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MANAGERIAL
ACCOUNTING Hilton Chapters
1, 2, & 6 Adobe Connect
We change gears dramatically in managerial accounting. Because of the limited
time we have, we do not cover many advanced concepts in managerial accounting.
An overview of the material we will cover for the remainder of the course:
Chapters 7 and 14, important topics for MBA students, will be disproportionately
weighted on the final exam.
Essentially, we do 2 chapters per week, and one week is allocated for review and
taking the final exam.
2
WHAT IS A COST?
A cost is the sacrifice made, usually measured by the resources given up, to
achieve a particular purpose (text and glossary).
Product costs are the costs of goods manufactured or the cost of goods
purchased for resale. These costs are inventoried until the goods are sold.
Period costs are all other non-product costs in an organization (e.g., selling
and administrative), and they are not inventoried but are expensed in the
period incurred.
3
have three types of inventory. Raw-material inventory includes all materials before they
are placed into production. Work-in-process inventory refers to manufactured prod- “Now the accountants are
ucts that are only partially completed at the date when the balance sheet is prepared. not only the interpreters.
Finished-goods inventory refers to manufactured goods that are complete and ready for They drive management
sale. The values of the work-in-process and finished-goods inventories are measured by toward the proper response
their product costs. to what the numbers are
On the Walmart balance sheet, the cost of acquiring merchandise is listed as the value telling us.” (2c)
of the merchandise inventories. ITT Automotive
1
The exhibit is based on the well-known and widely used Hayes-Wheelwright production process matrix. A variant
of the assembly process is mass customization, in which the manufacturer uses inventoried parts to build products to
customer specification. This approach was popularized by Dell Computer, which for many years built computers to
customer specification, often taking the orders on line. Due to competitive pressures in more recent years, however,
Dell has retreated from the mass customization approach in favor of stocking several popular computer configurations.
MANUFACTURING COSTS
Conversion cost (the cost to convert direct materials into finished product): direct
labor + manufacturing overhead
Chapter 2 Basic Cost Management Concepts and Accounting for Mass Customization Operations 47
Overtime premiums and the cost of idle time should be classified as manufacturing
overhead, rather than associated with a particular production job, because the particular
job on which idle time or overtime may occur tends to be selected at random. Sup-
pose several production jobs are scheduled during an eight-hour shift, and the last job
remains unfinished at the end of the shift. The overtime to finish the last job is neces-
sitated by all of the jobs scheduled during the shift, not just the last one. Similarly, if a
power failure occurs during one of several production jobs, the idle time that results is
not due to the job that happens to be in process at the time. The power failure is a ran-
dom event, and the resulting cost should be treated as a cost of all of the department’s
production.
To summarize, manufacturing costs include direct material, direct labor, and manu-
facturing overhead. Direct labor and overhead are often called conversion costs, since
they are the costs of “converting” raw material into finished products. Direct material and
direct labor are often referred to as prime costs.
Exhibit 2–6
Flow of Manufacturing Costs
Direct Material
COmet
COmetcomp.com
Manufacturing
Overhead
Product costs . . . . . . are stored in inventory . . . . . . until the products are sold.
PLUS
PLUS
PLUS
LESS
EQUALS
PLUS
EQUALS
Exhibit 3–1
Flow of Costs through Work-in-Process Inventory Finished-Goods Inventory
Manufacturing Accounts
Direct-material cost
Product cost transferred
Direct-labor cost
Manufacturing overhead when product is finished
*Cost of Goods Sold is an expense. Although it is more descriptive, the term “cost-of-goods-sold expense” is not used as much
in practice as the simpler term “cost of goods sold.”
During 20x1, products costing $60,000 were finished and products costing $25,000
were sold for $32,000. Exhibit 3–2 shows the flow of costs through the Bradley Paper
Exhibit 3–2
Example of Manufacturing Bradley Paper Company
Cost Flows for Bradley Paper Partial Balance Sheet
Work-in-Process Inventory As of December 31, 20x1
Company
Direct-material cost 30,000 Current assets:
Direct-labor cost 20,000 60,000 Cash . . . . . . . . . . . . . . . xxx
Manufacturing overhead 40,000 Accounts receivable . . . . xxx
Inventory:
Raw material . . . . . . . xxx
Balance 30,000 Work in process. . . . . $30,000
Finished goods . . . . . 35,000
Finished-Goods Inventory
60,000 25,000
Balance 35,000
32,000
48 Chapter 2 Basic Cost Management Concepts and Accounting for Mass Customization Operations
Exhibit 2–7
Manufacturing Cost
Schedules
COmet
COmetcomp.com
generally not made available to the public. The Excel spreadsheets in Exhibit 2–7 show
these two schedules along with an income statement for Comet Computer Corporation.7
Notice the extremely low inventories of raw material, finished goods, and work in pro-
cess in these schedules. With annual sales of $700 million, Comet’s year-end inventory
of raw material is only $5,020,000, which is less than 1 percent of sales. Work-in-process
inventory ($100,000) and finished-goods inventory ($190,000) are even lower. These low
inventories, relative to sales volume, are characteristic of mass customizers using the
direct-sales approach.
7
Some numerical displays in the text will be presented as Excel spreadsheets, since this tool is widely used in business.
Exhibit 2–7
Manufacturing Cost
Schedules
COmet
COmetcomp.com
(continues)
COST DRIVER
A cost driver refers to the way that a cost changes in relation to changes in
the activity
The higher the degree of correlation between a cost-pool increase and the
increase in its cost driver, the better the cost management information.
Variable Costs are identical for each incremental unit of activity (over the
relevant range);
Variable costs change in direct proportion with a change in volume within
the relevant range of activity.
Fixed costs remain constant in total as the level of activity changes within the
relevant range of activity.
The cost per unit fluctuates because this constant total is spread over a
smaller or greater volume.
Fixed costs are unrelated to unit-level activity;
While fixed costs may respond to structural cost drivers and organizational
cost drivers over time, they do not respond to short-run changes in unit-level
activity cost drivers.
Understanding the concepts of fixed and variable costs are crucial take-ways
from this course.
9
RELEVANT RANGE
The Relevant Range (key vocabulary term) refers to the activity levels within
which a linear cost function (or linear approximation) is valid.
The range of activities within which a given total fixed cost or unit
variable cost will be unchanged. Relevant Range is discussed in Chapter
6. See the following descriptions/definitions.
http://www.finance-lib.com/financial-term-relevant-range.html, and
http://blog.accountingcoach.com/relevant-range-activity/
The range of activity within which management expects to operate during
the period
Graphs
11
A cost management system strives to trace costs to the objects that caused them so
that managers can isolate responsibility for spending and objectively evaluate
operations.
The following cost concepts are relevant in manufacturing entities as well as for
service providers.
Sunk cost—a cost incurred in the past that cannot be changed by future action.
Such costs are not relevant for decision making (discussed extensively in
Chapter 14)
Marginal cost—the extra cost incurred when one additional unit is produced
The preceding costs are relevant in manufacturing entities as well as for service
providers.
1
Understanding cost behavior patterns (i.e., the relationship between cost and
activity) is important to managers as they plan, control, and make decisions in the
operation of their organizations.
Variable costs are costs that remain constant on a per-unit basis and fluctuate in
total in direct response to cost-driver changes.
Step-variable costs are nearly variable, but such costs increase in small steps
rather than in direct proportion to cost-driver changes.
Fixed costs stay constant in total but fluctuate on a per-unit basis across ranges of
activity.
Step-fixed costs are fixed within a wide range of activity but will change outside
that range.
A curvilinear cost function cannot be represented with a straight line but instead is
represented with a curve that reflects either increasing or decreasing marginal
costs.
The relevant range reflects the range of activity within which managers expect a
company to operate, allowing the prediction of cost behavior with some certainty.
Confirming Pages
Total direct-labor cost (wages and fringe benefits Total direct-labor cost (wages and fringe benefits of bakers,
of bakers, sales personnel, and delivery-truck drivers) sales personnel, and delivery-truck drivers)
STY STY
TA TA
D NUTS D NUTS
Fixed Costs
Fixed costs were covered briefly in Chapter 2. We will summarize that discussion here,
using the Tasty Donuts illustration. A fixed cost remains unchanged in total as the activ-
ity level (or cost driver) varies. Facilities costs, which include property taxes, deprecia-
tion on buildings and equipment, and the salaries of maintenance personnel, are fixed
costs for Tasty Donuts, Inc. These fixed costs are graphed in panel A of Exhibit 6–4. This
graph shows that the total monthly cost of property taxes, depreciation, and maintenance
personnel is $200,000 regardless of how many dozen bakery items are produced and sold
during the month.
The fixed cost per unit does change as activity varies. Exhibit 6–4 (panel B) shows
that the company’s facilities cost per dozen bakery items is $4.00 when 50,000 dozen
items are produced and sold. However, this unit cost declines to $2.00 when 100,000
dozen items are produced and sold. If activity increases to 150,000 dozen items, unit
fixed cost will decline further, to about $1.33.
A graph provides another way of viewing the change in unit fixed cost as activity
changes. Panel C of Exhibit 6–4 displays a graph of Tasty Donuts’ cost of property taxes,
depreciation, and maintenance personnel per dozen bakery items. As the graph shows, the
fixed cost per dozen bakery items declines steadily as activity increases. “By understanding the
To summarize, as the activity level increases, total fixed cost does not change, but costs and workload associ-
unit fixed cost declines. For this reason, it is preferable in any cost analysis to work with ated with the real business
total fixed cost rather than fixed cost per unit. activities we undertake . . .
we are better positioned to
understand where value is
Step-Fixed Costs
created. . . . From this infor-
Some costs remain fixed over a wide range of activity but jump to a different amount mation, we can then make
for activity levels outside that range. Such costs are called step-fixed costs. Tasty better decisions as to the
Donuts’ cost of indirect labor is a step-fixed cost. Indirect-labor cost consists of the management and direction
salaries and fringe benefits for the managers and assistant managers of the com- of the business.” (6b)
pany’s bakery and donut shops. Tasty Donuts’ monthly indirect-labor cost is graphed Transco
in Exhibit 6–5.
STY
TA
D NUTS
$45,000
$35,000
$25,000
Activity, or
cost driver
50,000 100,000 150,000 (dozens of
bakery items
sold per
month)
such a decrease in demand were to occur, the company would reduce the daily operating
hours for its donut shops. This would allow the firm to operate each donut shop with only
a full-time manager and no assistant manager. As the graph in Exhibit 6–5 indicates, such
a decrease in managerial personnel would reduce monthly indirect-labor cost to $25,000.
Semivariable Cost
A semivariable (or mixed) cost has both a fixed and a variable component. The cost of
operating delivery trucks is a semivariable cost for Tasty Donuts, Inc. These costs are
graphed in Exhibit 6–6. As the graph shows, the company’s delivery-truck costs have
two components. The fixed-cost component is $3,000 per month, which is the monthly
rental payment paid under the lease contract for the delivery trucks. The monthly rental
payment is constant, regardless of the level of activity (or cost driver). The variable-cost
$3,000
Fixed cost
component
50,000 100,000 150,000 Activity, or
cost driver
(dozens of
bakery items
sold per month)
An engineered cost is one that bears a definite physical relationship to the cost
driver.
Y = a + bx
Total Cost = Fixed Costs + Variable Costs
Total Cost = Fixed Costs + (variable cost per unit x # units)
HIGH-LOW METHOD
The high-low method considers only two points of data, the highest and lowest,
for activity within the relevant range.
To estimate fixed and variable costs, this method uses data from a
representative period of low activity and a period of high activity.
This method is straight-forward and easy to use.
High-Low estimation computes the following:
1. Variable costs per unit = Difference in Total Costs
Difference in Activity
High-Low Method
In the high-low method, the semivariable-cost approximation is computed using exactly
two data points. The high and low activity levels are chosen from the available data set.
These activity levels, together with their associated cost levels, are used to compute the
variable and fixed cost components as follows:
Difference between the costs corresponding
Variable cost per to the highest and lowest activity levels
____________________________________
dozen bakery items Difference between the highest
and lowest activity levels
$7,035 $5,100 $1,935
_______________ ______
118,000 75,000 43,000
$.045 per dozen items
Now we can compute the total variable cost at either the high or low activity level. At the
low activity of 75,000 dozen items, the total variable cost is $3,375 ($.045 75,000).
Subtracting the total variable cost from the total cost at the 75,000 dozen activity level,
we obtain the fixed-cost estimate of $1,725 ($5,100 $3,375). Notice that the high and
low activity levels are used to choose the two data points. In general, these two points
need not necessarily coincide with the high and low cost levels in the data set.
Exhibit 6–9 presents a graph of Tasty Donuts’ utilities cost, which is based on the
high-low method of cost estimation. As in any cost estimation method, this estimate of
the cost behavior pattern should be restricted to the relevant range.
STY
$7,000 TA
$1,725
Activity, or
cost driver
50,000 100,000 150,000 (dozens of
bakery items
Relevant range sold per
(75,000 to 120,000) month)
The method first focuses on cost changes, allowing an analyst to determine the
presence of any variable cost.
Next, fixed costs are determined by subtracting variable cost from the total cost at
either of the two data points.
The high-low method is more objective than the visual-fit method, but it is still a
rough approximation because it considers only two points of data.
REGRESSION METHODS
OLS Regression
Regression provides the best possible cost line (i.e., the regression line), and the
method is more accurate than the other methods.
The text's appendix shows how a spreadsheet such as Microsoft ® Excel can be used
to calculate various parameters related to regression analysis.
10
Multiple Regression
can be used to estimate a cost function when there is more than one independent
variable. (For example, the fuel cost for an airline is determined by the number of
miles flown and by other variables such as wind speed and load.)