ENGINEERING CONSULTANTS GROUP S.A.

INSPECTION REPORT

Description: DN900 Ductile Iron Pipes

Name Of Manufacturer: Benxi Beitai Ductile Iron Pipes Co. Ltd

Address Of Manufacturer: Benxi city Liaoning China

Inspection Date & Place: Nov.27-30th, 2018 at Benxi city, Liaoning, China
Item Comment
1. Marking check Acceptable
2. Main dimension check Acceptable
Nature Of Inspection: 3. Thickness check Acceptable
4. Witness mechanical test Acceptable
5. Component checking Acceptable
6. Production checking Acceptable

Inspector:

This is to report that at the request of project conducted the following inspection:
Refer of the standard:
ISO2531-2009 for ductile iron pipes
ISO4179 for ductile iron pipes inside cement lining
ISO8179 for ductile iron pipes outside coating

Inspection Finding:

1. Marking check:
Manufacture name: BEITAI (BT)
Standard: ISO2531-2009
Size and material: DN900 DI
Rate and effective length: C25 / 30 6M
Product origin: made in china
Year of production: 2018 (18)
Batch and pipe number: 2735-17

Reference photos:

Casting information inside socket Painting information outside pipes

 C25 pipes at port Port inspection

C30 pipes in stock C30 pipes in stock

2. Main dimension Check:

According our requirement, some ductile iron pipes were selected randomly for main dimension check
according to ISO2531 and the drawing request, the detail as following: (Unit: mm)

Standard review with SGS Socket dimension checking

 Socket dimension checking Socket dimension checking

Socket dimension checking SGS inspection data

3. Wall thickness Check:

According our requirement, some ductile iron pipes were selected randomly for main dimension check
according to ISO2531, the detail as following: (Unit: mm)

Wall thickness checking SGS inspection data

4. Witness mechanical test:

Test samples which choose by inspector were performed mechanical properties test according to
ISO2531, it were performed by the manufacture and witnessed by inspector, the actual finding as
following:
 Sample random chosen Testing bar making process

Socket dimension checking Socket dimension checking

tensile and elongation testing report Spheroidizing checking

 Mechanical test data
Batch No. Tensile strength Elongation Hardness
≥420MPa ≥10% ≤230HB
2750 467 16 154
2738 425 16 152
2735 485 13 152

5. Component checking:
Test samples which choose by inspector were performed component test according to factory control
system, it were performed by the manufacture and witnessed by inspector, the actual finding as
following:

Sample random chosen Result of testing

Factory QC standard Standard review

C Si Mn P S
Heat No.
3.50 - 4.00 2.0-2.4 ≤0.4 ≤0.08 ≤0.02
Random QZ7-1 3.63 2.19 0.17 0.061 0.009
6. Production process checking:

spheroidizing casting

Centrifugal casting Annealing

Zinc coating Hydraulic testing

Cement lining Cement steam curing

 Cement lining grinding Outside coating

THIS REPORT ONLY REFLECTED OUR ACTUAL FINDINGS. THE INSPECTION WAS DONE TO
THE BEST OF OUR KNOWLEDGE AND ABILITY. THE FINDINGS ARE VALID AS FOR TIME AND
PLACE OF INSPECTION.

Nov. 30th 2018