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AIR COMPRESSORS
®
-SR
SSR 125-200
HORSEPOWER
PARTS LIST
RECOMMENDED SPARES
APDD-3358-92
January 1992
TABLE OF CONTENTS
1
&WARNING
Failure to adhere to these recommendations can result in mechanical failure, property damage and
serious injury or death.
"All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port
connections must take into account vibration, pulsations, temperature, maximum pressure applied,
corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will
discharge some oil into the air stream; therefore, compatibility between discharge piping, system
accessories and software must be assured."
"For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as
discharge piping is not recommended. In addition, flexible joints and/or flex lines can only be
considered for such purposes if their specifications fit the operating parameters of the system."
"It is the responsiblity of the installer and owner to provide the appropriate service pipework to and
from the machine."
&WARNING
STATEMENT CONCERNING THE USE OF THIS EQUIPMENT FOR BREATHING AIR AND/OR
AQUA LUNG SERVICE
If the model number on this air compressor contains the letters "BAP", the compressor is suitable for
use in breathing air services. In the absence of such a designation, the compressor is NOT considered
as capable of producing air of breathing quality. For a compressor to be capable of use in breathing air
services it must be fitted with additional specialized equipment to properly filter and/or purify the air to
meet all applicable federal, state and local laws, rules, regulations and codes, such as, but not limited
to, OSHA 29 CFR 1910.134, Compressed Gas Association Commodity Specification G-7, 1-1966, -
Grade D Breathing Air and/or Canadian Standards Association. Should the Purchaser and/or User fail
to add such specialized equipment and proceeds to use the compressor for breathing air service, the
Purchaser/User assumes all liability resulting therefrom without any responsiblity or liability being
assumed by Ingersoll-Rand Company.
The Purchaser is urged to include the above provision in any agreement for any resale of this
compressor.
2
PARTS LIST
INTRODUCTION SSR compressor. A series of 3. Find the referenced number on
illustrations show each part clearly the Tabulated page, along with
GENERAL
and in it's correct location relative the Part Number and Description.
This manual, which contains an to the other parts in the illustration.
illustrated parts breakdown, has Each part on an illustration is HOW TO ORDER PARTS
been prepared as an aid in identify referenced with a number. The
ing and ordering parts in the SSR number, description and quantity In order that all avoidable errors
compressor. All of the compressor needed per assembly is listed in be eliminated when ordering parts,
parts, listed in the parts breakdown, numerical order on the following please specify the following:
are manufactured with the same pages. 1. The model number of the unit
precision as the original equipment. as shown on the Compressor
Ingersoll-Rand Company service OPTIONAL EQUIPMENT Data Plate.
facilities and parts are available Several optional accessories 2. The serial number of the unit
worldwide. There are Ingersoll items are available for convenience as shown on the Compressor
Rand company Branch Offices and or special application. These Data Plate.
authorized distributors located in accessories have been selected as
the principle cities of the United 3. The form number of this
being particularly suitable for use manual.
States. In Canada, our customers on the SSR compressor.
are serviced by the Canadian 4. The reference number, part
Ingersoll-Rand Company, Limited. For complete details on Optional number, description and
There are also Ingersoll-Rand Com Equipment, contact your Sales quantity needed exactly as
pany subsidiaries and authorized Representative. listed.
distributors located in the principle
5. The motor data code shown
cities throughout the world. HOW TO USE THIS on the motor data plate.
DESCRIPTION PARTS MANUAL
FOOOO u 91 A s
MANUFACTURED IN U.S. _J
YEAR OF MANUFACTURE -----
DESIGNATION
FOR SPECIAL----------------
UNITS
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lntellisys Display
01
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TO COOLANT FILTER
TO INLET
TO TANK
TO MOISTURE SEPARATOR
TO STEPPER BOARD
TO STEPPER MOTOR
0
0
TO FAN MOTOR
TO CONDUIT ASSEMBLY
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Electrical Conduit
Part
Conduit Runs Number Length
A. High Air Temp Switch 39139332 20"
B. Oil Stop Valve 39139332 79"
C. Slowdown Valve 39139332 43"
D. lntellisys 39139332 58"
E. Solenoid Water Valve 39139332 110"
F. Main Motor 39147194 24"
G. Fan Motor 39139332 94"
(0
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10
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Starter Assembly
Ref. Part Size 4 Star-Delta
No. Number Qty. Description
1. 39791983 1 Back Panel
2. 39164397 1 1M StarterAssy.
3. 39161096 1 Coil 60 Hz
4. 39161104 1 Contacts - 3 Pole
5. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
6. 39179262 1 2M/1S OontactorAssy.
7. 39161096 1 Coil 60 Hz
8. 39161104 2 Contacts - 3 Pole
9. 39109244 2 Interlock Switch
(Normally open -
Normally closed)
10. 39164520 1 Terminal Block
11. 39188388 1 Fan Motor Circuit
Breaker (1CB) 45 Amp
11A. 39188396 1 Fan Motor Circuit
Breaker (1CB) 15Amp
12. 39123419 1 Overload Relafc (2OL)
13. 39475975 1 Control Trans ormer,
380VA
14. 39479035 1 Fuse Block
15. 39178728 1 Primary Fuse 115V,
2.5Amp
15A. 39113527 1 Primary Fuse 115V,
3.2Amp
16. 39113527 1 Secondary Fuse 115V,
3.2Amp
17. 39118484 1 Secondary Fuse 24V,
5Amp
18. 39542337 1 Transformer 24V
19. 39171723 1 Power Filter
20. 39807532 1 Starter Interface Board
21. 39173810 6 Standoff
22. 39119599 1 Ground Lug
23. 39128434 1 Bolt, Ground Lug
24. 39128541 1 Nut, Ground Lug
.....
.....
12
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Starter Assembly
Ref. Part Size 5 Star-Delta
No. Number Qty. Description
1. 39791983 1 Back Panel
2. 39164389 1 1M StarterAssy.
3. 39109269 1 Coil 60 Hz
4. 39109236 3 Contacts - 1 Pole
5. 39109244 1 Interlock Switch
(Normally open
Normally closed)
6. 39179270 1 2M Contactor Assy.
7. 39109269 1 Coil 60 Hz
8. 39109236 3 Contacts - 1 Pole
9. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
10. 39179288 1 1S ContactorAssy.
11. 39109269 1 Coil 60 Hz
12. 39109236 3 Contacts - 1 Pole
13. 39109244 1 Interlock Switch
(Normally open -
Normally closed)
14. 39164520 1 Terminal Block
15. 39188388 1 Fan Motor Circuit
Breaker (1CB) 45 Amp
15A. 39188396 1 Fan Motor Circuit
Breaker (1CB) 15 Amp
16. 39128129 1 Overload Relay (2OL)
17. 39475983 1 Control Transformer,
580VA
18. 39479035 1 Fuse Block
19. 39178736 1 Primary Fuse 600V,
3.5Amp
20. 39118484 1 Secondary Fuse 115V,
5Amp
21. 39118484 1 Secondary Fuse 24V,
5Amp
22. 39542337 1 Transformer 24V
23. 39171723 1 Power Filter
24. 39807532 1 Starter Interface Board
25. 39173810 6 Standoff
26. 39119722 1 Ground Lug
27. 39116330 1 Bolt, Ground Lug
28. 39116348 1 Nut, Ground Lug
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1. - 1 Tank Assembly
2. 95694287 4 Bolt, Leg to Base
2A. 95294286 8 Washers
28. 95901641 4 Nuts
125 & 150HP
3. 39793302 1 Support, Motor
200HP
3. 39797295 1 Support, Motor
4. 95901419 2 Bolt, Support to Mount
4A. 95200507 2 Nut
5. 39178686 4 Bolt, Mount to Base
6. 39476882 2 Mount, Isolation Motor
7. 39479860 1 Ground Strap
8. 95791513 2 Bolt, Motor to Support
8A. 95200507 2 Nut
9. 39797451 1 Support, Airend
10. - 1 Drive Assembly
11. - 1 Inlet Assembly
12. - 1 Airend Assembly
13. 95861449 2 Bolt, Support to Mount
13A. 95317707 2 Nut
14. 39179080 2 Bolt, NE to Support
14A. 95688719 2 Washer
15. 39454533 1 Gasket, A/E to Pipe
16. - 1 Junction Box, Conduit
Assembly
16A. 39177357 2 Screw, Junction Box
17. 39179072 4 Bolt, NE to Pipe
18. 39797279 1 Pipe, Discharge (NE)
19. 95860748 4 Bolt, Mount to Base
19A. 95901641 4 Nut
20. 39487434 2 Gasket
21. 39477096 2 Mount, Isolation A/E
22. 39479852 1 Valve, Discharge Check
23. 95898151 8 Bolt, A/E Pipe to
Tank Pipe
23A. 95901641 8 Nuts
24. 39797287 1 Pipe, Discharge (Tank)
25. 95171823 8 Bolt
25A. 95901641 8 Nut
26. 39452362 1 Gasket, Pipe to Tank
27. 39797766 1 Base
28. 39797303 2 Leg.Tank
29. 39128509 4 Bolt, Leg to Tank
.....
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NOTE: Standard fasteners such as nuts, bolts and screws
are listed as sub-items (Example: (2A).
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Unit Assembly (Alrend Piping)
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NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items (Example: 25A).
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(,.) *Order per number of inches required.
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Unit Assembly (Inlet Valve) 125-200 HP Unit Assembly (Inlet Valve) 125-200HP
l
1. 39796719 1 Assembly, Air Filter 15A. 39180427 1 Board, Stepper Motor
1A. 39796768 2 Filter Element (Included 15B. 1 Motor, Stepper
in Complete Assembly) 15C. 1 Coupling, Stepper Motor
1B. 39476429 1 Gasket, Bottom Plate 150. 2 Screw, Coupling
(Included in Complete 15E. 2 Nut, Coupling
Assembly) 15F. INCLUDED 1 Gasket, Stepper Plate
1C. INCLUDED 1 Nut, Wing 15G. IN 4 Screw, Stepper Plate
10. IN 1 Washer COMPLETE
1E. COMPLETE 15H. 1 Plate, Stepper
1 Seal, Washer ASSEMBLY
1F. ASSEMBLY 1 Plate, Top 15J. 4 Screw, Stepper Plate
1G. 1 Bracket, Filter 15K. 12 Nut
1H. 1 Plate, Bottom 15L. 4 Gland, Wire
15M. 4 Nut
2. 39800966 1 Hooded Filter 15N. 2 Cover, Stepper Motor
Assembly Optional 15P. 2 Gasket, Cover
(Includes all Com- 15A. 1 Spacer, Cover
ponents in Item 1) 15S. 4 Screw, Cover Housing
15T. 1 Cable, Stepper Motor
16. 39181219 1 Coupling, Set
NOTE: Standard fasteners such as nuts, bolts and screws are listed as sub-items (Example: 1C).
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� • For XF150 use Nos. 5, 6, 7 for 200 HP units.
28
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17 16 15
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32
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0-Rings
36
SSR 125/200 H.P. SPARE PARTS
RECOMMENDED QUANTITY
QTY. LOCATION KEPT ON HAND
PART PER OR AT INSTALLATION
COMPRESSOR PART NO. UNIT USE CLASS 1 CLASS 2 CLASS 3
Maintenance Kit 125-150 HP 39676184 0 Maintenance Kit with Ultra 1 2 2
Coolant
Maintenance Kit 200 HP 39676192 0 Maintenance Kit with Ultra 1 2 2
Coolant
Ultra Coolant - (5 Gal. Container) 39433735 6 Fill (30 Gal) 2 2 4
Air Filter Element (125/150) 39796768 1 At Airend Inlet 1 2 3
Air Filter Element (200 HP) 39796768 2 At Airend Inlet 2 3 4
Coolant Filter Element 39796982 2 On Coolant Filter 4 4 5
Separator Element 39739578 1 In Separator Tank 0 1 1
Thermostatic Control
Valve Element 39437645 1 In Thermostatic Control Valve 0 1 1
Thermostatic Control Valve 39478193 1 Between Cooler & Oil Filter 0 0 1
Hose 39139191 1 Separator Tank to Oil Coo.ler 0 1 1
(Watercooled)
Hose 39115225 1 Separator Tank to Oil Cooler 0 1 1
(Aircooled)
Hose 39478730 1 Thermostatic Valve to Oil Filter 0 1 1
Hose 39109707 1 Separator Tank Drain 0 1 1
Slowdown Solenoid Valve
NEMA 1 39137302 1 On Inlet Valve (3SV) 0 1 1
Slowdown Solenoid Valve
NEMA4 39480462 1 On Inlet Valve (3SV) 0 1 1
Oil Stop Solenoid Valve NEMA 1 39474937 1 In Oil Filter Line (5SV) 0 1 1
Oil Stop Valve NEMA 4 39480447 1 In Oil Filter Line (5SV) 0 1 1
High Air Temperature Switch 39419668 1 In Airend (1ATS) 1 1 1
O-Ring 39404165 1 On Hats 1 1 2
Coolant Filter t.P Switch 39158233 1 On Coolant Filter Mtg. Brkt. 1 1 1
(1DPS)
Inlet Valve Assembly 39679253 1 Under Air Filter 0 0 1
Gasket 39483144 1 Under Inlet Valve 0 0 1
Minimum Pressure Valve 39477369 1 Tank Discharge Line 0 0 1
O-Ring 95022372 1 Under Minimum Pressure Valve 0 1 2
Breather Filter 39112362 1 On Gearcase Wall 0 0 1
Dowel Pin 95239919 2 Gearcase to Airend 0 0 1
Dowel Pin 95034492 2 Gearcase to Motor 0 0 1
Shaft Seal 39402920 1 On Motor Shaft 1 1 2
Gasket 39454566 1 Under Seal Housing 1 1 2
Shaft Sleeve 39402300 1 On Motor Shaft 0 0 1
Gasket 39454558 1 Motor to Gearcase 1 1 2
Gasket 35572494 1 Gearcase to Airend 1 1 2
Discharge Check Valve 39479852 1 Airend Discharge to 0 0 1
Separator Tank
Gaskets 95083705 2 Both Sides of Check Valve 0 0 2
Fan, 42" (Aircooled Only) 39491162 1 On Fan Motor Drive Shaft 0 0 1
Safety Valve: XF 125-200 39112396 1 On Separator Tank 0 0 1
EP 125-150 39112412 1 On Separator Tank 0 0 1
EP 200 39129945 1 On Separator Tank 0 0 1
HP 125-150 39114145 1 On Separator Tank 0 0 1
HP 200 39117338 1 On Separator Tank 0 0 1
Transformer Fuse (2.0 A) 39113535 1 In Starter Box Size 4 1 1 2
Transformer Fuse (2.5 A) 39178728 1 In Starter Box Size 4 1 1 2
Transformer Fuse (3.2 A) 39113527 1 In Starter Box Size 4 1 1 2
Transformer Fuse (3.5 A) 39178736 1 In Starter Box Size 5 1 1 2
Transformer Fuse (5.0 A) 39118484 1 In Starter Box Size 4 & 5 1 1 2
Coil 39161096 3 In Size #4 Contactor 0 1 3
Contact Kit (3 Pole) 39161104 3 In Size #4 Contactor 0 1 3
Contact Kit (1 Pole) 39109236 9 In Size #5 Contactor 0 1 3
Coil 39109269 3 In Size #5 Contactor 0 1 3
Panel Locator Pins 39138490 12 On Base 0 0 3
Power On Light 39485032 1 On lntellisys Panel 0 1 1
Power On Light Bulb (24V) 39485024 1 In lntellisys 1 1 1
Emergency Stop Switch 39470331 1 On lntellisys Panel 0 0 1
38
RECOMMENDED SPARE PARTS LIST
SPECIAL NOTE
THE INGERSOLL-RAND AIREND MODULE IS ENGINEERED AND
MANUFACTURED TO THE HIGHEST QUALITY STANDARDS. WITH
REGULAR MAINTENANCE YOUR AIR COMPRESSOR SYSTEM WILL
PROVIDE MANY YEARS OF TROUBLE FREE·CONTINUOUS SERVICE.
THE INGERSOLL-RAND AIREND IS BACKED BY A FACTORY WARRANTED
AIREND REBUILD-EXCHANGE PROGRAM.
CONTACT YOUR NEAREST INGERSOLL-RAND REPRESENTATIVE FOR
DETAILED INFORMATION.
37
SSR 125/200 H.P. SPARE PARTS (Continued)
RECOMMENDED QUANTITY
QTY. LOCATION KEPT ON HAND
PART PER OR AT INSTALLATION
0 COMPRESSOR PART NO. UNIT USE CLASS 1 CLASS 2 CLASS 3
Pressure Sensor (0-200) 39538061 2 On Starter Box (3APT, 4APT) 0 0 1
Pressure Sensor (0-15) 39541693 1 On Starter Box (1AVPT) 0 0 1
Temperature Sensor 39541677 3 In Airend (2ATT), 0 0 1
Aftercooler (4ATT),
and Oil Piping (2OTT)
AC. Line Filter 39171723 1 In Starter Box 0 1 1
Cable, Pressure Sensor 39542261 3 On Pressure Sensors 0 0 1
Cable, Temperature Sensor 39542352 3 On Temperature Sensors 0 0 1
Starter Interface Board 39807532 1 In Starter Box 0 0 0
lntellisys 39797428 1 In Starter Box Door 0 0 0
Analog Terminal Board 39798517 1 In Top of Starter Box 0 0 0
Decal Kit 39797543 1 All Units
Stepper Motor Assembly 39675889 1 On Inlet Valve 0 0 0
Coupling Set 39181219 1 Stepper Motor And Inlet Valve 0 0 0
Starter Interlock Switch 39476312 1 Starter Box Door (1STA) 0 0 1
39