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abstract
New Zealand’s direct geothermal energy use is focussed in the Taupo Volcanic Zone, with the majority being commercial and industrial installations near Rotorua, Taupo and Kawerau.
Bathing is the oldest and most numerous use of geothermal resources, but industrial process heat uses the most energy. Historical growth of direct use has not shown a trend of steady
growth or constant development over time. Rather, geothermal energy use has had periods of growth, decline and little or no change. This paper examines four phases of growth over the
past 60+ years, and reviews some of the developments that have occurred. © 2015 Elsevier Ltd. All rights reserved.
1. Introduction
This paper reviews the history of geothermal direct use devel-opment in New Zealand’s Taupo Volcanic Zone (TVZ, Fig. 1). An overview of published
studies is included, as well as information on the geothermal resource availability in the TVZ, and the existing and potential uses of the energy. Four periods of
development are described, with examples focussing on industrial and commercial-scale operations. The data provided includes installation name, location,
start/end dates, and type of use.
This review of direct use applications focuses predominantly on bathing (the largest use by number of installations), and pro-cess heat operations (the largest
use by energy consumed). Motels, hotels and other commercial holiday accommodation also use geothermal energy for water/space heating and bathing in the
TVZ. These users account for a significant number of installations, estimated to be ca. 80 (BOPRC, 2005). However, commercial accom-modation operators were
not included in this study, except for key historic developments where published data was available. The study has also not considered natural hot springs and
streams that have not been developed. Geothermal (ground-source) heat pump installations and domestic uses have also been excluded.
Previous studies of direct use applications in New Zealand are summarised in conference papers, journal articles, Government updates and international
reviews. For the past 30 or so years, country updates have been on an approximately five yearly cycle, highlighting the major geothermal developments during the
pre-ceding 5 years. The major papers reviewing geothermal direct use developments in New Zealand include Freeston (1985), Lund and Clelland (1990), Thain
and Freeston (1995), Thain and Dunstall (2000), Dunstall (2005), Harvey et al. (2010) and Carey et al. (2015). Additionally, New Zealand geothermal use updates
have been presented in various conference proceedings (e.g. White, 2006a; Harvey and White, 2012; Bromley, 2012).
Data and summary reports are compiled at least annually for and by the New Zealand central government (currently via the Ministry of Business, Innovation
and Employment). Various associations also collect, collate and present data, including the New Zealand Geothermal Association (e.g. White, 2006b, 2009),
International Geothermal Association (e.g. Harvey et al., 2010) and Interna-tional Energy Agency—Geothermal Implementing Agreement (e.g. Bromley and
White, 2011). Broader reviews of geothermal energy use in New Zealand also include Speden and Allis’s (1997) review of 50 years of geothermal use in New
Zealand, and Hunt and Lund’s (2002) summary of geothermal use.
The literature also contains descriptive case studies of geother-mal direct use installations in New Zealand. Examples include Rotorua Hospital (Steins and
Zarrouk, 2012), Taupo Hospital (Febrianto et al., 2013), Broadlands Lucerne Co. (van de Wydeven and Freeston, 1980; Pirrit and Dunstall, 1995), Prawn Park
(Lund and Klein, 1995), geothermal orchids (McLachlan, 1998), and Kaw-erau’s timber drying (Scott and Lund, 1998), glasshouses (Dunstall and Foster, 1998)
and the Tasman pulp and paper mill (Hotson, 1994, 1997). Some published papers have provided a short descriptive sum-mary by geothermal area, such as Taupo
(Koorey, 1996), Rotorua (Lund, 1976; Anderson, 1998) and Kawerau (Bloomer, 1997, 2011, 2015). Example of engineering-focussed studies, which discuss heat
exchangers, equipment, controls and systems for direct use installations, include Drew (1988), Gudmundsson (1988), Steins et al. (2012) and Dunstall and
Freeston (1989).
Fig. 1. Geothermal resources in New Zealand’s Taupo Volcanic Zone (TVZ), indicating the development status of each. Boundaries are shown for the Waikato and Bay of Plenty Regions. Field
numbers refer to Table 1.
Table 1
Management status of geothermal systems in the Taupo Volcanic Zone. See Table 2 for more detail on the respective field classification descriptions.
Classification of geothermal systems by the Waikato Regional Council and Bay of Plenty Regional Council.
4. 2000–2013/14: a mixture of growth, static use and decline depending on the region, with more diversification of applica-tions (ca. 7500–8200 TJ/year).
Direct use in the Kawerau Geothermal Field has historically dominated geothermal direct use in the TVZ, and in New Zealand. Fig. 4 plots the energy use
with time in the Kawerau Geothermal Field, and in other areas in the TVZ but outside of Kawerau. The trends observed for the TVZ’s total geothermal direct use
were not always the same changes being experienced in a given location.
The following sections present the geothermal direct use devel-opments for each period shown in Fig. 3 (i.e. pre 1960, 1960–1980, 1980–2000 and 2000–
2104). Individual installations are noted with their location, and the start/end dates (as appropriate). The data only includes selected industrial and commercial
scale develop-ments. No technical data for installations is included here.
Categories of use have also been applied to each installa-tion, consistent with the requirements for the World Geothermal Congress country updates (Lund et
al., 2010), and aligned with the approaches used in previous New Zealand geothermal assessments (e.g. Climo and Hall, 2013; White, 2009; Bromley and White,
2011). Categories used include:
1. Bathing (including balneology, commercial pools and spas);
2. Water/space heating (can also include cooling);
3. Process heat (including timber and food processing);
4. Agriculture (including greenhouses, open ground heating and animal husbandry);
5. Aquaculture and
6. Geothermal tourism.
Fig. 3. Estimated annual energy use (TJ) since the 1950s in New Zealand (blue) and the Taupo Volcanic Zone (red). (For interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.)
Table 3
Historic geothermal direct use developments (pre-1960).
It is possible to trace the experience gained from drilling shallow domestic wells in Rotorua, to drilling a well to heat the Wairakei Hotel, to successful
attempts to drill more and larger-scale wells at Wairakei for electricity development. This large-scale government funded geothermal exploration at Wairakei was
paralleled with exploration at Kawerau, for which geothermal heat for industrial processing was introduced in the late 1950s.
This exploration was supported by New Zealand Government incentives to develop a newsprint industry. Kawerau was cho-sen due to its proximity to a river,
forestry resources, geothermal resources, and plans for a railway extension to the port of Tauranga (Bolton, 2015; White and Chambefort, 2016). Geothermal
wells were drilled in the early 1950s, and the first paper machine began operation in 1955, and the sawmill in 1956. Geothermal steam was supplied to operations
including drying kilns, wood preparation plant and chemical plant. A local swimming pool complex, heated by geothermal steam passing through a heat
exchanger, was also constructed in 1955 (Bloomer, 2015).
5.2. 1960–1980
A period of strong and steady growth occurred in geother-mal direct use between the early 1960s and late 1980s. The total energy use during this time
increased from approximately 200–6000 TJ/year. Table 4 summarises the major new geothermal direct use development during this period.
There was a number of new pool developments, and some upgrading and reconstruction of existing bathing facilities. In the 1960s, the upgraded AC Baths in
Taupo were opened and the Tokaanu baths were rebuilt. When the Rotorua Bathhouse was closed (1966), geothermal spa treatments began in a new wing at the
Queen Elizabeth Hospital (Rockel, 1986). In the 1970s, the Ward Baths in Rotorua were redeveloped and opened as the Polynesian Pools (Rockel, 1986), and a
new geothermal bathing establishment was constructed at Waikite (Waikite Valley Thermal Pools, 2015). Rotorua Hospital began using geothermal resources for
hot water and space heating in 1977 (Steins and Zarrouk, 2012).
Electricity generation from geothermal resources in the late 1950s created some opportunities to also access geothermal energy for direct uses. The
development of the Wairakei Geothermal Field provided geothermal heat for cooking, bathing and space heating at the Wairakei Resort.
This connection between drilling programmes for electricity development and geothermal direct use developments continues today. In some cases, direct use
developments have been used as a means of gaining greater social acceptance of the larger electric-ity project. One example is the development of a greenhouse at
Ohaaki during the period of field testing (White, 2006b). Direct use applications such as greenhouses are more people-intensive than an operational power station,
so assist in creating employ-ment. The Ohaaki greenhouse helped to bring people back to the land in this rural community but a suitable experienced operator
could not be found to take it over around the time of power station commissioning (Stokes, 2003).
At Waiotapu, the New Zealand Government funded the drilling of geothermal exploration wells in the 1950s, but results were not sufficient to undertake
electricity production at the time (Bolton, 2015; White and Chambefort, 2016). While most of these wells were sealed in the 1970s, some geothermal direct use
develop-ments continued. One well supplied the Waiotapu Hotel for space heating, and a new well was drilled to supply Arataki Honey’s site with heat for
processing, space heating and domestic use (WRC, 2014).
The Government also funded a drilling programme at Ohaaki-Broadlands from the mid-1960s (Bolton, 2015; White and Chambefort, 2016). In parallel with
burgeoning plans for an elec-tricity generation development, direct use applications were also developed at Ohaaki. A lucerne drying plant (Broadlands Lucerne
Co.; Pirrit and Dunstall, 1995) and timber drying operation (Hickson Kilns) were commissioned.
At Kawerau, since the 1950s the long-term trend has been an increase in energy use. However, this is variable, as the demand for geothermal steam in
Kawerau has changed due to operational, market and production factors. The steamfield in Kawerau has been designed and operated to manage the changing
demand (Bloomer, 2011). Large increases in energy use were common, and new oper-ations were introduced, occasionally limited by available supply for which
new drilling programmes were required. For example, a small geothermal steam turbine with heat exchangers was com-missioned in 1960. Additional paper
machines were commissioned in the 1960s and 1970s.
Table 4
Major geothermal direct use developments 1960–1980.
5.3. 1980–2000
The period between 1980 and 2000 was a low growth period overall for the TVZ as a region. However, this was spatially variable, with some areas showing
growth, and other areas experiencing decline. Table 5 summarises the major geothermal direct use devel-opments during this period.
Major growth in direct use during this period occurred at Kaw-erau. Between 1980 and 2000, Kawerau’s direct geothermal energy use increased from around
3000–5000 TJ/year. At Kawerau, new heat exchangers were added (Hotson, 2007) and additional timber drying kilns were constructed in the 1980s; supplied with
geothermal steam (Bloomer, 2011). Two geothermally-heated greenhouses were also constructed in the Kawerau steamfield in 1982 and 1994 to grow capsicums
(Dunstall and Foster, 1998). These were shut down in the early 2000s.
Outside Kawerau, the trend was more variable. Up to the mid-1980s, there was steady growth with geothermal use increasing from ca. 3000–3500 TJ/year.
However, in late 1980s there was a government-enforced bore closure programme in Rotorua (Jenkins, 1987; Scott and Cody, 2000). This was introduced in
response to a decline in the natural hydrothermal surface activity, especially the hot springs and geysers in the Whakarewarewa Geothermal Field.
The Whakarewarewa geothermal area is an iconic centre of natural geothermal features and Maori¯ culture in New Zealand (Nielson et al., 2010). In 1967 the
Government established the New Zealand Maori¯ Arts and Crafts Institute (now Te Puia) due to the impending threat of the loss of traditional Maori¯ arts. This
was purposely sited at Whakarewarewa to enable access to the tourist market. The continuation of the natural surface activity in this area is vital for Rotorua
tourism, a significant sector of the Rotorua econ-omy (Simmons and Fairweather, 2000).
By the mid-1980s, fluid extraction from the Rotorua Geothermal Field had increased to over 30,000 t/day (Scott et al., 2016; Allis and Lumb, 1992). This was
able to occur due to loose regulation imposed during the 1960–1970s. As a result, the natural hydrother-mal activity had reached an all-time low, fluid outflows
from the Rotorua Field were severely reduced and the natural geothermal geyser activity at Whakarewarewa Area had stopped (Scott et al., 2016).
A Government enforced bore closure programme began around 1986; introducing a total ban on geothermal fluid extraction within a 1.5 km radius
(“exclusion zone”) of Pohutu Geyser in the Whakarewarewa geothermal area. This change resulted in an esti-mated reduction of 1000 TJ/year of geothermal
energy use (Fig. 4). It reduced withdrawal of geothermal fluids in the area by 60% (Scott and Cody, 2000), reducing the number of shallow bores from ca. 370–
140 (Mroczek et al., 2011). Geothermal fluid extraction from the field was reduced to around 10,000 t/day (Allis and Lumb, 1992; Scott and Cody, 2000).
By 2000, the natural geothermal outflows in the Rotorua Geothermal Field had recovered to levels last seen in the 1950s, while others showed mixed
responses (Scott et al., 2016). The bore closure programme was coupled with a punitive licensing fee arrangement that extended to other fields, which may have
led to the closure of wells in places like Taupo (or the unofficial use of these wells). Geothermal fluid extraction and the use of down hole heat exchangers in
Rotorua are still allowed (Table 2), however all bores must now be registered and consented for a sustainable use.
In the 1980s and 1990s, there were some bathing developments in Rotorua outside the exclusion zone. The local council upgraded and developed the
geothermally-heated Rotorua Aquatic Centre (Rotorua Lakes Council, 2015), and the Blue Baths were restored and reopened in 1999, after being closed for 17
years (Blue Baths, 2015).
Closer to Taupo, direct use diversified and generally grew through this period. The Taupo Plant Nursery began using heat supplied from the Wairakei–
Tauhara geothermal system (Contact Energy, 2010). At Ohaaki, the lucerne drying operations contin-ued, and a greenhouse operation was trialled by the
Government’s Department of Scientific and Industrial Research (White, 2006b). A new timber drying operation (Ohaaki Thermal Kilns) using geother-mal
energy was established in 1988 (NZ Companies Office, 2015). A timber drying operation utilising geothermal energy was also installed near Rainbow Mountain
(Ramsey Roundwood), but was converted to fuel sources in the late 1980s (Wood, 1983).
In the 1980s a geothermally heated greenhouse (Geotherm Exports) was developed at Poihipi, near Taupo, to grow orchids for export to Japan (McLachlan,
1998). This operation utilised a Government drilled geothermal exploration well, but the business closed in the late 2000s. A geothermally-heated greenhouse
(Gey-serland Orchids) was also developed on the Horohoro geothermal field to grow orchids (NZ Companies Office, 2015).
The Taupo region saw a resurgence of direct use at Wairakei. A prawn farm was established in 1987, taking advantage of waste heat from the nearby Wairakei
Geothermal Power Station (Lund and Klein, 1995). Developments at the Wairakei Terraces also occurred to include silica terraces, a geothermal walk and Maori¯
cultural experience, essentially restoring a surface experience that had been lost from the Wairakei Geyser Valley due to the electricity development on the
Wairakei Geothermal Field.
Table 5
Major geothermal direct use developments 1980–2000.
5.4. 2000–2014
Table 6 summarises the major new geothermal direct use development since 2000. This period saw significant growth in geothermal resource use for
electricity generation in the TVZ, with the installed capacity growing from 430 MW to ∼1000 MW. The annual geothermal electricity production grew from ca.
2700 GHW to 7000 GWH during this time (Carey et al., 2015).
This resurgence of investment in geothermal electricity was driven by increasing energy demand, economics and government focus on renewable energy, and
had flow on effects for direct geothermal use. This has included major geothermal developers supporting commercially attractive, large scale direct use projects,
such as the heat supply to the Tenon timber drying kilns. Direct use has also supported strategic resource management goals for field developers. For example, the
geothermal fluids supplied to the Wairakei Prawn Farm and Wairakei Terraces from the Wairakei Power Station assist the field developer to manage their fluid
discharge regime. Maori land-owning trusts are also recognising the commercial value of direct geothermal heat supplies. This recogni-tion has seen the
development of the Gourmet Mokai glasshouses and Miraka milk drying factory on the Mokai Geothermal Field, and the conversion of a tissue making process at
Kawerau from natural gas to geothermal heat. Awareness and interest has also increased from local, regional and central government agencies from an eco-nomic
development context.
Geothermal direct use at Kawerau remained steady, at around 5200 TJ/year, until the end of 2012 when a paper machine was decommissioned due to falling
global demand for newsprint. This closure reduced the geothermal direct use at Kawerau back to pre-1990s energy use levels (ca. 4200 TJ/year), with steam being
diverted to electricity generation projects. Geothermal energy is increasingly being used for electricity generation on the Kawerau Geothermal Field, with over
135 MW of plant being constructed since 2007 (Bloomer, 2015). However, there were also some new direct use developments in the Kawerau steamfield. Clean
steam was first provided for a tissue making process in 2011 to the SCA Hygiene plant, and in 2015 a new timber drying operation will com-mence using
geothermal steam (Bloomer, 2015). Ngati Tuwharetoa Geothermal Assets Ltd., who now actively manage several of the steam supplies on the field, are actively
looking for new direct use applications and have secured consents for an increased supply ready for new commercial applications.
Outside of Kawerau, geothermal direct use has generally steadily increased, with a growth from 2500 TJ/year to 4000 TJ/year. Closures included the lucerne
drying operation (NZ Companies Office, 2015) and a geothermally-heated timber drying kiln (Hick-son kilns) in the early 2000s at Ohaaki, although the larger
kiln operation (Ohaaki Timber Kilns) at Ohaaki has subsequently been expanded.
There was also been a diversification of industrial-scale process heat uses. Geothermal energy started supplying a timber drying plant in Taupo (Tenon) in
2006 (GNS Science, 2011; Contact Energy, 2010). A milk drying and processing operation was established (Miraka) at Mokai in 2010 (Tuaropaki Trust, 2015).
New geother-mal wells were drilled to extend the capacity of the Arataki Honey and Waiotapu Tavern operations on the Waiotapu Geothermal Field (WRC,
2014).
In agricultural use, two large geothermally-heated glasshouses, totalling 12 ha, were commissioned on the Mokai Geothermal Field in 2002 and 2007,
growing capsicums and tomatoes (Gourmet Mokai, 2015; Tuaropaki Trust, 2015). Also, the geothermally-heated greenhouse at Horohoro was redeveloped (as
Plentyflora) to grow gerberas (NZ Companies Office, 2015).
In Rotorua, an under-street heating project (“Eat Streat”) was created to promote year round outdoor “alfresco” dining in one of the city’s main streets (Thain
and McGrath, 2014; Rotorua, 2015).
In addition, Rotorua’s indoor sports arena began using geothermal energy for space heating during the winter and for hot water sup-plies year round. In
Taupo, expansions were also undertaken on existing geothermal supplies, including the AC Baths system and Taupo Hospital system.
Additionally, bathing in geothermal waters and geothermally-heated waters continues to grow in popularity. Facilities, such as water slides have been added as
tourist attractions. In some facil-ities, geothermal bathing is offered alongside geothermal tourist
walks and showcasing Maori¯ traditional knowledge and culture. This adds character to some of the redeveloped pools, such as the Hell’s Gate Wai Ora Spa
(Rotorua), Tokaanu Thermal Baths and the Wairakei Terraces. The spa concept is also being revived, with health and beauty treatments on offer at former
Government spas, such as the Polynesian Spa in Rotorua.
Table 6
Major geothermal direct use developments since 2000.
6. Conclusion
The TVZ is the centre of direct geothermal heat use in New Zealand. Commercial and industrial developments have occurred in the geothermal fields at
Wairakei, Tauhara, Ohaaki, Kawerau, Rotorua, Waiotapu, Tokaanu and Horohoro. The overall trend since the late 1950s has generally been one of growth and
diversification. However, locally there have been times of growth, little change and decline in geothermal direct use. Direct use currently accounts for some 8600
TJ/year energy use in New Zealand.
In the future, there is an opportunity to grow and further diver-sify New Zealand’s direct use, to create new businesses, and to relocate existing businesses into
geothermally-rich districts to ben-efit from this renewable heat energy supply. There is also the potential to convert more industries from fossil fuel supply to
geothermal energy.
To support this development, it would be beneficial to improve the data quality and quantity for past and existing operations. This would include filling the
known data gaps, such as the motels/hotels, as well as incorporating a wider range of technical data.
Increased use of geothermal energy is relevant in the current context of long term increasing energy costs and environmental performance. Geothermal direct
use will assist in meeting New Zealand’s energy needs and contribute to economic and social development.