Training Manual-Piping: Piping Study Underground Piping

TRAINING MANUAL- PIPING DOC No.
: 29040-PI-UPS-1010
Rev. : R0
PIPING STUDY
Uhde India Limited UNDERGROUND PIPING Page : 1
CONTENTS
Page
0.0 Cover Sheet 1
List of illustrations 2
1.0 General 3
2.0 Types of underground system 3-5
3.0 Key words 5-6
4.0 Piping Arrangement - Underground 6-7
Applicable Revision:
Prepared: Checked: Approved:
Date: Date: Date:

First Edition: R0
Prepared: AKB Checked: TNG Approved: RUD
Date: Date: Date:

File Name: Server: PUNE: KUMUS 207 VKO: KUMUS 209
TRAINING MANUAL- PIPING DOC No. : 29040-PI-UPS-1010
Rev. : R0
PIPING STUDY
LIST OF ILLUSTRATIONS
SR.NO. DWG.NO. DESCRIPTION

1 UGP1 PROCESS COOLING WATER AND POTABLE WATER
SYSTEM
2 UGP2 COOLING WATER CROSSOVER PIPING
3 UGP3 COOLING WATER TO EXCHANGERS
4 UGP4 COOLING WATER TO PUMPS
5 UGP5 EMERGENCY EYEWASH AND SAFETY SHOWER
6 UGP6 TRENCH PIPING
7 UGP7 HYDRANT AND MONITOR INSTALLATIONS
8 UGP8 TYPICAL GRADE-MOUNTED FIRE MONITOR
9 UGP9 CATCH BASIN
10 UGP10 TYPICAL SEWER BOX or MANHOLE
11 UGP11 DYKED AREA DRAIN
12 UGP12 LIFT STATION
13 UGP13 INDICATIVE PFD FOR OILY WASTE SEWER &

CONTAMINATED
RAIN WATER SEWER & PROCESS LINE
14 UGP14 INDICATIVE PFD FOR OWS , CRWS ( NOTES FOR DWG. NO.
UGP13 )
15 UGP15 G.A.FOR UNDERGROUND PIPING (DETAILS)
16 UGP16 G.A.FOR UNDERGROUND PIPING (NOTES FOR DWG. NO.

UGP15)
17 UGP17 PLOT SUBDEVIDED INTO DRAINAGE AREAS
18 UGP18 OILY WATER AND STORM WATER SYSTEM
19 UGP19 PROCESS DRAINS : CLOSED SYSTEM
20 UGP20 PLAN FOR A CLOSED DRAIN SYSTEM
21 UGP21 CLOSED DRAIN SYSTEM : CROSS SECTION
22 UGP22 CLOSED DRAIN SYSTEM : SUMP
23 UGP23 UNDERGROUND CABLE DUCT

Rev. : R0
PIPING STUDY
1.0 GENERAL
1.1 The piping system is taken underground generally for the utility services like cooling water
supply to various units and cooling water return to cooling tower for line sizes normally
18 inch NB and above, other water services with big pipeline sizes, big oil supply lines and
various sewer systems in the process units of the chemical, petrochemical and refinery
type of plants. The term "underground" applies to the piping - both buried or in trenches.
The underground system consist of gravity flow drainage system carrying process waste,
spillage, reclaimable hydrocarbons, sanitary and storm water, firewater and drinking water
system.
1.2 Good engineering practice, local code / regulations, specific client requirements shall
govern the design of the underground piping system in the plant.
1.3 The following are the common underground services in a chemical / petrochemical /
refinery plants.
- Cooling water (line size normally ≥18" NB)
- Fire Water
- Contaminated Rain Water Sewer from process catchment area.(CRWS)
- Oily Water Sewer (OWS)
- Liquid Effluent to the Effluent Treatment Plant.
- Closed Blow Down system (CBD)
- Sanitary system
- Storm Water
- Equipment drainage to slop tank
- Electrical cables
- Instrument cables
2.0 TYPES OF UNDERGROUND SYSTEM

Various underground systems can be described in the following way both for Utility system and
sewer system.
2.1 Cooling Water System (CWS & CWR)
This is generally a buried system with protective wrapping and coating or with cathodic
protection or both.
Any valve for isolation of a part of the cooling water system shall be enclosed in a valve pit.
The normal compacted earth cover shall be 1200 mm over the top of the pipeline. The
earth cover over pipe (back-fill) shall be compacted to at least 95% Proctor compaction
Index to protect the pipe from aboveground loadings as per ASTM D-698.
2.2 Oily Water Sewer (OWS)
This system collects waste, drips and leaks from equipment and piping in areas that
contain process equipment in non corrosive services. The layout engineer should consult
the process engineer to fully identify all such equipment and provide a drain hub at each
item.
The piping engineer should locate the oily water drain hubs using the above ground piping
studies, setting each invert elevation and routing the line with relevant components /
fittings.
Rev. : R0
PIPING STUDY
Oily water sewer shall collect oily waste / drain from pump, equipments through funnel
points and shall run with separate headers and manholes in the units. The regular oil
contamination areas shall also be segregated and discharge from these areas shall be
collected in catch basins to be joined in oily water sewer. Oily water sewer shall consist of
carbon steel sewer, funnel points, clean outs, RCC catch basins, RCC manholes, vent
pipes, flame arrestor etc.
2.3 Contaminated Rainwater Sewer (CRWS)
The areas which are contaminated due to floor wash drains etc. inside unit boundaries
shall be demarcated. Contaminated areas collected in catch basin shall be drained
through CRWS while un-contaminated areas, normally at periphery of the units shall be
drained through ditches covered with grating.
CRWS shall consist of undergound carbon steel sewer with corrosion protection, funnel
points, clean outs, RCC catch basins, RCC manholes, vent pipes, flame arrestor etc.
Open ditches of units should have a bypass either to the CRWS or to storm water, drains
of offsite.
This system collects surface drainage from areas containing hydrocarbon - bearing
equipment. This water must pass through a treatment facility before being discharged into
an uncontaminated system or natural body of water e.g. river or a stream.
2.4 Closed Blow Down (CBD) sewer
This system picks up drains around boilers and steam drums and is run as a separate
system preferrably to the battery limit.
The system shall be designed as per P&ID and the effluent collected from equipments
through funnel points and underground piping system shall be connected to the
underground CBD drum.
2.5 Amine Blow Down (ABD) sewer
The amine blow down system (ABD) shall be designed as per P&ID.
The effluent shall be collected from equipments through above ground points into close
funnels connected to underground system. The main header shall be connected to the
underground Amine sump / drum.
2.6 Fire Water Sytem
This system consists of a fire hydrant network around a process unit or equipment, with
branches as required for hydrants or monitors to protect the unit in case of fire.
This is a close loop system starting from Firewater storage and pump to the specific
location of hydrants and monitors. This is always kept under a predetermined working
pressure level.
2.7 Potable Water System
This water is used for drinking, emergency eye washes and safety shower facilities.
2.8 Sanitary Sewer System
Sanitary sewer system collects waste from all toilet facilities provided in various plants and
non-plant buildings and shall be discharged to WWTP (Waste Water Treatment Plant)
Acids, caustics, hydrocarbons, rainwater or other chemical waste shall not be discharged
to this system.
This system is routed to normally to a septic tank.
Rev. : R0
PIPING STUDY
2.9 Underground Electrical and Instrument ducts

In the beginning of a project, the decision to route the major electrical and instrument
conduits - above ground in the piperack or buried below grade shall be taken.
In case underground route is selected, electrical and instrument engineers shall be
consulted for the optimum layout of ducts by the plant layout engineer.
Where conduits enter the unit through a pull box and cables come above ground for
routing upto the terminal points, the space shall be kept free of piping, equipment or
associated maintenance access.
3.0 KEY WORDS
3.1 Catch Basin
This device is used to collect surface drainage with an outlet liquid seal and sediment trap.
The sketch UGP9 illustrates a typical catch basin feature and UGP17 illustrates a typical
location of catch basins.
The maximum area coverage of a catch basin is approx 150 sqm. ie. 12mx12m or
15mx10m.
The area covered by a catch basin should be of square configuration, as far as possible.
The catch basin should be located in the middle of the area as far as possible.
Slope of pavement 1 in 100, e.g. HPP (Ridge of catch basin area = 100.00) and LPP (at
catch basin peripherial drain = 99.85)
No catch basins or manholes should be located within 15m radius of heaters.
No vent pipes should be located within 15m of the heaters.
Area drainage around heater areas shall be done by pavement sloping towards open
ditches. Each catch basin shall be connected to manhole and shall be provided with fire
seal.
3.2 Sealed Manholes
Sealed manholes shall be provided at
a. Unit battery limit and
b. Junction of sewers and at change in size of main header.
These devices are provided so that the unit area is isolated from any fire in offsite
area/sewer.
Within the unit area, sealed manholes in main headers should be provided in such
locations so that each sub-unit within the unit is isolated from the other areas. In case, this
demarcation is difficult, one sealed manhole for every 30m length of main sewer in the unit
shall be provided.
Sealed manhole with bent pipes seal type shall be used for carbon steel pipes upto size
16" NB and for greater than dia 16" NB and for all diameters of RCC pipes double
compartment type manholes should be used.
3.3 Invert elevation
This term, usually associated with any underground line, refers to the elevation of the
inside bottom of the line. Because of the wide range of materials used in the underground
piping system / drainage system with varying wall thickness, it is the constant that is used
to set the elevation on construction drawings.
The starting invert level of CRWS shall be normally 750mm below HPP (High Point of
Paving)
Rev. : R0
PIPING STUDY
The invert level at outlet point of CRWS and OWS shall be normally 1500mm below FGL.
3.4 Cleanout
A cleanout is a piping connection in a sewer system that is located at grade level for
inspections or for cleaning the system.
3.5 Vent Pipes
Vent pipes shall be located along piperack columns or building columns and should be
taken 2m above the building parapet or last layer of pipes on a piperack.
3.6 Valve Pit / Maintenance pit for flanges and instruments.
When the underground system needs valves for isolation and instruments for control, the
normal practice is to enclose these valves and instruments in a RCC pit with cover. These
valves and instruments in a pit can be operated as well as maintenance work can be done
with ease.
4.0 PIPING ARRANGEMENT - UNDERGROUND

4.1 The overall Plot Plan allocates the space for the major underground services in the
beginning of the project.
The cooling water supply from cooling water pump discharge to the various units as well
as the cooling water return from the various units to the top of cooling tower is routed in a
simple, straight orientation at a suitable depth avoiding any major road crossings.
A typical cooling water and potable water system is illustrated in sketch UGP1.
Cooling water cross over piping is illustrated in sketch UGP2.
Cooling water lines to heat exchangers are typically illustrated in sketch UGP3.
Cooling water lines to pumps for various cooling requirements is illustrated in sketch
UGP4.
4.2 The potable water system supplies to various units and a branch is taken to the
emergency eyewash and safety shower station as illustrated in sketch UGP5.
4.3 Fire water system protects each piece of equipment by providing water through hydrants,
monitors or deluge spray systems.
Each process unit will have its own underground firewater piping loop system.
4.4 A typical hydrant and monitor installations are illustrated in sketch UGP7 and a typical fire-
monitor is shown in sketch UGP8.
4.5 Normally, chemical process units will have multiple drain systems designed to collect all
corrosive or toxic chemical waste as well as surface drainage around the equipment.
Drain / sewer system in a plant can be categorised as :
- Uncontaminated storm water
- Contaminated storm water
- Oily water sewer
- Chemical and process sewer
- Sanitary sewer
- Blowdown system
Rev. : R0
PIPING STUDY
- Uncontaminated storm water system generally collects all service water from equipment
areas, access ways, roadways to equipment. This collection is done through area drains,
catch basins, roof rain water downcomers.
- Contaminated storm water system collects surface drainage from areas containing
hydrocarbon processing equipment. This system water must pass through a treatment
facility before being discharged into an uncontaminated system or natural body of water
viz. river or a stream connected to a river.
- Oily water sewer system collects waste, drips, leaks from equipment and piping in non
corrosive process equipment area. The designer should identify all the specific drain
points in consultation with the process engineer.
- Chemical and process sewer system recovers acid or chemical drains from equipment /
piping as well as surface drainage by providing curbing and drain sump around such
equipment.
- Sketch UGP19 depicts a typical process drains - closed system.
- Sketch UGP21 illustrates a typical cross-section of a closed or chemical drain system.
- Sanitary sewer system collects raw waste from lavatories and is either connected to the
municipal battery limit or routed to a septic tank.
- Blowdown system picks up drains around boilers amd steam drums and is run as a
separate system. It is permissible to connect the bowdown system to a sewer box in oily
water sewer system downstream of drainage from a furnace.
4.6 Trench Piping
Occasionally, drain piping or process piping should be run below grade but not buried.
Sketch UGP6 illustrates two insulated lines A and B running below grade to a drain tank.
The top of the trench is covered with grating but could be covered with RCC slab
depending on the traffic load estimated in the area.
The width of trench should allow adequate clearance to valves and drains as required.
4.7 A typical catch basin is illustrated in sketch UGP9.
A typical sewer box or manhole is illustrated in sketch UGP10.
A typical Dyked area drain sump is illustrated in sketch UGP11.
A typical lift station by vertical pump is illustrated in sketch UGP12.
4.8 A process area for the purpose underground drainage is subdivided into block areas with
high point ridge and low point catch basins / pits.
The low point catch pits are connected to manholes.
The manholes are interconnected by sloping piping and led to the battery limit valve pit and
finally discharged into the treatment pond.
Sketch UGP13-14, UGP15-16, UGP17 illustrates the details of the subdivision of the
process area into blocks with explanatory notes.
Sketch UGP18 illustrates how to handle oily water and storm water system.
4.9 Closed drain system is illustrated by various sketch UGP19-20, UGP21, UGP22.
4.10 The underground electrical and instrument cables passing under a road or paved area is
taken through ducts embeded in lean concrete. Sketch UGP23 shows a typical
arrangement of such underground cabling details.
TRAINING MANUAL - PIPING DOC NO. : 29040-PI-UPS-1010
Rev. : R0
PIPING STUDY
Uhde India Limited UNDERGROUND PIPING Page : 1 OF 1
DWG. NO. : UGP1
PROCESS COOLING WATER AND POTABLE WATER SYSTEM
NORTH BATTERY LIMIT
OILY WATER SEWER

& STORM SYSTEM
UGP-18
CL EL.98'-0
EMERGENCY EYEWASH
& SAFETY SHOWER
CW
HW
CL EL.98'-0
WEST BATTERY LIMIT
EAST BATTERY LIMIT

11/2"POTABLE WATER CLEL.(AS REQD.)
CW CL EL.98'-9" CL EL.98'-0
HW CW
HW
CL EL.97'-0
CL EL.98'-0
HOT WATER RETURN (HW)
COLD WATER SUPPLY (CW)
SOUTH BATTERY LIMIT

Rev. : R0
PIPING STUDY
DWG. NO. : UGP2
COOLING WATER CROSSOVER PIPING
PLAN
45°
45°
ELEVATION
ACCEPTABLE ELEVATION FOR SHORT RUNS
PREFERED ELEVATION FOR LONG RUNS

Rev. : R0
PIPING STUDY
DWG. NO. : UGP3
COOLING WATER TO EXCHANGERS
CL EXCHANGER
ABOVE GROUND ABOVE GROUND

PIPING PIPING
FACE OF FLANGE
BEVEL END ELEVATION
300
FIN. GRADE EL.+100
UNDERGROUND UNDERGROUND
PIPING PIPING
CL COOLING WATER SUPPLY (CWS)
CL COOLING WATER RETURN (CWR)

Rev. : R0
PIPING STUDY
DWG. NO. : UGP4
COOLING WATER TO PUMPS
ABOVE GROUND PIPING

UNDERGROUND PIPING
COOLING WATER RETURN (CWR)
COOLING WATER SUPPLY (CWS)

Rev. : R0
PIPING STUDY
DWG. NO. : UGP5
EMERGENCY EYEWASH AND SAFETY SHOWER
FOOT PEDAL
DRAIN
11/2" POTABLE WATER

FROM UNDERGROUND
PLAN
SHOWER HEAD
CLOSED
POSITION
STAY OPEN
BALL VALVE
(TYP.)
OPEN
POSITION
EYE WASH
CLOSED
OPEN
DRAIN
FOOT PEDAL
ABOVE
GRADE
UNDER-
GROUND
POTABLE WATER INLET
SIDE VIEW FRONT VIEW

Rev. : R0
PIPING STUDY
DWG. NO. : UGP6
TRENCH PIPING
LINE "A" LINE "B"
CL DRAIN
TANK
A A
B B
GRATING INV.EL.97'-11"
COVER
6"CI
INV.EL.97'8" CONCRETE
COVER
CATCH INV.EL.97'-2"
BASIN
PLAN
AS REQUIRED
GRATING CONCRETE
LINE "B" COVER COVER
EL. 100'-0"
15
INV.EL.97'-11"
SECTION "A-A" (INV.=INVERT)
SECTION "B-B"
Rev. : R0
PIPING STUDY
DWG. NO. : UGP7
HYDRANT AND MONITOR INSTALLATIONS
NOZZLE
HANDLE
MONITOR
HYDRANT
CL FIRE HOSE
CONNECTIONS
GUARD POST
9"/230
GRADE
BUFFALO
BOX
GUARD
POST
SUPPORT
(BY CIVIL
ENGINEER)
45° )
P. BLOCK
(TY VALVE
0
FIRE HOSE
/90
3"
CONNECTIONS
CL HYDRANT
MONITOR
CL GUARD POST DRAIN GRAVEL

VALVE
Rev. : R0
PIPING STUDY
DWG. NO. : UGP8
TYPICAL GRADE-MOUNTED FIRE MONITOR
NOZZLE
HANDLE
VENDOR
DRAIN VALVE CONTRACTOR
1200 ABOVE GRADE
CL VALVE
(4'-0")
(2'-0")
600
6"/150
GRADE
1800 SQUARE
(6'-0")
ALTERNATE SUPPORT
Rev. : R0
PIPING STUDY
DWG. NO. : UGP9
CATCH BASIN
UNPAVED AREA PAVED AREA
GRAVEL or CRUSHED LOW POINT-FINISHED GRADE

STONE EL. 99'-6"(MAX.)
CATCH BASIN
DRAIN LINE INVERT ELEVATION

Rev. : R0
PIPING STUDY
DWG. NO. : UGP10
TYPICAL SEWER BOX OR MANHOLE
4" VENT TO
ATMOSPHERE
(CARBON STEEL)
UNPAVED AREA PAVED AREA
8"/200 2"/600 4"/100
TOP (BY CIVIL

ENGINEER)
48" MINIMUM (1200)

PRE-CAST CONCRETE
PIPE
8"/200
6"/150
CL OUTLET
FIELD CUT &

15"/380
SUPPORT
INSIDE BOTTOM
ELEVATION
Rev. : R0
PIPING STUDY
DWG. NO. : UGP11
DYKED AREA DRAIN
STORAGE TANK
SLOPE
A
SLOPE
DYKE SUMP
A
DRAIN LINE
PLAN
INSIDE DYKE
EXTENSION STEM
PLATFORM
BUFFALO BOX
SUMP
GRADE
DRAIN LINE
VALVE USUALLY
CLOSED
SECTION `A-A'
Rev. : R0
PIPING STUDY
DWG. NO. : UGP12
LIFT STATION
VERTICAL PUMP
ACCESS
HATCH
DISCHARGE LINE
LADDER
RUNGS
CS PIPE
1/8 BEND
CAST IRON
INVERT EL.94'-2" WP CL EL.97'-6"
CAPACITY SIZED BY
PROCESS ENGINEERS
Rev. : R0
PIPING STUDY
DWG. NO. : UGP13
INDICATIVE PFD FOR OILY WASTE SEWER & CONTAMINATED

DWF
DIA.
SCOPE
SLOPE SLOPE
VELOCITY
DIA. DIA.
FUNNEL POINT TOTAL FLOW
FLOW FLOW (TYP.)
NOTE-6 & 16
NOTE-6 NOTE-6 (TYP.)
UNCONTAMINATED AREA
MANHOLE
NOTE-5
REFER
NOTE-14
REFER
NOTE-4
SEALED MANHOLE
CATCHPIT
HPP FGL
6.05 5.75
CONTAMINATED
AREA
TWO WAY
CATCHMENT HOG GRATING NC VALVE PIT
AREA 150SQ.M. UNCONTAMINATED AREA
(TYP.) NO
TO STORM
STORM WATER DRAIN WATER
DRAIN
FOR COLLECTION OF
SURFACE DRAINAGE FROM
UNCONTAMINATED AREAS
HOOK-UP WITH MANHOLE

SHALL BE CONTRACTORS
RESPONSIBILITY
(TYP.)
LEGENDS
DWF - DRY WEATHER FLOW
WWF - WET WEATHER FLOW
OWS - OIL WASTE SEWER
CRWS - CONTAMINATED RAIN WATER SEWER
HPP - HIGH PAVEMENT POINT
FGL - FINISHED GROUND LEVEL
NC - NORMALLY CLOSE
NO - NORMALLY OPEN
* FOR NOTES REFER DWG. NO. UGP14

Rev. : R0
PIPING STUDY
DWG. NO. : UGP14
INDICATIVE PFD FOR OILY WASTE SEWER & CONTAMINATED

NOTES :
1. THE PFD IS FOR GUIDELINES AND REFERENCE ONLY.
2. THE PFD, DURING PREPARATION SHALL BE

SUPERIMPOSED ON THE EQUIPMENT PLOTPLAN.
3. CATCH PITS ARE PROVIDED TO COLLECT SURFACE DRAINAGE &

FUNNEL POINTS ARE PROVIDED TO COLLECT PROCESS WASTE &
OIL DRAIN FROM EQUIPMENT & PUMPS.
4. PFD SHALL FURNISH THE FOLLOWING DATA AT EACH SEGMENTS OF CRWS

A. DRY WEATHER FLOW
B. WET WEATHER FLOW
C. DIA OF PIPE
D. SLOPE
E. TOTAL FLOW
F. VELOCITY
5. THE INVERT LEVELS OF THE PIPE MANHOLES SHALL BE LOCATED.
6. THE DATA SPECIFIED SHALL BE FURNISHED FOR ALL SEGMENTS.
7. PFD FOR WASTE COLLECTION SYSTEM SHALL BE FURNISHED

SEPARATELY FOR ALL PROCESS UNITS.
8. DESIGN RAINFALL INTENSITY = 125MM/HR.
9. ALL FUNNEL POINTS SHALL BE AS PER PIPING GA / PROCESS P&ID.
10. SEALED MANHOLES SHALL BE PROVIDED AT FOLLOWING LOCATION.

a) AT UNIT BATTERY LIMIT.
b) AT JUNCTION OF SEWERS AND AT CHANGE IN SIZE OF MAIN HEADER,
ADDITIONALLY ALTERNATE MANHOLES SHALL BE SEALED MANHOLES.
11. ALTHOUGH VENT PIPES NOT SHOWN HERE, HOWEVER ALL SEALED
MANHOLES SHALL HAVE VENT PIPES AS PER DESIGN BASIS.
12. CATCHPIT SHALL BE JOINED TO A MANHOLE .

CONNECTING CATCHPIT TO CATCHPIT IS NOT ACCEPTABLE.
13. NO CATCH PIT, MANHOLE, DRAIN FUNNELS ETC. SHALL BE PROVIDED

WITHIN 15.0M FROM HEATER, FURNACE, REACTOR ETC.
14. PFD SHALL FURNISH THE FOLLOWING DATA AT EACH SEGMENTS OF OWS/CRWS
A. PROCESS FLOW
B. DIA. OF PIPE
C. SLOPE
D. VELOCITY
15. STARTING INVERT LEVEL OF CRWS SHALL BE 750MM BELOW HPP.
16. INVERT LEVEL AT OUTLET POINT OF CRWS & OWS SHALL BE 1500MM BELOW FGL.
17. LEVELS FURNISHED ARE WITH RESPECT TO CHART DATUM.
* FOR DETAILS REFER DWG. NO. UGP13

: 29040-PI-UPS-1010
: R0
UNDERGROUND PIPING : 1 OF 1
: UGP15
G.A.FOR UNDERGROUND PIPING
1 2
MATCH LINE W ---- DRG. K2-A1-5101

10
0(N
PS
39 1921 KC-100 (NPS 4)

4) 39PC-103B CL. 5
HP.
39 1920 KC-100 (NPS 4) S=

CO
CO
10
100 (NPS 4)
0(
39 1901 KC-525 (NPS 21)
NP
10
S=
100 (NPS 4)
0(N
S4
OF 4-150 (NPS 6)
PS
)
4)
39PC-103A
S=
15 CL.
W=
CL. 39PC-105B
(TYP)
10
39 1934 KC-100 (NPS 4)
39 1933 KC-100 (NPS 4)

0(N
CO
PS
CL. 39DM-101
4)
100 (NPS 4)
APRON
39PC-104
CL.
MATCH LINE S ---- DRG. K2-A1-5100

10
S= 100 (NPS 4)
0(N
DF3-150(NPS 6) CO
PS
4)
CO
CL.
S=
CL K2 PS-104 3 5
39PC-105A 2
CL.
100
HP.
(NP
S4
)
39 1919 KC-100 (NPS 4) IL 100 (NPS 4)
CO
CL. S=
39 1903 KC-200 (NPS 8) IL K2-CB-3-109

CL.
ONLY WATER SEWER
S= W
CO 100
(NP
SL
K2 PS-119
OP
9 IL S4
MATCH LINE S ---- DRG. K2-A1-5105
39VL-102 CO ) CL.
E
CL. IL
)
S4
(NP
100 (NPS 4) 39PC-105
S=
100
CL.
S=
39 1912 KC-100 (NPS 4)
39 1932 KC-100 (NPS 4)
K2-CB- 39 1902 KC-200 (NPS 8)
CL.
3-108
W= 39DM-105 5
* SUBLATERAL
CL.
)
IL
S4
(NP
39 1918 KC-100 (NPS 4)
100 (NPS 4)
HP.
CO S= K2-PS-102 100 CO
CL.
100 (NPS 4)
* BRANCH
CO
S=
CL.
CL.
BOTTOM OF TRENCH
HP.
EL.
CL. PS COLS
S=
K2 PS-118
1 LATERAL * CL.
S=
4)
39 1930 KC-100 (NPS 4)

PS
CL. 39 VL-101 * LATERAL SUBLATERAL

0(N
CO
CL.
CL.
10
AND BRANCH ARE CALLED

39 1901 KC-525 (NPS 21)
OUT ON THIS DRG. FOR

CL. PS COLS
BOTTOM OF TRENCH EXAMPLE ONLY AND 8

EL. CO CO
SHOULD NOT BE CALLED
HP
OUT ON UNDER GROUND

CL.
PIPING DRAWINGS. 39ES 101 A&B

HP
S=0.017
CL. S=
100 (NPS 4)
19
100 (NPS4)
(TYP)
11
CL. K2-PS-101 IL 8
39-PC-101B 8
CL. CO CO
ELECTRICAL TRENCH
IL
39 1911 KC-200(NPS 8) K2 CB-3-107 39 1928 KC-100 (NPS 4) CO
100 (NPS 4) OF 4-150 (NPS 6)
S= W= S=
39 1916 KC-100 (NPS 4)
39 1917 KC-100 (NPS 4) 19

1 IL 100 (NPS 4)
4 5 100 (NPS 4)
ELECTRICAL TRENCH
CO
S=
HP
100 (NPS 4) CO 10 1
39FT-101A 39FT-101B
39-PC-101A CL.
CL.
IL
* SUBLATERAL
HP
(TYP) HP FINISHED SURFACE

K2-CB-3-106 39 1907 KC-200 (NPS 8) 7
CL. EL.
W= IL S=
MATCH LINE W --------- DRG. K2-A1-5100
11 NOTES:-
1. FOR GENERAL NOTES LEGEND AND DETAILS SEE DRAWINGS STDD-00-A1-5003 &
STDD-00-A1-5004
12 2. ALL CHANGES OF DIRECTION AND ELEVATION IN SEWER SYSTEMS SHALL BE MADE WITH 1/8
(45°) BENDS AND/OR 45° PLAIN JUNCTIONS EXCEPT AS NOTED OR SHOWN OTHERWISE ON
PLAN OR DETAIL DRAWINGS.
15 3. UNLESS NOTED OTHERWISE ALL DRAIN FUNNELS
SHOWN ARE DF-1
SHOWN ARE DF-2
15
4. UNLESS NOTED OTHERWISE ALL CLEANOUTS ARE CO-1.
7 5. UNLESS NOTED OTHERWISE TOP OF ALL CATCH BASIN SHALL BE AT EL.
6. UNLESS NOTED OTHERWISE EACH BRANCH RUN SHALL START AT AN INVERT LEVEL (IL) OF AT
THE UPPERMOST DRAIN FUNNEL WHERE THE SLOPE IS NOT INDICATED IN STALL THE LINE WITH A
UNIFORM SLOPE BETWEEN SPECIFIED INVERT LEVELS (ELEVATIONS)
13 7. UNLESS NOTED OTHERWISE ALL UNDERGROUND STEEL LINES WITH AN ABOVE GROUND CONTINUATION
SHALL TERMINATE 300 ABOVE HIGH POINT OF FINISHED SURFACE
16 8. JOINTS AND/OR WELDS ON UNDERGROUND PRESSURE SYSTEMS
SHALL BE LEFT EXPOSED UNTIL THE LINE HAS BEEN
HYDROSTATICALLY TESTED PER SP-50-9 K2-A1-5103
16 9. FOR THE TESTING OF UNDERGROUND GRAVITY SEWER A. AREA AND UNIT NUMBER. K2-A1-5101
K2-A1-5104
SYSTEMS SEE SP-00-11.
B. SHEET NUMBER TO CORRESPOND WITH THE THIS
10. ALL LINES SHALL BE INSTALLED IN STRICT ACCORDANCE WITH LAST TWO DIGITS OF THE DRAWING NUMBER K2-A1-5105
DRAWING
THIS DRAWING ISOMETRIC DRAWINGS OF THE FOLLOWING LINES
ONLY HAVE BEEN PREPARED TO ASSIST IN INSTALLATION. C. DRAWING NUMBERS SHALL BE INDICATED KEY PLAN
ON EACH INDIVIDUAL BILL OF MATERIAL.
11. FOR PIPING MATERIAL OF LINES NOT ON ISOMETRIC REFER TO 16
THE PIPING BILL OF MATERIAL OF THE APPLICABLE LINE NO.
12. UNLESS NOTED OTHERWISE ALL DRAIN FUNNELS WILL BE
LOCATED PER STANDARD DRG. STDD-00-A1-5003.
13. UNLESS NOTED OTHERWISE ALL NPS 4 LINES SHALL SLOPE AT 0.016.
14. UNLESS NOTED OTHERWISE ALL NPS 6 LINES SHALL SLOPE AT 0.013. * DIMENSIONS IN mm. UNLESS OTHERWISE STATED.
: 29040-PI-UPS-1010
: R0
UNDERGROUND PIPING : 1 OF 1
: UGP16
G.A.FOR UNDERGROUND PIPING
PURPOSE : 10 ELEVATIONS
THIS DRAWING IS INTENDED TO ILLUSTRATE THE INFORMATION THAT SHALL

SHOW INVERT LEVELS (IL) FOR SEWERS AND BOTTOM OF PIPE (B.O.P.)
BE SHOWN ON AN UNDERGROUND PIPING PLAN DRAWING ENGINEERING
ELEVATIONS FOR PRESSURE LINES AT KEY POINTS.
JUGEMENT MUST BE USED TO INSURE THAT ALL THE INFORMATION THAT
SHALL BE REQUIRED BY CONSTRUCTION HAS BEEN PROVIDED ADDITIONAL 11 SEWER LINE SLOPES
NOTES DATA, DETAILS TEC. SHALL BE ADDED AS NECESSARY TO MEET
SHOW SLOPE FOR MAINS, LATERALS, SUBLATERALS AND LONG BRANCH
THIS REQUIREMENT.
RUNS (eg 0 017, 0.011 ETC.)
1 CO-ORDINATES
12 FITTINGS
CO-ORDINATES SHALL BE GIVEN FOR MATCH LINES, CENTRE LINES OF
MAIN HEADERS, MANHOLES AND CATCH BASINS FOUNDATION CENTRE LINES IDENTIFY THE PREDOMINANT TYPES OF FITTINGS BY THE USE OF A NOTE
ARE NOT CO-ORDINATED BUT ARE USED AS REFERENCE LINES FOR EXCEPTIONS OR ROUTING THAT REQUIRES CLEARIFICATION SHALL BE
DIMENSIONS THAT LOCATE UNDERGROUND PIPING. CALLED OUT ON THE DRAWING.
2 MATCH LINES 13 STUB-UPS
ALL MATCH LINE CO-ORDINATES AND DRAWING NUMBERS SHALL BE WHERE PIPING IS CONTINUED ABOVE GROUND NOTE THE METHOD OF THE
PLACED OUT SIDE OF THE MATCH LINES ALL MATCH LINES SHALL CARRY TERMINATING UNDER GROUND STUB-UPS EXCEPTIONS TO THE NOTE
DRAWING CONTINUATION NUMBERS WHEN THERE IS NOT AN ADJACENT SHALL BE CALLED OUT ON THE DRAWING SHOW ABOVE GROUND LINE
DRAWING TO REFER TO THE UNDER GROUND PIPING DRAWING INDEX NUMBER. NUMBERS ON THE DRAWING.
3 FOUNDATION OUTLINE 14 DIMENSIONS
PORTIONS OF FOUNDATIONS THAT ARE LOCATED BELOW GROUND SHALL GIVE SUFFICIENT PLAN DIMENSIONS TO LOCATE ALL CHANGES OF
BE SHOWN TO CORRECT SCALE. DIRECTION AND ELEVATION NOT COVERED BY A CO-ORDINATE.
PROPER CALLED OUT ON THE DRAWING.
4 ELECTRICAL TRENCHES AND PIPE TRENCHES
15 DETAILS
CONCRETE ELECTRICAL TRENCHES AND CONCRETE PIPE TRENCHES SHALL
BE SHOWN TO SCALE CLEARANCE WITH ADJACENT PIPING SHALL BE IDENTIFY THE DETAILS USED PREDOMINANTLY BY THE USE OF A NOTE
CAREFULLY CHECKED. EXCEPTIONS TO THE NOTE SHALL BE IDENTIFIED BY A PROPER CALL OUT
ON THE DRAWING.
5 PAVING
LIMITS OF PAVED AREAS HIGH POINTS AND VALLEYS SHALL BE SHOWN IN 16 PRESSURE TEST DATA
SUFFICIENT DETAIL TO GIVE ASSURANCE THAT DRAINAGE PATTERN AGREES

REFER TO TO THE APPROPRIATE SPECIFICATIONS FOR THE TESTING OF
WITH STRUCTURAL GRADING AND PAVING DRAWINGS.
UNDERGROUND PIPING SYSTEMS.
6 MANHOLES CATCH BASINS

17 NOTES
SHOW OUT LINE OF CONCRETE MANHOLES AND CATCH BASINS TO SCALE
NOTES APPLICABLE TO ALL OF THE UNDERGROUND PIPING PLANS OF AN
SEE DRG STDD-00-A1-5003 FOR PROPER CALLOUTS AND SYMBOLS.
AREA SHALL BE SHOWN ON ONE OF THE DRAWINGS WITH IN THAT AREA
7 PAVING OR FINISHED SURFACE ELEVATIONS (eg. NOTES 1 TO 9 ) ALL OTHER PLANS WITH IN THAT AREA SHALL
HAVE A NOTE REFERING TO THAT DRAWING PLUS ANY ADDITIONAL NOTES

HIGH POINT OF FINISHED SURFACE OR PAVING IS SHOWN IN A BLOCK AT
THE LOWER RIGHT HAND PORTION OF THE DRAWING LOW POINT OR TOP PERTINENT TO THAT INDIVIDUAL DRAWING(eg. NOTES 10 TO 11).
OF CATCH BASIN ELEVATION MAY BE COVERED BY A NOTE WHERE TOP

18 KEY PLAN
OF CATCH BASIN ELEVATION IS DIFFERENT FROM THAT STATED IN THE
NOTE IT SHALL BE SHOWN ON THE DRAWING. SHOW A KEY PLAN ON EACH UNDERGROUND PIPING PLAN.
8 LINE NUMBERS
19 PIPE AND FITTING SIZES
LINE NUMBERS ARE GIVEN FOR ALL PRINCIPLE HEADERS, SEWER MAINS, NOMINAL SIZES FOR STEEL PIPE AND FITTINGS SHALL BE GIVEN IN INCHES
LATERALS AND SUBLATERALS AND FOR BRANCHES CONNECTING DIRECTLY NOMINAL SIZES FOR PIPE AND FITTING OTHER THAN STEEL (eg. VITRIFIED
TO CATCH BASINS AND/OR MANHOLES. CLAY AND CONCRETE) SHALL BE GIVEN IN MM.
9 SYSTEM IDENTIFICATION
20 PIPING BILLS OF MATERIAL
SHOW SYSTEM NAME OR SERVICE IDENTIFICATION FOR EACH SYSTEM ON

PIPING BILLS OF MATERIAL WILL ACCOMPANY EACH INDIVIDUAL PIPING PLAN
THE PRINCIPLE HEADER.
DRAWING THE FOLLOWING INFORMATION SHALL BE DESIGNED ON THE
BILL OF MATERIAL.
Rev. : R0
PIPING STUDY
DWG. NO. : UGP17
PLOT SUBDIVIDED INTO DRAINAGE AREAS
NORTH BATTERY LIMIT
UNPAVED AREA
SLOPE OF
UNPAVED AREA
(TYP.)
PAVED AREA
WEST BATTERY LIMIT
EAST BATTERY LIMIT

HIGH POINT
EL.+0.00
PAVED AREA
CRICKET LINES HIGH POINT CATCH BASIN

(TYP.) OF PAVING (HPP) (TYP.)
SOUTH BATTERY LIMIT

Rev. : R0
PIPING STUDY
DWG. NO. : UGP18
OILY WATER AND STORM WATER SYSTEM
NORTH BATTERY LIMIT
LOW POINT TYPICAL DRAIN

OF PAVING HUBS
UNPAVED AREA
U/G COOLING SLOPE OF
WATER LINES UNPAVED AREA
SEE UGP 1 (TYP.)
PAVED AREA
WEST BATTERY LIMIT
EAST BATTERY LIMIT

MH *7 MH *6 MH *5
MH *1 MH *8 PULL BOX
ELEC.DUCT CLOSED
DRAIN
ELECTRICAL SYSTEM
DUCT
MH *3 MH *4
MH *2
CATCH
BASIN
PAVED AREA
CRICKET LINES HIGH POINT CATCH BASIN

(TYP.) OF PAVING AT LOW POINT
(TYP.)
SOUTH BATTERY LIMIT

Rev. : R0
PIPING STUDY
DWG. NO. : UGP19
PROCESS DRAINS : CLOSED SYSTEM
PUMP
SPEC. CHANGE
(TYP.)
PUMP PUMP
GRADE
SUMP DRAIN SYSTEM

(TYP.)
Rev. : R0
PIPING STUDY
DWG. NO. : UGP20
PLAN FOR A CLOSED DRAIN SYSTEM
NORTH BATTERY LIMIT
UNPAVED AREA CLOSED DRAIN

SYSTEM (TYP.)
PAVED AREA
WEST BATTERY LIMIT
EAST BATTERY LIMIT

SUMP PUMP
SEE UGP 22
WP CL EL.97'-9"
PAVED AREA
UNPAVED AREA
SOUTH BATTERY LIMIT WP = WORKING POINT

Rev. : R0
PIPING STUDY
DWG. NO. : UGP21
CLOSED DRAIN SYSTEM : CROSS SECTION
DRAIN LINE FROM

VESSEL
INSTRUMENTS
LOW POINT DRAIN
3/4"
GRADE EL. 100'-0"

EL. 100.000
4"/100
DRAIN HUB
(REDUCER)
SLOPE MIN. 1:50
COLLECTION HEADER
TO SUMP (SIZED BY
PROCESS ENGINEERS)
Rev. : R0
PIPING STUDY
DWG. NO. : UGP22
CLOSED DRAIN SYSTEM : SUMP
SUMP PUMP SUMP

4"/100
TOP EL.
GRADE
SIZED BY CIVIL ENGINEERS
BOTTOM EL.94'-9"
WORKING POINT
CL EL. 97'-9"
PLAIN END
CL EL. 96'-0"
Rev. : R0
PIPING STUDY
DWG. NO. : UGP23
UNDERGROUND CABLE DUCT
CONDUIT TO
OTHER USERS
ELECTRICAL
PULL BOX
CL HIGH POINT
PAVING
EL. 100
SIZED BY
ELECTRICAL
ENGINEERS ELECTRICAL CONDUIT
ENCASED IN LEAN
CONCRETE
ELEVATION BY PLANT
LAYOUT DESIGNER

Training Manual-Piping: Piping Study Underground Piping

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Training Manual-Piping: Piping Study Underground Piping

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TRAINING MANUAL- PIPING DOC No.

0.0 Cover Sheet 1

2.0 Types of underground system 3-5

3.0 Key words 5-6

4.0 Piping Arrangement - Underground 6-7

Date: Date: Date:

Date: Date: Date:

SR.NO. DWG.NO. DESCRIPTION

3 UGP3 COOLING WATER TO EXCHANGERS

4 UGP4 COOLING WATER TO PUMPS

5 UGP5 EMERGENCY EYEWASH AND SAFETY SHOWER

6 UGP6 TRENCH PIPING

7 UGP7 HYDRANT AND MONITOR INSTALLATIONS

8 UGP8 TYPICAL GRADE-MOUNTED FIRE MONITOR

9 UGP9 CATCH BASIN

10 UGP10 TYPICAL SEWER BOX or MANHOLE

11 UGP11 DYKED AREA DRAIN

12 UGP12 LIFT STATION

13 UGP13 INDICATIVE PFD FOR OILY WASTE SEWER &

16 UGP16 G.A.FOR UNDERGROUND PIPING (NOTES FOR DWG. NO.

18 UGP18 OILY WATER AND STORM WATER SYSTEM

19 UGP19 PROCESS DRAINS : CLOSED SYSTEM

20 UGP20 PLAN FOR A CLOSED DRAIN SYSTEM

21 UGP21 CLOSED DRAIN SYSTEM : CROSS SECTION

22 UGP22 CLOSED DRAIN SYSTEM : SUMP

23 UGP23 UNDERGROUND CABLE DUCT

2.0 TYPES OF UNDERGROUND SYSTEM

2.9 Underground Electrical and Instrument ducts

4.0 PIPING ARRANGEMENT - UNDERGROUND

PROCESS COOLING WATER AND POTABLE WATER SYSTEM

NORTH BATTERY LIMIT

OILY WATER SEWER

EAST BATTERY LIMIT

SOUTH BATTERY LIMIT

COOLING WATER CROSSOVER PIPING

ACCEPTABLE ELEVATION FOR SHORT RUNS

PREFERED ELEVATION FOR LONG RUNS

COOLING WATER TO EXCHANGERS

ABOVE GROUND ABOVE GROUND

FIN. GRADE EL.+100

CL COOLING WATER SUPPLY (CWS)

CL COOLING WATER RETURN (CWR)

COOLING WATER TO PUMPS

ABOVE GROUND PIPING

COOLING WATER RETURN (CWR)

COOLING WATER SUPPLY (CWS)

EMERGENCY EYEWASH AND SAFETY SHOWER

11/2" POTABLE WATER

POTABLE WATER INLET

SIDE VIEW FRONT VIEW

LINE "A" LINE "B"

HYDRANT AND MONITOR INSTALLATIONS

CL GUARD POST DRAIN GRAVEL

TYPICAL GRADE-MOUNTED FIRE MONITOR

UNPAVED AREA PAVED AREA

GRAVEL or CRUSHED LOW POINT-FINISHED GRADE

DRAIN LINE INVERT ELEVATION

TYPICAL SEWER BOX OR MANHOLE

UNPAVED AREA PAVED AREA

8"/200 2"/600 4"/100

TOP (BY CIVIL

48" MINIMUM (1200)

FIELD CUT &