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M A R C H 2 0 1 6 • VO LU M E 6 8 , N U M B E R 3 JOURNAL OF PETROLEUM TECHNOLOGY
INTERSECT
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*Mark of Schlumberger; the INTERSECT simulator is a joint product collaboration of Schlumberger, Chevron, and Total.
Copyright © 2016 Schlumberger. All rights reserved. 15-IS-89001
CONTENTS
Volume 68 • Number 3

14 GUEST EDITORIAL • HOW TO THRIVE IN A DOWNTURN


The industry is in one of its periodic downturns in which previous business
or career plans may no longer be viable. But there are still ways to go from
surviving to thriving in the current price environment.

20 TECHNOLOGY UPDATE
Gas-handling capability is one of the most complex and challenging issues
in artificial lift. When gas pockets enter the wellbore and cause system
interruptions, the effectiveness of an electrical submersible pump can be
undermined. A multiphase encapsulated production system mitigates gas
interference in the pump, stabilizes the production rate, and eliminates
downtime associated with pump cycling and gas-lock conditions.

32 ELECTROMAGNETIC IMAGING OFFERS FIRST LOOK


AT THE PROPPED ROCK
Understanding how much rock is being stimulated and propped is
critical for unconventional producers. New imaging methods using
electromagnetic energy or acoustic microemitters could represent a
milestone in understanding what is left behind after fracturing. Production platforms in Vietnam’s
Bach Ho (White Tiger) field, which
42 INDUSTRIAL-SIZED CYBER ATTACKS THREATEN has been a mainstay of the country’s
THE UPSTREAM SECTOR oil production since the late 1980s.
The oil and gas industry is experiencing a higher frequency of cyber Photo courtesy of Petrovietnam.
attacks than other industries, second only to the power and utilities sector.
As the sophistication of the attacks increases, the industry is working on
multiple fronts to address the vulnerabilities. But experts say it will be
years until adequate safeguards are in place.

52 VIETNAM STILL HOLDS MUCH E&P OPPORTUNITY


Vietnam holds substantial opportunities because of its resource potential,
expanding economy, surging internal energy demand, and the diverse DEPARTMENTS
group of oil operators active in the country. Petrovietnam’s interest in
expanding partnerships with international players will help in bringing in 6 Performance Indices
more investment and expertise to its fields. 8 Regional Update
56 MANAGEMENT • MANAGING PROJECT UNCERTAINTY: 10 President’s Column
THE DELPHI METHOD 12 Comments
Decision making in uncertain environments is key to the successful delivery 18 Technology Applications
of oil and gas projects. Identifying, understanding, and clearly articulating 22 SPE Events
project uncertainties so that appropriate management strategies can be
26 E&P Notes
put in place is important for the successful outcome of the project.
96 People
99 Professional Services
100 Advertisers’ Index

An Official Publication of the Society of Petroleum Engineers. Printed in US. Copyright 2016, Society of Petroleum Engineers.
Solutions for the Life Cycle
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Completions Remedial
Drilling Abandonment
Production Stimulation

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Illuminate the Invisible ®

TECHNOLOGY FOCUS
We give
you the
60 HYDRAULIC FRACTURING
Zillur Rahim, SPE, Senior Petroleum Engineering Consultant,
Saudi Aramco
superpowers
61 An Improved Model for Predicting Hydraulic-Fracture-Height Migration you’ve
64 Novel Proppant Surface Treatment for Enhanced Performance and
Improved Cleanup always
66 New Stimulation Method Significantly Improves Hydrocarbon Recovery
70 Rod-Shaped-Proppant Fracturing Boosts Production and Adds Reserves
dreamed of.
Introducing the world’s
72 PRODUCTION MONITORING/SURVEILLANCE first X-Ray technology
Marc Kuck, SPE, Drilling and Completions Engineering Manager, Eni
for oil wells.
73 New Improvements to Deepwater Subsea Measurement VISURAY’s revolutionary VR90 ®
not only finds downhole blockages
75 Achieving Well-Performance Optimization Through Work-Flow
Automation faster, it lets you see 2D and 3D
reconstructions of the obstruction.
78 Distributed Acoustic Sensing for Downhole Production and Injection We’ll illuminate the problem, you’ll
Profiling
eliminate the problem. Better yet,
you’ll eliminate downtime and
80 HEAVY OIL
Tayfun Babadagli, SPE, Professor, University of Alberta increase profitability.

81 Chemical EOR for Heavy Oil: The Canadian Experience Contact us for a
84 Solvent-Enhanced Steamdrive: Experiences From the First Field Pilot demonstration
86 Pilot Tests of New Enhanced-Oil-Recovery Technologies for Heavy-Oil
visuray.com
Reservoirs Visit us at ICoTA Houston stand 908

88 SEISMIC APPLICATIONS
Mark Egan, SPE, Retired

89 Near-Surface Velocity Model To Enhance PSDM Seismic Imaging of


Dukhan Field

92 Broadband Seismic Acquisition: Implications for Interpretation and


Reservoir Models

94 High-Fidelity Microseismic-Data Acquisition in the Midland Basin


Wolfcamp Shale Play

VISURAY ION
X-RAY VIS

The complete SPE technical papers featured in this issue are available
free to SPE members for two months at www.spe.org/jpt.
Volunteering looks good on you.
In the new SPE League of Volunteers, giving back suits you well.
As a volunteer for SPE, you provide the energy that makes our Society work. Giving back
gives you the opportunity to enhance your leadership and collaborative skills, and expand your
professional profile as you showcase your knowledge and talents to the industry.

Engage. Support. Volunteer. Learn more and join us at www.spe.org/volunteer.

Share your story: #SPElov


SPE BOARD OF DIRECTORS
See Wells
OFFICERS
2016 President
Nathan Meehan, Baker Hughes
SOUTH AMERICA AND CARIBBEAN
Anelise Quintao Lara, Petrobras

SOUTH ASIA
John Hoppe, Shell
BETTER
with
2015 President SOUTH, CENTRAL, AND EAST EUROPE
Helge Hove Haldorsen, Statoil Matthias Meister, Baker Hughes

2017 President SOUTHERN ASIA PACIFIC


Janeen Judah, Chevron Salis Aprilian, PT Badak NGL

Vice President Finance SOUTHWESTERN NORTH AMERICA


Libby Einhorn, Concho Oil & Gas
Roland Moreau, ExxonMobil Annuitant
WESTERN NORTH AMERICA
REGIONAL DIRECTORS Andrei Popa, Chevron

AFRICA
Adeyemi Akinlawon,
TECHNICAL DIRECTORS
Adeb Konsult DRILLING AND COMPLETIONS
David Curry, Baker Hughes
CANADIAN
Darcy Spady, Broadview Energy Asset Management HEALTH, SAFETY, SECURITY, ENVIRONMENT,
AND SOCIAL RESPONSIBILITY
EASTERN NORTH AMERICA Trey Shaffer, ERM
Bob Garland, Silver Creek Services
MANAGEMENT AND INFORMATION
GULF COAST NORTH AMERICA J.C. Cunha
J. Roger Hite, Inwood Solutions
PRODUCTION AND OPERATIONS
MID-CONTINENT NORTH AMERICA Jennifer Miskimins, Barree & Associates
Michael Tunstall, Halliburton
PROJECTS, FACILITIES, AND CONSTRUCTION
MIDDLE EAST Howard Duhon, GATE, Inc.
Khalid Zainalabedin, Saudi Aramco
RESERVOIR DESCRIPTION AND DYNAMICS
NORTH SEA Tom Blasingame, Texas A&M University
Carlos Chalbaud, ENGIE

NORTHERN ASIA PACIFIC DIRECTOR FOR ACADEMIA


Phongsthorn Thavisin, PTTEP
Dan Hill, Texas A&M University
ROCKY MOUNTAIN NORTH AMERICA
Erin McEvers, Clearbrook Consulting AT-LARGE DIRECTORS
RUSSIA AND THE CASPIAN Khaled Al-Buraik, Saudi Aramco
Anton Ablaev, Schlumberger Liu Zhenwu, China National Petroleum Corporation

JPT STAFF The Journal of Petroleum Technology® magazine is a


registered trademark of SPE.
SPE PUBLICATIONS: SPE is not responsible for any
Glenda Smith, Publisher statement made or opinions expressed in its publications.
John Donnelly, Editor
EDITORIAL POLICY: SPE encourages open and objective
Alex Asfar, Senior Manager Publishing Services discussion of technical and professional subjects per-
tinent to the interests of the Society in its publications.
Pam Boschee, Senior Manager Magazines Society publications shall contain no judgmental remarks
or opinions as to the technical competence, personal
Chris Carpenter, Technology Editor character, or motivations of any individual, company, or
Trent Jacobs, Senior Technology Writer
group. Any material which, in the publisher’s opinion, Since 2003, MicroSeismic
does not meet the standards for objectivity, pertinence,
Anjana Sankara Narayanan, Editorial Manager and professional tone will be returned to the contribu- has delivered the best image
tor with a request for revision before publication. SPE
Joel Parshall, Features Editor accepts advertising (print and electronic) for goods and of what’s happening in the
services that, in the publisher’s judgment, address the
Stephen Rassenfoss, Emerging Technology Senior Editor technical or professional interests of its readers. SPE subsurface to enhance reservoir
reserves the right to refuse to publish any advertising it
Adam Wilson, Special Publications Editor
considers to be unacceptable.
Craig Moritz, Assistant Director Americas Sales & Exhibits
performance and production.
COPYRIGHT AND USE: SPE grants permission to make
Mary Jane Touchstone, Print Publishing Manager up to five copies of any article in this journal for personal
use. This permission is in addition to copying rights grant-
David Grant, Electronic Publishing Manager ed by law as fair use or library use. For copying beyond
that or the above permission: (1) libraries and other users Why trust anyone else?
Laurie Sailsbury, Composition Specialist Supervisor dealing with the Copyright Clearance Center (CCC) must
pay a base fee of USD 5 per article plus USD 0.50 per
Dennis Scharnberg, Proofreader page to CCC, 29 Congress St., Salem, Mass. 01970, USA
(ISSN0149-2136) or (2) other wise, contact SPE Librarian
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e-mail service@spe.org to obtain permission to make
more than five copies or for any other special use of
copyrighted material in this journal. The above permis-
sion notwithstanding, SPE does not waive its right as
copyright holder under the US Copyright Act.
Canada Publications Agreement #40612608.

MICROSEISMIC.COM
PERFORMANCE INDICES

WORLD CRUDE OIL PRODUCTION1+‡ HENRY HUB GULF COAST NATURAL GAS SPOT PRICE‡

THOUSAND BOPD
6
O PEC 2015 JUL AUG SEP OCT
Algeria 1370 1370 1370 1370 5 USD/million Btu
Angola 1890 1910 1800 1810 4
Ecuador 538 537 539 538
3
Iran 3300 3300 3300 3300
Iraq 4375 4275 4425 4275 2
Kuwait* 2550 2550 2550 2550
1
Libya 400 360 375 415

2015
FEB

MAR

APR

MAY

JUN

JUL

AUG

SEP

OCT

NOV

DEC

2016
JAN
Nigeria 2270 2320 2320 2370
Qatar 1537 1537 1537 1537
Saudi Arabia* 10290 10290 10190 10140
UAE 2820 2820 2820 2820 WORLD CRUDE OIL PRICES (USD/bbl)‡
Venezuela 2500 2500 2500 2500

TOTAL 33840 33769 33726 33625 2016


JUN JUL AUG SEP OCT NOV DEC JAN
Brent 61.48 56.56 46.52 47.62 48.43 44.27 38.01 30.70
THOUSAND BOPD WTI 59.82 50.90 42.87 45.48 46.22 42.44 37.19 31.68
NON-OPEC 2015 JUL AUG SEP OCT
Argentina 532 529 529 535
Australia 361 360 335 330 WORLD ROTARY RIG COUNT†
Azerbaijan 867 867 867 872
Brazil 2466 2547 2395 2406 2016
REGION JUL AUG SEP OCT NOV DEC JAN
Canada 3821 3912 3412 3581
US 866 883 848 791 760 714 654
China 4263 4278 4317 4259
Canada 183 206 183 184 178 160 192
Colombia 947 968 1009 1030
Latin America 313 319 321 294 284 270 243
Denmark 154 157 154 157
Europe 108 109 109 108 108 114 108
Egypt 524 511 510 509
Middle East 391 393 396 403 419 422 407
Eq. Guinea 250 250 250 250
Africa 94 96 96 93 90 91 94
Gabon 215 215 215 215
Asia Pacific 212 220 218 213 208 198 193
India 754 768 757 758

Indonesia 801 777 800 801 TOTAL 2167 2226 2171 2086 2047 1969 1891

Kazakhstan 1592 1593 1594 1595


Malaysia 599 591 652 619
WORLD OIL SUPPLY AND DEMAND2‡
Mexico 2308 2291 2306 2314
Norway 1611 1599 1581 1685 MILLION BOPD 2015
Oman 1001 990 985 980 Quarter 1st 2nd 3rd 4th
Russia 10200 10180 10150 10140
SUPPLY 94.60 95.50 96.38 96.00
Sudan 257 254 255 257
DEMAND 92.74 93.19 94.90 94.24
Syria 30 30 30 30
UK 838 788 862 912
USA 9433 9407 9460 9347
INDICES KEY
Vietnam 343 307 348 333 + Figures do not include NGLs and oil from nonconventional sources.
Yemen 22 22 22 22 * Includes approximately one-half of Neutral Zone production.

Other 2496 2479 2517 2509 1 Latest available data on www.eia.gov.


2 Includes crude oil, lease condensates, natural gas plant liquids, other hydrocarbons for refinery feedstocks,
Total 46685 46670 46312 46446 refinery gains, alcohol, and liquids produced from nonconventional sources.

Total World 80525 80439 80038 80071 † Source: Baker Hughes.


‡ Source: US Department of Energy/Energy Information Administration.

6 JPT • MARCH 2016


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Pressure
Temperature

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real-time information and control in every zone.
With patented inductive coupler technology that provides power and telemetry, the Manara* production and reservoir
management system can be deployed in conventional or extended-reach wells, in two or more sections, or across any
number of lateral junctions—all with a single control line. Using the Manara system to monitor and control previously
unattainable zones, operators can now immediately identify problematic areas, pinpoint the cause, and make the
necessary adjustments to maintain the well at optimal production.

Find out more at


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*Mark of Schlumberger. Copyright © 2016 Schlumberger. All rights reserved. 15-CO-87356


REGIONAL UPDATE

AFRICA 3,280 psig. OGDCL has a 100% interest in MIDDLE EAST


the block.
Z Eni started production from the West Z Gas Plus Khalakan (GPK) reported
Hub development project’s Mpungi field Z Rosneft’s RN-Uvatneftegaz subsidiary that it had produced 65,000 bbl of oil
in Block 15/06 offshore Angola. The began commercial oil production at the over 180 days from the Shewashan-1
startup follows the project’s first oil from Zapadno-Epasskoye field, which is part discovery well in Iraq’s Kurdistan Region
the Sangos field in November 2014 and of the Uvat project in the Ust-Tegussky before increased water production caused
the Cinguvu field last April. Mpungi will license area of Russia’s Tyumen Region. it to be shut in. The discovery on the
ramp up West Hub oil production to Hydraulic fracturing treatments at two of Khalakan Block tested at a maximum rate
100,000 B/D in the first quarter from a the field’s seven wells have enabled the of 2,850 B/D of light oil in 2014. The well
previous level of 60,000 B/D. The project production of more than 2,950 B/D of oil. will either be worked over, sidetracked, or
also includes the future development The field continues to produce a combined converted to water disposal if necessary,
of the Mpungi North, Ochigufu, and 16.6 Mcf/D of natural gas. Recoverable oil the company said. GPK has spudded
Vandumbu fields. Eni is the block reserves at the field amount to more than the Shewashan-2 development well and
operator with a 36.84% stake. Sonangol 121 million bbl, the company said. plans to drill a third development well
(36.84%) and SSI Fifteen (26.32%) hold immediately afterward. GPK is the operator
the other stakes. Z Roxi Petroleum reported that Well of the Khalakan production sharing contract
143 in the BNG Contract Area of western with an 80% interest.
Z Bowleven said that its extended flow test Kazakhstan is “flowing strongly” after
program at the Moambe and Zingana wells encountering oil shows late last year. NORTH AMERICA
on the Bomono Permit onshore Cameroon Average daily flow rates were 520 BOPD
is complete. The company said that the with a 3-mm choke, 675 BOPD with a 5-mm Z Anadarko produced first oil at the
results to date continue to support its plans choke, and 815 BOPD with a 7-mm choke. Heidelberg field in Green Canyon Block
for an initial supply of between 5 MMscf/D The improved flow rates have resulted from 859 in the US Gulf of Mexico. The sister
and 6 MMscf/D of natural gas for power the perforation of five additional intervals. spar project to Lucius, the Heidelberg
generation, under a development program The well, which lies in the Pre-Caspian Basin, spar can produce 80,000 B/D of oil and
established with partners Actis and Eneo. was drilled to a 9,022-ft total depth. Roxi 80 MMcf/D of natural gas and operate in
The initial program focuses on production has a 58.41% interest in the contract area, 5,300 ft of water. Lucius, which started up
from the shallower gas-prone sands on which is about 25 miles southeast of Tengiz. last year, and Heidelberg were constructed
the permit. Bowleven has a 100% equity with a “design one, build two” strategy
interest in the permit. that streamlined and economized several
AUSTRALIA/OCEANIA
processes and enabled Heidelberg to come
Z Buru Energy found oil at the Ungani on line 6 months sooner than otherwise.
ASIA
Far West 1 well in production license L21 Operator Anadarko has a 31.5% interest.
Z Sinopec struck high yields of oil and in Western Australia. An oil sample taken Other participants are Cobalt International
natural gas in a test well offshore Beibu at a 5,118-ft depth from the top of the Energy (9.375%), Eni (12.5%), ExxonMobil
Bay in southwestern China. The Wei-4 Anderson formation, and pressure data (9.375%), Freeport-McMoran (12.5%),
well, 68 miles southwest of the city of interpretation, indicate that the well holds a Marubeni (12.75%), and Statoil (12%).
Beihai, identified oil-bearing layers almost potential oil column of at least 45 ft and net
328 ft thick. The well tested a first layer pay of about 16 ft. Buru, the operator, and SOUTH AMERICA
at rates of more than 9,200 B/D of oil Diamond Resources (Fitzroy), a subsidiary
and 2.53 MMcf/D of gas and a second of Mitsubishi, each hold a 50% equity Z Premier Oil recently redrilled its
layer at more than 8,600 B/D of oil and interest in the well. Isobel Deep well (No. 14/20-2) in the
2.68 MMcf/D of gas. The offshore discovery, North Falkland Basin and confirmed the
in which Sinopec has a 100% interest, is EUROPE oil discovery made at the well last May.
rare for the company, which mainly drills New hydrocarbons were also found, the
onshore prospects. Z Total said on 21 January that first gas company reported. Situated on license
production from Britain’s Laggan-Tormore PL004A, the redrilled well reached its
Z OGDCL found natural gas at Thal East gas condensate fields off the Shetland 9,890-ft target depth and found oil-bearing
Well No. 01 in Block 2769-15 in the Sukkur Islands in the North Sea was expected to zones in several sandstone reservoirs
District of Sindh Province in Pakistan. flow in the coming weeks. Peak production between 8,400 ft and 9,385 ft. The lower
Drilled to a 14,659-ft depth, the well of 494 MMcf/D is expected. Production had depth is the base of the Isobel Deep sand.
found hydrocarbons in the Basal Sand of been slated to start more than a year ago Operator Premier has a 36% interest in the
the Lower Goru formation and produced but encountered delays. Total, the operator, license, with the remaining interest held
23.5 MMscf/D of gas through a 36/64-in. has a 60% stake in the project. Dong E&P by Rockhopper Exploration (24%) and
choke at wellhead flowing pressure of and SSE E&P each hold 20% stakes. Falkland Oil and Gas (40%). JPT

8 JPT • MARCH 2016


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IMPROVING PEOPLE’S LIVES

Social License To Operate


Nathan Meehan, 2016 SPE President

“You don’t get your social license by going rooted in beliefs and perceptions, SLO is intangible. Beliefs and
to a government ministry and making an perceptions are subject to change with new information; SLO
application for one, or simply paying a is nonpermanent. This presents challenges for companies who
fee. … It requires far more than money to want to know the status of their SLO and what they need to do
truly become part of the communities in to maintain or improve it.
which you operate.” Thomson and Boutilier developed a framework to measure
Pierre Lassonde, President of beliefs, perceptions, and opinions that impact social license in
Newmont Mining Corp., 2003 the mining industry and published quantitative assessments of
their framework. Fig. 1 represents their model and serves as a
There is widespread acceptance that extraction industries— useful starting point for a discussion of SLO in the upstream oil
including oil and gas—improve people’s lives and enable the and gas industry.
economic growth of countries. However, at the project level,
this acceptance is neither automatic nor unconditional. Measuring Social License
The concept of a social license to operate (SLO) has been ap- According to the Thomson and Boutilier framework, SLO exists
plied to extraction industries and has been defined as “a commu- in a four-level hierarchy, with withholding or withdrawal at
nity’s perceptions of the acceptability of a company and its local the lowest level, followed by acceptance, approval, and co-
operations” by Thomson and Boutilier (2011). Community can ownership, or psychological identification. To advance in the
be very broadly defined to include stakeholders and interested hierarchy, the project must meet criteria of legitimacy, credibil-
parties well outside the immediate areas of operations, or “any ity, and trust.
group or individual who can affect or is affected by the achieve- At the lowest level, SLO does not exist, and projects cannot
ment of the organization’s objectives” (Mitchell et al. 1997). proceed; the community perceives them as illegitimate. To be
SLO is deemed to exist when a project has ongoing approval considered legitimate, an extraction operation must contribute
of the community. For any project to have SLO, it is necessary to the well-being of the community, respect existing traditions
to earn and maintain the support—and ultimately trust—of and lifestyles, and be conducted in a manner the community
the community. We have seen ample evidence, including in our considers fair. If the extraction project is not considered legiti-
own industry, that failure to do this can lead to conflict, de- mate, the community either withholds or withdraws access—
lays, added costs, or even prohibition of projects. Because it is including legal license—to essential resources. Drilling permits
fall under this category, as do restrictions prohibiting hydraulic
fracturing imposed by a government. The social license to op-
erate also can be withheld or withdrawn by removing essential
financing, workforce availability, markets, etc. Examples of so-
cial licenses that have been withheld in our industry are the de-
Psychological Trust velopment of the Marcellus Shale in New York and development
Identification Boundary of unconventional resources in France. The driver for these li-
censes failing to rise to the level of acceptance is not primarily
Approval the complaints of local residents who could be directly affected
Credibility
Boundary by activity, but a larger concern at state or national levels aris-
ing from fears about hydraulic fracturing.
Acceptance The next-higher level of social license is acceptance. This is
the most common level in the SLO hierarchy. It may be granted
Legitimacy grudgingly or reluctantly by parts of the community. Impor-
Withheld/Withdrawn Boundary tantly, this level is just one level above the social license being
withdrawn. While acceptance implies tolerance, there may
Fig. 1—Measuring social license to operate. Source: be lingering or recurring issues, the presence of outside non-
Thomson and Boutilier, 2011. governmental organizations, and watchful monitoring.

To contact the SPE President, email president@spe.org.

10 JPT • MARCH 2016


While legitimacy and credibility lead to acceptance of a proj- Understanding the communities where we wish to work,
ect, it is important for operators to be perceived as credible by conveying factual information, communicating honestly and
the community at-large to rise to the level of approval. This level openly, and acting in ways that build credibility and trust will
of license requires that operators and their contractors commu- help our industry and the companies that comprise it strength-
nicate openly and honestly with the community, deliver on the en and maintain the quality of relationships to earn and main-
actions they promise, and provide benefits to the community. tain the highest level of social license—and the benefits that
The hallmarks of the approval level are support for the project accompany it. JPT
and participating companies, perception of the companies as
good neighbors, and pride in collaborative achievements. References
The highest level of social license—psychological identifi- Lassonde, P. 2003. What Shade of Green Are You? Presentation to
cation, or co-ownership—can only occur when a high level of the Melbourne Mining Club. https://www.ausimm.com.au/content/
trust is present throughout the community. Building that level docs/minclub130803.pdf.
of trust requires consistency in communications and execution. Thomson, I. and Boutilier, R.G. 2011. Social license to operate. In
Once it is established, project participants and the community SME Mining Engineering Handbook, ed. Darling, P., 1779–1796.
engage in real dialogue. A substantial portion of the community Colorado, US: Society for Mining, Metallurgy and Exploration.
and other stakeholders incorporate the project into their collec- Mitchell, R.K., Agle, B.R. and Wood, D.J. 1997. Toward a Theory of
tive identity. The community often becomes an advocate or de- Stakeholder Identification and Salience: Defining the Principle of
fender of the project since its members consider themselves to Who and What Really Counts, The Acad Mgmt Rev, 22(4): 853–886.
be co-owners and emotionally vested in its future. This level of Uwiera-Gartner, M. 2013. Groundwater Considerations of Shale
social license should be industry’s objective. Gas Developments Using Hydraulic Fracturing: Examples,
Additional Study, and Social Responsibility. Presented at the
Gaining Social License SPE Unconventional Resources Conference, Calgary, Canada,
Because SLO is intangible and dynamic, conflicting ideas among 5–7 November. SPE 167233. http://dx.doi.org/10.2118/167233-MS.
stakeholders can impact the level of license that is granted. Olawoyin, R., Wang, J.Y., and Oyewole, S.A. 2012. Environmental
Community members may have very low levels of trust for oper- Safety Assessment of Drilling Operations in the Marcellus-Shale
ators in general, yet be much more willing to believe individual Gas Development. SPE Drill & Compl 18(2): 212–220. SPE 163095.
employees whom they know and trust. Similarly, each commu- http://dx.doi.org/10.2118/163095-PA.
nity has specific issues and interests that form the basis for rela-
tionship building between it and the project operator. As a pre-
requisite for SLO, the operator should map and understand the
social structure, issues, and vision of the various individuals, A simple cost-effective
groups, and organizations that form the community. solution to the common
Confidence in the status of a social license requires measur- task of installing subs
ing it periodically and using the results to modify practice to into BHA assemblies on
improve the quality of the relationship between the project and the rig floor or pipe deck.
the community. Uwiera-Gartner (2013) discussed some of the
issues associated with communicating how hydraulic fracturing
operations can be used in a way that protects the environment.
Some early industry communication efforts emphasized point-
ing out flaws in public perception and media accounts instead of
addressing a variety of public concerns. Uwiera-Gartner dem-
onstrated that open and honest communication is essential to
maintaining the social license.
Olawoyin et al. (2012) quantitatively illustrated the increas-
ing number of potential violations of best practices that could
result in environmental impacts associated with increased drill-
ing activity. They emphasized the importance for operators to
implement mitigation practices and focus on flawless execu-
tion. An industry reputation can suffer enormous damage when
environmental damage or personnel injuries or fatalities occur.
Beliefs, opinions, and perceptions—and social license to op- the
erate—are subject to change as new information is acquired.
It is important for the Society of Petroleum Engineers (SPE)
Sub-Ez
members to be familiar with the many facets of the industry www.subez.com.au
so they can communicate factual information. SPE’s website
energy4me.org is an excellent source of such information.

JPT • MARCH 2016 11


COMMENTS EDITORIAL COMMITTEE
Bernt Aadnøy, University of Stavanger
Syed Ali—Chairperson, Schlumberger
Tayfun Babadagli, University of Alberta
William Bailey, Schlumberger
Long vs. Short Term Ian G. Ball, Intecsea (UK) Ltd
Mike Berry, Mike Berry Consulting
John Donnelly, JPT Editor
Maria Capello, Kuwait Oil Company
Simon Chipperfield, Santos
Nicholas Clem, Baker Hughes
ExxonMobil’s latest long-term energy outlook paints a gener- Alex Crabtree, Hess Corporation
ally robust picture for oil and natural gas despite the steep fall Gunnar DeBruijn, Schlumberger
in hydrocarbon prices and cuts in capital spending. The out-
Alexandre Emerick,
look predicts that the oil and gas share of the energy market Petrobras Research Center
will grow and that renewable energy sources will remain only a Niall Fleming, Statoil
small share of the total picture. Ted Frankiewicz, SPEC Services
Oil will continue to be the world’s largest energy source, with
Emmanuel Garland, Total
demand for oil and other liquids growing by 20% from 2014 to
Stephen Goodyear, Shell
2040, according to ExxonMobil’s The Outlook for Energy: A View to 2040. Coal, which
Reid Grigg, New Mexico Petroleum Recovery
is currently the globe’s second-largest fuel, will decline from providing 25% to 20%
Research Center
of total energy demand as industry uses more fuels with lower CO2 emissions. Natural
Omer M. Gurpinar, Schlumberger
gas use will increase as it replaces coal as second in consumption.
A.G. Guzman-Garcia, ExxonMobil (retired)
The outlook belies shorter-term predictions for the oil and gas market, which con-
tinue to forecast a tough year ahead. IHS CERA believes North American independents Greg Horton, Consultant

will need further capital spending cuts to align spending with cash flow. An analysis John Hudson, Shell

of 44 North American E&P companies shows that those firms need to cut spending by Morten Iversen, BG Group
another USD 24 billion, or 30%, to maintain a healthy fiscal balance. E&P companies Leonard Kalfayan, Hess Corporation
cut their 2016 spending budgets sharply from the previous year, but the price of oil has Tom Kelly, FMC Technologies
fallen sharply since the fourth quarter of 2015. Gerd Kleemeyer, Shell Global Solutions
Consultancy Wood Mackenzie predicts “another volatile, uncertain, complex, and International BV
ambiguous year” with only the most robust or strategically important projects going Thomas Knode, Statoil
forward. It projects that exploration spending will be only half of its 2014 peak. The Marc Kuck, Eni US Operating
lack of new investment and aging, high-cost fields in some regions will be a challenge Jesse C. Lee, Schlumberger
for operators, but there are some bright spots for potential investment, especially off- Silviu Livescu, Baker Hughes
shore Mexico and Iran.
Shouxiang (Mark) Ma, Saudi Aramco
Wood Mackenzie offered several predictions and milestones to watch for during the
John Macpherson, Baker Hughes
rest of the year.
Casey McDonough, Chesapeake Energy
◗ “Meaningful” increases in production from Iran are not likely as the country
offers new contract terms for upstream projects. Crude exports should increase Stephane Menand, DrillScan

to about 400,000 B/D as shut-in wells are brought back on stream. Saudi Arabia Badrul H Mohamed Jan, University of Malaya
will maintain current production levels so as not to lose market share to Iran. Lee Morgenthaler, Shell
◗ Declines in spending will hit Africa hard. Output will stagnate in Angola and Michael L. Payne, BP plc
Nigeria due to its aging fields, high production costs, and lack of investment. Zillur Rahim, Saudi Aramco
North Sea activity also will decline because of lower spending. Rationalization Jon Ruszka, Baker Hughes
is likely as well as merger and acquisition interest. But production in Russia will Martin Rylance, GWO Completions
maintain current levels of 10.7 million B/D despite the drop in oil prices. Engineering
◗ In North America, the inventory of drilled but uncompleted wells is at an all-time Otto L. Santos, Petrobras
high. Wood Mackenzie predicts that the draw down on these wells will remain Luigi A. Saputelli, Hess Corporation
flat compared with 2015 through the first part of this year but will increase Sally A. Thomas, ConocoPhillips
significantly in the second half. US Gulf of Mexico deepwater production will
Win Thornton, BP plc
reach a new high with an additional 250,000 BOE/D coming on line. This reflects
Xiuli Wang, Minerva Engineering
projects that have been in development for years.
Mike Weatherl, Well Integrity, LLC
◗ Mexico’s deepwater bidding round of 10 blocks primarily in the Perdido fold belt
will be successful. The acreage prospectivity and favorable contract terms will Rodney Wetzel, Chevron ETC

contribute to its most successful bid round to date. JPT Scott Wilson, Ryder Scott Company
Jonathan Wylde, Clariant Oil Services
Pat York, Weatherford International
To contact JPT’s editor, email jdonnelly@spe.org.

12 JPT • MARCH 2016


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GUEST EDITORIAL

How To Thrive in a Downturn


J. Roger Hite, Consultant, Inwood Solutions, and C. Susan Howes, Consultant

The industry is in one of its periodic ◗ In addition to your first choices, realistic financial projections
downturns. Jobs are uncertain or scarce. also look for jobs in marketing, and need to be able to tell the
Profitability is challenged. Bankruptcy finance, regulation, midstream, business story in a convincing way
looms. Projects are being canceled. Deals or downstream. Your expertise is to potential investors. Employers
are dropped or delayed. It seems there in the petroleum industry, as well value entrepreneurial skills. These
is bad news everywhere. So how do we as in petroleum engineering. Your business skills will serve you well
survive in this environment? And, more skills are much broader than you if you eventually decide to move to
importantly, how do we go from surviv- might think. a corporate role. Creating a great
ing to thriving? ◗ Extend your education by taking business story (Fisher 2014) for
The leadership of the SPE Gulf Coast advanced courses or by earning investors will help you develop
Section (GCS) has launched a new initia- a new degree. This will be time skills that are useful for moving
tive called “Members in Transition” with well spent preparing for the projects forward when you are
the aim of providing support, advice, and future. Explore the educational hired by a company in the future.
best practices for thriving in a downturn. opportunities available from your As a company, your previous busi-
The key principles are the following: SPE section. ness plan may no longer be viable in
◗ Start your own business. This the current price environment. Take a
1. Be innovative. Plan A is often not could create a rewarding new clean sheet of paper, throw out all past
available these days. We have to look for career path. In partnership with preferences and prejudices, and start
alternatives. As an individual, whether the Houston Technology Center, afresh. Develop a new plan that works in
you are a prospective graduate with an the SPE GCS is establishing an today’s environment.
ambition to work for a major producer or Ideas Launch Pad program to Now is the time to explore new
a service provider, or have just lost your match members’ ideas with angel technologies and new processes that
job, consider all alternatives. investors. Entrepreneurs will need improve performance. In the January
issue of JPT (Rassenfoss 2016), the SPE
technical directors talked about inno-
J. Roger Hite is a petroleum engineering consultant with Inwood vations needed for “Doing Better in
Solutions in Houston and part owner of a production company Bad Times.”
with property in Louisiana. He has published a number of papers
and articles, primarily on various aspects of enhanced oil recovery 2. Be curious. To come up with new ways
management. Hite is an SPE Distinguished Member and a recipient of doing things, you need new ideas.
of the International Management and Information Award. He is
To get new ideas you need imagination.
currently Regional Director for the Gulf Coast North America
This is a good time to look for ideas from
Region. He holds a BS degree in chemical engineering from
Tulane University and a PhD in chemical engineering from Princeton University. other industries.

C. Susan Howes is a reservoir management consultant in Houston. 3. Cut costs. When prices are low, it is
She was formerly a reservoir management consultant at Chevron, important to cut costs, whether you are
with a prior role as learning and organizational development an individual or a company. Now is the
manager at Anadarko. She has coauthored several papers and
time to be diligent, even ruthless, with
articles on the topics of uncertainty management, risk
cutting costs. In the end, you will be more
management, and talent management for SPE conferences and
publications. Howes is chair of the SPE Soft Skills Committee, secure and better prepared when good
previously served as Regional Director for the Gulf Coast North times return.
America Region, is a recipient of the SPE Distinguished Service Award, and is an SPE Lean Six Sigma techniques can be
Distinguished Member. She holds a BS degree in petroleum engineering from the applied to streamline workflows. Work
University of Texas. roles may need to be expanded or con-

14 JPT • MARCH 2016


NDF-10695.jpt.Global.Reach.Ad.indd 1 1/4/16 3:20 PM
solidated. There may be opportuni- SPE Resources ◗ Who do you know?
ties to develop collaborative relation- SPE cares about each and every mem- ◗ How well are you connected?
ships between and among companies. ber and is doing everything it can to ◗ Do you know how to make a
Explore every avenue to cut costs and help. SPE Chief Executive Officer and connection?
improve performance. Executive Vice President Mark Rubin ◗ Who knows you?
(2015) listed SPE initiatives in an earlier The skills that you develop during
4. Work hard. This is a bad time to be sit- JPT article: your job search, i.e., networking, find-
ting around waiting for something good ◗ SPE e-Mentoring Program ing leads, making phone calls, and get-
to happen. If you are employed, com- (www.spe.org/ementoring). ting meetings, translate well to becoming
mit yourself to being a valued employee. Finding the right mentor can make a successful rainmaker for your business
Think like an owner—this keeps you a world of difference, particularly (Fox 2006). The most important of the
aligned with your employer and helps for young professionals. various job search techniques is network-
you add value. Being the best performer ◗ SPE Job Board (www.spe.org/ ing—“just plain talking to people” will
is a good thing. industry/jobs). In partnership always help in a job search. Use network-
Look for resources to find help. Many with Oilpro, SPE has developed ing to tap into the “hidden” job market,
SPE sections offer Distinguished Lec- a comprehensive jobs search those jobs that are not posted online.
turer talks, monthly technical meetings, engine to help members find The majority of the job market falls into
short courses, and soft skills workshops the latest opportunities in their the hidden category. There is less com-
to upgrade your competencies. Addition- field. petition in applying for hidden jobs than
al opportunities are offered by SPE at ◗ SPE Web Events (webevents.spe. when applying for “open” posted posi-
regional and international conferences. org). SPE web events include live tions online.
Individuals create more value by dis- webinars and on-demand online The best ways to thrive in a downturn
covering their strengths (Buckingham training courses and videos. include being innovative, cutting costs,
and Clifton 2001) rather than trying to ◗ SPE Competency Management working hard, keeping your enthusiasm,
address their weaknesses. Personality Tool (www.spe.org/training/ and networking to build relationships.
profiles help users to categorize their cmt). The SPE Competency Increasing your engagement in SPE will
strengths, and then put their strengths to Management Tool is a free provide you with numerous opportuni-
work at three levels: for their own devel- online member benefit that ties to accomplish these objectives. JPT
opment, for their success as a manager, allows you to assess your current
and for the success of their organization. professional capabilities against References
one of 41 key exploration and Buckingham, M. and Clifton, D. 2001.
5. Keep your enthusiasm. Many of us production job competency Now, Discover Your Strengths. New York:
have been through downturns in the models. The Free Press.
business before. We know we can get ◗ SPE Insurance (www.speinsurance. Fisher, B. 2014. The Six Secrets of
through them, just as we have done in com). The SPE Insurance Program Raising Capital: An Insider’s Guide
the past. A good spirit helps—doom and is a unique group insurance for Entrepreneurs. San Francisco:
gloom do not. program designed to meet the Berrett-Koehler.
Remember, life does not move in specific needs of petroleum Fox, J.J. 2006. Secrets of Great Rainmakers:
straight lines. There are good times and engineering professionals. The The Keys to Success and Wealth. New
bad times, sunshine and rain, whether SPE plans offered can continue York: Hyperion.
you are in this industry or any other. We to protect you even if you change Gitomer, J. 2006. Jeffrey Gitomer’s
all have to manage our lives prudently in jobs or no longer have a corporate Little Black Book of Connections:
the down times, confident that the good insurance program. 6.5 Assets for Networking Your
times will return. In the meantime, avail Way to Rich Relationships. Austin,
yourself of SPE resources and talk with Network To Build Relationships Texas: Bard Press.
others in SPE. If you are unemployed or want a change, Pierson, O. 2006. The Unwritten
Career transition experts tell us that develop your networking skills. Jeffrey Rules of the Highly Effective Job
face-to-face engagement with profes- Gitomer (2006) wrote in his book “All Search: The Proven Program Used
sionals in our industry is the best way to things being equal, people want to do by the World’s Leading Career
work through a transition, rather than business with their friends.” If you are Services Company. New York:
spending all our time at our computers. planning to start a business, your first McGraw-Hill.
Engagement in a professional society clients will likely be colleagues who Rassenfoss, S. 2016. Doing Better in Bad
such as SPE will improve your outlook on know you and trust you to get the job Times, J Pet Technol, 68(1): 38–41.
the future, particularly if you take advan- done. Consider four connection ques- Rubin, M. 2015. SPE Provides Support
tage of the resources and networking tions to “unlock the answer to growth During Industry Downturn, J Pet Technol,
that SPE provides. and success:” 67(5):22.

16 JPT • MARCH 2016


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TECHNOLOGY APPLICATIONS

Chris Carpenter, JPT Technology Editor

Mechanized Stabbing Guide


The new Weatherford mechanized stab-
bing guide remotely guides tubulars to
facilitate hands-free stab-in. The guide
incorporates four axes of motion that
are run by remote control in an auto-
matic sequence, which removes the need
for a rig hand to enter the red zone at
the rotary table. It can be installed on
platform, jackup, and semisubmersible
rigs in any environment (Fig. 1). Bolt-
ed directly onto a flush-mounted spider,
the guide moves from horizontal to ver-
tical while the spider base remains sta-
tionary. The mechanized guide aligns to
the pipe and adjusts to accommodate
different pipe thicknesses and thread-
ed-box heights. Operational flexibility is
further increased by the guide’s compat-
ibility with a wide range of casing and
coupling sizes. The tool also includes
polyurethane clamping elements that
eliminate metal-to-metal contact dur-
ing stabbing, to protect sealing surfaces.
When used in conjunction with Weath-
erford’s OverDrive casing-running and Fig. 1—Weatherford’s mechanized stabbing guide enables automated stab-in of
drilling system, the mechanized stabbing tubulars, which removes personnel from high-risk zones on the rig floor.
guide enables the entire casing-running
process to be executed without manual
handling. The full system removes per-
sonnel from high-risk zones on the rig
floor, thereby enhancing safety.
◗ For additional information, visit
www.weatherford.com.

Pipeline Connector
Spirax Sarco introduced the PC3000
and PC4000 pipeline-connector range.
This range has been developed to satisfy
the needs of modern process industries,
significantly simplifying installation
and reducing maintenance time. Tradi-
tional steam-trapping assemblies often
require the plant to be shut down for new
traps to be installed, taking significant
time and reducing production output.
The PC3000 and PC4000 pipeline con-
nectors, with single or double isolation,
allow steam traps to be installed with-
out need for process shutdown (Fig. 2). Fig. 2—The PC3000 and PC4000 pipeline-connector range from Spirax Sarco
These pipeline connectors are ideal for is designed to allow steam-trap installation with minimal process interruption.

18 JPT • MARCH 2016


Fig. 3—10% active solution of PQ
Corporation’s EcoDrill S45 without
setting agent (left) vs. 10% active Fig. 4—Two units of the HY-OPTIMA 2700 Series hydrogen-specific process
solution of EcoDrill S45 with setting analyzer from H2scan.
agent and set for 4 hours at room
temperature (right). nificantly less setting agent (Fig. 3). Once Fiber-Optic
set, the silica gel shows much greater Data-Management Service
the oil and specialty-chemical industries dimensional stability. EcoDrill S45 can be Combining fiber-optic distributed-
and are suitable for manifold applica- formulated to suit a wide range of water- temperature-sensing (DTS) data with
tions where steam traps are used on trac- control and carbon dioxide problems. It other surface and downhole informa-
ing and main-line drainage. Some of the effectively treats near-wellbore challeng- tion can provide the insight oil and gas
range’s features and benefits include an es such as fractures, or it can be placed operators need to enhance production
American Society of Mechanical Engi- deeper in the reservoir to combat high and make more-informed operation-
neers 600-rated forged body suitable for water/oil ratios, fingering, coning, and al decisions. But current practices to
use on lines up to 800°F, a fully shroud- early breakthrough during waterflood- manage this information are complex,
ed piston-valve stem that reduces the ing. Excellent safety and environmen- costly, and time-consuming, making it
potential of corrosion, and a standard fit- tal characteristics provide the option for difficult to extract the full value of the
ted strainer that protects the steam trap use across freshwater zones. Operational data. The Baker Hughes AMBIT fiber-
from debris entrained in the condensate. temperatures range from 10 to 250°C. optic data-management service helps
A universal steam-trap connection allows ◗ For additional information, visit operators simplify data integration and
the safe fitting of the complete range www.pqcorp.com/pc. improve productivity and performance.
of steam traps without interruption to The secure, cloud-based AMBIT service
existing processes. Hydrogen-Specific is designed to reduce the workload and
◗ For additional information, visit Process Analyzer cost of data management compared with
www.spiraxsarco.com. The HY-OPTIMA 2700 Series hydrogen- traditional services that require costly
specific process analyzer from H2scan and complicated systems, programs, and
Water-Shutoff Chemical uses a solid-state, nonconsumable sen- licenses. Deployed through a software-
PQ Corporation introduced the EcoDrill sor. H2scan’s proprietary thin-film tech- as-a-service model, the AMBIT service
S45, an environmentally friendly chemi- nology provides a direct hydrogen mea- enables users to access their data in real
cal treatment for water control and pro- surement that is not cross sensitive to time through a web interface, to make
file modification. EcoDrill S45 uses new virtually every other gas. The analyzer more-efficient and -effective operational
technology that enhances traditional is ideal for use anywhere hydrogen is decisions. The management of large vol-
benefits associated with sodium silicate produced or consumed, such as refin- umes of data is simplified by incorporat-
chemistry. EcoDrill S45 is an alkaline, ery, natural-gas, petrochemical, and ing production mark-up-language DTS
low-viscosity, aqueous solution consist- industrial-gas applications, where real- standards, enabling easy integration with
ing of nanosized presilica-sols. The silica time measurements can enhance process- applications and devices across multiple
species are converted into a highly dura- plant efficiencies, improve diagnostics, vendors. This allows transmission of data
ble silica gel with the addition of a set- and reduce maintenance requirements in a common format, enabling users to
ting agent. The choice and concentration (Fig.  4). The analyzer is easy to install share the data quickly and easily with the
of setting agent allow for flexible gela- and use, providing analog and serial out- capability of tracking metadata and sav-
tion times ranging from seconds to days puts for accurate, real-time hydrogen ing multiple versions of processed data
within the reservoir. These silica species measurement in multicomponent or even without compromising any raw data in
in solution are produced with a lower varying process streams. the process. JPT
charge density that allows for more- ◗ For additional information, visit ◗ For additional information, visit
controlled gelation times while using sig- www.h2scan.com. www.bakerhughes.com.

JPT • MARCH 2016 19


TECHNOLOGY UPDATE

Encapsulated ESP Handles Multiphase Flows


To Extend Run Life and Boost Oil Recovery
Jonathan Nichols and Nathan Holland, Baker Hughes

Electrical submersible pump (ESP) sys- released from the pay zone as reser- but using a shroud can limit the size of
tems are critical to achieving the max- voir pressure depletes. This gas typi- the ESP system and, therefore, produc-
imum production rates and reservoir cally enters the horizontal wellbore and tion rates.
pressure drawdown that improve ulti- accumulates in the high side of the lat-
mate recovery. But when gas pockets eral, creating large gas slugs that cause Encapsulated System
enter the wellbore and cause system low-flow or no-flow conditions in an ESP To mitigate these problems, Baker
interruptions, the effectiveness of a tra- system as they move up the wellbore. Hughes developed the Cenesis Phase
ditional ESP can be undermined. The resulting cycling and gas-lock condi- multiphase production system (Fig. 1)
Gas-handling capability is one of the tions affect system reliability, which can that encapsulates the entire ESP in a
most complex and challenging issues in interrupt production and limit ultimate shroud to separate gas naturally from the
artificial lift. Production in unconven- reserves recovery. production stream before it can enter the
tional wells varies significantly, depend- In challenging downhole conditions, pump. The multiphase encapsulated pro-
ing on the evolution of the reservoir. In operators often choose to install an ESP duction system includes the FlexPumpER
a typical scenario, the well begins pro- system below the perforations. This sce- extended-range pump, which enables
ducing with high liquid rates and some nario is particularly useful in wells with production over a wide flow range and
gas. Over a period of a few months, oil high gas content in the fluid stream and eliminates costly system changeouts as
production rates fall and gas produc- in highly productive wells, where oper- production declines. Wide vane openings
tion rises. ators want to maximize the pressure in the pumps’ mixed-flow pump stage
While many wells can produce with drawdown to release additional reserves designs help mitigate the impact of natu-
small quantities of gas, the presence of from the reservoir. Placing the ESP below ral gas on the system.
large gas volumes precludes the use of the perforations separates the gas from The shroud provides a reservoir of
conventional pumping equipment. The the fluid, eliminating issues associated fluid that allows the lighter natural gas to
gas-handling challenges are exacerbated with gas entering the ESP. rise up the annulus while the heavier
by the long horizontals and multiphase However, reliability becomes a con- liquids enter the shroud
flow of oil and gas that are common in cern because fluid does not flow past to be produced
unconventional oil plays. the motor at the appropriate veloci-
Most horizontal wells are not perfect- ty to  ensure motor cooling. To over-
ly horizontal. The wells’ lateral portions come this issue, the ESP motor
have undulations that cause the accumu- can be encased in a
lation of water in the low spots and gas shroud,
in the high spots. During the produc-
tion phase in unconventional plays,
higher levels of natural
gas are usually

Fig. 1—The Cenesis Phase multiphase production


system overcomes multiphase flow challenges in
unconventional wells by encapsulating the entire electrical
submersible pump (ESP) system in a shroud to separate
gas naturally from the production stream before it can enter the
pump. Graphics courtesy of Baker Hughes.

20 JPT • MARCH 2016


through the ESP system. It also enables the ESP system to con-
tinue operating when gas slugs displace fluid in the wellbore to
create low-flow or no-flow conditions.
Mitigating gas interference in the pump stabilizes produc-
tion rates, im-proves efficiency, and eliminates reliability issues
and downtime associated with pump cycling and gas-lock con-
ditions. The shrouded system design is also beneficial during
the installation, protecting the ESP components as they pass
through the deviated sections of a horizontal wellbore.

Recirculation Extends Reliability


The system design features a patented, integrated recirculation
system that extends ESP longevity and reliability by ensuring
adequate motor cooling. The recirculation system continuous-
ly redirects fluid flow past the motor to prevent overheating.
Thus, it provides mechanical protection for the motor lead
extension during installation in deviated or horizontal well-
bores and from downhole pressure changes.
Additionally, the recirculation system can be used to deliver a
chemical treatment to the area directly below the ESP motor to
treat the entire ESP in wells where there are scale or corrosion
concerns. The chemical treatment is pumped through the recir-
culation pump, which mixes the chemicals with well fluid before
they come in contact with the ESP system metallurgy. This pre-
mixing minimizes any impact on the equipment.
In wells with sand production issues, sand management
devices can be incorporated to keep sand from entering the ESP
or falling back into it during a shutdown.

Case Study: Kansas


Deploying the multiphase encapsulated production system
recently helped an operator in Kansas increase production
by 346% compared with a gas lift system, and improved ESP
system run life by 440% vs. a traditional ESP design (Fig. 2).
The operator had completed a well using 7-in. casing, and dur-
ing the first year of production installed two separate standard
ESP systems and a gas lift system in an attempt to maximize
production. However, each system produced disappoint-
ing results.
Gas lift was unable to draw down the bottomhole pressure,
which limited production. The standard ESPs experienced fre-
quent shutdowns and high motor temperatures, resulting in
deferred production and reliability problems.
Each conventional ESP system produced for several months
but began to have gas interference when the pressure in the
wells declined, which led to an increased number of gas slug-
ging incidents. The increased gas volume in the wellbore caused
frequent gas locking of the ESP, which resulted in little to no
liquid flowing past the motor and through the pump. Fluid flow
is necessary to maintain an adequate operating temperature.
Gas-locking events ultimately led to short runs of 144 days and
102 days, respectively, for the two original ESPs. Following the
short runs, the operator tried gas lift. The gas lift system elimi-
nated shutdowns caused by gas interference. However, produc-
tion was extremely constrained, never exceeding 4 BOPD vs. an
average of 66 BOPD and 59 BOPD for the two ESP systems. The

JPT • MARCH 2016


2012 2013 2014 2015

Free ESP Gas Lift ESP Cenesis Phase


Flowing 144-Day Run 113-Day Run 102-Day Run 780-Day Run

Oil Gas Water Water + Oil Gas-to-Liquid Ratio Pump Intake Pressure
Fig. 2—Using a multiphase encapsulated production system, an operator in Kansas increased production by 346%,
compared with a gas lift system, and improved ESP run life by 440% vs. a traditional ESP.

limited oil production achievable with gas tion system for 7-in. casing was used downs and maximized production and
lift made the well uneconomic. to decrease nonproductive time and run life. At case history publication time,
After evaluating the performance of increase the reliability and run life of the the system had run 790 days, compared
the previous artificial lift methods, a ESP system. The encapsulated system with 144 days for the the longest-run-
5½-in. multiphase encapsulated produc- eliminated temperature-related shut- ning ESP that it replaced. JPT

SPE EVENTS
WORKSHOPS 6–7 April ◗ Comodoro Rivadavia—SPE 30–31 March ◗ Mexico City—SPE Mexico
Mature Field Management as the Key for Health, Safety, Environment, and
8–9 March ◗ Kuala Lumpur—SPE Petroleum Production Optimization Sustainability
Economics—Optimising Value Throughout 5 April ◗ Calgary—SPE/CHOA Slugging It
the Asset Life Cycle CONFERENCES Out Conference
9–10 March ◗ Harstad—SPE Norwegian
Arctic Subsurface and Drilling Challenges 21–23 March ◗ Muscat—SPE EOR
Conference at Oil and Gas West Asia
FORUMS
13–16 March ◗ Penang—SPE Complex
Reservoir Fluid Characterisation—Impact 22–23 March ◗ Houston—SPE/ICoTA Coiled 22–25 May ◗ Kuala Lumpur—SPE: The Role
on Hydrocarbon Recovery and Production Tubing and Well Intervention Conference of Geomechanics in Conventional and
14–15 March ◗ Aberdeen—Brownfields and Exhibition Unconventional Reservoir Performance
Redevelopment—A Meeting of Minds to 22–25 March ◗ Kuala Lumpur—OTC Asia and Management
Meet the Challenges 9–13 April ◗ Tulsa—SPE Improved Oil
15–16 March ◗ Calgary—SPE Thermal Recovery Conference CALL FOR PAPERS
Completions and Workover Operations
21–22 March ◗ London—SPE Petroleum SYMPOSIUMS SPE Russian Petroleum Technology
Economics and Valuation Conference and Exhibition ◗ Moscow
Deadline: 18 March
28–30 March ◗ Fort Worth—SPE/SEG 8–9 March ◗ Abu Dhabi—SPE Women in
Injection Induced Seismicity—Engineering Leadership: Exceeding Expectations SPE Liquids-Rich Basins Conference-
Integration, Evaluation, and Mitigation North America ◗ Midland
9–10 March ◗ Amman—SPE Iraq—The
Deadline: 21 March
29–30 March ◗ San Antonio—SPE Petroleum Potentiality and Future of Energy
Production Chemistry and Chemical SPE International Heavy Oil Conference
29–31 March ◗ Dubai—SPE Cyber Security
Systems and Exhibition ◗ Kuwait City
and Business Resilience for the Oil and Gas
Deadline: 3 May
29–30 March ◗ Doha—SPE Reservoir Industry
Characterisation

Find complete listings of upcoming SPE workshops, conferences, symposiums, and forums at www.spe.org/events.

22 JPT • MARCH 2016


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E&P NOTES

Hess Pilots Automated Drilling Rig


in the Bakken
Trent Jacobs, JPT Senior Technology Writer

A pilot project carried out by Hess Corp. a drilling optimization adviser at Hess, 90 rev/min. By speeding up the rotation,
demonstrates just how quickly automat- noted that the wired pipe delivered so the drillstring became more stable and
ed drilling technology is able to take a rig much information that it was a challenge allowed the vertical section to be drilled
from the bottom of the pack and push it to handle it all. in one run vs. the usual two. Other Hess-
to the top. “The data fire hose overwhelmed us, operated rigs in the area followed their
In November 2014, the company both in terms of analyzing the run as it lead and made similar performance gains.
selected a rig from its Bakken Shale fleet was happening as well as at the end of The pilot also showed that as certain
that had been in the bottom quartile each well and trying to figure out what gains are made, unexpected problems
in terms of performance for more than we should modify on the system for the may be introduced. The major issues
2 years. But over the course of a 16-well next well.” He added that one of the goals Hess faced involved increased wear on
program, the rig became the second fast- of any future automated pilot is to come the bits due to the rate of penetration
est Hess had working at the time. Year-to- up with a way to better visualize the data and the bottomhole assembly’s tendency
year comparisons showed the automated to make the process of understanding it to “drop,” which occurs when bit force is
rig had improved its drilling footage per more efficient. placed on the low side of the well while
day by 24% compared with the fleet aver- Keith Trichel, a drilling engineering drilling the curve.
age of 17% over the same period. adviser at Hess, said the original plan for The pilot had aimed to generate enough
Despite the apparent success of the the pilot was to simply turn the system on time savings to break even on the cost of
project, the industry downturn forced and observe how it functioned without the automated system but achieved this
the company to lay down the rig last year. asking the rig crew to take action on the on only six of the wells drilled while six
Details of the pilot were discussed at a real-time data streaming out of the well. other wells missed the target by less than
meeting of the SPE Gulf Coast Section in “But to our surprise, the rig crew and the USD 100,000. The overruns on the other
January in Houston. The technical paper folks involved in the drilling process real- four wells were chalked up to “trouble
summarizing the results will be present- ly quickly grasped what they were seeing time” in the curved sections and time lost
ed at the IADC/SPE Drilling Conference and started reacting to it,” he said. trying out different bottomhole assembly
and Exhibition this month in Fort Worth, With the ability to see what was taking units to address dropping issues.
Texas (SPE 178870). place downhole, the rig crew began using The downturn had other unexpected
The system, supplied by National Oil- the automated equipment as a learning effects on the project. Isbell said the drill-
well Varco, used a downhole automation tool. This enabled them to use the data ing team had wanted to limit variables as
system that controlled the auto-driller to run on-the-fly experiments to achieve much as possible. But because of “indus-
system on the rig. Wired pipe delivered performance improvements and see try unrest” and turnover, the automated
high-speed data between these systems problems sooner. rig had three different drilling superinten-
and tools that measured key parame- One key discovery the crew made dents, four different drilling engineers,
ters, including downhole weight-on-bit, was that they could speed up the rota- and six different company men come and
torque, and vibration. Matthew Isbell, tion from the standard 45–50 rev/min to go over the course of the project.

Payoff Still Possible in Refracturing Conventional Wells


Stephen Rassenfoss, JPT Emerging Technology Senior Editor

There has been a lot of talk about refrac- That statistic came from a recent a talk for the SPE Gulf Coast Section’s
turing recently, but the percentage of wells presentation by Anton Babani- Permian Basin Study Group about
fractured more than once is a small fraction yazov, a staff production engineer for a successful fracturing campaign in
of the 35% rate from the 1950s to 1970s. ConocoPhillips, who used it to begin west Texas.

26 JPT • MARCH 2016


The wells were in conventional reser- I was involved, it was USD 50/bbl and undercut the effectiveness of the fractur-
voirs in the Permian Basin, some dating now it is what, 29 a barrel?” he said ing work.
back to the mid-century years he referred during a presentation in mid-Jan- The targets were a mix of new and
to as when far fewer wells were fractured uary. “USD 30/bbl is not the same as old. Some aimed at hitting newer res-
but a significant number were refrac- USD 50 bbl.” ervoir rock in higher-pressure zones,
tured, often multiple times. The point ConocoPhillips’ campaign was start- others were designed to improve the
was that there is money to be made on ed because it had a significant number output from older reservoir sections in
the oil left behind in reservoir rock that of wells dating back as far as the 1960s, which flow assurance was often a prob-
is of far higher quality than the uncon- when production had dwindled to the lem. Refracturing could open produc-
ventional rock layers, which have got- level at which the company needed to tion pathways where there has been
ten far more attention and investment in spend to increase the output or plug and “degradation of fracture conductivity
recent years. abandon the wells. over time.”
“With the growing numbers of aging A way was lacking to identify which The success of the program required
wellbores, rework in the existing zones of the wells would be candidates, and cooperation among a wide range of
such as refracturing helps to reduce tem- rank which offered the greatest poten- exploration professionals, from geolo-
porarily abandoned well counts, increase tial payoff. There was limited indus- gists seeking out untapped rock to frac-
production rates, and often reserves,” try experience to draw on. Industry turing engineers considering the best
he said, adding, “the ‘rework inventory’ reports on refracturing tend to focus way to divert fluid so it reached the
remains high and economically attrac- on successes, with little data avail- targeted areas. Success also depend-
tive for Permian Basin operators.” able about the ones that had failed and ed on training the field staff to gather
A campaign in 2010 and 2012 cov- the causes. the critical information, such as doing
ering more than 70 wells yielded an The answer to the question was com- mini-frac tests to measure localized
80% success rate, which Babani- plicated. Based on the slides shown dur- pressure levels, which are needed to
yazov defined as a production gain that ing Babaniyazov’s presentation, screen- evaluate the local formation pressure
allowed payback on the investment with- ing required answering many questions. levels required to assess the potential
in 6 months to a year. The cost varied At the top of the list: Are there sig- refracturing yield.
because the nature of the work ranges nificant volumes of good quality res- The system may still be of use in what
from acidizing to refracturing or deep- ervoir that have not been tapped. He will be a period of extended low prices,
ening the well. While the latter options said a study showed wells in the Perm- but that will have to be verified.
cost more, they also offer higher poten- ian in which 30% of the reserves had “You have time to go back to the draw-
tial gains. been bypassed. ing board,” Babaniyazov said. Technical
The price collapse has put the pro- The condition of the steel casing and economic success will require using
gram on hold at a time when spend- and cement around it is also critical. A this analysis to determine the risks and
ing has been slashed, and the outlook cement bond log estimating that 95% of rewards of refracturing, ensure the well
is uncertain because prices for oil and the cement is sound leaves enough room is sound, and identify which diversion
services are so hard to predict. “When for a channel that can divert fluid and techniques are the best options.

Drawdown Management Critical to Mitigating EUR Losses


in Shale Wells
Stephen Whitfield, Staff Writer

The increase in production from hydrau- helped mitigate and reduce these losses. the permeability of the formation and
lic fracturing operations in recent years Abou-Sayed, the founder and president various types of pressures, such as the
has had a dramatic effect on the oil and of i-Stimulation Solutions, also spoke initial reservoir pressure, the pressure
gas industry. However, as shale plays about the elements of drawdown man- at the safety relief valve, and the closure
have taken up a larger percentage of the agement that have been found to have pressures on the hydraulic fracturing
overall market, annual decreases in esti- the most significant impact on shale proppant and unpropped fracture sur-
mated ultimate recovery (EUR) values well productivity. faces. Abou-Sayed said downhole flow
for shale wells is now a major concern In the presentation, titled “Shale Well pressure, reservoir pressure, and choke
for operators. Drawdown Management and Surveil- size are the parameters over which oper-
At a presentation hosted by the SPE lance to Avoid EUR Loss and Impact on ators can exert the greatest control.
Gulf Coast Section, Ibrahim Abou-Sayed Refracturing,” Abou-Sayed listed several “When you are locating the reservoir
discussed how the adoption of draw- parameters that affect production man- or reducing the downhole pressure, you
down management strategies have agement strategies. Among them were are putting more closure pressure on the

JPT • MARCH 2016 27


proppant, and you are closing the non- to the vertical wells, but the horizontal tivity loss. This leads to a lost connec-
propped fracture,” he said. “You have to well’s pressure profile was significant- tion between the well, the fracture, and
take all of that into consideration, oth- ly higher and declined at a slower rate. the formation.
erwise you will see your productivity go Exco concluded that this was because it Another physical deformation that
way down very quickly.” could maintain sufficient backpressure. is of particular concern for operators
Abou-Sayed discussed the Haynesville Abou-Sayed said it is important, but is the gradual downslope movement of
Shale Development Program. Launched not critical, to find an accurate bottom- shale formations under the direct influ-
by Exco Resources in March 2008, the hole pressure when determining the ence of gravity and the weight of wells
program sought to increase production maximum drawdown level. and other facilities. This downslope
in the Haynesville Shale reservoir locat- “It’s not going to kill you immediately,” movement, known as rock creep, can
ed in east Texas and northern Louisiana. he said. “What we have seen with many ultimately lead to a reduction in frac-
The Haynesville shale was deter- companies is that they’ll have different ture conductivity.
mined to be soft and friable, potential- drawdown criteria from the first week to Abou-Sayed said that creep is an
ly supporting proppant embedment and the second week, and from the second important factor to consider in devis-
negatively impacting production. As a week to the third week.” ing production management strategies
result, the company implemented a con- As shale formations are fractured because it is an inevitable consequence of
trolled drawdown strategy in the wells’ under local conditions, the maximum shale operations.
early lives. The methodology involved drawdown level is not measured from the “Creep will happen irrespective of
the development of a maximum draw- initial reservoir pressure. Abou-Sayed what you do,” Abou-Sayed said. “You
down limit based on well depth, reser- said operators should observe reservoir cannot stop it, but you have to live with
voir pressure, bottomhole flowing pres- pressure at three times: at the time of it. The lower the pressure, or the lower
sure, and critical closure stress on the perforation, on the day the well is opened the load you put into your well, the lon-
proppant pack. up to fracture, and during the first stage ger the creep will take before it actually
After initial testing on some of its ver- of production. Tighter formations often hits your fracture. It’s a learning pro-
tical wells, Exco applied a finalized draw- create higher pressures. cess. It’s a continuing stage.”
down method to every vertical well and Abou-Sayed said the drop in EUR val-
an additional horizontal well, which was ues is in part due to low effective system For Further Reading
produced with increasing choke sizes permeability and the design and imple- SPE 144425 Haynesville Shale Development
to help maximize early water recovery mentation of ineffective completion Program—From Vertical to Horizontal by
while maintaining the drawdown below and stimulation strategies. In addition, I.S. Abou-Sayed, i-Stimulation Solutions;
the maximum limit. Production from the he said physical deformations some- M.A. Sorrell, R.A. Foster, E.L. Atwood et al.,
horizontal well was shown to be similar times cause excessive fracture conduc- Exco Resources.

DNV GL Launches Initiatives To Reduce Cost of Qualifying


Composite Materials
Stephen Whitfield, Staff Writer

As offshore projects continue to grow The JIP aims to replace large-scale NOK  10  million and NOK 100 million
in size and scope, the oil and gas indus- testing of composite components for (approximately USD 1.17–11.7 million).
try is looking for new ways to lower subsea activities with a process it calls By adopting certification by simu-
costs. To help in that effort, DNV GL has certification by simulation. The idea lation, operators can potentially save
launched a pair of initiatives focused behind the process is to use the results 40–50% on the certification and qualifi-
on the use of composite components in from numerical simulations during qual- cation of subsea composite components,
offshore applications. ification and certification. The JIP will along with an extra NOK 16 million
Last September, it announced the attempt to validate advanced material (USD  18.9  million) in savings for the
formation of a joint industry project models by experimentation, focusing recertification of existing components.
(JIP) to investigate affordable compos- primarily on predicting chemical aging. In addition, Weitzenböck said the pro-
ite components in the subsea sector. Jan Weitzenböck, a principal engineer cess can help save time requalifying and
In December, the company released a at DNV GL, said certification by simu- recertifying previously qualified compo-
recommended practice on thermoplas- lation has several benefits. Operators nents for new applications. It will also
tic composite pipes (TCP) that allows can lower costs by reducing long-term allow for a faster transfer of information
companies to use TCPs in place of testing. DNV GL estimated that a typi- between projects.
steel or traditional flexible material in cal qualification campaign for a subsea “Information and test results can
offshore operations. composite component can cost between more easily be reused in other projects,

28 JPT • MARCH 2016


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Fig. 1—A joint industry project led by DNV GL is investigating the use of composite components on subsea equipment
such as a subsea processing unit.

and the modeling approaches may also tors, and other entities seeking accep- Also, despite the increased use of TCP in
be applied in early design to select mate- tance to use TCP, it provides technical the last decade, the in-service experience
rials,” he said. provisions and recommended accep- from offshore application and installa-
The JIP consists of seven companies tance criteria to prevent failure in tion is limited.
in addition to DNV GL: Statoil, Petro- response to combinations of cross-sec- Hassel said traditional riser configura-
bras, Petronas, Nexans, GE, Aker Subsea, tional forces, internal pressures, and tions might not be an optimal application
and Airborne Oil and Gas. The Research external pressures. It accounts for case- for TCP risers and, because it is a more
Council of Norway is also funding two specific issues related to use and inte- recently developed technology, compa-
PhD scholarships at the Norweigan Uni- gration when the TCP is part of a larger nies are not used to working with it.
versity of Science and Technology in system and requires that a system risk “As with all new technology, there is
Trondheim on this topic. Weitzenböck assessment is performed. a barrier due to a lack of experience
said the JIP members met twice in 2015 Per Anker Hassel, a principal engi- with the new technology. For exam-
and work is well under way to delivering neer of polymers, fibers, and compos- ple, the [TCP’s] low weight in water is a
the first draft procedures by this summer. ites at DNV GL, said TCP is a cost-effec- huge benefit, but it is also a challenge for
DNV GL also plans to develop process- tive option because it is lightweight and deepwater riser systems with respect to
es to accept mathematical material mod- spoolable. This could allow operators to dynamic behavior due to floater motions,
els in the certification process, which use smaller vessels during the installa- wave, and current loading.” JPT
will be documented in a revised edition tion of a pipeline or a riser and during
of the DNV GL offshore standard for the decommissioning phase of an off- For Further Reading
composite components. shore project. Torp, C. 2015. New RP on Thermoplastic
The recommended practice for TCP, However, companies looking to use Composite Pipes Offers Cost Savings.
DNVGL-RP-F119, was developed through TCP face some barriers, most of them DNV GL Oil and Gas News, 14 December
an 18-company JIP led by DNV GL that coming from a lack of familiarity with the 2015, https://www.dnvgl.com/news/new-
included polymer producers, TCP man- product and its qualification. Hassel said rp-on-thermoplastic-composite-pipes-
ufacturers, and operating companies. a barrier is that there was previously no offers-cost-savings-51433 (accessed
Intended to target operators, contrac- standard to qualify TCP for offshore use. 08 February 2016).

30 JPT • MARCH 2016


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Electromagnetic
Imaging Offers
First Look at the
Propped Rock
Stephen Rassenfoss,
JPT Emerging Technology Senior Editor

Carbo Ceramics created this image of a propped fracture


using specially coated proppant stimulated by electromagnetic
energy. This image of the heel stage of a ConocoPhillips well in
the Delaware Basin is the first use of this method in a working
well. Proppant injected: 230,000 lb; maximum length, height,
and width: 440 ft, 330 ft, and 240 ft, respectively; propped
reservoir volume: 1.4 MMcf. Images courtesy of Carbo Ceramics.

A
series of images that look like how much rock is being stimulated and projects involve getting images by using
yellow lumps on a line are the propped with grains of sand or ceramic proppant specially treated to be visible
first-ever images of the area for maximum production? when stimulated by EM energy.
around the wellbore where fractures have “People see the value in this area; they Microseismic images currently used in
been propped open using specially coat- are starved for this,” said Terry Palisch, the industry to show fracturing results
ed proppant stimulated by electromag- global engineering adviser for Carbo, are based on the popping sounds of
netic (EM) energy. who described what is seen in the images rocks rubbing against each other, like
The images created by Carbo Ceramics as the propped reservoir volume. fingers snapping, but not the quiet, pro-
could represent a milestone on the jour- Four groups of researchers are seek- ductive work of opening fractures and
ney to find an answer to a critical ques- ing a direct way to visualize what is left pumping in proppant to ensure they
tion facing unconventional producers— behind after fracturing. Three of the stay open.

32 JPT • MARCH 2016


Cutaway views of the first (left) and last (right) perforation cluster show a gap in the earlier one, and a lighter area
indicating lower proppant density at the edge of the later stage. Source: SPE 179161. Image courtesy of Carbo Ceramics.

“Microseismic doesn’t really tell us information to microseismic imaging by strong EM field using the steel casing,
where the proppant has gone. It shows pumping in tiny sound emitters, which and new algorithms for processing.
where failure events are occurring,” said produce a distinct noise when the micro- When Carbo did the test last summer
Mukul Sharma, a petroleum engineering devices are lodged in a fracture. in the ConocoPhillips well in the Dela-
professor at the University of Texas (UT) Depressed oil and gas prices, which ware Basin, it was not sure what, if any-
at Austin. He heads the Hydraulic Frac- have made most unconventional develop- thing, it would get. “When we did the first
turing and Sand Control Joint Industry ment unprofitable, add pressure to find test the number 1 goal was, ‘Can we pick
Project (UT Fracturing JIP) at UT, which tools to understand why so many frac- out an EM signal from all the noise?’”
is leading one of the projects mentioned tures are not productive. Björn Paulsson, Palisch said. “We were looking at a needle
earlier. “What matters is where the prop- chief executive officer of Paulsson Inc., in a haystack.”
pant is. In many rocks, the propped part which is developing the in-well receiv- The test was the product of years of
of the fracture is the primary contribu- ers, pointed out that “80% of production development work aimed at creating the
tor to well productivity. That is the main comes from 20% of fractures, wasting a strongest possible signal and the most
advantage of electromagnetic (visualiza- vast majority of the fracturing cost.” effective way to record and process the
tion) over microseismic.” data. “We removed as much hay as we
Imaging the area that has propped Electromagnetic Testing could, and did what we could to make the
fractures is a starting point for multi- The microseismic approach is aimed needle as big as possible,” Palisch said.
ple investigations into how to efficient- at creating a 3D array showing points The system worked in a shallow test,
ly extract more than 10% of the oil in where proppant is present, but it will be and when an opportunity arose to try it
unconventional plays. It can define the years before the partners on that project again, they took a larger-than-expected
length and height of propped fractures, have built the equipment needed for its next step.
offer more accurate measures of the pro- first test. EM-based methods are already The result was an image, and a long list
ductive rock for modeling, and tell engi- being tried in the ground. of things to work on. In January, Carbo
neers how to space wells to effectively A technical paper by Palisch et al. was still working though the large body
stimulate the reservoir without hitting (SPE 179161) presented at the 2016 SPE of data gathered to reduce the noise in
nearby wells. Hydraulic Fracturing Technology Con- hopes of improving the image. After the
“There are several E&P (companies) ference was a first look at what is pos- injection of the 180,000 lb of white sand,
that are very interested in that because sible in a producing well. The imaging 230,000 lb of treated ceramic prop-
finally we will be able to tell, ‘Are we effec- involved using 230,000 lb of proppant pant was injected through four perfo-
tively stimulating these rocks and should covered with an electrically conduc- rations in the last stage fractured. One
we have our well spacing at X, Y, or Z, tive coating, which made it visible when unknown is what the propped area would
or in between?’” Gary Kolstad, president stimulated by electromagnetic ener- have looked like if all the proppant had
and chief executive officer of Carbo, said gy from the well casing in an 8,000-ft been conductive.
in a recent call with stock analysts. “Now deep well. The company has been refining its
you can take a look and say, ‘Am I really Multiple new technologies were image-processing method to sharpen the
spending my capital how I should?’” required for this method, including resolution from 25-m grid blocks to a
A fourth project for visualizing fractur- development of the conductive coating, fraction of that measure. Over the next
ing is aimed at adding proppant location a transmission method to send out a year, the largest maker of ceramic prop-

JPT • MARCH 2016 33


Seeing Where the Proppant Goes
Three projects are developing ways to use specially
treated proppant and electromagnetic (EM) energy
to create images of where proppant is concentrated
in fractures, and a fourth is working on a microseismic
alternative.

First Test in Well


Funding: Carbo Ceramics
Involves: ConocoPhillips, Sandia National Laboratories,
GroundMetrics, Weatherford
Method: A proppant coating containing a metal that is
an electric conductor is stimulated using an EM device
in the well. The activated proppant is monitored by
an array of surface receivers, and data processing and Electric transmission lines and a saltwater disposal
imaging are done by Carbo Ceramics. site at this location are examples of noise that can
Status: A successful test in a west Texas well showed it is interfere with electromagnetic proppant imaging.
able to observe where the proppant has gone. Photo courtesy of Carbo Ceramics.
Next: More tests are planned this year to image larger
areas and increase the ability to observe smaller details. either a logging tool in an uncased hole or electrodes
installed inside the casing.
For more information:
Status: Tool components, software, and processing
SPE 179161 Recent Advancements in Far-Field Proppant
systems are being built and verified.
Detection by Terry Palisch, Wadhah Al-Tailji, Carbo
Ceramics, et al. Next: In-ground testing outside of Austin later this year
and, if that is successful, in a commercial well in the
Models Verified in the Ground Marcellus Shale.

Funding: Advanced Energy Consortium at the University For more information:


of Texas at Austin SPE-168606 A New Method for Fracture Diagnostics
Involves: Multi-Phase Technologies, FRx, Clemson Using Low Frequency Electromagnetic Induction by
University, Duke University, and University of North Saptaswa Basu and Mukul M. Sharma, University of Texas
Carolina at Chapel Hill at Austin.

Method: EM energy is used to stimulate conductive Search online for:


proppant to image it in the ground. Physical evidence is Fracture Diagnostics Using Low Frequency
gathered to verify testing results. Electromagnetic Induction and Electrically Conductive
Status: Early testing using EM imaging to observe the Proppants. DE-FE0024271
location of grains made of steel shot or petroleum coke
showed it could accurately image fractures in six shallow Microseismic and Micropoppers
test plots, each covering a 10 m×10 m area. Funding: US Department of Energy, Research
Next: Seeking to do a test in a 100-m deep well. Partnership to Secure Energy for America (RPSEA)
For more information: Involves: Paulsson Inc., Fluidion, Southwestern Energy,
RPSEA.
SPE 179170 Remote Imaging of Proppants in Hydraulic
Fracture Networks Using Electromagnetic Methods: Method: Sound created by the collapse of tiny devices
Results of Small-Scale Field Experiments by Douglas La called acoustic microemitters is recorded by an
Brecque, Russell Brigham, Multi-Phase Technologies, et al. ultrasensitive fiber-optic seismic sensor array inside a
nearby wellbore for mapping fractures and propped
Logging Tools and Electrodes areas.

Funding: Hydraulic Fracturing and Sand Control JIP at Status: The equipment and method are being built and
the University of Texas at Austin and the US Department tested.
of Energy Next: Testing when equipment is ready in a couple years.
Involves: University of Texas, Gearhart Companies, and Search online:
an unnamed electronics maker Injection and Tracking of Microseismic Emitters
Method: A proppant made of electrically conductive To Optimize Unconventional Oil and Gas (UOG)
material that can be stimulated using EM energy from Development. DE-FE0024360

34 JPT • MARCH 2016


Ambient_Seismic-JPT-FINAL.pdf 3 2/11/16 2:46 PM
ated production estimates—there is a
9

limit to what operators will pay and how


much time and effort they will commit
to answering these questions.
The US Department of Energy
summed those limits up in a state-
ment of goals for its proppant imaging
research when it said it is seeking a new
method that “will have a very signifi-
Electrode
4.5

cant impact on fracture diagnostics, as


Core Location it is cheap, repeatable, and fairly simple
(Fracture Present)
to run.”
Core Location At this early stage, the cost of EM
(Fracture Not Present)
proppant imaging is comparable to
Injection Well
another widely used diagnostic test:
Vertical Electrode collecting and analyzing core samples.
0 meters

Array Palisch said the next step is to reduce


the cost so that it is comparable to
2m microseismic, and reduce it from there.
4.5 9
“Ultimately, I would like the price of
0 meters
EM proppant detection to be like log-
ging,” which is low enough to be done on
0.1 Conductivity Difference 50
nearly every well, he said.
A A’
Depth of Observed Visible Grains
Fracture within the
cross-section Microseismic interpretation of fractur-
ing requires judgment calls. It is com-
4 meters

2m mon to detect seismic events thousands


of feet from the wellbore the moment
pumping begins to increase the pore
pressure, said Mark Wilkinson, who
worked for a microseismic compa-
9.58 meters ny before becoming the vice president
of unconventionals and geophysics at
0.1 Conductivity Difference 50 GroundMetrics, an EM-based company
that worked on the Carbo test.
Two images show a fracture propped with conductive grains of coke breeze. “No one interpreting that initial dis-
Top image: The colors show the level of conductivity, with the red zone around tant event would relate it to the frac-
the well having the strongest response, which declines toward the end of the
saucer-shaped fracture. Bottom image: A cross-section of the test which is
ture, but where do you draw the line?”
1.5 m below ground. Source: SPE 179170. he said, adding “more direct measure
should create a better understanding.”
The company has provided surface
pant will be doing more well tests. It is els provide “useful information of the monitoring services for Carbo, and is
seeking to expand the number of stages extent and basic properties of fractures,” working on a research project for the
covered, and to significantly reduce the which can be relied on, said Douglas La US  Department of Energy to track the
cost and effort required for testing. Brecque, chief scientist for Multi-Phase flow of a high-contrast formulated frac-
Those working on EM proppant imag- Technologies. The company is providing turing fluid—highly conductive brine—
ing methods need to convince skepti- the EM technology for the effort by the during fracturing.
cal reservoir engineers that these images AEC, which is part of the Bureau of Eco- Imaging fluid or proppant requires
created using methods based on esoteric nomic Geology at UT. The project also a chemical makeup that creates a
physics and mathematics represent real- involves other universities and institu- sharp contrast to the background rock.
ity in the ground. tions (SPE 179170). Because reservoirs are also somewhat
A priority for the EM proppant imag- While there is value in knowing the conductive, a good target must be really
ing project put together by the Advanced height and length of the propped frac- conductive, on the order of 1,000 times
Energy Consortium (AEC) is gather- tures—frequently measures of fracture to 10,000 times more than the sur-
ing physical evidence to see if its mod- lengths are too high, leading to exagger- rounding rock, La Brecque said.

36 JPT • MARCH 2016


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In this brutal business environment,
Palisch is wary of the price rising as the
technology is developed. Even a seem-
ingly small increase in the cost per ton
can be a significant negative because the
proppant is such a large part of the com-
pletion cost, he said.

Distant Sensing
The idea of searching for oil by identi-
fying differences in electrical resistiv-
ity goes back to first use of the meth-
od for subsurface mapping by the
Schlumberger brothers 100 years ago.
“The electromagnetic method is one of
the earliest forms of geophysics. It has
been around forever,” Wilkinson said.
What is new are the ways electromag-
netic energy is injected into the reser-
voir and the receiver technology used to
observe its impact.
An illustration of the area covered by an inductive logging tool being built by In the Carbo test, power was sent
Gearhart Companies. The tool will transmit and receive an EM signal used to
create a 3D image of proppant in fractures around a wellbore. Image courtesy
down a cable to a point at the heel of a
of the Hydraulic Fracturing and Sand Control JIP, University of Texas at Austin. horizontal well where it was put in con-
tact with the well casing, making the
steel pipe a source of electric and mag-
Multiple electric and magnetic re- Mohsen Ahmadian, a project manager netic fields that stimulated the specially
actions happen when an EM field stim- for the Bureau of Economic Geology. prepared proppant.
ulates a conductive proppant. Re- Carbo and the UT fracturing con- Using casing as an antenna for EM
search teams are looking for which sortium group did not disclose what has not been around long. It is used
of those effects offers the best signal materials they are using to create con- widely by GroundMetrics, which was
for imaging. ductive proppant. When Palisch was hired to deploy 20 of its EM receiv-
The sand and ceramic normally used asked, he referred to Carbo’s patent ers for the Carbo test to gather data
for propping is a poor conductor, so the application, which covers a wide range from the stimulated proppant. The
three groups are all looking for alter- of possibilities. image was created by comparing the
natives. A durable, cheap material is Sharma said the UT fracturing consor- difference between the data gathered
required because large quantities of con- tium plans to make proppant from a com- during 30-minute periods before and
ductive proppant are required to create monly available material that costs more after fracturing.
a strong enough signal to be detected at than sand but less than the bauxite used The new-generation receivers, devel-
a distance. to make ceramic grains. Lab tests indi- oped with support from the US mili-
The only EM project that has dis- cate this unnamed substance is strong tary, measure changes in the electri-
closed what materials it is using is the enough to ensure “good fracture conduc- cal potential in the ground. Wilkinson
AEC-backed group, which tested grains tivity even at high stresses,” he said. said they are more reliable than gal-
of steel shot and a conductive form of While Carbo’s initial test was com- vanic devices, whose readings fluctu-
carbon known as Loresco coke breeze. parable to the high cost of core test- ate significantly, and the older receiv-
Both were used to create images of shal- ing, Palisch sees savings ahead because er designs are more difficult to install
low tests in South Carolina, where frac- it will not have the one-time expenses and maintain.
tures were created in 10 m×10 m plots. associated with a first use. At this early stage, no one is wedded
The unconsolidated rocky soil allowed GroundMetrics, which has been using to any particular combination of EM
them to use hand tools to observe the EM for tracking carbon dioxide (CO2) source and receiver. Multiple projects
fractures created. flows for enhanced oil recovery, has are likely to yield a variety of options
Later this year, the coke will be used reduced its cost to less than the level that may be mixed and matched by
on the next test in a well that is 100 m common for microseismic by applying future users based on the requirements
deep. But in a producing well, a stron- what it has learned from CO2 tracking to of the job.
ger material will be required to stand up cut the time required to do the jobs by The UT fracturing JIP’s technolo-
to the pressures at greater depths, said 50%, Wilkinson said. gy program, which is funded by the US

38 JPT • MARCH 2016


New Technology Seeks To Give Voice to Proppant
A pair of inventive companies are working on a way to 40/70 Proppant vs. Acoustic Microemitters
allow microseismic tests to visualize the otherwise silent
process of propping fractures. 40/70 Proppant
The project brings together a French creator of a micro- aka
Arkansas River Sand
device designed to create a distinct sound when the hol-
low structure collapses after reaching its destination—
Fluidion—and an inventor in California who created an
ultrasensitive in-well seismic receiver array, which is the
only one capable of recording and locating that faint
pop—Björn Paulsson.
“We believe that with our sensor…we can more precisely
4 mm 2 mm
locate where microfracturing is happening and where the
proppant is going,” said Paulsson, founder and chief exec-
utive officer of Paulsson Inc.
The joint effort is one of several research efforts backed
by the US Department of Energy to develop improved (cm)
ways of measuring the impact of fracturing. While others
are working on using electromagnetic imaging to show The black squares are acoustic microemitters, which
come in two sizes. At reservoir pressures, the hollow
the volume of propped rock, this project is aimed at map-
structures collapse, making a distinct sound that
ping fracturing by locating points of sound from tiny can be monitored to track where they travel in the
devices collapsed by natural pressure, like squeezing the ground. Photo courtesy of Paulsson Inc.
bubbles in a protective wrap.
The microdevices, which Fluidion calls acoustic micro- “a cloud of these microemitters and we could listen to
emitters, will be mass-produced using 3D printing tech- them and locate where they are in space,” Paulsson said.
niques in large sheets, which are then cut into tiny bits. The different sounds of the large and small microemitters
Each emitter has a hollow core and includes a tiny ver- could help identify the fracture size, as well as their extent
sion of a water clock that is activated when the device has and orientation.
been exposed to reservoir pressure. The microelectrome- If all components meet specifications, the plan is to
chanical device delays the collapse long enough to ensure place the receiver in an idle well in the middle of a six-
it reaches its destination in the ground before imploding. well pad, and observe the sounds in the other five as they
Testing verified that the vast majority of the emitters could are fractured.
survive a trip through a pump, Paulsson said. A couple of years of work are expected before in-
The plan is to create emitters in two sizes: about 2 mm ground tests are possible, he said. The time is required
across or 4 mm across, each of which will produce a differ- for building a protective steel shell for the 2,500 ft-long
ent sound. The number to be used per test is under con- string that will house the 100-level receiver array, and to
sideration, but a working estimate is about 1,000 acous- develop the system needed to dependably mass-produce
tic microemitters per stage, he said. That would create the microemitters.

Department of Energy, is working on two Technologies for the hardware for cased Long Term
approaches that work within the well. holes, Sharma said. Carbo has seen the power of a picture.
One is a low-frequency induction logging The electrodes can cover an area that Its first image of the propped reser-
tool for openhole completions, and the is “a few hundred feet,” he said. This voir generated support, ranging from
other is permanent contact electrodes installed series of coils for transmitting permissions from ConocoPhillips to
that serve as EM transmitters and receiv- and receiving could also be used to mea- add its name to the SPE paper, to com-
ers for cased wells. sure other geological features, such as panies interested in backing future in-
Its partner on the induction logging fractures, and how they change. The tool well imaging tests.
tool is Gearhart Companies, which is from Gearhart has undergone labora- While the fracturing business is in a
applying EM experience gained develop- tory testing and Sharma said they are deep funk, these projects are moving
ing directional survey tools. The UT frac- aiming for a field test in a shallow well forward. “There is a good bit of interest
turing JIP is working with E-Spectrum this summer. in it. I think in the next 4 or 5 years there

JPT • MARCH 2016 39


In this test for the
Advanced Energy
Consortium, a fracture
filled with sand
and coke breeze
was excavated
to determine the
accuracy of the
software used to
predict where it
traveled based on EM
imaging. A close-up
(left) shows how the
coke was concentrated
along the walls. Photo
courtesy of AEC.

will be some kind of commercial deploy- lines to predict the energy fields created speed up the simulations by an order
ment,” Sharma said. when the steel casing within a vertical of magnitude.”
While Palisch said Carbo wants to borehole is used as an antenna. Since For the AEC project, the processing
reach the market much sooner, there then, he has been working on adapt- side of things is a priority. “One of the
will be plenty of room for future devel- ing these equations to model horizon- deliverables is the best inversion soft-
opment work. The process draws on tal wells surrounded by irregular rock ware validated” by physical evidence,
advances in a range of disciplines and fluids. Ahmadian said.
from material science to geophys- One of the most difficult aspects of To validate the code, the team care-
ics. When Carbo began looking for a proppant imaging is developing the fully excavated the area fractured in its
way to image where proppant goes, it inversion methods used to isolate and first test. “The site was shallow enough
sought help from a government research image that needle of useful EM data, to excavate to test our prediction,” he
lab, Sandia National Laboratories, and remove the noise added by electric said, adding they were happy to see,
Palisch said. fields around the wellsite. While seismic “our code was very good.”
It chose one of their suggestions, is based on a different sort of signal— The next step will be a UT test well,
which coincided with work done by sound waves—both methods require where coring will be used to observe
a Carbo researcher Lew Bartel. Since sophisticated algorithms to turn huge if the imaging matched the fractures
then, David Aldridge, a research geo- amounts of data into a useful image. found at a much deeper depth than its
physicist at Sandia National Laborato- “Seismic inversion has occupied geo- initial test.
ries, has advised Carbo on issues, such physicists for the past 50 years,” Sharma Over time the goal of these teams will
as how to interpret EM data over a long said. “We are just starting out. Our work be to find a lower-cost way to observe
wellbore where it will be affected by is just scratching the surface. We are at the propped fractured area in much
the irregular and unpredictable geolog- the beginning of this road.” greater detail.
ic conditions. The pace of onshore fracturing “We know we can get the length and
In a presentation made at the Society of work requires quick, low-cost pro- the orientation,” of the fractured area,
Exploration Geophysicists annual meet- cessing. A progress report filed late Sharma said. “We think we can get the
ing last fall, he described that his proj- last year by the UT fracturing JIP said distribution. A test of how good we are
ect was adapting equations used by elec- that its “method used to solve the is whether we can model the geometry of
trical engineers to model such things as equations is computationally inten- the fracture. It is a nontrivial problem tell-
the electromagnetic fields around power sive and efforts are under way to ing where the proppant is located.” JPT

40 JPT • MARCH 2016


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Industrial-sized Cyber Attacks
Threaten the
Upstream
Sector
Trent Jacobs, JPT Senior
Technology Writer

Malware designed
to infect operational
networks that control
oilfield machinery is on
the rise, and security
flaws make addressing
the situation difficult.
Image courtesy ElbPresse.

USD 1.9 billion. One of the most


dire warnings comes from the mul-
tinational risk adviser and insurance
firm Willis Group, which in 2014 report-
ed that “a major energy catastrophe, on the
same scale as Piper Alpha, Phillips Pasadena,
Exxon Valdez, or Deepwater Horizon, could indeed be
caused by a cyber attack.” The company noted in its report
that insurance providers generally will not cover such events.

T
he oil and gas The concern over control systems has come to the forefront
industry is coming to terms with a cyber threat land- because of the widespread use of digital oilfield technology
scape that has expanded beyond data breaches and the that began about 2 decades ago. Driven by significant gains in
theft of intellectual property. The latest battlefront is in the field efficiency and production, companies eagerly moved to teth-
where critical drilling and production assets are at risk of being er nearly every facet of operational networks to the Internet,
disrupted or destroyed, thanks to their highly vulnerable con- either directly or through corporate networks. On the plus side,
trol systems. the industry gained invaluable real-time data, various opera-
The industry has experienced only a few cases of these so- tions became automated, and engineers working in office build-
called cyber-to-physical attacks but the US Department of ings could remotely control offshore operations.
Homeland Security predicts that by 2018 cyber attacks against But the computer hardware that makes all of this possible
oil and gas infrastructure around the world will cost almost was never designed to be connected to the Internet. Known col-
lectively as Industrial Control Systems (ICS), they were built
to run in isolation and thus have no security measures that WHAT COULD GO WRONG?
guard against run-of-the-mill malware, let alone a targeted
cyber attack launched by a sophisticated hacker. ◗ Facility sabotage/shutdown
“Security was not important for anyone; what was impor- ◗ Equipment damage
tant was to have those systems operational,” said Ayman Al ◗ Production disruption
Issa, chief technologist and senior adviser of industrial cyber ◗ Product quality (poor oil and gas separation)
security at Booz Allen Hamilton. He added, “Based on our ◗ Undetected spills and compliance violations
experience, it is easy to attack those systems—it is easy to (i.e., pollution)
◗ Safety violations (death or injury)
attack thousands of them.”
Al Issa explained that the control systems are used not
Source: ERPScan
only in the oil and gas industry but in nearly every industry
and utility sector around the world. Recent attacks on con-
trol systems in Europe prove that the digital oil field is at risk. forcing it to shut in the well and move off station. “What hap-
The long list of assets using these exposed control systems pened was that various operators on that [mobile offshore
includes drilling rigs, subsea wellheads, flowmeters, produc- drilling unit] were using the very same systems to plug in
tion facilities, pipelines, and artificial lift installations. their smart phones and other devices to access other mate-
The industry is working on multiple fronts to address vul- rials on the Internet, which introduced malware and that
nerabilities, but cybersecurity experts working in the indus- resulted in a drive off,” said Paul Zukunft, a US Coast Guard
try say it will be years before adequate safeguards are in place. commandant admiral.
Until then, oil and gas companies must face the reality that To help drillers understand the wide spectrum of risks,
the hacker community has the advantage. Houmb is serving as the Cybersecurity Subcommittee Lead-
er (part of the Advanced Rig Technology Committee) of the
Drilling Standards Coming International Association of Drilling Contractors (IADC),
Siv Hilde Houmb, chief technology officer of the oil and gas where she and a committee of nearly 50 others have created
cybersecurity firm Secure-NOK, confirmed that a hacker with the first set of cybersecurity guidelines for drilling assets. The
remote access to a rig would have little difficulty manipulating guidelines focus on risk assessment and are expected to be
its drilling controls or the dynamic positioning systems used published this month after more than a year of work. Houmb
to keep the rig directly above a subsea well. said with much of the research and analysis on best practic-
“Since there isn’t any protection on the control systems, es now complete, subsequent guidelines on how drillers can
it’s sort of wide open and probably the biggest challenge the build more secure networks will come sooner. As guidelines
industry is facing over the next 5 years,” in terms of advancing and standards become available, it will be up to individual
automation in the oil field, she said. “In addition to that, you companies to incorporate them into their operations.
have a lot of people coming and going on the helicopters, a lot
of engineers with laptops that are not necessarily completely Obsolete Systems
updated with antivirus and malware protection. So it’s a little What makes control systems difficult to work with is that
messy to be honest.” they were built to survive beyond 20 or 30 years, and many
To prevent attacks, the industry is moving to secure remote systems in place may have memory capacities of less than
connections, she said. But it is the above-mentioned scenario 2 MB. However, “You might find that the security solution
with employees and contractors unwittingly initiating a non- needs 2 GB or 3 GB of memory, so you cannot bring the secu-
targeted attack on a rig’s network that she and other cyberse- rity solutions of today and install it in those old systems,”
curity experts say represents the highest risk and easiest way said Al Issa.
to harm a rig. There are a few known instances that highlight They are also running obsolete operating systems such as
how crippling these events can be. Windows XP. Microsoft stopped supporting and issuing mal-
One highly publicized case involved a newbuild rig head- ware patches for Windows XP in 2014, leaving it open to new
ing from South Korea to Brazil in 2010. It is believed that mal- attacks or even simple bugs that may cause a software failure.
ware was introduced from a worker’s laptop and then spread There are companies that will continue to provide technical
throughout the rig’s various networks and control systems, support and custom security patches for Windows XP, but it is
including the blowout preventer computer. The rig was forced expensive and even this option brings new challenges. Replac-
to shut down for 19 days until cybersecurity personnel, who ing outdated control systems with newer ones built with more
had to be flown in, repaired the networks. There are other security features might seem like a good idea, but Al Issa said
similar reports, including a drilling rig working offshore West such a project would probably take most oil and gas com-
Africa that found itself tilting to one side after being infected panies 2 to 3 years to complete.
with malware. To work around these limitations, cybersecurity experts
In 2013, another offshore drilling rig operating in the Gulf have proposed a number of ideas. Some are telling com-
of Mexico lost control of its dynamic positioning systems, panies to establish cybersecurity centers to monitor per-

43
senior manager of cybersecurity engi-
neering and analysis at the American
SPE Cybersecurity Efforts Bureau of Shipping, said on a modern
offshore drilling rig there are likely to be
This month, SPE will be hosting a symposium on Cybersecurity and Busi-
as many as 500 devices that manage up
ness Resilience for the Oil and Gas Industry. To be held in Dubai from 29–31
to 7,000 different sensors or data points.
March, the symposium will address the range of cyber challenges facing
This network of systems is responsible
oil and gas companies and how different organizations are managing their
for controlling everything from power
efforts. Additionally, the SPE Digital Energy Technical Section (DETS) has
management and propulsion to drilling
established a Cyber Security Committee to further the industry’s ability to
and well control.
protect intellectual property and assets. The committee serves as a collab-
Taking the most critical systems
orative forum for the following areas:
offline every time a new software patch
◗ Promote the education and expand the skills of members in is released would represent a major safe-
intellectual property and information security ty risk. DeWitt explained that companies
◗ Serve as a sounding board and forum for exchange of security must consider if the introduction of a
techniques, approaches, and problem solving patch creates more problems with the
◗ Keep members abreast of emerging technologies and current events system than the vulnerability it is seek-
in cybersecurity ing to address.
◗ Promote information technology and digital systems thought Aside from the power management
leadership through workshops and conferences systems, he added that the lack of suffi-
◗ Sponsor projects involving expert resources to identify and create cient redundancy in a typical control sys-
value through information technology tem does not allow for one to be taken out
of service for an update. “The reason is
that these systems were built to be unbe-
formance anomalies in control system to abandon off-the-shelf operating sys- lievably reliable,” he said. “We talk about
networks and detect when an unauthor- tems altogether and design specialized rebooting our computer every week, but
ized intruder might be affecting their ones to address the unique needs of there are [control] systems out there that
stability. These centers could use low- control systems. haven’t been rebooted in years.”
cost devices called smart taps that would Even as updates and patches become
allow them to monitor traffic and install available for older control systems, The Arrival of Stuxnet
security devices without interrupting companies must be selective in choos- In 2010, the cybersecurity community
the control network. Another idea is ing which ones to accept. Cris DeWitt, a woke up to the news of a new type of mal-

To protect control systems, cybersecurity experts say companies should invest more in operations centers that can
watch for anomalies and signs that they may be under an attack. Photo courtesy US Department of Homeland Security.

44 JPT • MARCH 2016


He added that with this newfound
ability to infect industrial systems, hack-
ers started a concerted research effort
to understand how control systems can
be manipulated. One of their most use-
ful tools in this quest is a search engine
called Shodan that lists almost every
type of Internet-connected control sys-
tem from traffic lights to the program-
mable logic controllers (PLCs) found on
offshore rigs. The search engine also
revealed that many control systems rely
on easily defeated default passwords
(e.g., 1234) and are accessible by anyone
using a web browser.
While working at Symantec a cou-
ple of years ago, Witter reviewed the
company’s annual war game that test-
Programmable logic controllers (PLC) like this Siemens S7-300 system were ed the vulnerability of control systems
specifically targeted in the Stuxnet attack. PLCs allow industrial processes to
be automated but because they have gaping security holes, they are especially
used in various oilfield applications. The
vulnerable to being taken over by malware. Photo courtesy of Palatinatian/ exercise showed these control systems
Wikimedia. were using obsolete protocols no lon-
ger used in the corporate network space,
ware called Stuxnet, the most sophis- of lessons from it, and you are starting he said.
ticated malware code ever seen at that to see some of those techniques pop up “We were amazed at how little thought
time. Developed as a cyberweapon by the in other places,” said Franklin Witter, a was put into the security of those devic-
US and Israel, Stuxnet successfully dis- principal industry consultant for cyber- es,” he said. “I think there was just this
rupted Iran’s uranium enrichment pro- security at the software analytics com- assumption that these things will be put
gram at its Natanz nuclear facility. pany SAS. in an environment where an attacker
Stuxnet is thought to have been intro-
duced into the nuclear facility’s net-
work through a USB drive brought in by
a worker. It then gained access to sev-
Study Reveals Risks Besides
eral thousand of the control systems Control Systems
running the enrichment centrifuges
and commanded them to operate out- Last November, researchers from ERPScan, a firm specializing in SAP and
side of their normal parameters, even- Oracle systems, issued a report that analyzed risks not directly related to
tually destroying them. All the while, control systems that could disrupt an oil and gas company’s entire business.
the displays on the operator’s comput- The researchers noted that 70 million B/D of oil is produced by companies
er screens showed that the centrifuges using SAP technology, equivalent to about 75% of the world’s total output.
were performing normally. The malware Their findings focused on two specific examples of how hackers could
even “phoned home” to tell its creators infiltrate oilfield operations: fiscal metering and burner management sys-
how it was doing. tems. For burner systems, used for separation on offshore production facil-
Stuxnet has since been found to be ities and in refineries, the researchers demonstrated how hackers could
lurking inside computer networks all easily send operators false temperature or pressure data through an asset’s
across the world, including those belong- management software to cause an explosion.
ing to oil and gas companies. Chevron The metering exploits they described would allow hackers to launch a
announced that it found the malware on fraud attack that would involve sending out false information about the
its systems but that it had not caused any amount of oil a company is storing and transferring to a buyer. It suggest-
harm. But when the code was made pub- ed that a large enough attack would result in a global scandal and financial
lic, it became clear to everyone that the losses that could result in a company’s bankruptcy. “Imagine what would
security technology for control systems happen if a cyber criminal uploads a malware that dynamically changes oil
was at least a decade behind what is used stock figures for all oil and gas companies where SAP is implemented,” the
to protect corporate networks. researchers said. “In case of a successful attack, cyber criminals can control
“The attack community paid a lot of about 75% of total oil production.”
attention to that code and learned a lot

46 JPT • MARCH 2016


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hackers who may have been acting upon
the country’s geopolitical interests.

Raising Awareness
As awareness of cyber threats builds
throughout the industry, major oil and
gas companies are bringing more secu-
rity and information technology analysts
into the board room. Perelman said he
has seen this change take place among
his clients over the past year and that it
demonstrates how exectuives are start-
ing to fall into line.
“If no one in the organization is in a
position that both cares about cyberse-
curity and can tell or ask industrial engi-
neers to do something, then there is no
way to move forward with securing the
[control system] networks. It is a neces-
sity,” he said.
Many still say that oil and gas
companies need to step up efforts to
Hackers targeting the Ukrainian power sector last December used Microsoft
Word in a Trojan horse attack to move through various networks and cause work together and share information,
a blackout. When the document file was opened it asked the user to enable especially regarding the threat of con-
macros to view it, which released the malware. Image courtesy of SecureList. trol system attacks. “Collaboration is a
difficult problem,” said Philip Hurlston,
could never get to them, and then all should be paying close attention to the the leader of the oil and gas special inter-
of a sudden people started connecting Ukraine event. est group at InfraGard in Houston, a
their SCADA [supervisory control and “The industrial controllers, the ones not-for-profit organization funded by the
data acquisition] infrastructure and that are managing drillers, are the same US Federal Bureau of Investigation.
control infrastructures to the Inter- industrial controllers that also manage The group bills itself as a “partner-
net, or into networks that were con- the turbines in a refinery and genera- ship for protection” that opens the lines
nected to the Internet, and not properly tors in a power plant,” he said. “It is the of communication between the agency
securing them.” same equipment, so the same hacking and industries the government consid-
Before news of Stuxnet broke, what technology—the same malware technol- ers to be responsible for the country’s
may be the first major control system ogy—is needed in order to hack into the critical infrastructure.
attack caused an explosion of a crude oil upstream industry.” Hurlston said oil and gas companies
pipeline owned and operated by a con- It is believed that the attack began are reluctant to disclose cyber attacks
sortium of shareholders led by BP and when a utility employee opened an email because it would likely invite negative
the State Oil Company of Azerbaijan. The containing a Microsoft Word file that attention from the media, investors, and
event took place in the Republic of Geor- appeared to be sent from a Ukrainian regulators. “Very little of it makes the
gia in 2008 and was initially reported as political party. The malware, named news in terms of hearing about attacks
a temporary disruption. Later, details Black Energy, then moved laterally in the industry, but these companies are
emerged that indicated hackers gained through the utility’s corporate network constantly targeted and really do strug-
access through an Internet connected and into the control system and opera- gle to stay ahead of the game,” he said.
security camera and then disabled safety tional network. Once it found its targets, To encourage industry stakeholders
measures before intentionally over-pres- a series of ICS units used to run turbines, to provide threat intelligence, InfraGard
surizing the pipeline. it allowed the hackers to cause circuit members can report attacks anonymous-
The most recent control system attack breakers to trip. ly, which then allows the FBI to warn other
happened in December in Ukraine. Offi- The hackers also flooded customer companies that may suffer from the same
cials said a highly sophisticated attack service phone lines using a distribut- attacks. So far, this concept appears to
caused a blackout that affected an esti- ed denial of service attack to delay any be taking hold. Membership in the orga-
mated 800,000 people. Barak Perel- realization by the operators that their nization’s Houston oil and gas group has
man, cofounder and chief executive systems were down. Both the Georgian grown from about 20 to almost 350 in just
officer of the control system-security pipeline explosion and the Ukrainian over 2 years and there are several other oil
firm Indegy, said upstream companies blackout have been linked to Russian and gas groups across the country.

48 JPT • MARCH 2016


As Attacks Rise, Prime Target Remains IT Networks
Second only to the power and utility sec- “When you feel like you What They Want
tor, the oil and gas industry is experienc- Estimates range between an average of
ing a higher frequency of cyber attacks 200 to 220 days from when a company’s
than any other industry. The vast major-
can’t see what is going system is breached to when it becomes
ity of penetrations are in the information aware of the breach. This gives attack-
technology (IT) networks that run a com- on in your network—that ers more than enough time to move
pany’s daily business. through a network and carry out their
Timothy Nguyen, the chief informa- you don’t have the tools to objectives, which vary depending on
tion security officer of BHP Billiton’s their motives.
petroleum division, said there is no ques- gather data—you clearly Starting at the lowest end of the risk
tion that the industry is facing a “tremen- profile are the relatively unskilled indi-
dous amount of cybersecurity attacks” can’t protect everything like viduals called “script kiddies” who take
these days. He pointed to a study by publicly available bits and pieces of mal-
PricewaterhouseCoopers that showed you would like to.” ware code from other hackers and launch
that the number of reported industry them against companies to test their
cyber attacks in 2013 topped 6,500—an own abilities.
increase of 179% from the previous year. large number of companies and vendors Then there are more skilled criminal
Similar figures for 2015 are unavail- working together and sharing confiden- hackers who have tailored their skills
able; however, a survey carried out last tial information. for financial thievery and the extortion
November indicates that the rate of Making sure every company is secur- of companies and employees. Some are
attacks remains on an upward trajec- ing their piece of the data pie has become looking to suck up thousands of person-
tory. Commissioned by cybersecurity a complex task. And because cyberse- nel files containing financial informa-
firm Tripwire, the survey polled IT pro- curity is an expensive operation, small- tion that can be sold on the black market.
fessionals working in the energy sector er firms tend to be at a disadvantage. Criminal hackers are also fond of hold-
across the US. The current downturn has also seen a ing data or access to personal computers
More than 80% of those working for fair number of IT professionals leave the hostage by using malware to encrypt files
oil and gas companies said the number industry which has increased the work- until a ransom is paid.
of attacks continues to increase year over load of those who remain. “I am quite The so-called hacktivists groups
year. About half said the rate had jumped optimistic that the oil and gas industry involve a collective of hackers focused
by 50% to 100% in just the past month is moving in the right direction,” Flichy on making political or social statements.
alone. Highlighting the sophistication said. “At the same time, it’s tough because The most popular such group is known
of recent attacks, most of those polled there are less people on deck.” the world over as Anonymous, which
also said that they were “not confident” has for the past few years launched an
in their company’s ability to detect all annual attack against various oil com-
the cyber attacks. More than double panies called “Operation Petrol.” There
Tim Erlin, director of security and IT are growing fears that cyber terrorism
risk strategy at Tripwire, said the sur- may use similar strategies to cause wide-
Less
vey results show that as the number of than 10% spread disruptions.
successful attacks increases, detection “Then you have the nation state,”
rates keep falling. “That’s a combination Nguyen said. “They want to know what
that is particularly dangerous,” he said. 10%–20% oil and gas companies are up to and what
“When you feel like you can’t see what companies are doing.” He explained that
is going on in your network—that you 50%–100% state-sponsored efforts are after intel-
don’t have the tools to gather data—you 20%–50%
lectual property and gathering intelli-
clearly can’t protect everything like you gence for future cyber attacks against
would like to.” critical infrastructure. “Attacks are now
What the survey did not explain are politically motivated and between two
the number of unique challenges facing countries rather than directly against the
the industry when it comes to cybersecu- company,” he said.
rity. Philippe Flichy, senior digital oilfield Companies are able to deduce that the
An industry survey showed there was
adviser at Baker Hughes, pointed out that a sharp increase in successful attacks cyber espionage is state-sponsored part-
unlike other global industries, in each from October to November 2015. ly because of how the codes are writ-
oil and gas project there may be a very Source: Tripwire ten and partly due to their sophisticated

JPT • MARCH 2016 49


a malicious email. The tactic is known
as spear phishing and increasingly, the
spam filters meant to protect against
such a threat are being beaten.
Kubecka said hackers have become
proficient at testing the limits of the fil-
ters and are finding their way past them
by customizing emails to meet the intend-
ed victim’s personal or business inter-
ests, a practice called social engineering.
“Social engineering in and of itself is a
A snippet of the Shamoon malware code that wiped the hard drives of an really hard thing to combat because the
estimated 35,000 computers at Saudi Aramco in August 2012. Image courtesy
of SecureList.
emails are written in such a way that they
look real. You want to open that email, or
nature that suggest they took a lot of time Unfortunately, it only takes one mali- click that link,” she said. “It is a very, very
and resources to create. cious email to get through and there is big problem and it amazes me to this day
The security community has identi- no shortage of examples of what can why more companies do not have, at bare
fied several sophisticated cyber espio- happen next. Headlines were made in minimum, phishing exercises.”
nage campaigns in recent years that have 2008 when servers at ExxonMobil, BP, Spear phishing campaigns often use
targeted hundreds of oil and gas compa- Shell, ConocoPhillips, Marathon Oil, and Trojan horse viruses contained in Micro-
nies worldwide. The malware involved in Baker Hughes were accessed by hack- soft Excel or PDF files. One phishing
these cases have been given names such ers reportedly acting on behalf of China. strategy that oil and gas professionals
as EnergeticBear, DragonFly, DUQU, and According to various reports, the hack- should be particularly aware of involves
Flame. Each iteration is more evolved ers accessed seismic data, bid and lease malicious emails that appear to be sent
than the next. information, and intellectual property by a legitimate conference organizer.
To strengthen its defenses, Nguyen that took years to aquire and was worth Kubecka said oil and gas companies
noted that BHP Billiton has developed millions of dollars. should not only train their employees to
several strategies that include invest- A few years later, Saudi Aramco was hit be on the lookout for these threats, but
ing in new network monitoring tools hard by one of the most infamous mal- teach them to forward suspicious emails
and mandatory “cyber safety” train- ware codes called Shamoon. The 2012 to their IT teams so they can be exam-
ing programs for employees—who are attack infiltrated and deleted data from ined rather than just deleting them upon
often considered a firm’s biggest cyber at least 35,000 computers, estimated to receipt. She also advises oil and gas com-
risk factor. be 75% of the company’s total. Sham- panies to come up with a playbook to fol-
BHP Billiton has joined efforts start- oon effectively halted business opera- low when one slips through and they are
ed by the American Petroleum Insti- tions for days. facing a cyber attack.
tute and SPE to collaborate with others Weeks later, the same malware infect- “One of the things that completely
when sensitive information is involved. ed the IT networks at Qatar’s RasGas. failed with the attack of Shamoon was
The framework is modeled after what The security community attributed these that they were not prepared at all—abso-
the financial and insurance industries attacks to actors in Iran. And in 2014, lutely not prepared,” she said, adding
have adopted. The company is also hackers hit at least 250 companies in that cyber-related threats need to be
sharing threat intelligence information Norway, including Statoil and about 50 treated much in the same way the indus-
with the US Federal Bureau of Investi- other oil and energy related organiza- try has come to address health and safe-
gation and the Department of Home- tions. That attack is considered the worst ty matters. Companies are also being
land Security. Many other oil companies of its kind in the nation’s history. warned against letting cybersecurity fall
have taken similar steps to protect off the radar once they have recovered
their networks. Lessons To Learn from a serious episode.
Chris Kubecka, a cybersecurity consul- “You might have a lot of focus just after
Many Wake-Up Calls tant and researcher who helped lead the an attack, but a year or two later sud-
On its website, ExxonMobil reports, recovery efforts of Saudi Aramco’s Sham- denly it’s just not viewed with the same
“On average, our cybersecurity screen- oon attack, has spent the last few years type of importance anymore,” she said.
ing programs block more than 70 mil- speaking about what companies should “The staff that may have been hired on
lion emails, 140 million internet access learn from the event. just after the attack starts dwindling in
attempts, and 150,000 other potential- What has tied together so many of the numbers because the perceived necessity
ly malicious actions each month.” That attacks against the industry, including is no longer there. Unfortunately, attacks
amounts to more than 2.5 billion blocked Shamoon, is the fact that they were ini- against the industry are increasing every
actions a year. tiated when an employee clicked open single year.” JPT

50 JPT • MARCH 2016


Introducing a new controlled optimization
process for multistage completions
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Vietnam
Still Holds Much E&P Opportunity
Joel Parshall, JPT Features Editor

Gas and condensate production facilities in


the Hai Thach-Moc Tinh field of the Nam Con
Son Basin. Photos courtesy of Petrovietnam.

A
s oil companies struggle with Company have a joint exploration agree- Nam Con Son and Song Hong basins and
the collapse in crude prices ment covering the Gulf of Tonkin. elsewhere.” Petrovietnam’s Ky Lan 1X gas
and industry upheaval, assess- In the decades since the end of the Viet- discovery in the Song Hong Basin late
ing the future of exploration and produc- nam War, exploration and development in last year is one example. That success
tion (E&P) in specific countries requires Vietnam have grown by leaps and bounds. has piqued interest among other com-
a longer term vision of a market in which With 4.4 billion bbl of oil reserves, the panies. Eni and KrisEnergy have recently
prices will have stabilized and rebounded country now ranks No. 3 in the Asia-Pacific acquired exploration blocks in the vicinity.
to a level yet undetermined. Seen in this region, trailing only China and India.
lengthier view, Vietnam holds substantial Bach Ho Proves a Tiger
E&P opportunity because of its resource Always an Interest Oil and gas E&P activity in Vietnam began
potential, its expanding economy and “Vietnam has always been an interest in the 1960s in the onshore Hanoi Trough
surging internal energy demand, the among international oil and gas com- formation. Attention later shifted to off-
diverse group of global operators active in panies,” said Suraya Tulot, Vietnam EP shore prospects. The first major success
the country, and the interest of national oil upstream researcher at IHS. “It is an occurred in 1986 with the discovery of
company Petrovietnam in expanding part- opportunity that companies are looking oil at the Bach Ho (White Tiger) field in
nerships with international E&P players. at, especially the independents.” the Cuu Long Basin by Vietsovpetro, a
At the same time, a limitation on this Almost all of Petrovietnam’s domestic joint venture (JV) formed in 1981 between
upside lies in the dispute between Vietnam upstream activity has been offshore in Zarubezhneft of the former Soviet Union
and China over territorial waters, which shallow water. From the beginning, the and Petrovietnam. Initial production
is affecting international investment in Cuu Long Basin has been the center of flowed from a Lower Miocene structure.
some E&P prospects. While sporadic ten- Vietnamese E&P. However, activity has However, deeper drilling into fractured
sions have arisen between the countries, spread to the Nom Con Son, Song Hong, granite basement rock yielded a much
Vietnam and China remain in discussions Phu Khanh, Phu Quoc, and Malay-Tho larger discovery, which was brought into
over the disputed areas. A peaceful reso- Chu basins, as well as others, and deep- production in 1988.
lution could benefit both countries and water development is getting under way. Granite basement rock is nonsedimen-
the oil and gas industry. Notably, well to “Vietnam is relatively underexplored,” tary and usually not associated with oil
the north of the disputed waters, Petro- Tulot said. “While the focus has been on and gas accumulations. However, in some
vietnam and China National Offshore Oil Cuu Long, there are opportunities in the cases this rock can hold hydrocarbons

52 JPT • MARCH 2016


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in which Petrovietnam holds interests. By nesia, and Malaysia. Vietnamese produc-
itself, the company generates about 25% tion is expected to increase in the next
of Vietnam’s gross domestic product. 5 years as major field developments come
on line. All of the country’s gas produc-
Many Global Companies tion goes to domestic consumption.
Approximately 30 operating companies Petrovietnam has signed a memoran-
from all parts of the world are active in dum of understanding (MOU) and front-
Vietnam, with companies representing end engineering and design contract
the United States, Spain, Italy, the Unit- with Tokyo Gas for the construction of a
ed Kingdom, France, Russia, Australia, liquefied natural gas (LNG) import termi-
Japan, Malaysia, and other East Asian nal at Thi Vai near Ho Chi Minh City and
and Middle Eastern countries. Among is considering building additional LNG
the companies are ExxonMobil, Murphy, import facilities.
Repsol (through its recent acquisition of The country’s oil production is project-
Talisman), Soco, Gazprom, Rosneft, San- ed to decrease slightly this year and next
tos, Mitsui, and Petronas. because of declines at some major fields
A producing platform operating in In a number of cases, Petrovietnam and the effects of reduced exploration,
the Dai Hung oil and gas field of the has formed JVs with international E&P according to Petrovietnam Vice President
Nam Con Son Basin. firms to operate certain projects. The old- Nguyen Quoc Thap. There were five explo-
est and largest of the JVs is Vietsovpetro. ration wells drilled last year (not includ-
that have migrated from nearby source More than 25 international service com- ing appraisal wells), compared with 12 in
rock. While fractured granite basement panies and equipment suppliers are also 2014. However, with planned output from
reservoirs have low permeability, migrat- active in the country. the Ca Rong Do (Red Emperor) deepwater
ed hydrocarbons can accumulate in the “Vietnam has become very welcom- project, the Su Tu Trang (White Lion)
natural fracture networks. But these res- ing of international partners to help field, and potentially some smaller fields,
ervoirs are challenging to understand with upstream opportunities,” said Joe production is expected to resume growth
because of their heterogeneity, and drill- Knierien, executive director at Globalinx in 2018 and 2019, Thap said.
ers in the past had typically avoided them Group, a business development firm that
in favor of less-complicated targets. is very active in Vietnam. “The Vietnam- Assessing the Variables
The success at Bach Ho put the Viet- ese are very interested in the latest tech- After 2019, more variables come into
namese oil industry in the position of nology to help them achieve their goals, play if Vietnam is to be able to sustain
learning how to produce from a frac- and experience such as that of the US or increase current levels of production.
tured granite basement, and the Cuu companies in deepwater development Prices will play a major role and prob-
Long Basin has an abundance of these will be especially beneficial as Vietnam ably already have had an impact by scal-
reservoirs. Bach Ho became a prolific moves into some of those projects.” ing back the exploration activity typi-
field, peaking at more than 260,000 B/D cally needed to offset depleting reserves
of production in 2001, and it is still pro- Production Increases from producing fields. Only two explora-
ducing 75,000 B/D. Vietnam’s oil production (including con- tion blocks were awarded by Vietnam in
The Vietnamese industry has become densate) has increased modestly over the last year’s offshore licensing round, well
the global authority on producing oil past 3 years to 339,800 B/D in 2015. below awards in previous rounds during
from fractured granite basement rock, However, with an expanding and indus- recent years.
and more than 1.7 billion bbl of oil have trializing economy that grew by nearly Vietnam’s deepwater prospects repre-
been produced from the country’s gran- 7% last year, refined product demand sent a small part of the country’s offshore
ite basement reservoirs through last year. was the equivalent of 476,800 B/D of acreage but could hold the key to sustain-
Although basement production will not crude oil. The country made up the dif- ing production. The prospects lie mainly
contribute as much in Vietnam’s future, ference by importing products. Although in the Phu Khanh and Tu Chin-Vung May
it will still play an important role in the Vietnam exports some oil, it is a net basins and parts of Nam Con Son.
country’s E&P activities for years to come. importer because its exports are more Oil prices will be critical to future
Since the early success at Bach Ho, than offset by the imported product bar- investment. Industry analysts estimate
Vietnamese production has greatly rels. The excess of product demand over that Vietnam has a breakeven oil price
expanded. Petrovietnam, including JVs, oil production is expected to continue. of about USD 55/bbl for new small-to-
now produces oil and/or gas from almost Natural gas production in Vietnam has medium projects in shallow water. New
40 fields in granite basement and sedi- been rising over the past 4 years and deepwater oil projects would target much
mentary reservoirs. That number takes last year amounted to 1.03 Bcf/D. The larger reserves but likely require a higher
in several international fields in Malay- country’s reserves of 23.9 Tcf are ranked price forecast to justify a final investment
sia, Russia, Algeria, Peru, and Venezuela fourth in East Asia behind China, Indo- decision (FID).

54 JPT • MARCH 2016


Moving Forward
Looking ahead, operator Repsol is devel-
oping the Ca Rong Do oil and gas con-
densate field in Block 07/03 of the Nam
Con Son Basin. In more than 1,100 ft of
water, it will be Vietnam’s first deepwater
project and feature the country’s first
tension-leg platform.
First production from Ca Rong Do is
slated for October 2018. At its peak, the
field will produce 30,000 B/D of oil and
50 MMcf/D of sales gas. Estimated recov-
erable reserves are 50 million bbl of oil
and 2 million to 4 million bbl of conden-
sate. In addition to Petrovietnam, Pearl
Oil (a unit of Mubadala Petroleum), and
Pan Pacific are participating in the project.
Other projects in progress are: A Petrovietnam jackup rig drilling in the Dai Hung field.
◗ First-phase expansion of the Su
Tu Trang gas condensate field in recoverable reserves of 3 Tcf to vigor, as its willingness to boost pro-
Block 15-1 of the Cuu Long Basin, 8 Tcf), Ca Voi Xanh represents duction by participating in foreign E&P
scheduled for completion in the the biggest gas discovery in projects attests.
fourth quarter. Gas production of Vietnam’s history. ExxonMobil The company also is building a refining
50 MMcf/D will be increased to and Petrovietnam are partners in and petrochemical complex at Nghi Son,
150 MMcf/D, with 100 MMcf/D the project, with ExxonMobil the which will be the country’s largest. A joint
injected into the reservoir to boost operator. The two companies signed investment of Petrovietnam, Kuwait Oil,
current condensate production of an MOU July of last year to move Idemitsu, and Mitsui, the USD 9 billion
7,000 B/D to 20,000 B/D. Operated forward with development plans facility will start up in 2018. With a crude
by the Cuu Long Joint Operating but an FID has not been made. If oil processing capacity of 200,000 B/D,
Company, Su Tu Trang’s participants sanctioned, the project would be the complex will supply 40% of Viet-
are Petrovietnam, Perenco, ONGC anticipated to produce first gas nam’s refined product demand. While
Videsh, and Korea National Oil in 2023. the combined output of Nghi Son and
Corporation. New marginal developments will also Vietnam’s sole other refinery at Dung
◗ The Thien Ung gas development be important to Vietnam’s oil and gas Quat will fall well short of meeting the
in Block 04-3 of the Nam Con Son future, as a number of potential proj- country’s surging product demand, the
Basin. First gas is expected in the ects exist. Vietnam may need to enhance new complex will facilitate the further
third quarter, with production to development incentives, possibly through industrialization and modernization
peak at 65 MMcf/D of sales gas. changing project tax treatment and/or of© Vietnam.
Operated by Vietsovpetro, the adopting new models for production “What’s driving the need for more
participants are Petrovietnam and sharing contracts. energy right now is the upcoming Trans-
Zarubezhneft. Petrovietnam is also investigating the Pacific Partnership agreement between
◗ The Southwest Gas development potential of shale and coalbed methane 12 countries (including Vietnam) that is
in Block B, 48/95 and 52/97, of development in the Hanoi Trough. Joint expected to be signed this year,” Knierien
the Malay-Tho Chu Basin, with exploration studies with Eni, Arrow, Keep- said. “So there is a tremendous amount
estimated probable recoverable er, and other companies are in progress. of growth in anticipation of the new trade
reserves of 3.8 Tcf. Production is agreement. Looking farther ahead, the
expected to start in 2020 and peak A Lot Going for Vietnam country needs more power, more ener-
at 575 MMcf/D of sales gas. Operated Despite some question marks, Vietnam’s gy, and more fuel to provide electricity,
by Phu Quoc Petroleum Operating oil and gas industry has a lot going for it to develop more manufacturing capacity,
Company, the participants are because of its strong technical capabil- the roadways, the pipelines, and all the
Petrovietnam, PTTEP, and Mitsui. ity and the country’s prospects for robust infrastructure it needs.”
◗ The Ca Voi Xanh (Blue Whale) gas economic growth and hunger for energy. In short, oil and gas will continue to
project on Blocks 117–119 of the On a net basis, Vietnam will continue to be a top priority for Vietnam, and global
Song Hong Basin. Estimated to hold need every barrel of oil and cubic  foot companies seeking to invest their funds
between 5.67 Tcf and 12.57 Tcf of of gas that it can produce. Petroviet- and expertise in the country’s E&P oppor-
natural gas in place (with estimated nam will likely approach that goal with tunities will be most welcome. JPT

JPT • MARCH 2016 55


MANAGEMENT

Managing Project Uncertainty:


The Delphi Method
Lakshan Saldin, Matthew Healey, and Kate Parker, Agilis KLM

Decision making in uncertain environ- “There are known knowns; These problems can be effectively
ments is key to the successful deliv- addressed using a Delphi-based work-
ery of oil and gas projects. By defini- there are things we know shop methodology. The process present-
tion, however, uncertainty is ambiguous we know. We also know ed in this article discusses how to work
and unpredictable. collaboratively to develop a common
Uncertainty does not necessarily there are known unknowns; understanding of a project and achieve
imply risk; the two are separate con- that is to say, we know alignment on issues and uncertainties.
cepts. Economist Frank Knight made a This allows managers to gain a better
clear distinction between the two as far there are some things we understanding of the critical uncertain-
back as 1921. Risk can be measured and do not know. But there are ties running through the project and
quantified and is well suited to the ana- implement appropriate strategies.
lytical techniques used in project risk also unknown unknowns;
management; uncertainty defies quan- the ones we don’t know we Delphi Methods
titative expression. Items with the qual- Delphi is a structured communication
ity of uncertainty often surface during don’t know.” technique that was developed as part
risk-assessment exercises but tend to be of the United States’ response to glob-
categorized as “issues” and are neither US Secretary of Defense al uncertainty during the Cold War.
captured nor addressed by traditional Donald Rumsfeld, 2003 Since then, the process has been used
risk-management processes. across many different industries world-
Donald Rumsfeld’s infamous quote wide (Linstone and Turoff 2002). Delphi-
highlights the difficulty of articulating “unknown knowns”—those things that based methods are able to draw out the
uncertainty. However, the statement is we intentionally refuse to acknowledge tacit knowledge held by project members
rooted in sound cognitive and sociologi- due to, for example, the social stigma and assess it in a structured manner.
cal theory and makes an important point around dissent. While we may feel confi- Delphi methods allow a diverse group
about the perils of taking our individual dent dealing with “known knowns” and of individuals to work as a whole when
and shared perceptions for reality. The “known unknowns,” how can we hope to dealing with complex problems and
philosopher Slavoj Žižek (2006) suggests discover the “unknown unknowns” and include these features:
that there may also be a fourth category of uncover the “unknown knowns”? ◗ Individual contributions of
information and knowledge
◗ Assessment of the group judgment
Lakshan Saldin is a founder and director of Agilis KLM, a consultancy specializing in or view
helping clients execute projects and programs in uncertain environments. He has 20 ◗ Opportunity for individuals to
years of experience in engineering and oil and gas projects. He has spent the last 10 revise views
years in a variety of senior operational and project management positions. Saldin is ◗ A degree of anonymity for the
a chartered engineer and a fellow of the Institution of Chemical Engineers, and holds individual response
degrees in chemical engineering and project management.
Delphi methods are particularly ben-
Matthew Healey is a founder and director of Agilis KLM and has 20 years of eficial when one or more of the follow-
experience in oil and gas and large infrastructure projects. He has worked in several ing apply:
management and advisory roles in Australia and Western Europe, with a focus on ◗ The problem does not lend itself to
commercial and technical risk. precise analytical techniques (e.g.,
Kate Parker, SPE, is a founder and director of Agilis KLM and has 20 years of due to complexity) but can benefit
experience across a wide range of oil and gas projects including technical, from subjective judgments.
management, and consultancy roles on a number of projects and industry firsts. She ◗ The individuals who need to
is a chartered engineer and a member of the Institution of Chemical Engineers. contribute to the examination of

56 JPT • MARCH 2016


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to quickly move on to the next keyword.
Introduction Issues Evaluation Outcomes
If there is a wider spread of scores, or an
outlier score, then the participant with
Keyword Knowledge Sharing
the highest score begins a discussion on
that subject. The discussion is contin-
Introduction by Scoring ued until a consensus is reached. Par-
Project Leader Understanding of
ticipants are not required to score items
Issues
outside their area of expertise.
Discussion The choice of a nonlinear scoring
Overview of sequence reflects the increasing uncer-
Workshop Process Alignment
tainty associated with larger scores
Consensus
(Cohn 2006). It forces participants to
Summary rank issues in accordance with the dif-
(15 minutes)
Next Keyword (prepared by leader ference in scoring magnitudes, while
or facilitator, freeing them from getting hung up on
(2 hours)
6 working hours) assigning an exact number to each one.
Notes taken of the discussion are dis-
played on a large screen during the meet-
Fig. 1—The Delphi workshop method.
ing as a means of focusing the discussion
and verifying agreement. This ensures
a broad or complex problem do The purpose of the workshop is to issues are articulated fully, clearly, and to
not have a shared history; may identify, understand, and clearly articu- the satisfaction of all participants. This
not have had time to establish late important project uncertainties so also has the added benefit of integrat-
adequate communication; and may that appropriate management strate- ing the first review cycle into the meet-
represent diverse backgrounds gies can be put in place. The outcome is ing. Participants are able to take the raw
with respect to culture, experience, an integrated overview of the project, workshop output with them at the end
or expertise. a summary of its key risks and issues, of the meeting ahead of the issue of the
◗ More individuals are needed and alignment across all disciplines. The formal report, which is typically deliv-
than can effectively interact in basic workshop procedure is described ered one day after the workshop. Only
an unstructured face-to-face in Fig. 1. the discussion relating to the keyword
exchange. A comprehensive keyword list of more is recorded. The scores assigned by the
◗ Long-term group co-location is than 300 prompts has been developed. participants are deliberately not record-
infeasible. Within the groupings, the keywords are ed to avoid the potential for an anchor-
◗ Disagreements among individuals arranged alphabetically. This dissociates ing cognitive bias developing for either
are potentially severe or a keyword from the preceding one and the participants or for onward readers
politically fraught requiring the allows each keyword to create its unique of the report.
communication process to be discussion space. The list is designed
refereed and/or anonymous. to cover all areas, and can be adapted, Benefits of the Approach
◗ The heterogeneity of the shortened, or lengthened to best fit the To date, the authors have applied this
participants must be preserved project at hand. Participants receive no process on several projects. The meth-
to assure validity of the results, further guidance as to the meaning of od provides the following bene-
i.e., avoidance of domination by a keyword and are free to make their fits in comparison to traditional risk-
majority opinion or by strength own associations. management methods:
of personality. Participants are issued scorecards
The authors have adapted Delphi- with numbers from the Fibonacci Knowledge sharing. The process was
based approaches to complement and sequence (1, 2, 3, 5, 8, 13, etc.) As each able to take advantage of private infor-
enhance typical engineering and oil and keyword is read out, participants “play” mation held by each of the participants.
gas management processes. A Delphi their cards simultaneously based on Participants’ diverse knowledge, experi-
workshop takes the form of a facilitat- their view of the magnitude of issues ence, opinions, and eccentric perspec-
ed, guideword-led meeting. The work- associated with that keyword. No guid- tives allowed the collaborative discovery
shop typically takes 1–3 hours, does ance is given on which criteria constitute and articulation of areas of concern not
not require any preparation work from a high value vs. a low value. Participants being consciously addressed by the proj-
participants, and the full results can be are free to determine their own internal ect as a whole.
made available within 24 hours. It is view of what the numbers mean.
appropriate for groups from 3 to up to If all participants award identical or Challenging held assumptions. The
20 participants. similar low scores, the group may agree introduction of additional perspectives

58 JPT • MARCH 2016


to project issues led to the downgrad- Consensus building and alignment. ensures project resources are focused on
ing of certain interesting but ultimate- The process drove consensus within the most relevant risks and issues. JPT
ly trivial issues that had until then been the group. This set the basis for future
receiving significant attention. This was collaborative efforts in resolving the References
largely through the introduction of mit- issues raised. BBC. 2003. Rum Remark Wins Rumsfeld
igating information provided by par- an Award. http://news.bbc.co.uk/1/
ticipants who had not been involved Conclusions hi/3254852.stm (accessed 25 June 2015).
in the initial prioritization and subse- The Delphi-based approach allows a Cohn, M. 2006. Agile Estimating and
quent management of these issues. Con- group of individuals with varying per- Planning. Upper Saddle River, New
versely, the introduction of these new spectives and expertise to develop Jersey, USA: Pearson Education.
perspectives also led to the escalation a robust understanding of a complex Knight, F. 1921. Risk, Uncertainty, and
of a number of issues that had previ- problem. The collaborative process Profit, Boston, Massachusetts, USA:
ously been seen as of low criticality or addresses many of the shortcomings of Houghton Mifflin Co.
low priority. traditional risk-management approach- Linstone, H.A. and Turoff, M. (Eds.) 2002.
es applied to industry projects and The Delphi Method: Techniques and
Sense making. Open-ended and unguid- allows discovery of complex project risks Applications. Newark, New Jersey, USA:
ed input was successful in uncovering and uncertainties that might otherwise New Jersey Institute of Technology.
and aggregating information, enabling remain unexpressed. http://is.njit.edu/pubs/delphibook/
the discovery or crystallization of issues This approach provides management (accessed 19 June 2015).
only partly understood by project par- with an integrated and in-depth proj- Žižek, S. 2006. Philosophy, the “Unknown
ticipants. The process gave participants ect understanding that enables them to Knowns,” and the Public Use of Reason.
freedom to express concern with respect react early and confidently to unfolding Topoi, 25(1): 137–142. http://www.
to “nagging doubts” and “gut feelings.” situations. The method provides an effi- egs.edu/faculty/slavoj-zizek/articles/
The flexibility of the process allowed cient means of running a workshop, has philosophy-the-unknown-knowns-and-
subjective issues/risks to be expressed in the ability to reinvigorate existing issue- the-public-use-of-reason/ (accessed
a rich, contextualized form. This led to and risk-management frameworks, and 25 June 2015).
the emergence of patterns and a deeper
understanding of project issues and their
potential mitigations.

Time effectiveness. The meeting


was fast and easy to organize. A typi-
cal workshop lasts 2 to 3 hours and
international participants are able to
arrive on a morning flight and depart in
the evening.

Collaborative fixation/participant in-


dependence. The tendency to provide
input that conforms to ideas suggested
by other participants was largely elimi-
nated. This led to an increase in the qual-
ity and quantity of issues raised during
the meeting.

Attention and personality man-


agement. The short duration and the
planned pace kept the participants
engaged throughout the workshop. The
scorecards created independence in par-
ticipants’ engagement, and the keywords
introduced an element of gamification.
Nonverbal scoring helped in managing
the effect of dominant personalities and
ensured everyone’s views were integrat-
ed into the consensus.

JPT • MARCH 2016 59


TECHNOLOGY FOCUS

Hydraulic Fracturing
Zillur Rahim, SPE, Senior Petroleum Engineering Consultant, Saudi Aramco

With the significant drop in oil price sand flowback; and disintegrating drop- breakdown pressures may be encoun-
and slowing down of the world econo- down isolation balls and in-tubing plugs, tered that can exceed completion limita-
my, one might think many petroleum- all of which have contributed to fractur- tions. On the other hand, when perfora-
related technology items will stall ing efficiency and cost-effectiveness. A tions are placed in nonsweet intervals,
or fade out. Although it may be true stimulation item worth mentioning is the the production may suffer even when
for those technologies that are “good energized fracturing processes with liq- fractures can be induced. Industry statis-
to have but not essential,” the oil- uid carbon dioxide (CO2). If the econom- tics have shown that, many times, more
economy downturn will not affect the ics works out, the technology is particu- than 50% of the perforation clusters are
areas where research, development, larly helpful in treating partially depleted nonproductive because of poor place-
and application of novel technologies reservoirs where natural flowback after ment of perforations, thereby reduc-
are absolutely necessary for the com- fracturing is difficult. For such reservoirs, ing production efficiency significantly.
mercialization of hydrocarbon. When we when fractured with conventional fluids, Therefore, it is absolutely necessary to
look at world statistics, we find hydrau- nitrogen (N2) -assisted lift is needed for perform a complete assessment and eval-
lic fracturing being used as a key oper- the initial startup, resulting in additional uation—from drilling to production—
ational technique and enabler in the time and expense. Liquid CO2 can elimi- to ensure well placement; landing point;
majority of oil and gas wells to produce nate or curtail the use of water and simul- azimuth; trajectory; and, most impor-
them economically with long-term sta- taneously provide both the hydrostatic tantly, packer and perforation/port loca-
bilized rates. Any major cut in fracturing head and the energy to clean and lift the tions. A model that fully integrates drill-
or stimulation technology will severe- well without N2 intervention. ing dynamics, real-time geomechanics,
ly affect world production outlook and, One main challenge faced in the devel- geosteering, completion placement, pro-
consequently, world energy and there- opment of tight and ultratight reservoirs duction forecast, and rate sustainability
fore is unlikely to happen. is the ability to fracture the formation is an essential tool for successful fractur-
Because of the success achieved and produce at commercial rates. The ing operations. JPT
through hydraulic fracturing, the indus- challenge occurs particularly in deep res-
try strives relentlessly to maintain the ervoirs exhibiting high fracture gradi-
cutting edge in development of novel and ents. In openhole MSF, the placement of Recommended additional reading
innovative technologies and their field isolation packers and fracturing ports at OnePetro: www.onepetro.org.
applications. Major progress has been is important to pump a successful treat-
made in well completions to accommo- ment. In plug-and-perforate MSF, the SPE 174026 Impact of Remaining
Water in Hydraulic Fractures on Well
date well-stimulation treatments. These proper location of perforations and clus- Productivity—Field Examples From Saudi
include multistage-fracturing (MSF) ters is important. In either completion Arabian Sandstone Reservoirs by Zillur
completions, both openhole and cased; system, if the induced fractures are not Rahim, Saudi Aramco, et al.
screen tubulars to prevent proppant and initiated in the right place, very high SPE 174060 Application of
Microproppant To Enhance Well
Production in Unconventional Reservoirs:
Zillur Rahim, SPE, is a senior petroleum engineering consultant Laboratory and Field Results by Jeff Dahl,
with Saudi Aramco’s Gas Reservoir Management Department. He Devon Energy, et al.
is responsible for hydraulic-fracturing and well-completions tech- SPE 177953 How To USE Hydraulic-
nologies in the Saudi Arabian nonassociated-gas reservoirs. An Fracture Interference To Improve
active member of SPE, Rahim has authored more than 90 techni- Unconventional Development by Basak
cal papers and has participated as cochairperson, session chair- Kurtoglu, Citibank Global Energy, et al.
person, technical committee member, discussion leader, and IPTC 17731 A Rigorous Correlation for
workshop coordinator for various international SPE events. He Quantification of Skin in Preanalysis of
also serves on the JPT Editorial Committee. Rahim holds a BS degree from the Institut Hydraulic Fracturing by Rizwan Ahmed
Algérien du Pétrole, Boumerdes, Algeria, and MS and PhD degrees from Texas A&M Khan, King Fahd University of Petroleum
University, all in petroleum engineering. and Minerals, et al.

60 JPT • MARCH 2016


An Improved Model for Predicting
Hydraulic-Fracture-Height Migration

W hile many factors may influence


fracture-height evolution in
multilayer formations, the consensus
fracture-height growth were investigat-
ed. The full height profile with very
large top and bottom formation thick-
lower and upper tips with the soft-
ware. The tip locations are functions of
formation properties.
is that the so-called “equilibrium nesses showed the ultimate trend of This methodology was applied to
height belonging to a certain treating fracture-height migration. Two three- three- to six-layer, asymmetric forma-
pressure” provides an upper limit, layer pseudoproblems were construct- tion problems with varying formation
at least for nonnaturally fractured ed to create an outer and inner height properties, especially abruptly higher or
media. The authors have revisited envelope for any multilayer-formation lower in-situ stress and fracture tough-
the “equilibrium-height problem,” problem, to assess the potential effects ness in the underlying and overlying
and their theoretical and numerical of reservoir-parameter uncertainties on layers than what is found in the perfo-
investigations led to a new model that height profile. The occurrence of a sec- rated layer. By this derived new model,
fully characterizes height evolution ond solution pair and its analytical solu- the effect of these properties on the
amid various formation properties. tions were presented, to avoid mislead- fracture-height profile was shown. The
ing results in the 3D models. improved model can detect and stop
Introduction the calculation if tips touch the top or
Solutions for the equilibrium-height An Improved bottom boundary, or if tip-growth sen-
problem have been known since the Equilibrium-Height Model sitivity to pressure is infinite. This new
1970s, and several models have been Derivation of the Model. By use of model can rapidly and reliably calculate
developed for calculating hydraulic- an established algebra software, the the theoretical maximum equilibrium
fracture height. However, because of the authors modeled hydraulic fractures fracture height in layered formations
complexity of the algebra involved, the in a multilayer formation. They started with various rock and fluid properties in
equations used in these early models with the integration form of the stress- a few seconds. The equilibrium height
were overly simplified and gave unreli- intensity factor—KI+ and KI– (as lower- can be used to provide input data for
able results. and upper-tip stress-intensity factor)— 2D models, to improve 3D-model gov-
The authors developed an improved, taking hydrostatic fracturing-fluid erning equations, and to determine the
mathematically rigorous model that, pressure into consideration. net pressure needed to achieve a certain
for the first time, solves the equilib- For each layer, the integration for KI+ height growth.
rium height under various formation- was applied. First, the normalized form
property conditions and fluid prop- of KI+ was calculated. Then, the authors Height Profile for Base Case
erties. The authors started from the added the results and multiplied the On the basis of the five-layer input data
definition of fracture toughness, incor- sum by the square root of fracture half- to accommodate a general situation,
porated the effects of hydrostatic pres- length to obtain KI+. Equations neces- the top layer was split into two. The
sure, and considered nonsymmetric sary for this methodology are provided equilibrium-height profile (i.e., fracture
variations of layered formation proper- in the complete paper. upper- and lower-tip locations vs. net
ties. The model was applied to the clas- After integration of KI+ and KI–, the pressure) was calculated. The reference
sic three-layer problem and then ex- authors equated them to KICi in the lay- depth was set at 9,255 ft and the specific
tended up to six layers. ers where the fracture tips are located. gravity of fracturing fluid as 1.1.
With the new model, the effects of That is the criteria/definition of equi- For any multilayer problem, when the
fracture toughness, in-situ stress, fluid librium height. Then, the team implic- thickness of the top and bottom lay-
density, and their interactive effects on itly solved for the locations of fracture ers is extended to large enough values
of the input data, the full height-profile
trend is apparent until the sensitivi-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
ty of either tip’s growth with respect
paper SPE 173335, “An Improved Equilibrium-Height Model for Predicting Hydraulic- to net pressure is infinite. The calcula-
Fracture-Height Migration in Multilayer Formations,” by Songxia Liu, SPE, and tion stops because the lower tip drops
Peter P. Valkó, SPE, Texas A&M University, prepared for the 2015 SPE Hydraulic very quickly because of a small pres-
Fracturing Technology Conference, The Woodlands, Texas, USA, 3–5 February. The sure increase. In other reservoir condi-
paper has not been peer reviewed. tions with small upper barrier forces, it

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • MARCH 2016 61


work will be performed in the future
8,600
Original problem to find the conditions in which the sec-
ond solution pair will occur for general-
8,800 Outer envelope
ized multilayer models. In the numeri-
Inner envelope cal simulation, the constraints can be
9,000 set to avoid this second solution pair
by using the solution from the previ-
Depth (ft)

9,200 ous solution pair under the previous


net pressure.
9,400
Conclusions
9,600 The authors developed an improved
model for calculating the equilibrium
height that rapidly (in seconds) and rig-
9,800
orously solves for equilibrium height
under various formation properties and
10,000
0 500 1,000 1,500 fluid densities.
Decreasing in-situ stress will in-
Pnet (psi)
duce tip jump/instability at the bound-
Fig. 1—Outer and inner height-profile envelopes for a specific multilayer ary, whereas decreasing fracture tough-
formation. ness will not cause tip jump, but rather
smooth growth. Increasing these will
may be the upper tip that loses stabil- ner; the inner envelope stopped calcula- hinder the fracture growth, or even keep
ity. The lower tip drops abruptly from tion at 1,610-psi net pressure, because tips stable at the layer boundary. There-
the fourth layer through the sixth layer the upper tip reached the boundary; and fore, tip jump is caused by low in-situ
near 800 psi, because the fifth layer has the original six-layer problem stopped stress; stability is imposed by high frac-
much lower in-situ stress—5,800 psi— calculation at 1,000-psi net pressure, ture toughness or high in-situ stress.
compared with 7,350 and 8,200 psi in because the upper tip lost stability. The For the base case, when fluid den-
the neighboring layers. inner envelope gives the maximum net sity is not considered [specific gravity
For a detailed discussion of the influ- pressure that may be needed to fracture (SG)=0], the upper tip starts to grow in
ence of rock and fluid properties (i.e., the formation, and the outer envelope an unlimited manner first; when SG=1
in-situ stress, fracture toughness, and provides the minimum net pressure that and 2, the lower tip grows in an unlim-
fluid density) on equilibrium-height may be needed. The difference between ited manner first. Fluid density should
migration and their interactive ef- them can be hundreds of psi; therefore, not be ignored.
fects on height growth, please see the the reservoir properties should be de- A full height profile with very large
complete paper. termined as precisely as possible, to top and bottom formation thick-
avoid an invalid design. nesses shows the ultimate trend of
Outer and Inner fracture-height profile when the sensi-
Height-Profile Envelopes Second Solution Pair tivity of fracture-tip growth to net pres-
It is advantageous to know the outer and Mathematically, there is a second solu- sure is infinite.
inner envelopes of the height profile of a tion pair of the tip locations above a cer- The improved model will detect the
specific multilayer formation. The outer tain net pressure. To avoid confusion to phenomenon and stop the calculation,
envelope is determined by selecting the design job from this mathematical if tips touch the top or bottom bound-
the minimum in-situ stress, and frac- but impractical solution pair (discussed ary, or if tip-growth sensitivity to pres-
ture toughness, in each of the overly- in detail in the complete paper), one sure is infinite.
ing and underlying layers to establish a must determine when it will occur. The outer and inner envelopes of
pseudothree-layer problem. Similarly, The two solution pairs join when the the height profile can be useful tools
the inner envelope is determined by se- lower tip of the second solution meets to assess the potential effects of
lecting the maximum in-situ stress, and the condition parameter uncertainties.
fracture toughness, to establish another A second solution pair in the three-
∂Pnet
pseudothree-layer problem (Fig. 1). =0, . . . . . . . . . . . . . . . . . . . . . (1) layer problem was investigated numeri-
∂hd
From Fig. 1, it is apparent that the cally and analytically, to determine the
outer envelope stopped calculation at whose terms are defined in the com- start and endpoints of this second solu-
55-psi net pressure, because the lower plete paper. This is the situation for the tion pair, thus avoiding misleading re-
tip drops down in an unlimited man- simplified three-layer formation. More sults in the 3D models. JPT

62 JPT • MARCH 2016


Proppant-delivered production
assurance technologies

A breakthrough in
production assurance performance

The longest lasting production assurance treatment by far

The unique GUARD™ family of proppant-delivered production assurance


technologies provides a highly cost-effective way to assure long-term production
and maximize recovery.
A single treatment can be designed to address multiple production issues and last
the life of the well, due to our proprietary controlled chemical release technology.
As a result, well maintenance requirements and LOE are significantly reduced.
By utilizing ceramic proppant as the chemical-delivery mechanism, the treatment
safeguards the entire production system without impairing fracture conductivity.
Make the break from expensive and short-lived treatments.

carboceramics.com/guard
Novel Proppant Surface Treatment for
Enhanced Performance and Improved Cleanup

T his paper describes the


development and testing of a
new proppant designed to exhibit a
neutrally wet surface. The modified
surface does not have a preferential
affinity for oil, gas, or water and
therefore will not promote the
preferential entrapment of any phase
within the proppant pack. This
proppant technology and the results
described in this paper should be useful
for completions, production, and the
work of reservoir engineers dealing
with hydraulically fractured wells,
particularly in oil- and condensate-
rich reservoirs that are particularly
challenged by multiphase flow.

Introduction
A new proppant technology has been de-
veloped whereby a thin chemical coat-
ing is permanently applied to the ce-
ramic proppant surface. The coating is
very thin, approximately 0.13 µm, or
less than 1% of the thickness of the
resin on a standard resin-coated prop- Fig. 1—Visual capillary demonstration test. When a tube of standard 40/80
pant grain. The coating is applied to LDC proppant is submerged in blue-dyed water (left), water is drawn into the
every grain, after the manufacture of the tube by capillary forces. When the same proppant, with the neutral-wettability
base substrate. It can be applied to any coating, is submerged, no water is drawn into the tube (right).
size and type of ceramic proppant, in-
cluding low-, intermediate-, and high- 90°. For this contact angle, the capillary containing uncoated standard proppant
density ceramic proppant. pressure in the proppant pack is elimi- was placed in the water, the capillary
The key attribute of the coating is its nated. A visual test was performed to il- forces in the proppant pack caused the
ability to modify the surface wettabil- lustrate the impact of eliminating cap- water to be drawn up into the tube. How-
ity of the proppant grain to a neutral illary forces in the presence of the new ever, when the same process was re-
state. Because the coating is applied to coating (Fig. 1). Tubes of the 40/80 low- peated with surface-modified proppant,
every proppant grain, the entire prop- density ceramic (LDC) proppant were as- the water level was not drawn up inside
pant pack exhibits a neutral-wettability sembled with screens at the bottom that the tube.
surface. When a surface is neutrally wet, would allow water to enter while keep- The coating also has been tested and
the contact angle of the wetting fluid is ing the proppant in place. When the tube exhibits several additional attributes.
The coating itself has been qualified at
up to 400°F. In addition, testing has
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
been performed to ensure that the coat-
paper SPE 175537, “Novel Proppant Surface Treatment Yields Enhanced Multiphase- ing is both durable and permanent.
Flow Performance and Improved Hydraulic-Fracture Cleanup,” by Terry Palisch, Surface-modified LDC proppant was
Mark Chapman, and Joshua Leasure, SPE, Carbo Ceramics, prepared for the placed in a roller oven at 65, 100, and
2015 SPE Liquids-Rich Basins Conference—North America, Midland, Texas, USA, 200°F along with various fluids, includ-
2–3 September. The paper has not been peer reviewed. ing fresh water, 2% potassium chloride

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

64 JPT • MARCH 2016


(KCl), 10% hydrochloric acid (HCl), and tained throughout the test. In this test, uled to receive a similar mass of prop-
10% sodium hydroxide (NaOH). The the neutral-wettability ceramic proppant pant. Upon implementation, the control
roller oven was allowed to tumble, and exhibited a 35–55% increase in system well screened out early on the second
the coating effectiveness for each tem- permeability over the standard uncoated stage, leading to the control well receiv-
perature and in the presence of each of ceramic proppant. ing 20% less proppant placed compared
the fluids was observed after 24 hours, Finally, a standard permeabili- with the test well. Both wells exhibit-
72 hours, and 1 week. No loss of coating ty test was performed to measure the ed similar fracture gradients, further
was observed for any fluid or any length permeability difference to oil. In this suggesting that the recompleted zones
of time at 65 or 100°F. At 200°F, no coat- test, a 30/50 uncoated LDC proppant were similar.
ing loss was observed, except in the case and a 30/50 LDC proppant with the Both wells were flowed back at the
of the NaOH and HCl, where less than neutral-wettability coating were load- same time and in a similar flowback/
15% coating loss was observed at 1 week. ed into a Cooke conductivity cell at choke program and were monitored
No coating loss was detected for these 2 lbm/ft2. The stress was increased to daily. After more than a year, several
fluids at 24 or 72 hours, however. Final- 2,000 psi, and the proppant pack was positive observations were made from
ly, fluid-compatibility testing was per- saturated with silica-saturated 2% KCl. the well production. First gas was pro-
formed in a standard 40-lbm/1,000  gal The cells were then circulated with min- duced from the well containing treated
guar borate-crosslinked system at vari- eral oil, and after 24 hours, a standard proppant after just 38 hours, as com-
ous shear rates, and no impact on the conductivity/permeability measurement pared to the well containing untreat-
fluid performance was observed. To was performed. At 2,000 psi, the coated ed proppant, which took 60 hours—an
date, the coated proppant has been used LDC proppant exhibited a 25% increase 80% improvement. This is likely be-
in the field on many stimulation treat- in oil permeability. The stress was in- cause of the higher permeability relative
ments with various pumping companies creased to 8,000 psi, and another test to hydrocarbons caused by the neutral-
and fluid systems, with no noticeable im- was performed with the mineral oil. At wettability surface.
pact on the fluid properties. this higher stress, the oil-permeability After 6 days, the treated well had pro-
benefit of the coated LDC proppant in- duced 5.6 MMcf, 80% more than the un-
New-Proppant Performance creased to 45% over standard uncoated treated well (3.1 MMcf). After 13 months,
Before first placement in the field, labo- ceramic proppant, confirming that, as the treated well has produced more than
ratory testing was performed to demon- the pore throats decrease (and capillary 40 MMcf of incremental gas (+13%)
strate the benefits of placing a neutral- pressure increases), the benefit of this and nearly 1,000 bbl of incremental oil
wettability surface on ceramic proppant. technology increases. It also suggests (+45%) compared with the untreated
The first test consisted of a minimal breakage of the ceramic prop- well, generating nearly USD 200,000 in
multiphase-flow test performed at a pant, indicating that the application of incremental revenue. In addition, results
third-party laboratory. In this test, this technology to lesser-strength par- indicate that the condensate yield of the
both coated and uncoated 20/40 LDC ticles may be problematic. treated well is nearly 30% higher, sug-
proppant were loaded in a Cooke con- gesting that the neutral-wettability sur-
ductivity cell between Ohio-sandstone Field Results face is affecting the relative permeability
cores at 2 lbm/ft2. In this test, a 2% This new proppant technology has been to hydrocarbons positively.
KCl, silica-saturated solution was circu- used in several locations, including
lated at 50  mL/min while nitrogen was north Louisiana, south Texas, and the Conclusions
pumped at various rates. Testing was Permian Basin. Laboratory testing at various stresses
performed at 2,000-psi stress and at One of the first trials was implement- and flowing conditions in a standard
180°F, and 300-psi backpressure was ed in two wells located in DeSoto Par- Cooke conductivity cell has shown the
held on the system. The pressure drop ish, Louisiana. These wells were part of coated proppant to
was measured across the conductivity a recompletion program in which exist- ◗ Reduce the multiphase-flow
cell at each nitrogen rate tested. The ing wells were being reperforated in an pressure losses in the proppant pack
proppant with the neutral-wettability uphole zone and then hydraulically frac- by 20 to 50%
coating exhibited a 20 to 50% reduction tured to access additional reserves. The ◗ Increase the wet-gas permeability of
in pressure drop depending on nitrogen two wells were chosen because they were the proppant pack by 35 to 55%
rate when compared with standard un- in close proximity to each other, had sim- ◗ Increase the permeability to oil in
coated ceramic proppant. ilar depth and net pay in the recompleted the proppant pack by 25 to 45%
Another test was conducted at the zones, and had similar producing charac- The critical benefit, however, will be
same laboratory in which “wet” nitrogen teristics before the recompletion. realized in the long-term increase in re-
gas was circulated at various rates. In this Additionally, both wells were recom- covery. Increasing load recovery as well
test, a conductivity cell was loaded that pleted at similar times and were planned as decreasing the flowing-pressure loss-
was similar to the previous one: 2 lbm/ft2, for similar recompletions. The con- es in the proppant pack will increase the
180°F, and 300-psi backpressure, while trol well was planned for four stages vs. effective drainage area of the fracture.
2,000-psi stress was placed on the cell. three stages for the coated proppant test This is expected to lead to an effective
A constant gas/liquid ratio was main- well; however, both wells were sched- increase in hydrocarbon recovery. JPT

JPT • MARCH 2016 65


New Stimulation Method Significantly
Improves Hydrocarbon Recovery

A s a result of the creation of a


hydraulic fracture, transient
geomechanics forces are exerted on
ulation techniques. Conventional meth-
ods, either sliding-sleeve or plug-and-
perforate, generally treat 15 m to more
are necessary; however, both pumping
sources contribute to the total-treatment
fluid-flow rate.
the formation, which modify the stress than 60 m of the wellbore at a time. In
landscape near the wellbore and the contrast, with pinpoint methods, only one Hydrajet-Assisted Fracturing (HJAF).
fracture plane. It has been observed fracture is being initiated by the hydrajets The pinpoint hydraulic-fracturing pro-
that the potential exists for temporary per treatment stage; therefore, more stag- cess most likely to be successful in terms
reversal in the minimum-stress es are generally used than with the plug- of accomplishing an MOHF stimulation is
direction, enabling a brief time interval and-perforate method. The spacing be- the HJAF process. HJAF relies on the Ber-
in which a second hydraulic fracture tween fractures is designed to be directly noulli principle to provide dynamic-fluid
can be created in a completely different related to the expected drainage poten- isolation of the treatment intervals during
direction. This provides hydraulic- tial of each fracture and may also be influ- stimulation rather than mechanical sepa-
fracturing connectivity to previously enced by the unique geological features in ration, such as fracturing plugs. Accord-
unattainable locations in the formation. the area. This allows for a significant flex- ing to the Bernoulli principle, the high
This paper presents a computational ibility in terms of the treatment design. A velocity of the jet exiting the hydrajetting
validation of this multioriented summary of operational benefits of pin- tool creates a low-pressure region that
hydraulic-fracturing (MOHF) process. point stimulation is provided in the com- draws fluid from the annulus toward the
plete paper, but they include the following: jet (e.g., a jet pump). In this way, the hy-
Overview of Pinpoint- ◗ Large number of treatment intervals drajet first perforates the casing and for-
Fracturing Techniques with only one trip into the well mation, and then provides the additional
Pinpoint fracturing, also known as pin- ◗ Reduced time to complete each localized pressure condition to help en-
point stimulation, is a general term used treatment interval sure that the treatment fluid enters the
in the industry to refer to fracturing ◗ Reduced downtime between perforation currently being stimulated.
processes that specifically target indi- treatment intervals To create the dynamic isolation suc-
vidual treatment intervals in a multiple- ◗ Fracture placement designed for cessfully, relatively high flow rates are
interval completion. More than 20 differ- each individual fracture, rather than necessary from the hydrajets. The stan-
ent pinpoint-stimulation techniques have in large treatment intervals dard CT diameters available in most re-
been developed for coiled-tubing- (CT) ◗ Optimized stimulation-fluid system, gions are insufficient for such flow rates,
or drillpipe-deployed jetting tools. Al- pressure, and rate for every fracture or larger CT sizes may not have adequate
though several mechanically actuated or As with other processes, there are length on the reel to reach an extend-
explosive-perforation pinpoint methods some drawbacks with pinpoint stimula- ed wellbore depth. Therefore, larger-
have been developed, the most widely tion compared with conventional meth- diameter tubing or drillpipe must be
used pinpoint methods are hydrajet cou- ods. If the stimulation treatment will used, which requires an HWO unit or
pled stimulation procedures. This paper be tubing-conveyed, a rig or hydraulic- drilling rig to manipulate.
focuses only on the hydrajet methods and workover (HWO) unit would be required As in any hydraulic-fracturing treat-
discusses how pinpoint fracturing can be on location. Most pinpoint methods also ments, the bottomhole pressure
applied to achieve an MOHF stimulation. require two separate pumping sources to must be maintained above the local
The length of the wellbore being treated be available (one for the tubing flow and formation-closure stress to open a frac-
per stage of the operation is usually much one for the annulus flow). Therefore, ad- ture and allow it to extend. The dynamic
smaller than it is with conventional stim- ditional surface flow piping and valves pressure at the stagnation point of the jet
is significantly higher than the annulus
pressure, which expressly aids fracture
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
initiation and early extension. However,
paper SPE 177061, “A New Stimulation Method To Significantly Improve Hydrocarbon once a fracture begins to extend from
Recovery by Use of Temporary Beneficial Changes in Stress Anisotropy,” by B.J. Lewis the jet tip, the annulus pressure and flow
and J.B. Surjaatmadja, Halliburton, prepared for the 2015 SPE Latin American and rate must supply the necessary energy
Caribbean Petroleum Engineering Conference, Quito, Ecuador, 18–20 November. The to maintain fracture growth. Therefore,
paper has not been peer reviewed. because the perforating phase is often

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

66 JPT • MARCH 2016


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evolution to
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© 2016 | National Oilwell Varco | All rights reserved
© 2016 | National Oilwell Varco | All rights reserved
performed in circulation, the casing per- vary slightly between vertical and hori- Expected Post-MOHF-
foration and fracture initiation can some- zontal wells. In a vertical well, or devi- Stimulation Production Results
times be achieved by simply choking the ated well, the stimulation plan will be As a result of the MOHF process, the
annulus flowback to maintain the bot- designed on the basis of the height of total stimulated reservoir volume con-
tomhole annulus pressure above the frac- the formation layer being stimulated. nected to the wellbore will increase sig-
ture gradient, but then fracture growth If one assumes a producing formation nificantly. This is not only a result of plac-
must be supported by additional fluid layer that is relatively thin (i.e., only one ing more hydraulic fractures in the well,
from annulus injection. As such, a second hydraulic-fracturing stage would nor- but, because of the multiple orientations
high-pressure pumping source is neces- mally be used to treat it), then the hy- of the fractures, previously unconnected
sary at the surface to supply fluid to the drajet tool will first be placed a short and unstimulated portions of the forma-
annulus, although the annulus-pumping distance below the centerline of the for- tion have now been reached. Therefore,
pressure will be significantly less than the mation layer. The first hydraulic frac- it would be reasonable to assume that a
tubing-pumping pressure supporting the ture will be placed by use of the normal substantial increase in production would
large pressure drop across the hydrajets. HJAF procedure. After completing the be observed over that expected from a
The HJAF process is the only stimula- first fracture, the hydrajet tool will be traditional stimulation treatment.
tion method with the ability to perform pulled up a short distance to the other In the case of an exceptional MOHF
hydraulic-fracturing operations reli- side of the formation-layer centerline. success, reliable formation simulators
ably in linerless-openhole, uncemented- The second fracture will then be placed show that a production increase of more
liner, and slotted/perforated-liner com- per the normal HJAF procedure, with than a factor of four is not unreasonable
pletions. All other hydraulic-stimulation the dynamic pressure isolation from the in certain circumstances. Because of the
methods, either conventional or pin- hydrajet acting to divert the treatment extensive depth and lateral reach of mod-
point, require a solid casing or liner com- fluid to the second fracture. If the two ern hydrocarbon wells, it is improbable
pletion. This ability is arguably one of the fracture-initiation points are too close that the wellbore will intersect with the
most economically and operationally ad- to one another, it will be challenging to best-producing, high-permeability sec-
vantageous aspects of the HJAF method. achieve dynamic-fluid isolation. As a re- tion of the formation. If the wellbore
sult of the transient local stress modifi- is drilled in the lower-permeability sec-
Hydrajet-Assisted Fracturing With cation from the first hydraulic fracture, tion of the formation near a permeable
Hydrajet Anchor (HJAF-HJA). In the the second hydraulic fracture will be channel, then the well will likely require
case where the dynamic-fluid isolation reoriented into a new direction, ideally hydraulic fracturing to achieve an eco-
from the hydrajet velocity is insufficient perpendicular to the first fracture. If ad- nomic rate of hydrocarbon return. It is
to support the variance in bottomhole ditional formation layers are to be treat- commonly believed that the hydraulic
treating pressure between various treat- ed, the tool will then be repositioned at fractures will then connect the wellbore
ment intervals, a hydrajet-anchor (HJA) the next zone, and the process repeated. with these permeable channels where
bottomhole assembly (BHA) can be For a horizontal well, the procedure is the hydrocarbons are more abundant-
added to the tool string below the jetting slightly more complicated. The expect- ly stored and more easily extracted.
sub. The HJA acts as a mechanical isola- ed fracture length and height must be However, the physics of the hydraulic-
tion device to assist zonal fluid isolation. computed for each hydraulic fracture be- fracturing process disagrees with this
HJAF, HJAF-HJA, or any other cause this information will be necessary assumption. Because of the differences
pinpoint-stimulation process can also to place the next fracture properly. The in rock properties between the perme-
be coupled with chemical- or polymer- hydrajetting tool will be repositioned fol- able channel and the surrounding area,
additive diverting-fluid systems such lowing each treatment stage such that the the local minimum-horizontal-stress
as those used in traditional hydraulic- next fracture-initiation point is within direction will be toward the channel.
fracturing services. For the MOHF pro- the stress-reoriented zone, and the frac- The lower compressive strength of the
cess, use of an HJA or a diverting agent ture to be extended from that point, with higher-permeability rock will ensure that
could be highly beneficial. Geomechan- its new orientation, must also remain in this is the case. Therefore, the hydrau-
ics simulations show that a higher break- the stress-reoriented zone. In the case of lic fracture will propagate parallel to the
down pressure is likely in the second MOHF, fracture crossing, at the extents permeable channel. However, the MOHF
hydraulic fracture because of the extra of the fractures, would be considered process has the potential to temporarily
transient compression on the formation ideal fracture placement. compress the rock between the wellbore
from the first hydraulic fracture and that Exploratory field experience, as well as and the permeable channel, thus modify-
the second fracture will be placed in very the transient hydraulic-fracturing simu- ing the local stress landscape such that
close proximity to the first fracture. lations, has shown that the time interval the second fracture might propagate per-
between treatment stages for a success- pendicular to the channel and intersect
Proposed ful MOHF stimulation must be less than the hydrocarbon-rich high-permeability
Operational Procedure 30 minutes. When stimulating with lon- zone. Such a scenario would easily result
for the MOHF Treatment ger time intervals, the transient stresses in a fourfold increase over the produc-
The procedure for performing an MOHF in the rock that make MOHF possible will tion observed from only the first hydrau-
treatment with the HJAF method will decline quickly. lic fracture. JPT

68 JPT • MARCH 2016


Register Now
www.spe.org/events/ctwi/2016/

NEW LOCATION!
George R. Brown Convention Center
Houston, Texas, USA
22–23 March 2016

www.icota.com
Rod-Shaped-Proppant Fracturing Boosts
Production and Adds Reserves

I n a fracturing campaign of three wells


at Field X, a new unconventional
proppant technology—a rod-shaped
From 2006 to mid-2008, 21 fracturing
jobs were performed to stimulate the X1
B sand; the jobs resulted in an average oil-
proppant—was used. The rod-shaped production gain of 80 BOPD per well, and
proppant is a high-strength ceramic the overall success rate was 71%. Since
proppant with an unconventional rod that time, the operator has performed Rod -Shaped ISP
shape that has the unique benefit of approximately 20 hydraulic fractures per Proppant
delivering increased proppant-pack year in Field X. Fig. 1—Shape comparison between
conductivities, higher and cleaner rod-shaped proppant and ISP.
fracture length, and improved proppant- Fracturing Challenges
flowback control. After 6 months of and Treatment Evolution need of chemical surface modification to
production, all fractured wells in which One of the main challenges while fractur- foster adhesion.
the rod-shaped proppant was used ing in Field X, Formation X1, is achieving
delivered, on average, 25% higher oil enough fracture half-length to increase Rod-Shaped-Proppant
per net pay compared with offset wells the reservoir contact. As a typical low- Technology
fractured with conventional proppant. permeability formation, its post-fracture A novel rod-shaped proppant was devel-
productivity is driven by the effective oped to improve fracture conductivity.
Introduction fracture length created during the frac- The shape difference between rod-shaped
Field X is a mature-waterflood field in the turing job. Post-treatment evaluations proppant and ISP is shown in Fig 1. The
Central Sumatra basin. Currently, pro- from several of the wells indicated that theory that proppant packs with cylindri-
duction is approximately 17,000 BOPD; the lack of stress contrast between the cal pellets have larger pores and higher
most production comes from Forma- target zone and the adjacent barriers has porosity than packs with conventional
tion Y, and a much smaller contribution led to the creation of short fractures. spherical ones was confirmed by exten-
comes from the shallower, but tighter, The rod-shaped proppant increased sive laboratory testing that showed that
Formation X1 (reservoir characteristics the conductivity of the proppant pack, the retained conductivity of the rod-
are provided in the complete paper). A which led to a better post-treatment frac- shaped proppant packs was significantly
reservoir study for further field develop- ture cleanup. Having better and earli- higher when compared with an ISP pack
ment of Formation X1 in Field X was con- er fracture cleanup increases the effec- of the same mesh size (12/20 or 12/18).
ducted in 1999. On the basis of this study, tive fracture length, which is essential In addition to the higher retained con-
it was determined that the recovery fac- when fracturing low-permeability for- ductivity, laboratory tests using nuclear-
tor of Formation X1 was low (single-digit mations. Besides providing much higher magnetic-resonance imaging showed the
recovery). Given this low recovery factor, conductivity than intermediate-strength initial cleanup in the rod-shaped packs
several options were considered to de- proppants (ISPs), the packing of rod- to be significantly higher compared with
velop the remaining reserves better. The shaped proppant causes the rods to that of the spherical packs.
implementation of hydraulic fracturing mechanically interlock to form a well-
was evaluated as one of the options to in- consolidated proppant pack that limits Field Trials
crease the oil recovery of the reservoir. the proppant-flowback tendency without The field trial of the top three candidate
wells in Field X was initiated through
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of three steps: treatment design, treatment
paper IPTC 18086, “Novel Rod-Shaped-Proppant Fracturing Boosts Production and execution, and treatment evaluation.
Adds Recoverable Reserves in Indonesia During Hydraulic-Fracturing Field-Revival
Treatment Design. The perforation ge-
Campaign,” by L. Soetikno and P. Artola, Schlumberger, and C. Guimaraes, Chevron,
ometry had to be customized for the
prepared for the 2014 International Petroleum Technology Conference, Kuala Lumpur, three field-trial wells. Different perfo-
10–12 December. The paper has not been peer reviewed. rating guns available were assessed, and
finally a 4½-in. casing gun with deep
Copyright 2014 International Petroleum Technology Conference. Reproduced by penetration, 5 shots/ft, and 72° phasing
permission. was selected. These were the first treat-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

70 JPT • MARCH 2016


ments pumped worldwide through perforations with diameter
less than 0.6 in.
When using rod-shaped proppant, it is necessary that the hy-
draulic-fracture width be greater than 6 mm to be able to place
high concentrations of proppant and avoid any bridging. To as-
sess this, a hydraulic-fracture-width simulation was run for each
of the well designs in which fracturing with rod-shaped proppant
was planned; the hydraulic-fracture width was calculated for each
fracture-treatment stage. By the time that the first rod-shaped
proppant reached the fracture, the hydraulic width was greater
than 8 mm.
The fracture treatments were designed to achieve approxi-
mately 250 ft of propped-fracture half-length for each well; this
is the same fracture length for which the conventional-proppant
wells were designed. Typically, conventional-proppant-fracture
designs included an average use of 160,000 lbm of 12/18 ISP.
The wells planned with rod-shaped proppant were designed
with average use of 135,000 lbm of proppant, 15% less prop-
pant than was used in the conventional wells. The higher con-
ductivity of the rod-shaped proppant allowed using less prop-
pant to achieve much-higher-conductivity proppant packs and
the same fracture length.

Treatment Execution. Three types of injection test were exe-


cuted before the main fracturing treatment in each well. They
were a mini-falloff test, step-rate and step-down tests, and a
mini-fracturing procedure. Results from these three special-
ized injection tests were used to update and refine the initial
fracturing designs.
The mini-falloff test was performed by injecting approxi-
mately 50 bbl of 2% KCl at a pumping rate of 5 to 6 bbl/min.
Pressure decline was monitored until pressure reached zero at
the surface. The main purpose for the mini-falloff test was to de-
termine reservoir transmissibility and reservoir pressure.
The mini-falloff test was followed by step-rate and step-down
tests with 2% KCl. From the step-rate test, fracture-extension
rate and fracture-extension pressure can be obtained. Mean-
while, the step-down test helped to identify and quantify near-
wellbore tortuosity and perforation friction.
The mini-fracturing treatment was performed before execut-
ing the main fracture treatment, using the same fracturing fluid
that was planned for the main job: 40 lbm of high-temperature-
delayed borate-crosslinked fluid. The pumping rates were be-
tween 18 and 20 bbl/min. Then, the treatment was shut in and
the pressure decline was monitored. The objective of the mini-
fracturing test was to obtain estimated closure pressure, identify
the fluid-leakoff coefficient, and recognize any nonideal behavior.
Mini-fracturing interpretation indicated that there was signifi-
cant fracture-height growth because of the lack of strong barriers,
which is a typical behavior when fracturing in the X1 formation.
The main fractures were pumped using high-temperature
delayed borate-crosslinked fluid with pumping rates of 18 to
20 bbl/min. The average surface treating pressure was 2,100 psi,
and the average bottomhole fracturing pressure was 3,400 psi.
Rod-shaped proppant was pumped as tail-in after 12/18 ISP from
5 to 7 lbm of proppant added per gallon. During the main fractur-
ing job, the surface pressure decreased as rod-shaped proppant
(Continued on page 98)

JPT • MARCH 2016 71


TECHNOLOGY FOCUS

Production Monitoring/Surveillance
Marc Kuck, SPE, Drilling and Completions Engineering Manager, Eni

Despite the market conditions during considered only visions not that many
Case studies
the last year, our industry continued to years ago. It is very exciting for us to see
demonstrate further advances in the are now being presented the results from the efforts that have
monitoring and surveillance field and for practical applications taken place over the past several years.
to attest to the added value provided. Success cases for fieldwide implemen-
General trends from past years are still of advanced technology and tation of real-time data gathering com-
being pursued to further our knowledge optimization methodology bined with work flows, modeling, and
related to the issues seen as most impor- predictive analysis are becoming more
tant for production optimization and
that were considered prevalent. Subsurface monitoring appli-
field management. Studies and methods only visions not that cations relating to kick detection and
were shared regarding unconventional many years ago. managed-pressure drilling are gaining
development such as fracturing perfor- more attention as we also push the lim-
mance and analysis. New developments its on the drilling side of the surveillance
for multiphase-flow-metering evalua- still being discussed, although some field. The technology initially developed
tion and verification continue to be a interesting practical applications incor- for production monitoring may be forg-
leading topic. Additional studies were porating multiple data streams managed ing the way for wide applications across
shared in understanding flow regimes in simultaneously in real-time scenarios oilfield operations.
long horizontal wells using new methods were shared during the past year. The following is a selection of articles
and combined data gathering. Down- Newer trends indicate further coop- to demonstrate the accomplishments
hole solutions providing data in hori- eration across the industry. Results shared by the exceptional peers who
zontal and difficult wellbore trajectories from multiple collaboration efforts were chose to publish their knowledge from
without intervention were further devel- released and discussed that involved the last year. Additional reading sugges-
oped with tracers and other technolo- partners from government agencies, tions are also provided. JPT
gy. New and novel methods for the use operators, service providers, and vari-
of fiber optics continue to come forth ous third parties working together to
with advancements in strain and acous- solve problems for the future. Case stud- Recommended additional reading
tic measurements that have been shown ies are now being presented for practi- at OnePetro: www.onepetro.org.
to add value. Challenges regarding the cal applications of advanced technology
management of large data streams are and optimization methodology that were SPE 173452 Lessons Learned From
Worldwide Deployments of Model-Based
Real-Time Production-Optimization
Solutions by Amol Bakshi, Chevron, et al.
Marc Kuck, SPE, is a drilling and completions engineering manager IPTC 17773 Real-Time Calculation of
with Eni US Operating Company in Anchorage. He has worked Fluid Level Using Dynamometer Card of
with major operators and service companies in the oil and gas Sucker-Rod-Pump Well by Yang Haitao,
industry for 20 years, specializing in well operations and comple- PetroChina, et al.
tions technology. Kuck holds several patents and has authored
SPE 172593 Combining Horizontal
multiple publications. He has worked in Alaska for the past Production-Logging and Distributed-
14  years and holds a BS degree in mechanical engineering from Temperature Interpretations To Diagnose
the Colorado School of Mines. Kuck is a member of the JPT Annular Flow in Slotted-Liner Completions
Editorial Committee. by T. Ben Haoua, Schlumberger, et al.

72 JPT • MARCH 2016


New Improvements to
Deepwater Subsea Measurement

Discussion
I n an effort to develop new
measurement technologies
for ultradeepwater oil and gas
History. Past efforts of RPSEA and
others to research improving deep-
production, the US Department water exploration-and-production op-
of Energy’s National Energy erations are detailed in the complete
Technology Laboratory under the paper. At the conclusion of one such
Research Partnership To Secure RPSEA project, running from 2008 to
Energy for America (RPSEA) has 2011, several leaders in a joint-industry
initiated a new project. This project, project (JIP) that had supported that ef-
titled More Improvements to fort expressed an interest in a followup
Deepwater Subsea Measurement, RPSEA project to refine certain results
has addressed those gaps that were from the first project, and to investigate
identified by an earlier RPSEA project those areas where it was felt there were
as the most pressing for multiphase- still questions needing answers. Conse-
flow measurement. quently, a new proposal was submitted
for RPSEA’s consideration, resulting in
Introduction the new RPSEA project: 10121-4304-01,
Approximately 15 years ago, as offshore More Improvements to Deepwater Sub-
production in the Gulf of Mexico and sea Measurement. The following topics
elsewhere moved off the continental were identified:
shelf and into truly deep water, it be- ◗ Deepwater fluid sampling
came apparent that methods of mea- ◗ Deepwater meter-verification
suring the flow of oil and gas would technology Fig. 1—Conceptual drawing of
have to change in a significant man- ◗ Early kick detection an ROV-conveyed apparatus
ner. Not only did formidable techni- ◗ Downhole differential-pressure- for sampling at a deepwater
cal challenges exist in performing pro- sensor development measurement point.
duction tests on wells that were many ◗ Virtual-flowmeter evaluation
miles away in 1000  m or more of ◗ Detection of meter fouling This JIP was organized somewhat dif-
water, but the economics of installing Each of these topics could have quali- ferently from that formed in support of
test lines to perform such tests simply fied as a project on its own, but the fact Project 1301. Chevron, ConocoPhillips,
was not acceptable. Production from that the common thread of measure- Statoil, and Total were retained from the
many wells would be commingled, and ment ran through all, requiring the same 1301 JIP, and General Electric was added
one of two alternatives would have to kind of expertise in investigators, sug- as a fifth member. Each agreed to con-
be chosen: Either a clever way of test- gested that grouping the various parts tribute a proportionate share of the cost-
ing well rates from the combined flow under a single RPSEA project, managed sharing portion required, totaling 20%
would be developed, or each well’s rate by those experienced in measurement, of USD 4.057 million, or approximate-
of production would be measured be- made good sense. Therefore, this was the ly USD 810,000. Project 10121-4304-01
fore commingling. approach taken once again. will conclude on 2 July 2015.

This article, written by JPT Technology Editor Chris Carpenter, contains highlights Overview of Results. Subsea Sam-
pling and Sensor-Insertion Systems.
of paper OTC 25686, “More Improvements to Deepwater Subsea Measurement:
Two parts of the new RPSEA project
Overview,” by W. Letton, Letton Hall Group; J.M. Pappas, Research Partnership
addressed the issue of fluid-properties
To Secure Energy for America; and J. Shen, Chevron, prepared for the 2015 monitoring during the life of a subsea
Offshore Technology Conference, Houston, 4–7 May. The paper has not been well. In the first part, the RPSEA Task
peer reviewed. 5 effort, a system was developed to col-
lect a fluid sample from a subsea flow
Copyright 2015 Offshore Technology Conference. Reproduced by permission. point, typically on the production tree,

The complete paper is available for purchase at OnePetro: www.onepetro.org.

JPT • MARCH 2016 73


for the purpose of capturing the fluid- ever, it was known that high-strength The packaged unit measures 0.95 in.
properties information required by the nonmetallic tubulars were being devel- in diameter and is 1.13 in. in length. Sub-
multiphase meter. In earlier days, these oped and were in test, and thus con- sequent to assessment at room tempera-
data could be collected topside from the sideration was given to EM methods. ture, calibrations were performed first at
separator, but they are generally unavail- A method of multiphase measurement 250°C and then at 10,000 psi; separate
able in deepwater systems because of based on electrical-capacitance tomog- calibrations for high temperature and
the extensive commingling of wells that raphy (ECT) was chosen for development high pressure were necessary, because
takes place. The new sampling system is here, with the goal of a laboratory dem- there is no known facility that concur-
conveyed by a remotely operated vehicle onstration of a clamp-on ECT meter op- rently is capable of providing both.
(ROV) to the receiving point. erating around an EM-transparent pipe In-Situ Detection of Subsea Meter
In the sample-system development of in a saltwater environment. Fouling. When production meters are
RPSEA Project 4304, considerable at- New Measurement Techniques for subjected to contamination or fouling
tention was paid to lessons learned from Kick Detection at the Mudline. One as they are used, the effects on the qual-
testing of the 1301 equipment, especially goal of RPSEA Project 4304 from the out- ity of measurement can be disastrous.
in addressing ROV operator-handling is- set was to develop new methods for de- These kinds of inaccuracies are possi-
sues. This resulted in a smaller and con- tecting a kick during drilling operations. ble as scale is deposited on the interior
siderably more maneuverable unit. Tests To this end, two different methods were meter surfaces. Similar effects in creat-
for both sampling capability in the field prototyped and evaluated experimen- ing systematic errors in discharge coef-
and ROV-operator handling in a large- tally. Incorporating a mud-density sen- ficient, but in the opposite direction, are
volume tank were made to assess the sor at the mudline allows the monitor- observed when the fouling is attributable
unit’s operability and its ability to per- ing of changes that could be caused by to erosion rather than scaling.
form the sampling functions. In Fig. 1, a oil and gas inflow, and allows the detec- Systematic errors from deepwater me-
conceptual drawing of an ROV-conveyed tion of such an event long before it can be ters as significant as those described here
apparatus for sampling at a deepwater sensed topside—perhaps several hours can be harmful in reservoir-management
measurement point is shown. in advance of its arrival at the surface for applications but can be catastrophic in
In the second part of the fluid- ultradeepwater wells. those cases where meter outputs are
monitoring effort, a methodology for The two techniques selected were (1) used for fiscal purposes (e.g., in pro-
safely inserting or removing a probe sen- observation of various ultrasonic propa- duction allocation). Given the possible
sor in a live production flowline was de- gation properties and (2) measurement consequences of making such errors in
veloped and tested. With few constraints of the density of the mud using precision measurement, an obvious question is
other than dimensional considerations, differential-pressure (DP) sensing. whether one can detect the fouling con-
individual sensors of one’s choosing can True Downhole Measurement of DP. ditions that are the root cause. This was
be inserted through a sophisticated se- Measurement of downhole DP, in both the goal of another dedicated RPSEA
ries of valves by ROV, either horizontally drilling and production applications, has Project 4304 task.
or vertically. been an elusive goal for many years. The Seven possible directions to address
Clamp-on Subsea Multiphase primary problem is the difficulty one en- the problem were considered initially.
Meter. In RPSEA Project 1301, a first counters in measuring a very small dif- From this list, three were chosen as most
attempt was made at using an ROV to ference in pressure in the presence of promising, one of which was eliminat-
clamp another meter to a section of the a very large background pressure. Bot- ed because it required access to diag-
subsea pipework. Although the mechan- tomhole temperatures may be greater nostic parameters generated by today’s
ical aspects of the clamping and sensor than 200°C, which presents a problem commercial multiphase meters, a need
orientation were demonstrated to work for most DP gauges. Consequently, at- that was not likely to be fulfilled for
well, the measurement technique select- tempts to use the difference between these proprietary devices. The two re-
ed was not sufficiently robust to be con- two absolute-pressure sensors have been maining techniques were selected for
sidered seriously for meter verification. completely unsuccessful. in-depth studies.
To find a multiphase measurement In this Project 4304 task, the micro- The first was a look at innovative
robust enough to work in a clamp-on machined silicon sensor developed for ways to use DP to indicate the pres-
mode, an unusual approach was taken. RPSEA Project 1301 has been repack- ence of fouling. The second implement-
Because the approach taken was to clamp aged to meet the requirements for use in ed the method known as data valida-
on to normal steel pipe, and because a downhole gauge. It is designed to oper- tion and reconciliation, wherein certain
the only known clamp-on metering sen- ate with a precision of 0.1% of full scale systems that are overspecified—which
sors were those able to measure through at 15,000 psi and 250°C, and there is not have more measurements than indepen-
the steel, certain kinds of sensors were another comparable gauge commercially dent measurands—can be used to sug-
ruled out, in particular those using elec- available. The overall measured uncer- gest which of the measurement devices is
tromagnetic (EM) methods for sens- tainty at 10,000 psi was well within the most likely to be the source of any errors
ing the flowing fluid in the pipe. How- specification of 0.1% of full-scale DP. in the measurement. JPT

74 JPT • MARCH 2016


Achieving Well-Performance Optimization
Through Work-Flow Automation

T he Samarang field is located


offshore Sabah, Malaysia.
The field is undergoing a major
tificial lift, with more than 80% of
wells and strings being gas lifted. It
was necessary to find a better way to
The complete paper covers the first
two stages of IO implementation for
Samarang, in which the first five work
redevelopment project with manage this production flow stream flows are designed, developed, tested,
integrated operations (IO). In order efficiently with an improved asset- and implemented. The work flows are
to overcome a variety of challenges management strategy. selected in a way that involves real-time,
and to improve field awareness, data-driven well-level decision process-
several work flows were designed Solution Overview es with fast-loop decision cycles, com-
and deployed in order to achieve an For Samarang, the IO solution is de- prising activities with a decision span of
early milestone of providing real- signed in such a way that work flows 0–1 days (e.g., well status and uptime,
time well-performance monitoring, process data into actionable informa- well-test validation, and rate estima-
surveillance, and optimization. tion, improve decision processes by le- tion). The IO implementation also cov-
The paper discusses how these veraging technology, and equip people ers data- and model-driven work flows
work flows were implemented in an with systems and tools enabling en- in the optimization and artificial-lift
integrated way to provide a modern hanced decision support. An IO field domain that cover medium-loop deci-
decision-support system for the creates value through enhanced asset sion cycles typically involving activi-
Samarang field. management by focusing on decisions ties with a decision span of 1–90 days
to improve reservoir drainage, pro- (e.g., gas-lift surveillance, diagnostics,
Introduction duction, and operations. As part of and optimization).
Samarang is an old oil field and thus Samarang’s overall IO development
exhibits the characteristics of many strategy, the wells and facilities were Solution Implementation
mature fields, including declining pro- equipped with  the required instrumen- For the data-driven work flows, the
duction. It has been in production for tation to support approximately 25 most critical process is to ensure the
more than 35 years from multiple, now work flows. quality, reliability, and accuracy of data.
aging, platforms with insufficient me- Oil and gas asset activities and de- Real-time, high-frequency well and fa-
tering and monitoring processes. Given cisions  span a range of time scales; cility data are automatically transmit-
this situation, well status and uptime therefore, the work flows are divid- ted from a remote-terminal unit (RTU)
is unknown for many days, causing de- ed mainly into three main categories: to data-history systems and all the way
lays in mitigation and rectification of fast-loop, medium-loop, and slow- up to the production-platform database.
production issues. Most of the instru- loop decision cycles. These are then Per the “garbage-in, garbage-out” con-
ment measurements have been carried subdivided into seven different sub- cept, for automating the process and
out on an ad hoc basis; various facil- domain categories covering flow- logic, process-unintended, even non-
ity readings were measured manually, assurance, well-performance, facilities- sensical, input data (“garbage in”) can
which subsequently deferred field re- monitoring, artificial-lift, production- produce undesired, often nonsensical,
view, causing loss of production. The planning, enhanced-oil-recovery (EOR) output (“garbage out”). Therefore, it
main technique implemented for pro- - surveillance, and optimization was deemed necessary to implement
duction optimization has been ar- work flows. a thorough quality-check process for
data acquisition, aggregation, and vali-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of dation. The data-quality funnel is de-
paper SPE 173578, “Samarang Integrated Operations: Achieving Well-Performance picted in Fig. 1.
Because data are the foundation of
Monitoring, Surveillance, and Optimization Through Data- and Model-Driven Work-
these well-performance work flows,
Flow Automation,” by M. Zul Izzi Ahmad and Colinus Lajim Sayung, Petronas,
to ensure data quality, data are traced
and Muzahidin M. Salim, M. Kasim Som, Lee Hin Wong, Shripad Biniwale, directly from their sources. Data tie-
Nur Erziyati, Kenneth Soh, Roland Hermann, Vo Tri Nghia, Lau Chong Ee, and in and commissioning begins after
Muhammad Firdaus Hassan, Schlumberger, prepared for the 2015 SPE Digital instrumentation-testing, precommis-
Energy Conference and Exhibition, The Woodlands, Texas, USA, 3–5 March. The sioning, startup, and hand-over pro-
paper has not been peer reviewed. cesses are completed successfully. Once

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • MARCH 2016 75


Real-Time and High-Frequency Data
(Raw, Tag-Based Data)

Measurements Calibration, Loop Check, Instrumentation faults


and Control Functional Test 20% detected and resolved

RTU Loop Check,


RTU 40%
Functional Check
Historian data-quality and -reliability
Historian Data Aggregation, Loop Check, issues detected and resolved
Database Functional Check, Site-Acceptance Test 60%

Operational Second-Level Aggregation,


80%
Database and Quality Rules, Outlier Removal, Data mapping, work-flow functional
Work-Flow Engine Point-to-Point Test issues detected and resolved
100%
Work-Flow Operational Quality Test,
End Users Application Awareness Test
Sustaining data quality by continuous
monitoring and collaboration with operations
Aggregated, Reliable, Quality Data
(Relational Processed Data)

Fig. 1—Data-quality funnel for Samarang IO data-driven work flows.

transmitters are installed, calibration work flows are described in detail in the tion. The work flows are interrelated
and testing are performed for all mea- complete paper). and integrated, such that the results
surements by filling up the required and key performance indicators (KPIs)
check sheets. RTU and data-historian Work-Flow Application of each work flow are analyzed in a
site-acceptance tests are performed, and Results way that allows engineers from differ-
and the first level of data aggregation The work flows are implemented at the ent domains to collaborate for better
and quality check is performed. Dur- Samarang Operations office in Kota field management.
ing later stages, some basic data-quality Kinabalu (KK). The main access to
rules and logic are applied to the raw these work flows is from the “Sama- Work-Flow Operational Guidelines.
data and they are validated and ap- rang Smart View” screens as a common Operational guidelines (OGs) are a re-
proved. For this, a point-to-point check asset-decision-support system shared sult of the process of work-flow op-
procedure was applied as a part of the by everyone. eration after the work flow is imple-
commissioning process before ag- By having fully integrated work flows mented and commissioned. These
gregating the values for the engineer- in Samarang, engineers are able to ac- guidelines describe the details of vari-
ing work flows. The confidence level knowledge exact well status and accu- ous IO work flows, which include who
of data quality improves from 20 to rate uptime continuously and perform will be involved, how the work flow will
100% as data go through the quality mitigation actions proactively. This also be used in day-to-day operations, and
funnel. Swim-lane diagrams, together assists in managing unplanned events how it can be useful for operational
with responsibility-assignment-matrix and prevents production and injec- decision making.
charts, are used for clarity in defining tion deferment by improving well up- These processes were implemented
role and responsibility. time. Production trends are estimated by using visual representations of swim-
The data-acquisition process is auto- for active wells instantly when there lane diagrams. OGs act as a guide to il-
mated and is executed before the rele- are changes in operating conditions. lustrate the use of the “To-Be” work
vant work flows are executed. The data Estimated production is also used in flow by the actors in day-to-day op-
here are not only referred to as the operational back allocation and res- erations and do not represent the IO
physical-data types or parameters, but ervoir modeling, leading to better system logic but rather the logic of
are also used later as information, after field management. how people should be using the work
going through the work-flow cycle, and Because most of the wells in Sama- flow. This includes who should be in-
are finally used as knowledge for the end rang are gas lifted, continuous real-time volved (actors) for each phase of the
users. Because the work flows are inter- surveillance of gas lift systems provides work-flow life cycle; the roles, guide-
connected and dependent on one other, an excellent insight to determine if the lines, and boundaries of each actor; tar-
the data are processed and flow through well is operating close to optimum con- geted Smart View screens for analysis;
the series of work flows in the follow- ditions. The entire process is integrat- and how the work flow can be used
ing sequence: well status, well-test val- ed and automated, from data collec- more effectively.
idation, rate estimation, gas lift sur- tion to final outputs of visualization,
veillance, diagnostics and optimization, allowing management by exception by
and operational back allocation (these means of warning and alarm notifica- (Continued on page 82)

76 JPT • MARCH 2016


PROPEL SSP:
THE PROPPANT + FLUID SYSTEM THAT

PAYS OUT
IN LESS THAN
4 MONTHS
REDUCING COST PER BOE.
READ THE WHOLE STORY AT FMSA.COM/4MONTHS3
Distributed Acoustic Sensing for Downhole
Production and Injection Profiling

I n the past decade, fiber-optic (FO)


-based sensing has opened up
opportunities for in-well reservoir
Double-ended
1/4-in. control line

surveillance in the oil and gas industry.


Distributed-temperature sensing
(DTS) has been used in applications
such as steam-front monitoring in
thermal enhanced oil recovery and
injection-conformance monitoring
FCV 4 FCV 3 FCV 2 FCV 1 Fiber schematic
in waterflood projects. FO-based
pressure gauges are deployed
commonly. Significant progress also
has been made in maturing other new
FO-based surveillance methods such Zone 4 Zone 3 Zone 2 Zone 1
as distributed acoustic sensing (DAS).
In this paper, the authors present a Fig. 1—Schematic of the smart injector well with four isolated injection zones
recent example of single-phase-flow with FCVs and a double-ended FO cable inside the ¼-in. control line attached
profiling with DAS. to the outside of the tubing string.

Introduction (PLT) survey for a number of flow re- duction inflow at the perforations and
FO-based surveillance allows for a com- gimes and well types. different flow regimes developing along
plete, instantaneous data set from the top Because the same FO cable can be the well trajectory. Because the DAS in-
to the bottom of the well vs. traditional used for different measurements by con- terrogator has the ability to read out
logging methods that can consume many necting the appropriate interrogation the different channels in the FO cable at
hours to collect a single trace of a limit- unit to the cable, it is, for instance, pos- a very high sampling rate, it can iden-
ed interval of the well. A recent develop- sible to use DAS for first monitoring tify the dynamics of both low and high-
ment is the use of DAS, which converts the HF treatment during the initial well frequency acoustic events ranging from
a standard fiber deployed over an entire completion, followed by time-lapse pro- less than 1 Hz up to several kHz. Depend-
wellbore into a permanent array of mi- duction profiling surveys to assess the ing on the choice of frequency band, one
crophones. DAS has proved its utility for (change in) flow behavior for optimiz- can then zoom in on different types of
monitoring of hydraulic-fracturing (HF) ing well inflow/outflow performance flow phenomena.
operations and for acquisition of vertical- or improving the completion design of The example presented here involves
seismic-profile (VSP) surveys and micro- future producers. the combined application of DAS and
seismic. A third promising application DTS for injection profiling in a long hor-
under development is that of measuring FO-Based Injection Monitoring izontal smart polymer injector. In this
downhole production or injection-flow DAS has the unique capability of visu- example, a polymer-injection pilot was
performance, where DAS can replace the alizing, in real time, flow phenomena started to prove the concept of polymer
conventional production-logging-tool along the entire wellbore, such as pro- flooding in high-permeability heavy-
oil reservoirs with strong bottomwater
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of drive before application in a full-field
development. The objective of the pilot
paper SPE 175211, “Latest Developments Using Fiber-Optic-Based Well Surveillance
is to derisk various uncertainties associ-
Such as Distributed Acoustic Sensing for Downhole Production and Injection Profiling,”
ated with polymer flooding in this par-
by Juun van der Horst and Peter in ’t Panhuis, Shell; Nabil Al-Bulushi, Saudi ticular type of reservoir. The particu-
Aramco; Greg Deitrick, Daria Mustafina, Gijs Hemink, Lex Groen, and Hans lar smart injector well (Fig. 1) in this
Potters, Shell; and Rifaat Mjeni, Kamran Awan, Salma Rajhi, and Goos Bakker, pilot is divided into four isolated injec-
Petroleum Development Oman, prepared for the 2015 SPE Kuwait Oil and Gas Show tion zones, each equipped with a flow-
and Conference, Mishref, Kuwait, 11–14 October. The paper has not been peer reviewed. control valve (FCV). The smart comple-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

78 JPT • MARCH 2016


tion includes a permanently installed time after injection that it takes for the 3, which matches the trend seen in the
pumped-down double-ended optical temperature to return to the temperature previous DAS acquisition in March 2014.
fiber in a ¼-in. control line clamped to before injection, the total injected vol- After calibration with the surface
the outside of the tubing string. Inflow ume and injection profile can be deter- injection rate, a very good match was
and conformance along the horizontal mined. For this purpose, a newly devel- found. Furthermore, the calibrated coef-
injectors are two of the key uncertainties oped and improved method is used that ficients also could be applied to predict
to be derisked. DAS and DTS are consid- uses a finite-element model of fluid flow the downhole contributions of FCVs 1
ered to be the primary tools required for and heat transfer. The warm-back test through 4. It is interesting to see that ini-
continuous and real-time surveillance in that was performed in Period I (August tially most of the injected water goes to
this project because a production log is 2013) indicates a relatively uniform injec- FCV 4, but later to FCV 3 and to a lesser
not feasible owing to the behavior of the tion profile, with all zones taking more or degree to FCV 1. When these contribu-
polymer and the difficulty of deploying less equal volumes of injection water per tions are averaged over the full time in-
the tool in the horizontal section of the unit length of injection zone. terval, a relative-inflow profile can be
well. Therefore, one of the key objectives The second method, the slug-tracking derived. It shows that FCV 2 and FCV 4
was to investigate the applicability of technique, requires a sudden rate change each take between 30 and 40% of the in-
DAS and DTS to determine injection con- that creates a thermal disturbance in jected water, FCV 1 takes approximately
formance along the horizontal reservoir the well that is manifested as a “ther- 20%, and FCV 3 takes the least, approxi-
section of the wells. mal” DAS slug that travels down the well mately 8%.
Four DAS/DTS surveys were performed into, or sometimes also across, the in- When the methods are applied to the
between July 2013 and June 2014 to mon- jection zones and that can be tracked. data sets in all four periods, then the DAS
itor changes in injection conformance The changes in the slug velocities when and DTS data acquired before (Periods
of water and polymer (with various vis- propagating deeper in the well can, with I and II) and after (Periods III and IV)
cosities) over a prolonged period of time. information about the cross-sectional show a change in conformance. Initially,
A single (multimode) fiber was shared area, be converted to injected volumes there was a relatively homogeneous in-
by the DAS and DTS surveys, and there- through the FCVs. This method was ap- jection profile, but after November 2013,
fore no simultaneous measurement could plied successfully during polymer injec- FCV 4 and FCV 2 show increased injec-
be acquired. tion in Period II (September 2013) and tion, whereas especially Zone 3 shows a
The different periods of water and Period III (March 2014), and the data significant drop in injection rate. The in-
polymer injection and the types of data suggest that all zones are taking poly- jection at Zone 1 also reduces, but this is
acquired were: mer. However, most polymer is enter- less obvious from DAS. It is probable that
◗ I—water injection ing Zone 4. poor-quality polymer has plugged the
o July 2013: DAS The inflow-noise modeling approach formation preferentially in Zones 1 and 3,
o August–September 2013: DTS converts the acoustic signal excited by causing the change in conformance and
◗ II—polymer injection with different the flow through a restriction (in this the loss of injectivity.
viscosities case, the FCVs) to the flow rate across the
o September–October 2013: DAS restriction by use of the total surface in- Conclusions
o November 2013: DTS jection rate for calibration. This gives the In this paper, the authors presented an
◗ III—polymer injection zonal injection rates (through the FCVs) example of the use of DAS in combination
o January–February 2014: DTS as a function of time. This method was with an improved DTS warm-back appli-
o March 2014: DAS applied to all DAS surveys conducted. cation for flow profiling that shows that
◗ IV—water injection, including During polymer injection in Period III it can be used to frequently monitor the
single-zone tests (March 2014), which was the first data performance of individual zones without
o May 2014: DAS acquisition after the loss of injectivity well intervention.
o May–June 2014: DTS that was observed in December 2013, a Currently, it is difficult to determine
Three different methodologies were mixture of polymer and water was in- the holdup of the separate phases in
used to extract information about the in- jected at two different rates. After cali- multiphase-flow situations using DAS
jection profile from DAS and DTS data: bration of the DAS signal with the surface only, and therefore DAS cannot replace
1. DTS: warm-back testing data, a good match was obtained. The the full functionality of a PLT. However,
2. DAS: thermal-slug tracking relative DAS signals indicate that the ma- many operators are currently develop-
3. DAS: inflow-noise modeling jority of the injected liquids are flowing ing brine-sensitive FO-based sensors
A warm-back test consists of a rela- through FCV 2 and FCV 4. and more-advanced DAS evaluation
tively short period (typically a couple of During Period IV, only water was in- work flows that should fill this gap. On
hours, depending on the type of well and jected, either through a single FCV or the other hand, production and injection
reservoir) of water injection that is pre- through all FCVs and at different injec- profiling does not always require a com-
ceded by and followed by a longer (typi- tion rates, which provided sufficient data plete and sophisticated PLT string. Also,
cally 1 to several days) period of shut-in to calibrate the DAS inflow-noise model. when it is not possible to run a PLT, DAS
while monitoring the temperature dis- An increased signal was evident at FCV 2 is a very good alternative with unique ad-
tribution in the well. From the amount of and FCV 4, but much less so at FCVs 1 and ditional functionality. JPT

JPT • MARCH 2016 79


TECHNOLOGY FOCUS

Heavy Oil
Tayfun Babadagli, SPE, Professor, University of Alberta

The next few years will be quite chal- ed as an interesting field application of heating, and nanomaterials at the labora-
lenging for costly heavy-oil production steam-stimulation efficiency improve- tory or field scale during the last decade.
because of the recent slump in oil pric- ment by better sweep and water shutoff They should be concluded for the next
es. To sustain its current level, which using gels. There are, on the other hand, expected cycle of higher oil prices. Sec-
comprises roughly 12–15% of total pro- cases that entail more-advanced and ond, cost-effective solutions should be
duction, process efficiency should be -expensive applications. Without “sol- sought and materialized immediately to
enhanced. Cost control is one of the venting” or heating them, no produc- sustain many ongoing heavy-oil (espe-
ways to achieve this. I selected a few tion is possible to recover extraheavy oil cially thermal) operations. One option
example papers on heavy-oil production or bitumen. is to search for cost-effective chemicals.
by improved waterflooding at a relative- Another work selected as a synopsis Selection of these temperature-resistant
ly low cost (SPE 169490 and SPE 174491) paper for this issue (SPE 175414) reports chemicals requires additional research
and on practical management applica- the pilot results of a solvent-enhanced efforts to carry the results over to the field
tions to enhance the primary produc- steam application. Despite its extreme for cost-effective applications as quick-
tion (SPE 177914 and SPE 169396) as cost, this combination is inevitable in the ly as possible. Similar chemical-selection
additional-reading suggestions. An case of bitumen, especially in unfavorable processes may be considered to enhance
alternative for improving the efficien- geologies such as carbonates. One of ongoing waterflooding applications for
cy of “flowable-heavy-oil” recovery is the reading suggestions is SPE 169035, relatively “lighter” heavy-oil cases. JPT
to use traditional chemicals (typically which reports the initial observations on
polymer/surfactant/alkaline combina- a steam-heating pilot application in such
tions). SPE 169715, as synopsized in the a geological environment. Recommended additional reading
next pages, covers the Canadian experi- Before closing, I would like to bring at OnePetro: www.onepetro.org.
ences of chemical applications. your attention to two critical points as
Ongoing thermal applications can- we experience one of the more severe SPE 169035 Design, Implementation, and
Early Operating Results of Steam-Injection
not be stopped because of technical rea- economic downturns in the oil industry. Pilot in Already-CO2-Flooded, Deep,
sons, but they need to be optimized to First, research on technology for heavy- Heavy-Oil, Fractured Carbonate Reservoir
reduce the cost or be supported by aux- oil recovery must go on one way or anoth- of Bati Raman Field, Turkey by Secaeddin
iliary methods to improve recovery. er. A great deal of effort has been devoted Sahin, Turkish Petroleum Corporation, et al.
The use of chemicals is one method to to new applications such as solvent use SPE 169396 Boscan Field—Highly
achieve the latter. SPE 176703 was select- with thermal processes, electromagnetic Deviated Wells To Avoid Water Production
in a Heavy-Oil Reservoir Influenced by an
Active Aquifer by R. Plaza, Petroboscan,
Tayfun Babadagli, SPE, is a professor in the Civil and Environmental et al.
Engineering Department, School of Mining and Petroleum SPE 169490 Alkali-Metal Silicides: A
Engineering, at the University of Alberta, where he holds an New Material for Heavy-Oil Production
NSERC-Industrial Research Chair in Unconventional Oil Recovery. Processes by Paul H. Krumrine, SiGNa
His areas of interest include modeling fluid and heat flow in het- Chemistry, et al.
erogeneous and fractured reservoirs, reservoir characterization SPE 174491 Successful Application of
through stochastic and fractal methods, optimization of oil/heavy- Hot-Water Circulation in the Pelican Lake
oil recovery by conventional/unconventional enhanced-oil- Field: Results and Analyses of the E29
recovery methods, and carbon dioxide sequestration. Babadagli holds BS and MS Hot-Water-Injection Pilot by Kirk Duval,
degrees from Istanbul Technical University and MS and PhD degrees from the University Cenovus Energy, et al.
of Southern California, all in petroleum engineering. He was an executive editor for SPE SPE 177914 Successful Chemical Water-
Reservoir Evaluation & Engineering during 2010–13 and is a member of the JPT Editorial Shutoff Treatment in an Omani Field
Committee. Babadagli received SPE A Peer Apart status in 2013, was elected an SPE Heavy-Oil Well by Guillaume Dupuis,
Distinguished Member in 2013, and was an SPE Distinguished Lecturer in 2013–14. Poweltec, et al.

80 JPT • MARCH 2016


Chemical EOR for Heavy Oil:
The Canadian Experience

C hemical enhanced-oil-recovery
(EOR) methods such as polymer
and alkaline/surfactant/polymer (ASP)
flooding are generally not considered
suitable for oil viscosities greater
than 100 or 200 cp. However, this
perception is changing, in particular
because of field results from a number
of chemical EOR pilots or full-field
floods conducted in Canada in higher-
viscosity oil. The aim of this paper is
to review some of these projects.

Introduction
Canada is well-known for its heavy-
oil and bitumen reserves. Most of the
bitumen reserves are exploited using
thermal methods, such as cyclic steam
stimulation or steam-assisted gravity Fig. 1—Map showing location of pools.
drainage, while heavy oil is exploited
mostly using cold production methods, ect, and the Seal project are all interest- going from 18 to 232 BOPD in the first
such as cold heavy-oil production with ing and worthy of discussion. For full de- well, from 9 to 364 BOPD in the central
sand. Cold production leads to recov- scriptions of these fields, please see the well, and from 16 to 139 BOPD in the last
ery of less than 10% of original oil in complete paper. well. The water cut increased slowly and
place (OOIP). Thermal methods are not moderately in all three wells. The op-
always applicable, in particular when Projects erators estimate that polymer flooding
the pay is thin. In that case, alternatives Pelican Lake Polymer Flood. The Peli- will increase the recovery factor to 20 to
such as chemical EOR are required to can Lake field is approximately 250 km 30% of OOIP.
increase recovery. The two main chem- north of Edmonton, Alberta, Canada
ical EOR processes are polymer and (Fig. 1). The recovery factor for prima- Mooney Bluesky A Polymer Flood. The
ASP flooding. ry production remained low even after Mooney field is in northwestern Alberta
In the past 10 years, several the introduction of horizontal drilling. (Fig. 1). The operator considered poly-
chemical-flooding projects have taken Thus, a first—unsuccessful—polymer mer flooding as a way to improve sweep
place in Canadian heavy-oil fields. The flood was attempted in 1997, after which efficiency and reduce water production.
most successful of these is the Pelican waterflood was also piloted. The water- A pilot composed of two injection wells
Lake project, which is currently pro- flood managed to increase oil produc- and three production wells, all horizon-
ducing more than 60,000 B/D, much of tion but with high water cut. Thus, an- tal, started in November 2008.
it through polymer flooding. But other other polymer pilot was started in 2005. The polymer flood was able to increase
less-well-known projects such as the Polymer injection started in May 2005. production and maintain a plateau for a
Taber South project, the Mooney proj- The responses were excellent, with rates few months in the two wells closest to the
injection wells. However, water break-
through occurred within 4 months in the
This article, written by Special Publications Editor Adam Wilson, contains highlights
confined well and within 6 months in the
of paper SPE 169715, “Chemical EOR for Heavy Oil: The Canadian Experience,” by other well, and the water-cut increase
Eric Delamaide, SPE, IFP Technologies; Brigitte Bazin and David Rousseau, IFP was very sharp.
Energies nouvelles; and Guillaume Degre, Solvay, prepared for the 2014 SPE EOR Further modeling suggests that
Conference at Oil and Gas West Asia, Muscat, Oman, 31 March–2 April. The paper has polymer-flood recovery could vary be-
not been peer reviewed. tween 17 and 25% of OOIP; the recovery

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • MARCH 2016 81


in the central well of the pilot was approx- cause of operational issues. It now ap- Production Monitoring . . .
imately 12% of OOIP as of March 2013. pears to stand at 11.1%. (Continued from page 76)

Seal Bluesky Polymer Flood. The res- Suffield Upper Mannville UU ASP Success Cases
ervoir in the Seal area of the Peace River Flood. The Upper Mannville UU pool is This section describes two successful
oil-sands region in northern Alberta one of many similar pools in the Suffield cases (more are provided in the complete
(Fig. 1) has been developed with more area (Fig. 1). The pool was developed paper) that have been achieved through
than 270 horizontal producers since the with initial production in 1996. Water successful data- and model-driven auto-
pool was discovered in 2001. The wells injection was initiated in 1998. When the mated work-flow implementation that
achieve good initial rates—given the operator started considering ASP flood- allows faster, effective, and collaborative
high oil viscosity—of 100 to 200 BOPD ing at the beginning of 2006, oil produc- diagnostic decision making and field im-
before declining. tion was approximately 300 BOPD, with plementation to gain value.
A polymer-flood pilot with three in- a water cut of 60%. Cumulative produc-
jectors and four producers was initiated tion at that point was 320,000 bbl, or Success Case 1: A Collaborative Work-
in October 2010. Production responses slightly less than 10% of OOIP. ing Environment (CWE). During daily
started in June and July 2011 in the two Because of the small size of the pool, video conferencing between the KK staff
confined wells, with oil rates increas- there was no pilot, and the injection of an in Samarang and headquarters in Kuala
ing from approximately 30 BOPD to a ASP solution started in May 2007. Lumpur, engineers are able to discuss any
maximum of 135 BOPD in one well and The response in terms of oil rate is issue pertaining to the wells and to create
from approximately 50 BOPD to a maxi- rather muted, although it could be ar- solutions. The Production Surveillance
mum of 155 BOPD in the other. What is gued that production would have de- team is able to analyze well performance
more surprising is the water-cut evolu- clined had the ASP injection not taken through gas lift optimization even at re-
tion; it started increasing at the same place. The picture is somewhat distort- mote jackets. The CWE has enabled the
time as the oil rate or even slightly be- ed in that one very good well, which was team to have effective meetings by having
fore and has been increasing very slowly producing more than 100 B/D 5 months real-time work-flow KPI visualizations
since then. In early 2013, it was at 40% before the beginning of the injection, saw and reliable audio/video conferencing.
in one of the wells and still only 10% its production fall suddenly to 10 B/D
in the other. Polymer apparently broke when the injection started. This well later Success Case 2: Enhanced Gas Lift Di-
through in the producers sometime in went back to the same 100 B/D of produc- agnostics. The value of a gas lift diagnos-
late 2011 or early 2012. tion, but it is doubtful that this can be at- tics and optimization work flow mainly
At the end of November 2013, the re- tributed to the ASP injection. comes from automating most of the pro-
covery in the two confined producers The recovery factor was 14.1% of OOIP cesses during this work flow that were
was approximately 5 and 6% of OOIP, when the injection started; it is now al- previously handled manually. In this par-
respectively; the estimated ultimate in- most 30% of OOIP. According to the op- ticular case, the gas lift diagnostic work
cremental recovery is 8.8% of OOIP, erator, the expected recovery factor for flow raised an alarm that the well was
which would bring the total recovery to the primary recovery with waterflood multipointing. On the basis of well-test
14.3% of OOIP. was 20% of OOIP and the incremental re- parameters and further gas lift diagnos-
covery from the ASP flood is greater than tics, multipointing was confirmed. This
Taber South Mannville B ASP Flood. 10% of OOIP. was an opportunity to improve current
This project (Fig. 1)—the first field- well-production performance. Engineers
wide ASP flood in Canada—started in Conclusions executed the work flow and performed
May 2006. A review of the five chemical EOR proj- detailed diagnostics to troubleshoot the
In 2004–05, the cumulative produc- ects in heavy oil in Canada—three poly- problem. KK engineers worked as a team
tion was 16.9 million bbl and the re- mer floods and two ASP floods—has led and, by running sensitivity studies on
covery was approximately 38% of OOIP. to the following conclusions: operating conditions, achieved the sin-
There was no pilot, and the injection of ◗ Chemical EOR is a viable solution gle deepest injection point. Further di-
an ASP solution started in May 2006 in to increase production and recovery agnosis identified that the casing-head
the whole pool. At that time, estimated in heavy oil. pressure (CHP) was too high. The so-
pool recovery was 38.7% of OOIP. ◗ For polymer flooding, the process lution was to ensure the CHP to be ap-
The production response started in has proved to be efficient for proximately 650 psi for optimum injec-
November 2006, and the pool eventually viscosities up to 10 000 cp. tion depth. Production technologists in
saw its production rise from 300  BOPD ◗ For ASP flooding, the process KK advised offshore personnel to reduce
to a maximum of 1,330 BOPD. At the has not yet been tested at those the CHP to optimize the well production.
same time, water cut decreased from high viscosities but is efficient at This has led to reduced gas lift consump-
98 to 84%. viscosities up to a few hundred tion, from 0.9 to 0.4 MMscf/D, owing to
Estimated incremental oil recovery for centipoise. There is no reason that it the achievement of single-point injec-
the project climbed as high as 16% of would not be as efficient as polymer tion. By optimizing gas lift, the potential
OOIP but was reduced several times be- flooding at higher viscosities. JPT gain is approximately 200 B/D. JPT

82 JPT • MARCH 2016


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Solvent-Enhanced Steamdrive:
Experiences From the First Field Pilot

I n recent years, the addition of a


hydrocarbon condensate to steam
operations in heavy-oil and bitumen
in the economic viability of the process.
The main objectives of the pilot were to
obtain a positive response in bitumen
cles to create communication between
injectors and producers. Infill injec-
tors were not subjected to cyclic steam.
reservoirs has emerged as potential production and accurate quantification After that, the pad was intended to
technology to improve not only oil of the diluent recovery. An accurate as- be switched to a VSD with continuous
recovery but also energy efficiency. The sessment of the bitumen-production in- steam injection of 100 m3/d (cold-water
idea of solvent addition to a steamdrive crease was not expected because of the equivalent). The rate was to be tapered
process has been extended and applied small size of the pilot and lack of con- down to 50 m3/d over the life span of
for the first time in the Peace River trol patterns; hence, the injection slug the steamflood.
area in Canada. There, evidence was size and concentration were designed to The solvent-injection strategy that
obtained of oil uplift in the patterns obtain a significant and measurable bi- determined in which injectors solvent
where solvent was injected. However, tumen response. would be coinjected, for which period of
piloting this new technology in a time, and at what concentration was de-
brownfield had many challenges, Pilot Design signed in a two-stage process. In the first
especially when evaluating its main The Peace River lease in Alberta, stage, a simplified element-of-symmetry
economic factors: production increase Canada, has been subject to many well- model was used to screen a wide range
and solvent recovery. and recovery-technology trials in the of options with respect to solvent con-
last 30 years. One of the technologies centration and start and duration of sol-
Introduction tried is cyclic steam stimulation (CSS) vent coinjection. It was found that, on
Vertical-well steamdrive (VSD) is the with multilateral horizontal wells. Pad the basis of the development scheme,
selected process to recover bitumen 19 has been developed with so-called bitumen rates in VSD would be low for
from the Peace River Bluesky formation. “soak radial wells”—four horizontal lat- a few months before mobilized bitu-
Solvent coinjection has been identified erals in a cross pattern. Over a 9-year men would reach the producer, at which
as an economical method to improve time frame, bitumen has been produced point the rates would show a strong in-
the efficiency of this process. In an early in seven to eight CSS cycles. With a re- crease followed by a gradual decline.
phase of the steamdrive, a slug of hydro- covery of less than 20% from the ini- Solvent addition increases bitumen mo-
carbon condensate (diluent) is coinject- tial design, a part of the pad has been bilization and leads to a higher desatu-
ed with the steam. The solvent condens- converted to a pattern steamdrive to in- ration of the steam chamber because
es at the cold steam/bitumen interface crease recovery to more than 50%. Ver- of the formation of a solvent bank. This
to form a solvent bank. This bank has tical injectors and producers are drilled leads to a more pronounced increase in
the potential to accelerate bitumen pro- to complete the 5-acre inverted-five- bitumen rates once the mobilized bitu-
duction by viscosity reduction and to spot patterns. Vertical producers are men reaches the producer.
improve ultimate recovery. perforated over almost the complete in- The effect of different solvent concen-
The efficiency of the diluent coinjec- terval, while steam injectors have been trations on the early bitumen rates and,
tion in a steamdrive process is expected completed with five limited-entry per- hence, on the bitumen-uplift signal is
to be lower than that of liquid addition forations (LEPs) to distribute the steam shown in Fig. 1. After this period, injec-
to steam for enhanced recovery; how- evenly over the entire reservoir interval. tion conformance in the LEP injectors
ever, the solvent recovery factors are On the basis of the field-development would have stabilized so solvent would
expected to be much higher. The sol- plan, the newly drilled vertical infill pro- be injected over the full height of the
vent recovery, therefore, is a key factor ducers were subjected to two CSS cy- pay zone.
In Stage 2, this solvent-injection strat-
egy was tested in a full-field model that
This article, written by Special Publications Editor Adam Wilson, contains highlights
had been history matched to the histori-
of paper SPE 175414, “Solvent-Enhanced Steamdrive: Experiences From the First cal CSS cycles on a well-by-well basis. In
Field Pilot in Canada,” by M.L. Verlaan, SPE, and R. Hedden, SPE, Shell Canada; and addition, the temperature data gathered
O. Castellanos Díaz, V. Lastovka, SPE, and C.A. Giraldo Sierra, Shell Chemicals from logging the infill wells had been
Americas, prepared for the 2015 SPE Kuwait Oil and Gas Show, Mishref, Kuwait, used to scale the effectiveness of each
11–14 October. The paper has not been peer reviewed. leg of the multilateral wells.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

84 JPT • MARCH 2016


35 Conclusions
◗ Conducting a recovery-technology
30 No solvent pilot in a small brownfield infill
development is challenging.
5 wt%
It requires a robust design for
Net Bitumen Rate (m3/D)

25
10 wt% expected signal and high-frequency
and redundant data acquisition to
20 15 wt% obtain quantifiable results.
◗ Well testing and water-cut metering
15 are a large source of error and
need to be checked thoroughly
10 and validated with independent
measurements.
5 ◗ New allocation algorithms were
developed and validated to be able
to allocate solvent and bitumen
0
2013 2014 2015 2016 accurately in a steamdrive process.
◗ Bitumen uplift could be observed
Fig. 1—Net bitumen rates in VSD as a function of solvent concentration positively in several wells; the oil/
predicted by the element-of-symmetry model. steam ratio in the solvent patterns
on average was 0.1 higher than in
the patterns without solvent during
Pilot Operations: slug was designed to give a significant the first 10 months of the pilot.
Steam and Solvent Injection bitumen-production increase in wells ◗ Solvent recovery is faster than
After the second CSS cycle in the verti- surrounding the solvent injection. This expected. More than 50% of the
cal infill producers, the downhole pumps was clearly observed in the multilateral solvent had been recovered within
were installed and the steamdrive phase Well P11, which has a horizontal leg that is 4 months of stopping solvent
of the project started in June 2014. In- close to solvent Injector I9. After 1 month injection. JPT
jectors 3, 5, and 9 could be operated at of injection, the production rate of this
the targeted injection rate of 100 t/d, but well more than doubled compared with
Injector 7 had a maximum injection rate the baseline production of the steamdrive.
of approximately 75 t/d at a tubinghead After this initial peak, which coincided
pressure (THP) of 12.5 MPa. Because of with solvent breakthrough, the rates de-
the high pressure drop over the LEPs, clined but were sustained at a higher pla-
the injectivity could not be increased by teau for approximately 6 months.
fracturing or dilating the reservoir and
it was decided to operate this injector at Solvent Recovery
the maximum THP of 12.5 MPa. The con- Much attention was given to the accu-
tinuous steam injection started 7 June racy of the diluent recovery in this pilot
2014, and, after approximately 8 weeks because it is a key economic factor in the
of steam injection, 15 wt% (cold) sol- solvent-injection process. The fact that
vent was injected directly into the steam more than 75% of the recovered diluent
at the wellhead in Injectors 7 and 9. The was produced through the casing-vent-
injection was continued for 4 months gas system helped because the measure-
without major problems, achieving a ment errors of the gas stream (e.g., rate
total of steam and solvent injected of and composition) are much smaller than
19,600 t of steam and 3,400 t of dilu- those of the emulsion stream. The main
ent. As supported by pressure/volume/ uncertainty comes from the calculation
temperature calculations, the addition method to allocate the hydrocarbons to
of the solvent did not lead to a reduction bitumen and diluent.
of the steam-injection capacity in the On the basis of the recovery so far and
LEP-constrained wells. the current rates, the project is expected
to achieve or even exceed the predict-
Bitumen Production ed recovery factor of 86% after 2 years.
One of the objectives of the pilot is to At that mark, the incremental oil/lost-
demonstrate a significant bitumen- solvent ratio will be 5.2, which is eco-
production increase as a response to nomically favorable and compares well
solvent injection. The solvent-injection with other solvent-coinjection processes.

JPT • MARCH 2016 85


Pilot Tests of New Enhanced-Oil-Recovery
Technologies for Heavy-Oil Reservoirs

T hermal steam stimulation (TSS)


is considered the most effective
of current methods for heavy-oil
jection, and steam-assisted gravity drain-
age—have been the most widespread EOR
methods used in heavy-oil fields. One can
production was prolonged 3–5 months,
and oil viscosity decreased by three times.
The dominant technique in these new
production. However, the method has improve the efficiency of steam stimula- stimulations is the use of gel technolo-
problems with low coverage by steam tion by combining it with physicochemi- gies to increase reservoir coverage by wa-
injection and decreased efficiency at cal methods—in particular, using ther- terflooding. Under surface conditions,
later stages of development. This paper motropic gel-forming and oil-displacing thermotropic gel-forming systems are
presents the results of solving these systems—thereby increasing the reser- low-viscosity aqueous solutions. Under
problems by combining thermal steam voir coverage by steam injection and pro- reservoir conditions, they are converted
and physicochemical stimulations and viding additional oil displacement. into nanostructured gels. Gelation occurs
using “cold” technologies involving because of thermal energy from the heat
thermotropic gel-forming and oil- Integrating Physicochemical carrier, without any crosslinking agents.
displacing systems. Methods and TSS Field tests of the integrated technol-
This approach uses the concept that res- ogies, combining thermal-steam and
Introduction ervoir energy or energy from an injected physicochemical stimulations, were con-
In Russia, the amount of oil reserves con- heat carrier can generate in-situ “intel- ducted in high-viscosity-oil fields in Rus-
sidered difficult to recover is constant- ligent” chemical systems (i.e., gels, sols, sia and China. The increase in oil-flow
ly increasing. Active reserves account surfactant solutions, and buffer systems rate ranged from 3 to 24 tons/D per well.
for one-third of all prospected reserves, with controlled alkalinity). These sys- Incremental oil production was 980 tons
and the difficult-to-recover oil reserves tems remain for a long time and are per well treatment. Geophysical studies
account for 67%. High-viscosity oils are self-supporting in reservoirs with com- conducted before and after injection of
13% of the difficult-to-recover oils, and plex properties, making them optimal for the gel-forming system showed a redis-
low-permeability formations account oil displacement. tribution of filtration flow and increased
for 36%. The amount of heavy and high- To increase oil recovery from heavy- reservoir coverage by TSS. After the in-
viscosity oil is several times greater than and high-viscosity-oil reservoirs at later jection of the systems into 41 steam-
the amount of light and low-viscosity oil. stages of development and to improve the injection wells in the Usinsk oil field, the
Therefore, the development of the depos- efficiency of thermal-steam and cyclic- oil-flow rate increased by 4–30 tons/D
its of heavy and high-viscosity oils is given steam stimulations, an EOR technology and water cut decreased by 5–20%.
more attention. To develop heavy- and has been created that alternates thermal-
high-viscosity-oil reservoirs effectively steam and physicochemical stimulations Gelled Oil-Displacing System
and increase oil production, new, integrat- by surfactant-based systems, which gen- Using Surfactants With
ed enhanced-oil-recovery (EOR) technolo- erate carbon dioxide (CO2) and alkaline Controlled Viscosity
gies are necessary. The new technologies buffer solutions in situ. The application To improve the areal injection of heat
addressed here combine basic reservoir of the technology at a stationary steam- carriers (steam or hot water) and cyclic
stimulation by water or steam injection injection site in the Usinsk oil field in steam stimulations of production wells, a
and physicochemical methods, increasing Russia decreased water cut by 10–20% gelled oil-displacing system using surfac-
reservoir coverage and oil-displacement and increased oil-flow rate by 40%. At tants with controlled viscosity has been
factors and improving the development. a cyclic-steam-stimulation site in the created. This system is an extension of the
In recent years, thermal methods—oil Liaohe oil field in China, oil production concept of using reservoir energy or that
displacement with steam, cyclic steam in- increased 1.8–2.3 times, the period of oil of the injected heat carrier to generate in-
situ “intelligent” chemical systems. Com-
positions based on surfactants and alka-
This article, written by Special Publications Editor Adam Wilson, contains highlights of
line buffer solutions last for a long time
paper SPE 176703, “Pilot Tests of New EOR Technologies for Heavy-Oil Reservoirs,” by and are self-supporting, which are opti-
L.K. Altunina, V.A. Kuvshinov, and I.V. Kuvshinov, Institute of Petroleum Chemistry, mal properties for oil displacement.
Siberian Branch of the Russian Academy of Sciences; and M.V. Chertenkov, SPE, The systems use ammonium salt and
and S.O. Ursegov, Lukoil, prepared for the 2015 SPE Russian Petroleum Technology carbamide, which generate CO2 and am-
Conference, Moscow, 26–28 October. The paper has not been peer reviewed. monium buffer solutions in situ, provid-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

86 JPT • MARCH 2016


14 000 Oil-production rate Average oil-production rate in 2014 before treatment Water cut 85

Injection of gelled surfactant-based systems into steam-injection wells


84
12 000
83
Oil-Production Rate (tons/month)

10 000 82

Water Cut (%)


81
8 000

80

6 000
79

78
4 000

77
2 000
76

0 75
01/14 02/14 03/14 04/14 05/14 06/14 07/14 08/14 09/14 10/14 11/14 12/14 01/15 02/15 03/15 04/15
Month/year

Fig. 1—Oil-production and fluid-flow rates before and after injection of the gelled surfactant-based system in the Usinsk
oil field.

ing the colloidal chemical properties of temperatures between 20 and 40°C, the tems because they can be prepared and
the surfactants, optimal for oil displace- authors proposed using gels and sols injected by standard oilfield equipment.
ment and preserved in a wide range of based on a low-temperature gel-forming Flow-deflecting technologies based
concentrations, reservoir water salini- system as well as alkaline and acid oil- on the use of the gel-forming and sol-
ties, and temperatures. This results in displacing systems based on surfactants, forming systems for injection wells are
reduced oil viscosity, interfacial tension, an inorganic buffer solution, and poly- recommended for oil fields or areas
and clay swelling as well as increased mo- ol with controlled viscosity. These are large enough to have significant effect.
bility of reservoir fluids, thereby increas- compatible with high-salinity formation “Cold” technologies intended to en-
ing the oil-displacement factor. water and have low freezing points (be- hance oil recovery and intensify oil pro-
Because of the introduction of gell- tween −20 and −60°C). duction from low-productivity wells
ing agents to the system, which provides To enhance oil recovery from high- are considered promising technologies
a controlled increase in viscosity, the viscosity-oil reservoirs without the TSS, because of good results from the pilot
surfactant-based system becomes both the authors proposed the “cold” technol- tests as well as the potential flexibil-
flow-deflecting and oil-displacing and ogy of cyclic reagent stimulation, which ity and selectivity of their application
can be used to improve the efficiency of is similar to cyclic steam stimulation. A in the most appropriate wells. More-
the TSS because of increased sweep effi- slug is injected into the production well over, these technologies are suitable
ciency and oil-displacement factors. and followed by water injection, and the for cyclic application (cyclic reagent
From 15 June to 31 July 2014, the well is closed for 7–14 days before being stimulation, analogous to cyclic steam
gelled surfactant-based system was in- put into operation. The oil is produced as stimulation but without heating the in-
jected into five steam-injection wells in a low-viscosity emulsion. After the first jected fluid).
the Usinsk oil field. The volume injected cycle of oil production, the next cycle Large-scale commercial applica-
ranged from 80 to 110 m3. Standard oil- is performed: injection of slug and then tion of these new integrated technol-
field equipment was used to prepare and water followed by well shutdown and ogies—combining water or steam in-
inject the gelled system under field con- then oil production. jection with physicochemical methods
ditions. The effect was monitored, and that increase the reservoir coverage—
a positive effect was clearly defined 3 Conclusion will extend the profitable exploitation
months after the injection (Fig. 1). All the technologies presented in this of oil fields in later stages of their de-
paper have had their efficiencies proved velopment and boost production at oil
EOR From Heavy-Oil Reservoirs under field conditions and are recom- fields with difficult-to-recover hydrocar-
Without Thermal Stimulation mended for further pilot projects and bon reserves, including heavy- and high-
To enhance oil recovery from high- commercial applications. One should viscosity-oil reservoirs and deposits in
viscosity-oil reservoirs without TSS at note the high processability of these sys- the Arctic. JPT

JPT • MARCH 2016 87


TECHNOLOGY FOCUS

Seismic Applications
Mark Egan, SPE, Retired

From time to time, I am asked to address ... [S]ome of the especially in the world of unconvention-
general audiences. The mission is to al resources. The authors of the third
describe what we do in the seismic busi- more exciting advances selected paper discuss the integration
ness. Typically, the first slide I show are actually arising of miscroseismic data with 3D-seismic
is a prenatal ultrasound display of my attributes, well-log data, and comple-
daughter. I explain that using reflected from the integration tion data to understand the geome-
sound waves to create such an image is of seismic with chanical rock properties in the Midland
precisely what we do with the Earth. The basin of Texas. This information was
other technologies ... .
world’s first reflection seismic field tests important for planning the spacing of
were conducted near Oklahoma City in new wells.
1921, and, ever since then, the industry another additional-reading paper, ampli- I hope this journey is successful in
has endeavored to improve that seismic tudes are used for identifying porous showing that substantial advances con-
imaging process. zones in an otherwise tight-sandstone tinue to be made globally in seismic
So, indeed, one of the papers selected gas reservoir in Oman. And, in the third applications. But, perhaps even more
for this Technology Focus section and additional-reading paper, the authors use importantly, I hope the journey shows
one of the papers recommended for addi- the amplitudes in 4D analyses for identi- that some of the more exciting advances
tional reading deal with case histories fying new reservoir drive mechanisms in are actually arising from the integration
in which imaging is improved through a field offshore Brunei. of seismic with other technologies and
better velocity-model building. In the Both imaging and amplitude inversion that, while imaging may still be king in
first paper, integration of microgravi- benefit greatly from broader-band data. seismic (and in some fields of medicine),
ty data, resistivity measurements, and Therefore, this is the topic of the second the applications of seismic to building
seismic is the key in the onshore case paper presented. In this example from 3D mechanical Earth models, for exam-
history from Qatar. In the first offshore Malaysia, the marriage of a new ple, are gaining prominence. JPT
additional-reading paper, full-waveform acquisition technique with new process-
inversion of seismic travel times and ing algorithms yields broader frequen-
amplitudes is the key in the case history cy content, enabling more-accurate esti- Recommended additional reading
from offshore Australia. mates of gas in place to be derived. at OnePetro: www.onepetro.org.
Advances in seismic applications are But even further advances in seis-
not just confined to imaging, though. In mic applications are taking place now, IPTC 17905 High-Resolution Anisotropic
Earth-Model Building on Conventional
Seismic Data Using Full-Waveform
Inversion: A Case Study Offshore Australia
Mark Egan, SPE, retired from Schlumberger in January 2016. He by Bee Jik Lim, Schlumberger, et al.
had worked for Schlumberger and its heritage companies since
1975, with his last position being global chief area geophysicist in SPE 177552 Seismic Reservoir-Quality
the Land Unconventionals Group within the WesternGeco seg- Prediction, Khazzan Field, Oman
by T. Chris Stiteler, BP, et al.
ment. Egan’s previous postings with Schlumberger included posi-
tions as chief geophysicist in North America; Saudi Arabia; Dubai; IPTC 18491 4D Seismic in Stacked
and Gatwick, England. He holds a PhD degree in geophysics, an Reservoirs—From Puzzles to Insights
MS degree in acoustics, and a BS degree in physics and math. on Production Drive Mechanisms
Egan is a member of the JPT Editorial Committee. by Denis Kiyashchenko, BSP, et al.

88 JPT • MARCH 2016


Near-Surface Velocity Model To Enhance
PSDM Seismic Imaging of Dukhan Field

Oil and gas infrastructures Surface geology

D ukhan field affords an opportunity


to assess alternative near-surface
velocity-modeling work flows that
specifically integrate microgravity
Hofuf
(MGR) and vertical electrical sounding (Gravel – Sand)
(VES). A pilot study of the Dukhan Dam
seismic data demonstrates that (Limestones)
integration of MGR/VES into prestack U-Dammam
(Dolomites)
depth migration (PSDM) improves the L-Dammam
fidelity of seismic images and results in (Shale)
an improved depth match. The resultant Oil and gas Rus
lines (Limestone)
MGR/VES PSDM pilot model improved Oil and gas Sabkha
the velocity model between the surface stations
and top Simsima formation on the basis Sabkha Sabkha
(outside
of visible impact on the deeper structure the survey)
obtained from imaging and better fit 3D Pilot Area
between the seismic depth horizons
and well measured depths.

Introduction
The Dukhan field (Fig. 1) along the south-
west coast of Qatar is an elongated anti-
cline that has significant hydrocarbon
reservoirs in the Jurassic Arab and deep-
er formations. In 2007, Qatar Petro- Fig. 1—Survey-location map (left), environmental overview (center), and
geological-context overview (right) of the Dukhan field.
leum invested in a new full-field, land
and shallow-water 3D-seismic survey of perturbations onto the seismic wavefield methods, even to the seismic refraction
the area. remains one of the main challenges to be survey, because their depth of investiga-
Despite considerable and continuous addressed. The near surface influences tion is limited to the top of the shallow-
progress in seismic technology, obtain- the kinematics as well as the dynamics est hard layer. In addition, rapid lateral
ing an accurate, quantitative, well-focused of the source-generated seismic waves. changes and large velocity contrasts are
seismic depth image at reservoir level re- Knowledge of the near surface to correct unfavorable to seismic refraction.
mains challenging. In land seismic, a poor for its induced distortions is critical for a An alternative approach, such as up-
characterization of the near-surface geol- reliable use of seismic images, structures, holes, provides accurate local informa-
ogy is detrimental to the depth imaging of and amplitude at reservoir level. The near- tion but is difficult or impossible to in-
underlying structures. The proper knowl- surface lateral and vertical velocity varia- terpolate “geologically” because of the
edge of the near surface to correct for its tions often are not accessible with seismic large separation between them. However,
these upholes have great value as anchor
This article, written by Special Publications Editor Adam Wilson, contains highlights points for the depth inversion of continu-
of paper IPTC 18293, “Near-Surface Velocity Model of Dukhan Field From Multiphysics ous longer-wavelength acquisition data.
Whereas the near surface is a major
Survey To Enhance PSDM Seismic Imaging,” by K. Setiyono, Qatar Petroleum; S. Gallo,
issue for land seismic imaging (especially
C. Boulanger, F. Bruere, F. Moreau, and B. Rondeleux, CGG; and J. Snow, Qatar
on the usual 3D-seismic geometries with
Petroleum, prepared for the 2015 International Petroleum Technology Conference, too few exploitable near-offset seismic
Doha, Qatar, 7–9 December. The paper has not been peer reviewed. records), additional, efficiently acquired
geophysical measurements help to fill the
Copyright 2015 International Petroleum Technology Conference. Reproduced by seismic gap for near-surface characteriza-
permission. tion. These methods, most often involv-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • MARCH 2016 89


ing high-sensitivity/-resolution electric After the Dukhan 3D-seismic acqui- during the gravity-inversion process. A
and gravity potential fields, complement sition was complete, a PSDM was per- priori density values for Rus and UER
seismic acquisition nicely. formed over the 3D pilot area (Fig. 1, cen- formations (upper, medium, and lower
To improve the near-surface veloci- ter), covering approximately 165 km2. In UER) are derived from resistivity as ob-
ty model of the Dukhan field, a dense order to assess the effectiveness of MGR tained by resistivity depth inversion and
nonseismic microgravimetry (high- and resistivity methods to help improve resistivity-to-density conversions and
resolution gravity) survey was imple- depth imaging, through better charac- are based on observations that resistiv-
mented in combination with the VES terization of the near-surface velocity ities are correlated to densities/veloci-
(resistivity) method using a phased ap- model, MGR/resistivity measurements ties. Dedicated modeling was performed
proach. Initially, a pilot area (165 km2) was were acquired over the pilot area. in the identified anhydrite areas. Dedi-
acquired to evaluate how depth imaging cated electrical-resistivity-tomography
benefits from an improved near-surface Near-Surface Gravity Model profiles were acquired on anhydrite
velocity model with the integration of ad- To have an effect on seismic imaging, areas to identify anhydrite extension
ditional geophysical measurements. On quantitative velocity values must be de- and thickness. The positive gravity
the basis of encouraging results, the deci- rived from heterogeneous data sets. anomalies in these areas were modeled
sion was made to extend the gravimetric Modeling steps for improved-velocity- as near-surface karst bodies, consisting
and electric acquisition over the onshore model creation included the deep of anhydrite (geologically mapped) with
portion of the Dukhan survey. Access to model building in order to focus MGR/ increased density. Dedicated conversion
resistivity vertical profiles over the en- resistivity inversion on events localized parameters were used for these particu-
tire area was of particular importance to between the surface and the top Simsi- lar areas, Gardner coefficients being dif-
image the geoelectric layering of the area. ma (deep gravity effect must be modeled ferent from the standard ones in these
This profile was essential to perform a and removed) and focus on the shallower anhydrites. Surface geology and geologi-
geology-driven interpolation between part of the model (0- to 500-m depth) cal horizons were also integrated in the
upholes data as well as to introduce geo- (creation of a resistivity structural model final inversion process as an initial geo-
logic constraints to the gravimetry inver- down to the Simsima). The depth re- metrical model.
sion. The objectives were for both static sistivity model is then converted into a All available external geological data
correction and building of the medium-/ density model and is used as the initial for Dukhan field were used in the final
long-wavelength components of the near- density model for gravity depth inver- modeling work flow. The density model,
surface velocity model down to the Sim- sion. The final gravity model is converted derived from resistivity, was finally up-
sima level (the first visible seismic hori- finally into an improved velocity model dated by means of gravity inversion
zon at approximately 500-m depth). for PSDM imaging. and transformed into a velocity model
through the density-to-velocity conver-
Challenges Near-Surface Resistivity Model sion relationship. The final result was a
The challenge in the Dukhan field was The second step in the near-surface mod- velocity model optimized to match the
linked to the very complicated environ- eling was focused on the description of electrical and gravimetric information.
mental context. First is the extensive in- the resistive layering structure of the The resulting fit from gravity inversion
frastructure over the oil field (oil/gas lines, shallow model (0–500 m), from the in- was considered very good, with a root
stations), inherent to a production site, version of DC resistivity data. A knowl- mean square close to 0.050 mGal, indi-
and the electromagnetic noise. Fig. 1, cen- edge of the shallow layering is also valu- cating that a priori resistivity informa-
ter, displays the full oil and gas network able to steer the density inversion of tion does not contradict the gravity data.
on the full field, showing the complexity the MGR near-surface observations bet- Consequently, incorporation of resistiv-
of this kind of environment. Second is the ter. The a priori shallow layering struc- ity data reduced the uncertainties in the
surface geology, highlighting lateral lith- ture was derived from seismic time ho- final solution.
ological variations, the Dukhan oil field rizons picked from the surface down to The final result is a 3D velocity model
being a gentle anticline with the Rus for- the Simsima. The time horizons were optimized to match resistivity and gravi-
mation (Lower Eocene, in green) outcrop- then depth converted by use of avail- metric data.
ping in the axis of the field (Fig. 1, right). A able wells and upholes. These horizons
large sabkha is also present in the north of delineate four major formations—RUS, PSDM Imaging Work Flow
the survey (Fig. 1, outlined in yellow) occu- UER-1, UER2-3, and UER4A-4B—used as The near-surface velocity model was then
pying an area of approximately 20×7 km. the initial geological model for DC resis- used in the pilot seismic PSDM work flow.
tivity depth inversion. Introducing the velocity model had a vis-
Acquisition ible effect on the deeper structure ob-
Initially, during the Dukhan 3D-seismic- Constrained Gravity/Resistivity tained by the imaging and resulted in a
survey acquisition, direct-current (DC) Inversion and Improved- better fit between the seismic horizons in
resistivity data with VES were acquired Velocity-Model Creation depth and well control. Structural chang-
specifically to characterize the sabkha Between the surface and approximately es and a better match to well informa-
area and determine its basement depth 100-m depth, velocities/densities from tion are observed after the near-surface
and thickness. upholes were maintained as fixed points model is applied. JPT

90 JPT • MARCH 2016


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12625 OTC2016 JPT FP 2016-02-04.indd 1 2/4/16 3:41 PM


Broadband Seismic Acquisition: Implications
for Interpretation and Reservoir Models

T his paper addresses the impact


of acquiring a new 3D broadband
seismic survey over an amplitude-
The study area is located in the shallow
(less than 200 ft) waters off peninsular
Malaysia. Seven exploration and apprais-
frequency and amplitude decay
with depth is present in the seismic
record, having direct implications for
supported, discovered gas field containing al wells have targeted shallow and deep imaging deeper targets.
legacy 3D conventional towed-streamer reservoirs, although only three wells ◗ Shallow gas—Pockets of shallow
seismic data. The new seismic data were have been drilled to deep targets. Gener- gas, ranging in thickness from 0 to
acquired in shallow water depths by use ally speaking, seismic imaging of shallow approximately 150 ft, are prolific
of a dual-level streamer technique and reservoirs is good, while deep targets are in the basin. They are generally
were processed through prestack depth more challenging to image. elongated and broad in map view
migration (PSDM). Five gas discovery/ The primary motivation for acquiring a and can be up to 20 km in length.
appraisal wells existed before broadband new broadband seismic survey stemmed Acoustically, they are very “soft”
acquisition, and two wells were drilled from imaging difficulties of thin (less because their velocities and densities,
after acquisition was completed. These than 15 ft) deep gas reservoirs on conven- which have been measured in
seven wells serve as control points that tional seismic data. Many of these reser- well logs, are very slow and low,
provide a valuable link between the voirs are vertically juxtaposed by coals, respectively. The bodies absorb
seismic and reservoir properties. which tend to mask the acoustic response seismic signals, causing areas beneath
of the reservoir. Even after later repro- the gas to have both amplitude and
Introduction and Background cessing of legacy data through anisotro- frequency loss, although this is
Seismic imaging of hydrocarbon reser- pic PSDM, imaging difficulties remained. usually repaired deeper down as the
voirs with small impedance contrasts rel- gas is undershot by farther offsets.
ative to bounding lithologies is challeng- Seismic Imaging Challenges If the slow velocities of the shallow
ing. Ideally, an infinite bandwidth wavelet The study field consists of multiple, gas bodies are not incorporated in
would detect and resolve subsurface geol- stacked reservoirs. Coal and organic shale the velocity model, then structural
ogy as observed in the resolution of a typ- layers are prevalent throughout the en- sags are observed beneath them.
ical wireline log. Improvements in seis- tire section. Although very thin (less than Traditionally, it has been very difficult
mic acquisition and processing continue 10  ft), they have large impedance con- to incorporate the shallow gas bodies
to strive toward this ideal condition, and trasts with bounding rocks and are usual- into the velocity model because of
recent advancements in seismic acquisi- ly detected on seismic. Often, the seismic low fold in the common depth point
tion—namely, the broadband acquisition response from these layers overwhelms gathers at very shallow times.
technique—have attempted an approxi- the response from the gas-charged reser- ◗ Fault shadow—A third challenge to
mation of the infinite bandwidth wave- voir facies. imaging occurs in what are known
let through the removal of the receiver Adding further to the imaging com- as fault shadows. A fault shadow is
or source ghosts. This advancement is of plexity are three geophysical data-quality generally expressed as a triangular
particular interest in oil and gas develop- issues common to the basin. zone of distortion on the footwall
ment areas where known thin or poor- ◗ Natural amplitude and frequency side of a normal fault. Usually, the
quality reservoirs that are difficult to de- decay—The absorption of seismic larger the fault, the more severe the
tect on conventional seismic records have energy with depth has been well- fault-shadow effect is. In the study
been penetrated by previous wells. documented. In the study area, strong area, faults are most prevalent at the
crest of the structure where imaging
is most important. It is believed that
This article, written by Special Publications Editor Adam Wilson, contains highlights fault shadows are the result of not
of paper IPTC 18075, “The Impact of Broadband Seismic Acquisition and Implications fully capturing velocity differences
for Interpretation and Reservoir-Model Building,” by Carter Gehman and Andrew across the faults.
Spedding, Hess, prepared for the 2014 International Petroleum Technology
Conference, Kuala Lumpur, 10–12 December. The paper has not been peer reviewed. Seismic Acquisition, Processing,
and Stack Comparison
Copyright 2014 International Petroleum Technology Conference. Reproduced by There are approximately 500 km2 of
permission. full-fold seismic overlap and three wells

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

92 JPT • MARCH 2016


Fig. 1—Horizon slice amplitude extractions from legacy (left) and broadband (right) interpretations of the target
reservoir. The red dot is the well location. The red arrow points to the area within the fault shadow where the
broadband data are illuminating the reservoir all the way to the fault boundary.

common to the 2003 legacy survey and available well data, which provides a link map, there also appear to be additional
the 2012 broadband survey. The gen- between the rocks and seismic-derived channels to the north, representing up-
eral processing flows between the two attributes. When there is high confidence side resources, which are not seen on the
surveys are similar; however, important that a specific attribute corresponds to the legacy map. A likely explanation for this is
differences in short-period multiple- presence of sand, for example, then that that the broadband signal is able to ana-
attenuation techniques, the handling of attribute is used to condition the distribu- lyze reservoirs and distinguish them from
Q attenuation, and velocity-model build- tion of sand in the geomodel qualitatively. coal and organic shale when the two fa-
ing exist between the two surveys. Seven common seismic surfaces were cies are in close proximity.
In the cross-section view, the broad- mapped in two-way time and subsequent- Seismic data contain signals and
band section appears richer and of lower ly transformed to depth by use of the some amount of coherent and random
frequency than the legacy data. Quantita- respective anisotropic PSDM velocity noise. Signal/noise analysis at our study
tively, the actual frequency range at tar- calibrated to sonic and checkshot veloci- area indicates that the broadband data
get depths is larger in the broadband data ties measured in the wells. These surfac- are cleaner overall and have a higher
because of the added low-frequency con- es cover a two-way time window of ap- signal/noise ratio relative to conven-
tent. It appears that the legacy spectrum proximately 1.5 seconds and bound the tional streamer seismic. A high signal/
contains stronger midrange frequencies. structural framework for the geomod- noise ratio enables the potential for high-
However, signal/noise analysis suggests el. In general, the broadband interpreta- frequency spectral shaping to try to en-
that legacy noise levels are the highest in tion is more continuous and there is less hance thin-bed resolution, especially if
the midrange frequencies; thus, the lega- manual interpretation required for the the noise floor is low on the high end.
cy midrange frequencies are interpreted broadband surfaces, although manual in-
to be noise-dominated. Qualitative com- terpretation is still required in higher- Conclusions
parison of the two data sets under gas noise areas beneath shallow gas bodies or Broadband seismic acquisition is an im-
clouds and fault shadows shows signifi- under fault shadows. provement over conventional streamer
cant imaging improvement on the broad- acquisition in terms of imaging complex,
band data, although imaging challenges Comparison of Legacy fluvial/tidal geologic layers. Before ac-
still remain. and Broadband Data quiring broadband data, it is crucial to
Considering the target reservoir previ- understand what the specific problems
Interpretation Work Flow ously used for 1D modeling (Fig. 1), the far are for imaging. In this case, the main
and Results stack amplitude map for this particular causes for seismic-imaging problems
Full geophysical evaluations were con- interval is indicative of gas reservoir and stemmed from shallow gas bodies, fault
ducted on the legacy and broadband data is used by the geomodeler to condition shadows, coal seams, and the natural ab-
sets across the study area. Two static geo- facies distribution. Similar stratigraph- sorption of energy with depth. Synthetic
logical models (geomodels) were con- ic features are observed on the legacy- forward modeling is an excellent tool for
structed with input from both of these and broadband-data-set attribute maps. feasibility studies. In terms of frequency
evaluations. In terms of the contribution There is an east/west-trending channel content, the actual broadband data con-
to the geomodel, the evaluation work flow geometry that contains amplitude anom- tain more lower and higher frequencies
is twofold: structural interpretation and alies against a set of faults to the east. than conventional data and have a higher
stratigraphic assessment. The former High-frequency noise contamination signal/noise ratio. These factors have re-
methodology consists of well ties, map- is evident on the legacy map, while the sulted in better resolution and detection
ping, and depth conversion, resulting in broadband map appears much smoother. of thin reservoirs in complex impedance
the depth surfaces that make up the model Outside of the main channel axis, ampli- environments, which, in turn, have bol-
framework. The latter method involves tude anomalies associated with coal are stered confidence in the reservoir model
investigating the rock properties from observed. However, on the broadband used for field development. JPT

JPT • MARCH 2016 93


High-Fidelity Microseismic-Data Acquisition
in the Midland Basin Wolfcamp Shale Play

I n the Permian Wolfcamp shale


formation in west Texas, density fields
of microseismic events were mapped
◗ Variations in observed complexity of
event clouds related to formations
◗ Variations in event characteristics
in microseismic complexity can be rec-
ognized between two different forma-
tions. Fig. 1 shows one example in which
in four dimensions and variations related to stress shadows from width of the microseismic fracture cloud
were noted in the geometry of the adjacent prior stimulations is approximately the same as the stage
hydraulic stimulation as well as in the Expanding on the first observation, width. However, when a similar stimula-
development of pressure away from the for a number of the data sets with an off- tion design is pumped on a different for-
perforations. In addition to aiding well- set stimulation, P- and S-wave amplitude mation, a much more complex genera-
spacing decisions, these data were used ratios vary azimuthally with respect to tion of microseismic events associated
to study individual-well geometries and the observation well. Fairly uniform ra- with the stimulation is seen. While it is
compare variations in the microseismic diation patterns appear to be caused not too surprising to see differences in
response between adjacent wells. by consistent failure mechanisms. These stimulations between formations, it is re-
composite P/Sh amplitude displays pro- assuring to see such differences reflected
Results vide low-cost source mechanism infor- within the microseismic data acquired
The data sets demonstrate that high- mation and highlight a common nodal to help test the positional accuracy of
fidelity microseismic data can be acquired plane as imaged back to the observa- the events. This example demonstrates
by use of downhole tractored and multi- tion well. that the complexity is real in the second
observational well-imaging techniques to The amplitude ratios suggest a uni- formation and not a function of imag-
understand stimulations and the stress form mechanism that occurs during hy- ing issues.
fields better as indicated by microseismic draulic stimulation that may be relat- The third key observation with the
data. The data are called high-fidelity be- ed to in-situ conditions of altered rock microseismic data is that a fundamen-
cause, in general, they are excellent data within the formation or the hydraulic tal change in the stimulations was seen
that are consistent and conform to stan- stimulation itself. It is difficult to deter- related to the order of the stimulation.
dard understandings of stimulations. Be- mine if the natural fractures are aligned The acquisition of microseismic data on
yond the robustness in event counts, the in a certain orientation or the propa- the first single-well stimulation for a
data typically have a high signal/noise gation of stress and slippage is relat- pair of wells shows a general pattern of
ratio with high-quality waveforms for ed to the developing fracture. The mi- some events progressing out of the per-
picking and consistent hodograms across croseismic data suggest a dominance forations with a somewhat slow build
the tools within the array. Additionally, of strike/slip failures because the log outward away from the clusters. When
the P- and S-wave picks are orthogonal to of Sh/P changes with a 90° rotation. If the second well of a pair was stimulated,
each other and often include the P ampli- the data had plotted more as with a however, a rapid development was seen
tude and the horizontal (Sh) and vertical 180° rotation, two possibilities would of event counts that are typically five
(Sv) S amplitudes. exist for interpretation, including a ver- to seven times greater than in the first
The data demonstrate tical dip/slip mechanism or a horizontal stimulation. These events from the sec-
◗ Clearly defined nodal planes bedding-plane slip. In the latter, the frac- ond stimulation have a magnitude shift
indicating good P- and S-wave ture opening is accommodated by shear- of 0.3 units higher, an increase in length,
amplitude stability indicative of ing along the bedding planes as the frac- and a noted height increase. The only
uniform radiation patterns directly ture opens vertically. way to increase magnitude is to increase
related to the hydraulic mechanics The second key observation is that, the area or amount of slippage on the
and fracture networks for a given stimulation design, a change second stimulation. The first stimulation
can be considered as occurring within
virgin rock, while the second stimulation
This article, written by Special Publications Editor Adam Wilson, contains highlights
appears to be stimulating an altered rock
of paper SPE 178715, “High-Fidelity Microseismic-Data Acquisition in the Midland that reflects the change in stress condi-
Basin Wolfcamp Shale Play,” by Robert Hull, Robert Meek, Brian Wright, Hallie tions from the first stimulation. The in-
Meighan, Jake Lempges, and Austin von der Hoya, Pioneer Natural Resources, creased events as well as the magnitudes
prepared for the 2015 Unconventional Resources Technology Conference, San Antonio, appear to provide an increase in fidelity
Texas, USA, 20–22 July. The paper has not been peer reviewed. and consistency of the P/S ratio.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

94 JPT • MARCH 2016


Phones

Phones

Perforations

Fig. 1—Highlight of the microseismic response for two different formations using somewhat similar stimulation
parameters. On the left, a long fracture wing is obtained in a higher-permeability zone, as compared with the
stimulation response on the right. While the acquisition geometry was different for these figures, vertical and horizontal
array effects were not the cause of these well-defined changes in the stimulation geometry. In fact, had a fracture wing
developed on stimulation on the right, the positioning from the horizontal array would have detected this geometry
better. This is because the accuracy in map view of the events is idealized using the moveout of the waveform across
the receiver array.

Beyond the key relationships previ- ◗ Using tractored and coupled phones input to high-value well-spacing deci-
ously noted, the following have also been deployed within 1,000 ft of the sions. Furthermore, this paper demon-
noted in the data sets: stimulation and typically imaging strates that the data are robust in their
◗ Defined progression of the events through a varying velocity field attributes, leading to key understandings
in time outward away from the ◗ Using a substantial imaging of geomechanical properties as well as
fracture indicates an ability to aperture with array lengths of completion optimization. JPT
image the pressure diffusion fronts. 1,100 ft and 12 three-component
◗ The orientations of the geometry tools
of the stimulation are related to ◗ Using appropriate methods to
geomechanical properties. reduce and understand noise in
◗ Single observational wells can order to improve signal quality Changing Your
produce reasonable locations of Using dual monitoring as
Address?

events that can be tested with appropriate to confirm positional
respect to dual monitoring as well uncertainties
as colocation imaging solutions. ◗ Using nearby highly accurate, Let SPE know.
◗ Consistent Gutenberg-Richter dipole sonic data for velocity- +1.972.952.9393
magnitudes are achieved across model calibration
multiple jobs. ◗ Working with the contractors to
◗ Moment magnitudes vary design the appropriate acquisition
with respect to stratigraphic methodology and geometry Update Your
geomechanical properties. ◗ Managing microseismic acquisition
◗ Event barriers show good as a geophysical method while Member Profile
agreement with changes in reviewing data in real time within
Young’s modulus and acoustic a team environment to understand http://www.spe.org/
impedance. completion and reservoir members/update
◗ Different geometries are created in interrelationships
the event clouds when fluid types
for stimulations are adjusted. Conclusions
◗ Reactivation of stress and geometry During the past few years, the indus-
changes are seen in areas of known try has attempted to gain better un- SPE Benefits
reservoir depletion from producing derstanding of the role microseismic
vertical wells. data can play in assessing completions Discover the possibilities.
◗ Geometries show a good definition and quantifying their uncertainty. Mi- http://www.spe.org/
of lateral pinch-off points. croseismic data can be integrated with members/benefits
Key methods used to obtain these other data sets to understand geome-
high-fidelity data include chanical properties as well as provide

JPT • MARCH 2016 95


PEOPLE

TAM International has made changes to its Deepwater Drilling and Completions Conference Committee.
management team. MICHAEL BELEAU, Coronado holds a bachelor’s degree in mechanical engineering
SPE, has been appointed business develop- from the University of Washington.
ment director for TAM US. He joined the
company in 2014 as product line manager TIMOTHY DAVIS, SPE, has been appointed
for fracture systems. In his current role, he global technical director at TAM. He will be
will direct sales and launch new products in overseeing global technical support for op-
the US markets. Beleau has a diverse background in the industry erations, training, product line manage-
and has held technical, sales, and operational roles at Hallibur- ment, and marketing. Davis joined TAM in
ton and other companies. 2006 and was most recently the global
product line manager for cement integrity.
MARTIN CORONADO, SPE, has been ap- He also has experience in the wireline industry. Davis holds a BS
pointed engineering director at TAM. Previ- degree in petroleum engineering from Texas A&M University.
ously, he was vice president of engineering
at Hydrawell US. Coronado has held engi- TAM has appointed ARTHUR LOGINOV,
neering, research, and upper management SPE, director of Latin America for western
roles in Baker Hughes’ technology group hemisphere operations. He was previously
and has experience in inflatable packer sys- global technical manager responsible for
tems, openhole and casedhole completions, well intervention, cement integrity, inflatable service tools,
liner systems, and sand control. He is a member of the SPE and swellable technology. Before joining

In Memoriam
ARLIE SKOV, 1991 SPE president, died 23 SPE and the American Institute of Mining, Metallurgical, and
December 2015. He was 87. Petroleum Engineers (AIME) and was the vice president of
Skov’s presidential year was marked AIME. He was a Distinguished Member of SPE, and in 1998
by the international expansion of SPE was named Honorary Member by both SPE and AIME, the
during that decade and witnessed the highest honor these organizations bestow. He was also a re-
launch of several new initiatives. During cipient of the SPE Distinguished Service Award.
his term as president, the first SPE sec- After his graduation from the University of Oklahoma
tion in China was started in Beijing and the first section in in petroleum engineering, Skov began his 36-year career
Russia was started the following year. In 1991, SPE became with Sohio Petroleum Company in Oklahoma City, and later
a cosponsor of the International Meeting on Petroleum En- worked for subsidiaries of BP. A main part of his career was
gineering, which was held in Beijing in March 1992. SPE also focused on the development of the North Slope of Alaska
opened its London office in 1991. The first edition of the SPE and the Prudhoe Bay oil and gas fields. He was manager of
Health, Safety, Security, Environment, and Social Respon- production planning for the development of Prudhoe Bay,
sibility biennial conference was held in 1991 in The Hague, technical adviser to the Alaska Natural Gas Transportation
The Netherlands. System for the proposed Alaska Natural Gas Pipeline, and in
Skov emphasized SPE’s role in energy education and the 1981, became the manager of new technology development
importance of sharing technical knowledge with govern- responsible for developing cost-effective drilling, produc-
ments to aid them in making informed energy policy deci- tion, and transportation capabilities in arctic pack ice and
sions. As president, he visited numerous SPE sections. In the other environmentally hostile areas of operation. He then
October 2007 issue of JPT, he recalled going to countries in became director of production technology for BP’s research
the Middle East, Africa, China, Australia, and South America. and development and technical services in the US. For his
“I visited a total of 33 sections outside the US as well as 22 work on improved oil recovery, Skov was named an “En-
within it, and I was perhaps the first SPE president to visit hanced Oil Recovery Pioneer” at the SPE/US Department of
that high a proportion of non-US sections. … I am delighted Energy Enhanced Oil Recovery Symposium in Tulsa in 1992.
that SPE continues its international growth.” After retirement from BP in 1992, Skov formed Arlie M.
Before becoming president, Skov chaired the SPE Annual Skov Petroleum Consulting, which remained active through
Meeting Technical Program Committee in 1967 and 1971, December 2000. He was a registered professional engineer
and was the chairman of both the Reprint Series and Lucas in Oklahoma and Texas and lived in Santa Barbara where he
Gold Medal committees. Skov held offices on the boards of and his wife moved in 1995.

96 JPT • MARCH 2016


TAM, he was regional manager for Asia Pacific at Weatherford. Member Deaths
Loginov has 34 years of experience in casedhole and
Berthangel Gonzalo Arrazola, Ciudad Del Carmen Campeche,
openhole completions.
Mexico
Richard J. Aseltine, Rancho Palos Verdes, California, USA
PETER HOWELL, SPE, has been appointed Dario Balistrieri, San Donato Milanese, Italy
drilling and wells excellence manager for Theodore L. Barecky, Portland, Texas, USA
the Oil and Gas Institute at Robert Gordon John David Boxell, Duncan, Oklahoma, USA
University. He will be working toward Joe B. Clifton, Pauls Valley, Oklahoma, USA
strengthening the connection between the Howard F. Dekalb, Hilo, Hawaii, USA
university and the oil and gas industry, fo- William Livington D’Olier, Bakersfield, California, USA
cusing on the wells sector. Howell was previ- Vasco Da Silva Felix, Tunis, Tunisia
ously wells manager at TAQA. He has experience in drilling, well Francesco Guidi, San Donato Milanese, Italy
engineering, operations, supply chain, and business manage- Wolfgang Herget, Essen, Germany
Kingdon R. Hughes, Addison, Texas, USA
ment in several countries from his previous roles, which include
John C. Kirby, La Canada, California, USA
vice president at Applied Drilling Technology International UK
Artur (Toni) A. Marszalek, Warszawa, Poland
and integrated services manager at Noble Drilling. A fellow of Pieter Oudeman, Leiden, The Netherlands
the Institute of Mechanical Engineers, Howell has a bachelor’s Willem G. Riemens, Wassenaar, The Netherlands
degree in mechanical engineering from the University J.D. Sere, Houston, Texas, USA
of Southampton. George W. Winter Jr., Euless, Texas, USA
Reece E. Wyant, Houston, Texas, USA

In Memoriam
DONALD RUSSELL, 1974 SPE president, guished Service Medal in 1987. He published several tech-
died 19 December 2015. He was 84. nical papers and, with C.S. Matthews, authored SPE’s first
Russell became president during a monograph, Pressure Buildup and Flow Tests in Wells in
turbulent time in the oil and gas indus- 1967, which is considered a classic today. He served on the
try. The OPEC oil embargo against the board of directors of both SPE and the American Institute of
US was in effect and the price of oil had Mining, Metallurgical, and Petroleum Engineers (AIME) and
increased severalfold in a short span of was president of AIME in 1990. He was an honorary mem-
time. SPE’s Dues Waiver program was first introduced in ber of both SPE and AIME. Russell was also part of the ex-
1973 to support unemployed members. In spite of the dif- ecutive structure at SPE that spearheaded the formation of
ficult economic conditions, Russell successfully steered SPE the SPE Foundation.
in the direction of technical knowledge dissemination and Russell began his career with Shell Oil Company in 1955
individual member development, and SPE’s annual mem- as a petroleum engineering trainee, and in his 33-year ca-
bership grew steadily. reer at Shell, held roles of increasing responsibility in pro-
Supported by the SPE Board of Directors and reflecting duction operations and exploration and production re-
the views of the majority of SPE members, Russell opposed search. He was vice president of corporate planning in 1977
the unionization of professional employees in the oil busi- and vice president of production in 1980. He retired from
ness as well as SPE endorsing guidelines that would dictate Shell in 1987 as president of Shell Development Company,
the relationship between employers and professionals. In his the company’s research and development organization. He
column in the November 1973 issue of JPT, he wrote, “[SPE] became president and chief executive officer of Sonat Ex-
must stick to its traditional role as a bulwark of profession- ploration Company in 1988 and led the company’s growth
alism and seek to be of greater value to the engineer/sci- for more than a decade. In 1998, he founded Russell Com-
entist and to the industry it serves.” Russell also reiterated panies, an independent oil and gas company based in Tyler,
the importance of educating the public and the government Texas. For outstanding leadership at Sonat and Shell in the
about the industry. In the JPT October 2007 issue celebrat- development and application of new technologies, he was
ing SPE’s 50th anniversary, Russell said that he was proud recognized with the AIME Charles F. Rand Memorial Gold
of speaking out for the oil and gas industry with facts and Medal in 2000.
that those energy education efforts paid off. Russell graduated with a BS degree in mathematics and
Russell made notable technical contributions to SPE and physics from Sam Houston State University, which he at-
the industry. He was awarded the Cedric K. Ferguson Medal tended on a music scholarship, playing trumpet in the Hous-
in 1962, recognizing an outstanding technical paper written tonians Jazz Band. He also held an MS in mathematics from
by an SPE member under 36 years of age. He received the the University of Oklahoma. He was elected to the US Na-
John Franklin Carll Award in 1980 and the DeGolyer Distin- tional Academy of Engineering in 1982.

JPT • MARCH 2016 97


In Memoriam
HORACE RANDOLPH (RANDY) CRAW- He authored several technical papers, including methods
FORD, SPE, died 16 December 2015 at to calculate the dimensions of a fracture using the proper-
age 87. He was a pioneer in fracture ties of the reservoir and fracture fluid. He authored six pat-
treatment designs and products and was ents for technologies, including explosive charge assem-
honored as a JPT Legend of Production blies, secondary recovery of petroleum, seismic methods,
and Operations in 2009. and transmission of mechanical power.
After graduating with a PhD in chemi- The coal seam fracture treatments he helped design for
cal engineering from the University of Texas at Austin, Craw- Consol Coal, Conoco’s sister company, is considered one of
ford joined Western Company as a research associate and his greatest contributions to the industry. Still being used
developed acidizing, cementing, and fracturing products today, this technology allows engineers to fracture and pro-
and treatment designs. One of his early papers, with other duce the methane from coal seams before sending min-
coauthors, “Carbon Dioxide—A Multipurpose Additive for ers into the mine. This has made coal mining safer by re-
Effective Well Stimulation,” was published in JPT in 1963. ducing the methane content in the mine and released into
After Western, Crawford worked for several other com- the atmosphere, and has reduced the operational cost. For
panies, including Westco Research (a Western Company this contribution, Crawford received a Special Achievement
subsidiary), Lone Star Gas Company’s Nipak Fertilizer, and Award from Conoco.
Sanitech and Enserch Exploration. Crawford was passionate about education. With his
Crawford joined Conoco in 1979, and was tasked with in- wife, Louise Crawford, he established two scholarship
creasing the production rate of the company’s Gulf of Mex- funds—the Dr. H.R. and Louise Crawford Scholarship En-
ico oil wells. He prepared a well completion plan and devel- dowment at Texas Tech University and the H.R. Crawford
oped in-house tools to teach the plan to others. The results Endowed Graduate Fellowship in Engineering for gradu-
were successful and Conoco increased the production rates ating engineering students at the University of Texas at
and revenues from the first two platforms by approximately Austin. These have so far helped more than 100 students
USD 104 million annually. attend college.

Hydraulic Fracturing . . . As part of the evaluation, the three Well B showed initially 143 BOPD; this
(Continued from page 71) wells fractured with rod-shaped prop- was a lower production rate compared
started to be pumped in from the surface pant were compared with offset wells that with the best offset well, which started
because of the higher specific gravity of were fractured with ISP. The rod-shaped- with 169 BOPD. Although the initial pro-
the rod-shaped proppant. There was also proppant wells showed higher proppant- duction was lower, after 45 days, the well
no pressure increase as an indication of pack conductivity and longer effective fractured with rod-shaped proppant pre-
restriction from the perforations during fracture half-length; conductivity and sented higher production. Comparing the
rod-shaped-proppant stages. fracture half-length were the reasons for cumulative production after 6 months,
The three wells achieved a tip screenout the higher production rates and increased the well fractured with rod-shaped prop-
during the last proppant stages, increas- recovery compared with rates and recov- pant had 12% higher cumulative produc-
ing the net pressure by several hundreds ery in conventionally fractured wells. tion than the offset well; this represented
of psi. The net pressure gain attributable 1,800 STB.
to the proppant pack for the three wells Field-Trial Production Results Well C’s initial production rate was
was between 300 and 400 psi when com- The production behavior of the three 152 BOPD, and the offset well fractured
pared with the net pressure from the mini- wells was closely monitored during the with conventional proppant produced
fracturing treatment. The three fracture 6 months after the treatment. The three 92 BOPD initially. When comparing the
treatments were pumped successfully, wells clearly showed much higher pro- cumulative production from the two
without major operational constraints. duction than the offset wells fractured wells after 6 months, the well fractured
with conventional proppant. The offset with rod-shaped proppant produced
Treatment Evaluation. The treatment wells were fractured using on average 8,298 STB more than the offset well frac-
evaluation consisted of first estimating 15% more proppant and using the same tured with conventional proppant.
the fracture geometry by performing type of fluid. All the wells fractured with rod-shaped
pressure matching with the fracture simu- Well A had an initial production rate proppant have at least 12% higher cumu-
lator and then comparing the production from the fractured zone of 184 BOPD, lative production after 6 months when
response against the production forecast whereas the offset well fractured with compared with the best-performing off-
by use of the fracture geometries obtained conventional proppant had an initial pro- set well. The offset wells were just one or
from the pressure match to identify any duction rate of 155 BOPD. After 6 months, two spacings away from the well treated
discrepancy in the match of the simulated Well A yielded 4,035 STB more cumula- with rod-shaped proppant, so the reser-
and real production behavior. These pro- tive production than the offset well, a dif- voir properties and reservoir-pressure
cesses are detailed in the complete paper. ference of 24%. levels were very similar. JPT

98 JPT • MARCH 2016


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