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VinMin = 15.

33V Device = UCC3813DTR-3


VinMax = 21.0V Topology = Flyback
Vout = 7.4V Created = 2018-12-22 12:45:47.133
Iout = 1.16A BOM Cost = $7.66
® BOM Count = 47
WEBENCH Design Report Total Pd = 1.71W

Design : 1 UCC3813DTR-3
UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A
Dsec2
VF@Io= 700.0 m V
VRRM= 60.0 V

T1
Dsec
VF@Io= 700.0 m V
VRRM= 60.0 V
Cy1
Rx 1 Dac
L1 VF@Io= 400.0 m V Rsnub2 Rsnub1 Csnub

+
CHASSIS GND VRRM= 100.0 V 4.7 kOhm 4.7 kOhm 68.0 nF
Vin ~ ~ Rstartup1 2.0 W 2.0 W 56.06 m Ohm
Cbulk C11 Dsnub
37.4 kOhm VF@Io= 455.0 m V
Cx 1.0 m F 1.0 µF 250.0 m W VRRM= 100.0 V

-
159.1 m Ohm 8.782 m Ohm

Rx 2 Cout1
330.0 µF
16.0 m Ohm Iout
Cy2

Rstartup2
37.4 kOhm
250.0 m W
Daux
VF@Io= 570.0 m V
Raux VRRM= 60.0 V
9.76 Ohm
63.0 m W

Cref Rz
100.0 nF 1.18 kOhm
1.0 m Ohm 63.0 m W
C12 Cvcc
100.0 nF 15.0 µF
1.0 m Ohm 1.8 Ohm Q1
UCC3 8 1 3 - 3 D Rfbt
REF VCC Rdrv M1 5.9 kOhm
12.1 Ohm VdsMax = 100.0 V 125.0 m W
RC 63.0 m W IdsMax = 50.0 Am ps
C13 FB U1 OUT Dz
1.0 nF
COMP

Ct Qsc CS GND
1.0 nF
25.0 m Ohm
R11
10.0 kOhm
50.0 m W
Rsc
2.32 kOhm Rsns
63.0 m W Rcs
931.0 Ohm 470.0 m Ohm R21
63.0 m W 1.0 W 10.0 kOhm
Rt
15.8 kOhm 50.0 m W
125.0 m W
Rled
523.0 Ohm
63.0 m W
C21
Ccs Rbias 22.0 µF
470.0 pF 2.05 kOhm 6.028 Ohm
63.0 m W C22
D21 22.0 pF
VF@Io= 340.0 m V
VRRM= 20.0 V

O1 R22 C23
10.0 kOhm 15.0 nF
R13 50.0 m W
5.11 kOhm
63.0 m W

R12
2.74 kOhm
63.0 Cy3
mW

VR

Rfbb
3.0 kOhm
100.0 m W

1. The EMI filter shown in the schematic is a placeholder. It has not yet been designed for the application.

Design Alerts

Component Selection Information


Click on the transformer symbol in the schematic and select "Explore Transformer Core/Bobbin Selection" to design using specific transformer
cores and bobbin.

Electrical BOM
Name Manufacturer Part Number Properties Qty Price Footprint

C11 TDK C2012X7R1H105K125AB Cap= 1.0 uF 1 $0.10


Series= X7R ESR= 8.782 mOhm 0805 7 mm
2

VDC= 50.0 V
IRMS= 2.2049 A
C12 MuRata GRM155R61C104KA88D Cap= 100.0 nF 1 $0.01
Series= X5R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 16.0 V
IRMS= 0.0 A
C13 MuRata GRM1885C1H102JA01J Cap= 1.0 nF 1 $0.01
Series= C0G/NP0 VDC= 50.0 V 0603 5 mm
2

IRMS= 0.0 A
C21 Panasonic EEUFC1H220 Cap= 22.0 uF 1 $0.06
Series= FC ESR= 6.028 Ohm
VDC= 50.0 V
Panasonic_500x1100 49
IRMS= 155.0 mA 2
mm
C22 Samsung Electro- CL21C220KBANNNC Cap= 22.0 pF 1 $0.01
Mechanics Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A
C23 TDK C2012C0G1H153J085AA Cap= 15.0 nF 1 $0.07
Series= C0G/NP0 VDC= 50.0 V 0805 7 mm
2

IRMS= 0.0 A

Copyright © 2018, Texas Instruments Incorporated 1 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Cbulk Chemi-Con ELXZ350ELL102MK25S Cap= 1.0 mF 1 $0.38


Series= LXZ ESR= 159.1 mOhm
VDC= 35.0 V
IRMS= 1.95 A

Chemi-Con_1250x2000 210
2
mm
Ccs AVX 04025A471JAT2A Cap= 470.0 pF 1 $0.01
Series= C0G/NP0 VDC= 50.0 V 0402 3 mm
2

IRMS= 0.0 A
Cout1 Panasonic 16SVP330M Cap= 330.0 uF 1 $0.42
Series= SVP ESR= 16.0 mOhm
VDC= 16.0 V
IRMS= 4.72 A

SM_RADIAL_10AMM 160
2
mm
Cref MuRata GRM155R61C104KA88D Cap= 100.0 nF 1 $0.01
Series= X5R ESR= 1.0 mOhm 0402 3 mm
2

VDC= 16.0 V
IRMS= 0.0 A
Csnub TDK C1005X7R1H683K050BB Cap= 68.0 nF 1 $0.02
Series= X7R ESR= 56.06 mOhm 0402 3 mm
2

VDC= 50.0 V
IRMS= 684.72 mA
Ct Kemet C0805C102J1GACTU Cap= 1.0 nF 1 $0.10
Series= C0G/NP0 ESR= 25.0 mOhm 0805 7 mm
2

VDC= 100.0 V
IRMS= 1.71 A
Cvcc Nichicon UUD1C150MCL1GS Cap= 15.0 uF 1 $0.09
Series= uD ESR= 1.8 Ohm
VDC= 16.0 V 2
SM_RADIAL_4MM 44 mm
IRMS= 80.0 mA
D21 Fairchild Semiconductor MBR1020VL VF@Io= 340.0 mV 1 $0.07
VRRM= 20.0 V SOD-123F 12 mm
2

Dac Comchip Technology CDBHD2100-G VF@Io= 400.0 mV 1 $0.52


VRRM= 100.0 V
2
MiniDIP 62 mm
Daux Nexperia PMEG6010CEH,115 VF@Io= 570.0 mV 1 $0.04
VRRM= 60.0 V SOD-123F 12 mm
2

Dsec Diodes Inc. B360A-13-F VF@Io= 700.0 mV 1 $0.11


VRRM= 60.0 V
2
SMA 37 mm
Dsec2 Diodes Inc. B360A-13-F VF@Io= 700.0 mV 1 $0.11
VRRM= 60.0 V
2
SMA 37 mm
Dsnub STMicroelectronics STPS20M100SG-TR VF@Io= 455.0 mV 1 $1.39
VRRM= 100.0 V

2
DDPAK 210 mm
Dz ON Semiconductor MMSZ4690T1G Zener 1 $0.04
2
SOD-123 13 mm
M1 Texas Instruments CSD19537Q3 VdsMax= 100.0 V 1 $0.41
IdsMax= 50.0 Amps
2
DQG0008A 18 mm
O1 Fairchild Semiconductor FOD817A Optocoupler 1 $0.13

2
DIP-4 71 mm
Q1 Diodes Inc. MMBT3904-7-F Bipolar Transistor 1 $0.02
2
SOT-23 14 mm

Copyright © 2018, Texas Instruments Incorporated 2 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Qsc STMicroelectronics 2N2222A Bipolar Transistor 1 $1.02

2
TO-18 57 mm
R11 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R12 Vishay-Dale CRCW04022K74FKED Res= 2.74 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R13 Vishay-Dale CRCW04025K11FKED Res= 5.11 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
R21 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
R22 Yageo RC0201FR-0710KL Res= 10.0 kOhm 1 $0.01
Series= ? Power= 50.0 mW 0201 2 mm
2

Tolerance= 1.0%
Raux Vishay-Dale CRCW04029R76FKED Res= 9.76 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rbias Vishay-Dale CRCW04022K05FKED Res= 2.05 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rcs Vishay-Dale CRCW0402931RFKED Res= 931.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rdrv Vishay-Dale CRCW040212R1FKED Res= 12.1 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rfbb Yageo RC0603FR-073KL Res= 3.0 kOhm 1 $0.01
Series= ? Power= 100.0 mW 0603 5 mm
2

Tolerance= 1.0%
Rfbt Panasonic ERJ-6ENF5901V Res= 5.9 kOhm 1 $0.01
Series= ERJ-6E Power= 125.0 mW 0805 7 mm
2

Tolerance= 1.0%
Rled Vishay-Dale CRCW0402523RFKED Res= 523.0 Ohm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rsc Vishay-Dale CRCW04022K32FKED Res= 2.32 kOhm 1 $0.01
Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
Rsns Stackpole Electronics Inc RSF1FTR470 Res= 470.0 mOhm 1 $0.05
Series= ? Power= 1.0 W
Tolerance= 1.0% RSF1 150 mm
2

Rsnub1 Vishay-Bccomponents PR02000204701JR500 Res= 4.7 kOhm 1 $0.05


Series= ? Power= 2.0 W
Tolerance= 5.0% PR02 117 mm
2

Rsnub2 Vishay-Bccomponents PR02000204701JR500 Res= 4.7 kOhm 1 $0.05


Series= ? Power= 2.0 W
Tolerance= 5.0% PR02 117 mm
2

Rstartup1 Vishay-Dale CMF5037K400FHEB Res= 37.4 kOhm 1 $0.20


Series= CMF50 Power= 250.0 mW CMF50 46 mm
2

Tolerance= 1.0%
Rstartup2 Vishay-Dale CMF5037K400FHEB Res= 37.4 kOhm 1 $0.20
Series= CMF50 Power= 250.0 mW CMF50 46 mm
2

Tolerance= 1.0%
Rt Vishay-Dale CRCW080515K8FKEA Res= 15.8 kOhm 1 $0.01
Series= CRCW..e3 Power= 125.0 mW 0805 7 mm
2

Tolerance= 1.0%

Copyright © 2018, Texas Instruments Incorporated 3 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Name Manufacturer Part Number Properties Qty Price Footprint

Rz Vishay-Dale CRCW04021K18FKED Res= 1.18 kOhm 1 $0.01


Series= CRCW..e3 Power= 63.0 mW 0402 3 mm
2

Tolerance= 1.0%
T1 Core=TDK , Core=B65845J0000R087 , Lp= 134.0 µH 1 $0.59
CoilFormer=TDK CoilFormer=B65846W1008D001 Turns Ratio(Nas)=
15:12
Turns Ratio(Nps)= TDK_B65839 428 mm
2

31:12
Npri= 31.0
Naux= 15.0
Nsec= 12.0
U1 Texas Instruments UCC3813DTR-3 Switcher 1 $1.14

2
D0008A 57 mm
VR Texas Instruments TL431AIDBZR Voltage References 1 $0.08
2
DBZ0003A 14 mm

Iout_DCM Ipri Avg


0 .6 0
0 .9 2 5
0 .5 5
0 .9 0 0
0 .8 7 5 0 .5 0

0 .8 5 0 0 .4 5
0 .8 2 5
0 .4 0
Iout_DCM(A)

Ipri Avg(A)

0 .8 0 0
0 .3 5
0 .7 7 5
0 .7 5 0 0 .3 0
0 .7 2 5 0 .2 5
0 .7 0 0
0 .2 0
0 .6 7 5
0 .6 5 0 0 .1 5

0 .6 2 5 0 .1 0
0 .6 0 0
0 .0 5
0 .5 7 5
0 .0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Paux M1 Pd
0 .0 0 9 7 5 0 .0 8 2 5
0 .0 0 9 5 0 0 .0 8 0 0
0 .0 0 9 2 5
0 .0 7 7 5
0 .0 0 9 0 0
0 .0 7 5 0
0 .0 0 8 7 5
0 .0 7 2 5
0 .0 0 8 5 0
M1 Pd(W)

0 .0 7 0 0
Paux(W)

0 .0 0 8 2 5
0 .0 0 8 0 0 0 .0 6 7 5
0 .0 0 7 7 5 0 .0 6 5 0
0 .0 0 7 5 0
0 .0 6 2 5
0 .0 0 7 2 5
0 .0 6 0 0
0 .0 0 7 0 0
0 .0 5 7 5
0 .0 0 6 7 5
0 .0 0 6 5 0 0 .0 5 5 0

0 .0 0 6 2 5 0 .0 5 2 5
0 .0 0 6 0 0 0 .0 5 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Copyright © 2018, Texas Instruments Incorporated 4 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Rdrv Pd T1 Pd
0 .0 0 3 5 4 5 0 0 .4 5 0
0 .4 2 5
0 .0 0 3 5 4 2 5
0 .4 0 0
0 .0 0 3 5 4 0 0 0 .3 7 5
0 .3 5 0
0 .0 0 3 5 3 7 5
0 .3 2 5
0 .0 0 3 5 3 5 0 0 .3 0 0
Rdrv Pd(W)

T1 Pd(W)
0 .2 7 5
0 .0 0 3 5 3 2 5
0 .2 5 0
0 .0 0 3 5 3 0 0 0 .2 2 5
0 .2 0 0
0 .0 0 3 5 2 7 5
0 .1 7 5
0 .0 0 3 5 2 5 0 0 .1 5 0

0 .0 0 3 5 2 2 5 0 .1 2 5
0 .1 0 0
0 .0 0 3 5 2 0 0 0 .0 7 5
0 .0 0 3 5 1 7 5 0 .0 5 0
0 .0 2 5
0 .0 0 3 5 1 5 0 0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Toff IC Tj
8 .5 3 6 .6 1 8

8 .0 3 6 .6 1 7

7 .5 3 6 .6 1 6

3 6 .6 1 5
7 .0
IC Tj(degC) 3 6 .6 1 4
6 .5
Toff(us)

3 6 .6 1 3
6 .0
3 6 .6 1 2
5 .5
3 6 .6 1 1
5 .0
3 6 .6 1 0
4 .5
3 6 .6 0 9
4 .0
3 6 .6 0 8
3 .5 3 6 .6 0 7
3 .0 3 6 .6 0 6
2 .5 3 6 .6 0 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

M1 TjOP Dsec2 Pd
3 9 .6
3 9 .5 0 .2 0 0
3 9 .4
3 9 .3 0 .1 7 5
3 9 .2
3 9 .1 0 .1 5 0
M1 TjOP(degC)

3 9 .0
Dsec2 Pd(W)

3 8 .9
0 .1 2 5
3 8 .8
3 8 .7
3 8 .6 0 .1 0 0
3 8 .5
3 8 .4 0 .0 7 5
3 8 .3
3 8 .2 0 .0 5 0
3 8 .1
3 8 .0
0 .0 2 5
3 7 .9
3 7 .8
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Copyright © 2018, Texas Instruments Incorporated 5 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Dsec2 Vf AC Frequency
0 .3 5 5
5 0 .0 0 0 0 0 0 0 0 4
0 .3 5 0
5 0 .0 0 0 0 0 0 0 0 3
0 .3 4 5

AC Frequency(Hz)
0 .3 4 0 5 0 .0 0 0 0 0 0 0 0 2
Dsec2 Vf(V)

0 .3 3 5
5 0 .0 0 0 0 0 0 0 0 1
0 .3 3 0
5 0 .0 0 0 0 0 0 0 0 0
0 .3 2 5

0 .3 2 0 4 9 .9 9 9 9 9 9 9 9 9

0 .3 1 5
4 9 .9 9 9 9 9 9 9 9 8
0 .3 1 0
4 9 .9 9 9 9 9 9 9 9 7
0 .3 0 5

0 .3 0 0 4 9 .9 9 9 9 9 9 9 9 6

0 .2 9 5
4 9 .9 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Peak Rectified Vin Pd Rstartup


3 0 .0
0 .0 0 5 2 5
2 9 .5
2 9 .0 0 .0 0 5 0 0

2 8 .5 0 .0 0 4 7 5
2 8 .0 0 .0 0 4 5 0
Peak Rectified Vin(V)

2 7 .5 0 .0 0 4 2 5
2 7 .0 Pd Rstartup(W)
0 .0 0 4 0 0
2 6 .5
0 .0 0 3 7 5
2 6 .0
2 5 .5 0 .0 0 3 5 0
2 5 .0 0 .0 0 3 2 5
2 4 .5 0 .0 0 3 0 0
2 4 .0 0 .0 0 2 7 5
2 3 .5
0 .0 0 2 5 0
2 3 .0
0 .0 0 2 2 5
2 2 .5
2 2 .0 0 .0 0 2 0 0
2 1 .5 0 .0 0 1 7 5
2 1 .0 0 .0 0 1 5 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Snubber Pd Cbulk Pd
0 .1 3 2 5 0 .2 0 0
0 .1 3 2 0

0 .1 3 1 5 0 .1 7 5

0 .1 3 1 0
0 .1 5 0
Snubber Pd(W)

0 .1 3 0 5
Cbulk Pd(W)

0 .1 3 0 0 0 .1 2 5

0 .1 2 9 5
0 .1 0 0
0 .1 2 9 0

0 .1 2 8 5 0 .0 7 5
0 .1 2 8 0

0 .1 2 7 5 0 .0 5 0

0 .1 2 7 0
0 .0 2 5
0 .1 2 6 5

0 .1 2 6 0 0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Copyright © 2018, Texas Instruments Incorporated 6 ti.com/webench

®
WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00
®
WEBENCH Design

Cout1 Pd Duty Cycle


5 7 .5
0 .0 3 0 0
5 5 .0
0 .0 2 7 5 5 2 .5
5 0 .0
0 .0 2 5 0
4 7 .5
0 .0 2 2 5 4 5 .0

Duty Cycle(%)
4 2 .5
Cout1 Pd(W)

0 .0 2 0 0 4 0 .0
0 .0 1 7 5 3 7 .5
3 5 .0
0 .0 1 5 0 3 2 .5
0 .0 1 2 5 3 0 .0
2 7 .5
0 .0 1 0 0 2 5 .0
2 2 .5
0 .0 0 7 5
2 0 .0
0 .0 0 5 0 1 7 .5
1 5 .0
0 .0 0 2 5
1 2 .5
0 .0 0 0 0 1 0 .0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Iin rms T1 Iprim RMS


0 .7 0
0 .8 0
0 .6 5
0 .7 5
0 .6 0
0 .7 0
0 .5 5
0 .6 5
0 .5 0
T1 Iprim RMS(A)
0 .6 0
0 .4 5 0 .5 5
Iin rms(A)

0 .4 0 0 .5 0

0 .3 5 0 .4 5
0 .4 0
0 .3 0
0 .3 5
0 .2 5
0 .3 0
0 .2 0
0 .2 5
0 .1 5 0 .2 0
0 .1 0 0 .1 5
0 .0 5 0 .1 0

0 .0 0 0 .0 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Ton Act Tsw


1 5 .8 0 0 0 0 0 0 0 5
9 .0
8 .5 1 5 .8 0 0 0 0 0 0 0 4

8 .0
1 5 .8 0 0 0 0 0 0 0 3
7 .5
7 .0 1 5 .8 0 0 0 0 0 0 0 2
Ton Act(us)

6 .5
1 5 .8 0 0 0 0 0 0 0 1
Tsw(us)

6 .0
5 .5 1 5 .8 0 0 0 0 0 0 0 0
5 .0
1 5 .7 9 9 9 9 9 9 9 9
4 .5
4 .0 1 5 .7 9 9 9 9 9 9 9 8
3 .5
3 .0 1 5 .7 9 9 9 9 9 9 9 7

2 .5
1 5 .7 9 9 9 9 9 9 9 6
2 .0
1 5 .7 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

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WEBENCH Design

Efficiency T1 Is1 RMS


8 7 .5
1 .8

8 5 .0 1 .7
1 .6

8 2 .5 1 .5
1 .4

T1 Is1 RMS(A)
1 .3
Efficiency(%)

8 0 .0
1 .2

7 7 .5 1 .1
1 .0

7 5 .0 0 .9
0 .8

7 2 .5 0 .7
0 .6

7 0 .0 0 .5
0 .4
6 7 .5 0 .3
0 .2
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Pout T1 Copper Loss


0 .3 5 0
8 .5
8 .0 0 .3 2 5
7 .5 0 .3 0 0
7 .0 0 .2 7 5

T1 Copper Loss(W)
6 .5
0 .2 5 0
6 .0
5 .5 0 .2 2 5
Pout(W)

5 .0 0 .2 0 0
4 .5 0 .1 7 5
4 .0
0 .1 5 0
3 .5
0 .1 2 5
3 .0
2 .5 0 .1 0 0
2 .0 0 .0 7 5
1 .5
0 .0 5 0
1 .0
0 .0 2 5
0 .5
0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Vaux Total Pd
9 .6 9 5 1 .7
9 .6 9 0 1 .6
9 .6 8 5 1 .5
9 .6 8 0 1 .4
9 .6 7 5 1 .3
9 .6 7 0
Total Pd(W)

1 .2
Vaux(V)

9 .6 6 5
1 .1
9 .6 6 0
1 .0
9 .6 5 5
0 .9
9 .6 5 0
9 .6 4 5 0 .8

9 .6 4 0 0 .7

9 .6 3 5 0 .6
9 .6 3 0 0 .5
9 .6 2 5 0 .4
9 .6 2 0 0 .3
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

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WEBENCH Design

T1 Is1 pk Dsec Pd
4 .2 5
0 .2 0 0
4 .0 0

3 .7 5
0 .1 7 5
3 .5 0

3 .2 5 0 .1 5 0
T1 Is1 pk(A)

Dsec Pd(W)
3 .0 0
0 .1 2 5
2 .7 5

2 .5 0 0 .1 0 0

2 .2 5
0 .0 7 5
2 .0 0

1 .7 5 0 .0 5 0

1 .5 0
0 .0 2 5
1 .2 5

1 .0 0 0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Tdead Cout1 IRMS


1 1 ,0 0 0 1 .4

1 0 ,0 0 0 1 .3

9 ,0 0 0 1 .2

1 .1
8 ,0 0 0
Cout1 IRMS(A) 1 .0
7 ,0 0 0
Tdead(ns)

0 .9
6 ,0 0 0
0 .8
5 ,0 0 0
0 .7
4 ,0 0 0
0 .6
3 ,0 0 0 0 .5

2 ,0 0 0 0 .4

1 ,0 0 0 0 .3

0 0 .2
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

IC Pd Power Factor
0 .0 1 5 0 5
1 .0 0 0 0 0 0 0 0 4
0 .0 1 5 0 4
1 .0 0 0 0 0 0 0 0 3
0 .0 1 5 0 3

0 .0 1 5 0 2 1 .0 0 0 0 0 0 0 0 2
Power Factor

0 .0 1 5 0 1
1 .0 0 0 0 0 0 0 0 1
IC Pd(W)

0 .0 1 5 0 0
1 .0 0 0 0 0 0 0 0 0
0 .0 1 4 9 9

0 .0 1 4 9 8 0 .9 9 9 9 9 9 9 9 9

0 .0 1 4 9 7
0 .9 9 9 9 9 9 9 9 8
0 .0 1 4 9 6
0 .9 9 9 9 9 9 9 9 7
0 .0 1 4 9 5

0 .0 1 4 9 4 0 .9 9 9 9 9 9 9 9 6

0 .0 1 4 9 3
0 .9 9 9 9 9 9 9 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

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WEBENCH Design

Dsec Vf Ipri ripple pk- pk percentage


200
0 .3 5 5

Ipri ripple pk- pk percentage(%)


195
0 .3 5 0 190
0 .3 4 5 185
180
0 .3 4 0
175
Dsec Vf(V)

0 .3 3 5 170

0 .3 3 0 165
160
0 .3 2 5
155
0 .3 2 0 150
145
0 .3 1 5
140
0 .3 1 0
135
0 .3 0 5 130
125
0 .3 0 0
120
0 .2 9 5 115
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Vsnub Rfb Pd
3 4 .4 1 0 0 0 0 0 0 5

3 4 .4 1 0 0 0 0 0 0 4 0 .0 0 6 1 5 2 8 0 4

3 4 .4 1 0 0 0 0 0 0 3 0 .0 0 6 1 5 2 8 0 3

3 4 .4 1 0 0 0 0 0 0 2 0 .0 0 6 1 5 2 8 0 2
Rfb Pd(W)
Vsnub(V)

3 4 .4 1 0 0 0 0 0 0 1 0 .0 0 6 1 5 2 8 0 1

3 4 .4 1 0 0 0 0 0 0 0 0 .0 0 6 1 5 2 8 0 0

3 4 .4 0 9 9 9 9 9 9 9 0 .0 0 6 1 5 2 7 9 9

3 4 .4 0 9 9 9 9 9 9 8 0 .0 0 6 1 5 2 7 9 8

3 4 .4 0 9 9 9 9 9 9 7 0 .0 0 6 1 5 2 7 9 7

3 4 .4 0 9 9 9 9 9 9 6 0 .0 0 6 1 5 2 7 9 6

0 .0 0 6 1 5 2 7 9 5
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Ipri ripple Rsns Pd


0 .3 0 0
1 .4
0 .2 7 5
1 .3
0 .2 5 0
1 .2
0 .2 2 5
Ipri ripple(A)

1 .1
Rsns Pd(W)

0 .2 0 0

1 .0 0 .1 7 5

0 .9 0 .1 5 0

0 .1 2 5
0 .8
0 .1 0 0
0 .7
0 .0 7 5
0 .6
0 .0 5 0
0 .5 0 .0 2 5

0 .4 0 .0 0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

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WEBENCH Design

T1 Core Loss Avg Bridge Diode Pd


0 .6 5
0 .0 9 0
0 .0 8 5 0 .6 0
0 .0 8 0 0 .5 5

Avg Bridge Diode Pd(W)


0 .0 7 5
0 .5 0
0 .0 7 0
T1 Core Loss(W)

0 .0 6 5 0 .4 5
0 .0 6 0
0 .4 0
0 .0 5 5
0 .0 5 0 0 .3 5
0 .0 4 5
0 .3 0
0 .0 4 0
0 .0 3 5 0 .2 5
0 .0 3 0 0 .2 0
0 .0 2 5
0 .1 5
0 .0 2 0
0 .0 1 5 0 .1 0
0 .0 1 0
0 .0 5
0 .0 0 5
0 .0 0
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Vout pp percentage Isec Ripple


3 .7 5
0 .8 0

0 .7 5 3 .5 0

3 .2 5
Vout pp percentage(%)

0 .7 0

0 .6 5 3 .0 0
Isec Ripple(A)
0 .6 0 2 .7 5

0 .5 5 2 .5 0
0 .5 0
2 .2 5
0 .4 5
2 .0 0
0 .4 0
1 .7 5
0 .3 5
1 .5 0
0 .3 0
1 .2 5
0 .2 5

0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Vout p- p T1 Iprim pk
0 .0 6 0 0
1 .6
0 .0 5 7 5
0 .0 5 5 0 1 .5
0 .0 5 2 5 1 .4
0 .0 5 0 0
1 .3
0 .0 4 7 5
T1 Iprim pk(A)
Vout p- p(V)

0 .0 4 5 0 1 .2
0 .0 4 2 5
1 .1
0 .0 4 0 0
0 .0 3 7 5 1 .0
0 .0 3 5 0 0 .9
0 .0 3 2 5
0 .8
0 .0 3 0 0
0 .0 2 7 5 0 .7
0 .0 2 5 0
0 .6
0 .0 2 2 5
0 .0 2 0 0 0 .5

0 .0 1 7 5 0 .4
0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2 0 .1 0 .2 0 .3 0 .4 0 .5 0 .6 0 .7 0 .8 0 .9 1 .0 1 .1 1 .2
Output Current (A) Output Current (A)
Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V Vin= 1 5 .3 3 V Vin= 1 8 .1 6 5 V Vin= 2 1 .0 V

Operating Values
# Name Value Category Description
1. Cbulk Pd 203.98 mW Capacitor Bulk capacitor power dissipation
2. Cout1 IRMS 1.369 A Capacitor Output capacitor1 RMS ripple current
3. Cout1 Pd 29.996 mW Capacitor Output capacitor1 power dissipation
4. Avg Bridge Diode Pd 627.26 mW Diode Average Power Dissipation in the Bridge Diode over the AC Line Period
5. Daux trr 0.0 ns Diode Auxiliary Diode Reverse Recovery Time
6. Dsec Pd 206.98 mW Diode Secondary Diode Power Dissipation
7. Dsec Vf 356.86 mV Diode Effective Forward Voltage Drop at the Operating Current
8. Dsec trr 0.0 ns Diode Output Diode Reverse Recovery Time
9. Dsec2 Pd 206.98 mW Diode Secondary Diode Power Dissipation
10. Dsec2 Vf 356.86 mV Diode Effective Forward Voltage Drop at the Operating Current
11. Dsnub trr 0.0 ns Diode Snubber Diode Reverse Recovery Time

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®
WEBENCH Design

# Name Value Category Description


12. IC Pd 15.053 mW IC IC power dissipation
13. IC Tj 36.618 degC IC IC junction temperature
14. ICThetaJA 107.5 degC/W IC IC junction-to-ambient thermal resistance
15. M1 Pd 62.191 mW Mosfet M1 MOSFET total power dissipation
16. M1 TjOP 38.477 degC Mosfet M1 MOSFET junction temperature
17. Avg Bridge Diode Pd 627.26 mW Power Average Power Dissipation in the Bridge Diode over the AC Line Period
18. Cbulk Pd 203.98 mW Power Bulk capacitor power dissipation
19. Cout1 Pd 29.996 mW Power Output capacitor1 power dissipation
20. Dsec Pd 206.98 mW Power Secondary Diode Power Dissipation
21. Dsec2 Pd 206.98 mW Power Secondary Diode Power Dissipation
22. IC Pd 15.053 mW Power IC power dissipation
23. M1 Pd 62.191 mW Power M1 MOSFET total power dissipation
24. Paux 9.729 mW Power Power Dissipation in Raux and Daux
25. Pd Rstartup 1.831 mW Power Power Dissipation in Rstartup1 and Rstartup2
26. Rdrv Pd 3.544 mW Power Power Dissipation in Gate Drive Resistor
27. Rfb Pd 6.153 mW Power Rfb Power Dissipation
28. Rsns Pd 304.9 mW Power Current Limit Sense Resistor Power Dissipation
29. Snubber Pd 132.558 mW Power Snubber Power Dissipation
30. T1 Copper Loss 272.64 mW Power Transformer Copper Loss Power Dissipation
31. T1 Core Loss 84.5 mW Power Transformer Core Loss Power Dissipation
32. T1 Pd 357.14 mW Power Estimated Losses in Transformer
33. Total Pd 1.711 W Power Total Power Dissipation
34. Pd Rstartup 1.831 mW Resistor Power Dissipation in Rstartup1 and Rstartup2
35. Rdrv Pd 3.544 mW Resistor Power Dissipation in Gate Drive Resistor
36. Rfb Pd 6.153 mW Resistor Rfb Power Dissipation
37. Rsns Pd 304.9 mW Resistor Current Limit Sense Resistor Power Dissipation
38. AC Frequency 50.0 Hz System Input AC frequency
Information
39. BOM Count 47 System Total Design BOM count
Information
40. Duty Cycle 57.345 % System Duty cycle
Information
41. Efficiency 83.379 % System Steady state efficiency
Information
42. FootPrint 2.076 k mm
2
System Total Foot Print Area of BOM components
Information
43. Frequency 63.291 kHz System Switching frequency
Information
44. Iin rms 671.57 mA System RMS Input Current
Information
45. Iout 1.16 A System Iout operating point
Information
46. Iout_DCM 603.363 mA System Approximate Current below which DCM mode of operation will begin
Information
47. Mode CCM System Conduction Mode
Information
48. Peak Rectified Vin 21.68 V System Peak voltage seen at rectified input
Information
49. Pout 8.584 W System Total output power
Information
50. Power Factor 1.0 System Assumed Power Factor for the Application
Information
51. Tdead 0.0 ns System Approximate Dead Time of the Regulator
Information
52. Toff 7.075 us System Approximate Converter Off Time
Information
53. Ton Act 9.06 us System Approximate Converter On Time
Information
54. Total BOM $7.66 System Total BOM Cost
Information
55. Tsw 15.8 us System Switching Time Period
Information
56. Vin_RMS 15.33 V System Vin operating point
Information
57. Vout 7.4 V System Operational Output Voltage
Information
58. Vout Actual 7.402 V System Vout Actual calculated based on selected voltage divider resistors
Information
59. Vout Tolerance 1.664 % System Vout Tolerance based on IC Tolerance (no load) and voltage divider
Information resistors if applicable
60. Vout p-p 50.746 mV System Peak-to-peak output ripple voltage
Information
61. Vout pp percentage 685.755 m% System Output Voltage ripple percentage
Information
62. Vsnub 34.41 V System Voltage Across the Snubber
Information

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WEBENCH Design

# Name Value Category Description


63. Ipri Avg 575.07 mA Transformer Average Current in Primary Winding over the complete Switching
Period
64. Ipri ripple 1.228 A Transformer Ripple Current in the Primary Winding
65. Ipri ripple pk-pk 122.426 % Transformer Primary Current pk-pk ripple percentage(of Ipri avg during ton only)
percentage
66. Isec Ripple 3.172 A Transformer Ripple Current in the Secondary Winding
67. Paux 9.729 mW Transformer Power Dissipation in Raux and Daux
68. T1 Copper Loss 272.64 mW Transformer Transformer Copper Loss Power Dissipation
69. T1 Core Loss 84.5 mW Transformer Transformer Core Loss Power Dissipation
70. T1 Iprim RMS 805.437 mA Transformer Transformer Primary RMS Current
71. T1 Iprim pk 1.617 A Transformer Transformer Primary Peak Current
72. T1 Is1 RMS 1.795 A Transformer Transformer Secondary1 RMS Current
73. T1 Is1 pk 4.176 A Transformer Transformer Secondary1 Peak Current
74. T1 Pd 357.14 mW Transformer Estimated Losses in Transformer
75. Vaux 9.696 V Transformer Auxiliary Voltage

Design Inputs
Name Value Description
Iout 1.16 Maximum Output Current
VinMax 21.0 Maximum input voltage
VinMin 15.33 Minimum input voltage
Vout 7.4 Output Voltage
acFrequency 50.0 AC Frequency
base_pn UCC3813-3 Base Product Number
source AC Input Source Type
Ta 35.0 Ambient temperature

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WEBENCH Design

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WEBENCH Assembly

Component Testing
Some published data on components in datasheets such as Capacitor ESR and Inductor DC resistance is based on conservative values that
will guarantee that the components always exceed the specification. For design purposes it is usually better to work with typical values. Since
this data is not always available it is a good practice to measure the Capacitance and ESR values of Cin and Cout, and the inductance and DC
resistance of L1 before assembly of the board. Any large discrepancies in values should be electrically simulated in WEBENCH to check for
instabilities and thermally simulated in WebTHERM to make sure critical temperatures are not exceeded.

Soldering Component to Board


If board assembly is done in house it is best to tack down one terminal of a component on the board then solder the other terminal. For surface
mount parts with large tabs, such as the DPAK, the tab on the back of the package should be pre-tinned with solder, then tacked into place
by one of the pins. To solder the tab town to the board place the iron down on the board while resting against the tab, heating both surfaces
simultaneously. Apply light pressure to the top of the plastic case until the solder flows around the part and the part is flush with the PCB. If the
solder is not flowing around the board you may need a higher wattage iron (generally 25W to 30W is enough).

Initial Startup of Circuit


It is best to initially power up the board by setting the input supply voltage to the lowest operating input voltage 15.33V and set the input
supply's current limit to zero. With the input supply off connect up the input supply to Vin and GND. Connect a digital volt meter and a load if
needed to set the minimum Iout of the design from Vout and GND. Turn on the input supply and slowly turn up the current limit on the input
supply. If the voltage starts to rise on the input supply continue increasing the input supply current limit while watching the output voltage. If the
current increases on the input supply, but the voltage remains near zero, then there may be a short or a component misplaced on the board.
Power down the board and visually inspect for solder bridges and recheck the diode and capacitor polarities. Once the power supply circuit is
operational then more extensive testing may include full load testing, transient load and line tests to compare with simulation results.

Load Testing
The setup is the same as the initial startup, except that an additional digital voltmeter is connected between Vin and GND, a load is connected
between Vout and GND and a current meter is connected in series between Vout and the load. The load must be able to handle at least rated
output power + 50% ( 7.5 watts for this design). Ideally the load is supplied in the form of a variable load test unit. It can also be done in the
form of suitably large power resistors. When using an oscilloscope to measure waveforms on the prototype board, the ground leads of the
oscilloscope probes should be as short as possible and the area of the loop formed by the ground lead should be kept to a minimum. This will
help reduce ground lead inductance and eliminate EMI noise that is not actually present in the circuit.

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WEBENCH Design

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WEBENCH Transformer Report

# Name Value

1. Core Part Number B65845J0000R087


2. Core Manufacturer TDK
3. Coil Former Part Number B65846W1008D001
4. Coil Former Manufacturer TDK

Transformer Electrical Diagram


Primary Secondary
Turns 31.0 Turns 12.0
AWG 34.0 AWG 26.0
Layers 3.0 Layers 1.0
Strands 4.0 Strands 1.0
Insulation Type Heavy Insulation Type Triple
Insulated Insulated
Magnet Wire

Auxiliary
Turns 15.0
AWG 28.0
Layers 1.0
Strands 1.0
Insulation Type Heavy
Insulated
Magnet Wire

Transformer Construction Diagram

Winding Instruction
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WEBENCH Design

Winding AWG Turns Winding Orientation

Primary First 2/3.0 34.0 21 Clockwise


Auxiliary 28.0 15.0 Counter Clockwise
Triple Insulated Secondary 26.0 12.0 Counter Clockwise
Primary Second 1/3.0 34.0 10 Clockwise

Transformer Parameters
# Name Value

1. Lpri 1.34E-4H
2. Inductance Factor(Al) 140.0nH
3. Npri 31.0
4. Nsec 12.0
5. Naux 15.0
6. Core Type EP17
7. Core Material N87
8. Bmax 0.20T
9. Switching Frequency 63.29kHz
10. DMax 0.6
11. Ipk(Primary) 1.57A
12. Irms(Primary) 0.77A
13. Ipk(Secondary) 4.05A
14. Irms(Secondary) 1.62A

Design Assistance
1. Master key : 1D935FDA32B45A01[v1]
2. UCC3813-3 Product Folder : http://www.ti.com/product/UCC3813%2D3 : contains the data sheet and other resources.

Important Notice and Disclaimer

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advice, web tools, safety information, and other resources AS IS and with all faults, and disclaims all warranties. These resources are intended
for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2)
designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security,
or other requirements.

These resources are subject to change without notice. TI grants you permission to use these resources only for development of an application
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WEBENCH Design Report UCC3813DTR-3 : UCC3813DTR-3 15.33V-21V to 7.40V @ 1.16A December 22, 2018 12:49:47 GMT-08:00

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