MANFAATAN “GREEN ELECTRICITY”

WASTE HEAT RECOVERY FOR POWER

WHRPG “GREEN ELECTRICITY”
GENERATION (WHRPG)
PT SEMEN INDONESIA (PERSERO) TBK
MENUJU INDUSTRI BERWAWASAN LINGKUNGAN
PT SEMEN INDONESIA (PERSERO) Tbk.

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SEMEN PADANG SEMEN GRESIK SEMEN TONASA TLCC

Together We Build A Better Future 1

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BRIEF HISTORY
 1957 : Inauguration of Gresik I, installed capacity of 250,000 ton cement per annum
 1991 : Initial Public Offering, Market Cap.: IDR0.63tn, resulting shareholding structure post IPO:
● Government of Republic of Indonesia: 73%
● Public: 27%
 1995 : Acquisition of PT Semen Padang (Persero) and PT Semen Tonasa (Persero)
 1998 : Cemex became a strategic partner, Market Cap.: IDR4.9tn
 2006 : Blue Valley Holdings bought Cemex’s 24.9% stake in SMGR, Market Cap.: IDR21.5tn
 2010 : In March 31, Blue Valley Holdings sold all of its stake ownership in SMGR, Market Cap per April 30, 2010: IDR72.1tn
 2012 : Acquisition of Thang Long Cement Vietnam, Total installed capacity of 2.3mm tons, Market Cap Dec 19th, 2012: IDR91.9tn
 2013 : PT Semen Gresik (Persero) Tbk transformed by changing the corporate name to PT Semen Indonesia (Persero) Tbk.

OWNERSHIP STRUCTURE

The Government of the Republic of Indonesia Public

(51.01%) (48.99%)

PT Semen Indonesia (Persero) Tbk.

PT Semen Padang PT Semen Tonasa Thang Long Cement, VN

Together We Build A Better Future
 Domestic Capacity (2017)

1. Semen Indonesia 35.5 mt

2. Indocement TP 24.9 mt
3. Lafarge Holcim Indonesia 14.5 mt
4. Semen Merah Putih 7.5 mt
5. Semen Bosowa 7.0 mt
6. Semen Anhui Conch 4.5 mt
7. Semen Baturaja 3.8 mt
8. Semen Pan Asia 1.9 mt
9. Siam Cement Group 1.8 mt
10. Semen Jui Shin 1.5 mt
11. Semen Serang (Haohan) 1.2 mt
12. Semen Jakarta 1.0 mt
13. Semen Hippo (Sun Fook) 0.6 mt
2017F 14. Semen Kupang 0.3 mt
• Design Capacity : 106.3 mt 15. Semen Puger 0.3 mt
• Production Capacity : 74.0 mit
• Domestic Growth : 5.0% TOTAL 106,3 mio ton
• Domestic Utilization: 70%
•Supply
 Domestic : 69 mt
 Export : 5 mt
 Import : 3 mt

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 Waste Heat Recovery Power
Project
Generation
Location Tuban, East Java
Capacity Expected Max 30,6 MW
Investment USD 60 Million

GHG Scheme JCM (Joint Crediting Mechanism)

USD 11 Million (Committed/subsidy)

Emission Expected 122,000 - 150,000

Reduction t-CO2/y
One of the first JCM project
Special Note
Japan - Indonesia

Progress Construction (2015 – 2017)

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 Commercial, March 2018 ▪
Commissioning Finish, January 2018 ▪
Construction Completion, Juni 2017 ▪

a). Civil Construction finished Feb 2016, Main Eq Last Shipment

b). Main Equipt delivery
c). Mech. Construction started

Sep 2015, Main Eq First Erection

Juni 2015, Main Equipt First Shipment (FOB)

a). Plant Site Ready
b). Main Equipment Contract Maret 2015, Main Engineering finished  JFE
c). Foreign Engineering by JFE

Okt 2014, Ground Breaking  Pondasi SP Boiler Tuban 4

Project Effective date
 Ags 2014, Contract Signed

Jan 2014: Preliminary Design

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Hot Gas :
Q : 288.000 x 2 Nm3/h
T : 400 C
Power :
30.6 MW
SUB X1V
FINISH
MILL

Hot Gas :
Q : 245.000 Nm3/h
T : 325 C
Clinker Production Process Waste : Waste Heat Recovery System :
(A) 288.000 x 2 (Pre Heater) 1. Power (design) : 30.6 MW
+ 2. Reduce CO2 : 122,358 Ton/year
(B) 245.000 (Cooler)

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 A B C D E(A*B*C*D)

Operating
Generation
Quantity of Electricity day per Time Operating Electricity
Capacity
Generation year (hrs/day） Rate (MWh)
(MW)
(days/y)
Dry Season 28 164.5 24 1 110,544
Rainy Season 22 164.5 24 1 86,856
The quantity of
electricity 3.69 365 24 1 32,324
consumption
The quantity of net electricity generation by the WHR
165,076
system which replaced grid electricity import

REy = EGy * EFgrid

＝ 165,076 MWh/y * 0.903 tCO2 e/MWh
＝ 149,063 tCO2e/y
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Indonesian Government Japanese Government

Contract Formation on
JCM Agreement
JCM
GHG
Reductions

Semen Indonesia’s Budget JCM Subsidy from Japan

International Consortium

 Construction  Engineering
 Operation  Equipment Supply
 Maintenance
 MRV

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 1 STG SYSTEM Remarks

JPY 2.788 bil Major Equipment Supply Portion (Boiler,

Turbine Generator, Control System & Air
Foreign Eq. to IDR 312.3 bil Cooling System, etc

IDR 4 bil For erection and Commisioning

PRICE

Estimated Budget for local Mechanical &

Electrical installation, Civil Buidling, Local
Local IDR 328.6 bil
fabrication, Dust Conveying, Water
Treatment Plant

TOTAL IDR 644.9 bil

Subsidy JPY 1,061,644,000
Nett investasi = Rp 526M (IDR 118.9 bil)

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 TG House

AQC Boiler Area

Air Cooled Condenser

SP Boiler
Air Cooled
Steam Condenser
Turbine & Generator
Turbine Generator
BOILER 11
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Thank You...
#Perlabuhan Khusus Biringkasi

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