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Section 100-0010 CHASSIS - Chassis, Hood and Fenders SERVICE MANUAL
SM - 2209

INCHES mm
0.50 12.7
0.62 15.8
1.00 25.4
3.25 82.6
3.34 84.8
4.21 107.0
6.50 165.0
7.44 189.0
11.747 298.37
11.750 298.45
12.00 305.0
31.81 808.0

7 - Shaft
1 - Spindle 3 - Banjo 5 - Washer 8 - Sleeve
2 - Banjo Outer Plate 4 - Nut 6 - Pilot 9 - Fixture

Fig. 5 - Tractor Spindle Installation


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Section 100-0010 CHASSIS - Chassis, Hood and Fenders SERVICE MANUAL
SM - 2210

INCHES mm
0.0004 0.010
0.002 0.05
0.153 3.89
0.213 5.41
0.50 12.7
0.656 16.66
0.75 19.05
1.50 3.81
1.625 41.28
1.81 46.0
1.88 47.8
1.994 50.65
2.0 50.8
2.001 50.83
2.003 50.88
2.249 57.12
2.251 57.18
2.252 57.20
2.256 57.30
2.75 69.9
3.00 7.60
3.182 80.82
3.192 81.08
3.50 88.9
4.00 101.6
4.1965 106.59
4.1985 106.64
5.00 127.0
16.25 412.8
17.75 450.9
119.75 3 041.7
120.25 3 054.4

Fig. 6 - Spindle Alignment Tool


SM - 1777
SERVICE MANUAL
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BATTERY
REAR +24 Out
Fuses 15 Amp
+
+ 24V
-
A

ECU J2-F2
A

+24 IN +24 F1
A
A

A
B
B

+24 IN +24 F2
B
B

Slave Rear
B

J2-C3
S16A

C
T16

TVP +24 OUT R/S RETURN F3


C
Cal

Cal

Calibrate Rear
C

C
TVP

T8
T7

S8

J2-C2 RUN / START F4


D

MODULE +24 OUT


D

Slave Front
D
D

START/RUN START F5
E
E

Calibrate Front
E
E

GND GND F6
F
F

F
F

Key
GND RUN Bat
Switch
J2-F1
A B C

C B A
Diag

RS232 RxD ST Ign


S6a

J2-E1
NEU

NEU
T1
S1

RS232 TxD
A

J2-D3 STARTER
Brake Cutoff Jumper SOLENOID
J2-A3 CONTACTS
Inching Jumper 87
30
J1-K2
J2-F3 FRONT 86
MAIN GND
SOLENOID 1 START ECU
J1-A2 85
J3-A3 2 2 2 J2-B2
MAIN POWER
SOLENOID 1 GND J3-A1
J3-B1 1 1 1 ECU POWER
SOLENOID 2 J1-A1
J3-B2 3 3 3 MAIN GND J3-A2 Inching Jumper
SOLENOID 2 GND
J3-B3 15 15 15 +24 Out
SOLENOID 3 NEUTRAL START Brake Cutoff Jumper
J3-C1 4 4 4
GEAR SELECT

SOLENOID 3 GND GND


J3-C2 19 19 19 +24 Out
Section 120-0070 TRANSMISSION - Transmission Electronic Controls

FORWARD J1-D1
J3-D2 SOLENOID A 10 10 10 REVERSE J1-D2
SOLENOID A GND GND
J4

J3-D3 17 17 17 UPSHIFT J1-H2


A B C

C B A
Diag

RS232 RxD
S6a

SOLENOID B DOWNSHIFT
J3-E1 12 12 12 J1-H3 RS232 TxD
NEUTRAL (NO)
SOLENOID B GND J2-A1
11 11 11

Fig. 1 - Electrical Circuit Diagram


J3-E2
J8 EXTENSION
TRANSMISSION

J7 EXTENSION

SOLENOID C 23 23 23 +24V Out


J3-E3
SOLENOID C GND
J3-F1 22 22 22
SOLENOID D SOLENOID 1
J3-F2 8 8 8 J3-A3 2
J6A

REVERSE ALARM
REV
S3

SOLENOID 1 GND
A

SOLENOID D GND J3-B1 1


J3-F3 7 7 7
TORQUE CONVERTER LU SOLENOID 2
J3-G3 14 14 14 J3-B2 3
TORQUE CONVERTER LU GND SOLENOID 2 GND
J3-H1 CCD BUS - J3-B3 15
CCD DISP

27 27 27 J2-E3
A B C D

Engine MPU Signal CCD BUS + SOLENOID 3


J1-B1 29 29 29 J2-E2 J3-C1 4
S5

Engine MPU GND GND SOLENOID 3 GND


J1-C2 28 28 28 +24V Out J3-C2 19
MPU Shield SOLENOID A 10
20 20 20 J3-D2
Output MPU Signal SOLENOID A GND
J1-A3 18 18 18 J3-D3 17
Output MPU GND SOLENOID B
30 30 30 NOT PARK J3-E1 12
MPU Shield J1-K1 SOLENOID B GND 11
A B C
PARK

21 21 21 PARK J2-B3 J3-E2


T9

TRANSMISSION
Cylinder MPU Signal +24V Out SOLENOID C 23
J1-B2 9 9 9 J3-E3
Cylinder MPU GND SOLENOID C GND
16 16 16 J3-F1 22
MPU Shield SOLENOID D 8
J3-F2

J6A
31 31 31
Temp. Sensor Signal SOLENOID D GND
24 24 24 J3-F3 7
A B C

J1-C3 AUTO INPUT


T12
A/M

Temp. Sensor GND J2-C1 TORQUE CONVERTER LU


J1-D1 25 25 25 +24V Out J3-G3 14
TORQUE CONVERTER LU GND
J3-H1 27
Engine MPU Signal
J1-B1 29
Cal Front CALIBRATE FRONT Engine MPU GND
1 1 J2-C2 J1-C2 28
AUTO INPUT AUTO INPUT Output MPU Signal
J2-C1 2 2 J1-A3 18
NOT PARK Output MPU GND
J5A HARNESS JUMPER

J1-K1 3 NOT PARK


J5 HARNESS JUMPER

3 30
PARK PARK
J2-B3 4 4 Cylinder MPU Signal
CCD BUS - CCD BUS - J3-H2 J1-B2 9
J2-E3 5 5 Cylinder MPU GND
CCD BUS + CCD BUS + 16
J2-E2 6 6
FORWARD FORWARD MPU Shield
J1-J1 7 7 31
REVERSE REVERSE
J1-J2
UPSHIFT
8 HARNESS 8 J1-C3
Temp. Sensor Signal
24
UPSHIFT
J1-H2 9 JUMPER 9 Temp. Sensor GND
DOWNSHIFT DOWNSHIFT J1-D1 25
J1-H3 10 10
NEUTRAL (NO) NEUTRAL (NO)
J2-A1 11 11
Slave Front 12 Slave Front J2-C3
12
J1-A2 GND 13 GND
13
START 14 START CALIBRATE REAR CALIBRATE FRONT
J2-B2 14
MAIN POWER 15 MAIN POWER
J3-A1 15
ECU POWER ECU POWER

A
J1-A1 16 16
Front TCLU Signal

B
J3-A2 17

C
T16

T16
Cal

Cal
J2-B1 17

D
E

E
F

F
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229A
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229B
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229C
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229D
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229E
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229F
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229G
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229H
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229I
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229J
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229K
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229L
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Section 190-0000 ELECTRICAL SYSTEM - Circuit Diagrams SERVICE MANUAL

SM - 2229M
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Section 250-0000 BRAKING SYSTEM - Air Braking System Schematic SERVICE MANUAL
SM - 2226
1
12

13 2

LOW PRESSURE SWITCH


8 TO
AIR SEAT REAR
SERVICE
9 FRONT
6 SERVICE

6
2
AUX PARK
STOP TRANS. PARK
LIGHT BRAKE SWITCH
14 SWITCH 14 PRESSURE
SENDER
SECONDARY
3
1 4
5
14

10 14
RH PRIMARY
LOW PRESS.
SWITCH 3
5 5
15 11

14
14
4

15

10
LH

B C TO A D
GOOSENECK

1 - Air Compressor 6 - Pressure Protection Valve 11 - Quick Release Valve


2 - Air Drier Kit 7 - Relay Emergency Valve 12 - Air Horn Solenoid
3 - Front Primary Tank 8 - Park/Emergency Control Valve 13 - Air Horn
4 - Front Secondary Tank 9 - Treadle Valve 14 - Manifold
5 - Drain Cock 10 - Brake Chamber 15 - Test Point

Fig. 1 - Air Braking System Schematic - Tractor


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Section 250-0000 BRAKING SYSTEM - Air Braking System Schematic SERVICE MANUAL
SM - 2227
TO
GOOSENECK
A B C D

22
18

SECONDARY
PRIMARY
20
RH

23
16 17
21

23
19

20
LH

16 - Rear Primary Tank 20 - Brake Chamber


17 - Rear Secondary Tank 21 - Quick Release Valve
18 - Relay Valve 22 - Drain Cock
19 - Relay Emergency Valve 23 - Test Point

Fig. 1 - Air Braking System Schematic


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Section 280-0010 BODY - Scraper Bowl and Tail SERVICE MANUAL
SM - 2210

INCHES mm
0.0004 0.010
0.002 0.05
0.153 3.89
0.213 5.41
0.50 12.7
0.656 16.66
0.75 19.05
1.50 3.81
1.625 41.28
1.81 46.0
1.88 47.8
1.994 50.65
2.0 50.8
2.001 50.83
2.003 50.88
2.249 57.12
2.251 57.18
2.252 57.20
2.256 57.30
2.75 69.9
3.00 7.60
3.182 80.82
3.192 81.08
3.50 88.9
4.00 101.6
4.1965 106.59
4.1985 106.64
5.00 127.0
16.25 412.8
17.75 450.9
119.75 3 041.7
120.25 3 054.4

Fig. 4 - Spindle Alignment Tool


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Section 300-0070 MISCELLANEOUS - Service Tools SERVICE MANUAL
SM - 2210

INCHES mm
0.0004 0.010
0.002 0.05
0.153 3.89
0.213 5.41
0.50 12.7
0.656 16.66
0.75 19.05
1.50 3.81
1.625 41.28
1.81 46.0
1.88 47.8
1.994 50.65
2.0 50.8
2.001 50.83
2.003 50.88
2.249 57.12
2.251 57.18
2.252 57.20
2.256 57.30
2.75 69.9
3.00 7.60
3.182 80.82
3.192 81.08
3.50 88.9
4.00 101.6
4.1965 106.59
4.1985 106.64
5.00 127.0
16.25 412.8
17.75 450.9
119.75 3 041.7
120.25 3 054.4

Fig. 5 - Spindle Alignment Tool


(Section 280-0010, SCRAPER BOWL AND TAIL)

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