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Service and Repair Operative Manual

MC9 1 STAGE st

Jannuary 2009 - Rev. MC9 /B - Ed. C/13

1 STAGE MC9
st Jannuary 2009 - Rev. MC9 /B
Ed. C/13
Service and Repair Operative Manual

MC9 1 STAGE st

Jannuary 2009 - Rev. MC9 /B - Ed. C/13

WARNING!
• This manual is intended for use by expert technicians who should attend or have already received training in
equipment repairs and maintenance from Cressi-sub.
• This manual is intended for use by expert technicians who have already received training in equipment repairs
and maintenance from Cressi-sub.
• Avoid performing maintenance and/or repair operations on the equipment without the proper training required to
2
conduct these operations.
• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY by an
authorized Cressi-Sub center.
• If the information provided in this document is unclear or not fully intelligible, please contact Cressi-sub before
proceeding with any disassembly or maintenance procedures.
• Before proceeding, Cressi-sub recommends that you read the following document carefully to familiarize yourself
with all the tools and techniques needed to perform proper equipment maintenance and/or repair.
• Use this document as a guide during the various steps of maintaining and/or repairing the equipment.
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st

Jannuary 2009 - Rev. MC9 /B - Ed. C/13

WARNING!
• All operations must be done strictly in the order provided in this document. Failure to do so could cause the
equipment to function poorly, or worse, result in an accident.
• To prevent any assembly errors when performing maintenance and/or repairs, we recommend using all the
replacement parts provided by Cressi-Sub in every operation.
• Pay special attention to the recommendations provided in the margin of the figures that show the various
3
sequences of equipment maintenance and/or repair in order to avoid any problems that could result in an
accident.
• The document below in no way replaces the equipment’s instruction manual.
• The procedures described in this document are pertinent to and intended only for the disassembly, maintenance,
and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen).
• The instructions provided in this document are based on information referring to the most update equipment
available. Cressi Sub reserves the right to make changes at any time.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Spare parts
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Pos Cod Pos Cod


1 HZ730027 17 HZ800041

2 HZ770080 18 HZ800062*

3k HZ800090 19 HZ800082*

4 HZ800054 20 HZ800081

5 HZ800055* 21 HZ800080
MC9
6 HZ800056* 22 HZ800063
MC9 SC
7k HZ800057* 23 HZ800064
MC5
8 HZ800086 24 HZ800065 1 Stages
st

9 HZ800085* 25k HZ800066* (HZ 800047) 4


10k HZ800058 26k HZ800067 Annual
11 HZ800059* 27k HZ800047* Replacement

12 HZ730106 28 HZ800042 Kit Chart


13 HZ730108* 29 HZ800043*

14 HZ730127 30 HZ800049

15 HZ730132* 31 HZ800046

16k HZ800040

HZXXXXXX* Contenuto nel kit revisione e non disponibile Ed/Issue 01/09


singolarmente. / Only available in maintenance kit; not available
individually./ HZXXXXXX non disponibile not available. N°Tav./Rev. MC9/B

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
 
       
Service and Repair Operative Manual

MC9 1 STAGE st T10 / T10 S.C./ CROMO 1 st STAGE (HZ 800045) ANNUAL REPLACEMENT KIT CHART
O-RING Reference Table

MC9 / MC9 S.C. / MC5 - Code N° HZ 800047 Annual Replacement Kit Chart
HZ830082 HZ830094 HZ800043 HZ730132 HZ730108 HZ830094 HZ830081
SPARE PARTS Reference Table
Jannuary 2009 - Rev. MC9 /B - Ed. C/13 1 Diaphragm 1 Back-up Ring 1 Sintered Filter 1 HP poppet valve 1 External Hydrostatic
HZ800082 HZ800081 HZ830091 HZ800085 Diaphragm (T10 S.C. Only)
HZ800011
       

MC9 - MC9 S.C. - MC5 1st STAGES (HZ 800047) ANNUAL REPLACEMENT KIT CHART
O-RING Reference Table

HZ 800055

HZ 800043
HZ 800066 HZ 800066 HZ 730132 HZ 730108 HZ 800057
SPARE PARTS - Reference Table
1 External Hydrostatic Diaphragm 1 Diaphragm 1 Back-Up Ring 1 Sintered Filter 1 HP Valve 1 HP Valve Jacket 1 Pin Support
(MC9 S.C. Only) HZ 800011 HZ 800082 HZ 800057 HZ 800056 HZ 800085 HZ 800059 HZ 800062

Use only original Go back to

Cressi-sub spare parts

Note: Cressi-sub recommend a full maintenance of the regulator


at least once a year or more in case of intensive use.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Annual replacement
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Annual replacement
• Cressi-Sub recommends complete regulator maintenance at least once a year, or more frequently in the case of
particularly intense use.
• Maintenance must include replacement of all components provided in the annual equipment maintenance kit.
• The special tools for maintenance of this equipment are illustrated in a section of this document on page 8.
• Metal parts must be washed with hot water and neutral detergent and rinsed in fresh water. Any concretions
6
must be removed using ultrasound cleaning or with diluted acid solutions, always followed by long and thorough
rinsing under running water. For more information, please refer to the general procedure.
• Do not use acids or solvents on rubber components.
• The new ORs must be greased with a thin layer of silicon grease: this procedure reduces to a minimum the risk
of damage during assembly.
• The metal threading can be lubricated with grease on the first two rings of threading.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Annual replacement
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Annual replacement
• The procedures described in this document are pertinent to and intended only for the disassembly, maintenance,
and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen).
• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY by an
authorized Cressi-Sub center.
• You can find your authorized Cressi-Sub center by asking your dealer, or Cressi Sub S.p.A. itself by sending an
7
e-mail to:

info@cressi-sub.it

Use only original


Cressi-sub spare parts
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
1ST STAGE REGULATORS TOOLS
MANOMETER JUSTIERUNG 1. STUFE
MANOMÈTRE DE RÉGLAGE DU 1ER ÉTAGE
49,00
49,00
GEWIND
ÉTAU À
8

HZ710010 HZ7090
1 stage setting

HZ709018 HZ70
pressure gauge
HZ 710010
st

Price - €
Price - €
REMOVING YOKE
1ST STAGE SETTING PRESSURE GAUGETOOL 49,00 15,00 Price
YOKE
THREADE
dynamometric

(unavailable)

UTENSILE UNIVERSALE SMONTAGGIO STAFFA 15,00 CHIAV


MANOMETRO TARATURA 1° STADIO 49,00 BARRA FIL
wrench

READED BAR TO TIGHTEN THE1. STUFE


REGULATOR IN THE 49,00 VICE 9,0
STECKSCHLÜSSEL ZUR ENTFERNUNG 15,00 SOCK
MANOMETER JUSTIERUNG GEWINDEST
CLÉ À
DER BEFESTIGUNGSMUTTER DES BÜGELS
MANOMÈTRE DE RÉGLAGE DU 1ER
OUTIL UNIVERSEL DEÉTAGE 49,00
DÉMONTAGE D’ÉTRIER CRESSI SUB 15,00 ÉTAUDE
À MA
BL
RRA FILETTATA FISSAGGIO EROGATORE IN MORSA 9,0
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers

HZ709006 HZ70
INDESTAB ZUR BEFESTIGUNG
HZ709018 DES ATEMREGLERS IM SCHRAUBSTOCK 9,0
HZ7090
HZ 709006
allen key
6 mm

U À MAIN POUR MAINTIEN DU DÉTENDEUR DANS UN ÉTAU 9,0


Price - €
ALLEN KEY 6 mm 2,00 EXTRA
CHIAVE ESAGONALE 6 mm 2,00 PUNT
HZ 709018
removing
yoke tool

SECHSKANTSCHLÜSSEL 6 mm 2,00 O-RIN


Z709012 CLÉ SIX PANS DE 6 mm Price - € 2,00 POINT
REMOVING YOKE TOOL 15,00 YOKE NU
UTENSILE UNIVERSALE SMONTAGGIO STAFFA
HZ709016 15,00 CHIAVE
HZ709A
STECKSCHLÜSSEL ZUR ENTFERNUNG 15,00 SOCKET

Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
CLÉ À DO
Service and Repair Operative Manual

DER BEFESTIGUNGSMUTTER DES BÜGELS


MC9 1 STAGE

OUTIL UNIVERSEL DE DÉMONTAGE D’ÉTRIER CRESSI SUB 15,00


yoke nut socket DE BLOC
Price - €

and wrench
HZ 709012
TOOL TO REMOVE THE NOZZLE 4,00 BIG CO
UTENSILE RIMOZIONE UGELLO 4,00 CHIAVE
HZ709006 HZ7090
WERKZEUG FÜR DIE ENTFERNUNG DER DÜSE 4,00 VERSTE
OUTIL POUR L’EXTRACTION DU SIÈGE 4,00 CLÉ À C
Jannuary 2009 - Rev. MC9 /B - Ed. C/13
st

Price - €
ALLEN KEY 6 mm
70
2,00 EXTRACT
Pric
Special tools

to tighten the
threaded bar
CHIAVE ESAGONALE 6 mm 2,00 PUNTA D

HZ 709008

regulator in
KE NUT SOCKET AND WRENCH 56,

the vice
SECHSKANTSCHLÜSSEL 6 mm 2,00 O-RING E
CLÉ SIX PANS DE 6 mm 2,00 POINTE D
IAVE A BUSSOLA PER RIMOZIONE BLOCCASTAFFA 56,
CKET WRENCH TO REMOVE BRACKET NUT
HZ709016 56,
HZ70900

tool to remove
HZ 709016

the nozzle
É À DOUILLE POUR DÉVISSAGE DE L’ÉCROU 56,
BLOCAGE D’ÉTRIER
Price - €
TOOL TO REMOVE THE NOZZLE 4,00 BIG COMP

HZ 709004

point tool
extration
UTENSILE RIMOZIONE UGELLO 4,00 CHIAVE A
WERKZEUG FÜR DIE ENTFERNUNG DER DÜSE 4,00 VERSTELL
709004 OUTIL POUR L’EXTRACTION DU SIÈGE 4,00 CLÉ À CO
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

• Remove and replace all O-rings;


• Use a plastic tool or a round pointed metal one in order not to damage the O-ring seat;
• To replace the O-ring correctly, press its sides to create a bulge inside which to insert the round pointed tool, as shown in the pictures;
• Attention: USE ONLY ORIGINAL CRESSI-SUB SPARE PARTS

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

In case the regulator has been


used under water for a long time
and shows oxidation traces,
it may be useful to tap gently 10

with a plastic hammer all along


the perimeter of the area to be
removed.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

11

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Remove the bracket nut using the


special spanner, as shown in the
picture. 12

After inserting the threaded tool in


one of the first stage ports, tighten
the regulator in a vice.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

In case the special spanner is not


available, the bracket nut can be 13

removed using a large adjustable


spanner as shown in the picture.

HZ 709018
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 770080

Remove the first stage bracket nut 14

and bracket.

HZ 800054 Continues on page 20

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

15

Kit OR DIN
HZ 800066

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Using a threaded bar, tighten the first


stage body in a vice.
Unscrew the DIN connector from the 16

relating thread on the DIN filter, using


a 6 mm. Allen wrench.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Warning: in case the disassembling


operations are difficult, do not carry
out them using wrench extensions,
since this might damage details of the
equipment! 17

In such case, we recommend to


contact Cressi-sub at once, before
carrying out any disassembling
operation.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Remove the DIN connector ring 18

from the DIN filter. HZ 800046

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Unscrew the DIN filter using


a 24 mm hexagonal spanner, as HZ 800049
shown in the picture.
Pay particular attention: unscrewing 19

the thread causes the inner valve


spring to lessen its resistance, which
might make the inner valve dart out
of its seat.
Continues on page 20

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 800056
Remove the
sintered filter
and take out 20

the first stage


valve completely.

HZ 800058

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

OR HZ 800055

21

HZ 800054 HZ 800059

Remove the bracket nut O-Ring (same as the DIN filter one)
and take the HP jacket-piston bush completely out of its seat.
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Remove the push pin 22

HZ 800041

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Take out the interchangeable nozzle,


inserting the special tool curved end
very carefully under its edge, so that
23
you can use it to contrast the O-ring
frictional resistance.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 800042 HZ 800043

The especially shaped tool combined


with the sturdiness of the stainless 24

steel nozzle allows to take it out


safely without any risk of damage.

HZ 709016
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

In case the regulator has been


used under water for a long time
and shows oxidation traces,
it may be useful to tap gently 25

with a plastic hammer all along


the perimeter of the first stage
closing disk.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Keeping the first stage tightened in


the vice through the threaded bar,
remove the closing disk using a 30 HZ 800063
26

mm. hexagonal spanner.


Then remove the 1st stage setting
spring and guide plate.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Introduce low pressure air through


a 3/8” LP port to remove the 27

diaphragm from its seat.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st

Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Setting screw Spring guide plate 1st Stage body HP piston jacket Filter
HZ 800065 HZ 800062 HZ 800040 HZ 800059 HZ 800056
Setting spring Nozzle
HZ 800080 HZ 800042

28

Nozzle O-Ring
Diaphragm HZ 800043
closing disk Pin pusher + pin Complete HP valve
HZ 800063 HZ 800062 / HZ 800061 HZ 800058
Spring washer Diaphragm HP Piston Bracket nut
HZ 800064 HZ 800082 HZ 800085 HZ 800054

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st

Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Setting screw Diaphragm 1st Stage body Nozzle Filter DIN 300 connector
HZ 800065 HZ 800082 HZ 800040 HZ 800042 HZ 800056 HZ 800046
Setting spring HP piston jacket
HZ 800080 HZ 800059

29

Complete HP valve
Diaphragm HZ 800058 DIN
closing disk Pin pusher + pin HP piston hand-wheel
HZ 800063 HZ 800062 / HZ 800061 HZ 800085
Spring washer Spring guide plate DIN filter body
HZ 800064 HZ 800081 HZ 800049 HZ 800067

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

OR HZ 800043

30

HZ 800042

After lubricating it carefully, insert the O-Ring into the interchangeable nozzle seat.
Insert the nozzle into its seat inside the first stage body, as shown in the picture.
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the backup ring into the HP


housing, being careful not to scratch 31

its internal sealing surface.

HZ 800057
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

After lubricating it carefully, insert the


O-Ring into the balancing chamber.
Note: a rich and thorough lubrication 32

is unavoidable to make the HP valve


work perfectly.

HZ 800057
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Place the piston spring on the


balancing chamber and the HP
piston inside the latter, as shown in
the picture. 33

Note:
Make sure the hole through the HP
piston stem is NOT blocked up with
impurities.
HZ800085 HZ 800057
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the new HP piston jacket bush


into the first stage body as shown in 34

the picture.

HZ 800059

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the assembled HP valve into


the first stage body as shown in the 35

picture.

HZ 800058
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 800056

Place the sintered filter on the valve 36

as shown in the picture.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT - DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Click for INT


assembling procedures

37
Click for DIN assembling procedures

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

38

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

After replacing the


bracket nut O-Ring,
place the INT
bracket between
the nut and the first
stage body. Press
the nut onto the filter
and overcome the
spring resistance 39
down to the thread
inside the first stage
body. Screw the nut
completely, keeping
the first stage firmly
on the work top, so
that the O-ring will
be placed correctly
into its seat.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE INT st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Yoke nut blocking with


dynamometric wrench: 40

30 N x m / 266 in-lbs

Continua a page 48

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Disassembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

41

Kit OR DIN
HZ 800066

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 800055

After lubricating it, insert the DIN filter 42

body O-Ring into its seat.

HZ 800067
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Press the DIN filter


body onto the filter
and overcome the
spring resistance
down to the inner
thread of the first
stage body. Screw 43
the filter body
completely, keeping
the first stage firmly
on the work top, so
that the O-ring will
be placed correctly
into its seat.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Tighten the first stage body in a vice


through its threaded bar. Tighten
the DIN filter body with a 24 mm. 44

hexagonal dynamometric wrench,


applying 30 N x m (266 in-lbs).

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

HZ 800067

After lubricating them carefully, insert


the DIN connector O-Rings into their 45

seats.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

After lubricating
them carefully, insert
the DIN connector 46

O-Rings into their


seats.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE DIN st


Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Screw the DIN connector onto the


relating thread of the DIN filter body,
using a 6 mm. Allen wrench. 47

Tighten it using a 6 mm hexagonal


dynamometric wrench, applying HZ 800046
10 N x m (88.5 in-lbs).

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

After connecting the HP valve


including the filter through either the HZ 800041
bracket nut (for INT model) or the 48

DIN filter body (for DIN model), turn


the body and insert the push pin into
its seat.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the pin


pusher and push
softly, to make sure 49

the device works


correctly.

HZ 800062
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the diaphragm in the housing


inside the body, making sure it that
it is seated correctly in its operating
position. 50

Then, pressing lightly on the


diaphragm, check that the
mechanism functions correctly in its
operating position.
HZ 800082
This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Screw the diaphragm closing


disk completely, using a 30 mm 51

dynamometric wrench, applying


30 N x m (266 in-lbs).
HZ 800063

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the spring washer into the first 52

stage setting screw.

HZ 800064

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Insert the spring guide plate onto the


spring itself and connect the whole
with the first stage as shown in the
picture. 53

Screw without over tightening the


setting screw onto its threaded
seat until the plate will adhere to the
diaphragm.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Screw the setting screw onto the


threaded seat of the diaphragm
closing disk, using a 6 mm. 54

Allen wrench, before carrying out the


correct setting of the first stage.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Setting
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

• MC9 1st stage setting procedures, referring to the picture on page 57:
• Connect the setting pressure gauge with one of the first stage LP ports
• Connect the whole regulator (including both 1st and 2nd stages) with a 200 bars (2900 psi) pressurized tank,
or with an equally pressurized workbench.
• Note: even though the regulator is overbalanced (that is, the intermediate pressure increases as tank pressure 55
decreases), it’s a good idea to calibrate the first stage to 200 bar / 2900 psi to properly control how the regulator
functions. Intermediate pressure will rise slightly as pressure in the tank drops (circa + 0.6 bar / + 9 psi at tank 50
bar / 725 psi).
• Turn slowly the air valve on, while pressing the second stage air outlet button.
• Do that some times more.

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Setting
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

• Check the pressure on the gauge. MC9 first stage is correctly set at an intermediate pressure of 10 bars
(146 psi). If it is different, close the air valve and discharge the regulator. Use a 6 mm. Allen wrench to turn
clockwise (+) the setting screw, in order to increase the first stage intermediate pressure. Turning it anticlockwise
(-), the pressure will on the contrary decrease.
• Note: make sure to discharge the regulator before setting the intermediate pressure, in order to avoid incorrect 56
reading on the gauge.
• Make sure the intermediate pressure is reached swiftly and stays so, and does not increase after pressing the
second stage discharge button for more times.
• After the setting, when pressing the second stage discharge button, the first stage pressure must decrease less
than 1 bar (14.5 psi).

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Setting
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

57

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.
Service and Repair Operative Manual

MC9 1 STAGE st
Assembling procedures
Jannuary 2009 - Rev. MC9 /B - Ed. C/13

Service Record

Client: ...................................................................................................................................................................... Record n.°............................................

1st Stage serial number............................................


Model: ........................................................................................................................................
2nd Stage serial number............................................

Date of purchase:........................................................................................

Maintenance/Service Record
Stated defect: ..........................................................................................................................................................................................................................

Operations performed

Full disassembly of the equipment and any accessories

Removal of previous lubricants MODEL SERIAL DATE DEALER TECHNICIAN'S NOTES ON PROCEDURES SIGNATURE
(Date of the next
Washing of components in ultrasound machine with specific solution
NUMBER NAME NAME scheduled maintenance)
Washing of components with specific solution
Rinsing and drying

Checking all components subject to wear and/or seal


Replacement of parts in the annual maintenance kit

Replacement of defective, worn or worn-out parts (see list)


Lubrication

Assembly and final check

Washing and cleaning after flooding


Manufacturer's recommended update
..................................................................
Checks and adjustments Replacement parts
58
Calibration of first stage IP valve........................ a) ......................................................................................
Adjustment of second stage lever b) ......................................................................................
Adjustment of Octopus second stage lever c) ......................................................................................
Inhalation force calibration d) ......................................................................................
Data check using test bench at different pressures e) ......................................................................................
Pressure seal check f) ......................................................................................

Valve functioning and seal check Notes ............................................................................

.................................................................... ............................................................................................

Type of operation performed: ............................................................................................................................................................

Replacements parts according to the list: ....................................................................................................................................

Store this sheet until the next technical operation.


Download tab
Location, stamp, and date...................................................................................... The Technician............................................
Maintenance Card
Warranty YES NO
Date of the next scheduled maintenance................................................................
Annual Overhaul
Special Maintenance
Notes ................................................................................................................................................................

..............................................................................................................................................................................
Download tab
.............................................................................................................................................................................. Service Record table
..............................................................................................................................................................................

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers
Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.

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