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AEL2501
Transmission Control
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Session Objectives
• On completion of this session, the delegate will
understand and be able to appriciate:
– R
Role
l off electronic
l i transmission
i i controll system
– Transmission control System components and
configuration
– Shift control strategies
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Topics
• Introduction
• AT Configuration with TCU
• Basic functions of TCU
• Hardware and software components
• Operation of TCU
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Introduction
• Automatic transmissions(ATs)were popular in America
and Japan(80-90%) and in Europe (about 15-20%).
• In earlyy 1980s,, the electronic transmission control units
(TCU) were introduced by Renault and BMW.
• The market for ATs is divided into-
– Stepped transmissions
– Continuously variable transmission (CVTs)
• In stepped transmission, smooth shifts can be optimized by
reduction of engine torque during gear shift,
shift combined
with
ith the
th correctt matched
t h d oil
il pressure for
f the
th friction
f i ti
elements (clutches, brake bands).
• The reduction of shift shocks to a very low or even to an
unnoticeable level has allowed to design of 5 speed gear
boxes.
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AT Configuration
System Components:
• Transmission which is adapted for electronic control
requirements
q
• Electronic control unit with corresponding inputs and
outputs and attached sensor elements.
Transmission:
• A four speed or a five speed gear box with a torque
converter lockup clutch controlled by the control unit.
• Mechanical and hydraulic
y components
p in the system
y are
being replaced with electro hydraulic or electromechanical
components.
• An electronic shift point control unit detects and controls
the relevant components.
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Ignition
Internal Supply
Vbat Voltage
Actuator
Digital signal output
Digital inputs Actuators
interface
Micro stage
controller
EMS Interface
Pulse signal
Speed Signal interface
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Software:
• The software component of the Electronic Transmission
unit is the most important
p one as its functionalities are
increasing.
• The software consists of two parts-
– Application programme
– Data
– The programme structure is defined by the functions
• The data are specific for the relevant programme parts and
h
have t be
to b fixed
fi d during
d i calibration
lib ti stage.
t
• The most difficult software requirement results from the
real-time conditions
• This is also a criterion for microcontroller selection.
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Initialization of microcontroller
and control unit
Input signal
preparation
Safety
Functions
Function calculation
Data
Di
Diagnostics
i
Output signal
translation
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Actuators:
• Electro hydraulic actuators are important
components of electronic transmission control
systems.
• Continuously operating actuators are used to
modulate pressure.
• Switching actuators are used as supply or
discharge valves for shift –point control.
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1st Gear On On On
2nd Gear On On Off
3rd Fear On Off Off
4th Gear Off Off Off
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Ignition Power
Internal Supply
Supply
Vbat Voltage
Solenoid
Position switch
Digital signal
interface Solenoid Shifting solenoids
KD Micro
driver
controller
EMS Interface
stages
Pulse signal
Speed Signal interface
Turbine Speed
Analog signal Limp home
TATF Digital
interface
signals
i l
output
EPROM
stage Engine torque
K-Line
Serial interface for RAM reduction
diagnostics
Ext Watchdog
L-Line
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Upshift:
• Occurs without an interruption of the tractive power.
power
• The
Th enginei torque
t reduction
d ti may be b activated
ti t d if the
th clutch
l t h
of the target gear stays with the translation of torque.
• The beginning of the engine torque reduction is determined
by the course of engine or transmission input speed
speed.
• There it is important to detect a decreasing speed
speed. The start
of the torque is characterized by a specific difference.
• The end of the torque reduction is activated at an
applicable speed lead before reaching the synchronous
speed of the new gear.
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Downshift:
• Downshift under driving conditions results in a short
interruption of the tractive power
power.
• At the synchronous point, the tractive power is in
operation.
• The higher revolving energy, on the other hand, results in
undesired vibrations of the power train.
• To prevent such vibrations, it is necessary to reduce the
engine
i output torque before
b f reaching
hi the
h synchronous
h
point of the new gear.
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Pressure Control
• The shift comfort is also dependent on the timing
and absolute values of the pressure, which is
responsible for the torque translation of the
friction elements.
• The TCU offers a large number of possibilities for
better function than a conventional hydraulic
system.
t
• Different algorithms are used to calculate the
pressure values during and outside shifting.
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• D
During
i applications,
li ti the
th factors
f t mustt be b defined
d fi d in
i the
th
calibration phase.
• In general, to determine these factors, many vehicle tests
are required.
• Another possibility is use of characteristic maps which
have to be defined during
M.S Ramaiah School ofcalibration
Advanced Studiesphase.
- Bangalore
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Pressure Control:
• Adaptive software strategy can be implemented.
• The
Th required
i d inputs
i t for
f the
th adaptive
d ti pressure control t l are
calculated from available signals in the transmission
control.
• The main reasons for the implementation of the adaptive
pressure control are the variations of the attributes of the
transmission components like- clutch surfaces and oil
quality as well as the changing engine output torque over
the lifetime of the car.
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Summary
• Need for electronic control for transmission has
been established.
• The system configuration and its working of a
typical automatic transmission control has been
discussed.
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