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Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:02
Job : 2250_App.V_DOME
Date of Calcs. : 12-12-2010 , 11:34 PM
Mfg. or Insp. Date : 12-11-1994
Designer : JEFFCOAT SMITT
Project : PR-2250-92
Tag Number : TK-2250
Plant : PLANT 1
Plant Location : COLUMBIA, SC
Site : COLUMBIA, SC
Design Basis : API-650 11th Edition, Addendum 1, Nov 2008
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- TANK NAMEPLATE INFORMATION
----------------------------------------------------------------------
- Operating Ratio: 0.4
- Design Standard:
- API-650 11th Edition, Addendum 1, Nov 2008 -
- API-650 Appendices Used: F.1.3, V -
- Roof : A-36: 0.25in. -
- Shell (5): A-36: 0.1875in. -
- Shell (4): A-36: 0.25in. -
- Shell (3): A-36: 0.25in. -
- Shell (2): A-36: 0.3125in. -
- Shell (1): A-240 Type 304L: 0.3125in. -
- Bottom : A-537 Class 2: 0.25in. -
- Annular Ring : A-36: 1.5in. -
----------------------------------------------------------------------
DESIGN NOTES
** NOTE **
A Minimum Liquid Level of 1 ft. has been used for this model
as entered on the Shell Design Screen.
Page 4 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:24
DESIGNER REMARKS
SUMMARY OF RESULTS
e.2 = DL + Pe + 0.4*MAX(SL,Lr)
= 35.5333 + 72.0000 + 0.4*25
= 117.533 lbf/ft^2
Alpha = 60.0000 degrees (angle between the Normal to the roof and
a horizontal line at the
roof-to-shell juncture)
Theta = 30.0000 degrees (angle between the Normal to the roof and
a vertical line at the
roof-to-shell juncture)
Rs = R1 = R2 = 216 in.
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 18 - SQRT[18^2 - (18/2)^2]
= 2.403 ft
Page 7 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:24
Roof_Area = 288*PI*R*hR
= 288*PI*18*2.403
= 39,086 in^2
Weight = (Density)(t)(Roof_Area)
= (0.2833)(0.25)(39,086)
= 2,768 lbf (New)
= 2,076 lbf (Corroded)
NOTE: This flat bottom tank is assumed supported by the bottom plate.
If tank not supported by a flat bottom, then uplift calculations
will be N.A., and for reference only.
= P * PI / 4 * D ^ 2 * 144 «
- Corr. shell - Corr. roof weight
= 2.5 * 3.1416 / 4 * 324 * 144 «
- 9,335 - 2,076
= 80,198 lbf
<Section 5.10.6.1>
t-Calc1 = ME * SQRT[T/45]*R/200 + CA
= 1 * SQRT[117.533/45]*18/200 + 0.0625
= 0.2079 in.
t-CalcExt = t-Calc1
= 0.2079 in.
* * NOTE : Corrosion Allowances taken into account for shell and roof «
thicknesses.
<Section V.7.3.1>
Pr = Max Roof Load = T
t_Dome1 = 4.47*R*SQRT[(Pr/E)] + CA
= 4.47*18*SQRT[(117.533/28,799,999)] + 0.0625
= 0.225 in.
(Section V.7.3.2)
A_Reqd = Pr*R*D/(3.375*f)
= 117.533*18*18/(3.375*23,200)
= 0.4863 in^2
(Section V.7.3.3)
X_Dome = 2.1*(R*tr)^0.5
= 2.1*(18*0.1875)^0.5
= 3.8579 in
(Section V.7.3.4)
X_Shell = 1.47*SQRT[OD*ts1]
= 1.47*SQRT[18*0.125]
= 2.205 in
Page 10 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:25
(Section V.7.3.5)
A_stiff_reqd = (A_Reqd - JEs*ts1*X_Shell - JEr*tr*X_Dome)/JEst
= (0.4863 - 1*0.125*2.205 - 0.85*0.1875*3.8579)/1
= -0.4041 in^2
I_reqd = 648*VI*D^3/[E*(N^2-1)]
= 648*30*18^3/[28,799,999*(7.76^2-1)]
= 0.066 in^4
A_reqd = 6*VI*D/f
= 6*30*18/23,200
= 0.1397 in^4
NOTE: Per API 650 F.7.3, Roof Calculations per API-620 will also be performed.
R3 = 107.8125 in.
At = PI*OD^2/4*144
= PI*18^2/4*144
= 36,644 in^2 (Cross-Sectional Area of Roof at Shell)
(Per 5.10.3.2)
T = MAX(T1, T2) = 264 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
(Per 5.10.3.2)
T = MAX(T1, T2) = 262.4 lb./in.
Sts = 16,000 PSI (Allowable Tensile Stress per API-620 Table 5-1)
Tp = MAX(ABS(T1),ABS(T2))
= 102.4 lb/in.
Tpp = MIN(ABS(T1),ABS(T2))
= 89.5 lb/in.
Rp = R2 = 216 in.
Rpp = R1 = 216 in.
Page 15 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:26
t_19 = SQRT[Tpp*Rpp]/1000 + CA
= 0.2015 in.
t-Calc = MAX(t_18,t_19)
Ratio = (t-CA)/R
= (0.25 - 0.0625)/216
= 0.0009
Sca = 10^6*Ratio (Per 5.5.4.3)
= 868 PSI (Allowable Compressive Stress)
t-Calc = SQRT[T*R/10^6] + CA
= SQRT[(99.4)(216)/10^6] + 0.0625
= 0.209 in.
A_min = MAX(0.564,1.142,0.569)
= 1.142 in^2 (per API-620 Section 5.12.4)
Course # 1
Material: A-240 Type 304L; Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 1
Sd = 19,200 PSI (allowable design stress per API-650 App. S Table S-2a)
St = 16,700 PSI (allowable test stress)
DESIGN CONDITION
G = 0.9 (per API-650)
Pmax_int_shell = Pmax_1
Course # 2
Material: A-36; Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 1
Page 18 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:26
DESIGN CONDITION
G = 0.9 (per API-650)
Course # 3
Material: A-36; Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 1
DESIGN CONDITION
G = 0.9 (per API-650)
Course # 4
Material: A-36; Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 1
DESIGN CONDITION
G = 0.9 (per API-650)
Course # 5
Material: A-36; Width = 4 ft.
Corrosion Allow. = 0.0625 in.
Joint Efficiency = 1
DESIGN CONDITION
G = 0.9 (per API-650)
D (Tank OD) = 18 ft
SHELL MATERIAL (thinnest course) : A-36
ts1 (Top Shell Thickness) = 0.125 in.
tsn (Bottom Shell Thickness) = 0.25 in.
tsmin (Smallest Actual Shell Thickness) = 0.125 in.
JEr (Roof Joint Efficiency) = 0.85
JEs (Top Shell Joint Efficiency) = 1
Hts (Transformed Shell Height) = 8.286 ft
f_shell (Allowable Stress for thinnest Shell) = 23,200 psi
Fy_shell (Yield Stress for thinnest Shell) = 36,000 psi
E (Mod. of Elasticity for thinnest Shell) = 28,799,999 psi
TOP STIFFENER MATERIAL : A-36
f_stiff (Allowable Stress for Stiffener) = 23,200 psi
Fy_stiff (Yield Stress for Stiffener) = 36,000 psi
SHELL STIFFENER MATERIAL : A-36
f_stiff (Allowable Stress for Stiffener) = 23,200 psi
Fy_stiff (Yield Stress for Stiffener) = 36,000 psi
BOTTOM STIFFENER MATERIAL :
f_stiff (Allowable Stress for Stiffener) = 0 psi
Fy_stiff (Yield Stress for Stiffener) = 0 psi
BOTTOM PLATE MATERIAL : A-537 Class 2
f_btm (Allowable Stress for Bottom Floor) = 32,000 psi
Fy_shell (Yield Stress for Bottom Floor) = 60,000 psi
JEn (Bottom Shell Joint Efficiency) = 1
JEb (Bottom Joint Efficiency) = 1
Bottom Floor OD = 18.25 ft
PV_Max = Min(PV_Max1,PV_Max2)
= Min(0.419,0.3492)
= 0.3492 psi
Lx = Hts/(Ns + 1)
= 8.286/(1 + 1)
= 4.143 ft
t_min_ext_stiff = 1.23*[(PSI*Ls*Ps)^0.4]*(D^0.6)/(E^0.4) + CA
= 1.23*[(3*2.762*72)^0.4]*(18^0.6)/(27,400,000^0.4) + 0.0625
= 0.1557 in.
PsMax = {[(tsmin-CA)*(E^0.4)/[(D^0.6)*1.23]]^2.5}/(PSI*Ls)/144
= {[0.125*(28,799,999^0.4)/[(18^0.6)*1.23]]^2.5}/(3*2.762)/144
= 1.041 PSI
w_shell_1 = 2*1.47*(D*(ts_3-CA))^0.5
= 2*1.47*(18*0.1875)^0.5
= 5.4011 in.
w_shell_2 = 2*1.47*(D*(ts_5-CA))^0.5
= 2*1.47*(18*0.125)^0.5
= 4.41 in.
I_reqd_1 = 648*Q*D^3/[E*(N^2-1)]
= 648*16.57*18^3/[28,799,999*(7.76^2-1)]
= 0.0367 in^4
I_reqd_2 = 648*Q*D^3/[E*(N^2-1)]
= 648*16.57*18^3/[28,799,999*(7.76^2-1)]
= 0.0367 in^4
define fc = MAX(0.4Fy,15,000)
= MAX(0.4*36,000,15,000)
= 15,000 psi
A_reqd_1 = 6*Q_1*D/fc
= 6*16.57*18/15,000
= 0.119 in^2
define fc = MAX(0.4Fy,15,000)
= MAX(0.4*36,000,15,000)
= 15,000 psi
A_reqd_2 = 6*Q_2*D/fc
= 6*16.57*18/15,000
= 0.119 in^2
--------------------------
t_Min_Annular_Ring = 0.236 + 0
= 0.236 in.
Weight Resisting External Vacuum (Corr. Btm. Plate + Min. Liq. Level)
C = 0.33 * td_ext / ts
= 0.33 * 0.0932 / 0.25
= 0.123
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (216)*SQRT[(0.2)(-0.0395)/(32,000)(1)] + 0
= 0.1073 in.
-------------------
I_reqd = 648*VI*D^3/[E*(N^2-1)]
= 648*30*18^3/[27,400,000*(7.76^2-1)]
= 0.07 in^4
A_reqd = 6*VI*D/f
= 6*30*18/19,200
= 0.1688 in^4
A_stiff = 0 in^2
using NONE
Wind_Uplift = 30 * vf
= 30 lbf/ft^2
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 18 - SQRT[18^2 - (18/2)^2]
= 2.403 ft
Mw (Wind moment)
= M_roof + M_shell = 68,707 + 66,000
= 134,707 ft-lbf
MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and «
Roof weight supported by the Shell.
= (W_shell + W_roof)*OD/2
= (9,335 + 2,076)*9
= 102,699 ft-lbf
Criteria 1
0.6*(134,707) + 824,480 < 102,699/1.5
Since 905,304 >= 68,466, Tank must be anchored.
Criteria 2
134,707 + 0.4 * 824,480 < (102,699 + 164,896)/2
Since 464,499 >= 133,798, Tank must be anchored.
F_wind = vF * 18 * As
= 1 * 18 * 366.6667
= 6,600 lbf
Ms (Seismic Moment)
Ms = Z*I*(C1*Ws*Xs + C1*Wr*Ht + C1*W1*X1 + C2*W2*X2)
wl = 7.9*(tb1)*SQRT(Sy*G*H)
= 7.9*(0.25)*SQRT(36,000*0.9*20)
= 1,590 lbf/ft
1.25*G*H*OD = 1.25(0.9)(20)(18)
= 405 lbf/ft
Fa = 10^6*t/(2.5*OD) + 600*SQRT(G*H)
= (10^6)(0.3125 - 0.0625)/(2.5*18) + (600)SQRT[(0.9)(20)]
= 8,101 PSI
Fa = 10^6*t/(2.5*OD) + 600*SQRT(G*H)
= (10^6)(0.3125 - 0.0625)/(2.5*18) + (600)SQRT[(0.9)(20)]
= 8,101 PSI
N = 8 Number of Anchors
D = 18.25 ft Diameter of Anchor Circle
<ANCHORAGE REQUIREMENTS>
D (tank OD) = 18 ft
P (design pressure) = 69.28 INCHES H2O
Pt (test pressure) = 1.25 * P = 86.61 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0.25 in.
Mw (Wind Moment) = 134,707 ft-lbf
Ms (Seismic Moment) = 268,514 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)
Sd = 15,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 9,762/15,000 = 0.651 in^2
Sd = 20,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 12,626/20,000 = 0.631 in^2
Sd = 105,000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
Exclusive of Corrosion,
Nominal Bolt Diameter Req'd = 1.125 in. (per ANSI B1.1)
----------------------------------------------------------------------
NAME TYPE SIZE FLANGE SCH. ELEV. WEIGH REPAD REPAD REPAD REPAD
FACING ON t Do W CA
SHELL or L
(in) (ft) lbf (in) (in) (in) (in)
----------------------------------------------------------------------
A SHNZ 10 RFSO 40 2 3 0.25 28.5 0 0
B RFMW 24 RFSO .25 N.A. N.A. 0.25 46 25 0
----------------------------------------------------------------------
Page 43 of 47
Saipem - 2250_App.V_DOME
TANK REPORT: Printed - 12-12-2010 23:35:30
(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)
SURFACE AREAS
Roof 271 ft^2
Shell 1,131 ft^2
Bottom 254 ft^2
MAWP = 2.5 PSI or 69.28 IN. H2O (per API-650 App. F.1.3 & F.7)
* This MAWP calculation assumes a minimum liquid level of 1 FT. in the tank.