KAYO

THE STRONG ONE

WINDOWS AND DOORS

EQINILE EYOMELELEYO
 AB O UT K AYO

ABOUT KAYO
Manufactured to world-class standards,
the Kayo range of wooden windows and
doors gives you an unbeatable combination
of quality and value for money.

To withstand the tough African weather

conditions, all products in this range are kiln-
dried, to help minimise natural movement.

Decades of experience, constant innovation

and our Manufacturers Guarantee*, ensures that
your purchase will stand the test of time.

With KAYO you not only get quality,

you also get peace of mind. Kayo is available
from all leading merchants nationwide.

*TERMS AND CONDITIONS APPLY.

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 CO NTENTS

HARDWOOD WINDOWS 3

PINE WINDOWS 6

DOORS 7

DOOR FRAMES 13

SPECIFICATIONS & WOODCARE 14

INSTALLATION INSTRUCTIONS 15

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 HAR DWOO D WI N D OWS

KAYO WINDOWS
With our huge selection of hardwood
windows available in Full Pane, Small Pane
and Top Hung windows, you not only
get the look you want, but also unmatched
strength and durability.

KAYO FULL PANE WINDOWS

568 1112 1112 1112 1656 2200

568

KD1 KD2L KD2R KD22 KD3 KD4

870

KC1L/R KC2L KC2R KC22 KC3 KC4

870

KC1F KC2FL KC2FR KC3F KC4F

1171

KB1L/R KB2L KB2R KB22 KB3 KB4

1171

KB1F KB2L KB2FR KB3F KB4F

1471

KA1L/R KA2L KA2R KA22 KA3 KA4

1471

KA1F KA2FL KA2FR KA3F KA4F

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 HAR DWOO D WI N D OWS

KAYO SMALL PANE WINDOWS

568 1112 1112 1112 1656 2200

568

KD1SP KD2SPL KD2SPR KD22SP KD3SP KD4SP

870

KC1SPL/R KC2SPL KC2SPR KC22SP KC3SP KC4SP

870

KC1FSP KC2FSPL KC2FSPR KC3FSP KC4FSP

1171

KB1SPL/R KB2SPL KB2SPR KB22SP KB3SP KB4SP

1171

KB1FSP KB2FSPL KB2FSPR KB3FSP KB4FSP

1471

KA1SPL/R KA2SPL KA2SPR KA22SP KA3SP KA4SP

1471

KA1FSP KA2FSPL KA2FSPR KA3FSP KA4FSP

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 HAR DWOO D WI N D OWS

KAYO TOP HUNG WINDOWS

568 921 1112 1656 1656

870

870

870

870

870

KR1 KF1 KR2L/R KR3L/R KR2/KR1

568 921 1112 1187
1818 2200
870

870
1112

1112

1112

KS1 KG1 KS2L/R KF2L/R KR3/KR1

2200 1818 1484 1818
1112
1112

1112

1112

KH3L/R KS2/KS1 KH4L/R KH2L/R

568 921 1112 1484 1818

1471

1471

1471

1471

1471

KT1 KI1 KT2L/R KI2L/R KI3L/R

1818 2200 2200 2715

1471

1471

1471

1471

KT2/KT1 KT3/KT1 KI4L/R KI2/KI1

568 921 1818 2200 3097

1681

1681

1681

1681

1681

KU1 KJ1 KJ2L/R KJ3L/R KJ3/KJ1

568 1112
568 1112 1656
326

326

KE1 KE2L/R
1656

1656

1656

568 1656
1112
1112

KV1 KV2L/R KV2/KV1

KN1 KN2/KN1

All L/R codes shown above are left hand images.

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 PI N E WI N D OWS

HIGHCROFT PINE WINDOWS

This highly affordable range of windows,

comes pre-glazed for your convenience.

All you have to do is seal the windows

with Maxicare® in conjunction with the
Maxicare Easicare Maintenance Program and
the windows are ready for you to install.

443 490 495 540 540 443 443

315
495

540
538

580

780

780

HC1430 HC1410 HC1130 HC1110 HC1210 HC1630 HC 1330

4 LIGHT 4 LIGHT 2 LIGHT 2 LIGHT 2 LIGHT 6 LIGHT 3 LIGHT
CASEMENT WINDOW CASEMENT & FRAME & FRAME CASEMENT CASEMENT
& FRAME (BIG) (SMALL)

490 955 490 955 490 955 443

825

780
825

825

825
825

825

HC1660 HC1680
HC1610 HC1620 6 LIGHT HC1670 HC1310 HC1320 6 LIGHT
6 LIGHT 6 LIGHT FULL PANE 6 LIGHT 3 LIGHT 3 LIGHT FULL PANE
WINDOW DOUBLE WINDOW FULL PANE WINDOW DOUBLE WINDOW
& FRAME & FRAME DOUBLE & FRAME & FRAME

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 D OO RS

KAYO DOORS
Kayo doors are made to the
highest standards. Superior strength, durability,
quality wood and manufacturing excellence
ensures doors are built to last.

RECOMMENDED DOOR APPLICATION

Semi Exterior Interior Fire Resistant

Infrequent and partial Exposed to dry Fire Resistant doors

exposure to unprotected sheltered (indoor) 30 minutes.
open-air conditions. conditions only.

Do not expose to Internal use only.

direct sunlight or rain.
Please be aware that an
over-hang above the door
is recommended.

Treatment: Treatment: Treatment:

Seal all 6 sides with Seal all 6 sides with Seal all 6 sides with
Maxicare – including Maxicare – including Maxicare – including
beading and rebates. beading and rebates. beading and rebates.
Re-seal after trimming. Re-seal after trimming. Re-seal after trimming.

PIVOT-IN-FRAME
Our Pivot-in-Frame solution saves time
and money. These doors are delivered fully
assembled, fitted with a stainless steel barrel
lock and wrapped in plastic for protection.

Stainless steel
barrel lock

Bottom of
doors come
pre-sealed
High quality
brass pivot
mechanism

All Pivot-in-Frame doors are available

in 1290mm (w) x 2115mm (h).

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 D OO RS

PIVOT-IN-FRAME DOORS - HARDWOOD FINISH

Pivot-in-frame Pivot-in-frame Pivot-in-frame

Symphony Lion Elephant
DIFCDSPNHSOP/1.2 DIFCDLIOHSOP/1.2 DIFCDELPHSOP/1.2
1290 X 2115 1290 X 2115 1290 X 2115

Pivot-in-frame Pivot-in-frame
Rhino Buffalo
DIFCDRHNHSOP/1.2 DIFCDBFLHSOP/1.2
1290 X 2115 1290 X 2115

CRAFTED DOORS - HARDWOOD FINISH

Symphony Lion Elephant Rhino Buffalo

CDSPNHS0 CDLIOHS0 CDELPHS0 CDRHNHS0 CDBFLHS0
813 x 2032 813 x 2032 813 x 2032 813 x 2032 813 x 2032

PANEL DOORS - HARDWOOD FINISH

6 Panel 6 Panel 8 Panel 8 Panel 10 Panel

KYD6 Equal KYD8 Stable KYD10
813 x 2032 KYD6E 813 x 2032 KYD8S 813 x 2032
813 x 2032 813 x 2032

All stiles & rails are engineered - core construction include S.A.PINE
Wood is a natural product, and colour variations may occur.

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DOOR APPLICATION Semi Exterior Interior
 D OO RS

FRONT AND BACK DOORS - HARDWOOD FINISH

Openback Openback Plyback Plyback

Framed, Ledged Framed, Ledged Framed, Ledged Framed, Ledged &
& Battened & Battened Stable & Battened Battened Stable
KYD1/OB KYD1S/OB KYD1/PB KYD1S/PB
813 x 2032 813 x 2032 813 x 2032 813 x 2032
(back view) (back view)

Openback Openback Openback Double Battened

Framed, Ledged Framed, Ledged Framed, Ledged, HWDBDHS0
& Battened & Battened Stable Battened & Braced 813 x 2032
HC2117M HC2118M KYD1/OB/BR
813 x 2032 813 x 2032 813 x 2032
HC2117MZ

All stiles & rails are engineered - core construction include S.A.PINE

FRONT AND BACK DOORS - SALIGNA

Saligna Battened Saligna Framed Saligna Framed Saligna Double

HC2113S & Ledged Stable & Ledged Battened
813 x 2032 HC2118S (back view) HC2155S
(back view) 813 x 2032 HC2117S 813 x 2032
813 x 2032

Saligna Double
Battened Stable
HC2156S
813 x 2032

Wood is a natural product, and colour variations may occur.

9 DOOR APPLICATION Semi Exterior Interior

 D OO RS

FRONT AND BACK DOORS - PINE

Pine Ledge Pine Framed, Pine Ledge Pine Frame

Braced & Ledged Battened Braced & & Ledge
Battened Stable & Braced Battened Battened Face
PNLABHS0SB HC2162 HC2113 HC2117
813 x 2032 813 x 2032 813 x 2032 813 x 2032 (back view)
(back view) (back view) (back view) PNFALHS0
PNLABHS0 Available in stained
HC2117W

Pine Frame Pine Double Pine Double

& Ledge Stable Battened Battened Stable
Battened Face PNDBDHS0 HC2156
HC2118 813 x 2032 813 x 2032
813 x 2032
(back view)
PNFALHS0SB

Pine Ledge & Pine Ledge & Pine 6 Foot

Battened In Frame Battened In Battened
Stable Frame HC2116
HC2111 HC2112 680 x 1800
720 x 1840 720 x 1840
(back view) (back view)
Available in stained Available in stained
HC2111W HC2112W
All stiles & rails are engineered
Wood is a natural product, and colour variations may occur.

INTERIOR TYPE - SECURITY DOORS

Quartz Full Quartz Half Sebastian Full Sebastian Half

Security Security Security Security
BSQTZMS0FS BSQTZMS0HS BSSBTMS0FS BSSBTMS0HS
Medium Duty Medium Duty Medium Duty Medium Duty
813 x 2032 EE 813 x 2032 EE 813 x 2032 EE 813 x 2032 EE

All frames/sub-frames are constructed using S.A.PINE

DOOR APPLICATION
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Semi Exterior Interior
 D OO RS

INTERIOR BERGSUN DOORS

Imbali Eight Panel Ruby Melody

BSIBLMS0 Arched BSRBYMS0 BSMLDMS0
Medium Duty BSEPAMS0 Medium Duty Medium Duty
813 x 2032 EE Medium Duty 813 x 2032 EE 813 x 2032 EE
813 x 2032 EE

Traditional Sebastian
BSTDTMS0 BSSBTMS0
Medium Duty Medium Duty
813 x 2032 EE 813 x 2032 EE

VENEER DOORS

Vertical Hori. Commercial Commercial Sapele Veneer

BSVTCMS0 BSHRZMS2 Veneer VNSAPLI0
Medium Duty Medium Duty VNCOMLI0 (Flush) Light Duty
813 x 2032 EE 813 x 2032 EE Light Duty 813 x 2032 EE
Available in Available in 813 x 2032 EE VNSAPFS2
BSVTCMS0SB BSVTCMS0SB VNCOMFS2
BSHRZFS2

PRINTED DOORS

Oak Print Sapele Print Cherry Print Babinga Print

PROAKLI0 PRSAPLI0 PRCHELI0 PRBABLI0
Light Duty Light Duty Light Duty Light Duty
813 x 2032 EE 813 x 2032 EE 813 x 2032 EE 813 x 2032 EE

All frames/sub-frames are constructed using S.A.PINE

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DOOR APPLICATION Semi Exterior Interior Fire Resistant
 D OO RS

DEEP MOULDED DOORS

Classique Cantebury Colonist Elegance

EBCSSLI0 EBCTBLI0 EBCLNLI0 EBELGLI0
Light Duty Light Duty Light Duty Light Duty
813 x 2032 813 x 2032 813 x 2032 813 x 2032

SHALLOW MOULDED DOORS

Albany Brown Albany White Country West Brown Country West

EBABNLI0BR EBABNLI0WH EBCTWLI0BR White
Light Duty Light Duty Light Duty EBCTWLI0WH
813 x 2032 EE 813 x 2032 EE 813 x 2032 EE Light Duty
EBABNFS0BR EBABNFS0WH EBCTWFS0BR 813 x 2032 EE
EBCTWFS0WH

RESIST
FIRE

ANT

SWARTLAND’S
FIRE DOOR
FORMS PART 30
M IN U TE
S

OF A CLASS E
FIRE RATING SYSTEM. (30 MIN)
EACH FIRE DOOR ASSEMBLY NEEDS
THE FOLLOWING COMPONENTS*
Kayo 30min Fire Hinges*
Rated Door Leaf Fastening*
(as supplied)
Intumescent
Fire Door frame* Material*
Regency Brown Regency White *Please refer to www.swartland.co.za for
EBRGCLI0BR EBRGCLI0WH the detailed specifications of all components and
Light Duty Light Duty installation requirements needed to ensure the
813 x 2032 EE 813 x 2032 EE fire system complies with required standards.
EBRGCFS0BR EBRGCFS0WH

HARDBOARD DOORS

Hardboard Hardboard White Hardboard Hardboard

Horizontal HBSTDLI0WH Standard Cupboard Doors
HBHRZLI0 Light Duty HBSTDLI0 CBSTDLI012062
Light Duty 813 x 2032 EE Light Duty Light Duty
813 x 2032 EE 813 x 2032 EE 1206 X 2032 EE
HBSTDFS0
All frames/sub-frames are constructed using S.A.PINE

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DOOR APPLICATION Semi Exterior Interior Fire Resistant
 D OO R FR AM E S

KAYO DOOR FRAMES RANGE

HARDWOOD DOOR FRAMES* SALIGNA DOOR FRAMES*
Product Code Section Door Size Product Code Section Door Size
HC3014M 86 X 53 813mm HC3014S 85 X 55 813mm
HC3023M 86 X 38 813mm HC3023S 85 X 40 813mm
HC3013M 60 X 53 813mm HC3013S 60 X 60 813mm
HC3012M 60 X 38 813mm HC3012S 60 X 45 813mm
HC3026M 86 X 53 1612mm HC3026S 85 X 55 1612mm

PINE DOOR FRAMES*

Product Code Section Door Size Product Code Section Door Size
(stained)
HC3014 85 X 55 813mm
HC3023 85 X 40 813mm HC3014W 85 X 55 813mm
HC3013 60 X 60 813mm HC3023W 85 X 40 813mm
HC3012 60 X 45 813mm HC3013W 60 X 60 813mm
HC3011 68 X 30 813mm HC3012W 60 X 50 813mm
HC3026 85 x 55 1612mm

KAYO SIDE LIGHT DOOR FRAMES

HARDWOOD DOOR FRAMES*
Product Code Description Section Door Size
HC3016M Left Side Light 60 X 53 813mm
HC3017M Right Side Light 60 X 53 813mm
HC3018M Double Side Light 60 X 53 813mm

SALIGNA DOOR FRAMES*

Product Code Description Section Door Size
HC3016S Left Side Light 60 X 60 813mm
HC3017S Right Side Light 60 X 60 813mm
HC3018S Double Side Light 60 X 60 813mm

PINE DOOR FRAMES*

Product Code Description Section Door Size
HC3016 Left Side Light 60 X 60 813mm
HC3017 Right Side Light 60 X 60 813mm
HC3018 Double Side Light 60 X 60 813mm

SIDE LIGHT DOOR FRAMES

813mm 300mm 300mm 813mm 300mm

2032mm

2032mm

Single Double
Side Light Side Light
Door Door
Frame Frame
(left/right)

*ALL DOOR FRAMES ARE SUPPLIED IN FLAT PACK KIT ONLY.

RECOMMENDED DOOR THICKNESS

FOR KAYO DOOR FRAMES

DOOR
FRAME
37/40

rebate DOOR

NOTE: We recommend a door thickness of 37 - 40mm for the KAYO door frame range.

Always use KAYO door frames with KAYO doors.

Please be aware that other manufacturer’s rebate sizes may
differ from Kayo and therefore not match Kayo doors.

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 S PECI FI CATI O N S & WOO D CAR E

MAXIMUM TRIMMING SPECIFICATIONS

105mm 38mm 38mm

trim 12mm trim 3mm trim 3mm

HOLLOWCORE CONSTRUCTION

HOLLOWCORE CONSTRUCTION
FRAME AND LEDGE DOORS
KAYO PANEL DOORS

PINE PANEL DOORS

trim 5mm

trim 3mm

trim 3mm
CARVED DOORS

105mm

38mm

38mm
trim 12mm trim 3mm trim 3mm

SEMI - EXTERIOR INTERIOR

.PLEASE NOTE: Trimming specs vary due to different door construction*

.All products & manufacturing details shown can be altered at the manufactures discretion

To help maintain the natural beauty of your wood, you have

a choice between our oil based or water based Maxicare®
sealant. Developed to give lasting protection to wooden
windows and doors, it is UV resistant, water repellent and
contains anti-fungal agents. For your 1 Year Guarantee to
be certified, all wood needs to be treated with Maxicare®
in conjunction with the Easicare Maintenance Program.

INTRODUCING OUR
NEW WATER BASED
ECO-FRIENDLY,
LOW MAINTENANCE
SEALANT.

IMBUIA LIGHT OAK MAHOGANY TEAK WHITE

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 I N STALL ATI O N I N STRU C TI O N S

WINDOW INSTALLATION GUIDELINES

A GAP OF AT
LEAST 3mm
MUST BE LEFT
ALL EXTERNAL
BETWEEN
EDGES MUST BE
LINTEL AND
SEALED WITH
WINDOW
SILICONE AFTER
INSTALLATION
OUTSIDE SILLS
TO BE BUILT-IN
GLAZING TO UNDERNEATH
BE DONE WITH THE DRIP
SILICONE GROOVE
OPENERS CHECK
(PUTTY NOT
MUST BE DIAGONAL
RECOMMENDED)
LEFT IN SQUARENESS
A CLOSED OF FRAME
POSITION AND OPENER

SEAL ALL
6 SIDES, DPC TO
INCLUDING BE FITTED
ALL GLAZING INTO THE
BEADS WITH GROOVES
MAXICARE® AS INDICATED
– BEFORE
90
O

BUILDING IN

USE 3 BRICKS TO SET THE WINDOW LEVEL – CHECK THAT THE WINDOW
ADD ADDITIONAL BRICKS ONCE THESE HAVE SET IS LEVEL AND SQUARE

DOOR INSTALLATION GUIDELINES

A WARP DO NOT INSTALL

SHALL BE MORTISE LOCK
CONSIDERED IN LINE WITH THE
A DEFECT HORIZONTAL
ONLY IF IT LOCK RAIL
EXCEEDS
6MM ON THE
CONCAVE
FACE OF THE
DOOR –
WHEN
MEASURED
WITH A
STRAIGHT
EDGE

SEAL ON ALL
6 SIDES WITH
MAXICARE®
AFTER FINAL
TRIMMING PLEASE REFER
AND BEFORE TO TRIMMING
HANGING SPECIFICATIONS

Tel: 086 110 2425 www.swartland.co.za

OCT 2012

* TERMS AND CONDITIONS APPLY. SEE GUARANTEE CERTIFICATE FOR DETAILS

KAYOCAT