TRANSMISSION HYDRAULIC SYSTEM

NEUTRAL

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train
Transmission
ECM
Bearing
Lubrication

Modulating Modulating
Torque Valve Valve
Converter
Inlet Relief 1 4
Valve REVERSE THIRD
SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
Transmission SPEED
Pump 2 5

Modulating Modulating
Valve Valve
Screen Group
Magnet 3 6
FOURTH FIRST
SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
FIRST SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
To
Power Train
Transmission
ECM
Bearing
Lubrication

Modulating Modulating
Valve Valve
Torque
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
Pump 2 5

Modulating Modulating
Valve Valve

3 6
Screen Group
Magnet FOURTH FIRST
SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED FORWARD

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
Power Train To
ECM Transmission
Bearing
Lubrication

Modulating Modulating
Torque Valve Valve
Converter
1 4
Inlet Relief
REVERSE THIRD
Valve
SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

3 66
Screen Group
FOURTH FIRST
Magnet SPEED SPEED

3 6

Tank
 TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED REVERSE

Torque Torque Converter

Main Relief Valve Converter Outlet Relief Valve
Cooler
Power To
Train Transmission
ECM Bearing
Lubrication

Modulating Modulating
Valve Valve
Torque
Converter 1 4
Inlet Relief REVERSE THIRD
Valve SPEED
1
4
Modulating Modulating
Valve Valve
Filter
2 5
FORWARD SECOND
SPEED
Transmission
2 5
Pump
Modulating Modulating
Valve Valve

Screen Group 3 66
Magnet FOURTH FIRST
SPEED SPEED

3 6

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD

Tilt Ride Auxiliary

Inlet Cylinder Control Function
Manifold Lift Accumulator Cover
Cylinders Manifold
Tilt Antidrift Head End Hydraulic Lockout
Manual Solenoid valve
Valve Valve
Lower
Valve Line
Relief Lift Ant idrift
Valves Valve
Pilot
Rod Accumulator
Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot Pressure

Solenoid Valve Compensat or
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool

Pressure Balance
Steering
Compensator Valve
Pilot
Valve
Supply
Screen (CCS Only)
Resolver Resolver Pilot
Resolver Pressure Pressure
Valve Valve
Check Compensator Reducing
Valve
Valve Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin (Pressure
Solenoid Valve differential)Relief Valve

Case
Drain Choke Check
Valve Pump
Filter
and
Pump
Cont rol
Valve
Min Angle

Tank
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Valves

To / From Head End To / From Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Rackback Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 "H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE
DUMP
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder of Cylinder
Pressure
Compensat or
Tilt Antidrift
Valve
Valve

Bridge Passage

Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
HOLD
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End

of Cylinder Load Check
of Cylinder Spool
Pressure
Tilt Antidrift Compensator
Valve Valve
Bridge Passage

Line Relief Line Relief

and and
Makeup Valve Makeup Valve

Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
LOAD CHECK OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End To Rod End Load Check

of Cylinder of Cylinder Spool

Tilt Antidrift
Valve Pressure
Compensator
Valve
Bridge Passage
Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PRESSURE COMPENSATOR AND LOAD CHECK VALVE
PRESSURE COMPENSATOR OPERATION
To Signal Duplication Valve
From Signal Duplication Valve
From Resolver Network

From Head End Load Check

To Rod End Spool
of Cylinder of Cylinder Pressure
Compensator
Tilt Anti-drift Valve
Valve Orifices

Bridge Passage
Line Relief
and Line Relief
Makeup Valve and
Makeup Valve
Internal Passage
Feeder
Control Spool Passage

Tilt Back Pilot Dump Pilot

Solenoid Valve Solenoid Valve

Supply
Passage
 PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR
OPERATION
From Signal
Duplication Valve

Signal Pressure Differential

To Pump and
Signal Limiter Relief Valve

To
Signal Resolver Resolver
Duplication Valve Valve Valve
Valve A Valve B Valve C

Spool Spool Spool

Bridged Bridged Bridged
Pump Pump Feeder Pump
Passage Feeder Passage Passage Feeder
Supply Supply Passage Supply
Passage Passage
HOLD LOW PRESSURE HIGH PRESSURE
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
DUMP

Tilt Ride
Auxiliary
Cylinder Control
Inlet Function
Accumulator Cover
Manifold Lift
Cylinders Manifold
Head End Hydraulic Lockout
Manual Tilt Antidrift
Solenoid Valve solenoid Valve
Lower Valve
Valve Line
Relief Lift Ant idrift
Pilot
Valves Valve
Accumulator

Rod Auxiliary
Raise Pilot
End Head End
Solenoid Valve
Solenoid Solenoid Valve
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator Ride Control
Lift Spool Valve Relief Valve Auxiliary
Spool
Tilt Spool

Pressure
Compensator
Valve
Screen
Resolver Resolver Pilot
Balance
Resolver Valve Pressure
Check Valve Valve
Valve Reducing
Valve Valve

Signal
Relief
Signal Valve
Duplication
Ride
Valve
Lower / Float Control
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve Pump
and
Pump
Control
Valve
Min Angle

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
RAISE

Ride Control
Tilt Auxiliary
Accumulator
Inlet Cylinder Function
Manifold Lift Cover
Cylinders Manifold

Tilt Antidrift Head End

Manual Solenoid Valve Hydraulic Lockout
Lower Valve Valve
Valve Line
Relief Lift Antidrift
Valves Valve Pilot
Accumulator
Auxiliary
Raise Pilot
Rod Head End
Solenoid Valve
End Solenoid Valve
Solenoid
Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator Ride Control
Lift Spool Valve
Relief Valve
Auxiliary
Tilt Spool Spool
Pilot
Balance Pressure
Solenoid Reducing
Pressure Valve Valve
Compensator
Valve
Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Valve Check Valve

Signal
Relief
Valve
Signal
Ride
Duplication
Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve Pump
and
Pump
Control
Min Angle Valve

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
FLOAT

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold
Head End
Manual Tilt Antidrift Hydraulic Lockout
Solenoid valve
Lower Valve Valve
Valve Line
Relief Lift Antidrift
Valves Valve Pilot
Accumulator
Rod Auxiliary
Raise Pilot End Head End
Solenoid Valve Solenoid Solenoid Valve
Valve

Tilt Back Pilot Pressure

Solenoid Valve Compensator
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver Balance Resolver
Resolver Valve Check Valve Valve
Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Valve Pump
Filter and
Pump
Control
Valve
Min Angle

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
TILT BACK AND RAISE

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift Cover
Cylinders Manifold

Manual Tilt Antidrift Hydraulic Lockout

Lower Valve Valve
Valve Line
Relief Lift Ant idrift Pilot
Valves Valve Accumulator

Auxiliary
Raise Pilot
Head End
Solenoid Valve
Solenoid Valve

Tilt Back Pilot

Pressure
Solenoid Valve Compensat or
Lift Spool Valve Ride Control
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Reducing
Pressure
Valve
Compensator
Valve
Screen
Resolver
Balance Resolver
Valve
Resolver Check Valve Valve
Valve Valve

Signal
Relief
Valve
Signal
Duplication Ride
Valve Control
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 "H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM
HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Ride
Tilt Control Auxiliary
Inlet Cylinder Accumulator Function
Manifold Lift
Cylinders
Tilt Antidrift Head End
Manual Solenoid Valve Pilot Shutoff
Lower Valve Valve
Valve Line
Relief Lift Antidrift Pilot
Valves Valve Accumulator
Rod
End Auxiliary
Raise Pilot
Solenoid Head End
Solenoid Valve
Valve Solenoid Valve

Tilt Back Pilot

Solenoid Valve Pressure
Compensator
Lift Spool Ride Control
valve
Relief Valve

Tilt Spool Auxiliary Spool Pilot

Pressure
Pressure Reducing
Compensator Valve
Valve

Screen
Resolver Balance Resolver
Resolver Valve Valve Valve
Check
Valve
Valve

Signal
Relief
Valve
Signal Ride
Duplication Control
Valve
Lower / Float
Dump Pilot Pilot
Solenoid Valve Solenoid Valve Auxiliary Rod End Margin
Solenoid Valve Relief Valve

Case
Drain Choke Check
Filter Valve

Pump

Tank
 STEERING SYSTEM BLOCK DIAGRAM
HOLD

Hand
Metering
Unit
Neutralizer
Valve
Check Valve
Neutralizer
Steering
Valve
Steering Secondary Steering Cylinders
Pump Diverter Valve

Steering
Control
Valve

Secondary Steering
Pump and Motor
(Optional)
Tank
 STEERING SYSTEM
HOLD

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump
Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
GRADUAL LEFT TURN Cylinders

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump

Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
FULL LEFT TURN (STEERING NEUTRALIZED) Cylinders

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump

Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 STEERING SYSTEM Steering
GRADUAL LEFT TURN / SECONDARY STEERING Cylinders

Right Selector Crossover Relief Valve

Left
Neutralizer Spool
Neutralizer
Valve Valve

Steering
Pump

Secondary
Steering
Diverter Valve

Orifices

Hand Metering Unit

Directional
Secondary Spool
Steering Flow Control Back-up
Pump and Orifice Relief Valve
Motor
Mechanical
Linkage
 COMMAND CONTROL
STEERING HYDRAULIC SYSTEM
From Implement
Pilot
Control Valve
Control
Valve

Quad
Check
Shuttle Valve
Valve

Neutralizer
Valve

Neutralizer
Valve
Steering Pump Steering
Control
Valve

Screened
Orifice
Manifold
Steering
Cylinders
 STEERING PILOT VALVE
NO TURN

To Steering
Control Valve
A
To Steering To Steering
Control Valve Control Valve

Pilot Oil Ports

Input Shaft
Connected to
Steering Wheel Directional
Control Valve
A To Steering
Control Valve
Cam
Plunger

Regulating
Spring
From
Implement
Control Valve
To From
Pressure Hydraulic Tank Implement
Body Regulating Valve Control Valve
Piston
Adjustment Screw
Directional
Control Valve
Section A-A
 STEERING PILOT VALVE
RIGHT TURN

To Steering
Control Valve
A
To Steering To Steering
Control Valve Control Valve

Pilot Oil Ports

Input Shaft
Connect ed t o
Directional
St eering Wheel Control Valve
A To Steering
Control Valve
Cam
Plunger
Orifice

Regulating
Spring
From
Implement
Control Valve
To From
Body Pressure Hydraulic Tank Implement
Regulating Valve Control Valve
Piston
Adjustment Screw

Directional
Control Valve
Section A-A
 STEERING HYDRAULIC SYSTEM (CCS)
HOLD
Steering
Cylinders
From From
Implement Circuit Implement Circuit

Cylinder Crossover
Steering Relief Valve
Pump Group Pilot Valve Shuttle
Valve
To
Implement
From
Circuit
Resolver
Network Makeup Ball
Screened Check Valves
Orifice
Manifold

Quad
Check
Valve Directional
Spool
Neutralizer
Valves
Back-up
Relief
Pressure Valve
Reducing
Valve

Secondary Steering
Pump and Motor
Shuttle
Valve

M
Steering
Control
Valve
Secondary Steering
Diverter Valve

From
Implement
Control Valve
 STEERING HYDRAULIC SYSTEM
LEFT TURN
Steering
Cylinders
From From
Implement Circuit Implement Circuit

Cylinder Crossover Shuttle Steering

Steering Relief Valve Valve Control
Pump Group Pilot Valve Valve

To
Implement
From
Circuit
Resolver
Network Makeup Ball
Screened
Orifice Check Valves
Manifold

Quad
Check
Valve
Directional
Spool

Neutralizer
Valves
Pump
Back-up
Pressure Relief
Reducing Valve
Valve

Secondary Steering
Pump and Motor
Shuttle
Valve

Secondary Steering
Diverter Valve

From
Implement
Control Valve
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
ACCUMULATORS CUT IN REDUCED FAN SPEED

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Relief
Inverse Shuttle Valve
Brakes Valve

Brake Fan Solenoid Cut In Valve

Pressure Valve
Parking Parking Cut Out
Switch Valve
Brake Brake
Pressure Valve
Switch

Resolver Pump
Parking Check Valve
Valve Control Valve
Brake
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and
Hydraulic Min Angle
Filter
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MINIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes Service and Fan Solenoid Valve
Brake
Front Service Valve Inverse Shuttle Valve Relief
Brakes Valve

Brake Fan Solenoid Cut In Valve

Pressure Valve
Parking Cut Out
Parking Switch Valve
Brake
Brake
Valve
Pressure
Switch

Pump
Parking Resolver
Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Cutoff
Oil Valve
Brake Spool
Cooler

Actuator
Brake and Min Angle
Filter Hydraulic
Fan Pump

Case Drain
Filter

Hydraulic Tank
 BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM
MAXIMUM FAN SPEED AT CUT OUT

Left Brake
Right Brake Front Brake Rear Brake
Pedal
Pedal Accumulator Accumulator
Accumulator
Rear Service Charging Valve
Brakes and Fan Solenoid Valve
Service
Brake
Front Service Valve Inverse Shuttle Valve Relief
Valve
Brakes

Brake Fan Solenoid

Valve Cut In Valve
Pressure Cut Out
Parking Parking Switch Valve
Brake Brake
Pressure Valve
Switch

Pump
Parking Resolver Check Valve Control Valve
Brake Valve
Hydraulic Flow
Actuator
Fan Screen Control
Motor Spool
Priority Pressure
Parking Valve
Brake Oil Cutoff
Cooler Spool

Actuator
Brake and
Hydraulic Min Angle
Filter Fan Pump

Case Drain
Filter

Hydraulic Tank
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To
Left Brake Right Brake PARKING BRAKE RELEASED
Power Train
Pedal Pedal
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Brake
Pressure
Switch
Front Axle
Brakes

Parking Parking
Brake Brake
Valve Actuator

Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 Front Brake Rear Brake
Accumulator Accumulator
BRAKE SYSTEM
To Right Brake PARKING BRAKE RELEASED
Power Train Left Brake Pedal
Pedal SERVICE BRAKES APPLIED
ECM
Brake Lights

Brake
Rear Axle Accumulator Pressure
Brakes Charging Switch
Hydraulic
Fan Valve
Service Motor
Brake
Valve
Brake
Pressure
Switch
Front Axle
Brakes

Parking
Brake
Parking
Actuator
Brake
Valve
Brake
and
Hydraulic
Fan Pump
Parking
Brake

Tank
 SERVICE BRAKE VALVE
NOT ACTIVATED
Boot
Plunger
Return Spring Plunger Springs

Ball Retainer Shims

Ball

Upper Spool Check Valve

Front Brake Port

Tank Port

System Pressure Port

Lower Spool Upper Spool Orifice

Rear Brake Port Upper Spool Passage

Tank Port

System Pressure Port

Lower Spool Orifice

Lower Spool Passage

Lower Return Spring
 SERVICE BRAKE VALVE
BRAKES ACTIVATED
Boot
Plunger
Return Spring Plunger Springs

Ball Retainer Shims

Ball
Check Valve
Upper Spool

Front Brake Port

Tank Port

System Pressure Port

Lower Spool
Upper Spool Orifice

Rear Brake Port Upper Spool Passage

Tank Port

System Pressure Port

Lower Spool Orifice

Lower Spool Passage

Lower Return Spring