Académique Documents
Professionnel Documents
Culture Documents
, DUBAI, UAE
Doc. No:ESR00550-24-A-CAL-1004
TABLE OF CONTENTS
S.No DESCRIPTION 0c Page No.
2 Scenario 1 - Loading of Heavy Naphtha from Tank Farm 2 to Berth 9 (Suction Tank Level : 3 m) 4~5
4 Scenario 2 - Loading of Heavy Naphtha from Tank Farm 2 to Berth 9 (Suction Tank Level : 1.4 m) 7~8
Scenario 3 - Loading of Heavy Naphtha from Tank Farm 2 to EPPCO Valve Station Tie-in
5 (Suction Tank Level : 1.4m) 9 ~ 10
Scenario 3 -System Curve Vs Pump Curve for Light Naphtha Shipping to EPPCO Valve
6 Station Tie-In (Suction Tank Level : 1.4m) 11
8 Attachment-1 : Heavy Naphtha routing from TF-2 to Berth 9/EPPCO Valve Station - Key plan markup
9 Attachment-2 : Heavy Naphtha routing from TF-2 to Berth 9/EPPCO Valve Station - P&ID markup
Line Size
0c
Pump suction nozzle Calculated
Required Pump
From Elevation with Destination Surface Elevation Minimum Liquid Net Suction NPSH Pump Diff.
Flow Rate From Pump From Diff. Head with
Main MLA at respect to Tank Farm (Vessel Manifold) Level in Tank Pressure Head without
S.No Product From To Station-2 to Tankage B/L to 10% margin
Pipeway Berth 9 Elevation margin
tankage B/L Main Pipe Way
to Berth 9
1 Heavy Naphtha Tank Farm-2 Berth 9 2,000 24" 24" 30" 16" 1.40 18 3.0 -0.1 10 85.5 94
1000
2 Heavy Naphtha Tank Farm-2 Berth 9 (Reduced 24" 24" 30" 16" 1.40 18 1.4 -0.1 10 41.8 46
Speed)
Rated Pump Differential Head = 95 mliq @ 2000 m3/hr
HEAVY NAPHTHA TO EPPCO VALVE STATION TIE IN -LOADING RATE SUMMARY FOR PUMP 24G-103A/B
Line Size
Pressure Available
0c Pump suction nozzle EPPCO Valve Calculated
at EPPCO Valve Required Pump
From Main Pipeway Elevation with Station Minimum Liquid Net Suction NPSH Pump Diff.
Flow Rate From Pump From Station Tie-In at Diff. Head with
to EPPCO Valve respect to Tank Farm Tie in Point Level in Tank Pressure Head without
S.No Product From To Station-2 to Tankage B/L to Rated pump 10% margin
Station Tie-In (00550- Elevation Elevation margin
Tankage B/L Main Pipe Way differential head
011)
EPPCO Valve
1 Heavy Naphtha Tank Farm-2 Station Tie In 1,250 24" 24" 16" 1.40 1 4 1.4 -0.1 10 103 114
(00550-011)
Pump Differential Head = 118 mliq @ 1250 m3/hr (At Rated Speed)
Pump Minimum flow rate =850 m3/hr (At Rated Speed)
NPSH Required = 6.5m
2 OPERATING CONDITIONS
Total Flow Rate m3/hr 2000
Rated Pump Capacity Q 3
m /hr 2000
Fluid specific gravity ρ 0.723
Pumping temperature t deg C 43
Fluid viscosity @ PT m cP 0.41
6 PUMP SUCTION LINE LOSS Section #S1 #S2 #S3 #S4 #S5
3
Flow thru section Qs m /hr 2000 2000
Pipe ID Ds mm 743 743
Velocity Vs m/sec 1.28 1.28
Reynolds number Res 1678817 1678817
Absolute Roughness of pipe wall e mm 0.046 0.046
Friction factor fs 0.0123 0.0123
Pipe equivalent length Ls See item 8 m 679 186
Pressure loss thru section H#S m liq 0.94 0.26
2
Pressure Drop per 100 m pipe length (kg/cm )/100m 0.01 0.01
Suction line pressure loss Hs3 = Sum(#S1:#S5) m liq 1.20
7 PUMP DISCHARGE LINE LOSS Section #D1 #D2 #D3 #D4 #D5
Flow thru section Qd m3/hr 2000 2000 2000 2000 2000
Pipe ID Dd mm 591 591 591 743 381
Velocity Vd m/sec 2.03 2.03 2.03 1.28 4.87
Reynolds number Red 2110593 2110593 2110593 1678817 3273913
Absolute Roughness of pipe wall e mm 0.046 0.046 0.046 0.046 0.046
Friction factor fd 0.0124 0.0124 0.0124 0.0123 0.0130
Pipe equivalent length Ld See item 9 m 533 567 4401 1218 199
Pressure loss thru section H#D m liq 2.34 2.49 19.34 1.69 8.19
Pressure Drop per 100 m pipe length (kg/cm2)/100m 0.03 0.03 0.03 0.01 0.30
Discharge line pressure loss Hd3 = Sum(#D1:#D5) m liq 34.06
Remark
#S1 - 30" CS (Std) Tank 24D-307/308/309 Outlet line to Pump suction header.
#S2 - 30" CS (Std) Shipping pump 24G-103A/B Suction Line in Pump Station
#D1 - 24" CS (Sch 20) Shipping pump 24G-103A/B discharge Line in Pump Station
#D2 - 24" CS (Sch 20) from Pump Station to Tankage B/L
#D3 - 24" CS (Sch 20)from Tankage B/L to Main pipeway between Berth 5 & 7
#D4 - 30" CS (Std) from main pipeway between Berth 5 & 7 to Berth 9
#D5 -16" CS (Sch 40) Loading/Unloading Line & 16" Marine Loading Arm of Berth 9
Scenario 1.1
140
"Scenario 1.2"
1443 rpm
120
100
Differential Head (m)
80
60
40
20
0
0 500 1000 1500 2000 2500 3000
Note: 0c
1. Scenario 1.1- Loading of Heavy Naphtha to Berth 9 at tank minimum liquid level.
2. Scenario 1.2- Loading of Heavy Naphtha to Berth 9 at tank maximum liquid level
3.As the Heavy Naphtha Shipping Pump 24G-103 A/B Differential head is over designed for pumping to EPPCO Valve station and for future Provision, the pump will
deliver very high flow rate due to less back pressure during loading to Berth 9. Hence during such conditions, Isolation valve (24-HV-052) located at the immediate
pump discharge shall be throttled manually to increase the system back pressure to limit the flow rate to the maximum flow rate of the pump and to avoid the
pump running beyond the curve, thus protecting the pump / motor from overloading.
4.Even if the shipping pump run at lowest speed, still the pump discharge valve need to be throttled to create back pressure to keep the pump running within the
recommended operating range of the pump curve, as the back pressure required is very less and the pump curve is beyond the system curve even at the lowest
speed.
5.Restriction Orifice is provided in the Heavy Naphtha Shipping Pump discharge line to limit the maximum flow rate to 2400 m3/hr to ensure that the actual surge
pressure is less than the maximum allowable surge pressure as per surge analysis.Refer to Doc No: ESR0055024RPT1106-Surge Analysis Report for Heavy Naphtha
Shipping Line.
2 OPERATING CONDITIONS
Total Flow Rate m3/hr 1000
Rated Pump Capacity Q 3
m /hr 2000
Fluid specific gravity ρ 0.723
Pumping temperature t deg C 43
Fluid viscosity @ PT m cP 0.41
6 PUMP SUCTION LINE LOSS Section #S1 #S2 #S3 #S4 #S5
3
Flow thru section Qs m /hr 1000 1000
Pipe ID Ds mm 743 743
Velocity Vs m/sec 0.64 0.64
Reynolds number Res 839408 839408
Absolute Roughness of pipe wall e mm 0.046 0.046
Friction factor fs 0.0131 0.0131
Pipe equivalent length Ls See item 8 m 679 186
Pressure loss thru section H#S m liq 0.25 0.07
2
Pressure Drop per 100 m pipe length (kg/cm )/100m 0.00 0.00
Suction line pressure loss Hs3 = Sum(#S1:#S5) m liq 0.32
7 PUMP DISCHARGE LINE LOSS Section #D1 #D2 #D3 #D4 #D5
Flow thru section Qd m3/hr 1000 1000 1000 1000 1000
Pipe ID Dd mm 591 591 591 743 381
Velocity Vd m/sec 1.01 1.01 1.01 0.64 2.44
Reynolds number Red 1055297 1055297 1055297 839408 1636956
Absolute Roughness of pipe wall e mm 0.046 0.046 0.046 0.046 0.046
Friction factor fd 0.0131 0.0131 0.0131 0.0131 0.0134
Pipe equivalent length Ld See item 9 m 533 567 4401 1218 199
Pressure loss thru section H#D m liq 0.62 0.66 5.10 0.45 2.11
Pressure Drop per 100 m pipe length (kg/cm2)/100m 0.01 0.01 0.01 0.00 0.08
Discharge line pressure loss Hd3 = Sum(#D1:#D5) m liq 8.94
Remark
#S1 - 30" CS (Std) Tank 24D-307/308/309 Outlet line to Pump suction header.
#S2 - 30" CS (Std) Shipping pump 24G-103A/B Suction Line in Pump Station
#D1 - 24" CS (Sch 20) Shipping pump 24G-103A/B discharge Line in Pump Station
#D2 - 24" CS (Sch 20) from Pump Station to Tankage B/L
#D3 - 24" CS (Sch 20)from Tankage B/L to Main pipeway between Berth 5 & 7
#D4 - 30" CS (Std) from main pipeway between Berth 5 & 7 to Berth 9
#D5 -16" CS (Sch 40) Loading/Unloading Line & 16" Marine Loading Arm of Berth 9
2 OPERATING CONDITIONS
Total Flow Rate m3/hr 1250
Rated Pump Capacity Q 3
m /hr 2000
Fluid specific gravity ρ 0.723
Pumping temperature t deg C 43
Fluid viscosity @ PT m cP 0.41
6 PUMP SUCTION LINE LOSS Section #S1 #S2 #S3 #S4 #S5
3
Flow thru section Qs m /hr 1250 1250
Pipe ID Ds mm 743 743
Velocity Vs m/sec 0.80 0.80
Reynolds number Res 1049260 1049260
Absolute Roughness of pipe wall e mm 0.046 0.046
Friction factor fs 0.0128 0.0128
Pipe equivalent length Ls See item 8 m 679 186
Pressure loss thru section H#S m liq 0.38 0.11
2
Pressure Drop per 100 m pipe length (kg/cm )/100m 0.00 0.00
Suction line pressure loss Hs3 = Sum(#S1:#S5) m liq 0.49
7 PUMP DISCHARGE LINE LOSS Section #D1 #D2 #D3 #D4 #D5
Flow thru section Qd m3/hr 1250 1250 1250 1250
Pipe ID Dd mm 591 591 591 390
Velocity Vd m/sec 1.27 1.27 1.27 2.91
Reynolds number Red 1319121 1319121 1319121 1998975
Absolute Roughness of pipe wall e mm 0.046 0.046 0.046 0.046
Friction factor fd 0.0129 0.0129 0.0129 0.0132
Pipe equivalent length Ld See item 9 m 533 567 4401 1539
Pressure loss thru section H#D m liq 0.95 1.01 7.81 22.39
Pressure Drop per 100 m pipe length (kg/cm2)/100m 0.01 0.01 0.01 0.11
Discharge line pressure loss Hd3 = Sum(#D1:#D5) m liq 32.16
Remark
#S1 - 30" CS (Std) Tank 24D-307/308/309 Outlet line to Pump suction header.
#S2 - 30" CS (Std) Shipping pump 24G-103A/B Suction Line in Pump Station
#D1 - 24" CS (Sch 20) Shipping pump 24G-103A/B discharge Line in Pump Station
#D2 - 24" CS (Sch 20) from Pump Station to Tankage B/L
#D3 - 24" CS (Sch 20) from Tankage B/L to Main pipeway between Berth 5 & 7
#D4 - 16" CS (Sch 20) from main pipeway between Berth 5 & 7 to EPPCO Valve Station Tie-In
SCENARIO 3-SYSTEM CURVE Vs PUMP CURVE FOR HEAVY NAPHTHA SHIPPING TO EPPCO VALVE
STATION TIE-IN (Suction Tank Level: 1.4 m)
Scenario 3.1
160 Scenario 3.2
140
120
Differential Head (m)
100
1200 rpm
80
60
40
20
0
0 500 1000 1500 2000 2500 3000
Note:
1. Scenario 3.1- Loading of Heavy Naphtha to EPPCO Valve Station Tie In (00550-011) at tank minimum liquid level.
2. Scenario 3.2- Loading of Heavy Naphtha to EPPCO Valve Station Tie In (00550-011) at tank maximum liquid level.
3. Restriction Orifice is provided in the Heavy Naphtha Shipping Pump discharge line to limit the maximum flow rate to 2400 m3/hr to ensure that the actual surge
0c pressure is less than the maximum allowable surge pressure as per surge analysis. Refer to Doc No: ESR0055024RPT1106-Surge Analysis Report for Heavy Naphtha
Shipping Line.
2 FORMULA SUMMARY
For 2100 < NRe <= 4000 (Transition flow), turbulent flow equation is used, which is the worst case.
ATTACHMENT-1
N TAN
NO. KER B
HEAVY NAPHTHA ROUTING FROM TF-2 TO
7 ERT
H
BERTH 9 / EPPCO VALVE STATION
LEGEND
PIPE ROUTING MARKUP
0p
TAN
NO. KER B
5 ERT
LEGEND
H
30" CS (Std) Tank 24D-307/308/309 Outlet line to Pump suction header
30" CS (Std) Loading Pumps 24G-103 A/B Suction Line in Pump Station
24" CS (Sch 20) NLoading
EW Pumps 24G-103A/B discharge Line in Pump Station
24" CS (Sch 20) from
TE
COPump Station to Tankage B/L
24" CS (Sch 20) Tankage
RM NTA B/L to Main pipeway between Berth 5 & 7
IN INE
TAN 16" CS (Sch 20) from main R
AL pipeway between Berth 5 & 7 to EPPCO Valve Station
NO KER REFERENCE DRAWINGS
.3 BER
T H 30" CS (Std) from main pipeway between Berth 5 & 7 to Berth 9
16" Loading/Unloading Line to 16" Marine Loading Arm
G1
TAN
NO KER
.1 BER
TH
EPPCO
VALVE
STATION
EPCL
ENOC PROCESSING COMPANY L.L.C.
EIL TERMINAL-4 EPCL
EXPANSION AREA
EMARAT
ARCO
EIL TERMINAL-1
DATA
TELEPHONE
DEWA WATER
DEWA FOR 11 KV CABLE
60
TUNNEL -F
TUNNEL -D
TUNNEL -E
x x x x x x x
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x
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SUBSTATION x
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G2 STATION x
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HEAVY
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24D-303 24D-306
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TANKFARM-1
CONSTRUCTION &
x
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TANK
x
24D-302 24D-305
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24D-309
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JP x
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HE
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TANKFARM-1 (PHASE-1)
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CLASS-1 PRODUCTS
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EX ERM
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KEY PLAN
BERTH 6 BERTH 7
ENOC CONDENSATE PROCESSING PLANT
440
01-A-10080 1 OF 1 0p
0g 0001 24-A-10107 GENERAL NOTES GENERAL NOTES
ATTACHMENT-2 0g
P&ID MARKUP
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email =
Kart
Digitally signed by:
Karthik
na
Engineering
Mee Meena C = SG
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DN: CN = Karthik Date: 2017.05.15
manivasagan. email = s.
15:45:08 +08'00'
O = REL OU =
mathivadhani@rota vkarthik@rotaryeng.
Engineering
na
ryeng.com.sg C = com.sg C = SG O =
thi SG O = REL OU =
ENG
Date: 2017.05.15
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hik REL OU = ENG
Date: 2017.05.15
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Kar na
Mathi by: Karthik
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Mee
= manivasagan. email = s. DN: CN = Meena
vkarthik@rotarye Digitally signed by: Meena
mathivadhani@rotary C = SG O = DN: CN = Meena C = SG
eng.com.sg C = SG O ng.com.sg C =
hi REL OU = O = REL OU =
thik
SG O = REL OU
= REL OU = ENG Engineering
= ENG Engineering
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3 DUBAI, UAE
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0g 0001 24-A-10123 GENERAL NOTES
ATTACHMENT-2
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HEAVY
0g NAPHTHA ROUTING FROM TF-2 TO
3 BERTH 9 / EPPCO VALVE STATION
P&ID MARKUP
4
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email = s.
vkarthik@rotarye
Mee DN: CN = Meena
C = SG O = REL
O = REL OU =
Engineering
na
mathivadhani@rotary OU = Engineering Date: 2017.05.
ng.com.sg C =
hi
eng.com.sg C = SG
O = REL OU = ENG
thik
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= ENG
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ATTACHMENT-2
HEAVY NAPHTHA ROUTING FROM TF-2 TO
BERTH 9 / EPPCO VALVE STATION
5
P&ID MARKUP
HOLDS
4 0g
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REFERENCE DRAWINGS
Digitally signed
by: Meena
Digitally signed
by: Meena Mee DN: CN = Meena
C = SG O = REL
Digitally signed by: Digitally signed by:
Mee DN: CN = Meena
C = SG O = REL
OU = Engineering
Mat Mathi
DN: CN = Mathi email
= manivasagan. Karth Karthik
DN: CN = Karthik email OU =
Engineering na Date: 2017.05.15
15:49:56 +08'00'
mathivadhani@rotary
eng.com.sg C = SG
= s.vkarthik@rotaryeng.
com.sg C = SG O = REL
na Date: 2017.05.15
hi ik 15:49:50 +08'00'
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O = REL OU = ENG Date: 2017.05.15 16:20:
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ENOC PROCESSING COMPANY L.L.C.
DUBAI, UAE
0g
0g 27-A-10199 0001 0g
27-A-10103 GENERAL NOTES
ATTACHMENT-2
HEAVY NAPHTHA ROUTING FROM TF-2 TO
BERTH 9 / EPPCO VALVE STATION 7
P&ID MARKUP
6 1d
ISSUED FOR CONTRACT
5
REFERENCE DRAWINGS
PLANT 27
SOUTH BATTERY LIMIT / BERTH AREA
PIPING & INSTRUMENT DIAGRAM
INTERCONN. PIPING
27-A-10103 2 OF 2 1d
GENERAL NOTES
27-A-10103
ATTACHMENT-2
HEAVY NAPHTHA ROUTING FROM TF-2
TO BERTH 9 / EPPCO VALVE STATION
P&ID MARKUP
8
6
ISSUED FOR CONTRACT
CONSTRUCTION NOTES:-
REFERENCE DRAWINGS
PLANT 27
SOUTH BATTERY LIMIT / BERTH AREA
PIPING & INSTRUMENT DIAGRAM
INTERCONN. PIPING
27-A-10103 1 OF 2 11c
ATTACHMENT-2
HEAVY NAPHTHA ROUTING FROM TF-2
TO BERTH 9 / EPPCO VALVE STATION
P&ID MARKUP
9
7
Customer : ROTARY ENGINEERING FUJAIRAH... ATTACHMENT-3 Capacity : 2,000.0 m³/h
Item number : 24G 103A & 24G 103B Head : 95.00 m
Service : Heavy Naphtha Shipping Density / Specific gravity : - / 0.745
Flowserve reference : 921539516 Pump speed : 1,443 rpm
Pump size & type / Stages : 10HDX23A /1
Based on curve no. : 10HDX23-3B-2
Impeller diameter : 584 mm
Date : June 13, 2018
CURVES ARE APPROXIMATE, PUMP IS GUARANTEED FOR ONE SET OF CONDITIONS; CAPACITY, HEAD, AND POWER.
MCSF
1443
CODE 1
Naagab
alaji
Ganesh
Digitally signed by: Naagabalaji Ganesh
DN: CN = Naagabalaji Ganesh C = SG O = REL OU = ENGG
Date: 2018.06.23 17:33:02 +08'00'
3
DOCUMENT REVIEW SHEET
Project No.: P01N2993
Project Title: REFINERY EXPANSION – TANKAGE FACILITIES
Client: ENOC PROCESSING COMPANY L.L.C.
Document Review Sheet
Document number
S.No. Document Title Comments by ENOC Clarification/Justification by REL Reply by ENOC
(rev.00) Page Item No. Status
Comments Date Clarification/Justification by REL Date Comments
PUMP HEAD CALCULATION While selecting the pump REF to check the possibility Flow rate of 2000 m3/hr can be achieved only until tank
ESR00550-24-A-CAL-
1 FOR HEAVY NAPHTHA 1 1.0 of achieving rated flow (2000 m3/hr) up to the landing 10-Jul-17 min. liquid level of 3 m due to the hydraulics & net 7-Sep-18
1004
SHIPPING PUMPS 24G-103 A/B level of IFR (2.1 M) suction pressure required.
1/1