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Hydraulic Valve IN D EX

Hydraulic Valve INDEX


Kosmek valves are most appropriate for fixtures and setup devices.

Non-Leak Valve (Holding Pressure)

Kosmek valves with non-leak function maintain


M ode l BK M ode l BEQ
Single Action Model Double Action Model
pressurized condition even when a fixture is
detached from a hydraulic power source.
→ P.1099 → P.1103

Non-Leak Stop Valve (Manual Switching Valve)


M ode l BT
It is a manual switching valve that can hold
pressure without power source.

→ P.1107

Sequence Valve
M ode l BLS M ode l BLG
Piping/Gasket Model Compact Gasket Model
In-line sequence valve that allows for simple
sequence control.

→ P.1109 → P.1109

Pressure Balance Valve


M ode l BLB
This valve prevents deformation of a workpiece
caused by release sequence operation in case
a work support is arranged facing to an actuator. → P.1115

Accumulator
M ode l JSS M ode l JS
For Low Pressure For High Pressure
Spring accumulator absorbs pressure fluctuation (Max.7MPa) (Max.25MPa)
caused by temperature change in the fixture circuit
when disconnected from the pressure source.
→ P.1119 → P.1119

Pressure Indicator (Pressure Switch)


M ode l JKA/JKB
Detects circuit pressure of the fixture disconnected
from the hydraulic pressure source by using a limit
switch together. → P.1129

1089
High-Power
Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit
Pressure Reducing Valve
Manual Operation

NEW M ode l BMA NEW M ode l BMG Accessories

Piping/Gasket Model Compact Gasket Model


By using non-leak function, the in-line reducing valve Cautions / Others

does not require a drain port which partially reduces


Air
the circuit pressure. → P.1133 → P.1133 Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B
Booster (Continuous Discharge Booster/One Shot Booster) BG C /BG D

M ode l AU M ode l BU BG P/BG S

BBP/BBS
Continuous Discharge One Shot Booster
In-line type One Shot Booster (Model : BU), and BNP/BNS
Booster
Continuous Discharge Booster (Model : AU) that allows BJP/BJS

BFP/BFS
no restrictions on the outgoing side circuit capacity → P.1139 → P.1147
with continuous discharge.
Auto Coupler
JVA /JVB

JVC /JVD

Pilot Reducing Valve/Reservoir JVE/JVF

JNA /JNB
M ode l BP M ode l JP B JNC /JND
Pilot Reducing Valve Reservoir JLP/JLS
Pressure of a fixture circuit disconnected from
the hydraulic power source, can be reduced to
Rotary Joint
the set pressure only by pilot operation. → P.1153 → P.1153 JR

Hydraulic Valve
BK

BE Q
Automatic Air Bleed Valve BT

BX
BL S/BL G
M ode l
BL B
Placed on the top of the piping, this valve bleeds JSS/JS

air automatically during repetition of the hydraulic JKA /JKB

BMA /BMG
pressure ON / OFF. → P.1157
A U/A U- M

BU

BP /JP B

BX

BE P /BSP
Non-Leak Pilot Check Valve
BH

M ode l BEP M ode l BSP BC

Piping Model Modular Model


It holds pressure even after the hydraulic supply is Air
Hydraulic Unit
cut off. The mounting surface of modular model is CV

based on ISO4401-03. → P.1159 → P.1159 CK

C P/C PB

C PC /C QC

CB

CC

Non-Leak Valve Unit (Holding Pressure) A B/A B- V

A C /A C - V
M ode l BH M ode l BC
Manual Operation Model Electrical Control Model
Non-leak valve units which are operated
manually or electrically.

→ P.1165 → P.1167

1090
Hydraulic Valve IN D EX

Hydraulic Valve Double Action Circuit Reference


Disconnected Fixture Example in Double Action Circuit

M ode l CK
Air Hydraulic Unit
(For Double Action)

⑤ Work Clamp 2 ③ Work Support 1


(Placed against the Work Support)
② Work Clamp 1
④ Work Support 2
① Push Cylinder
  (Placed against the Clamp)
(For Locating the Workpiece)

Pressure Gauge

M ode l BEQ
Release Circuit Non-Leak Valve
Double Action Model
Lock Circuit

Mod e l B LB Model B MA M ode l BLG M ode l JSS


Pressure Balance Valve Pressure Reducing Valve Sequence Valve Accumulator

Pressure
Reducing Valve Pressure Gauge Accumulator
(model BMA) (model JGA) (model JSS) Pilot Check Valve

① Push Cylinder
(For Locating Workpiece)
(3.5MPa) (7MPa) Lock Circuit

Release Circuit

Non-Leak Valve
Double Action
(model BEQ)
② Work Clamp 1
Connected to
Speed Control Valve
(model BZL-B) Sequence Valve the hydraulic
(model BLG) power source.
③ Work Support 1

20

④ Work Support 2
1
(Placed against
the Clamp)
Pressure
Balance Valve
(model BLB)

⑤ Work Clamp 2
(Placed against
the Work Support) Speed Control Valve
(model BZL-B)

1091
High-Power
Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BE Q

BT

BL S/BL G

BL B
A ction Description
JSS/JS

JKA /JKB
Operation Sequence Notes
BMA /BMG
Released State Release hydraulic pressure turns ON when quick coupler is connected between power unit and BEQ. A U/A U- M

Load a workpiece on the fixture. BU

Turn off release pressure, and turn on lock pressure. BP /JP B

BX
①Push cylinder is activated and it locates the workpiece. The reduced pressure is supplied by reducing valve.
When locking

BE P /BSP
③④ Work support is activated. It is activated after ① by sequence valve.
BH
②⑤ Work clamp is activated. To prevent deformation of the workpiece, activate them after ③④ BC

by flow control valve.


Air
Lock action is completed. Hydraulic Unit
CV
Hydraulic Pressure Source OFF
CK
Non-leak valve is disconnected from hydraulic power source.
C P/C PB
Machining and/or Transferring C PC /C QC

Connect hydraulic power source to non-leak valve. CB

When release pressure is ON and lock pressure is OFF, CC


When releasing

A B/A B- V
the pilot check valve of non-leak valve opens.
A C /A C - V
① ② ③ ⑤ Actuators are released.
④ Work Support is released. Work support is released after ①②③⑤ by pressure balance valve
to prevent deformation of the workpiece.
Release action is completed.

1092
Hydraulic Valve IN D EX

Hydraulic Valve Single Action Circuit Reference


model JG A
Disconnected Fixture Example in Single Action Circuit

model JX

② Work Clamp 1

① Push Cylinder
(For Locating the Workpiece)

model JSS

④ Work Support 1

model BU

Operation on Releasing

⑤ Work Support 2

model BK
  (Placed against the Clamp)

Hydraulic
Supply Port ③ Work Clamp 2
(Placed against the Work Support)

model B L S

model BL B

Pressure Gauge Accumulator


Air
(model JGA) (model JSS)

① Push Cylinder
(For Locating Workpiece)

② Work Clamp 1 Non-Leak Valve


Speed Control Valve (Meter-in) (model BK)
(model BZL-A) Sequence Valve
(model BLS)
③ Work Clamp 2
Air Hydraulic Unit (model CV)
(Placed against
the Work Support)

④ Work Support 1

Booster (One Shot Model)


(model BU)

20

⑤ Work Support 2
1
(Placed against
the Clamp)
Pressure Balance Valve
(model BLB)
1093
High-Power
Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BE Q

BT

BL S/BL G

BL B
A ction Description
JSS/JS

JKA /JKB
Operation Sequence Note
BMA /BMG
Released State Hydraulic pressure turns OFF when quick coupler is connected with BK valve. A U/A U- M

Load a workpiece on the fixture. BU

Hydraulic Pressure ON BP /JP B

BX
① Push Cylinder is activated and it locates the workpiece.
When locking

BE P /BSP
②③④⑤ Actuators are activated. It is activated after ① Push Cylinder by sequence valve.
BH
(Pressure boosted by BU is supplied to ③ Work Clamp is activated after ⑤ Work Support by flow control BC

④ Work Support.) valve to prevent deformation of the workpiece.


Air
Locking action is completed. Hydraulic Unit
CV
Hydraulic Pressure OFF
CK
BK valve is disconnected from hydraulic power source.
C P/C PB
Machining and/or Transferring C PC /C QC

Connect hydraulic power source to non-leak valve. CB

Operate BK valve lever to release. By holding the lever at release position for about one second, outgoing side pressure will CC
When releasing

A B/A B- V
be released even if the operator removes his/her hand in the middle of release operation.
A C /A C - V
①②③④ Actuators are released.
⑤ Work Support is released. It is released after ①②③④ by pressure balance valve to prevent
deformation of the workpiece.
Release action is completed.

1094
Hydraulic Valve IN D EX

Safety Circuit, Holding the Datum Point


By using non-leak valve, non-leak pilot check valve, it allows to secure safety.
Since the non-leak vale and the non-leak pilot check vale can hold pressure even if power is lost,
there is no reason for concern that the workpiece falls off.

M ode l BEP
Non-Leak Pilot Check
Valve

The workpiece falls off by losing Hold the workpiece in position by

the hydraulic power supply. maintaining hydraulic pressure.


(Non-leak function allows to hold the
position for a long time without leakage.)

The Reliability of Non-Leak Function


The graph below shows the data analysis of the oil temperature, the amount of time and the change in
pressure while hydraulic pressure is disconnected from power source.
Due to temperature change, maintained pressure changes but not due to leakage.
You can set the hydraulic circuit more stable when combined with the accumulator.

Non-Leak Performance Test of Non-Leak Valve


25 30
P as s i n g Ti m e : 4 5 .2 h
20 Hydraulic Pressure Oil Temperature19℃ Hydraulic 16.5MPa
Hydraulic Pressure (MPa)

Oil Temperature (℃)

25
15
P as s i n g Ti m e : 1 1 5 .8 h

10 Oil Temperature Oil Temperature19℃ Hydraulic 16.5MPa


20

0 15
0 20 40 60 80 100 120
Passing Time(h)

Influence of Temperature Change on Hydraulic Circuit

Hydraulic pressure of sealed circuit disconnected from hydraulic source by non-leak


0.69MPa
valve, etc. is significantly affected by ambient temperature change and supply oil

temperature change. (Especially when using a motor pump, high temperature oil is
supplied and the temperature rapidly decreases after sealing.)
0.69MPa of Pressure Fluctuation
Although it differs depending on the amount of air mixed, product, piping/hose ( by 1℃ Temperature Change )
expansion and temperature condition, etc., Kosmek standard is as shown on the right
1095 regardless of the amount of oil contained.
High-Power
Series

One Touch Workpiece Set Up on 4-Surface Tombstone Fixture Pneumatic Series

Example for Using Non-Leak Stop Valve on 4-Surface Tombstone Fixture Hydraulic Series

While changing workpiece on 4-surface tombstone fixture, using 1pc non-leak stop valve (Model : BT) Valve / Coupler
Hydraulic Unit
on each surface, this prevents workpiece from falling off and enables to operate clamp/unclamp.
Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB
Mod e l BT JNC /JND

Non-Leak Stop Valve JLP/JLS

Rotary Joint
JR

Hydraulic Valve

Action Description BK

BE Q

Operation Sequence Operation Sequence BT

Hydraulic pressure is ON. Hydraulic pressure is OFF. BL S/BL G

BL B
When releasing

Place the workpiece on. Holding so that the workpiece does not fall, then BT
When locking

JSS/JS
When BT valve lever is operated (open circuit), this allows to clamp workpiece. valve lever is operated (open circuit) and remove the workpiece.
JKA /JKB
When BT valve lever is operated (open circuit), this allows to hold pressure. BT valve lever is operated (open circuit). BMA /BMG

Repeat the setup workpiece for each face. Repeat the setup workpiece for each face. A U/A U- M

Locking action completed. Release action completed. BU

BP /JP B

BX

BE P /BSP

BH

BC
Pressure Gauge Non-Leak
(model JGA) Stop Valve Air
(model BT) Hydraulic Unit
Clamp
CV

CK

C P/C PB
・ Air
C PC /C QC

・ CB

CC

Air Hydraulic Unit (model CP) A B/A B- V

A C /A C - V

※ This hydraulic power source is referencing.


Hydraulic power source can be either a motor pump etc.
or Kosmek CV unit.

1096
Hydraulic Valve IN D EX

Partial Boosting (Partial Boosting on Low Pressure Hydraulic Circuit)


Partial Boosting by Modular Model Valve
Allows to generate high pressure simply by using a continuous discharge booster.
It is not necessary to provide high pressure power source only for partial actuator.
There is no restrictions on the outgoing side circuit capacity due to continuous discharge.
(The mounting surface of modular model is ISO4401-03.)

Electromagnetic Check Valve

Pressure Reducing Valve

Non-Leak Pilot Check Valve


model BSP

Flow Control Valve

Continuous Discharge Booster


model AU-M

Manifold Block

Partial Boosting Pressure for Fixture Side・Partial Reducing Pressure


We offer not only modular model, but also one shot booster and continuous discharge booster and reducing valve.

Model AU M ode l BU
Continuous Discharge Booster One Shot Booster

Boosting
Pressure

M ode l BMA
Pressure Reducing Valve

Reducing
Pressure

1097
High-Power
Series

Integration of Rough Machining and Finish Machining Pneumatic Series

Controlling Clamping Force (Pressure) by Pilot Reducing Valve and Reservoir Hydraulic Series

It is possible to control clamping force when fixture pressure is disconnected from power source. Valve / Coupler
Hydraulic Unit
This valve is useful when it is necessary to have stronger clamping force at initial machining and
weaker clamping force at finish machining. Manual Operation
Accessories

Cautions / Others
In Initial Rough Machining
Reservoir
model JPB Air
Sequence Valve
High Pressure BW D
Pilot Reducing Valve
Hydraulic
model BP
Rough Non-Leak Coupler

Machining BG A /BG B

Workpiec e High Pressure BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS
Actuator
BFP/BFS
Actuator Non-Leak Valve
High clamping force is needed.
Auto Coupler
JVA /JVB

JVC /JVD
Pushing
JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS
Pressure drops
Before final machining,
Rotary Joint
reduce clamping force by
JR
reducing pressure.
Hydraulic Valve
BK
When you press the push button of BP valve,
BE Q
the oil in the circuit moves to the reservoir, BT
the pressure falls to the set pressure. BL S/BL G

At Finish Machining BL B

JSS/JS

JKA /JKB
To Low Pressure BMA /BMG

A U/A U- M

Finish Machining Low Pressure BU

BP /JP B

BX

BE P /BSP

BH

BC

Air
Workpiece deformation is avoided by reducing pressure and clamping force. Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1098
Non-Leak Valve Single Action Model

Mode l BK

Disconnects Fixture from Power Source and


Securely Holds Outgoing Side Pressure
This valve reduces set up time and the number of circuits, and saves energy securely.

What is a non-leak valve?


Circuit Symbol
Non-leak valve maintains pressurized condition
completely even when the fixture is detached
Incoming Port Outgoing Port
from the power source. P(R) Port CYL. Port
It is able to disconnect from hydraulic
pressure power source.

※ Each port has a built-in filter.

【Connected State】
Hydraulic Actuator
Supplying Supplying
Pressure Non-Leak Valve
Pressure

Workpiece
Hydraulic 0 10 0 10

Pressure ON MPa MPa

Fixture

Holds the pressure even after coupler is disconnected.

【Pressure Holding State (Disconnected)】

0MPa Pressure Holding

Hydraulic 0 10 0 10
Pressure OFF MPa MPa

1099
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications

A dvantages High-Power
Series

Set Up Outside of Machine Improves Outside Machine Inside Machine Pneumatic Series
Machine Operating Ratio
Non-leak function allows to disconnect Outside Set Up Hydraulic Series

fixture from hydraulic power source and Valve / Coupler


to prepare set up outside machine. Hydraulic Unit

It reduces machine idle time and set up time. Manual Operation


Accessories

Reduce the Number of Circuits Cautions / Others

in the Machine
By holding hydraulic pressure, the number Air
Sequence Valve
of circuits inside machine for fixture can be Easy Transferring BW D
minimized.
Hydraulic
Non-Leak Coupler

Ideal for Transferring FMS Pallets BG A /BG B

BG C /BG D
Because it is able to detach the fixture
BG P/BG S
from the hydraulic pressure source, this
BBP/BBS
allows to move the pallet freely without BNP/BNS
concerns on the handling of the hydraulic BJP/BJS
hoses, it is perfect for FMS. Operation 1 Operation 2 Operation 3 BFP/BFS

Auto Coupler
Energy-Saving and Safety JVA /JVB

The outgoing side circuit hydraulic pressure JVC /JVD

is held unless the lever is moved. Even if you JVE/JVF

do not disconnect, you are saving energy by JNA /JNB

JNC /JND
stopping the incoming hydraulic pressure.
JLP/JLS
If a blackout occurs and the hydraulic pressure
It is able to stop The outgoing pressure
is shut off, the workpiece will not fall off due the hydraulic is maintained unless Rotary Joint
to the holding pressure. power source. it is released. JR

Hydraulic Valve
BK
A ction Description BEQ

BT
Operation Sequence Remarks BLS/BLG
Hydraulic pressure source is connected to BLB
the incoming side of non-leak valve. JSS/JS
When locking

Hydraulic Pressure ON JK A /JK B


Hydraulic pressure is supplied to the BMA /BMG
outgoing side, lock action is completed. A U/A U- M
Hydraulic Pressure OFF. Hydraulic pressure on outgoing side is maintained by non-leak valve. BU
Non-leak valve is disconnected from BP/JPB
hydraulic power source. BX
Machining and/or Transferring BEP/BSP
Hydraulic pressure source is connected to BH
When releasing

the incoming side of non-leak valve. BC


By holding the lever at release position for about one second,
Air
Release the lever on the non-leak valve. the outgoing side pressure will be released even if the operator Hydraulic Unit
removes his/her hand in the middle of releasing operation. CV

Release action is completed. CK

C P/C PB

C PC /C QC
About Release Operation
CB
Release
Operation CC

A B/A B- V

A C /A C - V

Before Release Operation Release operation by pulling up the lever. The lever is automatically
(Pressure Held Condition) ※Holding the lever at release position for about one second, lowered when the lever is
 the outgoing side pressure will be released even if the operator released.
 removes his/her hand in the middle of unclamping operation.
1100
Non-Leak Valve  Single Action Model m od e l BK

Model No. Indication

BK 2 2 1 3 - 0
1 2 3 4 5

1 Port Size 4 Design No.

2 : Corresponding to Rc1/4 3 : Revision Number


※1
3 : Corresponding to Rc3/8

2 Operating Pressure Range 5 Piping Method ※CYL port position looking from P(R)

2 : 2.0∼7.0 MPa Blank : Piping Option (Rc-Thread)

5 : 7.0∼30.0MPa GA : Left Side Gasket Option (Only for Right Handle) ※1


GB : Bottom Gasket Option ※1
GC : Right Side Gasket Option (Only for Left Handle) ※1
3 Lever Position ※Lever position looking from P(R) port GS : BLS, BLB and BM Valve Connecting Option ※1

1 : Right Hand Lever (Standard)


2 : Left Hand Lever ※1

Note :
※1. Build to order product. Feel free to ask us about delivery time when placing an order.

Specifications
Model No. BK22□3-0□ BK25□3-0□ BK32□3-0□
Operating Pressure Range MPa 2.0 ∼ 7.0 7.0 ∼ 30.0 2.0 ∼ 7.0
Withstanding Pressure MPa 10.5 37.5 10.5
Min. Passage Area mm2 17.0 14.2 30.0
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Corresponding Coupler/Socket Form※2 2HS 2HS 3HS
Mass kg 1.4

Note ※2. Shows the format of the quick coupler socket made by Nitto Kohki Co., Ltd..

Combined Model on Valves

BK□□13-0GS BK□□13-0GS BK2□13-0GS

BLS□□1-0K BM50□0-0K BLS2□1-0W

BLB500-0W

Note :
1. Length of the attached mounting bolts varies depending on the combination of valves.

1101
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications

High-Power
External Dimensions Series

BK□□13-0 ※ BK□□23-0 is identical but handle is on left side. Pneumatic Series

Pressure CYL. Port (Outgoing Port)


Hydraulic Series
P(R) Port (Incoming Port) Relief Valve BK2: Rc1/4 Thread
(Quick Coupler) BK3: Rc3/8 Thread
Valve / Coupler
Hydraulic Unit

7
Manual Operation

24
Accessories

31

45
21
Cautions / Others

7
28.5 Air
Sequence Valve
39 7 2-φ9 Bolt Hole
BW D
143 2-M8×1.25×55 Bolt (Included)
Hydraulic
Non-Leak Coupler
BG A /BG B
Release BG C /BG D
Operation 1-φ8.2 Bolt Hole
BG P/BG S
1-φ9 Bolt Hole
30° BBP/BBS

7
(mm)

98.5
7
BNP/BNS
Model No. BK2□13-0 BK3213-0 BJP/BJS
P(R) Port ※3 2HP 3HP BFP/BFS
31
45
φC

A 135 144
20.5

B 39 46 Auto Coupler
C 28 33
7

JVA /JVB
19.5 39 7 Note : ※3. Quick coupler model number JVC /JVD
45 B 85 made by Nitto Koki. JVE/JVF
59.5 A JNA /JNB

JNC /JND

JLP/JLS

BK□□13-0GA BK□□23-0GC Rotary Joint


※ Please refer to BK□□13-0 for other dimensions. ※ Please refer to BK□□13-0 for other dimensions. JR

19.5
Hydraulic Valve
CYL. Port (Outgoing Port)
BK
O-ring:1BP10 (Included)
BEQ

※4 BT
12

BLS/BLG

φ8 or less BLB
φ8 or less
JSS/JS

JK A /JK B
12

BMA /BMG
※4
A U/A U- M

CYL. Port (Outgoing Port) BU


O-ring:1BP10 (Included) BP/JPB

19.5 BX

BEP/BSP

BH
BK□□13-0GB BC
※ Please refer to BK□□13-0 for other dimensions.
Air
Hydraulic Unit
CV

CK

C P/C PB
※4 Note : C PC /C QC
※4. Roughness of mounting surface (O-ring seal surface) should be CB
6.3S or less. CC
φ8 or less A B/A B- V

A C /A C - V
12

CYL. Port (Outgoing Port)


O-ring:1BP10 (Included)
19.5

1102
Non-Leak Valve Double Action Model

Mode l BEQ

Outgoing side hydraulic pressure (A2) is maintained


by pilot check method.
This valve reduces set up time and the number of circuits, and saves energy securely.

Non-Leak Valve (Double Action Model)


Circuit Symbol
A non-leak valve (double action model) is equipped with
a non-leak function. Unless the hydraulic pressure is Incoming Port Outgoing Port
A1 Port A2 Port
supplied to B1 port, A2 port side is held even if the
hydraulic power source is cut off with hydraulic
pressure.
B1 Port B2 Port

Fall prevention: In case of a blackout, it is possible


to separate the hydraulic power source from fixture ※ Filter is built in A1, A2.

because the actuator holds pressure inside.

【Connected State】 Hydraulic Double


Action Actuator
Supplying Supplying
Non-Leak Valve
Pressure Double Action Model
Pressure

Workpiece
Hydraulic 0 10 0 10

Pressure ON MPa MPa

Fixture

Holds the pressure even after coupler is disconnected.

【Pressure Holding State (Disconnected)】

0MPa Pressure Holding

Hydraulic 0 10 0 10
Pressure OFF MPa MPa

1103
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

Release Hydraulic Series

Valve / Coupler
Non-Leak Valve
Non-Leak Valve Hydraulic Unit
Double Action Model Actuator (Double Action Model)
Workpiece
Manual Operation
Accessories

Cautions / Others
Fixture

Actuator
Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
Clamping BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

Pressure Holding JNC /JND

JLP/JLS

Quick Coupler Separation Rotary Joint


JR

Hydraulic Valve
BK

BE Q
Quick Coupler Separation
BT

BLS/BLG

BLB

JSS/JS
Operation Sequence Remarks
JK A /JK B
Hydraulic pressure is ON at A1 port side. BMA /BMG

(hydraulic pressure is OFF at B1 port side.) A U/A U- M


When locking

Actuator is locked with hydraulic pressure when supplied BU

BP/JPB
to the A2 port side. (Even if the hydraulic pressure is OFF,
BX
locking pressure is held.)
BEP/BSP
Hydraulic pressure supply is OFF. BH

Separating A1/B1 port from hydraulic power source. BC

Machining and/or Transferring Air


Hydraulic Unit
Connecting A1/B1 port to hydraulic power source.
When releasing

CV
When hydraulic pressure is ON (A1 port side hydraulic CK
pressure OFF) at B1 port side, pilot check valve is open and C P/C PB

the oil from A2 port (lock side) goes back to the tank. C PC /C QC

CB
Release action completed.
CC
Hydraulic power source is OFF due to a blackout.
In case of an
emergency

A B/A B- V
The pilot check valve, lock side pressure (A2 port) will B2 port side cannot hold the pressure because of no check A C /A C - V
maintain the pressure as it was before the blackout. valve.

1104
Non-Leak Valve  Double Action Model model B EQ

Model No. Indication

BEQ0 2 2 0 - 0
1 2 3

1 Operating Pressure Range 3 Piping Method ※CYL port position looking from A1 port

2 : 2.0∼7.0MPa Blank :Piping Option (Rc-Thread)

5 : 7.0∼30.0MPa GA :Backside Gasket Option


GB :Bottom Gasket Option

2 Design No.

0 : Revision Number

Specifications
Model No. BEQ0220-0□ BEQ0250-0□
Operating Pressure Range MPa 1.0 ∼ 7.0 7.0 ∼ 30.0
Withstanding Pressure MPa 10.5 37.5
Cracking Pressure MPa 0.07
Pilot Pressure MPa A2 Holding Pressure / 5.5 + 0.3 or more
Min. Passage Area mm2 14.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Corresponding Coupler/Socket Form※1 2HS
Mass kg 1.3
Note : ※1. Quick Coupler model number made by Nitto Koki.

External Dimensions
18.5 49 B2 Port
BEQ02□0-0 6 51 Rc1/4 Thread
6

A2 B2
18.5
33

45

A1 B1
A2 Port (Pressure Side)
Rc1/4 Thread

2-φ6.8 Bolt Hole


(61)

2-M6×1×55 Bolt (Included)

φ28

A1 Port 47 10 B1 Port
Quick Coupler:2HP ※2 Quick Coupler:2HP ※2
33

13
45
16
6

39.5 28
84 2 2-φ6.8 Bolt Hole
86

Note : ※2. Quick Coupler model number made by Nitto Koki.

1105
Model No. Indication
Features Advantages Action Description External Dimensions
Specifications

High-Power
Series

BEQ02□0-0GA Pneumatic Series

A2 Port (Pressure Side) 20 50 B2 Port Hydraulic Series

O-ring:1BP8 (Included) O-ring:1BP8 (Included)


Valve / Coupler
Hydraulic Unit

A2 B2 Manual Operation
Accessories

45
Cautions / Others

A1 B1
Air
Sequence Valve
BW D

(61)
Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S
φ28
B1 Port (Mounting Surface) BBP/BBS

A1 Port 47 10 Quick Coupler:2HP※2 BNP/BNS

※3
Quick Coupler:2HP ※2 BJP/BJS

(1.5) BFP/BFS

(φ6 or less)
Auto Coupler
33

13
45

JVA /JVB
18

JVC /JVD
16

JVE/JVF
6

39.5 28 JNA /JNB


84 2 2-φ6.8 Bolt Hole JNC /JND
86 2-M6×1×55 Bolt (Included) JLP/JLS

Rotary Joint
JR

A2 Port (Pressure Side) Hydraulic Valve


O-ring:1BP8 (Included)
BK
20 50 B2 Port BE Q
BEQ02□0-0GB 6 51 O-ring:1BP8 (Included)
BT
6

BLS/BLG
A2 B2
BLB
18.0

JSS/JS
33

45

JK A /JK B

BMA /BMG
A1 B1 A U/A U- M

BU
2-φ6.8 Bolt Hole
2-M6×1×55 Bolt (Included) BP/JPB

BX
(61)

BEP/BSP

BH

BC

Air
φ28 Hydraulic Unit
B1 Port CV
A1 Port Quick Coupler:2HP ※2
CK
Quick Coupler:2HP ※2
(1.5)

C P/C PB

C PC /C QC

CB
13
45

CC
(Mounting
Surface) A B/A B- V
16

※3
A C /A C - V

39.5 28
84 2
86 (φ6 or less)

Notes : ※2. Quick Coupler model number made by Nitto Koki.


※3. Roughness of mounting surface(O-ring seal surface) should be 6.3S or less.
1106
Non-Leak Stop Valve
(Manual Switching Valve)

Mode l BT

Manual Switching Valve that can hold pressure


Simple Operation

What is a non-leak stop valve?


Circuit Symbol
The stop valve is operated by a manual operation lever.
disconnected closed hydraulic circuit holds pressure at
the outgoing side. Incoming Port Outgoing Port
P(R) Port CYL. Port
Multiple workpieces can be loaded and loaded by preventing
the workpiece fall by during the clamping・unclamping
operation per workpiece.
When the circuit is closed, the outgoing side pressure is
held and will prevent workpiece from falling. ※ Each port has a built-in filter.

Application Examples

Clamping operation is possible with each workpiece.

Hydraulic
Pressure Supply

Fall Prevention of Workpiece


with Individual Operations

1107
Non-Leak Stop Valve
Features / Model No. Indication / Specifications / External Dimensions

High-Power
Model No. Indication Series

Pneumatic Series

BT2 2 1 0 - 0 Hydraulic Series

Valve / Coupler
1 2 Hydraulic Unit

Manual Operation

1 Operating Pressure Range Accessories

Cautions / Others
2 : 2.0∼7.0MPa
5 : 7.0∼30.0MPa
Air
Sequence Valve
BW D

2 Design No. Hydraulic


Non-Leak Coupler
0 : Revision Number
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

Specifications BNP/BNS

BJP/BJS

Model No. BT2210-0 BT2510-0 BFP/BFS

Operating Pressure Range MPa 2.0 ∼ 7.0 7.0 ∼ 30.0


Auto Coupler
Withstanding Pressure MPa 10.5 37.5
JVA /JVB
Min. Passage Area mm2 15.9 JVC /JVD

Operating Temperature ℃ 0 ∼ 70 JVE/JVF

JNA /JNB
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
JNC /JND
Mass kg 1.4
JLP/JLS

Rotary Joint
JR

External Dimensions 47 38
Hydraulic Valve
(Pressure Relief Valve) 20 41.5 23.5
BK

BEQ

BT
7

BLS/BLG
27

BLB
31

JSS/JS
18

JK A /JK B
7

BMA /BMG

2-φ9 Bolt Hole A U/A U- M

2-M8×1.25×55 Bolt (Included) BU


CYL. Port
BP/JPB
Rc1/4 Thread
BX

BEP/BSP

BH
OPEN CLOSE
BC

Air
φ14 Spot Facing Depth11-φ9 Bolt Hole Hydraulic Unit
45°
P(R) Port M8×1.25×45 Bolt (Included) CV

Rc1/4 Thread φ9 Bolt Hole CK


(106)

(Pressure Relief Hole) (for M8×1.25×55 bolt) C P/C PB


7

C PC /C QC
8

CB

CC
45
30

A B/A B- V

A C /A C - V
18

27 18 20 49 16
45 15 7 85
92 (33)

1108
Sequence Valve
Mode l BLS
Mode l BLG

Activates multiple actuators in sequence,


and reduces the number of ports required.
It is able to control locating and clamping workpiece in sequence in one system.

What is a sequence valve?


Circuit Symbol
This valve operates multiple actuators in sequence
to perform positioning and clamping.

Incoming Port Outgoing Port


When incoming port pressure reaches the sequence P(R) Port CYL. Port
setting pressure value, the pressure is supplied to
outgoing port.

※ Each port has a built-in filter.

Mode l BLS → P. 1111 M ode l BLG → P. 1113

Classification Sequence Valve Compact Sequence Valve

Actuating Pressure Range 1 ∼4 MPa 3∼8M Pa 8∼20M Pa 1∼6M Pa 5∼18M Pa

Operating Pressure Range 2 ∼30M Pa 2∼35M Pa 6∼35M Pa

Piping Option
Manifold Option
Piping Method Double Gasket Option
BK Connecting Option
BK/BLB Connecting Option

1109
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

S e q u e n c e V al v e Hydraulic Series

Valve / Coupler
Hydraulic Unit
Actuator ①
② Manual Operation
Workpiece Accessories
Actuator ②
Workpiece ① Cautions / Others

Air
S eq u ence V a lve Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

BL S/BL G

BLB

JSS/JS

JK A /JK B

BMA /BMG
Operation Sequence Remarks
A U/A U- M
Hydraulic pressure is ON.
BU
Actuator ① works. BP/JPB
When locking

The pressure reaches to the set value for Provide a difference of more than 1MPa between operating and setting BX

sequence operating pressure. pressure. BEP/BSP

BH
Sequence valve port is open.
BC
Actuator ② works.
Air
Locking action completed. Hydraulic Unit

machining process CV

CK
Hydraulic pressure is OFF.
When releasing

C P/C PB
The actuators ①,② are released at the same time. When incoming side pressure decreases, internal check valve opens.
C PC /C QC
Release action completed. CB

CC

Adjustable Set Pressure A B/A B- V

A C /A C - V

Set Hydraulic Pressure Change per Rotation (MPa/Rev)


Model No. BLS□31 BLS□51 BLS□71 BLG2830 BLG2860
Set Pressure Change per Rotation (Reference) 0.7 1.0 2.6 1.0 2.8

Notes : 1 . The set pressure value is set according to the model code.
2 . Pressure increases by turning clockwise and decreases by turning anti-clockwise.
1110
Sequence Valve model BLS

Model No. Indication

BLS 2 5 1 - 0 (5.0MPa)
1 2 3 4 5

1 Port Size 4 Piping Method

2 : Corresponding to Rc1/4 Blank : Piping Option (Rc-Thread)


G : Gasket Option (O-ring Seal for P Port※1)
3 : Corresponding to Rc3/8
K : BK Connecting Option ※1
W : BK/BLB Connecting Option ※1 ※2
2 Operating Pressure Range
5 Set Pressure (Set Value for Sequence Operating Pressure)
3 : 1.0∼4.0 MPa
5 : 3.0∼8.0 MPa Please indicate the set pressure when ordering
(Please inform us with proper unit symbols.)
7 : 8.0∼20.0MPa ※ Provide a difference of more than 1MPa between operating and setting pressure.
※ When using multiple BLS sequence valves in a parallel fashion, provide
each set pressure with a pressure difference more than 1MPa.
3 Design No.
Entry Example At 5MPa  → (5.0MPa) At 3.5MPa → (3.5MPa)

1 : Revision Number At 700PSI → (700PSI)

Blank :Pressure Setting Free Option


Notes :
※ If set pressure is determined by customer, indicate it within "Blank".
※1. Build to order product. Feel free to ask us about delivery
※ When shipping, the pressure is set as the minimum pressure
time when placing an order.
  indicated in the specification "Actuating Pressure Range".
※2. W option only available with 2:Rc1/4 port.
※ For pressure adjustment, please refer to "Sequence Valve
  Pressure Setting Procedure" included along with the product
  and "Adjustable Set Pressure" on P.1110.
Specifications
Model No. BLS□31-0□□ BLS□51-0□□ BLS□71-0□□
Actuating Pressure Range MPa 1.0 ∼ 4.0 3.0 ∼ 8.0 8.0 ∼ 20.0
Operating Pressure Range MPa 2.0 ∼ 30.0
Withstanding Pressure MPa 37.5
Adjusting Screw Turn Ratio MPa/Rev 0.7 1.0 2.6
Cracking Pressure MPa 0.01
Min. Passage Area mm2 P(R) → CYL. : 7 / CYL.→P(R):27
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.2
Note : 1. If the flow volume of the incoming pressure side is too much, there is a possibility that the proper sequential procedures would not work.
In this instance, use a flow control valve to adjust flow volume from the pressure source.

Example of a Combination of BLS and BLB


Operation Sequence (When clamping)
1. Supply hydraulic pressure.
2. The hydraulic pressure passing through the BLB, starts the support action of Work Support.
At this time, hydraulic pressure does not reach the actuator side because of BLS.
Actuator 3. When hydraulic pressure inside the system has exceeded the set pressure of BLS, the hydraulic
pressure is supplied to the actuator to lock a workpiece.
BLS/BLG
Operation Sequence (When releasing)
1. Shut off hydraulic pressure supply.
Workpiece
2. Pressure reduction of BLS/BLG starts right after the hydraulic pressure supply is shut off and
20
the actuator retracts to release the pressure.
3. BLB reduces hydraulic pressure inside Work Support in proportion to the pressure difference (1:20)
1
Work Support between the incoming side (P port) pressure drop and the outgoing side (cylinder port) pressure.
Therefore, workpiece and fixture damage due to the remaining pressure can be prevented because
BLB the workpiece is released after the actuator thrust becomes zero.

BLS/BLG
Sequence Set Pressure BLS/BLG
Hydraulic

BLB BLB When the P port (incoming pressure) is pressurized to exceed the set up
Incoming Pressure Outgoing pressure of BLS/BLG, the valve is opened, and hydraulic pressure is supplied
BLS/BLG BLS/BLG
Pressure to the cylinder port (outgoing pressure).
b

Incoming Outgoing
BLB
Pressure Pressure
a:b = 1:20 When the P port (incoming pressure) is reduced to approximately 1/20 times
a

the cylinder port (outgoing pressure), reduction of the outgoing pressure starts
Time and the outgoing pressure is reduced in proportion to the incoming pressure.
1111
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions

High-Power
External Dimensions Series

BLS□□1-0□ BLS□□1-0G□ Pneumatic Series

2-φ9 Bolt Hole 17 59 7 2-φ9 Bolt Hole 17 59 7 Hydraulic Series


2-M8×1.25×55 Bolt (Included)

7
Sequence Pressure

7
Adjusting Thread Sequence Pressure Adjusting Thread Valve / Coupler

26.5

26.5
Lock Nut M8×1.25 Lock Nut M8×1.25 Hydraulic Unit

31

31
18.5

18.5
Manual Operation
Accessories

7
7
Cautions / Others
CYL. Port (Outgoing Pressure) 32 51 CYL. Port (Outgoing Pressure) 32 51
BLS2: Rc1/4 Thread BLS2: Rc1/4 Thread
BLS3: Rc3/8 Thread BLS3: Rc3/8 Thread
2-φ9 Bolt Hole Air
Sequence Valve
2-M8×1.25×55 Bolt (Included)

7
BW D

7
Hydraulic
Non-Leak Coupler

31

45
BG A /BG B

※3 BG C /BG D

BG P/BG S
7
45 BBP/BBS
27 39 17 φ8 or less
BNP/BNS
26.5 83 26.5 83
BJP/BJS
max. 11.5 109.5 max. 11.5 109.5
BFP/BFS

Auto Coupler
22.5

22.5
JVA /JVB
45

JVC /JVD
22.5

22.5
JVE/JVF

JNA /JNB

7 45 59 24 59 24 JNC /JND

JLP/JLS

P(R) Port (Incoming Pressure) P(R) Port (Incoming Pressure)


BLS2: Rc1/4 Thread O-ring: 1BP10 (Included) Rotary Joint
BLS3: Rc3/8 Thread JR
Note :
※3. Roughness of mounting surface (O-ring seal surface) should be
6.3S or less. Hydraulic Valve
BK

BEQ
BLS□□1-0K□ BLS2□1-0W□
BT
CYL.1 Port
BK2: Rc1/4 Thread BL S/BL G
153 153 CYL.1 Port
BK3: Rc3/8 Thread Rc1/4 Thread BLB
39 17 39 17
JSS/JS
7

JK A /JK B

BMA /BMG
31

31
59.5

59.5

A U/A U- M

BU
7

BP/JPB
2-M8×1.25×100 Bolt (Included) ※4 2-M8×1.25×145 Bolt (Included) ※5 BX

BEP/BSP

BH
BK□□13-0GS BK2□13-0GS BC

Air
143.5

Hydraulic Unit
10 10 CV
190

P(R) Port BLS□□1-0K P(R) Port BLS2□1-0W CK

C P/C PB

C PC /C QC
CYL.2 Port CYL.2 Port BLB500-0W CB
BLS2:Rc1/4 Thread Rc1/4 Thread
CC
BLS3:Rc3/8 Thread
10

A B/A B- V
CYL.3 Port
Rc1/4 Thread A C /A C - V
10

Notes : Notes :
※4. The BK combination option uses M8×1.25×100 bolts (provided). ※5. The BK and BLB combination option uses M8×1.25×145 bolts
But without M8×1.25×55 bolts and M8×1.25×145 bolts. (provided). But without M8×1.25×55 bolts and M8×1.25×100 bolts.
1. BK is sold separately. Prepare it separately. 1. BK/BLB are sold separately. Prepare them separately.

1112
Sequence Valve  Gasket Mount Only model BLG

Model No. Indication

BLG28 3 0 - 0 G (5.0MPa)
1 2 3 4

1 Set Value for Sequence Operating Pressure 4 Set Pressure (Set Value for Sequence Operating Pressure)

3 : 1.0∼6.0 MPa Please indicate the set pressure when ordering


(Please inform us with proper unit symbols.)
6 : 5.0∼18.0 MPa
※ Provide a difference of more than 1MPa between operating and
setting pressure.
※ When using multiple BLG sequence valves in a parallel fashion, provide
2 Design No.
each set pressure with a pressure difference more than 1MPa.

0 : Revision Number Entry Example At 5MPa  → (5.0MPa) At 3.5MPa → (3.5MPa)

At 700PSI → (700PSI)

Blank :Pressure Setting Free Option


3 Piping Method ※1
※ If set pressure is determined by customer, indicate it within "Blank".
※ When shipping, the pressure is set as the minimum pressure
G : Gasket Option   indicated in the specification "Actuating Pressure Range".
※ For pressure adjustment, please refer to "Sequence Valve
Note :   Pressure Setting Procedure" included along with the product
※1. Hydraulic connecting method is only G option (gasket) .   and "Adjustable Set Pressure" on P.1110.
Select BLS if piping option is necessary.

Specifications
Model No. BLG2830-0G□ BLG2860-0G□
Actuating Pressure Range MPa 1.0 ∼ 6.0 5.0 ∼ 18.0
Operating Pressure Range MPa 2.0 ∼ 35.0 6.0 ∼ 35.0
Adjusting Screw Turn Ratio MPa/Rev 1.0 2.8
Cracking Pressure MPa 0.01
Min. Passage Area mm2 P(R) → CYL. : 8.7 / CYL.→P(R):10.2
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.6
Notes : 1. If the flow volume of the incoming pressure side is too much,
there is a possibility that the proper sequential procedures would not work.
In this instance, use a flow control valve to adjust flow volume from the pressure source.
2. Please refer to BLS page for the example of a combination of BLG and BLB.

1113
Sequence Valve BLS BLG
Features/Variation/Action Description Model No. Indication/Specifications/External Dimensions Model No. Indication/Specifications/External Dimensions

High-Power
External Dimensions Series

BLG28□0-0G□ Pneumatic Series

2-φ6.5 Bolt Hole


Hydraulic Series
2-M6×1×35 Bolt (Included)

5.5
Valve / Coupler
Hydraulic Unit

Manual Operation

24
Accessories

Cautions / Others

5.5
38 29
Air
Sequence Valve
BW D
35

Hydraulic

27
Non-Leak Coupler
※2 BG A /BG B

BG C /BG D

BG P/BG S
35 φ6 or less φ6 or less
BBP/BBS
6.5 24.5 67
BNP/BNS
max. 14.5 91.5 BJP/BJS

BFP/BFS
CYL. Port (Outgoing Pressure) P(R) Port (Incoming Pressure)
O-ring : 1BP8 (Included) O-ring : 1BP8 (Included) Auto Coupler
JVA /JVB
17.5

JVC /JVD

JVE/JVF

JNA /JNB
17.5

Sequence Pressure
Adjusting Thread JNC /JND
Lock Nut M8×1.25 JLP/JLS
28 20 19

Rotary Joint
JR
Note :
※2. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less.
Hydraulic Valve
BK
Mounting Surface Machining Drawing BEQ

BT

BL S/BL G
2-φ6 or less 20 19
BLB
(Hydraulic Connecting Port
provided by customer) JSS/JS
5.5

JK A /JK B
17.5

BMA /BMG
24

A U/A U- M
CYL. P(R)
17.5

BU

BP/JPB
5.5

BX
2-M6×1 Thread Depth 11 or more 29 BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1114
Pressure Balance Valve
Mode l BLB

A pressure balance valve is actuated in sequence


to prevent workpiece deformation
This valve prevents the deformation of workpiece when the work support releases.

What is a pressure balance valve?


Circuit Symbol
This valve prevents deformation of a workpiece
during unclamping sequence. This will be useful 20
Incoming Port Outgoing Port
when using work support and clamp actuator in P(R) Port CYL. Port
opposite position. 1

When releasing, the incoming side pressure ※ CYL. port comes with a built in filter.
reduces around 1/20 of outgoing side pressure. Since a filter is not built in the P(R) port, please sufficiently perform flushing
of piping and fitting to prevent foreign substances such as cutting chips
Then outgoing side pressure start to reduce. from entering the circuit.

Work is deformed

Without
Pressure Balance Valve

Work
pi ece
At Releasing
Sequential
Operation

Actuator
With
Work Support
Pressure Balance Valve

1115
Model No. Indication
Features Action Description External Dimensions
Specifications

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

Hydraulic Series
Actuator
Actuator Valve / Coupler
Hydraulic Unit
Workpiece Workpiece
Manual Operation
20 Accessories

1 Cautions / Others

Work Support Pressure


Balance Valve Air
Sequence Valve
Pressure Balance Work Support BW D
Valve
Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

20
Auto Coupler

1 JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT
20
BLS/BLG

BL B
1
JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB
Operation Sequence Remarks BX
Hydraulic pressure is ON. BEP/BSP

In the case that the work piece is deformed due to the actuator operating
When locking

BH
The actuator and work support operates BC
earlier than work support, use the sequence valve(BLS/BLG) or flow control
almost at the same time.
valve in order to operate in sequence. Air
Hydraulic Unit
Locking action completed. CV
Machining process CK

Hydraulic pressure is OFF. C P/C PB

C PC /C QC
Actuator operates the release action.
When releasing

CB
When incoming side pressure reduces up to around 1/20 of outgoing side
The pressure balance valve circuit opens. CC
pressure, circuit opens. A B/A B- V
Work Support is released. A C /A C - V

Release action completed.

1116
Pressure Balance Valve model BLB

Model No. Indication

BLB50 0 - 0
1 2

1 Design No.

0 : Revision Number

2 Piping Method

Blank :Piping Option (Rc Thread)


(Standard)
W :BK/BLS Connecting Option

Specifications
Model No. BLB500-0□
Operating Pressure Range MPa 2.0 ∼ 30.0
Withstanding Pressure MPa 37.5
Min. Passage Area mm2 4.6
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.2
Note : 1. Please refer to BLS page for the example of a combination of BLG/BLS and BLB.

External Dimensions

BLB500-0 BLB500-0W

153 CYL.1 Port


Rc1/4 Thread
2-φ9 Bolt Hole 17 59 7 39 17
7

7
31
59.5
31
18.5

7
7

CYL. Port (Outgoing Pressure) 51


Rc1/4 Thread 2-M8×1.25×145 Bolt (Included)※1
2-φ9 Bolt Hole
2-M8×1.25×55 Bolt (Included)
7

BK2□13-0GS
7
45

31

10
P(R) Port
190

BLS2□1-0W
7

45 27 39 17
11 83 CYL.2 Port
BLB500-0W
Rc1/4 Thread

CYL.3 port
22.5

Rc1/4 Thread
10

Notes :
※1. The BK and BLB combination type uses M8×1.25×145 bolts (provided) .
P(R) Port (Incoming Pressure) 43
But without M8×1.25×55 bolts and M8×1.25×100 bolts.
Rc1/4 Thread
1. BK and BLS are not included. Prepare them separately.

1117
Model No. Indication
Features Action Description External Dimensions
Specifications

High-Power
MEMO Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

BLS/BLG

BL B

JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1118
A c c u mul ato r
Mode l JS S
Mode l JS

Spring Accumulator to absorb pressure fluctuation


of a fixture circuit disconnected from a pressure source
Maintenance-Free Spring Accumulator

What is an accumulator?
Circuit Symbol
When a fixture is disconnected from the hydraulic pressure
source (closed circuit), with the change in volume of hydraulic
fluid due to temperature changes, there will be pressure
increase and/or decrease.

Accumulator avoids damage and deformation of a machine


※ Since a filter is not built in each port, please sufficiently perform flushing
and workpiece caused by pressure increase, and falling of of piping and fitting to prevent foreign substances such as cutting chips
workpiece caused by pressure decrease. from entering the circuit.

M ode l JSS → P. 1121 M ode l JS → P. 1125

Spring Accumulator for Spring Accumulator for


Division
Low Pressure High Pressure
Standard Operating Pressure 2/ 3/ 4/ 5/ 6/ 7 M Pa 14/ 25 M Pa

1119
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions

Action Description High-Power


Series

The Image of an Internal Accumulator Circuit Example Pneumatic Series


※ This is a simplified drawing.
The actual part components may be different.
Hydraulic Series

Accumulator Valve / Coupler


Oil enters into the hole by Hydraulic Unit
supplying hydraulic pressure.
Built-in Spring Manual Operation
Accessories

Cautions / Others

Non-Leak Air
Accumulator Valve
Sequence Valve
BW D

Quick Change Fixture Hydraulic


Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS
Oil BNP/BNS

Indicator Part Piston BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS
Temperature Change With Accumulator No Accumulator

When hydraulic pressure increases as oil Rotary Joint

temperature rises, the piston will be pushed JR

to absorb the pressure increase.


Increase in Hydraulic pressure increases as oil temperature rises. Hydraulic Valve
Abnormal high pressure will damage a machine BK
Oil Temperature
and/or deform a workpiece. BEQ

BT

BLS/BLG

BLB

JSS/JS
When hydraulic pressure decreases as oil JK A /JK B
temperature drops, the piston will be pushed BMA /BMG
by spring to absorb the pressure decrease. A U/A U- M
Decrease in Hydraulic pressure decreases as oil temperature
BU
drops. This will cause low machining quality and/or
Oil Temperature BP/JPB
workpiece detachment.
BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
Influence of Temperature Change on Hydraulic Circuit CV

CK
Hydraulic pressure of sealed circuit disconnected from hydraulic source by non-leak valve, etc. is significantly affected by C P/C PB

ambient temperature change and supply oil temperature change. (Especially when using a motor pump, high temperature C PC /C QC

oil is supplied and the temperature rapidly decreases after sealing.) CB

CC
Although it differs depending on the amount of air mixed, product, piping/hose expansion and temperature condition, etc.,
A B/A B- V
Kosmek standard is as shown below regardless of the amount of oil contained. A C /A C - V

0.69MPa
( by 1℃ Temperature Change )
0.69MPa of Pressure Fluctuation

1120
Accumulator  Standard Operating Pressure 2、3、4、5、6、7MPa m od e l J SS

Model No. Indication

JSS 5 02 0 -
1 2 3 4 5 6

1 Standard Operating Pressure 5 Piping Method

2 : 2.0MPa 5 : 5.0MPa C :Piping Option (G Thread)


3 : 3.0MPa 6 : 6.0MPa S :Piping Option (Rc Thread)

4 : 4.0MPa 7 : 7.0MPa G :Gasket Option


GC :Gasket + Piping Option (G Thread)
GS :Gasket + Piping Option (Rc Thread)
2 Amount of Discharge Oil

02 : 2.5cm3
05 : 5.0cm3 6 Piping Direction Selected for both H:Horizontal Mounting and Piping Method:C/S/GC/GS

10 : 10.0cm3
A :Top Piping
B :Side Piping
3 Design No.
※ For V:Vertical Mounting, 6 Piping Direction is Blank .
※ For H:Horizontal Mounting and Piping Method:G,
0 : Revision Number
6 Piping Direction is Blank .

4 Mounting Direction

H : Horizontal Mounting
V : Vertical Mounting

A:Top Piping B:Side Piping

H:Horizontal Mounting V:Vertical Mounting

Specifications
Model No. JSS2020 JSS2050 JSS2100 JSS3020 JSS3050 JSS3100 JSS4020 JSS4050 JSS4100
Standard Operating Pressure MPa 2.0 3.0 4.0
Withstanding Pressure MPa 14.0
Discharge Oil Capacity cm3 2.5 5.0 10.0 2.5 5.0 10.0 2.5 5.0 10.0
Absorbing Oil Capacity cm3 1.0 2.0 4.0 1.0 2.0 4.0 1.0 2.0 4.0
Compression Factor (β) ※1 MPa/cm3 0.40 0.31 0.16 0.40 0.33 0.17 0.49 0.37 0.18
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.8 1.0 1.7 0.8 1.1 1.7 0.8 1.1 2.0

Model No. JSS5020 JSS5050 JSS5100 JSS6020 JSS6050 JSS6100 JSS7020 JSS7050 JSS7100
Standard Operating Pressure MPa 5.0 6.0 7.0
Withstanding Pressure MPa 14.0
Discharge Oil Capacity cm3 2.5 5.0 10.0 2.5 5.0 10.0 2.5 5.0 10.0
Absorbing Oil Capacity cm3 1.0 2.0 4.0 1.0 2.0 4.0 1.0 2.0 4.0
Compression Factor (β) ※1 MPa/cm3 0.43 0.34 0.17 0.43 0.36 0.21 0.48 0.40 0.27
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.4 1.8 2.9 1.5 1.9 3.0 1.7 2.0 3.4

Note : ※1. Compression factor (β) means a pressure change (MPa) per 1cm3 charge in oil volume.

1121
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions

High-Power
Performance Curve Series

Pneumatic Series
JSS□020 JSS□050 JSS□100

Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Hydraulic Series

3 -31.25 -25 -12.5 0 12.5 3 -31.25 -25 -12.5 0 12.5 3 -31.25 -25 -12.5 0 12.5
(V=100cm ) (V=200cm ) (V=400cm )
Valve / Coupler
3 -15.6 -12.5 -6.25 0 6.25 3 -15.6 -12.5 -6.25 0 6.25 -15.6 -12.5 -6.25 0 6.25 Hydraulic Unit
(V=200cm ) (V=400cm ) (V=800cm3)
9 9 9 Manual Operation
Accessories
JSS7100
8 8 JSS7050 8
JSS7020 Cautions / Others
7 7 JSS6050 7 JSS6100
JSS6020
Air
Circuit Pressure (MPa)

Circuit Pressure (MPa)

Circuit Pressure (MPa)


6 6 JSS5050 6 JSS5100 Sequence Valve
JSS5020
BW D
5 5 JSS4050 5 JSS4100
JSS4020
Hydraulic
4 4 JSS3050 4 JSS3100 Non-Leak Coupler
JSS3020 BG A /BG B
3 3 JSS2050 3 JSS2100 BG C /BG D
JSS2020
BG P/BG S
2 2 2
BBP/BBS

1 1 1 BNP/BNS
Discharge Absorbing Discharge Absorbing Discharge Absorbing
Oil Capacity Oil Capacity Oil Capacity Oil Capacity
吐出油量 吸入油量
Oil Capacity Oil Capacity BJP/BJS
0 0 0 BFP/BFS
3 2 1 0 1 6 5 4 3 2 1 0 1 2 3 12 10 8 6 4 2 0 2 4 6
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3)
Auto Coupler
JVA /JVB

JVC /JVD

How to read the Characteristic Diagram JVE/JVF

JNA /JNB

JNC /JND
Requirements (Reference) JLP/JLS

Clamp Used LHA0650×4 units (Lock Cylinder Capacity for each :26.7cm3)
Piping Inner Diameter φ6×2m (Pipe Capacity per 1m :28.3cm3) Rotary Joint

Valve Capacity 20cm3 JR

Temperature Change :ΔT -20℃


Operating Pressure :P 4.0MPa Hydraulic Valve

Thermal Expansion Coefficient:α 8×10-4 BK

BEQ

BT
Selection Method
1. Calculate Fixture Circuit Capacity (V) JSS5050 BLS/BLG

BLB
Clamp Capacity + Pipe Capacity + Valve Capacity 5 JSS4050 JSS/JS
V = (26.7×4) + (28.3×2) + 20 = 183.4 cm3
JK A /JK B

2. Calculate Change in Capacity (ΔV) 4 JSS3050


BMA /BMG
Circuit Pressure (MPa)

Fixture Circuit Capacity (V) x Thermal Expansion Coefficient (α) A U/A U- M

x Amount of Temperature Change (ΔT) BU

ΔV = 183.4 ×(8×10 -4)×(-20)= -2.93 cm3 3 JSS2050 BP/JPB

Change in BX
3. Select Accumulator Model Capacity BEP/BSP
Operating Pressure (P)= 4.0MPa select JSS4□□□ 2 BH
Change in Capacity (ΔV)= -2.93cm3 select JSS4050. BC
(If the required discharge capacity is greater than shown
on the graph, select larger accumulator [e.g. JSS4100].) 1 Air
Discharge Absorbing Hydraulic Unit

Oil Capacity Oil Capacity CV


4. Check the Accumulator Characteristics (Graph on the right)
Pressure after Temperature Change (-20℃) :2.92MPa
0 CK

Residual Oil Discharge Margin :2.07cm3


6 5 4 3 2 1 0 1 2 3 C P/C PB

C PC /C QC
Discharge/Absorb Oil Capacity (cm3)
CB
5. Select the mounting direction, piping method and piping direction.
CC

Note : A B/A B- V

1. When making your selection, calculate tolerance for the oil capacity taking the spring force deviation into consideration. A C /A C - V
【Approximate Amount of Spare Oil:JSS□020・・・0.5cm3, JSS□050・・・1.0cm3, JSS□100・・・1.5cm3】

1122
Accumulator  Standard Operating Pressure 2、3、4、5、6、7MPa model J SS

External Dimensions

JSS□020-H□□ 、JSS□050-H□□
2-φ6 Bolt Hole
Indicator ※1 2-Mounting Bolt X (Included)

φC1
φF

31

B
9.5

H1 Hydraulic Port
When JSS□020-HCA/HGCA is used:G 1/8 Thread
E D When JSS□050-HCA/HGCA is used:G 1/8 Thread
max.G A When JSS□020-HSA/HGSA is used:Rc 1/4 Thread
When JSS□050-HSA/HGSA is used:Rc 1/4 Thread

S
J
※2

2-Hydraulic Port (Same Position on Opposite Side)


Hydraulic Gasket Port O-ring:1BP8 (Included) When JSS□020-HCB/HGCB is used:G 1/8 Thread
Only with JSS□020/JSS□050-HG/HGC□/HGS□ When JSS□050-HCB/HGCB is used:G 1/8 Thread
When JSS□020-HSB/HGSB is used:Rc 1/4 Thread
When JSS□050-HSB/HGSB is used:Rc 1/4 Thread

JSS□100-H□□
4-φ6 Bolt Hole
Indicator ※1 4-Mounting Bolt X (Included)
φC1

φC2
φF

31

9.5
38.3 H2 H1
E D
max.G A Hydraulic Port
When JSS□100-HCA/HGCA is used:G 1/8 Thread
When JSS□100-HSA/HGSA is used:Rc 1/4 Thread
B

S
J

※2

Hydraulic Gasket Port O-ring:1BP8 (Included)


2-Hydraulic Port (Same Position on Opposite Side )
Only with JSS□100-HG/HGC/HGS
When JSS□100-HCB/HGCB is used:G 1/8 Thread
When JSS□100-HSB/HGSB is used:Rc 1/4 Thread

Machining Dimensions of Mounting Area


JSS□□0-H□□ JSS□□0-V□

M5×0.8 Thread Depth 8 or more JSS2/JSS3/JSS4:4-M4×0.7 Thread Depth 9 or more


(The number of holes needed JSS5/JSS6/JSS7:4-M5×0.8 Thread Depth 11 or more
depends on model used.)
31

9.5 φ6 or less K φ6 or less


H2 H1 Only on Gasket Option Only on Gasket Option

1123
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions

High-Power
Series

Pneumatic Series
JSS□020-V□ 、JSS□050-V□ JSS□100-V□

Hydraulic Series
φF Indicator ※1
Valve / Coupler
Hydraulic Unit

max.G
Manual Operation
Accessories

Cautions / Others

38.3
φC1
φC1 Indicator ※1 Air
φF Sequence Valve
φC2 BW D

E
max.G
Hydraulic
Non-Leak Coupler
BG A /BG B

A
BG C /BG D

Hydraulic Port BG P/BG S


E

When JSS□020-VC/VGC is used:G 1/8 Thread BBP/BBS

When JSS□050-VC/VGC is used:G 1/8 Thread BNP/BNS


A

When JSS□020-VS/VGS is used:Rc 1/4 Thread Hydraulic Port BJP/BJS

D
When JSS□050-VS/VGS is used:Rc 1/4 Thread When JSS□100-VC/VGC is used:G 1/8 Thread
BFP/BFS
When JSS□100-VS/VGS is used:Rc 1/4 Thread
D

Auto Coupler
※2 ※2
11

11
JVA /JVB

JVC /JVD
Hydraulic Gasket Port O-ring:1BP8 (Included) Hydraulic Gasket Port O-ring:1BP8 (Included) JVE/JVF
Only with JSS□020/JSS□050-VG/VGC/VGS Only with JSS□010-VG/VGC/VGS
JNA /JNB

JNC /JND

JLP/JLS
K
B

K
B
Rotary Joint
JR

K 4-φR Bolt Hole K 4-φR Bolt Hole Hydraulic Valve

B 4-Mounting Bolt Y (Included) B 4-Mounting Bolt Y (Included) BK

BEQ

BT

BLS/BLG

BLB

External Dimensions and Machining Dimensions for Mounting (mm)


JSS/JS

JK A /JK B
JSS2020 JSS2050 JSS2100 JSS5020 JSS5050 JSS5100
BMA /BMG
Model No. JSS3020 JSS3050 JSS3100 JSS6020 JSS6050 JSS6100
A U/A U- M
JSS4020 JSS4050 JSS4100 JSS7020 JSS7050 JSS7100
BU
A 98.5 136.5 241.5 128.5 164.5 275.5
BP/JPB
B 40 40 40 50 50 50
BX
C1 36 36 38 46 46 48
BEP/BSP
C2 - - 36 - - 46
BH
D 43 55 79 43 55 79
BC
E 55.5 81.5 162.5 85.5 109.5 196.5
F 5 5 5 6 6 6 Air
Hydraulic Unit
G ※1 15 27 49 15 27 49
CV
H1 20 20 20 20 20 20
CK
H2 - - 34 - - 34
C P/C PB
J 20 20 20 25 25 25
C PC /C QC
K 32 32 32 40 40 40
CB
R 4.5 4.5 4.5 5.5 5.5 5.5
CC
S 34 34 34 44 44 44
A B/A B- V
Mounting Bolt X M5×0.8×40 M5×0.8×40 M5×0.8×40 M5×0.8×50 M5×0.8×50 M5×0.8×50
A C /A C - V
Mounting Bolt Y M4×0.7×50 M4×0.7×60 M4×0.7×85 M5×0.8×50 M5×0.8×65 M5×0.8×85

Notes :
※1. Indicator extends proportionally to pressure. Be aware not to interfere with other devices of max. extension dimension when designing.
※2. Roughness of mounting surface (O-ring seal surface) of G (Gasket option) should be 6.3S or better.
1. Do not disassemble. Components include pressured spring parts. It is dangerous to disassemble.

1124
Accumulator  Standard Operating Pressure 14、25MPa m odel JS

Model No. Indication

JS A 7 1 1 - 0 A
1 2 3 4 5

1 Mounting Direction 4 Design No.

A : Horizontal Mounting 1 :Revision Number

B : Vertical Mounting

5 Piping Method

A :Front Side Piping Option (Rc1/4 Thread) ※1

A:Horizontal Mounting B:Vertical Mounting B :Top Surface Piping Option (Rc1/4 Thread) ※1

C :Side Surface Piping Option (Rc1/4 Thread)

G :Gasket Option
2 Standard Operating Pressure
※1. When choosing Mounting Direction B:Vertical Mounting,
5: 14.0MPa A:Front Side Piping Option and B:Top Surface Piping
Option cannot be selected.
7: 25.0MPa

3 Amount of Discharge Oil

1: 2.2cm3
2: 4.4cm3

Specifications
Model No. JS□511 JS□521 JS□711 JS□721
Standard Operating Pressure MPa 14.0 25.0
Withstanding Pressure MPa 25.0 37.5
Discharge Oil Capacity cm3 2.2 4.4 2.2 4.4
Absorbing Oil Capacity cm3 1.0 2.0 1.0 2.0
Compression Factor (β) ※1 MPa/cm3 1.65 1.19 2.24 1.93
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 3.0 4.3 5.4 5.9
Note : ※1. Compression factor (β) means a pressure change (MPa) per 1cm3 charge in oil volume.

1125
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions

High-Power
Performance Curve Series

JS□511 JS□711 Pneumatic Series

Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V) Hydraulic Series
-27.5 -25 -12.5 0 12.5 -27.5 -25 -12.5 0 12.5
(V=100cm3) (V=100cm3)
-55 -50 -25 0 25 -55 -50 -25 0 25 Valve / Coupler
(V= 50cm3) (V= 50cm3)
Hydraulic Unit
16.0
27.0 Manual Operation
Standard Operating Standard Operating Accessories
Pressure Pressure
14.0 25.0
Circuit Pressure (MPa)

Circuit Pressure (MPa)


Cautions / Others
23.0
12.0
21.0 Air
Sequence Valve
10.0
19.0 BW D
Discharge Absorbing Discharge Absorbing
Oil Capacity Oil Capacity Oil Capacity Oil Capacity Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D
0 0
2 1 0 1 2 1 0 1 BG P/BG S
2.2 2.2
BBP/BBS
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3)
BNP/BNS

BJP/BJS

BFP/BFS
JS□521 JS□721
Auto Coupler
Effective Temperature Range (℃) by Circuit Capacity (V) Effective Temperature Range (℃) by Circuit Capacity (V)
-27.5 -25 -12.5 0 12.5 -27.5 -25 -12.5 0 12.5 JVA /JVB
(V=200cm3) (V=200cm3)
-55 -50 -25 0 25 -55 -50 -25 0 25 JVC /JVD
(V=100cm3) (V=100cm3)
JVE/JVF
18.0
30.0 JNA /JNB
Standard Operating 16.0 Standard Operating
Pressure Pressure JNC /JND
Circuit Pressure (MPa)

Circuit Pressure (MPa)

14.0 25.0 JLP/JLS

12.0
Rotary Joint
20.0
10.0 JR

8.0 15.0
Hydraulic Valve
Discharge Absorbing Discharge Absorbing
BK
Oil Capacity Oil Capacity Oil Capacity Oil Capacity
BEQ

BT

BLS/BLG
0 0
4.4 4 2 0 2 4.4 4 2 0 2 BLB
Discharge/Absorb Oil Capacity (cm3) Discharge/Absorb Oil Capacity (cm3) JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU
How to read the Characteristic Diagram BP/JPB

BX
Please refer to the how to read the characteristic diagram on JSS page. BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1126
Accumulator  Standard Operating Pressure 14、25MPa m odel JS

External Dimensions

JSA□□1-0A/B/C/G

Indicator ※1

J
φD
φd

H
Piping Method:B Hydraulic Port

J
Rc1/4 Thread
N
G
F E
max.K A

Piping Method:C Hydraulic Port B


2-Rc1/4 Thread (Same Position on Opposite Side) C
Piping Method:A Hydraulic Port
Rc1/4 Thread

B
C
※2

L 2-S Mounting Bolt (Included)

Piping Method:G Hydraulic Gasket Port φ6


O-ring : 1BP8 (Included)

JSB□□1-0C/G
max.K

φd Indicator ※1

φD
F
A

Piping Method:C Hydraulic Port


4-R Rc1/4 Thread
※2
N
Q

4-T Mounting Bolt (Included)


Piping Method:G Hydraulic Gasket Port φ6 or less
O-ring : 1BP8 (Included)
B
P

P
B

1127
Accumulator JSS JSS JS JS
Features/Action Description Model No. Indication/Specifications External Dimensions Model No. Indication/Specifications External Dimensions

High-Power
External Dimensions (mm) Series

Model No. JS□511 JS□521 JS□711 JS□721


Pneumatic Series
A 155.5 187.5 210.5 236
B 65 70
Hydraulic Series
C 32.5 35
D 58.5 68.5 Valve / Coupler
d 8 8 Hydraulic Unit

E 82 84 Manual Operation
F 73.5 105.5 126.5 152 Accessories

G 25 25
Cautions / Others
H 51 56
J 7 7
K ※1 9 16.5 9.5 17.5 Air
Sequence Valve
L 13 13
BW D
N 11 11
P 51 56 Hydraulic
Non-Leak Coupler
Q 8 11
BG A /BG B
R (Nominal×Pitch×Depth) M8×1.25×16 M8×1.25×16
BG C /BG D
Mounting Bolt S M8×1.25×70 M8×1.25×75
BG P/BG S
Mounting Bolt T M6×1×90 M6×1×95
BBP/BBS
Notes : BNP/BNS
※1. Indicator extends proportionally to pressure. Be aware not to interfere with other devices of max. extension dimension when designing. BJP/BJS
※2. Roughness of mounting surface (O-ring seal surface) of G (Gasket option) should be 6.3S or better. BFP/BFS
1. Do not disassemble. Components include pressured spring parts. It is dangerous to disassemble.
Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

BLS/BLG

BLB

JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1128
Pressure Indicator
Mode l JK A
Mode l JK B

Detects circuit pressure of a fixture disconnected


from the hydraulic pressure source

What is pressure indicator?


Circuit Symbol
The circuit pressure of the fixture disconnected
from hydraulic power source is able to be detected
by using pressure indicator and sensor switch
together. It is useful for automatic controlling and
detecting abnormal circumstances.

※ Since a filter is not built in each port, please sufficiently perform flushing
of piping and fitting to prevent foreign substances such as cutting chips
from entering the circuit.

M ode l JKA → P. 1131 M ode l JKB → P. 1131

Classification Horizontal Mounting Vertical Mounting

Set Pressure Range 4. 5∼9. 5M Pa / 9. 5∼15M Pa / 15∼22 M Pa

Mounting Direction

1129
Model No. Indication
Features Action Description External Dimensions
Specifications

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series


※ This is a simplified drawing.
The actual part components may be different. Hydraulic Series

Valve / Coupler
Hydraulic Unit

Actuator Pressure Manual Operation


Indicator Accessories

Workpiece
Cautions / Others

Air
Actuator Sequence Valve
BW D

Sensor etc. Hydraulic


Non-Leak Coupler
(Prepared by Customer) Pressure Indicator
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS
Workpiece
BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB
Indicator Rod
JNC /JND

JLP/JLS

Operation Sequence Remarks Rotary Joint


JR
Hydraulic pressure is ON.
When locking

Supply hydraulic pressure to actuator and pressure indicator. Hydraulic Valve


When the pressure reaches the set pressure of pressure The indicator rod extends gradually because of the BK

indicator, indicator rod is at full stroke (3±0.5mm stick out) and balance between built-in spring and pressure just before BEQ

BT
if using the sensor or switch, it can be detected. reaching set pressure.
BLS/BLG
Hydraulic pressure is OFF.
When releasing

BLB
The pressure is released from the actuator and pressure JSS/JS
indicator. Then the indicator rod retracts back to the edge of JKA /JKB

pressure indicator. BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1130
Pressure Indicator m od e l JKA/J K B

Model No. Indication

JK A 0 3 0 - 0 S (5.5MPa)
1 2 3 4 5

1 Mounting Direction 4 Piping Method

A : Horizontal Mounting G :Gasket Option


B : Vertical Mounting S :Piping Option (Rc1/4 Thread)

5 Set Pressure (Set pressure when indicator rod is at full-stroke.)


A:Horizontal Mounting B:Vertical Mounting Please indicate the set pressure when ordering.
(Please inform us with proper unit symbols.)

※ Indicator rod is at full stroke (3±0.5mm) when set pressure


2 Set Pressure Code
is reached.

3: 4.5 ∼ 9.5MPa
Entry Example
5: 9.5 ∼ 15.0MPa at 5MPa → (5.0MPa)
7: 15.0 ∼ 22.0MPa at 20.5MPa → (20.5MPa)
at 700PSI → (700PSI)

3 Design No.

0 : Revision Number

Specifications
Model No. JK□030 JK□050 JK□070
Set Pressure Range MPa 4.5 ∼ 9.5 9.5 ∼ 15.0 15.0 ∼ 22.0
Withstanding Pressure MPa 37.5
Pressure Change ※1 MPa/mm 0.65 1.38 2.55
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.5

Note : ※1. It shows the pressure change by 1mm stroke of the indicator.

1131
Model No. Indication
Features Action Description External Dimensions
Specifications

High-Power
External Dimensions Series

JKA0□0-0□□ Pneumatic Series

Hydraulic Port (S:Piping Option only) 4-φ6.8 Bolt Hole Hydraulic Series
Rc1/4 Thread 4-M6×1×40 Bolt (Included)
Valve / Coupler

5
Hydraulic Unit

10
φ19×Hexagon 17
Manual Operation
Accessories

30
40
Cautions / Others

10 10

5
Air
20 7 32 Sequence Valve

40 BW D
5 50
At Hydraulic Pressure Zero Hydraulic
Non-Leak Coupler
Indicator BG A /BG B
At Set Pressure (At Full Stroke) BG C /BG D

BG P/BG S
φ8 BBP/BBS
φ11+ 0.2
1.5 ±0.1

0
BNP/BNS
4

※2
BJP/BJS

BFP/BFS

φ6 or less 2-φ6 Spring Pin


Hydraulic Port (G:Gasket Option only) Auto Coupler
28 3 ±0.5
O-ring:1BP8 (Included) Stroke
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JKB0□0-0□□ JNC /JND

JLP/JLS
2-φ6.8 Bolt Hole
6.5

2-M6×1×55 Bolt (Included)


Rotary Joint
JR
27
40

Hydraulic Valve
BK

BEQ
Indicator
BT
6.5

At Set Pressure (At Full Stroke)


6.5 27 6.5 BLS/BLG

At Hydraulic Pressure Zero


Stroke

40 φ8 BLB
3 ±0.5

JSS/JS

JKA /JKB

BMA /BMG

A U/A U- M
Hydraulic Port BU
50

(S:Piping Option only)


42

BP/JPB
Rc1/4 Thread
BX
10

BEP/BSP
※2
BH
5

BC
10 Hydraulic Port (G:Gasket Option only) φ6 or less
Air
φ19×Hexagon 17 O-ring:1BP8 (Included)
Hydraulic Unit
CV

CK

Note : C P/C PB

※2. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1132
Non-Leak Reducing Valve
Mode l B MA
Mode l B MG

In-line type reducing valve that does not require a drain port.
Drain port for reducing pressure is not needed. This allows to reduce the number of circuits.

What is reducing valve?


Circuit Symbol
Non-leak reducing valves reduce hydraulic circuit
pressure of a fixture.
Partial in-line circuit pressures can be reduced.
Incoming Port Outgoing Port
This allows for simple circuit designs and proper P(R) CYL.
quick change fixtures as well as eliminating
a need for an exterior drain port.

Outgoing Port ※ Each port has a built-in filter.


CYL.

Incoming Port
P(R)

※ Gasket option is available.

NEW Model BMA → P. 1135


NEW M ode l BMG → P. 1137

Classification Non-Leak Reducing Valve Compact Non-Leak Reducing Valve

Incoming Supply Pressure 2 ∼7 MPa 6∼3 0 MPa 9∼30M Pa 2∼7M Pa 6∼30M Pa 9∼30M Pa

Outgoing Set Pressure 1 ∼6 MPa 3∼1 4 M Pa 6∼27M Pa 1∼6M Pa 3∼14M Pa 6∼27M Pa

Piping Option
Piping Method Gasket Option Gasket Option
BK Connecting Option

1133
Model No. Indication
Features Action Description External Dimensions
Specifications

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

Hydraulic Series

Valve / Coupler
Actuator ① Hydraulic Unit

② Manual Operation
Work
piece Accessories

Work ① Cautions / Others


piece

Air
Reducing Valve Reducing Valve
Sequence Valve
Actuator ② BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS
Reduced Pressure
Pressure at the Source BNP/BNS

BJP/BJS

BFP/BFS


Auto Coupler

② JVA /JVB
① JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

Pressure at the Source Reduced Pressure JLP/JLS

Rotary Joint
JR

Operation Sequence Remarks


Hydraulic Valve
Hydraulic pressure is ON.
BK
Supply hydraulic pressure to actuator ① and ②. BEQ
When locking

Raise the pressure up to the outgoing side set pressure. BT

The valve of reducing valve closes and then supply the There is differential pressure between outgoing side pressure BLS/BLG

BLB
outgoing side set pressure to actuator ①. and incoming side pressure (please refer to specification).
JSS/JS
The pressure going into actuator ② raise up to the original
JK A /JK B
pressure and lock completes. BMA /BMG

Machining process A U/A U- M

Hydraulic pressure is OFF. BU


When releasing

BP/JPB
When incoming side pressure reduces, check valve of
The actuators ①,② are released at the same time. BX
reducing valve opens.
BEP/BSP
Release action completed. BH

BC

Air
Hydraulic Unit
Adjustable Set Pressure CV

CK

Set Hydraulic Pressure Change per Rotation (MPa/Rev) C P/C PB

BMA2030-0□ BMA2050-0□ BMA2070-0□ C PC /C QC


Model No.
BMG2030-0G BMG2050-0G BMG2070-0G CB

Set Pressure Change per Rotation (Reference) 0.3 1.2 3.8 CC

A B/A B- V
Notes : 1. The set pressure value is set according to the model code. A C /A C - V
2. The value varies depending on the incoming port pressure.
3. Pressure increases by turning clockwise and decreases by
turning counter-clockwise.

1134
Non-Leak Reducing Valve m od e l B MA

Model No. Indication

BMA 20 5 0 - 0 G (5-25MPa)
1 2 3 4

1 Outgoing Side Set Pressure 4 Set Pressure (Outgoing Set Pressure - Incoming Supply Pressure)

3: 1.0 ∼ 6.0MPa Please indicate the set pressure when ordering.


(Please inform us with proper unit symbols.)
5: 3.0 ∼ 14.0MPa
※ Pressure difference of incoming supply pressure and outgoing set pressure
7: 6.0 ∼ 27.0MPa   should be more than the allowable minimum pressure difference.

Entry Example
Outgoing:5MPa Incoming:25MPa Setting → (5.0-25.0MPa)
2 Design No. Outgoing:725PSI Incoming:3625PSI Setting → (725-3625PSI)

0 : Revision Number

3 Piping Method

Blank :Piping Option (Rc1/4 Thread)


G : Gasket Option
K : BK Valve Connecting Option (Rc1/4 Thread in Outgoing Port) ※1

Note : ※1. Please contact us separately for the detailed dimensions


of K (BK Valve Connecting Option).

Specifications
Model No. BMA2030-0□ BMA2050-0□ BMA2070-0□
Incoming Supply Pressure MPa 2.0 ∼ 7.0 6.0 ∼ 30.0 9.0 ∼ 30.0
Outgoing Set Pressure MPa 1.0 ∼ 6.0 3.0 ∼ 14.0 6.0 ∼ 27.0
Allowable Minimum Pressure Difference ※2 MPa 1.0 3.0 3.0
Withstanding Pressure MPa 10.5 37.5 37.5
Min. Passage Area mm2 23.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.5

Note : ※2. Allowable minimum pressure difference shows the minimum difference between incoming and outgoing pressure.

1135
Model No. Indication
Features Action Description External Dimensions
Specifications

High-Power
External Dimensions Series

BMA20□0-0 ※ This drawing shows piping method (Blank):Piping Option. Pneumatic Series

Hydraulic Series

2-φ9 Bolt Hole 39 7 Valve / Coupler


2-M8×1.25×55 Bolt (Included) Hydraulic Unit

7
Manual Operation
Accessories

31
22.5
Cautions / Others

7
CYL. Port [Outgoing Pressure Side] 58
Rc1/4 Thread Air
Sequence Valve
Outgoing Pressure Adjusting Screw BW D
(M8×1.25)
39 7 2-φ9 Bolt Hole P(R) Port [Incoming Pressure Side] Hydraulic
45 Non-Leak Coupler
Rc1/4 Thread
BG A /BG B

7
BG C /BG D
φ29.8
45

31
BG P/BG S

22.5
BBP/BBS

7
Hex. Hole 4 BNP/BNS
6.5 51.5 85 22.5 BJP/BJS

BFP/BFS
max. 30 136.5 6

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF
BMA20□0-0G ※ This drawing shows piping method (G):Gasket Option.
JNA /JNB

JNC /JND
2-φ9 Bolt Hole 39 7 JLP/JLS
2-M8×1.25×55 Bolt (Included)

Rotary Joint
7

JR
31
7

Hydraulic Valve

45 BK
Outgoing Pressure Adjusting Screw Plug (R1/4) ※4
(M8×1.25) BEQ

BT
φ29.8

BLS/BLG
45

22.5

BLB
※3
JSS/JS
Hex. Hole 4
JK A /JK B
φ6 or less 22.5
BMA /BMG
φ6 or less
6.5 51.5 85 A U/A U- M

BU
max. 30 136.5 4
Mounting Surface Machining Drawing BP/JPB
6
39 39 7 BX
17.5

48 19 18 BEP/BSP
7

BH
13

BC
14.5

31
14.5

Air
17.5

Hydraulic Unit
13

CYL. Port [Outgoing Pressure Side] 48 19 18 CV

O-ring:1BP8 (Included) CK
2-φ6 or less
P(R) Port [Incoming Pressure Side] C P/C PB
(Hydraulic Connecting Port
O-ring:1BP8 (Included) provided by customer) 2-M8 Thread Depth 12 or more C PC /C QC

CB

CC

A B/A B- V
Notes : A C /A C - V
※3. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less.
※4. It can be used as P(R) port by removing the plug.

1136
Reducing Valve model B MG

Model No. Indication

BMG2 0 5 0 - 0 G (5-25MPa)
1 2 3 4

1 Outgoing Side Set Pressure 4 Set Pressure (Outgoing Set Pressure - Incoming Supply Pressure)

3: 1.0 ∼ 6.0MPa Please indicate the set pressure when ordering.


(Please inform us with proper unit symbols.)
5: 3.0 ∼ 14.0MPa
※ Allowable minimum pressure difference shows the minimum
7: 6.0 ∼ 27.0MPa difference between incoming and outgoing pressure.

Entry Example
Outgoing:5MPa Incoming:25MPa Setting → (5.0-25.0MPa)
2 Design No. Outgoing:725PSI Incoming:3625PSI Setting → (725-3625PSI)

0 : Revision Number

※1
3 Piping Method

G : Gasket Option

Note : ※1. Only G (Gasket Option) is available for BMG.


Select BMA if connecting with couplers etc.

Specifications
Model No. BMG2030-0G BMG2050-0G BMG2070-0G
Incoming Supply Pressure MPa 2.0 ∼ 7.0 6.0 ∼ 30.0 9.0 ∼ 30.0
Outgoing Set Pressure MPa 1.0 ∼ 6.0 3.0 ∼ 14.0 6.0 ∼ 27.0
Allowable Minimum Pressure Difference ※2 MPa 1.0 3.0 3.0
Withstanding Pressure MPa 10.5 37.5 37.5
Min. Passage Area mm2 23.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 0.8

Note : ※2 . Allowable minimum pressure difference shows the minimum difference between incoming and outgoing pressure.

1137
Model No. Indication
Features Action Description External Dimensions
Specifications

High-Power
External Dimensions Series

Pneumatic Series

5.5
Outgoing Pressure Adjusting Screw
Hydraulic Series
(M8×1.25)

Valve / Coupler

24
Hydraulic Unit

Manual Operation
Accessories

5.5
6.5 54 37 33
Cautions / Others
max.30 124

35
Air
Sequence Valve
BW D

Hydraulic
35

Non-Leak Coupler
BG A /BG B
※3
BG C /BG D
8

BG P/BG S

Hex. Hole 4 BBP/BBS

BNP/BNS
2-M6×1×35 Bolt (Included)
BJP/BJS
26 20
BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB
CYL. Port [Outgoing Pressure Side] P(R) Port [Incoming Pressure Side]
JNC /JND
O-ring:1BP11 (Included) O-ring:1BP11 (Included)
JLP/JLS

Note : Rotary Joint

※3. Roughness of mounting surface (O-ring seal surface) should be 6.3S or less. JR

Hydraulic Valve
BK

BEQ
Mounting Part Machining Drawing
BT

BLS/BLG
2-φ6 or less
(Prepared by Customer) BLB
5.5

JSS/JS

JK A /JK B
14.5 6 14.5

Port BMA /BMG


Machining Area
A U/A U- M
24

CYL. P(R) BU

BP/JPB

BX
5.5

13 13
BEP/BSP

2-M6×1 Thread Depth 10 or more 33 BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1138
Continuous Discharge Booster
Mode l AU
Mode l AU -M

Continuous discharge booster that has


no limitation for the outgoing side circuit capacity
Actuator is made in a compact size by boosting pressure.
High pressure hydraulic power source is not needed by partial boosting pressure.

What is continuous discharge booster?

Boost incoming supply pressure by the back and forth action of piston and using bypass to get the boosted pressure
to the outgoing side.

There is no limitation in the outgoing side circuit capacity because it continuously discharges the pressure so it is the best
for multiple actuator or big circuit volume.

There are modular option and it can be attached to modular valve.

Model AU → P. 1141 M ode l AU -M → P. 114 1

Classification Piping Option Modular Option

Incoming Discharge Pressure 3 ∼1 2 .5MPa 2 ∼8 .4MPa 2∼7M Pa 3∼12. 5M Pa 2∼8. 4M Pa 2∼5M Pa

Outgoing Discharge Pressure 6 ∼25 MPa 6 ∼25 MPa 10 ∼35M Pa 6 ∼25M Pa 6 ∼25M Pa 10 ∼25M Pa

Boosting Ratio 2 times 3 times 5 times 2 times 3 times 5 times

※ This drawing shows AU-MA.


C:Boosting Ratio
A1 1 C

Incoming 1 C Outgoing
P1(R) Port P2 Port P T B A2
Circuit Symbol
Pilot Port (D)
Commonly Used
※ This drawing shows AU-MB.
as Drain Port C:Boosting Ratio C:Boosting Ratio
B1 1 C

P T B2 A
※ Each port has a built-in filter.

1139
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate

A ction Description High-Power


Series

Circuit Example:Single Action Circuit Circuit Example:Double Action Circuit Pneumatic Series

Continuous Discharge Continuous Discharge


Booster Actuator Booster Actuator
Hydraulic Series

P1(R) P2 P1(R ) P2
Valve / Coupler
Hydraulic Unit

※1 Manual Operation
Accessories
D (Pilot Port) ※1 D (Pilot Port)
Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS
Pressure at the Source Pressure at the Source
BFP/BFS

Boosted Pressure Boosted Pressure


Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

Operation Sequence Remarks BLS/BLG

BLB
Supply hydraulic pressure to continuous discharge booster.
JSS/JS
Supply oil from outgoing port of continuous discharge
JK A /JK B
booster to actuator. BMA /BMG

Outgoing side oil is full and the pressure start to rise. A U/A U- M
When locking

Boosting procedure starts inside the continuous discharge BU

BP/JPB
booster.
BX
Internal piston moves back and forth until the outgoing
BEP/BSP
Get the drain connected to tank during boosting.
side pressure is boosted enough and then the pressure BH

rises. BC

Outgoing side circuit capacity has no limitation. Air


Hydraulic Unit
Locking action completed.
CV
Machining process CK
Supply hydraulic pressure to pilot port of continuous C P/C PB

discharge booster. C PC /C QC
When releasing

CB
The pilot valve(※1) opens and lock-side hydraulic pressure The pilot valve(※1) is operated by approximately 10% of
CC
goes back to the tank. outgoing side pressure.
A B/A B- V
Actuator operates the release action. A C /A C - V
Releasing action completed.
※ This drawing is the explanation of piping option (AU). Please refer to the detail page for modular option (AU-M).

1140
Continuous Discharge Booster m od e l AU

Model No. Indication

AU 2 5 2 1 - 0
1 2 3 4

1 Outgoing Side Discharge Pressure Code

5 : 6∼25MPa

8 : 10∼35MPa ※1

※1. It is "8" only for AU2850-0. Modular model:only 5 can be selected.

2 Boosting Ratio

2 : 2 times
3 : 3 times
5 : 5 times

3 Design No. (Revision Number)

0 : 4 MA、MB selected

1 : 4 Blank selected

4 Piping Method

Blank : Piping Option (Rc1/4 Thread)


MA :Modular Option (A port is boosted up.)
MB :Modular Option (B port is boosted up.)

Blank MA MB

AU25□0-0MA AU25□0-0MB

Note :
1. Please see Circuit Symbol for the circuit drawing.

Specifications
AU2521-0 AU2520-0MA AU2531-0 AU2530-0MA AU2851-0 AU2550-0MA
Model No.
AU2520-0MB AU2530-0MB AU2550-0MB
Boosting Ratio 2 times 3 times 5 times
Incoming Supply Pressure MPa 3.0 ∼ 12.5 2.0 ∼ 8.4 2.0 ∼ 7.0 2.0 ∼ 5.0
Outgoing Boosting Pressure MPa 6.0 ∼ 25.0 6.0 ∼ 25.0 10.0 ∼ 35.0 10.0 ∼ 25.0
Min. Passage Area mm2 14.5 12.5 14.5 12.5 14.5 12.5
Incoming Side Supply Rate L/min 2 ∼ 10 2 ∼ 10 2 ∼ 10
Pilot Valve Opening Pressure Approx. 1/6 or more of the outgoing pressure
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.1 2.3 1.1 2.3 1.1 2.3

1141
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate

High-Power
Action Description ※ This is referencing to the model drawing of AU2□□□-0. Series

Pneumatic Series

Hydraulic Series

Outgoing Side Port (P2) Valve / Coupler


B Pressure Boosting Piston
Hydraulic Unit

Manual Operation
Accessories

C A Switching Unit
Cautions / Others
Incoming Side Port (P1)
Commonly used as R Port
Pilot Valve
Air
Pilot Port (D) Sequence Valve
Commonly used as Drain Port BW D

Hydraulic
Non-Leak Coupler
Pressure Boosting (Discharge) BG A /BG B

BG C /BG D
1. Having hydraulic pressure supplied from the incoming side port oil passes through the built-in check valve C (A and B) to flow
BG P/BG S
to the outgoing side port.
BBP/BBS
2. As the outgoing pressure comes close to the incoming pressure, the check valve C (A and B) is shut to operate the built-in switching unit.
BNP/BNS
The boosting piston boosts the incoming pressure remaining between the check valves A and B.
BJP/BJS
The switching unit is operated and the boosting piston boosts the incoming pressure remaining between the check valves A and B.
BFP/BFS
3. The boosted pressure forces the check valve B to open so that oil having the boosted pressure flows to the outgoing side.
4. When the boosting piston reaches the stroke end, the check valve B is shut to operate the switching unit. So that oil having the incoming Auto Coupler
pressure flows through the check valve A to push the pressure boosting piston back. JVA /JVB
5. When the pressure boosting piston reaches the back end, the check valve A is shut to operate the switching unit again to return to the step 2. JVC /JVD

These steps are repeated to allow the AU to discharge continuously. JVE/JVF

JNA /JNB

JNC /JND
Reducing Pressure (Release)
JLP/JLS

1. The incoming pressure is supplied through the pilot port.


2. The pilot valve opens the check valve C to release the outgoing pressure. Rotary Joint

※Please refer to the pilot valve opening pressure on specification of the pressure that makes pilot valve activated. JR

Hydraulic Valve
BK
AU Continuous Discharge Booster Flow Characteristic Diagram BEQ

BT

AU2521-0□/AU2520-0M□ Outgoing Discharge Flow Characteristic Diagram AU2531-0□/AU2530-0M□ Outgoing Discharge Flow Characteristic Diagram BLS/BLG

BLB
100 100
JSS/JS
Completion with the Value

Completion with the Value


Percentage of Discharging

Percentage of Discharging

Incoming Supply Flow Rate at 10L/min Incoming Supply Flow Rate at 10L/min
80 80 JK A /JK B
Increased Pressure (%)

Increased Pressure (%)

Incoming Supply Flow Rate at 2L/min Incoming Supply Flow Rate at 2L/min
BMA /BMG
60 60 A U/A U- M

BU
40 40
BP/JPB
20 20 BX

BEP/BSP
0 0
0 2 4 6 8 10 0 2 4 6 8 10 BH

Discharge Flow Rate (L/min) Discharge Flow Rate (L/min) BC

Air
Hydraulic Unit
CV
AU2851-0/AU2550-0M□ Outgoing Discharge Flow Characteristic Diagram
CK
100
C P/C PB
Completion with the Value
Percentage of Discharging

Incoming side supply flow rate at 10L/min C PC /C QC


80
Increased Pressure (%)

Incoming side supply flow rate at 2L/min CB


60 CC

A B/A B- V
40
A C /A C - V

20

0
0 2 4 6 8 10
Discharge Flow Rate (L/min)

1142
Continuous Discharge Booster m od e l AU

External Dimensions (Piping Option)

AU2521-0 / AU2531-0 / AU2851-0

20 40 69
5.5
28
11.5
7

Pilot Port (D) commonly


used as Drain Port 2-M6×1×55 Bolt (with Square Spring Washer) (Included)
Outgoing P2 Port

7.5
Rc1/4
Rc1/4

45
27

22.5
Incoming P1(R) Port
Rc1/4

8.5
32.5 96.5 22.5

7 129 7 45

143

1143
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate

High-Power
External Dimensions (Modular Option) Series

Pneumatic Series
AU2520-0MA / AU2530-0MA / AU2550-0MA

184 Hydraulic Series

177 7
Valve / Coupler
125.5 40.5 11
Hydraulic Unit

0.75
Manual Operation

8
T Accessories
A1 B

32.5
31

47
Cautions / Others
P

8
4-φ5.5 Hole Air
(For Mounting Bolts) Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B
39.5

40
BG C /BG D

20
BG P/BG S
Surface Roughness of Mounting Surface BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS
P

A2 B Auto Coupler
JVA /JVB
T
JVC /JVD
O-ring:1BP9 (Included) JVE/JVF

O-ring:1BP14 (Included) 2-O-ring:1BP10 (Included) JNA /JNB

JNC /JND
Note : JLP/JLS
1. Mounting surface dimension is ISO4401-03.
Rotary Joint
JR

AU2520-0MB / AU2530-0MB / AU2550-0MB


Hydraulic Valve
184 BK
7 177 BEQ
8.5 40.5 128 BT

BLS/BLG
0.75

BLB
8

T
JSS/JS
A B1
32.5
47
31

JK A /JK B
P
BMA /BMG
8

A U/A U- M
4-φ5.5 Hole
(For Mounting Bolts) BU

BP/JPB

BX

BEP/BSP

BH
39.5
40

BC
20

Air
Surface Roughness of Mounting Surface Hydraulic Unit
CV

CK

C P/C PB
P C PC /C QC

A CB
B2 CC
O-ring:1BP9 (Included) T A B/A B- V

A C /A C - V
2-O-ring:1BP10 (Included)
O-ring:1BP14 (Included)

Note :
1. Mounting surface dimension is ISO4401-03.

1144
Continuous Discharge Booster m od e l AU

Cautions (AU)
< Cautions (Common)>

1. Discharge flow decreases as pressure on outgoing side increases. (Refer to Flow Characteristic Graph.) Please keep in mind that

if there is larger load when an actuator on outgoing side strokes, the stroke time will be longer due to the decrease of discharge flow.

2. It cannot be pressurized properly if using a device with leakage in outgoing side circuit.

(Since a general modular solenoid valve has internal leakage, do not connect it to P2 port.)

3. Due to the mechanical structure, there is always internal leakage between the incoming port (P1) and the pilot port (D)

(for modular model, between the pressurizing incoming port and T port). Please pay attention to the following notes.

・ When using a balance-stop pump (AA/AB/AC Pump manufactured by KOSMEK) as hydraulic power supply, the pump

does not stop in balance due to the internal leakage of AU, leading to continuous operation and reduction in pump life.

・ When supply pressure decreases or stops temporarily, pressure in the circuit after the outgoing port (P2) (for modular model:

pressurizing outgoing port) of AU will be maintained by non-leak function. However, pressure in the circuit before P1 port

will not be maintained due to the internal leakage between P1 port and D port.

4. Stop hydraulic supply before disconnecting from hydraulic power source with auto couplers, etc. (Refer to Reference Circuit.)

5. Depending on incoming supply flow rate, circuit volume on outgoing side etc., surging may occur on incoming supply side.

This may result by increasing too much set pressure on outgoing side.

In that case, please prevent surging by installing accumulator or reducing incoming supply, etc.

6. If installing multiple numbers of AU to a low pressure hydraulic unit with high pressure supplied to a circuit, pressure fluctuation

will be much larger, causing unstable pressure supply.

< Cautions for Piping Option>

1. Although each port is equipped with a filter, in order to maintain high pressure in the outgoing port (P2) at idle state of

pressure supply to the incoming port (P1), the piping and fitting should be thoroughly cleaned before use.

2. Tightening with excessive torque leads to malfunction. (Maximum) tightening torque should be as shown below.

Model No. Bolt Size Tightening Torque (N・m)

AU2□□1-0 M6×1 MAX. 10

< Cautions for Modular Option>

1. Although the boosting ports (A1/A2 port for AU25□0-0MA, B1/B2 port for AU2□0-0MB) are equipped with a filter, the piping and

fitting should be thoroughly cleaned before use.

2. When using Three-position solenoid valve, select ABT connection as the neutral position port model.

Pressure in outgoing side will be released when using a model


A B AB
(closed center, etc.) that supplied pressure in P port

flows into A or B port due to internal leakage when shifting


P T P T
to neutral position at outgoing pressure maintained state.

3. Make sure that hydraulic pressure is supplied to the boosting port (A1 or B1) after the actuator on the outgoing side is completely released.

If pressure is supplied during release when there is still pressure (back pressure) remained in the boosting port, boosting time will be longer.

1145
Features Model No. Indication Internal Action Description
External Dimensions Cautions Circuit Reference
Action Description Specifications Flow Rate

High-Power
Circuit Reference Series

< In the case of separating hydraulic power source from fixture with auto coupler etc.> Pneumatic Series

Fixture Pallet Fixture Pallet


Hydraulic Series

Valve / Coupler
Continuous Discharge Booster Lock Release Continuous Discharge Booster Lock Hydraulic Unit
AU2□□1-0 (Boosting Circuit) AU2□□1-0 (Boosting Circuit)
Manual Operation
P1(R) 1※ P2 P1(R) 1※ P2
Accessories

Pressure Pressure Pressure


Gauge Gauge Gauge Cautions / Others
D ※Boosting Ratio D ※Boosting Ratio

★1. Non-Leak Pilot Check Valve Air


BEP2□0-0 Sequence Valve
A B BW D

Hydraulic
★2. Non-Leak Pilot Check Valve Non-Leak Coupler
BEP2□0-0 BG A /BG B
A B
BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS
Connection and Disconnection Device Connection and Disconnection Device
BJP/BJS
for Auto Coupler (Non-Leak Coupler) for Auto Coupler (Non-Leak Coupler)
A B A B BFP/BFS

Auto Coupler
P T P T
JVA /JVB

JVC /JVD

JVE/JVF
■ Points JNA /JNB

1. AU makes it easier to boost pressure on outgoing side. (Release action is controlled with low pressure.) JNC /JND

JLP/JLS
2. Use the three-position solenoid valve for control (with neutral position ABT (ABR) connection), and stop hydraulic pressure supply

with neutral position before operating connection/disconnection device. Even in this case, the pressure in the circuit after the outgoing
Rotary Joint
port (P2) will be maintained by internal check valve of AU. JR

3. ★1 BEP Non-Leak Pilot Check Valve is a bypass circuit of AU. When the action speed of a cylinder is insufficient due to AU passage area,
Hydraulic Valve
it can be accelerated by providing the bypass circuit which increases the amount of oil pass on both lock and release sides.
BK
4. ★2 BEP Non-Leak Pilot Check Valve is an example when maintaining hydraulic pressure at released state.
BEQ
5. Non-leak circuit will not work when connecting an actuator, which is not to be boosted, to P1(R) port since there is internal leakage BT

between P1(R) port and D port. Please design another circuit. (Refer to Common Cautions No.3.) BLS/BLG

BLB

JSS/JS

< In the Case of Modular Option in Use> JK A /JK B

BMA /BMG
Valve Part Refer to the Caution of Modular Option No.2 A U/A U- M

BU

BP/JPB

Solenoid Valve BX

BEP/BSP

BH

BC
Pressure Reducing Valve
Air
Hydraulic Unit
B1 A1
Non-Leak Pilot Check Valve CV
BSP3□0-0A CK
(Use this when release side of double acting circuit pressure needs to be maintained.)
P T B2 A2 C P/C PB

C PC /C QC
Flow Control Valve CB
Lock
CC
(Boosting Circuit)
B1 A1 1※ A B/A B- V
AU Modular Option A C /A C - V
(This drawing is AU25□0-0MB.)
Pressure Gauge
P T B2 A2 Lock Release
(Boosting Circuit)
Hydraulic P A
Power Source T B

Manifold Block

1146
One Shot Booster
Mode l BU

BU booster valve is placed in line circuit,


compact, the best for boosting pressure partially in fixture
It matches our product AB/AC pump (balance stop pump) and is the best for quick change fixture.

What is one shot booster?


Circuit Symbol
One-shot booster is placed in line circuit type and
it is able to boost the hydraulic pressure of the Incoming Outgoing
circuit partially with non-leak function. P(R) Port CYL. Port

It has larger capacity of outgoing side circuit than


general booster due to built-in sequence valve and
check valve.
The check valve with non-leak function holds the
outgoing side pressure with zero leakage.
※ Each port has a built-in filter.

It is possible to design simple circuit and it is


appropriate for quick change fixture.

Outgoing Incoming
CYL. Port P(R) Port

Boosting the pressure just by connecting


incoming side and outgoing side.

1147
Performance Curve
Features Model No. Indication Internal Action
Allowable Boosting External Dimensions Cautions
Action Description Specifications Capacity Curve Description

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

One Shot Booster


Hydraulic Series

Valve / Coupler
Actuator ① Hydraulic Unit

Manual Operation
Work
piece Actuator ② Accessories

Cautions / Others

Workpiece
Air
Sequence Valve
Actuator ①
Actuator ② BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S
Pressure at the Source
BBP/BBS

BNP/BNS

① BJP/BJS

BFP/BFS

② ②
Auto Coupler
JVA /JVB

JVC /JVD

① JVE/JVF

JNA /JNB
Pressure at the Source
JNC /JND

JLP/JLS

Rotary Joint
JR

Pressure at the Source Hydraulic Valve


BK

BEQ

BT

BLS/BLG

② ② BLB

JSS/JS

JK A /JK B

BMA /BMG
① A U/A U- M
Boosted Pressure BU

BP/JPB

BX

BEP/BSP
Operation Sequence Remarks BH

Hydraulic pressure is ON. BC

Both actuator ①and ② are activated. Air


Hydraulic Unit
When the pressure reaches up to the built-in sequence
When locking

CV
set pressure, built-in non-leak check valve is closed. CK
Boosting pressure process starts inside the booster and the internal The outgoing side circuit capacity is limited because C P/C PB

piston is pushed, then the outgoing side pressure is boosted. it is one shot model. C PC /C QC

CB
The pressure of actuator ② is boosted.
CC
Locking action completed.
A B/A B- V
Machining process A C /A C - V
Hydraulic pressure is OFF.
releasing
When

The actuators ①,② are released at the same time.


Releasing action completed.

1148
One Shot Booster m od e l BU

Model No. Indication

BU50 2 0 - 0 (10.5MPa)
1 2 3

1 Boosting Ratio 3 Incoming Supply Pressure

2: 2.2 times Please inform us of the incoming supply pressure.


(Please inform us with proper unit symbols.)
3: 3.0 times
6: 6.0 times Entry Example
Incoming Supply Pressure:5MPa → (5.0MPa)
Incoming Supply Pressure:700PSI → (700PSI)
2 Design No.

0 : Revision Number

Specifications
Model No. BU5020-0□ BU5030-0□ BU5060-0□
Boosting Ratio ※1 2.2 times 3 times 6 times
Incoming Supply Pressure MPa 5.0 ∼ 11.4 3.0 ∼ 8.4 1.5 ∼ 4.2
Sequence Set Pressure ※2 MPa 4.0 ∼ 9.1 2.3 ∼ 6.7 1.1 ∼ 3.2
Outgoing Discharge Pressure MPa 11.0 ∼ 25.0 9.0 ∼ 25.2 9.0 ∼ 25.2
Withstanding Pressure MPa 37.5
Discharge Volume during Boosting Process ※3 cm3 30 23 12
Min. Passage Area mm2 14.1
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 4.4

Notes : ※1. Boosting ratio is slightly different depending on packing seal resistance and spring force.
※2. Sequence set pressure should be 70 ∼ 80% of incoming supply pressure.
※3. Discharge volume during boosting process is the total oil discharge volume during boosting after exceeds sequence set pressure.

Performance Graph
BU5020-0□ BU5030-0□ BU5060-0□
30 30 30
Outgoing Discharge

Outgoing Discharge

Outgoing Discharge

25 25
25
Pressure (MPa)

Pressure (MPa)

Pressure (MPa)

20 20
20
15 15
15
10 10

10 5 5
4 5 6 7 8 9 10 11 12 2 3 4 5 6 7 8 9 1 1.5 2 2.5 3 3.5 4 4.5
Incoming Supply Pressure (MPa) Incoming Supply Pressure (MPa) Incoming Supply Pressure (MPa)

Allowable Circuit Capacity Curve ※ Since BU is one shot booster, it has a limitation in the volume of outgoing circuit.

BU5020-0□ BU5030-0□ BU5060-0□


12 10 5
Incoming Supply

Incoming Supply

Incoming Supply

10 8 4
Pressure (MPa)

Pressure (MPa)

Pressure (MPa)

8 6 3

6 4 2

4 2 1
1800 2200 2600 3000 3400 1200 1400 1600 1800 2000 2200 400 450 500 550 600 650
Outgoing Circuit Capacity (cm3) Outgoing Circuit Capacity (cm3) Outgoing Circuit Capacity (cm3)

Note : 1. Performance graph curve is referencing.


(Referencing condition : All piping material shall be steel. Air in the circuit shall be completely flushed, and workpiece and attachment
1149 (lever) shall be securely fastened.)
Performance Curve
Features Model No. Indication Internal Action
Allowable Boosting External Dimensions Cautions
Action Description Specifications Capacity Curve Description

High-Power
Action Description Series

Pneumatic Series

When supplied
Hydraulic Series

<Charging Process> <Boosting Process>


Valve / Coupler
Outgoing Side Incoming Side Hydraulic Unit

Manual Operation
Accessories

Cautions / Others
Rod
Sequence Valve [B]

Air
Check Valve [A] Sequence Valve
Piston [C]
BW D

① Check valve [A] is always kept in ② When the pressure reaches the ④ When piston [C] extends ahead ⑥ Piston [C] stops at the time
Hydraulic
Open position by the rod. sequence set pressure, a little, check valve [A] comes off the area and the pressure are Non-Leak Coupler
Incoming pressure flows to sequence valve [B] opens. from the rod, then it closes. balanced. BG A /BG B
outgoing side through check ③ The incoming pressure having Up to this time incoming and ⑦ Pressure boosting is
BG C /BG D
valve [A], then outgoing side passed through sequence valve outgoing pressure are same completed.
BG P/BG S
actuators are activated [B] extends piston [C] ahead. pressure.
BBP/BBS
completely. ⑤ When check valve [A] closes,
outgoing circuit becomes BNP/BNS

closed circuit, and pressure is BJP/BJS


boosted according to area ratio BFP/BFS
of piston [C].
At discharged (Discharging Process) Auto Coupler
JVA /JVB
Outgoing Side Incoming Side JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS
Return Spring [E]
Check Valve [D]
Rotary Joint
JR

① When incoming pressure is ③ Check valve [A] is opened and ④ When the outgoing pressure is
Hydraulic Valve
released, check valve [D] opens. pushed by the rod at the time completely released and the
BK
Sequence valve [B] closes just before piston [C] finishing piston [C] fully retracts back,
BEQ
almost simultaneously. moving back. check valve [D] closes.
② Piston [C] is pushed back by Release of the discharge oil from ⑤ Discharge is finished. BT

outgoing pressure and return outgoing side actuator is BLS/BLG


spring [E], and outgoing released through the check BLB
pressure drops. valve [A]. JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1150
One Shot Booster m od e l BU

External Dimensions

CYL. Outgoing Port 120.5 P(R) Incoming Port


Rc1/4 Thread Rc1/4 Thread

7
56

70
38

28

7
20
2-φ9 Bolt Hole
103.5 29.5 7 2-M8×1.25×80 Bolt (Included)

140

Air Vent Port Sequence Valve

max. 31
9
7

101
70

Cautions
1. Excessive amount of supply oil in the incoming side leads to malfunction of BU Booster.

Provide a flow control valve with check valve just before the incoming side port, or adjust the flow rate on hydraulic pressure source side.

2. A large amount of air mixed in the outgoing circuit leads to boosting failure. If it does not work properly, release air from the circuit.

3. A large volume of oil capacity in outgoing circuit leads to boosting failure.

Refer to the outgoing circuit capacity shown in Allowable Circuit Capacity Curve.

4. Using hydraulic hoses in outgoing circuit may result in insufficient boosting because the volume changes during boosting.

Please use steel pipes as much as possible referring to the discharge rate of boosting process shown in specification.

5. Installing an accumulator in outgoing circuit may result in boosting failure by the similar reason. In case of using an accumulator,

please select a proper one referring to the outgoing circuit capacity shown in Allowable Circuit Capacity Curve.

6. It is recommended to install a pressure gauge. It is easy to check the boosting condition by installing a pressure gauge on the outgoing circuit.

7. Do not install a flow control valve to an actuator on outgoing side. It may be boosted before the actuator completes operation leading to

boosting failure.

1151
Performance Curve
Features Model No. Indication Internal Action
Allowable Boosting External Dimensions Cautions
Action Description Specifications Capacity Curve Description

High-Power
MEMO Series

Pneumatic Series

Hydraulic Series

Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

BLS/BLG

BLB

JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BEP/BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1152
P i l o t Red uci ng Va lve
R e se r v o i r
Mode l BP
Mode l JP B

Reducing internal circuit hydraulic pressure


while it is disconnected from pressure power source
Reduce pressure easily by pilot operation.

What is a pilot reducing valve?

It is possible to reduce internal circuit pressure of disconnected fixture from hydraulic power source by pilot operation.

Kosmek reservoir can hold the oil discharged from pilot reducing valve temporarily.
The reservoir also has a non-leak check valve in it.

Circuit Symbol: Pilot Reducing Valve (BP) Circuit Symbol: Reservoir (JPB)

R1 Port R2 Port
(from BR Valve)
P Port R Port

※ A filter is built in P port. ※ A filter is built in R2 port.


Since a filter is not built in the R port, please sufficiently perform flushing Since a filter is not built in the R1 port, please sufficiently perform flushing
of piping and fitting to prevent foreign substances such as cutting chips of piping and fitting to prevent foreign substances such as cutting chips
from entering the circuit. from entering the circuit.

High Pressure To Low Pressure

Workpi ec e

Prior to Finish
Machining
A ct ua t o r Operation
Less Distortion by Lowering Hydraulic
Pressure (Lowering Clamping Force)
1153
BP JPB
Features Action Description
Model No. Indication / Specifications / External Dimensions Model No. Indication / Specifications / External Dimensions

A ction Description High-Power


Series

Images Circuit Example Pneumatic Series

Hydraulic Series

Pilot Quick Change Fixture Valve / Coupler


Reducing Valve
Hydraulic Unit

Reservoir
A c t u at o r Manual Operation
Accessories
Rough Machining
High Cautions / Others
Pressure

Pilot Non-Leak Air


Reducing Valve Valve
Sequence Valve
BW D
Actuator
Non-Leak Valve Hydraulic
R e s e rv o i r Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS
Pushing BNP/BNS

BJP/BJS

BFP/BFS

Pressure Auto Coupler


drops
Pushing JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ
Finish Machining Low BT
Pressure
BLS/BLG

BLB

JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP /JP B

BX
Operation Sequence Note BEP/BSP
Disconnection is completed when it is locked. BH

Rough machining (Large thrust machining). BC

When the push button of pilot reducing valve is pushed by main spindle Lowering clamping force prior to finish machining
When pressure

Air
Hydraulic Unit
or manually, the circuit is connected to the reservoir and reduces the operation, it allows to prevent or minimize
is reduced

CV
pressure to the relief set pressure. distortion of workpiece. CK

Release the push button. C P/C PB

Start the final machining operation. C PC /C QC

CB
When the hydraulic power source is OFF, connect the fixture and then
When releasing

CC
release the non-leak valve.
A B/A B- V
When the circuit pressure becomes lower than the pressure held in A C /A C - V

reservoir tank, check valve opens and hydraulic oil returns to tank.

1154
Pilot Reducing Valve / Reservoir m od e l BP/J PB

Model No. Indication

BP 203 0 - 0 G (2.5MPa)
1 2 3 4

1 Pressure Code 3 Piping Method

203 : Operating Pressure 2.0∼7.0MPa Blank : Piping Option (Rc1/4 Thread)


Relief Pressure 1.5∼5.0MPa
G : Gasket Option
507 : Operating Pressure 7.0∼30.0MPa (Select G:Gasket option for connecting JPB.)

Relief Pressure 5.0∼15.0MPa


4 Set Pressure (Relief Set Pressure)

2 Design No. Please let us know the relief set pressure.


(Please inform us with proper unit symbols.)
0 : Revision Number Entry Example
Relief Pressure: 4MPa → (4.0MPa)
Relief Pressure: 1200PSI → (1200PSI)
Specifications
Model No. BP2030-0□□ BP5070-0□□
Operating Pressure※1 MPa 2.0 ∼ 7.0 7.0 ∼ 30.0
Relief Pressure※2 MPa 1.5 ∼ 5.0 5.0 ∼ 15.0
Withstanding Pressure MPa 10.5 37.5
Pilot Operating Force※3 kN 0.06 ∼ 0.22 0.22 ∼ 1.00
Min. Passage Area mm2 9.1
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.4

Notes : ※1. Operating pressure shows initial operating pressure.


※2. Relief pressure shows the relief set pressure after operating pilot.
※3. Set the pilot operating force at more than minimum operating force (=More than operating pressure ×0.032) and less than 1.5kN.

External Dimensions
BP□0-0□ : Piping Option BP□0-0G□ : Gasket Option ※4
Operating Stroke Operating Stroke
2 R Port P Port 2 P Port
Push Button Rc1/4 Rc1/4 Thread Push Button Rc1/4 Thread
Thread
Relief Pressure Relief Pressure
Adjusting Screw Adjusting Screw
11

10 21.5 φ6

φ6

Lock Nut M6×1 Lock Nut M6×1


50
39

31.5

※5
4 ±1

20 25 10 28.5 φ6 or less
45 7 5 67 31 max. 8.5 38.5
5 67 31 max. 8.5
2-φ6 Spring Pin (Included)
2-φ9 Bolt Hole R Port 2-φ9 Bolt Hole
2-M8×1.25×60 Bolt O-ring: 1BP8 (Included) 2-M8×1.25×60 Bolt
(Included) (Included)
7

7
31

31
26
7
7

26
35
35
10 50 7
10 50 7

Notes : ※4. The dimensions that are not shown in BP□0-0G□ (gasket option) area, please refer to BP□0-0□ (piping option). They are the same.
※5. Roughness of mounting surface(O-ring seal surface)should be 6.3S or better.
1155
BP JPB
Features Action Description
Model No. Indication / Specifications / External Dimensions Model No. Indication / Specifications / External Dimensions

High-Power
Model No. Indication Series

Pneumatic Series

J PB 5 4 0 - 0 P Hydraulic Series

Valve / Coupler
Hydraulic Unit
1 2 3 4
Manual Operation
Accessories

1 Pressure Code 3 Design No. Cautions / Others

2 : Operating Pressure Range 2.0∼ 7.0MPa 0 : Revision Number Air


Sequence Valve
5 : Operating Pressure Range 5.0∼ 30.0MPa
BW D

Hydraulic
Non-Leak Coupler
2 Tank Capacity 4 Piping Method
BG A /BG B

BG C /BG D
4 : 40cm3 P : BP Connection Option
BG P/BG S
6 : 60cm3 S : Piping Option (Rc Thread) BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS
Specifications
Model No. JPB240-0□ JPB260-0□ JPB540-0□ JPB560-0□ Auto Coupler
JVA /JVB
Operating Pressure Range※7 MPa 2.0 ∼ 7.0 5.0 ∼ 30.0
JVC /JVD
Withstanding Pressure※7 MPa 10.5 37.5
JVE/JVF
Tank Capacity※6 cm3 40.0 60.0 40.0 60.0
JNA /JNB
Circuit Capacity※6 cm3 800 or less 800 ∼ 1200 800 or less 800 ∼ 1200
JNC /JND
Operating Temperature ℃ 0 ∼ 70
JLP/JLS
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 2.1 2.2 2.1 2.2
Rotary Joint
Notes : ※6. Select the tank capacity based on the circuit capacity to be used.
JR
※7. Operating pressure and withstanding pressure are the pressure which is connected to R2 port. Please refer to Circuit Symbol.

Hydraulic Valve
BK

BEQ

External Dimensions BT

BLS/BLG
3-φ9 Bolt Hole BLB
3-Mounting Bolt JSS/JS
(Included)
Push Button Position JK A /JK B

(mm) BMA /BMG

Model No. JPB□40-0□ JPB□60-0□ A U/A U- M

A 110 126 BU
55
42

(25)

M 86 102 BP /JP B

S 102 118 BX

Mounting Bolt M8×1.25×115 M8×1.25×130 BEP/BSP


7

BH
42
BC
55 (39)
Air
R1 Port R1 Port Hydraulic Unit
R2 Port (Only for P:BP Connection Option) (Only for S:Piping Option) CV
27.5 Rc1/4 Thread 27.5 Rc1/4 Thread CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V
A

A C /A C - V
S
M

BP-G Valve
Gasket Option

1156
Automatic Air Bleed Valve
Mode l BX

Drains air out automatically in the hydraulic circuit


With Manual Air Bleed Valve

What is an automatic air bleed valve?


Circuit Symbol Drain Port
Placed on the top of the piping, this valve bleeds T Port

air automatically during repetition of the hydraulic


pressure ON and OFF.
Manual Air Bleed Valve

P(R) Port P(R) Port

P(R) Port

Drain is taken out.

T Port
T Port
Automatic Air Bleed Valve
(Please place on the top
of the piping.)
P(R) Port

P(R) Port

Auto
Coupler

Operation Sequence Note


Hydraulic pressure is OFF
Hydraulic pressure is ON
Drains air or oil out each time of hydraulic pressure is switched.
The air and oil is drained out from drain port of auto air bleed valve.
(Please refer to the specification for the drain volume.)
The check valve of auto air bleed valve is closed and drain-out is
There is no oil leakage from check valve after drain-out.
stopped.

1157
Model No. Indication/
Features Action Description
Specifications/External Dimensions

High-Power
Model No. Indication Series

Pneumatic Series

BX 001 0 - 0 2 Hydraulic Series

Port Size Valve / Coupler


Hydraulic Unit
2 : Rc1/4 Thread
3 : Rc3/8 Thread Manual Operation
Accessories

Design No. Cautions / Others


(Revision Number)

Air
Sequence Valve
BW D
Specifications
Hydraulic
Model No. BX0010-02 BX0010-03 Non-Leak Coupler
BG A /BG B
Max. Operating Pressure MPa 25
BG C /BG D
Cracking Pressure MPa 0.04 BG P/BG S

Withstanding Pressure MPa 37.5 BBP/BBS

Operating Temperature ℃ 0 ∼ 70 BNP/BNS

BJP/BJS
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
BFP/BFS
Drain Volume ※1 Air only 10cm3 / Action
Oil only 0.6cm3 / Action Auto Coupler
JVA /JVB
Minimum Oil Flow Rate 50cm3/min.
JVC /JVD
Mounting Position Vertical Upward (See Outline Drawing)
JVE/JVF
Mass kg 0.4 JNA /JNB

3-P(R) Port Rc1/4 Thread Rc3/8 Thread JNC /JND

JLP/JLS
Notes :
※1. It shows the drain volume returning from valve to tank at the moment when the circuit pressure switches from zero to normal
Rotary Joint
operating pressure.
JR
1. Please place on the top of the piping in the hydraulic circuit.
2. Air and oil are exhausted from T port. Please make sure to connect drain piping to tank.
Hydraulic Valve
3. Please make sure to mount this as shown in the drawing. In case of an incorrect position, air cannot be bled out.
BK

BEQ

BT

BLS/BLG

BLB
External Dimensions
JSS/JS

JK A /JK B
Manual Air Bleed Valve
T Port
(Air Bleed Valve) BMA /BMG
3

Rc1/8 Thread
A U/A U- M

BU
2.5
9

BP/JPB
19

BX

BEP/BSP

BH
31

BC
62

Air
59

Hydraulic Unit
35

CV

CK

C P/C PB
19

C PC /C QC

CB
5

CC
Mounting Hole A B/A B- V
12.5 3-P(R)T Port 5 33
2-5.5 Hole
A C /A C - V
25 Rc Thread 38

1158
Non-Leak Pilot Check Valve
Mode l BEP
Mode l B SP

Pressure is maintained
even when pressure supply is stopped.
Maintains pressure until hydraulic pressure is supplied to pilot port.

What is a non-leak pilot check valve?


Circuit Symbol (BEP)
Even if pressure supply from the hydraulic power Incoming Outgoing
source is stopped, the outgoing side pressure is A Port B Port

held until the pressure is supplied to pilot port.


Pilot Port
Even if the hydraulic power source is cut off due to
※ This drawing shows BEP. (Please refer to the BSP page for the BSP circuit symbol. )
energy saving (Stop hydraulic supply to incoming A filter is built in each A port and B port.
side) or blackout etc., it holds the pressure and Since a filter is not built in the pilot port, please sufficiently perform flushing of piping
and fitting to prevent foreign substances such as cutting chips from entering the circuit.
prevents the workpiece drop off.

Model BEP → P. 1161 M ode l BSP → P. 116 3

Classification Piping Model Modular Model

Operating Pressure Range 1 .0∼7 .0MPa / 7 . 0∼30. 0M Pa 2. 5∼7. 0M Pa / 7. 0∼25. 0M Pa

BSP
Application Examples

BEP

1159
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions

A ction Description High-Power


Series

Circuit Reference ※ Two numbers of Non-Leak Pilot Check Valve BEP are used in this reference. Pneumatic Series

Actuator Hydraulic Series

Valve / Coupler
Relea s e BEP (Lock Side)
Hydraulic Unit

Manual Operation
Accessories
Lock Circuit
Cautions / Others

Release Circuit
Air
BEP (Release Side) Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

L o ck BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

H o ld ing Hydraulic supply


Rotary Joint
JR
P r es s ur e is cut off due to
blackout. Hydraulic Valve
BK

BEQ

BT

BLS/BLG

BLB

JSS/JS
Operation Sequence Remarks
JK A /JK B
Lock hydraulic pressure is ON. BMA /BMG

(Release hydraulic pressure is OFF.)


When locking

A U/A U- M

BEP pilot check valve (release side) opens and releases. BU

BP/JPB
The circuit pressure returns to tank.
BX
Actuator locks by supplying hydraulic pressure to locking side.
BE P /BSP
(Holding lock pressure even after hydraulic power source is OFF.) BH

Machining Process, etc. BC

Release side hydraulic pressure is ON. Air


Hydraulic Unit
(Locking side pressure is OFF.)
CV
When releasing

BEP pilot check valve (locking side) opens and the hydraulic CK
oil in locking side circuit returns to tank. C P/C PB

Actuator releases by supplying the hydraulic pressure to C PC /C QC

CB
release side.
CC
(It holds releasing pressure even if hydraulic power source is OFF.)
A B/A B- V
Hydraulic power source is OFF due to a blackout.
In case of an
emergency

A C /A C - V
The actuator will remain in the same state as it was before
blackout by non-leak pilot check valve.

1160
Non-Leak Pilot Check Valve  Piping Model model B EP

Model No. Indication

BEP2 2 0 - 0
1 2

1 Pressure Code

2 :Operating Pressure Range 1.0∼7.0MPa


5 :Operating Pressure Range 7.0∼30.0MPa

2 Design No.

0 : Revision Number

Specifications
Model No. BEP220-0 BEP250-0
Operating Pressure Range MPa 1.0 ∼ 7.0 7.0 ∼ 30.0
Withstanding Pressure MPa 10.5 37.5
Cracking Pressure MPa 0.24
Min. Passage Area mm2 28.3
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Pilot Operating Pressure at 25MPa - 6.8MPa or more
Hydraulic Operating Pressure at 14MPa - 3.8MPa or more
Pressure Operating Pressure at 7MPa 2.0MPa or more -
Mass kg 1.4 1.4

External Dimensions
BEP220-0 / BEP250-0

Outgoing Side
(B) Port
7.5 35 7.5 Rc1/4
14.5

Incoming Side
(A) Port
Rc1/4

FREE
45

72
82

36
12.5

10

25

7 50 7

64

Pilot Port
10

Rc1/4 ※ Markings:Incoming Port Side A , Outgoing Port Side B ,

Front Surface FREE that shows free flowing direction from


60

incoming side to outgoing side.


50
25

2-M8×1.25×60 Bolt (With Square Spring Washer) (Included)

1161
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions

High-Power
Cautions (BEP) Series

1. Do not place any devices that occurs oil leakage between outgoing side (B) port and actuators. Pneumatic Series

2. Non-leak function does not work properly if there is an oil leakage inside actuators.
Hydraulic Series
3. Connecting the hydraulic source to outgoing (B) port and controlling hydraulic supply of A port

with pilot port will lead to sealing malfunction. We offer other compatible products. Please contact us. Valve / Coupler
Hydraulic Unit

Manual Operation
Accessories

Cautions / Others

Air
Sequence Valve
BW D

Hydraulic
Non-Leak Coupler
BG A /BG B

BG C /BG D

BG P/BG S

BBP/BBS

BNP/BNS

BJP/BJS

BFP/BFS

Auto Coupler
JVA /JVB

JVC /JVD

JVE/JVF

JNA /JNB

JNC /JND

JLP/JLS

Rotary Joint
JR

Hydraulic Valve
BK

BEQ

BT

BLS/BLG

BLB

JSS/JS

JK A /JK B

BMA /BMG

A U/A U- M

BU

BP/JPB

BX

BE P /BSP

BH

BC

Air
Hydraulic Unit
CV

CK

C P/C PB

C PC /C QC

CB

CC

A B/A B- V

A C /A C - V

1162
Non-Leak Pilot Check Valve  Modular Model m od e l B SP

Model No. Indication

BSP3 5 0 - 0 W 6R (8.0MPa)
1 2 3 4 5

1 Pressure Code 4 Pressure Compensating Valve / Relief Set Pressure Range

2 :Operating Pressure Range 2.5∼7.0MPa Blank :Without Pressure Compensating Valve


5 :Operating Pressure Range 7.0∼25.0MPa 4R :With Pressure Compensating Valve, Relief Set Pressure Range 3.5∼8.0 + 1.50 MPa
  (Please refer to the specification for
6R :With Pressure Compensating Valve, Relief Set Pressure Range 8.5∼17.0 + 20 MPa
   pressure compensating valve.)
7R :With Pressure Compensating Valve, Relief Set Pressure Range 17.5∼27.0 + 2.50 MPa
2 Design No.
5 Operating Pressure (Only with Pressure Compensating Valve)
0 : Revision Number
Please inform us of operating pressure (Supply pressure to P-port).
3 Circuit Symbol (Please inform us with proper unit symbols.)
※Please refer to the specification for relief set pressure.
A : A Port Check
W : A/B Port Check Entry Example

Blank : Without Pressure Compensating Valve


With Pressure Compensating Valve, Operating Pressure (P Port Supply Pressure):4MPa → (4.0MPa)
With Pressure Compensating Valve, Operating Pressure (P Port Supply Pressure):1200PSI → (1200PSI)

Specifications
Without Pressure Compensating Valve
Model No. BSP320-0A BSP350-0A BSP320-0W BSP350-0W
Operating Pressure Range MPa 2.5 ∼ 7.0 7.0 ∼ 25.0 2.5 ∼ 7.0 7.0 ∼ 25.0
Cracking Pressure MPa 0.05
Pilot Hydraulic Pressure MPa More than one third of A2 port holding pressure More than one third of A2 (B2) port holding pressure
Min. Passage Area mm2 24
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.1 1.1 1.5 1.5

With Pressure Compensating Valve


Model No. BSP320-0A4R□ BSP350-0A6R□ BSP350-0A7R□ BSP320-0W4R□ BSP350-0W6R□ BSP350-0W7R□
Operating Pressure Range MPa 2.5 ∼ 7.0 7.0 ∼ 15.5 15.5 ∼ 25.0 2.5 ∼ 7.0 7.0 ∼ 15.5 15.5 ∼ 25.0
Relief Set Pressure Range MPa 3.5 ∼ 8.0 +1.5
0 8.5 ∼ 17.0 +20 17.5 ∼ 27.0 +2.5
0 3.5 ∼ 8.0 +1.5
0 8.5 ∼ 17.0 +20 17.5 ∼ 27.0 +2.5
0
+ 1.5
Relief Set Pressure MPa Operating Pressure + 1 0 Operating Pressure + 1.5 + 20 Operating Pressure + 2
+ 2.5
0 Operating Pressure + 1
+ 1.5
0 Operating Pressure + 1.5 + 20 + 2.5
Operating Pressure + 2 0
Cracking Pressure MPa 0.05
Pilot Hydraulic Pressure MPa More than one third of A2 port holding pressure More than one third of A2 (B2) port holding pressure
Min. Passage Area mm2 24
Operating Temperature ℃ 0 ∼ 70
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32
Mass kg 1.1 1.1 1.1 1.5 1.5 1.5

Cautions (BSP)
1. Please note that pressure will be decreased by oil temperature drop when stopping pressure supply to A1(B1) port and

maintaining pressure on A2(B2) port side.

2. The pressure relief valve is used for relieving volume of hydraulic pressure which is increased by oil temperature rise.

It cannot be used for reducing supply pressure that is out of relief set pressure range.

3. When using with pressure compensating valve, if there is back pressure generated in T port, it cannot be relieved properly.

Please contact us for further information.

1163
Non-Leak Pilot Check Valve BEP BSP
Features / Action Description Model No. Indication / Specifications / External Dimensions / Cautions Model No. Indication / Specifications / External Dimensions / Cautions

High-Power
External Dimensions Circuit Symbol Series

BSP3□0-0A Pneumatic Series

100
Mounting Surface Hydraulic Series
86 14 Dimension
11 40.5 34.5 (Based on ISO 4401-03)
Valve / Coupler
0.75 Hydraulic Unit

8
P
B A1
32.5

Manual Operation

47
31
Accessories
A1
T
Cautions / Others
4-φ5.5 Bolt Hole
(For Mounting Bolts)

Surface Roughness of Air


Sequence Valve

40
Mounting Surface
BW D

Hydraulic
P T B A2 Non-Leak Coupler
T BG A /BG B

B A2 BG C /BG D

BG P/BG S
P BBP/BBS
2-O-ring:1BP10 (Included) 2-O-ring:1BP9 (Included) BNP/BNS

BJP/BJS
BSP320-0A4R□ / BSP350-0A6R□ / BSP350-0A7R□ BFP/BFS
※Please refer to BSP3□0-0A for any dimensions that are not shown. A1
Auto Coupler
150
JVA /JVB
86 64
JVC /JVD
T JVE/JVF
B A2
φ22

JNA /JNB

JNC /JND
P With Pressure
Compensating Valve P T B A2 JLP/JLS

Rotary Joint
BSP3□0-0W
JR

140
14 112 14 Mounting Surface Hydraulic Valve

37 40.5 34.5 Dimension BK


(Based on ISO 4401-03) BEQ
0.75

BT
8

P
B1 A1 BLS/BLG
32.5

31
47

BLB
T
JSS/JS
B1 A1 JK A /JK B
4-φ5.5 Bolt Hole
(For Mounting Bolts) BMA /BMG

Surface Roughness of A U/A U- M


Mounting Surface BU
40

BP/JPB

BX
P T B2 A2 BE P /BSP
T BH
B2 A2 BC

Air
P
Hydraulic Unit

2-O-ring:1BP10 (Included) 2-O-ring:1BP9 (Included) CV

CK

C P/C PB
BSP320-0W4R□ / BSP350-0W6R□ / BSP350-0W7R□
C PC /C QC
※Please refer to BSP3□0-0W for any dimensions that are not shown.
CB
240
B1 A1 CC
64 112 64
A B/A B- V
37 40.5 34.5 A C /A C - V

T
B2 A2
φ22

P With Pressure P T B2 A2
Compensating Valve

1164
Non-Leak Valve Unit
Manual Operation Model

Mode l BH

Manual Direction Control Valve with Non-Leak Function


A Variety of Circuits and Combination Options

What is a manual operating non-leak valve unit ?


Circuit Symbol
It is a manual operated direction control valve. It Exclusively used for
A Normal Open NN Double Action Circuit
holds outgoing side hydraulic pressure even after
the pressure power supply is cut off.

P Port P Port
Even if the hydraulic power source is cut off due to A Port B Port
R Port R Port
energy saving (Stop hydraulic supply to incoming
side) or blackout etc., it holds the pressure and
prevents the workpiece drop off. B Normal Close

A Port

P Port
A Port
Application Examples R Port

Activate the single action actuator manually by


※A filter is built in each port other than R ports.
AA circuit.

Machine Hydraulic Operation Sequence


Power Unit

① While pulling lever

Activate the double action actuator manually by


Normal Position
NN circuit.

② Up and down
the lever (45°
)
Lever

Operation Sequence
While pulling lever (to prevent wrong operation)

model CB/CC Unit Operate the lever up and down.


1165
Non-Leak Valve Unit Manual Operating Model
Features / Model No. Indication / Specifications / External Dimensions

High-Power
Model No. Indication Series

Pneumatic Series

BH00 4 1 - NN - 0 - (7.0MPa) Hydraulic Series

Valve / Coupler
1 2 3 4 5 6 7 Hydraulic Unit

Manual Operation

1 Pressure Code 5 Option Accessories

Cautions / Others
4 : Operating Pressure Range 2.5∼7.0MPa Blank:None (Standard:Piping Block is only on the right side.)
7 : Operating Pressure Range 6.0∼30.0MPa GR : With Pressure Gauge installed on the right side. (Piping Block is on both sides.)
Air
※ Pressure code is the same as BC unit if it is with pressure GL : With Pressure Gauge installed on the left side. (Piping Block is on both sides.) Sequence Valve

switch option or with 5 pressure gauge option. H : With Piping Block installed on the left side. (PH Port) BW D

Hydraulic
6 Unit of Pressure Gauge Non-Leak Coupler
2 Design No. BG A /BG B
Blank:MPa (Standard) BG C /BG D
1 : Revision Number
P : PSI / Rc Thread Fitting BG P/BG S

BBP/BBS

BNP/BNS
3 Circuit Symbol 7 Normal Operating Pressure
BJP/BJS

A : Normal Open Normal operating pressure is shown. BFP/BFS

B : Normal Close (Please indicate the pressure and the unit of measurement.)
Auto Coupler
NN :Exclusively used for Double Action Circuit (Example) (7.0MPa) (20.0MPa) (2000PSI) (200kg/cm2)
JVA /JVB
(Example) A, AA, AB, ANN, NNNN JVC /JVD
Specifications JVE/JVF

JNA /JNB
4 Usable Fluid Model No. BH0041 BH0071
JNC /JND
Operating Pressure Range MPa 2.5 ∼ 7.0 6.0 ∼ 30.0
0 : General Hydraulic Oil JLP/JLS

(Please refer to Hydraulic Fluid List) Withstanding Pressure ※1 MPa 10.5 37.5

S : Silicon Oil Operating Temperature ℃ 0 ∼ 70 Rotary Joint


JR
G : Water-Glycol Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32

Note : Hydraulic Valve


※1. It shows withstanding pressure without pressure gauge. BK

BEQ

External Dimensions BT

BLS/BLG
A Port BLB
n-Rc1/4 Thread
JSS/JS
9

JK A /JK B

BMA /BMG
(mm)
100
82

A U/A U- M
42.5

The Number of Valves (n) 1 2 3 4 BU


18.5

A 88 138 188 238 BP/JPB


B 69 119 169 219 BX
9
30

BEP/BSP

34.5 50 34.5 R Port BH


Rc1/4 Thread BC
9.5 B 9.5
A 7 max.139 8 Air
Pressure Gauge Hydraulic Unit
(For Incoming 7 50
4-M8×1.25×50 Bolt (Included) CV
Normal Normal
(10)

Pressure)
Close Open CK
GL option/ P Port
Installed on C P/C PB
Rc1/4 Thread
Left Side C PC /C QC
47.4

CB
Lever 25
CC

A B/A B- V
max.110

A C /A C - V
Normal Position 45°
Lever
(61.5) 34.5 50 34.5 (One Position)
9.5 119 9.5
(7)※2 138 7
Note : ※2. It shows the outline dimensions of valve unit with
NN Circuit / Exclusively used for Double Action Circuit left hand side piping block option.
1166
Non-Leak Valve Unit
Electrical Control Model

Mode l BC

Electrical direction control valve with non-leak valve


A variety of circuits and combination options.

What is a non-leak valve unit (Electrical Control Model) ? Application Examples


It is a electrical directional control valve. It operates built-in Control lock and release action of actuators electrically.

non-leak valves by switching air solenoid valve electrically.


Even if the pressure supply is cut off from the hydraulic power
source, it maintains the pressure in outgoing side circuit.

Even if the hydraulic power source is cut off due to energy


saving (Stop hydraulic supply to incoming side) or blackout etc.,
it holds the pressure and prevents the work piece drop off.
model CB/CC Unit

Circuit Symbol
Exclusively used for
C Normal Open U Double Solenoid Valve Option YY Double Action Circuit
Air Solenoid Valve

PA Port PA Port
Pressure
PA Port
Switch (JBA)

PH Port PH Port PH Port


A Port A Port B Port
R Port R Port R Port

Non-Leak Valve (BA Valve)

Z Normal Close

A Port

PA Port

PH Port
A Port
R Port

※ Filter is built in other than PA port and R port.


1167
Non-Leak Valve Unit Electrical Control Model
Feature / Model No. indication / Specifications / External indication

High-Power
Model No. Indication Series

Pneumatic Series

BC 0 0 4 1 - CC - 1 0 - (7.0MPa) Hydraulic Series

Valve / Coupler
1 2 3 4 5 6 7 8 Hydraulic Unit

Manual Operation
1 Pressure Code (Operating Pressure Range) 5 Usable Fluid Accessories

3 : 2.5∼7.0MPa 6 : 10.0∼17.5MPa 0 : General Hydraulic Oil (Please refer to Hydraulic Fluid List) Cautions / Others

4 : 4.0∼7.0MPa 7 : 15.5∼30.0MPa S : Silicon Oil


5 : 6.0∼11.0MPa G : Water-Glycol Air
Sequence Valve
BW D
2 Design No. 6 Option
Hydraulic
1 : Revision Number Blank:None (Standard: piping block is only on the right side.) Non-Leak Coupler
BG A /BG B
GR : With Pressure Gauge installed on right side. (Piping Block is on both sides.)
3 Circuit Symbol BG C /BG D
GL : With Pressure Gauge installed on left side. (Piping Block is on both sides.) BG P/BG S
C : Normal Open H : With Piping Block installed on the left side. (PH Port) BBP/BBS
Z : Normal Close BNP/BNS

U : Double Solenoid Valve Option 7 Unit of Pressure Gauge BJP/BJS

BFP/BFS
YY :Exclusively used for Double Action Circuit
Blank:MPa (Standard)
(Example) C, CZ, UU, UUYY
P : PSI / Rc Thread Fitting Auto Coupler
※ Please contact us if a different circuit is needed other JVA /JVB
than what it is shown.
JVC /JVD

4 Control Voltage 8 Normal Operating Pressure JVE/JVF

JNA /JNB
1 : AC100V 4 : AC220V Normal operating pressure is shown.
JNC /JND

2 : AC200V 5 : DC24V (Please indicate the pressure and the unit of measurement.) JLP/JLS

3 : AC110V (Example) (7.0MPa) (20.0MPa) (2000PSI) (200kg/cm2)


Rotary Joint
JR
Specifications
Model No. BC0031 BC0041 BC0051 BC0061 BC0071 Hydraulic Valve

Operating Pressure Range MPa 2.5 ∼ 4.5 4.0 ∼ 7.0 6.0 ∼ 11.0 10.0 ∼ 17.5 15.5 ∼ 30.0 BK

※1 BEQ
Withstanding Pressure MPa 10.5 37.5
BT
Non-Leak Valve Part Number BA2011-0 BA5011-0 BLS/BLG
Pressure Switch Part Number JBA0700-0G-Z0020G JBA0700-0G JBA2700-0G BLB

Operating Temperature ℃ 0 ∼ 70 JSS/JS

JK A /JK B
Usable Fluid General Hydraulic Oil Equivalent to ISO-VG-32 (It depends on fluid code.)
BMA /BMG
Notes :  ※1. It shows withstanding pressure without pressure gauge.
A U/A U- M
1. INC. (Pressure Increase Detection) of Pressure Switch (JBA) is set to 70% of operating pressure. Contact us for other set pressure.
BU
2. For pressure gauge (for incoming pressure) option, piping ports are provided on both sides.
BP/JPB

BX

External Dimensions BEP/BSP

BH
11※2 Conduit Hole 30
Air Solenoid Valve 2-φ28 BC
34.2

Terminal Block Air


66.2

Hydraulic Unit
16
CV

CK
JBA Pressure Switch
PA Port C P/C PB
BA Valve Rc1/8 Thread C PC /C QC
310

Pressure Gauge PH Port CB


(for Incoming Pressure) Rc1/4 Thread (mm)
A Port CC
GL Option/ n-Rc1/4 Thread The Number
installed on 1 2 3 4 A B/A B- V
of Valves (n)
150

the left side A C /A C - V


A 90 140 190 240
74.9
70

B 70 120 170 220


46

4-M8 Bolt Hole Notes :


(60) 45 50 45 55
10

4-M8×1.25×16 Bolt
(Included) ※2. When circuit symbol is U and YY.
With Spring Washer 10 B 10 R Port 7 80
※3. Dimension of valve unit with left
(6)※3 A 6 Rc1/4 Thread 145 side piping block option.
1168
Cautions

Cautions

● Installation Notes (For Hydraulic Series) ● Hydraulic Fluid List

1)Check the Usable Fluid ISO Viscosity Grade ISO-VG-32


● Please use the appropriate fluid by referring to the Hydraulic Fluid List. Maker Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil
Showa Shell Sekiyu Tellus S2 M 32 Morlina S2 B 32
2)Procedure before Piping Idemitsu Kosan Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32

● The pipeline, piping connector and fixture circuits should be cleaned JX Nippon Oil & Energy Super Hyrando 32 Super Mulpus DX 32
Cosmo Oil Cosmo Hydro AW32 Cosmo New Mighty Super 32
by thorough flushing.
ExxonMobil Mobil DTE 24 Mobil DTE 24 Light
● The dust and cutting chips in the circuit may lead to fluid leakage
Matsumura Oil Hydol AW-32
and malfunction.
Castrol Hyspin AWS 32
● There is no filter provided with Kosmek s product except for a part
Note As it may be difficult to purchase the products as shown in the table from
of valves which prevents foreign materials and contaminants from
overseas, please contact the respective manufacturer.
getting into the circuit.

3)Applying Sealing Tape


● Wrap with tape 1 to 2 times following the screw direction.
● Pieces of the sealing tape can lead to oil leakage and malfunction.
● In order to prevent a foreign substance from going into the product
during the piping work, it should be carefully cleaned before working.

4)Air Bleeding of the Hydraulic Circuit


● If the hydraulic circuit has excessive air, the action time may become
very long. If air enters the circuit after connecting the hydraulic port
or under the condition of no air in the oil tank, please perform
the following steps.

① Reduce hydraulic pressure to less than 2MPa.


② Loosen the cap nut of pipe fitting closest to the clamp by one full turn.
③ Wiggle the pipeline to loosen the outlet of pipe fitting.
Hydraulic fluid mixed with air comes out.

④ Tighten the cap nut after bleeding.


⑤ It is more effective to bleed air at the highest point inside the circuit
or at the end of the circuit.
(Set an air bleeding valve at the highest point inside the circuit.)

5)Checking Looseness and Retightening


● At the beginning of the machine installation, the bolt and nut may
be tightened lightly. Check the looseness and re-tighten as required.

1237
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit

High-Power
Series

Pneumatic Series
● Notes on Hydraulic Cylinder Speed Control Unit

Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.

Hydraulic Series

Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. Valve / Coupler
Hydraulic Unit

● Flow Control Circuit for Single Acting Cylinder In the case of meter-out circuit, the hydraulic circuit should Manual Operation
For spring return single acting cylinders, restricting flow be designed with the following points. Accessories
during release can extremely slow down or disrupt release action. ① Single acting components should not be used in the same
Cautions / Others
The preferred method is to control the flow during the lock action flow control circuit as the double acting components.
using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become
It is also preferred to provide a flow control valve at each actuator. erratic or very slow.
Cautions
Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List

Notes on Hydraulic Cylinder


Speed Control Circuit
Notes on Handling

Maintenance/
Inspection
Accelerated clamping speed by excessive hydraulic flow to
Warranty
the cylinder may sustain damage. In this case add flow control to
regulate flow. (Please add flow control to release flow if the
lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting Company Profile

cylinder and double acting cylinder are used together. Company Profile
swing clamps.)
○ Separate the control circuit. Our Products
Flow Control at the Release Side
History

Index
Search by
Alphabetical Order

W Sales Offices

● Flow Control Circuit for Double Acting Cylinder


Flow control circuit for double acting cylinder should have meter-out
circuits for both the lock and release sides. Meter-in control can ○ Reduce the influence of double acting cylinder control unit.
have adverse effect by presence of air in the system. However, due to the back pressure in tank line, single action
However, in the case of controlling LKE, TMA, TLA, both lock side cylinder is activated after double action cylinder works.
and release side should be meter-in circuit.
Refer to P.75 for speed adjustment of LKE.
For TMA and TLA, if meter-out circuit is used, abnormal high
pressure is created, which causes oil leakage and damage.
  
【Meter-out Circuit】(Except LKE/TMA/TLA)

  
② In the case of meter-out circuit, the inner circuit pressure may
increase during the cylinder action because of the fluid supply.
The increase of the inner circuit pressure can be prevented by
reducing the supplied fluid beforehand via the flow control valve.
Especially when using sequence valve or pressure switches for
clamping detection. If the back pressure is more than the set
pressure then the system will not work as it is designed to.

【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.)

Sequence Valve

Flow Control Valve


(Any location is OK)

1238
Cautions

Cautions

● Notes on Handling ● Maintenance and Inspection

1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source
● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the
and maintained by qualified personnel. above-mentioned safety measures are in place. Shut off the
2)Do not handle or remove the machine unless the safety protocols air of hydraulic source and make sure no pressure exists in
are ensured. the hydraulic and air circuit.
① The machine and equipment can only be inspected or prepared ● Make sure there is no abnormality in the bolts and respective
when it is confirmed that the preventive devices are in place. parts before restarting.
② Before the machine is removed, make sure that the above-mentioned
safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger.
and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may
③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning, fluid leakage
cools down. and air leaks.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.

3)Do not touch clamp (cylinder) while clamp (cylinder) is working.


Otherwise, your hands may be injured due to clinching.

3) Please clean out the reference surface regularly (taper reference


surface and seating surface) of locating machine. (VS/VT/VFL/
VFM/VFJ/VFK/WVS/VWM/VWK/VX/VXF)
4)Do not disassemble or modify. ● Location products, except VX/VXF model, can remove
● If the equipment is taken apart or modified, the warranty will be contaminants with cleaning functions.
voided even within the warranty period. When installing pallets makes sure there is no thick sludge like
substances on pallets.
● Continuous use with dirt on components will lead to locating
functions not work properly, leaking and malfunction.

4) If disconnecting by couplers on a regular basis, air bleeding


should be carried out daily to avoid air mixed in the circuit.

5)Regularly tighten nuts, bolts, pins, cylinders and pipe line to


ensure proper use.

6)Make sure the hydraulic fluid has not deteriorated.

7)Make sure there is smooth action and no abnormal noise.


● Especially when it is restarted after left unused for a long
period, make sure it can be operated correctly.

8)The products should be stored in the cool and dark place


without direct sunshine or moisture.

9)Please contact us for overhaul and repair.

1239
Installation Notes Notes on Hydraulic Cylinder
Hydraulic Fluid List Notes on Handling Maintenance/Inspection Warranty
(For Hydraulic Series) Speed Control Circuit

High-Power
Series

Pneumatic Series
● Warranty

1)Warranty Period Hydraulic Series

● The product warranty period is 18 months from shipment from


Valve / Coupler
our factory or 12 months from initial use, whichever is earlier. Hydraulic Unit

Manual Operation
2)Warranty Scope Accessories
● If the product is damaged or malfunctions during the warranty
Cautions / Others
period due to faulty design, materials or workmanship, we will
replace or repair the defective part at our expense.
Defects or failures caused by the following are not covered.
Cautions
Installation Notes
① If the stipulated maintenance and inspection are not carried out. (For Hydraulic Series)

② If the product is used while it is not suitable for use based on Hydraulic Fluid List

the operator s judgment, resulting in defect. Notes on Hydraulic Cylinder


Speed Control Circuit
③ If it is used or handled in inappropriate way by the operator.
Notes on Handling
(Including damage caused by the misconduct of the third party.) Maintenance/
④ If the defect is caused by reasons other than our responsibility. Inspection
Warranty
⑤ If repair or modifications are carried out by anyone other than Kosmek,
or without our approval and confirmation, it will void warranty.
Company Profile
⑥ Other caused by natural disasters or calamities not attributable to
Company Profile
our company.
Our Products
⑦ Parts or replacement expenses due to parts consumption and
History
deterioration.
(Such as rubber, plastic, seal material and some electric components.)
Index
Search by
Damages excluding from direct result of a product defect shall be Alphabetical Order

excluded from the warranty.


Sales Offices

1240
Company Profile

Sales Offices
Sales Offices across the World
Japan TEL. +81-78-991-5162 FAX. +81-78-991-8787
KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241
Overseas Sales
〒651-2241 兵庫県神戸市西区室谷2丁目1番5号

USA TEL. +1-630-620-7650 FAX. +1-630-620-9015


KOSMEK(USA)LTD. 650 Springer Drive, Lombard, IL 60148 USA

Mexico TEL. +52-442-161-2347


KOSMEK USA Mexico Office Blvd Jurica la Campana 1040, B Colonia Punta Juriquilla Queretaro, QRO 76230 Mexico

EUROPE TEL. +43-463-287587 FAX. +43-463-287587-20


KOSMEK EUROPE GmbH Schleppeplatz 2 9020 Klagenfurt am Wörthersee Austria

China TEL.+86-21-54253000 FAX.+86-21-54253709


KOSMEK(CHINA)LTD. Room601, RIVERSIDE PYRAMID No.55, Lane21, Pusan Rd, Pudong Shanghai 200125, China
考世美(上海)貿易有限公司 中国上海市浦东新区浦三路21弄55号银亿滨江中心601室200125

India TEL.+91-9880561695
KOSMEK LTD. - INDIA F 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India

Thailand TEL. +66-2-300-5132 FAX. +66-2-300-5133


Thailand Representative Office 67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250, Thailand

Taiwan
(Taiwan Exclusive Distributor)
TEL. +886-2-82261860 FAX. +886-2-82261890
Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511
盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場)

Philippines
(Philippines Exclusive Distributor)
TEL.+63-2-310-7286 FAX. +63-2-310-7286
G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427

Indonesia
(Indonesia Exclusive Distributor)
TEL. +62-21-5818632 FAX. +62-21-5814857
P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia

Sales Offices in Japan


Head Office TEL.078-991-5115 FAX.078-991-8787
Osaka Sales Office
Overseas Sales 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号

TEL.048-652-8839 FAX.048-652-8828
Tokyo Sales Office
〒331-0815 埼玉県さいたま市北区大成町4丁目81番地

TEL.0566-74-8778 FAX.0566-74-8808
Nagoya Sales Office
〒446-0076 愛知県安城市美園町2丁目10番地1

TEL.092-433-0424 FAX.092-433-0426
Fukuoka Sales Office
〒812-0006 福岡県福岡市博多区上牟田1丁目8-10-101
Global Network
Overseas Affiliates and Sales Offices
Distributors

Europe
Canada
U.S.A.

Asia
Mexico

Brazil

Australia

Asia Detailed Map

Korea

Japan
China

Taiwan
India

Thailand Philippines

Malaysia
Singapore

Indonesia

● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. JQA-QMA10823
KOSMEK HEAD OFFICE
● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE.