe the elastic strain when the yield point a = <rois
just reached. > «o, <r = <roand the strains will consist partly of an elastic and
If
of
«
- «" - = <t»r°.
+
+
«'
<*>'>o
e
(recipro
cal values of the moduli of elasticity) arc called "coefficients of elasticity."
If
instead of the components of the permanent strains those of the tensor of the perma
nent rates of strain are substituted, the corresponding equations for viscous substance
a
<t>
are obtained, which will be considered later. and in the latter case represent
^
the reciprocal values of the "coefficients of viscosity" for tension and for shear,
respectively.
H. Hencky originally expressed these relations in the form
2
[<p
du
- + .p + 3/(m + 1)H dv dw + >p
I
=
I
•
—Q ~r">
,
+
f
etc-
{"'
di 7+1 Jz Ty
'
~2G~
'
J
<p
p. 323, 1924; also Z. Ver. deut. Ing., vol. 69, p. 695, 1925). Hencky's quantity
equal to our 2G>".
<f>,
the text bring out the analogy in perfect manner between the stress-strain relations
a
for the resultant strains and those which arc valid for an elastic substance, and are
familiar to engineers.
The Relation between the Theory of St. Venant-L6vy-Mises and the Theory of
3
Sciences
Research Laboratories.)
SYNTHESIS OF STRAINS 387
Therefore
— >
t — 60
ao
After inserting these values in the expression for v, Eq. (24-lla), we find that Poisson's
ratio
(, (24-22)
1 2 3 4 5 6
Fig. 24-3. Poisson's ratio c. Fio. 24-4. Stress-strain curve.
the value of the modulus of elasticity E. Referring to Fig. 24-4, using the angles
a,a',a" under which OP, OQ, and OR are inclined with respect to the strain axis, since
-
<t>'
a a
Poisson's ratio in the transition region of the tensile diagram found to be equal to
is
v
v'
This may be further generalized for considering flow of a metal in the strain harden
ing range under a general state of stress whose principal stresses <r1,^2,^3increase with
the permanent strains, provided that the ratios a%/a\, a,/<ri do not change during the
flow.
CHAPTER 25
du dv
=
dw
u
dx ~dz
(25-1)
du dv dv dw dw du
^
.
= y" ~ ~
Yy+dx di + dy~ dx dz
After solving Eqs. (24-4) and (24-5) for the six components of stress
. . , we obtain
388
ISOTROPIC ELASTIC SOLID 389
U + ty + t.
3
<r* + <r» + c. =
(2M + 3X)« . (25-3)
dx dy dz
fe +
fc + £ + «-o.
X, F,Z are the components of the body forces per unit of volume. After
substituting in Eqs. (25-4) the expressions for the components of stress
using Eqs. (25-2) and (25-1), three partial differential equations for the
displacement components u,v,w are obtained:
flAw + ^ +
lt)-^-
\dx
+ - -)
dy
+
~dz)
+ Z = 0.
Qt Qt Qi
A stands for the Laplacian operator —t + t-j + ^-j- In the absence
of body forces, from Eqs. (25-5)
390 THEORY OF FLOW AND FRACTURE OF SOLIDS
follows. Equations (25-5), named after Navier, are the partial differen
tial equations of the displacement components on which the theory of
elasticity is based.
In the case of a plane distribution of stress (a thin slab stressed in its
plane) without body forces a, = t„ = r,y = 0 we may neglect w. The
preceding equations simplify to the extent that
dx
Ety (25-7)
<?7,„
^ + ^ = 0, ^ + ^ = 0
(25-8)
dx dy dy dx
are satisfied by assuming that the three components of stress <T,,<ry,T,y are
expressed as the following partial derivatives of a function F(x,y) called
a stress function of Airy :
dW dW ~ dW
*. = =
T"
W' dx~dy'
(25"9)
This gives
q2
where A now stands f or + .
dx2 dy2
In the case of a plane distribution of stress (<r, = rx, = rn = 0) the
components of stress <r,,avSxy according to Eq. (25-9) are derived from
a stress function F which must satisfy the biharmonic differential equation
(25-11). In a similar way, it may be shown that this is also true in the
case of a state of plane strain = y,, = = 0).
(«,
7x„
The three equations (25-5) may be condensed in one vector equation.
For this purpose, the seven equations (25-2) and (25-3) expressing the
ISOTROPIC ELASTIC SOLID 391
elasticity law and the three conditions of equilibrium (Eq. (25-4)] may be
presented in vector form by single equations. Let the state of stress be
denoted by stress tensor (see Chap. 14)
n = (25-12)
3pJ
=
<^f
M(W + vT) = t„ (25-13)
y*x y*v
*
2
2
and these two tensors related to each other by using their deviatoral parts
only. The latter are obtained by subtracting from n the state of pure
triaxial equal tensions equal to the mean stress a or the dyadic Lr (where
I
is the idem factor) and similarly by subtracting from strain tensor *
the corresponding pure triaxial extension equal to the mean strain or
<
the dyadic It. These two deviators according to Eq. (24-7) are related
by the condition
D. = 2MZ>,
(25-14)
or
n - Lr = 2/i(* - I«) . (25-15)
a = (2/i + 3X)t
we find that
n = 2M4» + 3XIt (25-16)
3t = div v = — + — + —
dx dy dz
(25-17)
v
If S,,Sv)Sr denote the resultant stress in the three plane sections which
intersect each other at one point {x,y,z) and are parallel to the yz,zx,xy
planes, respectively (Fig. 14-6), and = LY + + kZ the body force
is
Y
Q
(25-18)
392 THEORY OF FLOW AND FRACTURE OF SOLIDS
or
t f f
+ + + °-° <^"»
V •n + Q = 0. (25-20)
is obtained.
If the material has no volume elasticity, Poisson's ratio v = J^, X = «o ,
the mean strain « = 0 or div v = 0, the strain tensor is a deviator, the
term Ie in Eq. (25-15) vanishes, and the elasticity law is expressed by
n Av + grad a = 0 (25-25)
or in components:
MAM + ^ = 0, MAy +
^
= 0, + 1
- 0. (25-26)
By taking the partial derivatives with respect to x,y,z of the last three
V • II = M(V • TV + V -
W) + XV • I div T .
a* a'
\
(a2
-
,
V-I V .
After inserting these in the expression for V • II, Eq. obtained.
is
(25-21)
ISOTROPIC ELASTIC SOLID 393
equations and adding, we see that the mean stress a must satisfy Laplace's
equation
Ag = 0
(25-27)
The mathematical theory of the isotropic elastic substance in the range of infini
tesimal strains has thus been characterized in general terms. It may be in order to
point out at least with a few words that certain materials behaving in a brittle manner
or having a porous structure possessing soft or weak inclusions (cast iron, concrete)
do not follow the linear stress-strain relations expressed by Eqs. (25-2), (25-3), or
(25-14). The stress-strain curve for simple tension or compression for such materials
upon loading can be represented only by a curve <r, = /(«*) within the range of small
strains, and upon unloading a different curve is observed with a much steeper slope
daj/dt,. These materials usually have much elastic hysteresis and show formation of
loops for alternating cycles of loading and unloading (Chap. 3). Attempts to extend
the mathematical treatment to such materials have been variously made. Since these
substances show a distinct volume elasticity, it may in certain applications be suffi
cient to assume for them a linear relation connecting the small dilatation of elastic
nature in volume 3e = «, + t„ + t, with the mean stress a = (<r, + <r, + oi)/3:
e - ci<r (25-28)
= ,
cj).
D.
1 — ca<r — c «ro + cwoV
where ci, . . . , c( should denote material constants and t0 the octahedral shearing
- - - O2
stress:
to ~ H <r,)2 + (<r„ + (<r. + 6(r„, + t„2 + tm') (25-30)
which is proportional to the square root of the second invariant of the stress tensor n.
(The last term c2To'o may become significant when the mean stress a may have large
negative values but may be omitted entirely when a > 0 and brittle materials weak in
tension are to be considered.) The material constants may be adjusted to fit the
observed form of the stress-strain curve for uniaxial tension and compression. Accord
ing to Eq. (25-29) this is supposed to be a common curve passing through «, = 0,
vx = 0 having much steeper slopes on the compression than on the tension side of the
diagram, and does not satisfy the rule of antisymmetry of an odd function t, = ip(c),
«, = —<p(—<Ti) usually assumed for plastic materials.
Functional relations connecting the first and second invariants of the strain and
stress tensors may prove useful for extending the elasticity law to the more complex
cases of variable elasticity in solids.
BIBLIOGRAPHY
Fluoge, W. : "Statik und Dynamik der Schalen," Verlag Julius Springer, Berlin.
Frocht, Max M.: "Photoelasticity," Vol. 1, 1941; Vol. 2, 1948. John Wiley & Sons,
Inc., New York.
Geigeb, H., and Carl Scheel: "Mechanik der elastischen Koerper," Vol. 6, "Hand-
buch der Physik," Verlag Julius Springer, Berlin, 1928.
Hetenyi, M.: "Beams on Elastic Foundation," University of Michigan Press, Ann
Arbor, 1946.
L'Hermite, R. : "L'Experience et les theories nouvelles en resistance des matdriaux,"
2d ed., Dunod, Paris, 1945.
Love, A. E.: "A Treatise on the Mathematical Theory of Elasticity," 4th ed., Cam
bridge University Press, London, 1927.
Marcus, H.: "Die Theorie elastischer Gewebe," Verlag Julius Springer, Berlin, 1924.
Nadai, A.: "Die elastischen Flatten," Verlag Julius Springer, Berlin, 1925.
Neuber, H.: " Kerbspannungslehre," Verlag Julius Springer, Berlin, 1937.
Sokolnikoff, I. S.: "Mathematical Theory of Elasticity," McGraw-Hill Book Com
pany, Inc., New York, 1946.
Southwell, R. V.: "An Introduction to the Theory of Elasticity," Oxford Univer
sity Press, New York, 1936.
Timoshenko, S.: "Theory of Elasticity," 1934; "Theory of Elastic Stability," 1936;
"Theory of Plates and Shells," 1940, McGraw-Hill Book Company, Inc., New
York.
'
CHAPTER 26
", =
ipTt=,pTx- (26-2)
= '* = ~
t, =
at
=
7 ' * %
'
(26^;
du 1 / <r„ + <r,\
y"' ~
—
dv
+
dw -
~
1
Ty'
(26-4)
d~z
'
dy~
m
Furthermore
..... +
du
te+Yy+te^0'
dv dw
+
(26"5)
vided that u,v,w designate the components displacement for the elastic
of
material and the velocity components for the viscous material, one group
of equations transforms into the other group. Furthermore, since for
incompressible elastic material = 2(1 + v)G = 3G, for a viscous
E
material,
is
This also easily directly verified by computing = 3e,/2 = Tmnx/n for a pure
1
is
extension under tensile normal stress a,. But a, = 2rmu, thus a, = 3/i«, = <pi,
a
and = 3/i.
ip
THEORY OF VISCOUS SUBSTANCE 397
i, =
1
(». -"), 7i»
2
2m 2m'
=
1
(<r, -°), 7«
2
T.,
(26-6)
i, =
1
(». -*), 2
2m 2m'
or more briefly:
D, = 2nD: (26-7)
where D. denotes the deviator of stress, D, the tensor of the rates of strain,
and a the mean stress (a, + <ry + <r,)/3.
The seven equations (26-5) and (26-6), in the absence of body forces,
have to be combined with the conditions of equilibrium [Eqs. (25-4)].
Because of the analogy of the group of equations expressing the elasticity
law (for incompressible material) and the viscosity law, we need not
repeat this computation and can state the results at once. The three
velocity components u,v,w in a viscous material must satisfy the partial
differential equations [see Eqs. (25-26)]
MA« + ox f = 0, „Av + ^-
ay
= 0, nAw + ^
oz
= 0
(26-8)
Aa = 0 (26-9)
whereA = —2 + —
+^-2-
Summing up, we see that the theories of the creeping motion of a very
viscous solid and of an elastic material, when both are assumed as incom
pressible, are identically the same. For the former u,v,w denote the small
components of velocity, for the latter those of displacement. The mathe
matical expressions for the solutions satisfying the same boundary
conditions must in fact be the same for both substances if for the coeffi
cient of viscosity n the modulus of shear G is substituted.1
1 As long as Poisson's ratio does not enter into the solution, this may be true also
for certain solutions valid for a compressible elastic solid; e.g., the solutions for the
bending or for torsion of prismatic bars are the same for compressible elastic and for a
viscous substance, etc. Take, for example, the deflection of an elastic cantilever beam
loaded by a force P on its end
PV
y
3EI
(Z length of beam, / inertia moment). It follows that the distance by which the loaded
398 THEORY OF FLOW AND FRACTURE OF SOLIDS
Plane Problem. When the substance moves in planes parallel to the x, y plane
and the velocity component in the direction of the z axis vanishes, w = 0, i, = 0, from
the third of Eqs. (26-6)
a. = = <r (26-10)
and
where
du . dv . du dv
--ax' '" =
ay'
y*" =
Ty
+ ax- (2b"12)
MA«+^
= 0, a. A» +
^
- 0 (26-13)
and
A<r = 0 (26-14)
Instead of operating with the three equations (26-13) and (26-14) we may eliminate
the mean stress a from Eqs. (26-13) by computing the rotation of the resultant
^
velocity vector which is
•-£-£-*-
After differentiating the first of Eqs. (26-13) with respect to y, the second with
respectto x, and subtracting, we note that the rotation must satisfy the equation
end of a cantilever beam of a viscous material descends uniformly per unit of time or
the velocity of sagging of its free end must be equal to
PI1
where <pis the coefficient of viscosity for tension (<p = 3*<). See also the paper by T.
N. Goodier, Slow Viscous Flow and Elastic Deformation, Phil. Mag., vol. 22, p. 678,
1936.
THEORY OF VISCOUS SUBSTANCE 399
Thus after substituting here the value of &> from Eq. (26-17) a linear differential
equation of fourth order for the stream function
.
AA* 0 (26-19)
is obtained. Solutions of Eq. (26-19) will be used when in the boundary conditions
the velocity components u and v are prescribed.
On the other hand, one may proceed as in Chap. 25, dealing with one of the two
plane problems of an elastic material, by introducing a stress function F, by means of
which the stresses are expressed by the formulas
=
T»=
°'=^' "2
ax'~
'
~din (26"20)
°g
dx
+ *£'
dy
= o ,
By
+ fc»
dx
-0 (26-21)
and one determines F from the compatibility condition of the three equations (26-12)
lyi +
tei
- ax-dy
(26"22)
the same equation as previously found in Chap. 25 [see Eq. (25-11)]. The functions
F and ^ are connected by the relation
- a, = in—
. au
or —
a*F —
a'F
— r
dx'
. ay,
= 4m — -s- • (20-24)
dx dy' dx ay
The following vector equations corresponding to Eqs. (25-22), (25-24), and (25-25)
express the viscosity law
n = ?(Vv + W) + la (26-25)
and the equilibrium of the stresses (in the absence of body forces) :
V •H -0 . (26-26)
Combined they lead to the vector differential equation for extremely slow steady
flow of a very viscous substance :
M Av + grad <r
= 0
(26-27)
and to the scalar equation:
Aj = 0 . (26-28)
v is the velocity vector.1
1 These
two linear partial differential equations arc obtained from the Navier-
Stokes equation expressing the flow of a viscous fluid in hydrodynamics:
where p is the density, and from the continuity equation if the two terms on the left
side of Eq. (26-29) containing the acceleration in the fluid are neglected. The pres-
400 THEORY OF FLOW AND FRACTURE OF SOLIDS
BIBLIOGRAPHY
Auerbach-Hoet: "Hydrodynamik," Vol. 5, "Handbuch der Physikalischen und
Technischen Mechanik," J. A. Barth, Leipzig, 1931.
Durand, W. F.: "Aerodynamics Theory," Vols. I, II, III, Verlag Julius Springer,
Berlin, 1935 (Perfect fluids, by T. v. Karman in Vol. II; Viscous fluids, by L.
Prandtl in Vol. III).
Geiger, H., and Karl Scheel: "Mechanik der flussigen und gasformigen Korper,"
Vol. 7, "Handbuch der Physik," Verlag Julius Springer, Berlin, 1927.
Lamb, Sir Horace: "Hydrodynamics," 6th rev. ed., Dover Publications, New York,
1945.
Muller, W.: "Einfuhrung in die Theorie der zahcn Fliissigkeiten," Akadcmische
Verlagsgesellschaft m.b.H., Leipzig, 1932.
Prandtl, Ludwig: Ftthrer durch die Stromungslehre," 3d ed., Friedrich Vieweg A
Sohn, Braunschweig, 1949.
Prandtl, L., and O. Tietjens: "Fundamentals of Hydro- and Aerodynamics," and
"Applied Hydro- and Aerodynamics," McGraw-Hill Book Company, Inc., New
York, 1934.
ence of the "convective" nonlinear term v • Vv in Eq. (26-29) causes difficulties for
finding exact solutions of Eq. (26-29) which are eliminated when this term can be
neglected. For nonsteady motion of a very heavy viscous material the term dv/dt
may be retained.
v
CHAPTER 27
- H(*, + *.)]
- H(?. + ».)] yt, —
, 3<^T|/i ,
y-
- W?. ,
= 3<jrr,, , (27-1)
f, = <j>[*, + *,)] , y» — 3<t>T,v -
u = -" = S
<r)
vx
7y (<r, T,
,
2
- - = t„
^
<0
«, , (27-2)
,
)
I
**
=
"2
'
2
where and = 3<£ denote the flow functions for tension and for shear
^
The six components of strain t,, «„, t„ yyt, y„, y,y are restricted through
the condition that they must be derivable from the three components
u,v,w of the small displacements of the points of the body:
—
du dv _ dw
dv dw dw . du du dv ,__
,
It understood that for steady motion or flow instead of the strain rates dt,/dt,
1
is
401
402 THEORY OF FLOW AND FRACTURE OF SOLIDS
ox dy dz
I V(*i - «iY~+
to = (*2
- <r3)2 + {<r3
- <n)2
= = const
(27-6)
7o =
I V(«i
~ + («2
- + («i
- *.)2 (27-7)
* ~
3
- ~
(27-8)
3T„ Vf7„
is therefore proportional to the intensity of plastic distortion 70.
If the principal stresses are not known the condition of plasticity
Eq. (27-6) is expressed1 by
to =
3
1
- °.Y + for - 0S + fo - + 6(lV + ry* + r„2)
= (27-9)
V|£2.
The strains «*,...,7„,, . . . may be eliminated entirely after sub
stituting the six expressions for t,, . . . , yv„ . . . from Eqs. (27-2) in
the three compatibility conditions of Eqs. (27-4) of the form
+ ' ^10>
dy* dx* dx dy
BIBLIOGRAPHY
Auerbach-Hort: "Handbuch der Physikalischen und Technischen Mechanik,"
Vol. 4 (first part, 636 pp., Elasticity and Plasticity; second part 614 pp., Strength
of Materials), J. A. Barth, Leipzig, 1931.
Bingham, E. C: "Fluidity and Plasticity," McGraw-Hill Book Company, Inc., New
York, 1922, 440 pp.
"First and Second Report on Viscosity and Plasticity," prepared by the Academy of
Sciences, Amsterdam, Vol. 1, 256 pp., 1935; Vol. 2, 287 pp., 1938.
Geiger, H., and Karl Scheel: "Handbuch der Physik," article on plasticity, Chap.
6, pp. 428-500, Vol. 6, Verlag Julius Springer, Berlin, 1928, 632 pp.
Geiringer, Hilda: "Fondements mathematiques de la theorie des corps plastiques
isotropes," Memorial des sciences mathematiques, Gauthiers-Villars & Cie, Paris,
1937, 89 pp.
Hodge, P. G.: "An Introduction to the Mathematical Theory of Perfectly Plastic
Solids," Graduate division of Applied Mathematics, Brown University, Provi
dence, R. I., February, 1950, 396 typewritten pages.
Houwink, R. : "Elasticity, Plasticity and Structure of Matter," Cambridge Univer
sity Press, London, 1937, 376 pp.
Ilyushin, A. A.: "Plasticity" (Plastichnost), Moscow and Leningrad (in Russian),
1948.
Kachanov, L. N., N. M. Belaiev, A. A. Ilyushin, W. Mostow, and A. N. Gleyzal:
"Plastic Deformation, Principles and Theories," Mapleton House, Brooklyn,
1948, 192 pp.
Prager, W.: "Mecanique des solides isotropes au dela du domaine elastique,"
Memorial des sciences mathematiques, Gauthiers-Villars & Cie, Paris, 1937.
See also a number of his papers on the mathematical theory of plasticity in reports
published by the Graduate Division of Applied Mathematics, Brown University,
Providence, R.I., 1947-1948.
Reiner, M.: "Ten Lectures on Theoretical Rheology," Rubin Mass, Jerusalem, 1943,
164 pp.
Sokolovsky, W. W.: "Theory of Plasticity" (in Russian), published in Moscow by
the Academy of Sciences of the U.S.S.R., 1946, 306 pp.
van Iterson, F. K. J.: "Plasticity in Engineering," Blackie & Son, Ltd., Glasgow,
1947, 174 pp.
1 Thus the cases of partial yielding which may arise in bodies whose material has a
well-defined yield point and an elastic range of strains are a priori excluded. In the
latter cases the elastic portions of the strains which were neglected according to the
assumptions made must be considered and when a plastic zone has developed in the
body the stress field in general will not remain at rest but will sweep through the body
with the advancing plastic front, making it necessary to postulate incremental stress-
strain relations instead of the ones expressed in finite form in Eqs. (27-1).
CHAPTER 28
ple, that the limiting value of the shearing stress t causing a plastic dis
tortion is a function of the normal stress <r in the plane sections in the
material near which the permanent slip originates in thin layers. As
mentioned in Chap. 15 this amounts to assuming that at the limit of
plasticity the difference of the major and minor principal stresses a\ — <r3
is a function of their sum <ri + <r3 (ai > <r2 > 0-3) and that the major prin
cipal stress circles in the <t,t plane graphical representation of the limiting
states of stress possess a common enveloping curve. The latter curve
therefore touches also the two principal stress circles of unequal radii
representing the states of simple tension and compression. The general
Mohr envelope of these major stress circles contains the special case in
which all these circles have equal radii, i.e., in which this envelope con
sists of two straight lines parallel to the a axis in the a,r plane. (This
case was treated in Sec. 28-1, when r^, = o-0/2.) However, the major
principal stress circles may also have two straight lines for their envelope
inclined at equal angles with respect to the a axis, which represents the
plasticity condition by J. Guest:1
<ti
—
(73
= Ci + c,(<ri + «r3) . (28-2)
ffi - <r3
= /(<rt + <r3) (28-3)
expresses the condition that the radii {n — <r3)/2 of the major principal
for example, the case in which the envelope of the major principal stress
circles in the o,t plane is an ordinary parabola,
t2 = 2p(<r* - a) (28-4)
(p,<r* are constant values), a case which had been proposed by A. Leon.1
In terms of the principal stresses ci and at this is equivalent to assuming
a flow condition
(<n
- <r3)2 + 4p(<r, + <r3)
= 4p(2cr* - p) . (28-5)
Using Eqs. (28-4) and (28-5), Torre worked out the expressions for the
Fio. 28-1. Slip lines in section of a heavy-walled cylinder stressed by internal pressure
{after C. Torre) when the condition of plasticity depends also on the mean stress.
"v
SIMPLE AND COMPOSITE SOLIDS 409
condition T„t = const, the system of slip lines in Fig. 28-1 deviates quite
considerably from an orthogonal pattern of trajectories.
Some of the mathematical difficulties inherent in conditions of plasticity
in which one of the principal stresses does not appear [as in Eqs. (28-3)
or (28-5)] which were mentioned above can be eliminated if one introduces
instead of the condition Eq. (28-3) a mathematically related condition
of flow in which the octahedral shearing stress t0 is a function of the mean
stress am = {a i + <r2 + <r3)/3,
to = /(»„) . (28-6)
Equation (28-6) is represented by a surface of revolution having its
axis inclined at equal angles with respect to the axes a 1,,2,<r3. An example
in the shape of a circular cone was mentioned in Sec. 15-13A, Eq. (15-29)
which could be used instead of the Guest condition of flow.1
28-3. Theory of the Strain Hardening of Metals. The true flow stress
in a tensile test of a soft metal at normal temperature when plotted as a
function of some measure of the permanent strains defines the strain hard
ening curve of the metal in tension. Curves of similar character may be
obtained from compression, torsion, or other types of tests made with
metals. Concerning the property of all such curves indicating an increase
of the flow stresses with the permanent strains, the question may be asked
whether a general strain hardening function could be defined connecting
a more general stress and a similar strain variable, expressing the behavior
of a metal, from which the strain hardening curves corresponding to the
simple states of stress (tension, compression, etc.) could be derived.
Attempts for defining a general strain hardening function are old,2 but
certain difficulties obstructed its establishment, among which one was
that new convenient strain variables had to be found for expressing large
permanent distortions in the metals and another was that the metals
become anisotropic gradually in their properties when the permanent
strains have increased to considerable magnitudes. Two working
theories may be proposed, however, one for comparatively small perma
nent strains and the second for moderately large strains. In both of
these the usual assumption of an isotropic flow of incompressible material
is retained. In most cases it is sufficient to neglect the elastic portions
of the strains, since the permanent strains will be predominant even
though they may still remain small quantities, as in the first case which
1 It should be noted that if this surface intersects the
space diagonal a\ = ai = at
a portion of the surface must be excluded around this axis since a material cannot
yield under a state of equal triaxial stresses.
2 P. Litdwik
(loc. cit.) in 1909 introduced a general "flow curve" for the ductile
metals assuming that the maximum shearing stress is a function of the maximum
unit shear.
410 THEORY OF FLOW AND FRACTURE OF SOLIDS
«x + + ««
= 0
«»
the theory of the ideally plastic substance (Chap. 27) may be generalized
by postulating that the octahedral shearing stress t0 is a slowly, monoto
nously increasing function of the octahedral shear 70 but that t0 does not
depend on the mean stress o\ Suppose that during the straining of the
substance the stresses are increased in such a manner that the ratios of the
principal stresses <ti/<j\ and 0-3/0-1 remain constant. It is understood, if
<rj/ffi and 0-3/0-1 are constant, that instead of the rates of strain the small
components of permanent strain may be substituted in the stress-rate-of-
strain relations and instead of the latter plastic stress-strain relations1
according to Eqs. (27-1) or (27-2), and a general strain hardening func
tion or its inverse function
- ..)* + -
yjd*
~ eyy
7o =
I + + 7,.J +
+
.
I
(28-8)
The flow functions <p and for tension and for shear are
^
_. To _ 9(ro) _ 7o _ _ To ,„„
,
.
Qs
.
the logical generalization either of the condition of flow to = const (t0 independent of
70) of the ideally plastic substance or wc may see in to = f(yo) a generalization of the
linear stress-strain relation t0 = Gy<, valid for an elastic material (which must be
assumed as incompressible the condition tx + «, + t, = to be satisfied). In
if
is
0
the following developments we shall consequently use the term "plastic" in a general
sense for characterizing those materials in which the flow stress depends only on the
permanent strains (but not on the rates with which the latter change). These
materials have variable modulus of deformation l/if*. W. Prager (Strain Harden
a
ing under Combined Stresses, J. Applied Phys., vol. 16, No. 12, pp. 837-840, 1945)
discusses general restrictions as to the mathematical forms expressing the relation
between the deviators of stress and of permanent strain and attempts to»construct
such relations in power developments subject to these restrictive conditions.
SIMPLE AND COMPOSITE SOLIDS 411
The flow function for shear tp is given through the cotangent of the
angle under which a cord drawn from the origin to a point 7o,to of the
general strain hardening curve is inclined with respect to the 70 axis and
can be computed if this curve is experimentally known. If a tensile
stress-strain curve <ra = F{ta) has been observed, the general strain hard
ening function r0 = /(70) is found from the former through the substitu
tions <r0 = 3t0/\/2 and *0 = 7o/\/2 or from
r.,/(T„)„V?f(^. (28.10,
«r«
= F(t0) ,
i.e., they are congruent curves. For metals in which this condition does
not hold and for which the compression curve differs in its ordinates
from the tensile curve for the same absolute values of the strains the
general strain hardening curve may be assumed in the form
70 = H(t0,<to) (28-11)
where 70 denotes the permanent unit shear, r0 and <r0 the shearing stress
and the normal stress [<r0 = (<ri + <n + <r3)/3 equal to the mean stress]
in the octahedral planes of the strain or stress tensors.
In an attempt to extend the strain hardening range of permanent deforma
tion to finite strains of moderate magnitude after assuming that the concept
of isotropic behavior is preserved, the stress-strain relations Eqs. (27-1)
which were valid for an infinitesimal distortion (they contained the
conventional strains) may be expressed now in differential form:1
dii = Lri
a*J
d<f>
,
dh = - "-~^\
(at
d<j, (28-12)
>
,
dis = lot -
—J
d<t>
,
2
quent equations (28-12) to (28-20) are denoting true stresses, computed for the actual
areas of cross sections under load.
412 THEORY OF FLOW AND FRACTURE OF SOLIDS
0-2
— <T3
dyi = d«2
— dig = 3 t\ =
d<f> , T]
2
ti,ts,t3 are the true principal shearing stresses. Since a similar equation
holds for the increment of the natural octahedral unit shear
d4>
= ~ (28- 12c)
OTo
to = /(7o) (28-13)
has been determined from tests. For computing €i,(2,e3 Eqs. (28-12)
using (28- 12c) must be integrated.
The preceding equations may be integrated and expressed in finite
terms when the principal stresses ffi,ff2,ff3 during the increase of the
external load are changed in such a manner that their ratios:
2
ffi
= k, ,
L«
ffi
- ks (28-14)
are kept constant. (This has been the case, for example, in the tests on
the yielding of copper and mild steel under biaxial stresses by E. A. Davis
which were reported in Chap. 17-7.) According to Eq. (28-14) t0
increases in the same proportion as the principal stress <n; therefore also
to =
I V(ffi
- ff2)2 + (ff2
- ff3)2 + (ffs
- <r.)2
= fen (28-15)
k - | V(l - fc2)2 + W*
- k3y + (k, - l)2 . (28-15a)
,.
dtl = ( _
^
+ o*\ __ _ ( _ _____
___j
ff2
^i
+
J
_
dy»
'
kt fc3\ dy0 fl>o
(28-16)
lr%
SIMPLE AND COMPOSITE SOLIDS 413
" = *( + °*\
2~ )'
e, - *- (
<y% + <ri\
^r,
2~ (28-19)
-- =
)'
*^2 2~)>
where denote the natural principal strains.
It to the credit of E. A. Davis that he made use of the latter stress-
is
strain relations in finite form for evaluating the strain hardening function
to = /(7o) from his tests on copper and steel up to distortions of consider
able magnitude which were reported in Chap. 17.
1
If the strain hardening curve rises quite gradually from the origin, as
for some soft annealed metals, the function /(70) in Eq. (28-10) for small
strains may be approximated by assuming that power function,
is
it
To
= T°*
fe)m (°^m^V (28-21)
'
If the quantities and „ defined in Chap. 16 are utilized, this amounts to assuming
1
(28-20)
o\ — at dii — dii
but that the right side of this equation may be expressed also in the finite form
_ 2ii — —
ii
«i _
—
ti e5
Fio. 28-2. Stresses around hole in disk in viscous (m — 1), in creeping (1 > m > 0), and
in plastic (m = 0) substance.
(28-22)
It is assumed hereby that the entire disk yields. This factor & is a func
tion of the exponent m of the power law expressed by Eq. (28-21) which
is very nearly approximated by the linear function
k = 1 + m , (Ogtngl) (28-23)
<tt>
The flow function in Eq. (28-9) constant and the stress-strain rela
is
tions become linear equations. This second limiting case of the power-
function law coincides with the law of elasticity for incompressible
material and we have = in
2
k
agreement with the theory of elas
ticity. Formula (28-22) becomes ////JV
/
indefinite for m = but one //
if
substitutes in for the exponent S //
it
5
3m) = a, so that when
—
2m/
(1
f
v
/
form = lim
$ which y
+
s
lim.
k
/P/ s
0
7
/
equal to = 1.396. Equation
is
///s
I.2\
ponent
2
1
TO*
The preceding developments may be applied to the same shapes of solids under the
1
states of stress to which reference was just made they slowly deform permanently
if
under constant loads in the steady range of creep at elevated temperatures, provided that
the law according to which these solid bodies creep expressed by the power function
is
--(&)" m
g
1)
(0
(28-24)
£
where 70 now expresses the steady rates of the octahedral unit shears with which the
material deforms under the shearing stresses to (to*, 70*, m are constants). All that
changes in the mathematical expressions that for unit shears in the creep range the
is
steady creep rates dy/dt = are to be substituted. This follows from the develop
7
ments in Sec. 28-4. The upper limiting case for the exponent m = furnishing the
1
factor of concentration of stress — in the case of the creep of disk having a hole
k
a
2
coincides with the steady slow deformation of a perfectly viscous solid (Fig. 28-2).
The Theory of Small Elastic-plastic Deformations, /. Applied Math. Mech.,
'
Moscow, vol. 10, p. 347, 1946, available in English translation at the David Taylor
Model Basin, Navy Department, Washington, D.C.
On the Use of Power Laws in Stress Analysis beyond the Elastic Range, J. Appl.
•
these cases by stating that for them the ratio T0/y0 [they called it the
"secant modulus" of the strain hardening function t0 = /(70)] is pro
portional to a power of the octahedral shearing stress to, to which we may
<t>
add that this is also true of the flow function which proportional to
is
the reciprocal value of the "secant modulus."
28-4. Steady Stage of Creep. metallic bar at elevated temperature
A
under constant load in tension stretches continuously slowly or creeps.
a
After the bar loaded stretches first, when the temperature not too
is
is
it
high, with comparatively faster rates, but these rates of creep decrease
soon until second period reached during which the rate of stretching
is
a
remains practically constant over a long period of time (see Fig. 28-4).
Subsequently the rates of creep increase and the bar starts to neck before
finally breaks. At a given temperature
it
this steady or minimum creep rate is only a
the stress. During this second
of
function
stage of creep the behavior of metal may
a
well be compared with that of a viscous
TIMEt material, the essential difference being, how
Fia. 2&4. Creep curve. ever, that while the rate of strain in per
a
fectly viscous substance proportional to the
is
stress this not the case for the creep of the ductile metals. In spite of
is
erally plastic phenomena which were discussed in Sec. 28-3. The term
"viscous" in this sense characterizes those materials in which the flow
stress depends only on the rate of permanent strain (but not on the strains
themselves). These materials have variable coefficient of viscosity.
a
Neglecting "primary creep" during the first stage the flow during the
second, steady stage of creep may be generally characterized by assuming
that the octahedral shearing stress to a monotonously increasing func
is
70
from the expression which was given for 70 in Eq. (28-8) after substituting
in the rates of strain iz, «„,... instead of the strains tz, «„,....
it
This true also for the stress-rate-of-strain relations which follow from
is
'
SIMPLE AND COMPOSITE SOLIDS 417
For the creep function has been proposed1 either a power function
fej
to = t* <
(n
(28-26)
1)
,
or the hyperbolic sine function
7o = 7* sinh UU (28-27)
a
28-3) was based on strain hardening function t0 = /(70) which again
a
a
To = /(70) as the logical generalization of the linear stress-rate-of-strain
relation to = M7o of the viscous solid. The five fundamental types of
simple solids (including the ideally plastic solid) are represented by the
graphs of these functions in Figs. 28-5 to 28-9. We may add that the
8
The power function [Eq. (28-26)] has been used by several investigators: by R. W.
1
(Proc. ASTM, vol. 43, p. 735, 1943; Trans. ASME, Davenport spring meeting, 1943);
also in "Th. v. Karm&n Anniversary Volume," Applied Mechanics, 1941, paper by
a
author, p. 237.
One may interpret the slope dro/dyo as a variable coefficient viscosity it. Accord
2
of
ing to the power function Eq. (28-8) = dro/dyo = « at the origin while for the
11
hyperbolic sine function Eq. (28-27) the slope = t0*/7o* at the origin. finite
11
value of the viscosity at very small rates of shear (microcreep) should be expected
n
statistical mechanics in his work on viscosity and creep and applied by W. Kautzmann
(Metals Technol., vol. 1941) to the creep of copper.
8,
This analogy between the theories of strain hardening and of the steady stage of
3
creep of metals was further discussed in some detail in the author's paper quoted on
p. 414, where various formulas for the distributions of the stresses in thick-walled
cylinders were given for both cases and factors of stress concentration evaluated
around a hole assuming power function for to = /(70) and to = f(yo), respectively,
a
strains in these five graphs are either purely permanent or purely elastic.
For this reason these five ideal substances are examples of simple solids.
28-5. Plastico-viscous Substance. Recalling that a relation a = /(t) could be
used for expressing the tensile behavior of a ductile metal in the strain hardening
range and a = /(«) in the creep range, i.e., at comparatively low and at high temper
atures, one may assume that the flow stress a of a metal in the intermediate range of
temperatures might depend on both these vari
ables and be expressible by a function of the
strains e and rates of strain i:
(28-2Si
STRESS <r
4°
IDEALLY PLASTIC
MATERIAL
Fio. 28-9. KRMAN STRAIN f
Figs. 28-5 to 28-9. Five types of Flo. 28-10. Block diagram of stress sur
simple ideal solids. face for plastico-viscous substance.
, da
— , da ,.
da =
dt
dt +—
dt
dt . (28-29)
da/dt measures the rate of strain hardening in a constant rate test and da/di may be
interpreted as a variable coefficient of viscosity. Assuming that these two quantities
1 Some
properties of these surfaces were described in Trans. ASME, vol. 55, 1933
(APM-55-10, p. 61), and in J.
Applied Mechanics, March, 1936. The surface as
represented in Fig. 28-10 passes through both the i and • axes.
SIMPLE AND COMPOSITE SOLIDS 419
ilepend on the state of strain a stress surface should exist if da is a complete differential.
If ^ = d<r/dt and .p = da/di this is the case when
If -If'
4* and <p, however, may also depend explicitly on the time t as in processes in which
softening or age hardening might be involved (i.e., some parameters entering in the
expressions for <pand might themselves depend on the time /) in the grain structure
of a metal while it is slowly deformed under a load. Comparatively little is known
quantitatively about <p and <pand how these quantities depend on o,e,i,t and on the
temperature.
Generally a theory of a plastico-viscous substance could be based on the equation
- /(yo,To) (28-31)
denoting with the subscripts zero the octahedral variables, thus postulating a general
stress surface in the sense which was just mentioned and assuming that -y0 and 70
express permanent shears. An equation like (28-31) presupposes that the flow stress
to is not dependent on the mean stress (<ri + <r2 + <r3)/3. It is furthermore under
stood that under this type of distortion no volume changes occur so that
«i + «2 + «o = 0 .»
The theory of this substance having a limit of plasticity should coincide in essential
respects with the theory of a perfectly viscous substance in those portions of a body in
which movements occurred. The yield value t0* and the viscosity coefficient m in
Eq. (28-32) are material constants. {<ri*,<rt*,<rt* are the principal stresses at which
flow starts.)
Ilyushin* and Ishlinsky3 applied the theory of flow postulated by Eq. (28-32) to a
remarkable case of an instability of a plastico-viscous equilibrium in a tensile bar.
Assuming that a bar of such a material has a profile containing regular shallow waves,
both authors investigated the condition under which the bar must start to neck locally
in the valleys of the waves. If the condition of instability is not satisfied, the waves
will be smoothed out. This work is the first attempt in which conditions were speci
fied under which a tensile bar of a material having well-defined properties must start
to neck down locally. Both authors developed this theory for necking for the plane
and for the rotationally symmetric problem.*
-+■
From physical considerations it must be said that the linear function r — t* py,
of the rate of shear which was assumed by Bingham and Ilyushin, probably over
y
simplifies the experimental facts even for those softer materials for which was
it
originally proposed and for which seemed to agree with the flow tests. It has been
it
noted that the true form of the creep function t = f(y) for solids at very small creep
rates requires that the curve representing should pass through the origin of the r,y
it
a
finite viscosity value dr/dy at very small rates of flow. The apparent knee the
in
t f(y) curve caused by
= its exponential character at larger shear rates must have led
Inc., New York, 1922. This discussed in detail in the tenth lecture, p. 133, M.
is
in
Moscow University, issue 39, Applied Mechanics, 1940. (Russian, English transla
tion prepared by Westinghouse Research Laboratories jointly with the David Taylor
Model Basin, Navy Department, 1947).
Ishlinsky, A. I., J. Applied Math. Mech. Academy Sciences U.S.S.R., Moscow,
3
of
vol. pp. 110, 405, 1943 (translated by Brown University and David Taylor Model
7,
Basin, 1946).
The principal axial stresses in the region midway between the valleys and crests
4
of the waves are slightly inclined with respect to the bar axis. This tends to retard
flow in the valleys while the mean axial stress across the minimum sections the
of
valleys, being larger than across the crests, tends to accelerate the flow there. When
the latter effect predominates, necking must continue.
SIMPLE AND COMPOSITE SOLIDS 421
observers to assume that this sudden knee in the curve represented a true "yield
value."1
1 Similar remarks were made by M. Reiner on p. 137 of his monograph (loc. cit.)
in reference to the flow of the fluids which were the objects of the researches of Bing
ham and his pupils. The author, however, does not follow Reiner in his suggestion
that these fluids of a generally viscous nature be called "non-Newtonian fluids" as
distinguished from the viscous (he calls it a "Newtonian" or simple) fluid. This and
related terminology introduced by authors among the rheologists is awkward and
entirely unnecessary. (According to this recently suggested nomenclature, for exam
ple, the solid metals in their creep range should belong to this class of fluids. The
association of the names of certain investigators with simple mechanical properties of
materials is another practice which should not be encouraged, if for no other reason
than because the authorship of thought so frequently is doubtful in its origin. This
should prove less convincing if the name used is quoted in the negative sense, as in
the above example.)
* The term is somewhat ambiguous in the sense that it may be referred also to con
glomerates of two or more than two solid compounds joined in one solid having grains
of different chemical composition and mechanical properties of which trivial examples
are found among the alloys of metals or the natural rocks. It is not the purpose of
this or the following sections to analyze from a mechanical point of view the conglom
erates of elastic and viscous elements in a structure.
'Phil. Mag., vol. 35, pp. 129-145, 185-217, 1868 (quoted from p. 133).
422 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fio. 28-11. James Clark Maxwell (1831- After making use of the synthe
1879). {From "Great Men of Science," by
sis of small strains given in Chap.
P. Lenard, The Macmillan Company, New
York, 1933.) 24 and under reference to Eqs.
(24-7) expressing Hooke's general
ized law for an elastic and Eqs. (26-7) for a viscous material, an elastico-
viscous solid is generally characterized by the equations:
D-
Ut = 5f T
+ £ t =
+ av
ZK
+ ff,
(28-35)
2G 2n
ff = „• + a" = Et + 3m jt •
(28-36)
Let I be the length, A the area of cross section of an elastic bar held in
vertical position fixed at one end and connected with a heavy mass m
at the other end and let x be the small displacement of the mass, measured
from its static equilibrium position when it is excited to small oscillations.
An elongation x causes an elastic reaction Ao = AEx/l. If internal
damping of a viscous nature is also present the reaction will be
-~p„ dx
£ + (£)r + (45)~°-
d2x
"' <**>
mw< X
This is the well-known equation of the damped oscillations of a mass
attached to an elastic member when a damping force like the one produced
by a dashpot is present. Thus we note that the "firmo-viscous" sub
stance defines an elastic medium in which considerable internal damping
forces of a viscous nature are excited under rapid oscillations. The
inertia terms in the dynamic equations of motion of such a substance must
be considered.
H. Jeffreys in Cambridge, B. Gutenberg2 in Pasadena, and others have
utilized the theory of these two solids for the mathematical treatment of
a number of most interesting geological phenomena in the upper and in
the deeper strata of the earth crust [postglacial uplift of the region of the
Great Lakes in the United States and Canada, the problem of the folding
of mountain chains (Jeffreys), the formation of the rock-salt domes in
Louisiana (see papers by American petroleum geophysicists), seismic
phenomena (Gutenberg, etc.)]. Jeffreys points out that the "relaxation
1 "The Earth," 2d ed., 1929, Cambridge. Also Proc. Roy. Soc. London, ser. A,
vol. 138, p. 283, 1932, and other papers.
» "Physics of the Earth," vol. VII, Internal Constitution of the Earth, McGraw-Hill
Book Company, Inc., New York, 1939, and other papers.
■
424 THEORY OF FLOW AND FRACTURE OF SOLIDS
time" (T = 3n/E) for the elastico-viscous solid is a large and for the
firmo-viscous solid a small quantity. The viscous term in the latter case
becomes significant at extremely large rates of strain (under the oscilla
tions of a violent earthquake), in the former case only after elapse of long
(geologic) times.
<f>
In these six relations two unknown functions appear: the flow function and the
variable Poisson's ratio which was denned by
v
if
is
corresponding equations for the resultant strains are now considered together with
the conditions of equilibrium and of plasticity. This furnished by the condition
is
that »" = J^, i.e., that the permanent portions of the normal strains do not contribute
to the volume dilatation in the plastic zone1 or that the total dilatation of volume there
remains elastic and equal to
«* + «v + u = 3«r (28-40)
where a denotes the mean stress (<r, + «•» + a,)/3 and = 1/3K, K being the bulk
k
- 2v)* - (28-41)
(1
«
<j>
connecting the flow function with the variable unknown Poisson's ratio and furnish
v
is
D, - (1 + v)<t>D, (28-42)
the problem of partial yielding in metal cylinders, pointed to the difficulty arising
along an elastic-plastic boundary if Poisson's ratio is assumed to change discontinuously
from the value 3^ to J^. The discontinuity of certain stress components resulting
from the former assumption is eliminated if Eqs. (28-38) to (28-41) are used.
J The Theory of Combined Plastic and Elastic Deformation with Particular Refer
ence to a Thick Tube under Internal Pressure, Proc. Roy. Soc. London, ser. A, vol. 191,
No. 1026, Nov. 18, 1947.
* The Compatibility of Stress and Strain in Yielded Metals, Phil. Mag., ser. F,
vol. 36, pp. 443-473, 1945.
4 Stress-strain Compatibility in Greatly Deformed Engineering Metals, Phil. Mag.,
vol. 38, pp. 422-439, 1947. See also "Severe Deformation," 7th International Con
gress of Applied Mechanics, London, September, 1948.
s The latter author introduces a new definition for finite normal strain, assuming it
equal to the difference of the stretched and initial length divided by the stretched
length. This new normal strain is made equal to (1 + e — 1) : (1 + «) = «:(1 + e)
(e denotes the conventional normal strain).
CHAPTER 29
<f>
where all the strains are permanent, dtt = dyzl = dyyt = and denotes
0
<x
=
/(X) Txv
= g(\) (29-2)
,
from Eq. (29-2)]. This curve in general must begin at the origin (tz =
7i» = the material deformed from an unstrained condition.
is
0)
if
426
CONSTRAINED FLOW 427
If this
curve is a straight line originating at the point t, = 7„ = 0
we obtain the case of unrestricted flow without a rotation of the principal
axes of stress, since when t,/y,y = c = const, dt,/dy,y = o,/^,y = c and
from the condition of plasticity1
+ =
<r,2
^ (29-3)
taken from Eqs. (29. 1) in F,q. (29-3) we obtain for the increment d<p:
Since the ratio a,/r„, = "2dt,/dyxy is not constant the principal axes of
stress must continuously change their directions in the body during
this deformation.
The cases of unrestricted and of constrained flow may be visualized
if a point P(<ri,ai,a3) on the general surface of yielding
(<ri
~
<r*Y + (<r2
- <r3Y + (<r3
- <ri)2
= W (29-9)
1
Equation (29-3) is obtained from the general condition of flow, Eq. (27-9) after
substituting in it Tvi = ti, = a, = 0, <fy = —a,.
428 THEORY OF FLOW AND FRACTURE OF SOLIDS
— — —
[vu
do,
!L"2
day
*—^
+
( or
L"2
')
dax
f
(<r.
"J
)
dTxv 0 . (29-11)
dt,' = - • • ■
+
dyv/ = 2(1 • ■
+
v')4>'dTy„
•
(29-12)
One may think of representing also the states of plastic strain by a point having
1
«i,e2,«3
and («i,«,«») are made to coincide with their axes, this plane perpendicular
is
(<ri,(Ti,irt)
to the cylinder representing the surface of yielding Eq. (29-9). If point
P
(ffi,ff:,oj)
situated on the cylinder projected on this plane point P0 obtained in which the
+ is
is
line connecting the origin with P0 (situated in the plane <i + <i «» "•
+
represents
0)
the states of plastic strain for unrestricted flow, as Baldwin shows. Any curve drawn
on this plane would define succession of plastic states under constraint.
a
CONSTRAINED FLOW 429
<U." = d<t>"
L, - ^—^Y • • •
, dyv." = Sd<p" tv (29-13)
These last equations conform with Eqs. (27-1) and with the requirement
that the deviator of these increments of the permanent strains is coaxial
with and its components are proportional to those of the deviator of
stress.
If the increments of the resultant strains
suggestion of the author by A. Sonntag and built by the Ixjsenhausen Works in Dtis-
seldorf . It was contemplated to use it under different loading conditions for observa
tions of noncoaxial elastic and permanent strains (see Fig. 17-12, p. 247).
430 THEORY OF FLOW AND FRACTURE OF SOLIDS
other components of stress are zero. The wall of a steel cylinder under a
tensile force acting in the axial direction and under a simultaneously
applied torsion moment around the axis would be stressed in this manner.
a. Flow When Components of Stress Tensor Remain Constant. Suppose
that we neglect first the elastic components of strain. The state of
plastic strain in the element is expressed by
Cy
= t , €x
= «z
= — > y«z = y , 7*V
= Yri = 0 . (29-15)
g
t = fa , y = 3<£r . (29-16)
They contain implicitly the condition that the tensors of stress and of
permanent strain are coaxial (and that the deviators are proportional).
After dividing the second by the first equation we note that coaxiality is
preserved, provided that
*-£. (29-17)*
At the limit of plasticity a and r must satisfy Eq. (29-10) which becomes
„■>■ + 3T2 = aJ = const . (29-18)
*' =
r y, =
h' (2M9)
*
Condition (29-17) is obtained also by computing the angles a and 0 under which
the principal directions of stress and of strain are inclined with respect to the axis I
from [see Eq. (10-4)]
2t -v
tan 2a = i tan 20 = —
*z <»
after making j3 = a.
CONSTRAINED FLOW 431
Let e0 = <ro/E be the elastic strain in tension when the yield stress ao
is just reached. When a pair of values a,r reach the limit of plasticity
[Eq. (29-18)], the elastic strains t' and 7' must satisfy the equation
3
+ (29-20)
4(1 +
This is again the equation of an ellipse in the t',y' plane [e0 and
2(1 + v')*o
V3
are its semiaxes]. The states of per
manent strain are represented by
points Q outside of this second el
lipse. In Fig. 29-1 an additional
ellipse is shown by a heavy line
which would be obtained if V = %
(it has \/3 «o for its vertical semi-
axis) . We note that if v' is not equal
to J^, but say equal to as for steel,
the two ellipses do not differ too much
from each other. In the following we
shall use only the ellipse correspond
ing to the value /= J^, namely,
+ = eo (29-21)
and of the elastic strain. The first conforms with the rules of flow which
were just explained for an unrestricted permanent deformation. The
second (elastic) component can be produced by displacing point Q along
the element of arc of the ellipse moves on the "inside" of the ellipse
(if
Q
[Eq. (29-21)] very near to this arc this constitutes only elastic changes
in
strain). Any subsequent increment of the total strain (dt,dy) can thus
be resolved into its two components in an analogous manner as a force or
a
expressed
Q
by
= = const
(29-22)
c
at
where
dt = dt' + dt" = da a
+
d<t>"
,
(29-23)
dy = dy' + dy" = dr +
r
3(</>' d<t>")
.
CONSTRAINED FLOW 433
a da + 3t dr = 0 . (29-24)
The four equations (29-22) to (29-24) define a differential equation for the unknown
flow function <j>":
3r[*'(di-/r) + d*")
(29-25)
6[0'(rWa) + (!<(,"]
- -
<*>'
«." In (29-26)
e
c
<t>" - 0'ln--
<j (29-27)
Through a change of coordinates using an affine transformation one may deal with
1
circle instead of the ellipse, as was suggested for the plane problen by L. Prandtl.
a
434 THEORY OF FLOW AND FRACTURE OF SOLIDS
— = — cotan (a —
a0) (29-29)
da
= In
♦»
sin (a — ^
ao)
, (29-31)
where ai is the angle cr for which Eq. (29-28) furnishes the initial values of the stresses
<r = <ri and t — n. W ith these expressions the total strains are determined and found
equal to
« = «o[cos ori + /(«) cos or0] , 1
(29-32)
7 = V3 «o[sin ai + /(a) sin a0] , J
and «o = <ro/E = <t>'<r„. The expressions for the elastic strains are determined by using
Eqs. (29-28) and are found equal to
and the permanent strains t",y" can be computed from the differences t — «' and
— y'.
7
For the special case of a distortion occurring under a constant unit shear (->• — const)
our formulas give
and if one assumes the initial stresses ai = 0, n = <ro/\/3 the curve representing the
increase of the strain « with the stress <r is expressed by the function
+
t = ^° In ) —
& I ^."l
(a /ao)
= eo tanlr> (<r/<r„) (29-36)
Applying these results to a hollow cylinder of steel that has been brought under the
mutual action of a tensile stress ai and a shearing stress n under which it would just
start to yield, we see that if the cylinder is prevented from any further twisting, e.g.,
by holding y = const, the shearing stress t must start to drop and simultaneously
the tensile stress a to increase until finally r = 0 and a becomes equal to o-0. The
initially elastic unit shear y' = 3^>'ti is gradually transformed into a permanent shear.
Finally the cylinder will stretch only by pure tension and will preserve its initial
twist even after the test is interrupted and the tensile load removed.
Some experiments of this kind with steel tubes have been carried out by K. Hohe-
nemser1 using the tension-torsion machine mentioned above and further discussed by
him and W. Pragcr.* Their results, however, were not too convincing. (They seem
ingly supported the theory of unrestricted flow.) Combined tension-torsion tests with
hollow cylinders, in which other questions were investigated, however, were made on
flow by G. I. Taylor and H. Quinney3 and on fracture by E. A. Davis.4
1 Z.
angew. Math. Mechanik, vol. 11, p. 15, 1931.
»Z. angew. Math. Mechanik, vol. 12, p. 1, 1932.
1 Trans. Roy. Soc. London, ser. A-V, vol.
230, p. 323, 1931.
« Trans. ASME, 1940.
CHAPTER 30
£j = «o = const
after inserting these values in Eq. (30-1) and integrating, the displace
ment is found to be
(30-2)
p
=-<u|+£
where c is an integration constant.
The permanent infinitesimal strains er and «< (satisfying the condition
of compatibility) in the cylinder are therefore given by the formulas
«r - _ to
"2
£
r2
'
(30-3)
««
= —(0s +
, C
~i
■
c
large values of toa2/c the cylinder stretched predominantly by axial
is
stresses a, in tension, has small value by radial and tangential
if
«oa2/c
stresses, etc. a
If, on the other hand, the strains reach finite magnitudes, we shall make
use of the natural components of strain i„h,h which satisfy the condition
of incompressibility
+ =
+
(30-4)
h
0
h
a
r
equal to the unit of length, after distortion will become a cylinder having
the radii and and a height + e„ = e*°. Since the volume does not
a'
r'
Considering r,a,b as fixed radii, Eq. (30-5) defines the positions of the
corresponding points r',a',b' in the deformed state, and we may consider
r',a',b' as functions of the time when the distortion increases. The
t
lr
- - s In r"
r'
= In = In
+
c«)
(1
h
—t
= — «o — = — «o — „ In -j
h
.
h
wr
.
,
After differentiating Eq. (30-5) with respect to the time we obtain for
t,
/f = a>a' - Uo{r"
~
"^
(30-8)
THICK-WALLED PLASTIC CYLINDERS 439
and may compute the rates of strain from Eqs. (30-6) using (30-5) and
(30-8):
Ul ~
f" _ Uv
+
2a'd'
' + m0«"
7 2" 2~77T_ (30-9)
—
ur = — u0
^
ut .
c„ = (30-10)
it is noted that the natural rates of flow ur and u, during the process of a
finite radially symmetric distortion of a cylinder
">■
- Mo
2
Co
r" '
ui- - Mo
g-
,
+ y.
Co
,
(30-11)
are expressed as functions of the radius r' in a form entirely similar to the way
the infinitesimal strains «r and tt were expressed in Eqs. (30-3) as functions
of the radius r.
As long as the strains remain infinitesimal, it will be sufficient to intro
duce the plastic stress-strain relations by three equations of the form
(30-12)
ar=*(CTr-^±^)(etc.
after interchanging the subscripts r,t,z in cyclic order. When the strains
reach finite magnitudes these relations cannot be used, however, and for
them must be substituted three stress-rate-of-strain relations of the form
= ir = - ^p)
(ar
Mr * etc. (30-13)
,
ideally plastic substance are pure functions of the state of strain (er,e,,€,)
and of the rates of strain {ur,ut,ut), respectively.
30-2. Ideally Plastic Cylinder without Axial Extension. When the
axial strain vanishes, e, = and uz = from Eqs. (30-12) or (30-13)
0
<ft
- - ^ <rr ± = ±k. (30-16)
V3
After substituting this value of the stress difference in the condition
of the equilibrium of the stresses <rr and <r,
r' *L' = *t
- ar = ±Jb (30-17)
dr
= ±k In r' + ci
<rr (30-18)
ci > the
0,
r'
0
the lower sign must be chosen in Eq. (30-16). In the first case Ci =
— In b'; in the second Ci = In a'.
fc
groups of formulas:
Since <r,according to Eq. (30-14) the arithmetic mean of ov and <rt, the two smaller
*
is
Mohr's circles for the state of stress in any material element have equal diameters.
We note that in this case (e2 = 0), the state of stress in a cylinder, a pvre shear on
is
superposed hydrostatic
a
plastic states of stress crr!a,,a, in hollow cylinder according to Eq. (30-16) are located
a
along two opposite generatrices along the circular cylinder representing the sxirface of
yielding f(aT,a,,a.) = in Eq. (30-15).
0
We note that in plastic cylinder only one boundary condition can be prescribed,
1
in contrast to the cases of elastic cylinders, for which two such conditions may inde
pendently be prescribed, e.g., one on the inner and the other on the outer surface.
This difference in the property of the solutions caused by the different character of
is
the differential equations expressing plastic and elastic equilibriums, to which refer
ence will be made later.
THICK-WALLED PLASTIC CYLINDERS 441
(30-20)
respectively, and
find that in both cases the pressure p
r
equal to
is
2*
%.
= ln = In (30-21)
fc
%
p
2» dr1 case «i — 0.
is equal to ira"p in the case of Eqs. (30-19) and equal to —irb"p when
Eqs. (30-20) are used. hollow cylinder having both ends closed which
A
in axial direction just by these forces. Thus we see that the two groups
of equations (30-19) and (30-20) represent the solutions for hollow cylinders
having closed ends under internal and external pressure, respectively, and
we can add, since these formulas were derived by assuming that t, =
0,
MacGregor, Coffin, and Fischer in their paper quoted on p. 455 also arrived
1
that in both cases the cylinder does not change its length when it deforms
permanently. '
The ratio of the outer to the inner radius b'/a' when the axial length of
the cylinder remains constant («* = 0) according to Eq. (30-5),
decreases when the inner radius a' is increased. The internal resistance
of a cylinder having both ends closed when measured through the pressure
p [Eq. (30-21)] must therefore decrease as the logarithm of b'/a' decreases
when the radius a' is enlarged. The inner equilibrium of an ideally
plastic cylinder having closed ends yielding under internal pressure
according to the law expressed by Eq. (30-15) is therefore unstable if the
pressure p under which it is loaded is maintained, for example, at a con
stant value just required to make the cylinder yield through its entire
wall.
30-3. Radial and Axial Flow. In the general rotationally symmetric
distortion of a cylinder material elements will be displaced in both the
radial and axial directions, but the axial strain e, = to will not depend on
the variables r or tJ. To satisfy the condition of flow Eq. (30-15) valid
for an ideally plastic material it is noted that a plane ay = 0 intersects the
surface of yielding f(fr,<rt,<r*) = 0 which is a circular cylinder in a system
of rectangular coordinates oT,at,Ot in the ellipse
<r«2
- <rt<r, + <r,2 = <r02 (30-23)
and that the projection of any congruent ellipse on the o> = 0 plane, in
which a plane cy = const intersects the surface, is obtained by substitute
ing in Eq. (30-23) <r< — oy and a, — oy for at and <rz in each term :
(ft
~
*rY ~ (<T<
- Or){*z
- «r) + (f, ~ <Tr)2
= <T0S . (30-24)
— =
a - a' »
at <rr t=—
a.
- ar =
•
(30-25)
V2
Eq. (30-24) is transformed into
+ 3<r" = W (30-26)
or
—^ + —= = 1 (30-27)
which in the new stress variables a and a' is the equation of these
'' ''
plasticity ellipses. 1
Treating first the flow in a cylinder when the strains remain infinitesimal,
the plastic stress-strain relations
/ at + a\ <t>
(30-28)
when combined with the expressions for and given in Eqs. (30-3)
tt
«r
(30-29)
T
V2 /*„ ~
\
c
—
~
,
a
(
'
\2 W*)
i
For the two unknown components of stress a and the two conditions
a'
tan a =
(30-31)
V3 *0r2
- tan a
\/3
"
a' — V3 = tan
(H
- a (30-32)
I
^
V3
J
1 + tan a
a -
\/2 fro cos — >
^
-
(30-33)
V3 = V2
<r'
<r„ sin
(g
«)
One more equation available, namely, the condition of equilibrium
is
of the stresses <r> and <r<
:
But the right side of Eq. (30-34) equal to (2<r0 sin a)/\/3 and after
expressing the left side of by using a is
instead of as variable, we obtain
it
r
- -^1cos a
p
=
(30-35)
da
as the differential equation which must be satisfied by the radial stress a,.
It has the integral
a, = =
,
In tan + ci
,
,
-= -= (30-36)
cos a o
y/Z
y4
(
2J)
<r< <r> r=
V3
(30-37)
. /2x
\
2<r„
,
and thus the three components of stress ar,at,a, have been determined
in
(30-31)].1
When either = or t0 = variable a cannot be defined by Eq.
a
0
0
c
(er
c
is
Expressions similar to those in the text were developed in paper by the author,
1
a, = a i, <r, = at ±
<to in the plastic state. When, on the other hand,
to = 0, the case of the cylinder without axial extension is obtained, which
was treated in Sec. 30-2.
Excluding these two cases («, = 0 and c = 0) in a hollow cylinder
having a and b for the inner and outer radius, according to Eq. (30-31)
there will correspond to r = a and r = b, respectively, a value aa and ab of
the variable angle a, for which
2c
a2 tan aa = b2 tan ab =
— — = const . (30-38)
7=
V3 «,
Ut
( a, + <rA
= - $2-
+
V■-—2-)
- 3a') (30-42)
(<r
U,
2 V2
which, together with Eqs. (30-11), permit the evaluation of the stresses
a and in function of the variable radius Since Eqs. (30-11) or
a'
r'
Ur - ~ 7*0
_ co
pi
'
2"
(30-43)
Uo Co
ut =
,
~l~
'
r'*
2
,d<rr
—7=
1
-r-, = — a
(a
(30-44)
r
represent functions of the variable radius which have the same form
r'
as
THICK-WALLED PLASTIC CYLINDERS 447
r',
quantities u, however, the symbols ur, u,, u0,
r, a, a', have to
b'
tT, «o, b,
be substituted. The corresponding expressions for the stresses, etc., are
thus readily obtained.
CHAPTER 31
r =
J V(»i
- *tY + (a.
- <r«)2 + (<rr
- a,)* (31-2)
7 =
| V(U
~
«r)2 + (e.
- £,)2 + («r
" «.)*. (31-3)
If the
strains are of finite magnitude, in Eqs. (31-3), (31-4), and (31-5)
instead of the conventional strains er,et,tt the natural strains lT,h,h must
be substituted and a unit shear y defined by
31-1. Theory for Small Strains. As long as the strains can be con
sidered as small quantities we may utilize various expressions which were
established in Chap. 30. If e. = «o = const according to Eqs. (30-3),
448
CYLINDER CONSIDERING STRAIN HARDENING 449
£r ~ _ «o
_ c
2 H
c
(31-7)
— «o .
Therefore
= 3*T
(31-8)
V2(e°2+£)
and from the stress-strain relations (30-28) in conjunction with Eqs.
(31-7) and (31-8)
«l
—
«r = K"t
—
*r) = Tj- V"
- "r) =
^ (31-9)
—
Act
=
<Tt <rr
yr* (31-10)
Act
r j—
do>
= <t<
—
<rr
= — , •
(31-11)
ar 7r2
£
=
-J vV - 2V (31-12)
IS
f rdy ,r (31-13)
where t =
/(?) and from Eqs. (30-28)
" = *r ^ ~
"\l
+
T 2t°2
'
vV -
(31-14)
2«„^
,r. =
^3eo
I
+ -
+
<rr
j
These last equations thus express the distribution of the stresses <rr,<Tt,at
in cylinders of metal which deform according to a strain hardening law
T = f(y) within the range of small strains.
1
Before the square root appearing in Eq. (31-8) and subsequently in (31-13), etc.,
1
a sign should be considered and the correct sign be determined in accordance with
±
6
r
450 THEORY OF FLOW AND FRACTURE OF SOLIDS
/2
2c
/2 2c /2
2c ...
ai = <rr + 2 a/M t
(31-17
0-.
= ffr + \/M T >
is
r
function
= tot" < m <
(0
(31-18)
1)
r
of the shear 7,1 in which case one finds from Eq. (31-15) that the radial
stress expressed by
is
one introduces the radial displacement u = ret = c/r, one can define
If
uaa = a2 . „
/2
=
\3 7"
7
"r* r*
(
oy
of through
r
Ta a la
\
I
\
p. 418, . 937.
A
been also considered inpaper by A. Winzer and W. Pbaoeb (J. Applied .\fechanirt.
a
3.0f\-
I.Of
CruNXR WALL
-O.Sp\
SHEAR f -
Fio. 31-1. Strain hardening function Fio. 31-2. Stress distribution in a heavy-
t raym. walled cylinder when t = T07m, (a/b =
-
V 1
= — *»
<rv
-
1
_
a2"j
V (1 2m)
„ -
(31-23)
— or
-
1 p2m
,j
- (1 m)
a2mj
+
1
This distribution of the stresses has been illustrated in Figs. 31-1 and
31-2 assuming for the exponent m = J^, %, and As special
0,
1.
Y±,
452 THEORY OF FLOW AND FRACTURE OF SOLIDS
]4,
on the outer and when on the inner surface of the cylinder.1
Yi
< m <
1
a. Plastic Flow in Moderately Thick-walled Cylinders. Equations
(30-19) and (30-20) show that the difference of the tangential stresses at
taken between their values on the outer and on the inner surface
of
a
heavy-walled cylinder of ideally plastic material
(*)*•
- («r«).'
= ±P (31-24)
just equal to the absolute value of the pressure p. This also true
is
is
for any heavy-walled cylinder of an elastic material (the case m =
in
1
Sec. 31-2) for any finite ratio of b/a. Thus the value of the tangential
stress which the largest of the stresses drops in heavy-walled cylinder
is
a
from its greatest to its smallest value in an elastic and in an ideally plastic
cylinder by an amount equal to the pressure p.
Based on this fact one may construct an approximate representation
of the distribution of the stresses <rt and <rr in moderately thick-walled
cylinders having closed ends or in cylinders exposed to internal pressure
in which the thickness of wall = — a not too large fraction
of
is
p
a
h
the mean radius r0 = -\- b)/2 assuming that the strain hardening func
(a
tion = To7m. The curves representing the stresses ar and o-< as function
a
r
is
equal to
When m = some of the formulas fail, but in this case, by direct computation
1
Eqs. (30-19) and when to = the Lame formulas for an elastic cylinder are obtained;
1
a heavy perfectly viscous substance would be deformed in the same manner. One
of
verifies also easily that the resultant force exerted in axial direction, independently
the value of the exponent m, equal to t(6* — a*)p so that the formulas hold for
is
cylinder having closed ends in which the state of strain at every point a pure shear.
is
Since the same relations hold (when e, = for a material in which the shear stress
of y 0)
t a function of the rate of shear dy/dt = and in which = f(y) may express the
is
dependence the yield stress on small rates shear y, Eqs. (31-7) to (31-9) are also
of
valid i„it,i, are substituted in them instead of er,«i,«.. We conclude that all expres
if
sions may be taken for expressing the corresponding cases of the slow creep in metal
cylinders at elevated temperatures following a general creep-speed latv t = f(y) including
the special cases when the creep-speed law expressed by power function «■rW"
is
This equivalent to stating that in such cylinders the expressions containing the
2
is
ratios a = a/b and r/b may be developed in powers of the small ratios a " h/r, and
— r„)/r<, by neglecting the powers higher than the first of these quantities.
(r
CYLINDER CONSIDERING STRAIN HARDENING 453
pa ( r0 l\
(31-25)
" ~
1
= + 2m)
(1
T
V
,
2
I
(31-27)
which may also be written as
°t = + - 2m) H (31-28)
(1
<rt0
/i
* = -p - •
(3i-29)
1)
G
Fio. 31-3.
(1
Fio. 31-4.
again, when m = that the slope Fioe. 31-3 and 31-4. Moderately thick-
is
walled cylinders.
zero and when m }4 that posi
it
is
^
tive and negative, respectively. The two distributions of stress for the
exponents m = and m = are represented in Figs. 31-3 and 31-4.
0
1
Law at Finite Strains. Let r,a,b be initial values and r',a',b' the corre
sponding values in the strained condition of the cylinder. If the axial
strain vanishes, e* = u, = =
i,
0,
we have
0,
- - - a'' -
r/'
w, =
*(^-^p) = o, V, =
fr + <r<
(31-31)
= ~
sVI0" *r)
7
(31-32)
454 THEORY OF FLOW AND FRACTURE OF SOLIDS
where the positive sign was taken assuming that the cylinder is stressed
under an internal pressure. Since in the case when «, = 0 the state of
strain in every material element is a finite pure shear, the natural
octahedral unit shear, on account of er = — e<, i, = 0 is
7 = 2>/r; =
(31-33)
>/Iln£"
From the condition of equilibrium:
r = <r'-^ = (31-34)
57 3V3T
we obtain the radial stress o> equal to
~ 3
2 l b'Tdr'
/
— •
(31-35)
A/3
r* _ a'' - a2 —
16 -"Vf-, 2dr'— J3 dy
1 .9 .J
\2 -
S
r>
aS
r>'
'
(e^2
1)
(31-36)
we may express the radial stress and the pressure also as follows
p
<rr
fy rdy rdy
f'
3
=
(31-37)
(c,2'-l) "
(e^T-l)
The limits in these integrals are to be taken
y, 7a, 76 = In (31-38)
,
a, = + 2aJt, =
+
to the ones which were formerly obtained for small strains in Eqs. (31-15).
1
der in radial and axial direction sustaining finite strains and assuming a strain har
dening function for the metal has been treated in the author's paper in volume
a
* = ln = ln q •
a 2
stant ratio 0 = b2/a2 where a and b are the inner and outer radius of the
^
= q ,
^
= 1
- /J + fiq . (31-40)
The two limits of the definite integral Eq. (31-37) expressing the pres
sure, according to Eqs. (31-38) are seen to depend on the parameter q as
follows:
7a = VMln?, y> = V% In (1 - /S + (Iq) (31-41)
while q does not appear within the integrand itself and therefore, by
partial differentiation of the definite integral with respect to the param
eter q on which both limits depend, one obtains for the rate of increase
of the pressure with q:
dp 3 Ta dya n dyb
(31-42)
2 ^y
l(e Vz - ■1)
dq dq dq
,
(e
> •2 r
_ •1)
After substituting here for the derivatives of the limits ya and 76 their
values from Eqs. (31-41) and for
e
y2y° =
q , e
>2" = 1 -p+ jSg (31-43)
one finds
g- 1-P
Vff
dg + to)
(
1
p
tortion, by letting dp/dq = the latter condition should make
it
0,
possible
to compute the value of at which becomes a maximum. If the root
p
q
satisfying the condition dp/dq = real, this defines the instant at which
is
0
local bulging must begin. For an extremum of we therefore have the
p
condition
- r^frr, <3'->5>
'-;
provided that = does not occur simultaneously, in which case obvi
1
q
r
load maximum tend to approach straight lines. Suppose that the entire
strain hardening curve
=
/Or) = t0(1 + cy) (31-46)
t
in
y a
an element of the cylinder in its strained condition and the correspond
ing natural octahedral shear strain; to and are material constants.
If
c
is
r
usually observed for values smaller than the shear corresponding to the
y
tensile load maximum, Eq. (31-46) may represent the straight line which
observed beyond the load maximum.
is
band of values of along the stress-strain curve Eq. (31-46) near the
y
=
(y
equal to
= =
2.|r„ln^ ^lln^ (31-47)
p
^j^g,
,
I |
n = cyb) = V% In + 0q)]
+
t.(1 r„[l
p
(1
C
The Tension Teat, Proc. ASTM, June, 1940. MacGreqor and L. E. Welch,
1
X\
CYLINDER CONSIDERING STRAIN HARDENING 457
(fL-J^-wWI--1). <3«9>
This has a positive value when the constant c measuring the slope of
the straight line in the stress-strain curve Eq. (31-46) is
^ = 0
'
dq
If the values of ya and 7;, are taken from Eqs. (31-41) and substituted
in Eqs. (31-51) a transcendental equation for the unknown q = a"/*1*
is obtained. The root of this equation determines the value of the ratio
a' fa or the unknown radius a' at which the pressure p becomes a maxi
mum and the heavy-walled cylinders must start to bulge out locally.
CHAPTER 32
n—
— pa2
aT —
/'
"A
a2V2
+ <3i"
')■
"t
(£
i
_
'• ~
2ypa2
+ Ee-
W^Ttf
>
where t, the axial strain in the cylinder, Poisson's ratio, and
is
E
the v
modulus of elasticity. Let the ratio of inner to outer radius be denoted
by
a = a/b and the yield stress in tension by a0; the condition of yielding
for an ideally plastic substance expressed by
is
(<r«
- <rr)2 + (it, - <rty + fa - a,)* = 2cr02 . (32-2)
The cylinder will start to yield at the inner surface = a. After sub
r
stituting the values of o>, <rt, and at taken from Eq. (32-1) for =
in
r
a
Eq. (32-2) we obtain the equation
+
™
3
For the two variable ratios p/a0 and <r,,/<ro this the equation of an
is
ellipse or for the unknown ratio p/c0 at a given ratio at/aa a quadratic
equation, from which the pressure under which the cylinder starts to
p
p_
M*)*^-- -»(*)]
1
«•">
(r0 2(3 + a4)
These are two solutions according to the sign taken before the square
If,
<n>,
458
PARTIAL YIELDING IN CYLINDERS 459
—
p = (1 a4) and for the lower sign the pressure p = 0 (the
a2)aV0/(3 +
case of axial tension at = <ro, p = 0 in a cylinder).
-
=
2vpa*
Oz
1 a2
-
a pressure
(1 <*2>o
A cylinder having both ends closed within the elastic range of strains
will first expand slightly elastically by an amount equal to
= (1
- 2v)pai
«x —
\
1 a'2
Oi —
1 - a2'
a2p
P =
^p° •
(32-7)
starts, and Fig. 32-2 when the cylinder yields completely at a pressure
p = (2cr0/\/3) In b/a = 1.057<r0 [computed by using Eq. (30-21)]. The
third Fig. 32-3 refers to the case of a flat ring treated later in Chap. 33
yielding completely under an internal pressure p = o-0. It is noted again
in accordance with what has been found for cylinders yielding under a
strain hardening law expressed by a power function (Chap. 31) that the
460 THEORY OF FLOW AND FRACTURE OF SOLIDS
portion of the cylinder will be elastic while in the yielded portion they
will consist of two parts and will be the sum of an elastic and a permanent
strain. For comparatively larger values of the permanent portion of the
strain Poisson's ratio v for the total strains approaches the value v = \4
of incompressible material. In the elastic region, however, v = 0.3 for
steel. To avoid the difficulty resulting from the necessity of considering
a variable Poisson's ratio increasing gradually from the value 0.3 to 0.5
within the plastic region of the cylinder, it is first suggested that the
constant value of 3^ for v be introduced in both regions. This amounts
PARTIAL YIELDING IN CYLINDERS 461
, -
(. % .
for c ^ r ^ b (32-8)
<r, = Ci + cu ,
the time / and the terms i" will depend on the stresses themselves. This
introduces considerable difficulty.1
The analysis of the process of partial yielding may be simplified by
introducing in the plastic region a ^ r ^ c instead of Eqs. (30-13) stress-
strain relations of the form of Eqs. (30-12) using them for the total strains
and letting Poisson's ratio be v = everywhere in the cylinder.
J-£
Assuming small strains and since the axial strain tz = «0 = const the
normal stress az may be expressed through ar, at, and eo from the last of
R. Hill, E. H. Lee, and J. Tupper pointed out a rigorous method for analyzing
S.
1
3* , to
<rr)
2 (32-10)*
0> + 0"(\
(0>
Denoting by
— Or
= 0"« +=—
Cr ;
= 0"(
(T 1 ff 7=— (32-11)
V2 V2
; have
30 , 6q \
(32-12)
30 , «0 \
(32-13)
£2
0<t'
r2 (32-14)
"
3c2
2
2V2rs
(32-15)
_ 3c2
*
«o ,
2+2V2r=
The constants Co,Ci,c« are determined from the boundary conditions.
The variable stress a' can be determined from the condition of plasticity
Eq. (32-2) after noting that, according to the last of the three plastic
*
As stated in Sees. 28-3 and 28-7 these relations are valid only if the ratios cf'i
and az/<rt remain constant in any material element during its permanent deformation,
which is not the case during partial yielding; however, we shall utilize them in this
form with the desire not to complicate the further computations in Sees. 32-3 and
32-4 unduly and realizing that the solutions thus derived violate the premises on
which Eqs. (32-10) were based.
PARTIAL YIELDING IN CYLINDERS 463
(32-2)
k-4t (32-i7)
From Eq. (32-16), using (32-14) and (32-17), a' is found equal to
• - I?
\3 yT+ (32-18)
ifcv
(the positive sign before the square root is taken since a' > 0 for the
cylinder subjected to an internal pressure) and consequently the flow
function <£ is equal to
<f>
boundary surface of the plastic zone r function = c the flow
must
= l/E, where
<t>
(32-20)
\3Vl
c2
+ )fcV
-
*
■
Cl = -^= (32-22)
VI
,
V3
1
&2 **c«
r
^
= a, - ar (32-23)
after expressing ar and <rf by means of a and a' using Eqs. (32-1 1) and after
substituting for a' its value computed in Eq. (32-18) since
Ydr
= =
It (rV) (32-24)
-vl^?^
T
is
" "
(vi
*h)
** + + c,
>|
VI
2
•
"
(32"25)
+
/
+
r
Since the first term on the right side of the last equation just equal to
is
-
the radial stress <r> expressed by
is
a'
ar = = ^ /" 4=
+
(32-26)
V2 V3J[ VTTW( V2
or by r
* --
+
VI ^j- (32-20
c3
= and the corresponding value of <r> in the elastic zone
r
°r = -
^ •
(
cx
1
is
^
^
r
„ - * - A^Snil
-
P
= m + In
S
Vi *v vi (32-28)
2
7
lj
V3 + *v«
+
r
L
which also furnishes the value of the pressure under which the plastic
p
VHvttw4 vr+W4-iJ
a
a are
^
r
<r<
= =+ <Tr
.
(32-30)
a0kr2 a, + at
Vl
^_
+ fc2r4
PARTIAL YIELDING IN CYLINDERS 465
VI +- k2cl
- -
VTTW4 -
1
In = In = 4 In (32-31)
l
Thus we see that, when the axial strain «0 vanishes, the pressure p
and the radial stress ar in the plastic region a < r < c are expressed by the
simpler formulas
p =
V3\(
1^ i _ Is +
b1
2 In £
a)
V (32-32)
V3\ *>2
,. - .£• fe - (32-34)
2
V3V>2
In the elastic region the stresses are
^
^
6
r
c
V3 62 \r2 V3 62 \r2
/
,,-=-£*£!. (32-35)
V3b2
Equations (32-32) to (32-35) express the distribution of the stresses
in the case of partial yielding in a cylinder of ideally plastic material
having both ends closed and yielding under an internal pressure p.
Equation (32-32) indicates the value of the pressure when the plastic
p
a = r = 0.4
These formulas were given in the first edition of this book. Figure 32-4 contains
1
0
<^aIO.8
2.,,
0>.<?,<* __OJ
1 1*' 0.6
1.6
\-oa 05
. 04
•0.6
z \
a8
TANG.B,
j0.4 ''AM . 03
J
,.4
6~~—
.,4
as
AXIAL a
/<06s
-0.4\ 4x/3
-,.8
W
//•o.a
I'
Ran st} lESSaj. *--I.O
0 .2 .4 .6 8 1
-IS
a -
« c
-1.6 1
.>- b
PLASTIC ELASTIC
-2,L
O ,.2 ,.4 Q6 ,.8 10
^^^^^^
-r-t>-
Fig. 32-4. Partial yielding in thick-walled Fio. 32-5. Partial yielding in tubes.
tube subjected to internal pressure p. Curves indicate how pressures p would
Curves indicate distribution of radial, tan increase in thick-walled tubes with outer
gential, and axial stresses <r„ at, <ri when radius c of plastic region. The pressure
c:b = 1, 0.8, 0.6, 0.4; a inner, b outer, r vari curves are plotted for 10 different ratios of
able radius, c radius of outer boundary of or = a/6 of inner to outer radius of tubes.
plastic region. (For Poisson's ratio „ = ^ is taken.)
The case of partial yielding in a thick-walled cylinder of a metal exposed to any com
bination of internal and external pressure and an axial load has been investigated by
PARTIAL YIELDING IN CYLINDERS 467
C. W. MacGregor, L. F. Coffin, and J. C. Fischer,1 who assumed that the metal has a
well-defined point and after this has been reached deforms according to a strain hard
ening law postulating that the octahedral shearing stress t0 is a known function
T° = /(7o) of the octahedral unit shears 70 which they assumed as small shears. Since
in their computation they used stress-strain relations in a form identically correspond
ing to Eqs. (32-10), the same remarks are in order which were made in the footnote
with reference to Eqs. (32-10). They determined by numerical methods the distribu
tion of the stresses a„ <rt, and a. in tubes of various sizes whose metal complies with
the laws of yielding under a constant value of the stress (to = const) treated in this
section.'
32-6. Spreading of Plastic Zone around a Cylindrical Cavity in Which the Pressure
Is Increased. In the case of partial yielding, which is discussed in this section, the
variation of Poisson's ratio within the growing plastic zone and the elastic compressi
bility of the material are considered. As in the preceding section and with the same
restrictions the assumption will be made that within the plastic region stress-strain
relations hold in the form which is valid for small strains when the ratios of the princi
pal stresses in a material element remain constant. These relations will be expressed
for the total strains. For example, the total strain t, is the sum of an elastic («,') and
a permanent strain («,") :
tr = *,' + «r" . (32-36)
For t/ we have
tr' = <t>'[<rr - y'(o, + <r.)] (32-37)
<t>'
<t>'
tr" = 4>"{<rr
- v"(*< + <r.)] (32-38)
where <t>" variable quantity. For most applications we may assume that /' = J^.
is
a
* = 4>[<r, -
+
= + r-^w+y'- (32-40)*
*
<t>
The flow function and the quantity representing a variable Poisson's ratio in the
v
plastic zone are functions of r. varies between the values 0.3 ~ < < t/' — 0.5.
*'
r
v
"Partially Plastic Thick-walled Tubes," Franklin Inst., vol. 245, No. pp. 135-
1
2,
plastic
a
zone develops under the action of an internal pressure and in which the resultant force
in the axial direction of the tube vanishes. Among previous attempts at dealing with
similar cases of partial yielding, which they quoted, might be mentioned those by A. C.
Macrea, "Overstrain of Metals" (His Majesty's Stationery Office, London, 1930)
and by C. F. Jeansen, "A Treatise on Radial Expansion of Guns," Navy Department,
Washington, D.C., 1938 (utilizing a flow condition related to that of Coulomb,
atrributed to Duguet). On partially yielded metal cylinders see also paper by D.
a
(1
—
2^)0 = (1
- 2/)*' = k = 1 3/C . (32-41)
°r - —oi = ~t
, a. = 0 . (32-42)
^7=
The stresses or,<n,a, in the boundary surface r = c between the elastic and the plastic
zone satisfy the plasticity condition Eq. (32-2).
In the plastic zone a < r < c the components of stress a^ai.a, must satisfy the plastic
stress-strain relations. These, according to Eqs. (32-39) for the total strains t„n,u
take the form
«r -^- (1 + —
a.) ,
*
= 0 , a, = v(<r, + "<) •
(1
- 2»)V, + 3o'J = 2<r„2 . (32-45)
becomes.
<r'
The components of stress <r and a' when yielding just starts define the point >I
y/%oo, a = at the end of the minor axis of the ellipses Eq. (32-65). The points rep
0
resenting the plastic states will be crowded near this region but will belong to different
ellipses corresponding to the changing values of and as v approaches the value the
^
v
locus of the points {a, a') approaches the common tangent to the ellipses in point "
«'
-\Z% <ro, a = 0. In first approximation the points a,a' will lie on this straight line
const
.
V2 1to sin
0
— 2„
1
(32-40
-4 cto cos
/3
.
3
PARTIAL YIELDING IN CYLINDERS 469
The angle /3 introduced in these equations is equal to zero in the boundary surface
t = c of the advancing plastic front.
The condition of equilibrium in the plastic region
-<r,
r^ = <r, (32-47)
r£—dJrV)=0
dr r dr
If x denotes x = r2, after substituting the values of a and a' from Eqs. (32-46), Eq.
(32-48) is also expressed by
•a(£i)+7i=C"-»-0. (32"49)
After making use of the stress-strain relations Eqs. (32-43) the compatibility condi
tion Eq. (32-13) takes the form
d
sin - 1
j£
d
-
fji
x (z/i cos
0)
«
(32-50)
0
w here m stands as an abbreviation for
+
y
1
(32-51)
If
1/(1 - 2,) =
in Eq. (32-49) 1/(1 — 2v) by its value in terms of n, namely, by
we replace
+ 2M)/3 we have two differential equations [Eqs. (32-49) and (32-50)]
i
(1
if
<r'
this were possible. The stress a' being practically equal to = *o = const,
Eq. (32-48) shows that a must approximately satisfy the equation
=
r^ \^o (32-52)
ct = „ sin = —
\5o <to In
-
/3
—7— — £v
*
r
1
(32-53)
videos, =
vi-. vi—^^Hy,
where the angle remains small in the entire interval a < < so that also
c,
/3
p.zo^M^f. (32-54)
The second term under the square root in the expression of a' [Eq. (32-53)] vanishes
for = and becomes small when v approaches the value As the numerical evalu
c
r
and Eqs. (32-44) and the last of Eqs. (32-43) therefore make it possible to evaluate
the components of stress in the plastic zone a < r < c:
[- - -
1 2 In - + 2(1 2k)
V3 ('»;)■]•
(32-56)
a. - -^ \ - 2 In-r + - 2k) In -1 •
V3 L
2(1
r J
The unknown value of Poisson's ratio v appearing in the second terms on the right
sides of these three expressions may finally be computed approximately from the
-ELASTIC REGION
Fiq. 32-6. Partial yielding around a cylindrical cavity under internal pressure p.
compatibility condition Eq. (32-50) after noting that the first term in it containing
sin /3 is quite small compared with the second term. After neglecting the first term
and after writing for cos 0 = 1 in the second term, n may be computed from
rf(XM) = ,c«
0, (32-57)
dx
+
/»'
(1
c
r
it
- -
+ y')c*
- 2KQr' £r
(1 (1
(1
£c)
(a
(32-58)
2(1 + r')c* + 2k>«
The pressure under which the yielded zone has advanced to depth = given
is
p
by
PARTIAL YIELDING IN CYLINDERS 471
V (32-59)
V3 V «.
a? — <rtffr + <7r2
= ffo* = const (33-1)
and
r
a7
= "' ~ °T ■ (33"2)
= £i+^= V2<r„sin0,
\/2
— (33-3)
_
\i(
C( 0>
■
(To cos
8
V2
by means of which o> and a, are expressed as follows:
(-0
—
a'
<r 2<Tn
r- sin
V3
(33-4)
2(T„
"*~
m
i)
V3"
\
472
PLASTIC RINGS AND DISKS 473
<r'
in the ring problem. Since a and
condition of plasticity Eq. (33-1) which in the variables a and
a'
is
expressed by
<r2 + = 2<r„J W (33-5)
after substituting a, and the value of the difference of the stresses <rt ~ <r>
computed from Eqs. (33-4) in Eq. (33-2) the latter reduced to a differ
is
ential equation for the variables and 6:
r
_
d («-;)
.
rTsin cos . (33-6)
6
dr
The integral of (33-6)
is
-i = c_v/3* cos
(33-7)
6
where an integration constant. As in the problem of the thick-walled
is
c
free outer
surface = denoting
6,
r
6
r
the ellipse of plasticity Eq. (33-1) or (33-5). If < x/6, ar will become
6
x/6 < < <r> > and will be tensile stress. By keeping
a
0
71-/2,
6
we shall obtain a solution for a ring under internal pressure. The case
x/6 < < x/2 will correspond to a ring stressed by tensile forces in its
6
plane.1 Assuming =
x/6 the integration constant in Eq. (33-7)
is
9b
determined by taking =
r
This has been shown in Fig. 33-1 by the full and the dotted arcs of the ellipse.
1
The arc BCD of the ellipse represents the states of stress in the case of
ring with
a
internal pressure and the arc AB in a ring stressed by external tension (infinite plate
subjected to tension).
474 THEORY OF FLOW AND FRACTURE OF SOLIDS
,. -VI I cos t ,.
V3 o2e -Va I
= o2e 6 7;
6
= -tt
2
6
so that
*- 2
e^(i-0cos,. (33.9)
This prescribes on the inner surface r = a of the ring, where 6 = 8a, the
Fia. 33-2. Radial and tangential stresses a, and inner circle r = a of flat rings
<ri at in
plastic equilibrium subjected to internal pressure p for various ratios b/a of outer to
inner radius.
\/3
6_2
cos oa
= (33-10)
a2
2
The pressure required for stressing the ring plastically found from
is
p
6
r
,\
(r
2c0 .
(33-11)
Thus the complete solution for this case has been obtained in terms
of
the parameter
6.
value of the ratio b/a easily computed from Eq. (33-10) corresponds
A
to each value of (in fact the ratios b2/a2 are represented as a function
of
0„
a, = —
p, and at are given as functions of 0„. This has been shown in
Fig. 33-2, in which b/a, o> = — p, and <rt at the inner bore r = a of the
ring are represented by the corresponding curves. The pressure p for a
ring with a given ratio b/a is read below the value of this ratio.
From Eq. (33-10) a conclusion can be drawn which is illustrated also
through the shape of the curve representing the ratio b/a in Fig. 33-2.
There is a limiting size to a flat ring beyond which it is impossible to
obtain complete yielding in it through applying a pressure on its inner
Fig. 33-3. Distribution of radial and tangential stresses a, and at in flat rings in plastic
equilibrium subjected to internal pressure p (a inner, b outer, r variable radius, at yield
stress in tension).
2<To
= 1.155<to
V3
(16 per cent above the yield stress o-0 in simple tension).
476 THEORY OF FLOW AND FRACTURE OF SOLIDS
1 i I 1 1 f °\
Fig. 33-4. Stresses ar and <rt in thin disk having circular hole of radius a stretched by
uniform stress ffo on outer circumference r = « .
SECTION A-A
Fio. 33-6.
Fios. 33-5 and 33-6. Tube expander.
headplates by expanding slightly permanently the tube ends by means of the pressure
of small tapered rolls (Figs. 33-5 and 33-6). A cross section through a tube joint is
reproduced in Fig. 33-7. The radial enlargement of the tube ends depends on the
pressure difference which the joint must sustain without leaking. Until recently
empirical data were available only concerning the necessary enlargements of the con
tact radii. The theory of the ideally plastic substance can furnish engineers this
PLASTIC RINGS AND DISKS All
information,1 since the steel used in similar applications very nearly conforms with
the assumptions on which the former is based. An expanded tube joint maintains
its tightness against a certain pressure difference through the system of residual stresses
which remains around the contact area due to the small permanent distortion of the
steel plate. Assuming an infinite steel plate
of constant thickness having a circular hole
of radius a one part of the question consists
in the determination of the distribution of
stress around the hole during the permanent
enlargement of it and of the function connect
ing the pressure at the hole with the radial
enlargement. This is a case of partial yield
ing. Upon release of the radial pressure ex
STEEL
erted by the expanding tool a second part of PLATE
the analysis is the determination of the sys
tem of residual stresses remaining around the
joint and of the contact pressure. Only the
first part of this problem is briefly described.
Assuming a well-defined yield point and a con Flo. 33-7. Tube and steel plate.
stant yield stress a„ under a certain radial
pressure p there will develop a plastic zone in the steel plate a g r £ c which is sur
rounded by an elastic zone c £ r < », in which the stresses are equal to
ffo C
(33-12)
V'3 r
(l + i.)<roc«
u — err = (33-13)
V3 Er
1 Trans. ASME, Davenport, Iowa, meeting, April, 1943. Also Goodier, J. N.,
G. J. Schoessow, Power Division, ASME 1942 meeting. Grimisox, E. D., and G. H.
Lee, ASME 1942 meeting.
478 THEORY OF FLOW AND FRACTURE OF SOLIDS
determines the angle 8„. A value 8a and a pressure p correspond to each value of c at
which yielding has penetrated in the plate to the radius c. The pressure p can never
become larger than 2o0/\/3- The following table gives the values of the angle 8C and
the pressure p at the bore r = a:
0 0.500 X 2cro/\/3 0
-15 0.707 X WV3 -15 < e <0
-30 0.866 X aro/v/3 -30 < e <0
-45 0.966 X WV3 -45 < e < 0
-60 1 X WV3 -60 < 8 <0
There is no need to carry the radial enlargement of a hole in the steel plate beyond
the maximum value of the pressure p = 1.155<ro because only an excessive deformation
in the joint would result without gaining in the amount of the residual contact pres
sure (assuming that in a very ductile steel the strain hardening has not yet developed
appreciably within the range of these strains). A few curves in Fig. 33-8 illustrate
the distribution of the radial and tangential stresses o> and m in the steel plate around
the hole under increasing values of the radial pressure p in the plastic and elastic
region of the plate. ,
In order to determine the pressure p as a function of the radial enlargement u« of
the hole we shall assume that, in the plastic region a g r g c, stress-strain relations
for an incompressible material hold of the form
(33-16)
(assuming that a, = 0 where «r,«( denote the small permanent strains in the radial
<t>
and tangential directions, u the radial displacement, and the flow function, neglect
ing in this approximate consideration to separate the strains in their elastic and perma
nent parts.1 Since the components of stress <r, and at have already been determined
in Sec. 33-1 [Eqs. (33-4) and (33-7)], the condition of compatibility of the strains
cU,
(33-17)
<t>
in
Eq. (33-17) the values of «r and «< from Eqs. (33-16). This gives
— —
*^2<7' **) = 3*(°v "') (33-18)
r
dr
Instead of using relations of the form of Eqs. (33-16) the increments of the strains
1
dt,,dti should have been introduced and their integrals computed as the pressure
p
radial enlargement of the hole u„ in the text above represents an approximate way of
estimating «„.
PLASTIC RINGS AND DISKS 479
0.75
0.25
-0.25
-0.5
-0.75
-1.25
Fits. 33-8. Stress distribution in steel plate having a hole after partial yielding through
radial expansion.
After making use of the auxiliary variable 0 introduced in Eqs. (33-3) and (33-4)
and of Eq. (33-6) this last equation reduces to
(33-19)
<f>
= —
<//
and
-V3»
COS
Coe
- (»/6)] (33-20)
[0
e~^e cos
- (»/6)]
+ (ir/6)]
[0
— Cairo
cos (33-21)
[0
-y/3»
ci = Caaae
480 THEORY OF FLOW AND FRACTURE OF SOLIDS
COS ffa
(33-23)
cos 8
The radial displacement u is given by the second of Eqs. (33-21) using the preceding
expressions
u = e,r = rwe-Vs* . (33-24)
= (1 + "Vo"
u e-V3B. (33-25)
V3 E
when the pressure p has the value
V3
Figure 33-9 shows the curve representing the function p = /(»„) according to
Eqs. (33-25) and (33-26) and how the pressure p increases with the radial enlarge
ments M„ of the hole. The first branch OA corresponds to a purely elastic expansion;
J 4
RADIAL EXPANSION
Fio. 33-9. Plastic expansion of a hole.
the plastic branch of the curve begins at point A and ends abruptly with a horizontal
tangent at point B when p reaches its maximum value 2<T„/v 3 = 1.155<r„ and the
radial displacement u„ has become equal to 6.12u„. na is the radial displacement at
r = a when the plastic limit is just reached in the surface r = a of the hole (point A in
Fig. 33-9), which is equal to u„ — (1 + >0<roa/\/3 E.1
1 The second curve in Fig. 33-9 shows for r = a the permanent increase in thickness
of the plate as a function of M„. The ordinates of this curve are proportional to the
strain e,. It is instructive perhaps to note that the ordinates of this curve increase
very rapidly with the expansion ua, thus limiting also for this reason the pressures p
PLASTIC RINGS AND DISKS 481
Figure 33-10 shows the distribution of the residual stresses in a tube joint after the
steel plate has partly yielded to a radius r = c and upon release of the expanding
pressure. The ordinate between the points B and C denoted by p indicates the residual
normal pressure remaining in the contact surface between the tube and the steel ■plate. The
curves denoted by ar* and a* represent the
distribution of the stresses at the instant
when yielding was interrupted. The curves
denoted o> and it, represent the stresses in
an elastically strained tube joint under a
pressure equal to the pressure at which
yielding was interrupted, and the differences
of the ordinates of both curves (the shaded
ordinates) visualize the distribution of the
residual stresses.
33-3. Infinite Plastic Disk in Tension
Having a Circular Hole. As already men
tioned, a further simple case included in Eqs.
(33-4) and (33-7) is the plastic distribution
of stress in an infinite disk stressed uni
formly in its plane in all directions by ten
sion and having a circular hole. This case
is obtained by choosing for the variable 6
the interval 30 deg < 9 < 90 deg. The
distribution of stress in the disk is repre
sented in Fig. 33-4. It is well known that
in an elastic disk stretched in its plane by a
stress a> = a, = a the stress a, along the cir
cumference of a hole is equal to 2a. This is
usually expressed by stating that a circular
Fio. 33-10. Residual stress distri-
hole in an elastic plate stretched uniformly bution in a tube joint after partial
in all directions produces a concentration of yielding of the steel plate.
the stresses. The factor of stress concen
tration denned by the ratio A; = a, /<r for an elastic disk is equal to 2. This ratio
k is thus reduced from 2 to 1 when the disk yields completely since the tangential
stress a i at the surface of a hole is just equal to the yield stress ac in pure tension and to
the stresses at large distances from the hole in an ideally plastic material.1
1 Equivalent simple formulas for the stresses in an infinite disk could have been
obtained by "linearizing" the condition of plasticity Eq. (33-1) by substituting for
the arc AB of the ellipse of plasticity (Fig. 33-1) a horizontal straight line. If the
secant AB itself is substituted, this is equivalent to stating that the solution is derived
"
from the "maximum shearing stress theory of flow. (In a disk stretched by uniform
tension or and a% are everywhere positive and a, is the largest principal stress, the
smallest being equal to zero; therefore rmu = <xi/2 = c/2 = const.)
CHAPTER 34
P=-(i + J- (34-D
Now in a solid cylinder, which case will be treated first, the constant c\
must be chosen equal to zero: d = 0. In a solid cylinder the radial
displacement p and the tangential and radial strains t < and e, must be
1 Loewenstein, L. C, "Steam
and Gas Turbines," Eng. ed., vol. 2, p. 1080.
McGraw-Hill Book Company, Inc., New York.
* See a paper by L. H. Donnell and the author in
Tran*. ASME, 1928, on Rotating
Discs, where a bibliography on this subject can be found.
482
REVOLVING (OR ROTATING) CYLINDERS AND DISKS 483
We see that in a solid rotating cylinder in the plastic state, the deforma
tion in each element is practically the same. It consists evidently of a
unit elongation t, = const parallel to the axis of the cylinder which is a
uniform contraction and negative, accompanied by a lateral elongation
of half this amount and equal in all directions perpendicular to the axis
of rotation which will therefore be a uniform expansion in the radial
direction.
According to the third rule of plastic flow, we note that since er = «,,
also at every point the radial and tangential stresses must be equal,
a, = a, (34-5)
as otherwise the figure ofMohr's principal stress circles would not remain
geometrically similar to that of the principal strain circles (see Chap. 16).
The condition of plasticity
(ar
- <r,)2 + (a, -a.Y+ (a, - <rr)2
= W (34-6)
dr r g
v '
According to Eq. (34-5), the first term on the right side of this equation
is now zero and the equation of equilibrium takes the simple form
da, Xco
whence by integration
X«S ~
Cr = rS) (34-10)
W (fl2
2wf\,rdr = 0
(34-12)
u = aw = 2
\
•
(34-13)
^
Now the peripheral speed u0 of a free ring of small cross section rotating
with a uniform angular velocity and stressed to a stress <r0 is given by the
expression
wo
= (34-14)
and this is the speed under which in a free ring the yield stress <ro will
just be reached. Hence
u = 2w0 . (34-15)
— (3
- 2v)<r (. r*\
<ri
-
sir
_ 2„ - (1 + 2y)
£
. (34-18)
[3 |
a* ~
4(T
REVOLVING (OR ROTATING) CYLINDERS AND DISKS 485
..^-V g
tfj.
wo2
(34.19)
For steel, for example, if v = %, the stresses at the center of the cylinder
are
r = 0 , trr = ot = 0.437(7 , cr, = 0.125* (34-20)
and first yield will occur at the center r = 0 of a steel cylinder when at
this point
Hence a solid rotating steel cylinder of radius a will start to yield at the
center if the peripheral velocity u' is equal to
'
486 THEORY OF FLOW AND FRACTURE OF SOLIDS
both stresses a, and <r, will be tensile stresses and as the tangential
stress always remains the larger, we may replace the arc of the ellipse
expressing the condition of plasticity used before (see Eq. (33-5), page 43,
and the arc of the ellipse in Fig. 33-1 between A and B) simply by a
horizontal line. The condition of plasticity will therefore be expressed
with sufficient approximation by
tTl
= c = const . (34-24)
As the value of the constant c we may take either the average value of
TANG.
0 —"1 PLASTIC
Figs. 34-1 and 34-2. Elastic equilibrium. Stresses in rotating cylinder and disk just
when first yielding starts.
Figs. 34-3 and 34-4. Plastic equilibrium. Stresses in rotating cylinder and disk when
entirely in plastic state.
ci = co = const . (34-26)
REVOLVING (OR ROTATING) CYLINDERS AND DISKS 487
(We see that the above approximate value of the constant c differs by
8 per cent from the value obtained from using the theory of maximum
shear.)
a. Solid Disk. In the case of a partly plastic solid rotating disk of
radius o we have an outer elastic portion and an inner plastic region.
As long as the stresses are below the yield point they are given by the
expressions derived from the theory of elasticity, namely,
(3 + v)c
8 0-5).
*, -| + v - + 3.)
(1
(34-27)
[3 £]
a, = 0 , (34-28)
where again v denotes Poisson's ratio and a stands for the constant
j-*-*'.^, 9 Wo2
(34-29)
(u' peripheral speed of disk, m0 speed of free rotating ring, which yields
under stress a0).
The disk yields first at its center r = a, at a peripheral speed u' found
by equating at for r = 0 to <r0.
This gives
a = „
"
and v! = m0 */— = "o *L ,
= 1.55u0 . (34-30)
If u' > 1.55u0 there will be an elastic portion extending from a radius
r = c to r = a in which the stresses will be equal to
, (3 + »V r» c,
^ +
g^ a* ci-7*'
(34-31)
(3, + IV r» c,
zi + ci + r?
■
ff« 5
8 a? Cl+7*
and a plastic portion extending from r = 0 to r = c, in which according
to the theory of maximum shear
~ (rr2 \
ffr ~ *° '
3Tl (34-32)
Cj = ffo .
J
/
-
24a4
M2 = U°2 '
(34_33)
3(3 + y)a* 2(1 + 3i)oV + (1 + 3«)c<
From this if c = a we see that the entire disk will yield if the peripheral
speed will be equal to
u = a/3 Mo
= 1.73u0. (34-34)
Comparing this last value with u' = 1.55«o which was the speed for first
yield, we see that an increase of about 12 per cent in the speed is sufficient
to spread the plastic state through the whole disk. Figures 34-2 and 34-4
show the state of stress in the rotating disk at the moment of first yielding
and for complete yielding.
b. Rotating Disk urith Hole. In this case an additional term has to be
introduced in the expression for the radial stress o> within the plastic
region a < r < c:
Using again the theory of maximum shear the peripheral speed under
which the disk will yield to a radius c is found
I2[2b'c
- ab*(b* + e2)]
^
U* = M°2
3(3 + v)b"c
- (1 + 3i0(2fc*
- c*)c3
- 4a3(62 + c2)
'
t34"30)
Here a and b designate the inner and outer radius of the disk and «o the
speed in a free ring of small cross section for yielding. (u02
= <rog/\, o-o
is the yield stress in pure tension, g the gravity acceleration, X the specific
weight of the material of the disk, v is Poisson's ratio.) According to the
last formula the first yielding starts at the inner surface r = a at a
peripheral speed u' = ub given by the value of u i or c = a, which is
3 + v + (1
- y)(a2/62) (Mr*<)
and the plastic region will spread completely to the outer surface at a
peripheral speed u given by the value of u for c = b, which is
We may verify this last result by computing the value for u for the case
that a tends to become equal to b. In this case the disk becomes a thin
ring with small thickness in a radial direction. Formula (34-38) gives for
a/b = 1,
u = Mo VH = Mo (34-39)
REVOLVING (OR ROTATING) CYLINDERS AND DISKS 489
in agreement with the speed u0 for a free rotating ring of small cross sec
tion and just at the yield point. Figure 34-6 shows an example of a stress
distribution in a rotating disk with a hole and in a partly plastic state.1
The preceding developments have to be generalized for a metal exhibiting pro
nounced strain hardening by introducing a strain hardening function t0 = f(y<>) in
the manner discussed in Chap. 31 if the stresses in rotating cylinders or disks beyond
the elastic range of the strains have to be
considered. A related problem has been INNER HALF WHOLE DISK
PLASTIC JUST PLASTIC
discussed by F. K. G. Odquist,* who
treated the case of the slow creep at ele i.fA
vated temperature in a rotating disk of
variable thickness having approximately
the profile of a body of revolution with
two flat conical surfaces. He assumed a
relation in the form t„ = f(ya) or that the
octahedral shearing stress t„ is a function
of the rate of the octahedral unit shear
7„, for which he used a power function
t = cy0m. His theory, according to what
has been stated (Sec. 28-3), appears appli ELASTIC ELASTIC PLASTIC
cable to a rotating metal disk in the plas Fio. 34-5. Fio. 34-6. Fig. 34-7.
Figs. 34-5, 34-6, and 34-7. Rotating disk
tic state whose material would yield
with hole. Radial and tangential stress
according to a power function t„ = f(ya)
o> and <T|. <ro yield stress for tension.
as strain hardening function.
The case of the yielding of a rotating disk of an ideally plastic material having an
arbitrarily given profile has been treated by A. S. Thompson,3 who assumed a gradient
of the temperature in the radial direction in the disk and a variable yield stress and
modulus of elasticity, both of which he assumed dependent on the distribution of the
temperature in the disk.
Some tests made with steam turbine disk wheels by speeding them up until they
burst in pieces were described by E. L. Robinson.* The permanent distortion of
disks of equal thickness revolving at high speeds in an evacuated chamber (for reduc
ing the friction created by the air) was studied by C. W. MacGregor and W. D.
Tierney • in connection with the strength of welds in steels and for the purpose of investi
gating the fracture of steels under a state of equal biaxial tensile stresses occurring in
the center portion of the rotating disks. In a solid disk of 13 in. radius and 0.5 in.
thickness of hot rolled 0.23 % C steel they observed that the fracture started as a
radial crack and a shear fracture in the center portion of the disk but changed to the
herringbone cleavage fracture in the outer portions of the disk after the disk burst at
11,800 rpm, as was observed in the tests made with tubular specimens by E. A. Davis
described on page 190.
1 In
the paper mentioned above (see footnote 2, p. 482) L. H. Donnell has worked
out several cases numerically under the assumption used above and also by using the
more general condition of plasticity.
5 Proc. Royal Swedish Institute
for Engineering Research, No. 141, 1936, Stockholm,
31 pp.
' J. Applied Mechanics, ASME meeting, 1945.
4 Trans. ASME, 1943 meeting.
6 Welding Research SuppL, vol. 8, No. 6, pp. 303-309, June, 1948.
CHAPTER 35
I"
SHEAR
STRESS
UNIT SHEAR
bar everywhere in the section where the yield point has been reached, has
a constant value A; (the constant k is equal to <r0/2 if the maximum shear
ing stress theory is assumed and equal to <r0/\/3 if an ideally plastic
substance is postulated yielding under a constant octahedral shearing
stress, where a0 is the yield point for tension). In the cross sections of
the twisted bar in which the metal yields partially there will be certain
regions which are strained only
elastically and plastic regions in
which this stress has reached the
limiting value k.
In order to analyze the distribu
tion of stress in a twisted bar after
the yield point has been reached, it
is first necessary to recapitulate how
this distribution is determined in an
elastic bar.
35-1. Elastic Torsion. Prandtl's
Soap-film Analogy. The Elastic
Stress Function for Torsion. The
distribution of shearing stresses in
an elastically twisted bar may best
be visualized by using Prandtl's
membrane or soap-film analogy. In
order to find the resulting shearing
stress which exists at a given point
P of a cross section of the bar Fig. 35-3. Ludwig Prandtl (born 1875).
having the rectangular coordinates
x,y,z referred to a system whose origin has been chosen at a point of the
axis around which the bar is twisted and whose z axis coincides with the
bar axis (the point 0 in Fig. 35-2 represents its intersection with the
plane of the figure), let the resulting shearing stress r at point P be
resolved into the perpendicular components rz and t„ in the directions of
the x and y axes.1
The equilibrium of stresses acting on an element, dx, dy, dz is expressed by the
equation
.I, A,
dr» . dry
= 0 . (35-1)
dx dy
1 Since these two components of the shearing stress are the only ones acting in the
plane of the cross section and on the faces of an element dx,dy,dz the symbols t„tv are
taken to represent rM and t„„ respectively. For the theory of elastic torsion rf.
Love, A. E. H., "Mathematical Theory of Elasticity," 4th ed., Chap. 14, Cambridge
University Press, Ixmdon, 1927; or Timoshenko, S., "Theory of Elasticity," Chap. 9,
p. 228, McGraw-Hill Book Company, Inc., New York, 1934.
492 THEORY OF FLOW AND FRACTURE OF SOLIDS
Let f ,q, f
be the small displacements of the point x,y,z relative to its initial posi
tion and parallel to the axes x,y,z. Under twist the cross section of the bar z constant
rotates about the z axis. This is expressed by the equations
These displacements show that the projection of the point x,y,z, on the x,y plane
describes a small arc of length 6r (where r* = x* + yl) with respect to the z axis and
that the originally plane cross sections of the bar are, in general, distorted into sur
faces given by the function <t>(x,y). The constant 6 in Eq. (35-2) is the angular twist
of the bar per unit of length.
We now express the unit shears y,, and yu. by using Eqs. (11-13) as follows:
-
J. ^ " \
y" = 9<
ol
+ ax
«
9
U
(d* ~
y) '
(35-3)
(35-4)
In order to satisfy Eq. (35-1) the shearing stresses are taken equal to the derivatives
of a certain function F(x,y) :
T' = Jj • T' =
~
ai
•
(3M)
The function F(x,y) is called tfie elastic stress function of the cross section.
From this, using Eqs. (35-5) and (35-6), the following partial differential equation,
denning the function F , is obtained:
In order to obtain the boundary conditions, i.e., the conditions which the function F
must satisfy at the edges of the cross section, it should be considered that the resulting
shearing stress t at each point of the boundary of the cross section shall have no com
ponents perpendicular to the edge. Let y = f(x) be the boundary curve of the cross
section. Therefore, along the boundary curve y = f(x) the following equation must
hold:
^ = ^ , (35*)
T, dx
PLASTIC TORSION 493
by which the fact that the shearing stress t is tangent to the curve y = f(x) is expressed.
Substituting Eq. (35-6) in Eq. (35-8), there results
dF
— dF
—
-tv dx + t, dy = dx + dy = 0 . (35-8o)
This means that along the boundary curve y = f(x) of the cross section the ordinates
of the functionF must be taken as constant.
The twisting moment M is expressed by the double integral
M =
JJ (tvx
— r,y) dxdy = — jJ x
+j^y^
dxdy
and if the constant value of the stress function F on the boundary curve y = f(x) of
the cross section is taken equal to zero, by partial integration:
J j ~xdx f dy(xF J
dy = — F - — dxdy,
dI)
F
JJ
similarly,
dx = - dxdy
F
Jj
j
^ydy
J
M - Fdxdy
Jj
. (35-9)
2
(a
is
a
twisted bar. This membrane loaded by constant external pressure. It can easily
is
be shown that the deflection of such a membrane would satisfy differential equation
a
of the form Au = const, while the deflection u has a constant value along the edge.
The curved surface into which the membrane distorted by the lateral pressure and
is
which may be called the soap-film surface of the cross section thus satisfies essentially
the same conditions as the function F(x,y) or the elastic stress function of the cross
section. Along the contour lines of this surface u = const or = const. At every
F
is
§M _ _ f.*? = L„ .
t, (35-10)
dx dx dy
This means that the resultant shearing stress r tangent to the contour lines
is
F{x,y) = const
.
Furthermore, we have
'.--(©• +©'.
This the square of the largest slope of the surface (the gradient of the surface)
is
F(x,y). The resultant shearing stress at any given point x,y of the cross section
is
r
therefore equal to the greatest slope of the stress surface F(x,y) at this point.
is
494 THEORY OF FLOW AND FRACTURE OF SOLIDS
fastened along the boundary curve of the cross section and loaded by a
uniform surface pressure. The curved surface into which the membrane
is distorted is called "the soap-film surface" or "the elastic stress func
tion" F(x,y) of the cross section. The contour lines of the elastic stress
surface F(x,y) represent the stress lines of the cross section of an elastically
twisted bar. At each point the tangent to the contour line gives the
direction of the resulting shearing stress t, while this stress itself is pro
portional to the greatest slope of the stress surface F(x,y). The twisting
moment M acting on the bar is equal to twice the volume enclosed by
the stress surface F(x,y).
35-2. The Plastic Stress Function of Torsion. The Sand-heap Anal
ogy.1 If
an iron bar is severely twisted, certain parts of the bar will
undergo plastic deformation. At a certain point of the cross section at
which the shearing stress t has reached the yield point, both shear-stress
components tx and t„ must satisfy the condition of plasticity:
The last equation states that of all shearing stresses occurring at various
cross sections of the bar, the largest, which in this case is t, has according
to the assumptions made (see Fig. 35-1) at the yield point a constant
value These components t, and t„ must further satisfy the condition
fc.
^
of equilibrium
=
+
Tx
•
Ty
This equation again satisfied we put
is
if
stress function the cross section. In those parts of the cross section
of
in
which plastic flow occurs, the plastic stress function must satisfy,
F
=fc2.
+(|D (35-15)
The differential expression on the left side of this equation the square
is
of the absolute value of the gradient "grad F" (of the maximum slope
lZ. angew.Math. Mechanik, vol. no. p. 442, 1923. Cf. also Plastic Torsion,
3,
6,
of the surface Everywhere in the cross section where flow occurs the
F).
following equation must hold true:
|grad F\ = k = const .
edge fix),1 or the condition that along the edge F = const, the
y =
plastic stress function F of the cross section is determined. Since an
additive constant in F does not affect the value of the stresses (the shear
ing stresses are the derivatives of F) along the edge, F may be taken equal
to zero.
1
Cf. Eq. (35-8a).
496 THEORY OF FLOW AND FRACTURE OF SOLIDS
*
-a^+W'^'-208- (35-17)
(grad Fi)m»i = k .
Then the pressure p0 at which the membrane first rests on the sloping surface has the
same ratio to an arbitrary pressure pi > p0 as the corresponding angular twist $0 has
498 THEORY OF FLOW AND FRACTURE OF SOLIDS
The construction of the contour lines of the plastic stress surface is very much facili
tated by some well-known properties of the surfaces of constant maximum slope.1 If
the edge of the cross section of a twisted bar is formed of straight lines or circular arcs,
the plastic stress surface forms a "roof" over the cross section consisting of planes or
portions of circular cones having the same slope.
The mode of penetration of the plastic areas into the inside of a twisted bar with a
rectangular cross section is shown in Figs. 35-10 and 35-11. The elastic area shrinks
gradually until finally it consists only of thin strips. The
middle lines of these strips are represented in the ground
plane of the stress surface by the ridge and oblique edges of
the "roof" erected on the rectangle. The stress surface
for plastically twisted strap iron is a narrow ridge, the peak
of the ridge being rounded off by a parabolic cylinder.
On the assumption that deformations are independent
of yield stresses, it follows, from this schematic represen
Fig. 35-10. Fig. 35-11. tation, that the values of the twisting moment approach
Fios. 35-10 and 35-11. asymptotically a certain value given by twice the space
Shaded areas indicate enclosed by the plastic stress surface.
plastic regions in cross
section of twisted bar.
The condition in which all parts of a twisted bar yield
may be designated as the completely plastic state.
For the completely plastic state the twisting moment of the bar may be easily calcu
lated. For example, taking a circular bar having a diameter 2a, the plastic stress
surface is a circular cone having the equation
F - Jb(r
- o) . (35-18)
In this k is the yield stress for pure shear. For F r = 0, = — ka, and the cone has a
height h = ka and a volume V = ra'h/S. According to our analogy the twisting
moment acting on the bar is equal to twice the volume of the cone, or
2*ka'
M = 2V (35-19)
For a bar having a cross section of the shape of an equilateral triangle, the plastic
stress surface is a three-sided pyramid. Each side has a slope equal to dF/&n = k,
since the shearing stress is equal to the slope of the stress surface. Therefore, the
to 0|. The unit angular twist of the bar which corresponds to given plastic areas
fli
indicated by the areas where the membrane touches the "roof") therefore
is
(as
= •.£-«.
«,
Po
angew. Math. Mechanik, vol. no. p. 197. It sufficient here to make few
3,
3,
is
remarks: The contour lines of a surface of constant maximum slope are equidistant
curves. The contour lines of the plastic stress surface may be obtained the normals
if
to the boundary curve are constructed and points having the same distance from the
edge are connected. In order to make a model of surface of constant slope a vertical
a
cylinder
is,
of paper cut obliquely so that its angle equal to the angle of slope wound around
is
is
this cylinder. The oblique straight line describes the sloping surface.
PLASTIC TORSION 499
pyramid has the height h = ka/2 \/3- The area of the base is y/Za*/4, its volume
V = a*h/4 -\/3, and the twisting moment when the bar is completely plastic is equal
to twice the volume or
For a bar with a rectangular cross section having the sides a and 6 (a is less than 6)
the moment in the completely plastic state is
M - *f + -
(35-21)
the metal roof. To make visible the boundaries of the plastic parts in a
cross section of a twisted bar (c/. under Sec. 35-2, page 49) the rubber
sheet was covered with a thin layer of white powder and the roof with a
thin film of oil, both put on before the pressure was applied. After the
latter was applied parts of the inflated membrane came in contact with
the flat surfaces of the roof and the white powder adhered to the roof,
where the rubber sheet rested on it. Thus white areas of the adhering
Fio. 35-15.
Fios. 35-13 to 35-15. Development of plastic regions in a twisted bar of square cross
section. Elastic areas appear dark, plastic areas bright. (Pressures p acting on rubber
membrane were proportional to 1.5/1.75/2.5.)
502 THEORY OF FLOW AND FRACTURE OF SOLIDS
practically to two narrow strips, crossing at right angles and following the
course of the two diagonals of the square or the projections of the corre
sponding four edges of the roof.
The shape of the plastic stress function F(x,y) or of the stress surface
Flo. 35-16. Sand heaps produced over rectangles showing constant slope surfaces.
a b
Fig. 35-19. Sand heaps over areas bounded by two circular arcs.
The models of the plastic stress surfaces for complete yielding can be produced
experimentally by placing plates of metal cut according to the shapes of the cross
sections of a twisted bar on an iron frame and by covering it and the plates with a
layer of loose sand. The iron frame is supported in a horizontal position by four
strings and may be lifted by a crank mechanism (Figs. 35-20 and 35-21). By gently
raising the frame carrying the plates the sand models may be produced in almost
perfect form. A crushed zirconium oxide powder (beach sand found in Australia)
served well for this purpose.1
1 "The Phenomenon
of Slip in Plastic Materials," Edgar Marburg lecture, ASTM
Chicago meeting, 1931. An experimental method for determining the distribution of
stress in elastic torsion has been proposed by A. Piccard and W. Tohner utilizing a
meniscus of a fluid. (C/. "Stodola Festschrift," Verlag Julius Springer, Berlin, 1929.)
E. Trefftz was the first to solve a problem of the gradual spreading of a plastic
zone from a fillet in the section of an elastically twisted bar causing a concentration of
the shearing stresses in the vicinity of the fillet. He considered an angle iron and
determined the shape of the yielded region at the inner reentrant corner of the iron
PLASTIC TORSION 505
It is noted that the traces or curves in which the boundary surface between the
elastic and the plastic zones intersects the planes of the cross sections of twisted bars
with the exception of the circular section traverse the contour lines F = const of the
plastic stress function or the stress lines within the section. The latter curves — it
may be mentioned — are one set of the "characteristics" of the partial differential
equation of hyperbolic type [Eq. (35-15)] of the plastic stress function F.1 We may
conclude that an elastic-plastic inner boundary surface in general intersects the
"characteristic" curves or surfaces in partly yielded bodies and may not be assumed
to coincide with the traces of these surfaces, as has been postulated erroneously by
investigators discussing such cases, for example, under the states of plane strain.
35-4. Yielding in Bars Having Holes. In the preceding text no reference has yet
been made to the cases of torsion in which the cross section of the twisted bar contains
holes. Mathematically such cases are referred to as double or multiple connected
areas. In these cases certain additional conditions must be satisfied when the solu
tions for the two stress functions are established. M. A. Sadowsky* pointed out,
when discussing such cases for the complete yielding of twisted bars having holes, that
the sand-heap analogy may still be applied with a slight modification.
The sand heap representing the plastic stress surface of a hollow cylindrical bar of
equal wall thickness twisted around its axis is a circular plateau having conical slopes.
In fact, the torque of such a hollow cylindrical bar is determined by that part of the
volume or weight of a heap of sand piled up in the shape of a circular cone above the
outer circle of radius a which reaches up to the inner circle of the hollow section of
radius at. The torque M under which the hollow section yields completely is given
by the proportion
= (35-22)
w. w.
using the method of conformal mapping developed in the theory of functions of a com
plex variable (Z. angew. Math. Merhanik, vol. 5, p. 64, 1925).
Plastic stress surfaces for cylindrical bars of curvilinear cross sections (elliptic
cylinder) were discussed by L. S. Leibenson ("Elements of the Mathematical Theory
of Plasticity," 1943, Moscow, translated by Brown University, Providence, p. 135,
1917).
The transition from the elastic to the plastic state in a cylinder whose cross section
approaches an ellipse and in which an elastic nucleus of elliptic shape forms was
investigated by W. W. Sokoi.ovsky (J. Applied Math. Mechanics, Acad. Sciences,
U.S.S.R., vol. 6, p. 241, 1942, translated by Brown University, Providence, 1946);
the case of partial yielding in a bar of square cross section by L. A. Galin (ibid.,
vol. 8, No. 4, p. 307, 1944).
The warping of the cross sections in prismatic bars twisted beyond the yield point
was discussed by P. Hodge (Office of Naval Research Tech. Rept. No. 18, May, 1948,
Brown University, Providence).
The plastic torsion problem may be also treated more generally by assuming
a strain hardening function Tom = /(Tool) of the material, e.g., a power function
Toot = cToct" (author's paper in "Theodore von Karman Anniversary Volume,"
1941).
1 For the theory of characteristics, see Chap. 37 on plane stress.
1 An Extension of the Sand Heap Analogy in Plastic Torsion Applicable to Cross
Sections Having One or More Holes, J. Applied Mechanics, June meeting, 1941.
506 THEORY OF FLOW AND FRACTURE OF SOLIDS
represented by its contour lines in Fig. 35-22<z and may be produced in a sand heap by
the model apparatus shown on the left of Figs. 35-23 and 35-24, consisting of a circular
metal disk in which a hollow metal cylinder can slide through a fitting hole. Accord
ing to Sadowsky, the sand heap corresponding to a twisted round bar having an eccen
trically located circular hole is obtained after one has raised the sliding metal tulie to
the proper height before covering the area outside the "hole" with sand. If the
metal tube is not raised sufficiently high, less sand will pile up as required across the
PLASTIC TORSION 507
narrowest portion of the ring-shaped cross section because a ridge will form in the sand
pile (having a positive and a negative slope — a fact which contradicts the mechanical
requirement that the shearing stresses in this region shall have the same sign, since
the slopes of the stress surface F represent the shearing stresses). If the metal tube,
on the other hand, was raised too high, the sand pile will not satisfy the "boundary
condition" along the inner edge of the cross section, where the latter should form a
horizontal contour line of the stress surface F. The correct shape of it is illustrated
Fig. 36-29.
Figs. 35-27 to 35-29. Distributions of stress in the corner region of a hollow rectangular
cross section of a bar subjected to torsion. (After F. S. Shaw.) Represented by curves of
constant maximum shearing stress (grad F = const).
Fig. 35-27. Elastic stage just when yielding starts in fillet (0 = 0o).
Fio. 35-28. First plastic stage (9 = 1.759o).
Fig. 35-29. Second plastic stage (9 = 1.8759o).
yielding to several examples of the spreading of plastic zones around the fillets in an
I beam of standard profile carrying a torsion moment, in a hollow splined shaft having
projecting ribs, in a bar having a hollow rectangular cross section with fillets at the
reentrant inner corners, and in a round bar having an eccentric cylindrical cavity, all
subjected to torsion. Shaw constructed the elastic and plastic stress functions by
the method of finite differences after replacing the differential equations of these two
functions by equations containing the finite differences of their values at a large num
ber of points and after solving these linear equations by the "relaxation" method.
The distributions of the shearing stresses which he obtained in the corner region of a
hollow rectangular cross section are reproduced by means of the contour lines of a
surface whose ordinates were equal to rm, i.e., equal to the slopes of the stress func
tions or equal to grad F. In the elastic region along these curves rm < k and in the
plastic regions rm = k. In the region near a fillet at a reentrant corner of the sec
tion according to the theory of elastic torsion a concentration of the stresses occurs,
which depends on the proportions of the dimensions of the section. The bar may start
to yield either at the center point of one of the outer straight edges or at the fillet of
the inner edges. The proportions in Fig. 35-27 were such that yielding started at the
fillet. The shaded portions in Figs. 35-28 and 35-29 are the plastic regions. The wall
thickness of the hollow section being a small fraction of the outer dimensions L and
2L, the stresses away from the corner are soon distributed according to a cylindrical
surface whose contour lines become parallel to the straight edges of the section. If 0»
represents the angle of twist of the bar when the yield stress is just reached in the
reentrant corners of the section, the angles of twist corresponding to the "first" and
"second" stages of stressing which are illustrated in Figs. 35-28 and 35-29 are chosen
equal to 1.75»o and 1.8750O.1
*-•£-;)•
dv
(35-24)
l (A,) +
|
is satisfied, if one assumes that
<A0 = 0 (35-25)
Fig. 36-30.
Since on the boundary curve r = f(z) in a plane section through the shaft
passing through its axis the resultant shearing stress r = \Zrr2 + t22
must be tangential to this curve, we have
dr
dz
Tr
T,
u dr - tt dz = if I* dr +
|J J rfz = 0 (35-28)
from which it follows that the boundary value of the stress function
1 See
FttPPL, A., "Vorlesungen iiber Technische Moehanik," Vol. 5, p. 183, B. G.
Teubner, Leipzig, 1922. Timoshenko, S., "Theory of Elasticity," p. 276, McGraw-
Hill Book Company, Inc., New York, 1934.
* Instead of writing rr, and t,< we use the abbreviated symbols t, and t,.
510 THEORY OF FLOW AND FRACTURE OF SOLIDS
RELATIVE VALUES
OF SHEARING STRESS T
48
45
AXIS OF SHAFT
Fig. 35-31. Partial yielding near fillet represented by means of the curves of constant
resultant shearing stress (r = Vv + t«* = const) in section of a cylindrical shaft with a
collar twisted around its axis. (After Eddy and Shaw.)
<t>
=
<f>
is
0)
(r
0
4>a
found equal to
M - 2r °
rr* dr = 2rd>a (35-29)
J
v
$
dr dz
M
Gr' — = —
<t>
d<t>
<p
The surfaces = v/r = const represent surfaces within the body having the same
^
as in the case of a twisted prism treated in Sec. 35-2, suppose that in cer
tain portions of the body the yield stress is reached. Looking upon the
plane section passing through the axis the components of shearing stress
tt and t, have a resultant r = vV V
+ and since no normal stresses in
the directions perpendicular to the meridian planes act, the condition of
plasticity requires that in the yielded portions of the body the resultant
stress
t = vV + t,2 = k = const . (35-30)
Since the stress components rr and t, must here also satisfy Eqs. (35-25)
<tt>
and (35-26), there results for the plastic stress function from Eqs.
(35-30) in the yielded portions of the body the differential equation
<tt>
<t>
become tangent to the plastic stress surface satisfying Eq. (35-31). The
curves along which the elastic stress surfaces touch the plastic surface
then determine the inner boundaries of the plastic regions in the cross
section. Eddy and Shaw worked out the case of cylindrical shaft with
a
36-1. Flow Layers. Torsion Tests with Steel Bars. The position of
the flow or slip layers in the plastically deformed parts of a twisted bar
may be predicted with the help of the sand-heap analogy. For a soft
metal, such as mild steel, the slip layers coincide approximately with the
surfaces of maximum shear or of maximum shearing dis
placements. These slip layers are therefore approximately
perpendicular to each other. At an arbitrary point inside
of a twisted bar, one surface of maximum shearing stress
coincides continuously with the plane of the cross section.
The other surface of maximum shear is parallel to the axis
, I i of the bar, i.e., perpendicular to the cross section. The
traces of the second system of slip layers must remain per
^t"^
Flq.
pendicular to the stress lines of the plastic stress function.
36-1.
Orientation After the yield stress has been passed in a twisted iron
of flow layers
bar, very regular layers or markings may actually be shown
in a steel bar
twisted above to exist.1 In these, the iron is apparently deformed much
the plastic more than in the neighboring layers. These layers may sub
limit.
sequently be made visible in the cross section of the bar
by means of Fry's etching method. In such etched sections the flow
layers appear as dark strips and lines. A schematic sketch of their
Fry's method, are shown in Figs. 36-4 to 36-8 for circular cross sections, in
Figs. 36-9 to 36-16 for square and rectangular cross sections, and in Figs.
36-17 to 36-19 for triangular cross sections. In the etched cross sections
the traces of one of the two systems of slip layers are indicated. Traces of
Figs. 36-4 to 36-8. Development of flow layers in twisted steel bars. Diameter of bar,
17 mm. Angle of twist per unit of length, 6: Fig. 36-4, 0 = 0.007 deg; Fig. 36-5, 6 = 0.04
deg; Fig. 36-6, 6 = 0.22 deg; Fig. 36-7, 6 = 1.84 deg; Fig. 36-8, 6 = 3.02 deg.
the second system of slip layers could, however, seldom be noted upon the
surface parallel to the generatrices of the cylindrical or prismatical bars
or in sections inclined to the axis of the bar.
In uniformly when the twist
a twisted steel bar the flow layers appear
ing moment reaches values corresponding to those along the horizontal
portion AB of the moment curve M = f(9), Fig. 36-2. The first flow
514 THEORY OF FLOW AND FRACTURE OF SOLIDS
36-2. Structure Due to Cooling and Fluidal Structure. The similarity of the
crystalline structure in cast-metal ingots1 with the photographs here given of the flow
layers in twisted bars, especially for the circular
and square cross section, suggests the necessity B f
for an investigation of whether or not a corre
spondence exists between the formation of the
flow layers in twisted steel bars and the figures
which one may observe in the macrostructure of
rolled material as the traces of the ingot structure
o A
in the cross sections.
For this purpose a square bar, having the cross Fio. 36-20. Fio. 36-21.
Fias. 36-20 and 36-21. Structure
section EFGH (Fig. 36-20), was cut out from a
of ingot and flow structure in steel
rolled-iron bar having an initial cross section bars.
A BCD. Moreover, a bar with a cross section
made up of four circular arcs (Fig. 36-21) was machined from a bar A BCD as shown
in Fig. 36-21. The flow structure of these bars, when twisted, was compared with
that obtained previously. In Figs. 36-20 and 36-21, the structure produced by
crystallization in the ingot, which is not changed by rolling, is represented by the
thin lines on the left half of the figure, while on the right half of both figures the
normal position of the slip or flow layers produced by torsion is given. The flow
1Remarkable examples are contained in the books by J. Czochralski, "Moderne
Metallkunde in Theorie und Praxis," pp. 98, 103, 139, Berlin, 1924; and by P. Ober-
hoffer, "Das technische Eisen," 2d ed., p. 291, Berlin, 1925; cf also E. Seidl and
E. Schiebold, Das Verhalten inhomogener Aluminium-Querblockchen beim Kalt-
walzen, Z. Metallkunde, vol. 17, pp. 225/f., 1925.
516 THEORY OF FLOW AND FRACTURE OF SOLIDS
layers, as found by the etched cross section of the twisted bars (Figs. 36-22 to 36-25),
correspond to the actual position of the applied stresses. A marked influence of the
structure produced by rolling upon the observed shape of the flow layers therefore
does not appear to exist.
For comparison the behavior of a brittle cast metal, in this case a cast-zinc bar
(Fig. 36-26), which has a very definite structure produced by cooling, was investigated.
A square bar of zinc was cast in an iron mold and then twisted in a torsion machine.
The bar broke in torsion in the manner peculiar to brittle materials and under rela
tively small stresses by exceeding the tensile strength along a surface inclined at
45 deg to the axis of the bar. In the fractured surfaces and in the etching of the cross
section the ray-shaped texture of the microstructure produced by cooling of the cast
ing was evident, as shown by Fig. 36-26.
Further evidence that the fibrous structure produced by rolling has no marked
influence on the position of the flow layers is afforded by the torsion tests of bars with
triangular and irregular cross sections. All these bars were machined from bars with
square or rectangular cross sections; in the etched cross sections the dark square-
shaped zones may often be plainly recognized, while the flow layers run in the direc
tions predetermined by the torsion stress field and correspond to the rules laid out
above.
A systematic difference in the position of the dark strips in the etched cross sections
from that of the lines of maximum slope of the stress surface must be noted, however.
The pointed ends of the flow lines appear to bend over and to follow the narrow- bright
FLOW LAYERS IN TWISTED BARS 517
strips in the etchings. It appears as if the lines of maximum slope of the plastic stress
surface, after severe torsional distortion of the test piece, tend to approach again the
curves of maximum slope of an elastic stress surface. Probably this phenomenon
depends on the fact that the strengthening of the steel or cold working begins as a
result of preceding plastic deformation, which fact was neglected in the simple theory.1
Fio. 36-26. Structure of cast zinc showing crystallization due to rapid cooling.
F
"(?-') cos a .
By forming the derivatives of this surface the maximum shearing stress t^m, is found
to occur at the edge of the groove at the point C, where r = a and a = 0 and is
Tmu = 2c, i.e., twice as large as the shearing stress t = c = const at a large distance
from the groove. Since when i
approaches infinity F = — cx and the shearing stress
r = —dF/dx = c, the picture of the contour lines in this case is exactly the same as
that of the streamlines of a fluid which circulates around a circular cylinder, the liquid
moving perpendicularly to the axis of the cylinder. (Only one-half of the picture of
the streamlines around the cylinder has to be considered.)
FLOW LAYERS IN TWISTED BARS 519
face in form of a cone, erected, as shown in Fig. 36-29, above the circle of
the radius r = a. If the slope of the membrane at C becomes larger than
k/2, certain neighboring parts of the membrane will lie upon the cone.
These parts, which have been shaded in Fig. 36-30, represent the plastic
area of the cross section. Of especial interest here is the limiting case
when the shearing stress r = c approaches the value of the yield stress
^^r
Flo. 36-31. Apparatus for experimental demonstration of spreading of plastic region from
semicircular notch or cylindrical hole. The dark block at the left is a micarta cone, which
can be fastened to the frame by means of the four screws shown.
for x = «) the plastic region becomes bounded by two parallel lines. The
plastic region becomes a parallel strip having a finite width b which was
found equal to
longitudinal shape.1
These considerations lead to a somewhat paradoxical conclusion; for
according to what has been stated previously, the presence of a small
longitudinal groove on the surface of a material strained by pure shear is
sufficient to cause the small plastic area at the
edge of the groove to extend deeply into the
material, if the shearing stress at this edge is
increased to the yield point (Fig. 36-36). More
over, from this it follows that it is not possible,
by increasing the shearing stress, to produce plas
Fig. 36-37. Plastic stress tic deformation elsewhere than in the narrow
function represented by flow area. The apparent discrepancy between
contour lines for corru
gated surface of bar. this conclusion and actual yield tests on bars is
easily explained by recalling one of the idealizing
assumptions on which it was based, namely, that the yield stress should
remain independent of deformation. On the other hand, the above con
clusions have been confirmed by numerous observations on the develop
1 Moreover, in the case of a corrugated surface the limits of the plastic areas may
be studied easily. If the edge of the cross section is approximately a wavy line, the
plastic stress function forms a roof, having grooves inclined to the edge and being
separated by wedge-shaped projecting edges, as shown by the contour lines of Fig. 36-
37. Since a stretched membrane can never touch these edges, it is seen at once that
such unevennesses of the surface of a twisted bar will give rise to oblong flow areas,
which under increasing stress will spread inward from the small grooves in a perpen
dicular direction to the mean edge of the cross section.
522 THEORY OF FLOW AND FRACTURE OF SOLIDS
ment of the flow layers and flow figures in plastic materials, which begin
to flow under a constant or a decreasing stress.
36-4. Cylindrical Hole. In the neighborhood of a small cylindrical
hole of diameter d in a region stressed by pure shear, two narrow flow
areas of width 2d/ir develop in an analogous way, if the shearing stress is
gradually increased to the yield point (Fig. 36-38). The stress distribu
tion in the neighborhood of a cylindrical hole in an infinite plate corre
sponds completely with the above-mentioned case of a semicylindrical
groove; the two cases are mathematically the same. At small holes,
notches, or grooves, the axes of which lie in the plane of principal shear,
under sufficiently high stresses, narrow flow areas
develop. The difference in the action of a small
hole, according to whether the strains are purely
Uyer^oduced'ty'cyir- elastic in the vicinity or whether plastic flow
drical hole in region sub- occurs (in the case of a material having a definite
jec e o pure s ear.
yield point) has already been shown by the tensile
or compression tests of specimens having holes which were discussed
in Sees. 18-3 and 18-4.
If, in the neighborhood of a hole, the strains are purely elastic, the dis
turbances in stress produced by the presence of the hole rapidly decrease
with distance from the hole. In a plastic material which begins to flow
under approximately constant stress, there results, however, in the case
of axial tension or compression, severe plastic deformation along two
planes, the deformation being quite marked even at a large distance from
the hole.
In soft-annealed copper test specimens it is usually not possible to
observe flow layers after plastic deformation has occurred. If, however,
the copper is subjected to severe cold working before the test, it acquires
a definite plastic limit and it is then possible to produce flow layers.
An essential condition for the production of the narrow flow layers in
plastically deformed materials seems to be that the materials possess a
definite yield point, i.e., a break in the ordinary stress-strain curve such
that the material yields under a constant stress or the load drops sud
denly, together with local concentration of plastic deformation because
of an increase in stress. A possible origin of such local concentrations of
stress is a small flaw or a slightly softer inclusion which has a somewhat
lower yield point than the neighboring parts.
Although no attempts seem to have been made as yet to analyze the plastic zones
forming around a small ellipsoidal cavity in an elastic body subjected to a state of
homogeneous triaxial stress at larger distances from the cavity, attention is called in
this connection to a remarkable paper by M. A. Sadowsky and E. Sternberg1 in which
1 StressConcentration around a Triaxial Ellipsoidal Cavity, J. Applied Mechanics,
ASME meeting, December, 1948.
FLOW LAYERS IN TWISTED BARS 523
these authors have developed the exact solution for the distribution of the stresses
around a cavity of triaxial ellipsoidal shape in elastic material for the case that the
body at infinity is in a state of uniform stress whose principal directions are parallel
to the axes of the ellipsoidal hole. Their solution was expressed in closed terms utiliz
ing the Jacobian elliptic functions, and formulas were derived in it for determining
the concentration of the stresses caused by the ellipsoidal cavity. This general solu
tion includes the special case of such a cavity in a field of pure shear oi = a, oi = —a,
as = 0 assuming that two of the three principal axes of the ellipsoidal cavity are
parallel to the principal stresses o\ and at and as further special cases a cavity in the
shape of an elliptic cylinder and the spherical hole.
36-6. Bars with Longitudinal Grooves. In Figs. 36-39 to 36-56 are shown etchings
of twisted cylindrical bars having longitudinal grooves of different shapes and dimen
sions. In the flow figures found on the cross sections of a round bar with a small
524 THEORY OF FLOW AND FRACTURE OF SOLIDS
semicircular groove (Fig. 36-39), it will be noticed that three wide flow layers extend
from the groove. Figure 36-40 represents a similar round bar whose surface was,
however, given a mirrorlike polish before the test. Although the twisting moment
applied to this bar was about 10 per cent greater than that applied to the bar shown
in Fig. 36-39, only one flow figure was obtained near the groove.
2>n*
1"-
- c}— ■■
Fig. 36-51. Fici. 36-52. Fra. 36-53.
Figures 36-39, 36-42, 36-45, 36-48, 36-51, and 36-54 represent slightly twisted bars;
Figs. 36-40, 36-43, 36-46, 36-49, 36-52, and 36-55 represent more severely twisted bars.1
For each shape of test piece the shape of the plastic stress surface for the completely
plastic state is represented in an adjoining figure by contour lines (Figs. 36-41, 36-44,
36-47, 36-50, 36-53, and 36-56). The construction of these contour lines is very much
1 For details
regarding dimensions of the bars and applied torque moments ef. Z.
Ver. dent. Jng., p. 317, 1927.
FLOW LAYERS IN TWISTED BARS 525
facilitated by the condition that the surfaces in question consist entirely of either
planes or straight circular cones (cf. the wooden models and sand heaps on the pre
vious pages). Therefore, the contour lines consist entirely of straight lines and cir
cular arcs. In the schematic representations the penetration curves of these surfaces
are given. According to these assumptions, the elastic area in the cross section in the
completely plastic state must shrink until it coincides with the ridges (more exactly
the projections of the ridges) of the plastic stress surface which may be thought of as
erected over the cross section. It will be recognized by comparison of the etchings
with the contour figures that the middle lines of the white jagged-ridge areas in the
photographs agree quite well with the curves of the ridges of the plastic stress surface
shown in the sketches.1
36-6. Instability of Uniform Mode of Yielding in a Twisted Round Bar of Mild
Steel. The disturbance which must be caused in the linear elastic distribution
t = T«r/a of the shearing stresses in a twisted round bar of mild steel when the first
flow layers have formed in the interior of the bar (whose intersections with the plane
of a cross section appeared as black wedge-shaped narrow areas radiating inward in
Fig. 36-6) has been analyzed by E. Reuss1 in one of his noteworthy contribu
tions to the theory of plasticity in 1938. Reuss set himself the task of constructing
the elastic stress surface of a twisted round bar using the membrane analogy by assum
ing that the steel in one radial layer (along a radius in the circular cross section) has
been plasticized. Along this radial flow line he assumes that the metal in a very thin
1 The changes in microstructure of soft steel observed in the flow layers were utilized
layer appearing as a narrow band in the circular section has already reached the
"lower" yield point tj in simple shear while the shearing stresses t in certain regions
of the cross section have values t2 < t < ti, n being the "upper" yield point in sim
ple shear under which only elastic strains are produced. Thus he concedes the exist
ence of an unstable elastic equilibrium of the stresses in which the stresses t in a cer
tain portion of the bar overshoot elastically the lower yield value. Figure 36-57
reproduces this unstable equilibrium state in a round bar by means of the contour
lines F — const of the elastic stress function.
Although in these remarkable first attempts by Reuss the effect of the speed of
deformation on the yield stresses, which seems to have an important influence, was
not considered, they point to a fundamental problem of the instability of the uniform
elastic-plastic mode of yielding under torsion in a round bar as contrasted with a nonuni
form yielding in distinct plasticized wedge-shaped layers surrounded by elastic, regions.
If the volume under the elastic-plastic stress surface corresponding to the tentatively
guessed corrugated shape reproduced in the sketch (Fig. 36-58) by its contour lines
and to nonuniform yielding in radial layers with some definite average mean spacing
under a given constant rate of twisting should turn out to be smaller than the volume
of the stress function for uniform yielding in a growing ring-shaped area for the same
rate of head motion (Fig. 36-59), this might explain why nonuniform yielding in
twisted steel bars is frequently observable. The volume under the stress surface
being proportional to the torque M, this would physically explain why the bar yields
in discontinuous manner; the required torques are smaller than for uniform yielding,
and thus less mechanical work is needed to deform the bar.
The remarkable regularity disclosed in the flow patterns of twisted steel bars has
been emphasized by L. H. Donnell1 and its cause sought in an instability of the elastic-
plastic equilibrium of uniform yielding.2
1 "Plastic Flow as an Unstable Process," ASME meeting paper, December, 1941.
* See also Sec. 19-5 on instability of equilibriums causing certain types of fractures.
CHAPTER 37
dox , chjy
0, (37-1)
dx dy dy dx
These two equations are satisfied if oz,oy,Txv are taken equal to the partial
derivatives of a stress function F(x,y):
dW dW d2F
(37-2)
dy2 dx2 dx dy
(o-x
- ovy + (o-y
— o-zy- + {o-2
- <rx)s
6, =
\*x
'
2~7
a, + ox\
/
=
2—j
i>
e„
'
[cry (37-4)
, + Oy\
/
Ox
<t>
u =
\o, 2—
)'
(1797-1886).
Gaujat, Institid de France, Paris.)
one sees that, the normal strain
if
d'F d*F
Ox + 0-y dy2 dx2
is
Since the flow function = 7oct/3roct = 7ort/v/2°'o >n Eq. (37-3) for
$
V ca-o AF
2
+
<t>
7o«
2
2
to he taken. In this ease the equation corresponding to Eq. (37-6) above depends
is
<£
also on the flow function and becomes good deal more involved than (37-6).
a
PLANE STRAIN AND STRESS 529
(g,~g")2
+ r„2 =
£ = k* (37-5)
<T, =
id + <ru)/2
and by finding integrals of Eq. (37-6). In either of the two ways plane
states of strain in plastic bodies have been found satisfying certain
boundary conditions for the stresses along specific boundary curves
f(x,y) = 0.
Ifone desires to determine also the components of displacement in the
interior ofa body in a state of plane strain or in the case when the dis
placements are prescribed in the surface of a body or in parts thereof in
addition to the equations containing the components of 'stress, two further
relations must be considered. Let u and v be the small components of
displacement of a point x,y (assuming that w = 0) so that the plastic
strains:
—
du dv _ du dv
(37-7)
530 THEORY OF FLOW AND FRACTURE OF SOLIDS
<f>
After eliminating from Eqs. (37-4) using (37-7) the first relation con
necting stress and plastic strain obtained,
is
<ry~ *x _ (dv/dy) - (du/dx) Q7S)
2Tlv (du/dy) + (dv/dx)
£+5-°- <*-»'
if
v
are already known. Equation (37-8) indicates that the principal direc
tions of stress and strain coincide.
The two components of stress <rz and <ry can be eliminated from the
.two equations (37-1) and the plasticity condition (37-5) by partially
differentiating the first of the equilibrium equations with respect to
y
and the second with respect to x. After subtracting one from the other
equation one obtains
dx dy
(o-," — "
<r„)
=
v
dx* dy*
and after substituting here for the stress difference its value az — <rv
taken from Eqs. (37-5) partial differential equation for the shearing
a
stress obtained
is
Saint Venant made use of Eqs. (37-7) to (37-9) but he understood under u and
*
»
the components of the velocity vector and under «»,...
the components of the rates
of strain «, Instead of considering a state of equilibrium under steady slow
flow he expressed the equations of motion of a plastic mass as follows:
du du\ dat dr„ v
(du
J*
p\dtT T
U*Z + V*\ _«& T £»_ v
+
dy)
I[
dz dy dx
'
of a body force). For steady slow flow Eqs. (37-4) and (37-7) to (37-9) may as well
refer to the components of small displacements u, and to state of equilibrium. It
t>
well understood that Eqs. (37-4) and (37-7) to (37-9) are valid expressions of stress-
is
plastic-strain relations provided that the strains and displacements are infinitesimal,
the principal directions of stress do not rotate, and all components of stress stay at
their given values corresponding to the limit of plasticity without undergoing any
further changes when the strains increase by infinitesimal amounts.
PLANE STRAIN AND STRESS 531
ST
~ <rt +
V ~
'
(37-11)
d<rt , d(rrr<) .
(<rr
- <n)2 + W .
(37-12)
Fio. 37-3.
Eliminating <r> and <r, from Eqs. (37-11), using Eq. (37-12) similarly
again a differential equation for the shearing stress rr, = t may be
obtained :
If a stress function F(r,<p) is introduced, by letting <rr, <r,, and rrt be equal to
<r, = —+5
<ri <r%
1
'
(<ri
— <rj)
o cos 2a
_
>
2 2
where <r\ and <r% are principal stresses, <r3 being taken equal to <rv a in
Eq. (37-14) is the angle which the algebraically larger of the two principal
,-33*. Aft
Fio. 37-4. Directions of principal Fio. 37-5. Lines of slip.
shear.
stresses a\ makes with the x axis. Since (<ri — <r2)/2 = equals the iw
maximum shearing stress in the x,y plane, at the plastic limit
— ,
(<ri <r2)
s = Kt = const ,
u
<ri —
~~ <r%
1r — ' (37-15)
2 2~~
a, = a + k cos 2a , <r„
= a — k cos 2a ,
= k sin 2a . (37-16)
-
a, = a + k sin 2/3 ,
ay = a k sin 20 , (37-17)
}
= — k cos 2/3 ,
and
dy — cos ,
= tan /3
=
1
—
;
2/3
and
dx sin 20
- cotan — (3-M9)
("*
sin
/ I „\
dy , ^ 2/3
-ji = tan + = =
,
,
=
/3
1 -.
/3
I
dx — cos
\2 2/3
y is
done after expressing both rectangular coordinates x and in parametric
form, as functions of the angle of inclination
/3.
37-2. Plastic Two Rough Parallel Plates.
Mass Pressed between
Using rectangular coordinates x,y suppose that the component of the
shearing stress t„ = f(y). From Eq. (37-10) we see that in this case
dh,y/dy2 = which satisfied we assume r,y = cy. Since according
is
if
0
to the plasticity condition Eq. (37-5) It^I Tn»i = there are two
^
straight parallel lines, for which we may assume = ±a, along which
y
the absolute value of the shearing stress Tx, reaches its maximum possible
value Taking = —k/a, = —ky/a will vary between the limits
k.
+fc and
— when varies between —a and +a. We conclude that for
k
define the
for the stress function calling for certain properties of the solutions to
F
which further reference will be made in Sec. 37-8. Both stresses a, and
<ry may be calculated from the conditions of equilibrium (37-1) thus:
534 THEORY OF FLOW AND FRACTURE OF SOLIDS
— = ±2 — Tzy*
<Tx Oy \/k2
- H
(J)'
yj\
My) = c ± 2k /,(«) =
a
;
Hence the stresses are determined by
— - - er
£
= 2k
\A
+
±
<r.
c
,
a
)
kx
=
H,
Oy (37-21)
>
C
T
- _M.
a
Txy =
-7 =
kx
+ — •
i
+
K
ff„
C
u
,
We now determine the equations of the slip lines under both stress conditions.
The proper sign to use in the right-hand member of the equation for a, in (37-21 may
)
be determined as follows, use being made of variable and Eqs. (37-17). According
0
TzV
= —k cos 2/3 a, —
<r„
= 2k sin 20 (37-22)
,
- - -
^
<r„ (37-23)
Therefore cos 2/3 = y/a and the sign of the radical must be chosen positive or nega
tive, according to whether the variable taken between < < r/2 or between
is
0
0
These solutions and the statement relative to the slip lines were first given by
1
The equations of the slip lines are determined from the differential equation in the
simplest way by using the variable 0 as a parameter.
Since,
y = a cos 20 ,
it follows that:
%-
dx
-2asin2/jp.
dx
is,
according to (37-19)
:
^ - tan -2a
1^
= sin 20 ■
0
ax ox
:
-r
ax
= — cotan 0
= —2a sin 20 -= •
ox
From these the following equations for the slip lines are determined
:
Firat family
X = -** + sin 2"] + COn8H (37-24)
1
= a cos 20
- sin 20]
v
\ / I
J
z = a [20 + const 1
Second family: — (37-25)
cos 20 .
y
are equations of a family of cycloids, a being the radius of the rolling circle and the
%ty *k Txy *k
Fio. 37-6. Fio. 37-7.
Fios. 37-6 and 37-7. Slip lines and distribution of stress in a plastic mass pressed between
two rough parallel plates. Fig. 37-6 showing passive, and Fig. 37-7, active plastic state.
angle through which has rolled. The slip lines are represented by the two systems
it
of cycloids (Fig. 37-6) which cross one another at right angles. Each straight line
= ±a, along which the shearing stress reaches its maximum value and which
k,
y
rmt
we recognize as a natural limit of the plastic region, at the same time an envelope
is
of one series of slip lines. If the angle lies between and x/2 the first solution
0
0
results in a position of the slip lines according to Fig. 37-6, while r/2 < < t the
if
second solution gives the position of the slip lines according to Fig. 37-7.
soft, pasty, plastic mass squeezed between two wide parallel plates of
is
hard material, provided that the material may flow only toward one side.
To produce the stress distribution the solid plates must be brought
I
stresses are the driving forces; under their action the horizontal plates
are forced apart. Since the limiting conditions relative to stress along
the horizontal compression plates y = ±a are the same for both stress
distributions, one may also — to differentiate both stress distributions
from one another — say, that on the compression plate in the state of stress
I a passive compression acts, while in the state of stress an active one II
acts.
Relative to the behavior of a plastic mass in the neighborhood of a
rigid rough surface we may therefore differentiate between two states:
State I
may be called the passive plastic and II
the active plastic state.1
The active and the passive flow may be visually represented by the cor
responding systems of slip lines. One may think of the state of stress I
(which corresponds to a positive sign of the radical or the region where the
variable /3 is between 0 and x/2) as represented by its slip lines in a plane
I, while the state of stress II (corresponding to the negative sign and
x/2 < /9 < represented in second plane II. These two branches
is
ir)
I
lines of the passive and plane II
those of the active flow. The envelopes
of the slip lines are two "branch lines" of the solution along which two
states of stress,distinct in physical space, bound each other. We may
finally say: Solution Eq. (37-21) represents the plane flow of a perfectly
plastic mass, which has two parallel lines as "branch lines."
The relations near the free edges of a plastic mass compressed between two rigid
plates cannot be determined by the above equilibrium conditions. In the net of slip
lines, in the neighborhood of the free boundaries of the mass, new regions must be
considered in which the stress condition cannot be expressed by the Eqs. (37-21). It
difficult to predict how a continuation of the slip lines would appear, as long as the
is
other mechanical properties of the mass (its ultimate strength in pure shear and ten
sion) are not considered, since these determine the form of the slip lines at the edges
and free surfaces. On the basis of observations on distortion and slip, one would
expect that the slip lines in the neighborhood of free surface would tend to converge
a
toward an edge in the form of rays (cf. the photograph of the slip lines in plane com
a
pression test, Sec. 20-2, Fig. 20-20.) In this connection Prandtl has proposed possible
forms for the continuation of the slip lines.2 If the plastic flow may be considered as
two-dimensional, but the plastic mass permitted to flow away in both directions
is
between compression plates, there arises in the middle of the layer (in the axis of the
test piece) an area (Fig. 37-8) in which the shearing stresses (the friction) along the
This method of designation corresponds to the active and passive earth pressure
1
in the theory of earth pressure. In this respect there a near analogy between the
is
compressive action of soft plastic mass on a rough rigid plate and the pressure of
a
loose earth on a firm wall (supporting wall). Cf. the author's report on Plasticity in
"Handbuch der Physik," vol. Verlag Julius Springer, Berlin, 1928.
6,
compression plates do not reach their maximum possible value. It is only necessary
to consider that in the axis of the test piece the friction of the plates must be zero on
the basis* of symmetry conditions.
COMPRESSION
Hence, in this middle part of the mass,
the limits of plasticity will not be I I
reached. This region is shown dotted
in Fig. 37-8.
It should finally be noted that the
Eqs. (37-21) offer the possibility of
accurately determining the displace Fio. 37-8. Lines of slip for symmetrical case
of plane flow of a plastic mass pressed between
ments of the material in the plastic
two rough parallel plates.
layers. A system of components of
displacements u and v compatible with the system of slip lines of Eqs. (37-24) and
(37-25) can be found. The displacement component u parallel to the compression
plates is given by the ordinates of half of an ellipse, with respect to the variable y.
Fio. 37-11.
Figs. 37-9 to 37-11. Cross sections of plastic masses after compression between two rough
parallel plates showing the distorted forms of an originally rectangular network of straight
lines. Note the elliptic shape of markings in greater distance from line of symmetry in
Figs. 37-9 and 37-10 and points of inflection in markings near center line in Fig. 37-11.
(After W. Riedel.)
By squeezing out a highly plastic mass (wet clay or plastic plaster) compressed
between two parallel rigid plates W. Riedel has obtained deformations which support
538 THEORY OF FLOW AND FRACTURE OF SOLIDS
the conclusions arrived at above. In Fig. 37-9 the distorted form of an originally
rectangular network of straight lines can be recognized. The horizontal lines remained
parallel, but the vertical lines were transformed into curves very similar to halves of
ellipses as predicted by the theory. In Figs. 37-10 and 37-11 the central portion of a
plastic mass can be seen, flowing symmetrically to both sides. The latter case of
deformation corresponds to Fig. 37-8 of the slip lines and one can clearly see from
Figs. 37-10 and 37-11 that the ellipses are completely disturbed at the center of the
mass according to what must be expected from Fig. 37-8.
The slip lines in a slowly moving plastic mass should not be confused
with the streamlines of flow coinciding with the directions of the resultant
velocity vectors. In her careful studies of the properties of the surfaces
of slip Hilda Geiringer1 has also determined the streamlines for the case
of flow illustrated by Fig. 37-8. J
37-3. Radial Flow. In the case of radially symmetric plane flow the
radial and tangential normal stress a, and at are principal stresses and the
shearing stress rrl = 0. The first of the two equilibrium conditions
Eqs. (37-11) reduces to
£ (rar)
- ff«
= 0 (37-26)
or - a, = ±2fc. (37-27)
Fig. 37-12. Slip lines on surface of a steel Fio. 37-13. Slip lines
block produced by forcing a cylindrical consist of system of
punch into it. orthogonal logarithmic
spirals.
dr
+
3s-°- (37-29)
Fig. 37-15.
Fio. 37-14.
The solution of this equation Fio. The lines of slip are ortho
is
37-14.
gonal epi- and hypocycloids enveloping
two concentric circles.
= -j Fig. 37-15. The lines of slip are con
+
Ci (37-30)
T
Slip lines in the form of logarithmic spirals may frequently be observed in the heads
1
of steam boilers subjected to plastic bending under an axially symmetrical stress field
(described, for example, by Korber and Siebel in Mitt. Kaiser-Wilhelm-Inst.
Eisenforsch.). These slip lines are also frequently visible around punched rivet holes.
In the well-known Brinell hardness tests, the metal obviously stressed in similar
is
way in ring-shaped area of the surface layer. Similar flow figures may be often
a
observed around the Brinell indentations while testing iron for hardness.
-
540 THEORY OF FLOW AND FRACTURE OF SOLIDS
and
r = b , t = +k
are used. Thus a ring-shaped plastic area is obtained, bounded by the
two concentric circles of radii a and b. These circles are the envelopes
of the slip lines. Equations (37-11) and (37-12) may be integrated com
pletely to determine the stresses and the equations of the slip lines.1
37-6. Vortical Flow in a Plastic Mass. We content ourselves in this case with the
statement of the formula for the case that the integration constant in Eq. (37-30)
cj = 0. We may then put:
a'
= —k- (r 1 a) , (37-31)
Furthermore, we introduce an angle 0, at which the first series of slip lines cross the
radius vector. We then have, corresponding to Eq. (37-17), page 533,
a, — a, = 2k sin 2/3
(37-32)
t = —k cos 2/3
also
da,
r -2k (37-34)
from which
<rr=—2A-/^V7^+f. (37-35)
After introducing the variable /3 as given by Eq. (37-33), the integration may be easily
carried out, and the stresses o>,<r,,T determined as functions of the parameter 0:
a, = —k In tan
a, = —k In tan
(37-36)
—k cos 2/3
v
v
- a— (37-37)
+
v*
1
r' = o, r2 = aJ
i
2v 2v
At a large diameter from the center the slip lines approximate logarithmic spirals
r
Cf. "Handbuch der Physik," vol. art. on Plasticity, Verlag Julius Springer,
1
6,
A type of vortical flow compatible with this system of stress and slip lines is given
by the following displacements:
■5(->R) (37-38)
In this u' is the radial and v' the tangential displacement along the circle r >= const.
At the inner circle of the plastic area, the mass flows at an angle of 45 deg across the
circle r = a; its vortical motion, however, quickly dies down at a larger distance from
the center of the circle.
37-6. Radial Distribution of Stress in a Wedge-shaped Plastic Space. If the
shearing stress 771 depends only on the angle 4>, the differential equation (37-13) may
<j>,
be immediately integrated once with respect to thus
giving
= T2 VW^S
^
+ 2ck. (37-39)
For = we obtain:
0,
c
Tn = sin (ci +
T
2<t>).
k
(37-40)
= at = const
+
2k<j>
T
o> (37-41)
(37-42)
,
This state of stress has a practical meaning, since may give the relations which
it
must exist in the sectors of severely distorted regions under compressive loading. If
a stiff plate pressed on a plastic mass, observations show that, on account of the
is
friction, ray-shaped areas extend from the edges. In these the material has suffered
extraordinarily large shearing displacements, as indicated by the sketch of Fig. 37-16.
(At this point reference may be made to the photographs of compressed test specimens
on page 335.) The points corresponding to the projections of the edges bounding the
compression surfaces of a test specimen of soft material, compressed between hard
plates, are singular points of the stress distribution. Wedge-shaped regions extend
from these straight edges into the inside of the specimen; the rates with which these
plastic strains change across the wedge-shaped region increase indefinitely the nearer
the point considered to the edge. The enormous rates, which must arise here, make
is
obvious why the sliding fractures in compression tests usually start along these
it
It is noteworthy that the radial stress distribution of a plastic mass arises from a
stress function of the form F — fcr"£, which corresponds in the plane problem also to
a possible condition of equilibrium of a perfectly elastic material.1
If, however, in Eq. (37-39) c ^0, there results, as a more detailed investigation
shows,* a stress distribution in the form of a wedge-shaped area with two straight
lines as envelopes of the slip lines. Also this distribution of stress may be completely
determined. Two examples of the net of the slip lines are shown in Figs. 37-17 and
37-18.
Fio. 37-19. System of slip lines and dis- Fio. 37-18. Case where
tribution of stress in a plastic mass angle or of Fig. 37-19 is
pressed between two inclined rigid plates. a = ir/2.
(37-43)
1
Regarding applications of the radial stress distribution given by Eq. (37-42) for
determination of the breaking conditions in a compressed test specimen of brittle
material, cf. Z. Physik, 1924, p. 106.
2 Z.
Physik, p. 106, 1924.
PLANE STRAIN AND STRESS 543
The compressive stress varies along the plates as the logarithm of the distance r
from the point of the wedge. In this a is equal to half the angle of opening of the
wedge (Fig. 37-19). The slip lines are given by the following equations:
In — — y/a* —
<t>'+ o arc sin — i
i'i a
(37-44)
In — — y/a* — —
<t>* a arc sin — ■
<•■; a
The above expressions, if the angle a is made infinitely small, reduce to those given
in the Eqs. (37-21), which apply to the case of a mass compressed between two parallel
plates.
£' +
lf-°. £ + £"• ^-45)
az = a + k sin 2/3 ,
try — a — k sin 2/3 , (37-46)
= — k cos
Txv 2/3 , ,
satisfying the condition of plasticity Eq. (37-5), let us consider the mean
stress a = (<rz + <r„)/2 and the angle of inclination /3 of the first system of
lines of slip as the dependent variables and, as Hencky1 first proposed two
parameters Ui and ut as the independent variables in the equations
through which the first and second system of lines of slip may be expressed.
After substituting the expressions Eq. (37-46) for ax,ay,Tzy in Eqs. (37-45)
1 Z. angew. Math. Mechanik, vol. 3, p. 241, 1923.
544 THEORY OF FLOW AND FRACTURE OF SOLIDS
we obtain
(37-48)
and after multiplying the first of these equations by cos 8 (and by — sin
f),
respectively), the second by sin (and by cos respectively) and adding:
8,
8
. if
')-.
1R
—
d<r
COS
+. r— cos + — sin
8
8
dx dy
(:
)-,(.
(37-49)
da .
/
cos
sin + fcoSll :)-„.
+
d/sinB
3
8
dy dx dy
denotes the arc lengths measured along the lines of the first and s2 along
those of the second system as defined by Eqs. (37-47), Eqs. (37-49) may
be written in shorter form as follows:
+ = 4—{*- =
(a
0
,
OSi 0S2
f,
4+" /l(Wl) =
;
- =
/i(us) =
(37-52)
8
v%
,
2k
= Vl = Vi — v2,
+
(37-53)
8
Vi>
2k
The equations of the slip lines may be given also by means of the functions:
Equations (37-52) and (37-53) make it possible to deduce some interesting geometric
properties of plane fields of slip:
1. The mean stress increases or decreases along a slip line apart from a constant pro
portionally with the angle the tangent to
the slip line makes with a fixed direction
as the point of tangency is advanced
along it.
2. Draw the two tangents to two slip
lines of one and the same system at the \V/ :CONST.
points at which these lines intersect a line _ „- „n a a constant,
,
. . , r io. 37-2,. is
of the other system and repeat this for a
number of lines of the latter system. The pairs of such tangents are inclined to
each other at the same angle (a in Fig. 37-20) (Hencky).
3. Construct the slip lines using Eqs. (37-52a) for the parameters such as V\,
Vi + <>o,t>i + 2vo, . . . and »2, »2 + Do, t>j + 2w0, . . . , etc. The diagonal curves of
the resulting pattern of orthogonal lines are the isobars a = const (curves of constant
mean stress) and isoclines 0 = const (curves connecting points at which ft has the same
value) of the corresponding plane field of plastic strain (v. Mises).
4. Measure the radii of curvature of the slip lines of one system (for example,
ri = const) at the points at which a line of the other system (i>i = const) intersects
them. It may be shown utilizing (2) that the radii of curvature increase or decrease
by the lengths of arc measured on the line of the other system (Hencky, Prandtl).
5. If a line of slip is a straight line the curves of the system normal to it are concen
tric circular arcs in the neighborhood of the line. This is a corollary to (4). The
x,y plane may be covered without gaps by such triangular segments of infinitesimal
width in a continuous way. We see that systems of slip representing a class of exact
plastic states of plane strain exist in which the curves of one family are straight lines.
If the latter do not intersect in one single point they must have a common enveloping
curve. Let f(x,y) = 0 be the equation of an arbitrary plane curve. The tangents of
the curve f(x,y) = 0 and their normal trajectories, i.e., the tangents and evolvents of
a given evolute f(x,y) — 0 thus represent the lines of slip in a state of plane plastic
strain. Such orthogonal patterns of straight lines and their equidistant normal
trajectories have been discussed in Chap. 35 on plastic torsion of a prismatic bar.
They represented there the contour lines and the straight lines of maximum slope of
the plastic stress function, a surface of constant maximum slope in their projections
on a base plane. We therefore see that the trajectories of maximum shearing stress
(the curves whose tangents indicate the directions in which the resultant shearing
^
dVi dv2
=0,' ^T=
dVi
dVi
0 (37-53a)
as was noted by C. Caratheodory and Erhard Schmidt (Z. angew. Math. Mechanik,
vol. 3, p. 468, 1923) and by L. Foppl ("Drang und Zwang," Vol. 1, 2d ed., p. 57,
Munchen, 1924).
546 THEORY OF FLOW AND FRACTURE OF SOLIDS
stress in the cross sections of a twisted bar acts) and their straight normals in a case
of plastic torsion may also be interpreted as possible systems of slip of plane problems
of plastic strain. The radii in a system of concentric circles and the latter, for exam
ple, represent a pattern of slip lines, which is the projection of the lines of maximum
slope and of the contour lines of a circular cone representing the plastic stress surface
of a round bar twisted around its axis. In a case of plane flow, this is the example of a
"radial plastic distribution" of stress a, = at =• ±2k<p, rri = ±k treated in See. 37-6.
In the general case of straight slip lines enveloping an evolute /(x,y) = 0 according to
(1) and Eqs. (37-52), the mean stress a = 2k(c + P) must be constant on any of the
straight slip lines 0 = const and increases or decreases proportionally with their
angles of inclination 0. On the evolute those values of the mean stress a will be found
which act along the respective tangents. In generalizing a former statement (Sec.
37-2), we may say that any evolute as envelope of a family of straight slip lines represents
a branch line in which two domains of the solution come in contact with each other
(in the sense explained in Sec. 37-2). 1
that even the finite areas enclosed between consecutive curves of each system become
equal to a given constant. Orthogonal systems of curves in general have not this
property.
37-8. The Characteristics of the Partial Differential Equations in the Theory of
the Plane Flow of an Ideally Plastic Substance Are the Lines of Slip. We are here
concerned with certain special types of partial differential equations. We have seen
in Sec. 37-7 that it was possible, through certain clever transformations of the inde
pendent and dependent variables, to express the partial or total differential equations
to which the problems lead, in simpler form by reducing their degree from the second
to the first degree. In order to show the fundamentally different behavior of the
solutions of certain classes of differential equations well known to mathematicians we
shall examine briefly three types of linear partial differential equations of the second
order of a variable z dependent on two rectangular coordinates x and y, namely,
du, Oil, _ n
du,
y'"
du, du,
= n
+11 =0' "=17 =0'
= = + 0 - (37"55)
1^ ~dT
In the still unyielded portions of the body we assume that the components of strain
vanish. The third of Eqs. (37-55) states that since the x an y axes are principal
directions of stress and strain, the unit shear y,y must vanish for these axes. The
first of Eqs. (37-55) is satisfied if we let
If u, and uy are interpreted as the components of the small velocity vector of flow, <p
548 THEORY OF FLOW AND FRACTURE OF SOLIDS
represents the stream function. From the third of Eqs. (37-55) it follows that \p must
satisfy the partial differential equation
dT>
= (3"5°
dJ>
or an equation belonging to the second class of Eqs. (37-54) [assuming f(x,y) = 0].
Equation (37-57) is well known in mechanics. The deflections w of a vibrating string
stretched along the x axis satisfy an equation of similar form:
dhv 1 dhv
(3,"58)
W
~c'
ta~>
where the constant c2 = a /n, a the tension stress in the string and n the mass of unit
is
length, the time. Equation (37-58) the same as Eq. (37-57) we let = w,
if
is
^
t
.„ ct. We may, for example, think of plotting the integral w representing successive
y
configurations of an infinite string at the times as the function = w in the x,y plane
y ^
i
satisfying Eq. (37-57) by plotting the values of along the lines = ct = const. We
xfi
note that the motion of the string determined by two initial conditions, for example,
is
0,
dw/dt
t
t
'
V2
'
In terms of x and keeping the new parameters
y
+ y_m, ^L+l-n
5
(37-60)
Fio. 37-23. V2 V2
represent two systems of parallel straight lines inclined at the angles 45 and 135 deg
with respect to the x axis. Since
fd£
1-
— =
'
dx dy
after once more taking partial derivatives, one finds that Eq. (37-57) [an example of
the second type of Eqs. (37-54)] transformed into the partial differential equation
is
''
~ 11
(37-62)
dm dn
[an example of the third type of Eq. (37-54)] having the general solution
- Mm) + f,(n) =
(~lXy)
/,
+
h
(^^) C37"63)
*
where and are two arbitrary functions. If the string allowed to carry on
/„
J\
is
a motion from an initially deflected rest position, shown in the uppermost curve
= w = f(x) in Fig. 37-24, the transversal velocity of point of the string at the
<l/
time — zero. Since = ct, = w from Eq. (37-63) after taking partial deriva
is
ip
0
y
t
PLANE STRAIN AND STRESS 549
instead of /2[(— £ + y)/\/2] and see that the sum of the functions Vif(x + y) and
— satisfies both boundary conditions: y = 0, ^ = /(i), and d^/dy = 0.
Hence, the deflections of the string at time t = y/c according to d'Alembert's solution
-*- + —
y)
+
J/)
u> (37-64)
willbe found by superposing these two functions of identical form [(these are two
waves displaced in their respective positions in opposite directions having one-half
of the axis, just at the yield point of the material. By virtue of Eqs. (37-60) to
y
(37-62), since the most general function satisfying Eq. (37-57) expressed by the
is
sum of two arbitrary functions, say F(m) and G(n), we have for the stream function
= F(m) + G(n) =
O
F
(37-65)
(IZ^M)
*
«.-g-^=F(m) +(?'(«)],
(37-66)
u, - -*t - -L[—F'(m) +G'(n)]
dx V2
(the primes denote derivatives with respect to the arguments) or we should intro
if
V2G'(n),
(36-67)
\/2F'(m).
These last two equations obviously define two states of simple shear of variable
intensity, since in each state the displacement is a function of the coordinate normal
to its direction. The functions G'(n) and F'(m) are determined through the displace
ments prescribed on the edge y = 0. The analogy1 between the representation of the
deflected shapes of an infinite string as a function of the coordinates x at the time* t and
the problem of the determination of the components of the displacements in a body stressed
in compression becomes evident. Similarly, as deflections of equal magnitude in the
successive snapshots of the deflected string represented in Fig. 37-24 in the x, y = ct
system of rectangular coordinates are propagated along two systems of inclined
straight lines known as the characteristics of the differential equation of the deflection
Eq. (37-58), the components of displacement u. and un of equal magnitude in the
compressed body will be found along two sets of parallel straight lines inclined at the
angles 45 and 135 deg with respect to the x axis. In these lines, the characteristics of
Eq. (37-57) x + y = y/2 m and —x + y = y/2 n, we recognize the familiar lines of slip
in a compressed body coinciding with the directions of maximum shearing strain.
We noted that the most general integral of the partial differential equations of the
second and of the third type of Eqs. (37-54) is expressed by the sum of two arbitrary
functions whose arguments are the parameters m and n of the characteristics of these
equations. This form of the general integral is particularly adapted and suitable for
solving those problems in which discontinuous solutions of these partial differential
equations must be considered. Under these we shall understand here primarily
cases in which one of the dependent variables (<//, w, u„ or u„, . . .) whose values are
prescribed along the boundary line y = 0 of the x,y plane vanishes in certain intervals
of the variable x and has finite continuous values in other intervals, although the
method of utilizing the characteristics is more general and may be applied even in
cases in which the function has finite discontinuities at certain values of x along the
line y = 0. A few examples of systems of parallel layers of slip in which the compo
nents of displacement in an extended or in a compressed body behave in the former
manner are illustrated in Figs. 37-25 to 37-27. Two such layers or several parallel
strips may cross each other in which the material is distorted by simple shear of vari
able or uniform intensity and these layers may be separated by domains of the body
which remain undistorted and are merely displaced in the x,y plane as rigid bodies.*
1 Zur Theorie plastischer Zustande, Proc. 3d Intern. Congr. Applied Mechanics,
Stockholm, 1930.
* Incidentally, it may be noted that among the systems of displacement satisfying
Eq. (37-57) states of strain may occur in which only one layer of slip will form in the
direction of one of the two characteristics m = const or n = const. This is the case,
for example, if one portion of the body adjoining the edge is fixed in space, while the
other part remaining rigid beyond the slip layer is allowed to move as a rigid body
according to the motion prescribed through the shear in the layer. Thus we see that
slip along a single family of characteristics is also a possible case of distortion and that
the requirement of the Mohr theory claiming the formation of two symmetrical systems
PLANE STRAIN AND STRESS 551
In summing up, we see that some properties of the three simple types of linear par
tial differential equations of the second order introduced in Eqs. (37-54) may be dis
tinguished. A solution of the first type of these equations
an a*x .. .
of Eqs. (37-54) a closed area need not be considered for determining a solution of the
second or of the equivalent third type of Eqs. (37-54). It does not suffice to prescribe
one boundary condition, but it is necessary that two conditions be prescribed along
shown that any of the quantities u,, u„, u, «„, 7m. satisfies an equation of the type
dh///dm dn " having the straight lines Eq. (37-59) for characteristics. It should
0
be added that the functions F'(m), G'(n) in Eq. (37-67) must satisfy certain require
ments: Only monotonously increasing functions F', G' with their respective arguments
are permissible; otherwise the energy law would be violated within the plasticized
layers.
The preceding theory in which plastic layers were assumed embedded between
perfectly rigid regions of a body which were displaced without suffering any distortion
does not yet represent a complete way of describing the interesting phenomena of the
formation of the layers of slip because the elastic distortion of the material has been
neglected in the yielded and unyiclded portions of the body. It may be worth noting
that, in the case of more general plastic states of stress when the slip layers are curved,
the requirement of having certain regions displaced as rigid bodies between the wedge-
shaped plastic layers may not so easily be satisfied as for straight characteristics.
552 THEORY OF FLOW AND FRACTURE OF SOLIDS
the given portion of the boundary, e.g., the values of z and of dz/dn. The solution
may be completely denned inside two strips lying between the two pairs of characteris
tics which may be drawn through the end points of the given curve without a recourse
to further values of z and dz/dn beyond the given curve. The solution z satisfying
the second (or third) of Eqs. (37-54) will thus be determined in the triangular area in
which the two strips lying between the two pairs of characteristics intersect each other
on one side of the given boundary curve.
6. Characteristics of Partial Second Order Hyperbolic Differential Equation of Tuo
Independent Variables. In the theory of partial differential equations of a variable z
dependent on two variables x,y which are linear in the second order terms and whose
most general form may be assumed as follows,
where A,B,C are functions of x,y and the function/ need not be linear in z, dz/dx, dz/dy
it is shown that the solutions of such an equation satisfying general boundary condi
tions may be constructed.1 Relative to Eq. (37-68) a problem stated by Cauchy may
be investigated: let a plane curve I in the x,y plane be given through g(x,y) = 0.
Along I erect given values of the variable z perpendicular to the x,y plane and draw
through the end points of these ordinates z straight lines inclined under the given
slopes dz/dn in the direction normal to curve I. These lines define a strip of a develop
able surface passing through a curve in space (whose projection on the x,y plane is
the given curve g(x,y) = 0). According to Cauchy, a surface z = z(x,y) satisfying
the differential equation (37-68) is sought which is tangent to the developable surface
along the given space curve. The conditions prescribed along curve I may be inter
preted as the "boundary conditions" imposed on the solution z of Eq. (37-68).
While the question whether a solution z may be found depends on the coefficients
A,B,C, cases may occur for which an infinitude of solutions satisfying the given bound
ary conditions along certain definite groups of curves may exist; moreover, for a
certain class of the general equation (37-68) boundary conditions in the form just
stated cannot be assumed, and for this class of differential equations either the ordi
nates z or the slopes dz/dn can be prescribed, but not both, along a given curve /.
After making use of the standard abbreviations:
rp =
dz
— ', g=T->
*
dz d*z
r = T~i ' s " d*z
IT T" '
„ d'z
1 = -ST!
,„_ „
(3"-C8a)
,
dx dy dx2 dx dy dy2
denoting by a the angle of an element of are dm of the given curve g(x,y) = 0 with the
x axis and after recalling that Cauchy's boundary conditions prescribe the ordinates z
and the gradient (grad z) of the surface z(x,y) along curve I (vector grad z may be
resolved into its rectangular components p = dz/dx, q = dz/dy or its components
dz/dm, dz/dn) we note that p and q:
dz
rp = — = cos a —
dz
—
dz
sin a — >
dx dm dn
(37-68/<)
= sin a — + cos a ---
dz
— . dz . dz
= -
*q
dm dn
Xv.tX-tt)
will be known quantities along curve i and that together with Eq. (37-68) or
Ar +2Bs + Ct =f (37-68d)
we have obtained three linear equations (37-68c , d) for the three unknown second deriv
atives r,s,t along /, from which, by eliminating two, e.g., the unknown s may be com
puted from the equation
[A (dy)'
- 2B dy dx + C(dx)2]s
—
(A dp dy + C dq dx + f dx dy) = 0 (37-68f)
vanishes, both brackets in (37-68e) being equal to zero, the values of r,s,t cannot be
computed. This results in a quadratic equation for the ratio of the differentials dy/dx.
Assuming that the discriminant B2 — AC > 0, through the condition (37-68/) at any
point of the x,y plane two real ratios dy/dx are defined. We see that in this case two
new families of curves in the x,y plane may be constructed, say
= t „• const = r, = const .
<p(x,y) , <p(x,y) (37-6%)
which will be tangent to these two directions and which are called the characteristics
of Eq. (37-68), since their form depends only on the coefficients A, B, and C of Eq.
(37-68). Suppose that we let our curve / coincide with one characteristic; we may,
for example, assume the distribution of the values of s along it arbitrarily and may
compute the corresponding distributions of r and f from Eqs. (37-68e, d). Thus an
infinitude of solutions z of Eq. (37-68) and integral surfaces z(x,y) satisfying two given
boundary conditions (z, dz/dn) along the chosen characteristic may be obtained. In
the theory of partial differential equations of this type (for which O=0 and the dis
criminant is positive) one proves that these surfaces z{x,y) having the same values of
1 If the expression in the first bracket of Eq. (37-68e), representing the determinant
D of Eqs. (37-68r , d) is not zero, this process may be repeated for the higher derivatives
of z, and it may be shown that a solution z of Eq. (37-68) exists satisfying the boundary
conditions and that the higher derivatives of z along curve I may be computed.
554 THEORY OF FLOW AND FRACTURE OF SOLIDS
x,y,z,p,q along the characteristic touch each other and furthermore that, if the parame
ters £ and >j of the characteristics are introduced as new curvilinear coordinates,
Eq. (37-88) is transformed to the normal form
d'z
= function (z , -? '
d£dv
.
-£ J
>{,17 (37-68* )
When the discriminant of Eq. (37-68/) is equal to zero the two systems of the charac
teristics coalesce in one family of curves, and when it is negative no real characteristics
exist. The three corresponding types of partial differential equations are known as
hyperbolic, parabolic, and elliptic.1
It is understood that a partial differential equation of the general form of Eq. (37-68)
may change its character in different regions of the coordinate field and may be hyper
bolic in a certain region and may become parabolic or elliptic in adjoining regions, etc.
c. The Two Systems of Orthogonal Lines of Slip in Plane Strain of an Ideally Plastic
Substance Are the Characteristics of the Differential Equations of Plane Plastic Strain.
The characteristics are straight lines under a state of homogeneous strain, but under
nonhomogeneous states of plane strain in an ideally plastic substance they are in
general two systems of orthogonal curves. The patterns of straight lines combined
with equidistant curved lines of slip and the various orthogonal systems of curved
slip lines which were determined in the examples mentioned in Sees. 37-2 to 37-6
show us that the characteristics of the two partial differential equations (37-53a), valid
for the mean stress a and for the angle of inclination fi of the directions of slip in nonhomo
geneous plane states of plastic strain in general are two systems of orthogonal curves
[Eqs. (37-52a)]:
v*(x,y) = Vl , +*(x,y) = v, . (37-68t)
dv, ft, *
dVi dv2 dt'i R-i
d'F d*F =
., ±2k (37-69a)
dy* dx1
*
If, for example, / Eq. (37-62) in Sec. 37-8 is obtained, whose characteristics
= 0,
are two parallel systems of straight lines.
1 The first of the
three equations (37-54) is thus of elliptic, the second and third of
hyperbolic type.
1
Loc. cit.
*
Ri and Ri are the radii of curvature of the lines of slip. Applications of Eq. (37-69 i
among other examples were treated by It. Lohan (Dissertation, Berlin, 1935) dealing
with the plane problem of a plastic mass.
PLANE STIiAIN AND STRESS 555
along characteristic curves in the x,y plane. Thus an integral function satisfying cer
tain prescribed boundary conditions along a curve may be extended beyond the
domain in which it is valid into an adjoining domain in which another integral func
tion may be used, and this process may be repeated in new domains without the
necessity of changing the values of the integrals in the former regions. Adjoining
domains having distinct integral functions or solutions of the differential equation
have a common characteristic curve as their boundary.
This may be illustrated qualitatively by two patterns of slip lines reproduced in
Figs. 37-28 and 37-29, due to L. Prandtl,1 showing slip lines radiating from the edge of
a body compressed between parallel rigid plates and in the interior. In the segments
having straight slip lines radiating from the edges of the compressed body (the points
A and B, Figs. 37-28 and 37-29) the state of stress is the one which was described in
Sec. 37-6, while in the region to the right of DFE (Fig. 37-28) the state of stress coin
cides with the solution discussed in Sec. 37-2 leading to the orthogonal systems of
cycloids as slip lines; within the triangles ABC a state of simple uniform compression
acts. Thus we see again that the characteristics represent mathematically strips of
infinitely small width along which two different integrals of a given equation may be
fitted together. They may also be described as those curves (or surfaces in space)
along which local disturbances created at a point of the field are propagated through
the medium.1
37-9. Plastic States of Plane Stress. In thin disks the normal stress a, and the
shearing stress components rz, and t„, are equal to zero. The stress components
a,,a„ and t,„ in the plane of the disk satisfy the equations of equilibrium (37-1) and
the condition of plasticity Eq. (37-3) which now takes the form
<r*2
- <r*r, + <7„* + 3tx„2
= <r„* . (37-70a)
If the normal stresses are principal stresses <7i,<r2as the stresses a, and at in radial and
tangential direction in a rotationally symmetric case of stress (rrJ = 0), Eq. (37-70a)
reduces to
<Tlff2 -f" ff22 = 0a2
—
Cl2 (37-71 )
or to a plasticity ellipse. The latter case has been discussed in detail in Chap. 34.
W. Sokolowsky2 remarked, when discussing the general plastic state of plane stress,
that the equations of equilibrium (37-1) in conjunction with Eq. (37-70n) may be trans
formed in a manner analogous to the way in which the corresponding equations for
the state of plane strain were treated in Sec. 37-7. He found that under plane stress
cases can occur in which the differential equations are of hyperbolic or elliptic type in
distinct regions of one and the same disk, with the result that real characteristics were
found only in the zones corresponding to the former type of equation.*
Duguet, Mohr, and others did not attempt to formulate the mathematical
problems as generally as they were treated later by St. Venant and by
the investigators during the second quarter of the twentieth century, who
began to utilize in their treatments the methods that had been developed
for similar purposes in the mathematical theory of elasticity and in the
mechanics of continuously distributed masses (hydrodynamics). It is
believed that, in spite of the incompleteness of the treatment of some of
these questions by the early originators of the theory of plasticity and of
fracture, considerable credit should be given to the work of the investi
gators of these problems during the major earlier portion of the nineteenth
century, and some of this work of engineers should have received more of
the justly deserved acknowledgment than it has found, particularly
among metallurgists and physicists. It is to be emphasized that the
concepts earlier announced of the limiting surface of yielding as repre
sented in a rectangular system of variables in which the principal stresses
<ri,<Ti,<t3 serve as coordinates and similarly, the concept of the Mohr enve
lope of the major stress circles in the <t,t plane of stress, if combined with
the conditions of equilibrium in the example of the two-dimensional prob
lems of plastic distortion and flow, contain the essential prerequisites
for the theory of the surfaces of slip representing the characteristics of
the corresponding differential equations. Mohr was certainly aware of
the fact that he had formulated rules for defining the orientation of the surfaces
of slip under very general properties of solid materials, among which he
included, for example, a theory of the surfaces of slip in a loose granulated
material. Whereas in some newer work in which authors have elabo
rated upon fracture hypotheses the impression has been left that the newer
hypotheses would offer fundamentally different or improved approaches,
e.g., in the discussion of theorientation of the planes of shear or of cleav
age relative to the directions of principal stress, from those previously
considered but recently ignored or believed to be less satisfactory; in some
instances perhaps the contrary is the truth.
As already mentioned, one may, following a suggestion of L. Prandtl,
rationally define a general class of plastic substances, basing it on a gen
eralized condition of plasticity in accordance with the thoughts of Mohr
and on the equation of an envelope of the major principal stress circles
<ri
- <r3
= /O, + <r3) (37-72)
assuming that <ri > <r* > <r3 and omitting to include in it the intermediate
principal stress <r2. If this equation is combined with the two conditions
of equilibrium of a state of plane plastic strain containing the components
of stress ir,,<ri(,T,S since
558 THEORY OF FLOW AND FRACTURE OF SOLIDS
three equations are obtained defining <sz,ay,Txu. Recalling the simple rule
established previously in Sec. 15-13/ for the construction of the angle
of slip in a point of the Mohr envelope, a number of interesting and
important conclusions might be drawn, say, in the simplest cases of
homogeneous distributions of stress ax = const, <rv = const, t^ = const
predicting, for example, the angles of slip, the angles of shear faults and
of jointing in large bodies of rocks, etc., without having recourse to a
discussion of the characteristics of the three aforementioned equations
under nonhomogeneous states of stress, whose angle for the latter states
will be found to vary from point to point. A clear case might be worked
out postulating an ordinary parabola as Mohr envelope, according to
A. Leon and C. Torre.1 This then would represent a first way for dealing
with general cases of permanent distortion including formation of surfaces
of weakness, in geologic applications, for example, of the faulting and
jointing in large masses of rocks or in engineering applications considering
brittle materials having a much higher compression than tensile strength,
predicting their strength under any other general state of stress in good
agreement with observable values and of the variations of the angles of
the surfaces of fractures with the states of stress, characteristic of such
substances.
A second method which has been proposed more recently for dealing with
similar cases under special and mathematically simpler conditions of flow
makes use of the calculus of variation, by expressing certain resultant
forces or the work dissipated in an ideally plastic substance and determin
ing the state of stress by making the efforts or the work an extremum
under additional conditions of constraint (Sadowsky, Hill, Bijlaard, and
others). It may be stimulating to extend some of these methods to
plastic substances of more general character such as the ones whose con
dition of flow considers a Mohr envelope touching the major principal
stress circles representing the limiting states of stress.
The third geometric method for dealing with these problems of plane
plastic strain is the one described in the preceding sections for the ideally
plastic substance which utilizes the mathematical simplifications of the
differential equations made possible if the parameters of the characteris
tics are introduced as coordinates. The method may be generalized to
include the cases when the condition of plasticity is expressed by a more
general Mohr envelope [Eq. (37-72)].
1 Loc. cit.
PLANE STRAIN AND STRESS 559
/i(«ri,c2,ffj) = 0 (37-73)
it,
again leading to three approaches for obtaining the solutions entirely
analogous to the three types which were just described. Equation
(37-73) in conjunction with the equations of equilibrium may be treated
as well as Eq. (37-72) by means of the method of characteristics in
problems of plane strain and useful cases worked out under the more
general assumption of a condition of flow made dependent, for example, on
the mean stress a = (at
+
+
<rj <r3)/3.
AUTHOR INDEX
Boardman, H. C, 179
Boas, W., 43, 44, 51, 53, 184
Ackeret, J., 552 Bohuczewitz, 246
Adams, L. H., 34 Boker, R., 66, 238, 239, 241, 243
Allen, D. N., 467 Bollnow, O. F., 38
Amsler, 247, 255, 332 Boodberg, A., 267
Anderegg, F. O., 198 Born, M., 38, 40
Anderson, A. It., 78 Boussinesq, 151
Anderson, It. L., 82 Bragg, Sir Laurence;, 38, 61
Andrade, C, 50 Bragg, W. II., 38
Ansel, G., 53 Brand, L., 152
Anthes, 499 Brandtzaeg, A., 238
Arnold, E. E., 344 Bridgman, P. W., 30-35, 58, 81, 177, 271,
Aronofsky, J., 82, 319 273, 442
Auerbach, 400, 404 Brillouin, M., 405, 527
Brincll, 539
IS Brinkmann, H., 21
Brown, A. L., 266
Bach, C. von, 26, 297, 298, 300, 353, 358, Brown, R. L., 238
375 Brown, W. F., 261
Bader, W., 20, 512 Burgers, T. M., 16
Bailey, It. W., 46, 417 Busemann, A., 552
Baker, J. F., 375
Baker, T. C, 188
Baldwin, W. M., 428
Bardenheuer, 26 Carat heodory, C, 545
Barrett, C. 8., 52, 53, 56, 199 Carlson, R. K., 187
Barstow, F. E., 193 Carpenter, 55
Baud, R. V., 289, 291 Cassehnum, 21
Baumann, R., 26, 300, 353, 358, 375 Cauehy, A. L., 112, 552, 553
Becker, It., 62, 63 Chalmers, B., 67, 68
Belaiev, N. M., 404, 437 Cloog, M., 196
Beltrami, 209 Cloo-s, H., 223
Benedicks, C, 189 Coffin, L. F., 441, 455, 467
Berliner, 27 Coker, E. G., 503
Bernouilli, 37 Considere, 71
Betty, B. B., 53, 54, 67 Contorova, 195, 201
Biggert, F. C, 281 Cook, G., 297
Bijlaard, P. P., 322, 325, 326 Coulomb, C. A., 219, 220, 225, 406, 467,
Bingham, E. C, 15, 404, 420 556
Birkhoff, G., 36 Cozzone, F. P., 358
Bleakney, H. H., 194 Cretin, 517
Bleich, F., 370 Cromwell, F. J., 274
561
562 THEORY OF FLOW AND FRACTURE OF SOLIDS
Hencky, H., 107, 209, 230, 386, 482, Kelvin, Lord, 151
545 Keulegan, G. H., 29
Hensel, R., 285 Khristianovith, S., 546
Herbert, 347, 358 Kiesskalt, 32
Hetenyi, M., 179, 394 Kirchhoff, G., 151
Hettinger, L. H., 192 Kirkaldy, 299
Heyn, 275 Kirech, B., 289
Hill, R., 257, 319, 327, 352, 425, 437, Knopf, A., 225
Hodge, P. G., 404, 505 Korber, F., 21, 31, 43, 73, 285, 297, 319,
Hohenemser, K., 435 456, 539
Holmquist, J. H., 251 Koster, W., 284
Hooke, R., 76, 236, 353, 381, 422 Kotter, F., 543
Hort, H., 55, 400, 404 Kriiger, W., 538
Houwink, R., 29, 200, 404 Kusnetzov, 183
Hrennikoff, A., 359
Huber, M. I., 209, 230 L
Hiibers, K., 339, 340
Huckel, E., 40 Laidler, K., 41, 199
Hudson, G., 192 Lamb, H., 151, 400
Hutchings, P. F., 50 Lambert, J. L., 205, 343
Lame, 389, 452, 458
I Landgraf, F. K., 196
Lankford, W. T., 77, 261
llyushin, A. A., 85, 107, 386, 404, Laszlo, F., 482
420, 424 Latter, A. G., 213, 352
I.shlinsky, A. J., 85, 420 Leaderman, H., 29, 42
Hereon, F. K. T., 87, 404 Lee, A. R., 419, 425, 437, 461
Lee, G. H., 477
J Lehmann, 40
Leibenson, L. S., 505
Jeans, J. II., 30 Leiter, R. W., 297, 311, 312
Jeansen, C. F., 467 Leon, A., 182, 218, 221, 222, 408, 558
Jeffreys, H., 15, 423 Lessells, J. M., 238, 251
Jellinek, 213 Levistkaia, 178
Jenkins, W. H., 180 Levy, M., 386, 427
Jenks, G. F., 186 L'Hermite, R., 350, 352, 394, 419
Jensen, V. P., 359 Liepmann, H. W., 552
Jevons, I. D., 275, 287, 525 Lihl, F., 286
Joffe, A. F., 178, 195, 200 Lihotzky, 280
Johnson, A. E., 417 Lode, W., 20, 238, 239, 244-246, 248, 250,
Jones, H., 199 253
Lohan, R., 554
K Longwell, C. R., 223
Losco, 10. F., 47
Kachanov, L. N., 404 Losenhausen, 246, 247, 429
Karmdn, T. von, 61, 177, 238-240, Love, A. E. H., 119, 151, 166, 169, 394,
371, 374, 375, 552 491
Kasik, G. B., 261 Low, J. R., 289
Kauzmann, W., 69, 417 Lowenstein, L. C, 482
Kavanngh, J. C, 375 Lucretius, 19
5(34 THEORY OF FWiV AND FRACTURE OF SOLIDS
I.,
222, 238, 274 Newton, 421
McCullough, G. H., 358 Niggli, 61
MacDougall, 1). P., 36 Ninninger, 281
MacGregor, C. W., 78, 81, 180, 238, 251, Norton, F. H., 25, 255, 257
271, 285, 298, 349, 437, 441, 455, 456, Nowick, A. S., 69
467, 489 Nye, J. F., 61
Machin, E. 8., 69
Macrea, A. C, 467
0
McVetty, P. G., 417
Maier, A., 238 Ohcrhoffer, P., 43, 515
Manjoine, M. J., 13, 47, 83, 85, 179, 194, Odquist, F. K. G., 417, 489
205, 298, 312-314, 343 Orowan, E., 62, 63, 184, 200
Mann, H. C, 186 Osgood, W. It., 375
Marburg, E., 504
Marcus, H., 394
Marin, J., 179
Mark, H., 42 Palm, J. H., 286
Martens, 275, 299 Parker, E. R, 83, 85, 185, 265, 267, 270
Maxwell, J. C, 151, 275, 421, 422 Pearson, K., 405, 527
Mebs, It. W., 180 Peck, V. G., 53
Mehl, R. F., 43, 53 Piccard, A., 504
Mehldahl, A., 208, 220 Piobert, 287
Meyer, Eugen, 21, 353 Pointing, J. H., 350
Meyer, H., 339-341 Poisson, S. D., 76, 151, 209, 380, 383,
Miklowitz, J., 82, 283, 298, 301, 303, 309, 387, 424, 458, 470
317, 327 Polanyi, M., 51, 63
Miller, C. P., 252 Pomp, A., 21, 343
Mises, R. von, 92, 104, 230, 249, 386, 403, Poncelet, E. F., 193, 198
545, 552, 554 Poulter, T. C, 35, 36, 177
Mohr, O., 3, 94, 96, 99, 106, 115, 151, 182, Prager, W., 404, 405, 410, 415, 435, 450
185, 214, 217, 224, 275, 325, 406, 407, Prandtl, L., 21, 27, 57, 58, 62, 144, 152,
557, 558 200, 204, 280, 330, 336, 339, 347,
Mollendorff, W., 82 393, 400, 407, 417, 429, 433, 491,
Moore, H. F., 53, 54, 67 493, 534, 536, 543, 545, 552, 555,
Morikawa, G. K., 262-264, 267 557
Morrison, J. L. M., 297 Preston, F. W., 188, 189
Morsch, E., 207, 375 Puckett, A. E., 552
Moser, M., 297 Pugh, E. M., 36
Mostov, W., 404 Putnam, W. I., 238
Mott, N. F., 199
Mugge, 61
0
I.,
Spiridonova, N. 80, 85
Rose, B. A., 20 Stang, A. H., 321, 322
Rudeloff, M., 299 Stepanow, A. W., 195
Russel, R. S., 194 Sternberg, E., 522
Stodola, A., 482, 504
Stokes, 151, 399
Stone, M., 280
Sachs, G., 43, 44, 70, 261 Storp, H., 21
Sack, R. S., 21 Strauss, B., 279, 367
Sadowsky, M. A., 505, 522, 546 Struth, W., 193
Saibel, E., 77, 202, 261 Swainger, K. II., 419, 425
St. Venant, B., 151, 208, 386, 403, 405, Swift, II. W., 350-352
527-530
Schardin, II., 193
Seheel, C, 394, 400, 404
Scheu, R., 252, 285, 343, 349 Tammann, G., 31, 40, 43, 419
Schiebold, E., 515 Tangerdink, W., 285
Schilling, F., 498 Tapsell, II. F., 417
Schlechtweg, H., 393 Taylor, Sir Geoffrey, 36, 51, 53, 55, 59,
Schleicher, F., 227 62, 69, 200, 238, 248, 250, 253, 275,
Schmid, E., 44, 51, 63, 184 305, 435, 499
Schmidt, Erhard, 545 Taylor, Nelson W., 188
Schmidt, R., 253 Tertsch, 183
Schockley, W., 53 Thompson, A. S., 489
Scholl, 278 Thomsen, E. G., 213, 269
Scholz, P., 39 Tierney, W. D., 489
Schossow, G. J., 477 Tictjcns, O., 144, 400
Schrader, A., 285 Timoshenko, S., 288, 397, 491, 509
Schwaigercr, S., 297 Tipper, Mrs. C., 51, 184, 266
Scott, H., 47, 179 Todhunter, I., 405, 527
Secly, F. B., 238 Toliner, W., 504
Seidl, E., 515 Topler, 280
Seigle, M. J., 517 Torre, G, 216, 228, 407, 408, 558
566 THEORY OF FLOW AND FRACTURE OF SOLIDS
Fracture, of steel under combined stress, Instability of equilibrium, fracture as, 199
213, 245, 259, 263, 265, 270 of stresses, in cylinders, yielding, 455
tensile (.see Tensile fracture) in plastico-viscous substance, 420
transcrystalline, 194 in tension bar, 305, 316
Fragmentation of lamellae, 200 of uniform yielding in twisted round
Fry etching method, 279 bar, 525
Invariants of stress tensor, 92
Isobars, in plane fields, 545
Isochromatics, 291, 292
Gauss' theorem, 169 Isoclines, in plane fields, 545
Geologic examples of flow of rocks, 5,
223
Glass, 12, 13, 41, 192
compressibility of, 34 Joint in rocks, 223
cracks in, 192
creep of, 13
Gradient in scalar field, 168
Grain boundary substance, effect of, on Lamellae, fragmentation of, 200
strength, 45, 285 Lamellar perlite, 46
Grain structure, breakdown of, 49, 65, 67 Lattice, of atoms, 39
Grooves, effect of, 517 Length change in twisted bars, 350
Limiting states of stress, 175
II Limiting surface, of rupture, 178
of yielding, 176, 220
Heat evolved in plastic straining, 53 Linear transformation, 111, 157
Helium, liquid states of, 40 Linear vector function, 114, 152
Herringbone fracture, 190, 191, 261, 266 Liquid state, 10
High hydrostatic pressure, behavior of Liquids, cohesion of, 35
matter under, 30 compressibility of, 34
effects of, on density, 30 Logarithmic spirals as slip lines, 539
on ice, 31 Logarithmic strain-rate law, 21, 22
on rigidity, 34 Luders' lines, 275
on water, 31 (See also Flow figures; Strain figures)
High polymers, 8
High-energy tests, 262 M
High-speed tensile tests, 23, 24
Hole in plate, expansion of, 476 Marble, flow tests for, 240
Homogeneous strain, 109 slip lines in, 330, 339
Hooke's law, 236 Matrix of dyadic, 158, 163
Hyperbolic partial differential equation, Mean normal stress, 102, 105
554 Mechanical similarity, 87
Hyperbolic sine speed law, 417 Membrane analogy, 491
Metal crystal, single, 44
Metals, compressibility of, 32
crystalline structure of, 43
Ice, varieties of, 31 ductility of, 3, 70, 250
Ideally plastic substance, 15, 401 Meteoric iron, 281
Idem factor, 156 Mohr envelope, theory of, 221
Imperfections, effect of, on strength, 196 Mosaic crystal, 65
Incompressibility, condition of, 74, 170 Munroe effect, 36
r
570 THEORY OF FLOW AND FRACTURE OF SOLIDS
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