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ISBN 978-92-79-12609-3
DOI 10.2777/33303
20 Outlook
3
continuing to improve the sustainability and cost-
A strong foundation for effectiveness of processes and materials.
construction in Europe At present, buildings account for 40% of the total
energy use in Europe – giving rise to around one third
The construction sector is Europe’s largest of the region’s CO2 emissions. The industry also con-
industrial employer, a major source of revenue sumes billions of tons of natural resources, and
from exports and an evident contributor to the produces 22% of total waste. Radical improvements
quality of life for all citizens. Continued research must urgently be sought in all of these areas.
and development is vital to provide a sound
basis for recovery from the effects of economic A study commissioned by the Commission’s Enterprise
downturn and to address the global problems and Industry DG confirmed that industrialised meth-
of climate change and population growth. ods consume significantly less labour and materials
than the traditional craft structures and processes. The
research also showed that those countries which en-
The construction industry is central to the overall courage closer collaboration between the design and
economy of the EU, as an employer, the provider of construction activities are the ones that tend to make
accommodation and infrastructure, and a prominent greater use of off-site pre-fabrication, and have
player in the global marketplace. It underpins the func- a work force which is well-equipped and trained to
tioning of virtually all other sectors, including the supply take full advantage of it.
of food, water and energy; the delivery of public serv-
ices; and the production and distribution of manufactured Keeping ahead of international competition, particu-
goods. It also has a key role to play in maintaining the larly in relation to the US, China and India, calls for
cultural heritage of the Member States. speedy integration of the most recent advances. Con-
stant adaptation to changing needs and new
According to the European Construction Industry Fed- opportunities is vital. Future prospects will depend
eration, output in 2007 amounted to €1 304 billion, more and more on the capacity to innovate: at the
representing 10.7% of GDP for the EU27 countries, process level, in product development, in the organi-
and 51.5% of their investment in fixed assets. The sec- sation of the workforce and in the rapid deployment
tor comprised 2.9 million enterprises, of which 95% of new technologies. New approaches to the overall
were SMEs with fewer than 20 employees. A work- construction process, from initial concepts to execu-
force of 16.4 million equated to 30.4% of industrial tion and full life-cycle management, will enhance the
employment, and 7.2% of the European total. Further- competitiveness of individual enterprises and the
more, EU companies won more than 50% of major sector as a whole. A particular priority will be to ac-
international contracts, outstripping Japanese and celerate the penetration of the latest technologies into
American rivals, respectively by 10% and 30%. the SMEs that make up the bulk of the industry.
The ERABUILD network, an ERA-NET financed under A European Construction Technology Platform (ECTP)
FP6, linked national and regional bodies responsible was launched early in 2005, with the aim of mobilis-
for managing research programmes. Based on a con- ing all stakeholders around the stated objectives of
sortium of 18 partners from 8 countries, with EU ‘meeting clients’ and users’ requirements, becoming
funding of €2.5 million, the network developed sustainable and transforming the construction
durable cooperation and coordination between sector’. This now boasts over 1 000 members, and is
national research programmes on the sustainable mirrored by national platforms in most EU countries.
construction and operation of buildings. It also maintains close links with other construction-
related technology platforms.
Within the NMP Theme of FP7, research projects for
the construction sector are already in progress on two Alongside the Framework Programmes themselves,
topics identified as priorities in consultation with the complementary mechanisms such as COST (European
Member States and the European Construction co-ordination in science and technology) and EUREKA
Technology Platform: provide additional funding for joint European research
• “Resource-efficient and clean buildings”, to reduce in this field. Both are intergovernmental programmes
significantly the consumption of materials and en- allowing the coordination of nationally-funded research
courage the wider use of renewable resources. on a European level. COST makes it possible for various
• “Innovative value-added construction product- national facilities, institutes, universities and private
services”, for retro-fitting and maintenance of industry to work jointly on a wide range of research
buildings, which was identified as a key activity activities, while EUREKA focuses on market-oriented
for the 2.5 million SMEs in the construction sector. industrial R&D. Under the latter scheme, the umbrella
The proposals selected in late 2008 under the topic project EurekaBuild was initiated in 2006 to develop
“Industrialisation through new integrated construc- technologies for sustainable and competitive con-
tion processes” are now also giving birth to new struction, in line with the Strategic Research Agenda
projects. of the ECTP.
I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS
5
Mechanical strength, thermal insulation, fire-resistance,
ease of application and dynamic response to external
perturbations make dry-walled, steel-framed construc-
tion an attractive option for house building, especially
in areas at risk from events such as earthquake or fire.
Such structures are also easy to erect and very flexible
in configuration.
6
The I-SSB demo house.
This demonstration building was designed as a typical Erection of steel frame completed in March 2009.
two-storey Greek family home.
Full-scale demo house Valuable progress has also been made in the produc-
tion and wireless networking of sensors/actuators to
The eventual results will be demonstrated in a full-scale reduce man-induced vibrations and control noise,
family house designed to sustain extreme loads of wind, as well as an innovative 3DPZT (lead zirconate titan-
vibrations and earthquake. The prototype of this was ate) piezoelectric ceramic-fibre earthquake sensor.
completed during the first two years of the project. New
types of plasterboard with improved ability to withstand A longer-term intention is to provide the house with en-
the extreme conditions occurring during earthquake or ergy storage elements based on phase-change materials,
fire – notably by the incorporation of polypropylene and to combine these with energy-efficient systems that
fibre and expanded perlite (amorphous volcanic glass) will dramatically reduce consumption. The target is to
fillers – have been developed and successfully tested show that lightweight steel-frame buildings with gypsum
as additives for improved fire resistance. These are cur- board systems can also become ‘zero-energy houses’
rently undergoing further evaluation and refinement. when suitably equipped. This is already beginning to be
explored in a follow-up FP7 project: MESSIB.
I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS
7
Road traffic, particularly freight, is a major cause of pol-
lution and inconvenience for citizens, and a significant
contributor to greenhouse gas emissions across Europe
as a whole. Moving it below ground can alleviate local
problems, while also freeing surface space for other
uses such as recreation. But the costs and risks involved
in constructing underground infrastructure are consider-
ably higher than those of conventional road-building.
8
measurement devices installed in bore holes by a con-
tinuous fibre-optic cable installed above the tunnel
liner to give more reliable early warning of excessive
settlement.
construction.
Total cost | €25 711 580
EC contribution | €14 000 000
Project duration | September 2005-November 2009 (51 months)
Coordinator | Prof. Gernot Beer, Graz University of Technology, Austria
More information | http://www.tunconstruct.org/
9
Radical innovation in all phases of the creation and use
of buildings is required to meet future challenges of
sustainability, energy conservation and industrial com-
petitiveness in Europe. I3CON is therefore researching
industrialised construction concepts that will permit
efficient and economical operation over the whole
building life cycle.
10
New components and tools For example, a prototype configurator tool enables
service provision to be optimised and allows far more
Production technologies for smart components and sys- accurate long-term forecasting of maintenance costs
tems have been evaluated, as has the manufacture of than has hitherto been possible.
integrated systems in a factory environment. Among
specific elements under development are different types
of facade panels, the thermoshield concept to provide Novel demonstrator
thermal comfort along the building envelope, control-
lable electro-chromic windows and a novel multi-services As well as producing a virtual demonstrator and a pre-
trunking system that could provide a cost-effective fabricated module incorporating the developed
answer to the vertical and horizontal distribution of components, the partners plan a novel side-by-side
essential services throughout multi-storey buildings. comparison of actual inhabited dwelling houses with
and without the new facilities.
In addition, work on a modular service engineering
model and its supporting toolbox is well advanced. Although some aspects of the I3CON vision will face
regulatory hurdles, it could ultimately deliver safer, more
comfortable and affordable buildings 50% faster and
25% more cheaply, with greatly reduced maintenance
and life-cycle cost savings of more than 40%.
The I3CON prefabricated
demonstration module.
11
The MANUBUILD concept of ‘open building manufac-
turing’ answers the need for fundamental change in
the construction sector: from craft-based practices to
efficient yet flexible knowledge-based industrial manu-
facture. As well as allowing significant reductions in
construction and maintenance costs, it will lead to
fewer errors and less re-work, reduce the risk of on-site
accidents and provide customers with more choices and
greater value.
12
latitude in the choice of features and materials than, say, concepts and learning have been demonstrated in
a car, this demands much more interactive decision- Sweden and are also currently under construction
making. A key aspect of the project was therefore to in Spain. These will also be showcased in another
establish an integrated ICT framework for progressive construction project in the UK in 2010. In order to
replacement of the fragmented collection of tools that encourage industry take-up, the partners have also pub-
has grown up with the traditional industry. lished widely and participated in a number of showcase
events, including the FutureBuild exhibition in London
on two successive years.
Reaching out to industry
A variety of training aids has been produced, and the
While the Open Building Manufacturing System is appli- educational effort has begun with the launch of an MSc
cable to virtually any kind of construction, the project programme in Construction Manufacturing. Linked to
itself chose to focus its demonstration activities on this, coordinator Corus has developed the framework
residential accommodation in four- to seven-story for a ‘teaching factory’ where course content and dura-
buildings. Apart from lab-scale prototypes and virtual tion can be targeted precisely according to the target
presentations, multi-story dwellings using MANUBUILD audience.
Software simulation
of a pre-engineered factory unit.
13
The superior technical and aesthetic properties of nat-
ural stone lead to its widespread use in both structural
and decorative aspects of construction. World consump-
tion has increased by more than 200% over the past
two decades, and continues to rise. Around 35% of
the total demand is met by EU countries – notably Italy,
Greece, Spain and Portugal – giving employment to
over 500,000 people in some 50,000 companies,
mainly SMEs.
Strategy for stone In recent years, however, Europe has been losing mar-
strengthens EU position ket share to Far Eastern and South American rivals. To
face this problem, the I-STONE project sought to
In order to face growing competition from improve the efficiency of the overall production chain,
Far Eastern and South American suppliers, enabling it to market products of lower cost, higher
the European stone sector needs to deliver quality and greater added value.
lower cost products of improved quality
and higher added value. The I-STONE
project sought to re-engineer the whole Innovating the process chain
production chain, to improve efficiency,
reduce waste and develop a new genera- A consortium comprising 42 partners from Europe,
tion of multifunctional by-products. Ukraine and Argentina has realised innovations cover-
ing all stages of stone extraction and conversion. These
include:
• a high-speed hammerless drilling system that
improves productivity, accuracy and cleanliness at
the quarry face;
• non-destructive testing methodology based on
sonic and ultrasonic waves, to classify blocks await-
ing sawing as acceptable or potentially flawed by
fractures;
• a consolidation system employing water-soluble
organic agents applied under vacuum to repair
defective blocks before further processing, thus
reducing reject rates that can otherwise reach up
to 35%;
• ultra-thin ( 3 mm) slab/strip-cutting discs, based on
nano-diamonds bonded without the use of heavy
metals – which operate at higher speeds than con-
ventional discs, extend lifetimes and generate less
Holes are accurately drilled with a new
waste;
hammerless system that minimises waste.
14
Prototype system for an automated scanning
high-resolution method (ASHRM) to locate the Environmental strategy
orientation and position of weak planes and
damages in stone blocks.
As well as minimising wastes from extraction and
processing, I-STONE’s strategy to promote sustainable
and ecological management of resources embraced a
• inorganic consolidation of slabs, strips and tiles search for new waste-based products, applications in
with materials that are chemically similar to the other industrial sectors, and methods for controlled dis-
semi-finished products themselves, thus restoring posal.
full marketable quality.
One interesting avenue pursued in the Netherlands is the
Negotiations for the commercial exploitation of a incorporation of marble and granite powders into func-
number of these developments are now underway. tionalised concrete road paving able to absorb pollutants
from vehicle exhausts by photocatalytic oxidisation, with
self-cleaning by the action of rainfall.
I NN OVAT IVE TE CH NO LO G IE S FO R BU ILDI NGS
15
Overall view of the slab/tile consolidation
Modernising moves system prototype.
16
Today, textiles are perceived by the construction indus-
try mainly as being appropriate for temporary structures.
However, with emerging materials and modern meth-
ods, they become equally applicable to more permanent
buildings. They not only offer architects the possibility
to create unusual and beautiful structures, but also
score highly in terms of minimal consumption of
resources and rapid, low-cost erection.
17
New coatings and fillers, some derived from nanotech- solvents and dangerous waste. A combination of pul-
nology, are being tested to produce membranes trusion and braiding produces plate composites that can
combining improved acoustic and thermal insulation, be bent and tensioned to form a variety of shapes.
efficient energy management and controlled light trans-
mission combined with easy cleaning and deconta-
mination qualities. A further aim is to allow energy Smart design
harvesting by photovoltaic approaches.
The integration of all these elements will create pleas-
Replacing steel cables with textile belts and ropes for ing, safe and comfortable environments for living and
tensioning and load transfer will eliminate corrosion working, even under extreme weather conditions. Smart
problems and facilitate installation. New textile rein- design and architecture, taking full advantage of the
forced composites and other hybrid structures will also new membranes and supporting structures will be
form essential elements of the supporting structures. reflected in a series of demonstrators at the end of the
funded period. This will include new concepts for
New glass-fibre-reinforced cement compositions are retractable roofs and kinetic structures conferring out-
showing great promise for incombustible and lightweight standing flexibility in use.
beams and arches, which are also more environmentally-
friendly than traditional resin-based materials involving At the mid-point of CONTEX-T, five patent applications
had already been filed covering various aspects of the
technology. Spin-off applications in areas such as pro-
A pvc-coated polyester bandstand canopy erected
in 2006 is a landmark feature of Norway’s annual tective clothing, furnishing, vehicle covers, inflatable
Kongsberg Jazz Festival. boats and emergency slides are also foreseen.
18
Floating covered swimming pool and sauna on the river Spree in Berlin.
19
Outlook
Synergy is strength
20
Public-private partnership
for Energy-efficient Buildings
21
Acknowledgements
Special thanks are expressed to the coordinators and the programme officers
of the projects for their contribution, and in particular to Christophe Lesniak
for the coordination work. Furthermore, the collaboration of Mike Parry,
Margarita Rodríguez Prada, Pascale Dupont and Bingen Urquijo Garay
is acknowledged.
2009 — 24 pp. — 17 x 24 cm
ISBN 978-92-79-12609-3
DOI 10.2777/33303
23
KI-NA-24023-EN-C
The construction sector is central to the overall economy of the EU, accounting for more than 10 % of
GDP, employing more than 16 million people in large, medium and small enterprises, providing accom-
modation and infrastructure, and playing a prominent role in the global marketplace. Continued research
and development is vital to provide a sound basis for recovery from the effects of economic downturn
and to address the global problems of climate change and population growth. The European Construc-
tion Technology Platform developed a Strategic Research Agenda which identified three main goals:
meeting clients’ and users’ requirements, dramatically improving sustainability and energy efficiency,
and achieving a transformation from traditional craft practices to modern and efficient knowledge-based
methods employing intelligent new materials and environmentally-friendly processes. This publication
briefly presents six examples of outstanding transnational collaborative projects for the construction
sector supported by the EU under its RTD Framework Programmes. By taking innovative approaches to
the development and application of building and infrastructural technologies, all are helping to ensure
a viable future for the construction industry and contributing to the well-being of every citizen.