Axor Drive Service Manual

Service manual
Encoder version
AXOR INDUSTRIES
Via Stazione N°5
36054 Montebello Vi.no (VI)
Italy
Tel. +39 0444 440441
Fax. +39 0444 440418
E-mail sales@axorindustries.com
Internet: http://www.axorindustries.com
All rights reserved. Reproduction in whole or in part is prohibited without

prior written consent of the copyright owner. All specifications are subject
to change without prior written consent of the copyright owner. All
specifications are subject to change without prior notification.
Print in Italy 09/2004
AXOR Industries Service manual McbNET TM

version 16/09/2004 1
Index
1) General description
1.0 Security standards and directives .............................. 4-5

1.1 Principle characteristics ................................................. 6
1.2 Equipment description .................................................... 7
1.2.1 MicroB net general view ................................................. 8
1.2.2 How to proceed ............................................................... 9
1.3 Nameplate description ............................................. 10-11
1.4 Technical data .......................................................... 12-14
2) Installation
2.0 Dimensions ................................................................... 15

2.0.1 Mechanical installation ................................................. 16
2.1 Ventilation ..................................................................... 17
2.2 CE Conformity ......................................................... 18-19
2.3 Important point ......................................................... 20-21
2.4 Installation and wiring .............................................. 21-23
2.5 Power input and output ............................................ 24-25
2.6 Control signals ......................................................... 26-27
2.7 Ex. of connections for single axis system.............. 28-29
2.8 Ex. of connections for multi axis system .................... 30
2.9 Notes on power supply ................................................. 31
3) Interfaces
3.0 Control Signal (Connector M2) ................................ 32-37

3.1 Motor signal (connector J1) ..................................... 38-39
3.1.1 Motor signal (Differential) "J1" ...................................... 40
3.1.2 Motor signal (Common Mode) "J1" .............................. 41
3.2 Emulation Encoder (Connector J2) .............................. 42
3.2.1 Emul.Encoder (Differential output ) .............................. 43
3.2.2 Emul.Encoder (Common mode output ) ....................... 44
3.2.3 Impulse resolution output ........................................ 45-46
3.3 Brake module (connector M3 ....................................... 48
2 AXOR Industries Service manual McbNET TM

version 16/09/2004
Index
4) Commissioning
4.0 Start up procedures ...................................................... 49

4.1 Adjustments .................................................................. 50
4.2 Internal personalization ............................................51-54
4.3 Solder bridges ..........................................................55-57
4.4 Motor speed adjustment ............................................... 58
4.5 Nominal and Peak current adjustments ....................... 59
4.6 Dynamic constant adjustment ................................. 60-61
4.6.1 Balance (offset) ............................................................. 61
4.7 Alarms ..................................................................... 62-63
4.8 Protection circuitry ....................................................... 64
5) Appendix
5.0 Motor phasing ............................................................... 65

5.1 SSAX 1000-2000 Motor connections ........................... 66
5.2 Trubleshooting .............................................................. 67
-- CE conformity declaration ............................................ 68

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1.0 Security standards
As well as the points described in this manual, current regulations regarding

safety and accident prevention must be followed in order to prevent accidents
and residue risks. The installer must be familiar with and observe the following
norms and directives:
IEC 364 and CENELEC HD 384 or DIN VDE 0100;
IEC-Report 664 or DIN VDE 0110; national accident prevention dispositions
or BGV A2.
Installation, starting and maintenance must be entrusted exclusively to

qualified technical personnel who are familiar with product installation,
assembly, starting and operation.
Please read this manual before installing and starting the product. Using the
McbNet incorrectly can injure people or damage things. Fully respect the
technical data and indications on connection conditions.
The user must analyse possible machine risks and take the necessary
measures to avoid injury being caused to people and damage to things
because of unpredicted movements.
The converters contain elements that are sensitive to electrostatic discharges.

These elements can be damaged by careless manipulation.
Discharge static electricity from your body before touching the converter. Avoid
contact with material that insulates well (synthetic fibres, films of plastic
material and so forth).
During operation, the converter surfaces can become hot. The dissipation
Heatsink can reach temperatures of 70°C and above while it is working.
Never loosen electrical connections while the servoamplifiers are being

powered. The appropriate terminals of the MCBnet must always be connected
to earth as instructed in this manual. After having disconnected the converters
from the supply current, always wait at least two minutes before touching the
powered components (e.g. contacts) or loosening connections.
Switch off the converter and wait at least 30 sec. before opening it. Remove
the fuses or switch off the main switch before removing the drive. When
opening, place the converter on a surface that does not belong to the electric
panel.

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1.0 Security standards
The MicroB net is equipped with electronic protections that deactivate it in case of
irregularities. The motor, as a result, is not controlled and can stop or go into
neutral (for a time determined by the type of system).
The voltage values applied to the product must be within the declared ranges.
See Technical Data.
Interventions and modifications carried out on the product and/or its
components and accessories render the guarantee null and void.
European directives
MCBnet is a components that are intended to be incorporated into electrical plant
and machines for industrial use.
When the drives are built into machines or plant, the intended operation of the
amplifier is forbidden until it has been established that the machine or plant
fulfills the requirements of the EC Machinery Directive 98/37/EG and the EC
Directive on EMC (89/336/EEC).
Conformity with the EC Machinery directive (98/37/EG), the following standards
have to be applied:
EN 60204-1 (Safety and electrical equipment of machines)
EN 292 (Safety of machines)
Conformity with the Low Voltage Directive 73/23/EEC, the following standards
have to be applied:
EN 60204-1 (Safety and electrical equipment of machines)
EN 50178 (Equipment of high voltage plant with electronic devices)
EN 60439-1 (Low-voltage switchgear and controlgear assemblies)
Conformity with the EC Directive on EMC 89/336/EEC and the Low Voltage Directive
73/23/EEC is mandatory for servoamplifiers supplied within the European Union.
To fulfill the EMC directive, the standard EN 61800-3 is applied. (Variable speed
electric drives Part 3: Product norm regarding electromagnetic compatibility and
scientific testing methods)
The manufacturer of the machine or plant is responsible for ensuring that they
meet the limits required by the EMC regulations. Advice on the correct installation
for EMC "such as shielding, grounding" can be found in this documentation.
In the reference to noise immunity and noise emission the servoamplifier fulfills
the requirement to the category second environment (industrial environment).

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1.1 Principle characteristics
STANDARD FEATURES
þ Power supply direct from the mains (3ph x 230V) or (1ph x 230V on request)
þ On board EMC filter
þ Sinusoidal wave form
þ Operating modes: STD = Encoder + Hall Sensors and Torque Mode
þ Differential speed signal input.
þ Analog current limitation input
þ 7 segment diagnostic display
þ RS 485 Line Driver encoder impulse output to controller.
(Opto-isolated optional)
þ Emulation encoder dividable impulses :1 :2 :4 :8
þ Rotable dynamic adjustment Dip Switch
þ Motor current monitor
þ Opto-isolated enable logic signal
þ Encoder&hall Feedback for motors with 2:4:6:8 poles
PROTECTIONS
þ Min/Max supply voltage

þ Motor thermal protection
þ Drive thermal protection
þ Start-up current ( InRush)
þ Motor terminal short-circuit
þ Short circuit between motor terminals and ground
þ Missing / improper connections of Hall signals
þ Motor over current (I x t2)
þ Braking circuitry over current
þ Braking circuitry Pre-alarm
þ Braking circuitry short circuit

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1.2 Equipment
The microb net series amplifier includes:

Microb net
J1 Connector (25 pole sub-D female)
J2 Connector (9 pole sub-D female)
M1 Connector (Phoenix "5.08" 10 pole plug-in)
Service manual
Bracking resistor 200W - 47ohm (only for 2/4, 4/8, 6/12, 8/16)
ACCESSORIES
Motor inductance (3x0.5mH) or (3x1.2mH) for cables over 15 feet in
length
Documentation on CD Rom (Service manual)
400W - 22 Ohm externl braking resistors.
CBLS cable series
MOTORS SSAX 1000/SSAX2000 Series Servomotors

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1.2.1 MicroB Net general view
See Chapter 4.7

See Chapter 3.3 (Allarms)
(Brake resistance
connector "M3")
See Chapter 4.1
(Adjustment)
See Chapter 3.0

(Control signals
"M2")
See Chapter 2.5
(Power input and
Output "M1")
See Chapter 3.2

(Emulation
encoder "J2")
See Chapter 3.1

(Motor signals
"J1")
TYPE DESCRIPTION
Phoenix 10 poles Power
M1
Connector
Phoenix 10 poles Control Signal
M2
Connector
Phoenix 3 poles External Braking
M3
Resistor Connector
25 poles Sub-D connector - male
J1
motor signal input
9 poles Sub-D connector - male
J2
encoder emulation output

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1.2.2 General instructions (how to proceed)
The indications below describe the standard manufacturer's setup.

a) The amplifier is setup with "internal eprom programming" to pilot motors
with 4 and 6 poles. AXOR's SSAX1000-SSAX2000 series servomotors are all
6 poles.
If the amplifier is coupled with motors that have 2 or 8 poles, you must request
these settings in the Purchase Order in order to assure proper settings.
b) It is possible to utilize the MicroB net with both differential encoder + hall,
and encoder + hall with only positive channels.
c) If the motor utilized is other then our SSAX series, refer to chapter 5.0
(searching for hall signals in respect to armature voltage).
d) Braking resistor: Connect a wire bridge between R1 e R2 to enable the

internal resistance, or connect an external resistance between P e R2. See
also chapter 3.3
e) The MicroB net comes standard with the emulated encoder output
referenced to the internal zero ground signal. In the case where optocoupled
isolation is required, you must request this option in the Purchase Order.
See also chapter 3.2.3.
b) encoder/Hall from the motor

a) 2-4-6-8 Motor poles
A+
? A-
A+
c) (Phasing) d)
(M otor)
(H all)
? Internal External
e)
(Optional)
G ND PGND

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1.3 Description of the product code
There is a product plate on the side of each MicroB net converter. The various
possible options can be identified as shown below. The single fields give the
information described as follows:
Nominal and peak output

Supply network Protection rating
current (RMS)
Output current 1/2 2/4 4/8 6/12 8/16 (A)
Operating Temp.
0 - 40 C
O Prot. Class IP20
TYPE: MCBNET-T-300-6/12-RX-S-A-1000-EC-RD-IS
ADJ: 6/12A 3000Rpm Enc.
Data 10/04/2002 Ord: 365 /2002 Cod. 93759999
Environmental
Te m p e r a t u r e
Range Cod is an internal production code.
Use this number for any eventual
enquiries

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1.3 Description of the product code
As well as the main technical data present on the homologation plate, there
are other descriptive codes given in the Part. Number plate:
TYPE:
MCBNET - T - 8/16 - RX - S - A - 1000 - EC - RD -IS
T= 3ph fase
M= 1ph fase TYPE:
A= Analog
SIZE: 1/2, 2/4; 4/8; 6/12; 8/16 D= Digital
BRAKING RESISTOR SIZE: AXOR CODE:
RX= Standard braking resistor-internal (7W)
R2= External braking resistor (200W) FEEDBACK:
R4= External braking resistor (400W) EC= Encoder
PROTECTION: RO= Resolver
S= Standard CONTROL MODE:
T= Tropicalized
RD= Differential reference
IO= Torque Mode
ADDITIONAL FEATURES:
IS= Encoder emulation
otoisolated (option)
ADJ:
Identifies the product settings that may have been used for a particular Motor.
If the product is supplied standard, the ADJ section shows the delivered
current.
ADJ - SSAX - 2075 - S - 40/220

MOTOR TYPE
SERIES
SIZE: ( S,M,L,XL)
NOM. SPEED (X100 RPM)

RATED VOLTAGE

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1.4 Technical Data
TECHNICAL DATA - MCBNET

3 ph phase (3 x 230Vac +10% max.)
(3 x 110Vac -10% min.) 50/60HZ
NOMINAL VOLTAGE Vac
Single phase (1x230Vac +10% max
1x110Vac 10% min.) 50/60HZ
INTERNAL DC BUS
Vdc 85 Vdc min - 400Vdc max. (1)
+AT/-AT
SIZE 1/2 2/4 4/8 6/12 8/16
NOMINAL CURRENT A rms 1 2 4 6 8
PEAK CURRENT x 2Sec. A rms 2 4 8 12 16
CASE RADIATORE PM3 PM3 PM3 PM3B PM3V
DISSIPATION at
W 20 28 42 58 76
nominal current
DISSIPATION with
W 12
output stages disabled
PWM OUTPUT
Khz 12
FREQUENCY
STORAGE
°C -20+55°C
TEMPERATURE
HUMIDITY % ≤85
POLLUTION LEVEL Pollution Level 2EN60204/EN50178
ENCLOSURE
IP20
PROTECTION
Up to 1500m a.m.s.l. without restriction
SITE ALTITUDE 1500 to 2500m a.m.s.l. with power derating
2%/100m
NOTE:
(1) Min/max voltage of Drives disable.
(2) The 6/12A drive has the PM3B radiator version.
(3) The 8/16A drive has the PM3V radiator version including ventilation.
TECHNICAL DATA - MOTOR ENCODER INPUT (J1)

ENCODER SUPPLY +5V @ 220mA (+/-5%)
DIFFERENTIAL ENCODER INPUTS
AM26LS33
LINE RECEIVER RS485
DIFFERENTIAL HALL SIGNAL INPUTS
AM26LS33
LINE RECEIVER RS485
ENCODER MAX. FREQUENCY 250KHZ

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1.4 Technical Data
TECHNICAL DATA ENCODER OUTPUT TO CONTROLLER (J2)

DIFFERENTIAL ENCODER OUTPUT
AM26LS31
LINE DRIVER RS485
OUTPUT MAX. FREQUENCY 250KHZ
TECHNICAL DATA CONTROL SIGNAL (M2)

CURRENT MONITOR (I MOT) +/-6V (+/-10%)
DRIVE OK OUTPUT LOGIC
50mA 30VDC Max.
(OPEN COLLECTOR)
+/-10V Max
COMMON MODE ANALOG INPUT (TPRC)
10 Kohm input resistance
AUXILIARY SUPPLY (+10V) +9.4V (+/-5%)
Not Enabled < 4,5VDC
ENABLE INPUT
Enabled > 9 to 30VDC
+/-10V Max
DIFFERENTIAL ANALOG INPUTS (+/-REF)
10 Kohm input resistance
Dependant upon chosen
EXT. VOLTAGE INPUT
configuration.See chapter 3.0
CONDUCTOR CROSS-SECTIONS FOLLOWING EN 60204

AC CONNECTION 1,5mm2 / 15AWG
MOTOR CONNECTION 1,5mm2 / 15AWG shielded
16 x 1 x (0,25-0,35) mm2 / 24-22 AWG shielded
MOTOR ENCODER
Or 8 x 2 x (0,25-0,35) mm2 / 24-22 AWG shielded
ENCODER EMULATION 8 x 1 x (0,25-0,35) mm2 / 24-22 AWG shielded
EXT. BRAKING
1,5mm2 / 15AWG
RESISTOR
COMMAND SIGNALS 0,5mm2 / 20AWG
Note: Use motor cables with capacities <150pF/m and <120pF/m for the
motor encoder signal cable.

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1.4 Technical Data
EXTERNAL FUSING
MicroB NET MicroB NET MicroB NET
FUSIBLE CUTOUTS OR SIMILAR
1/2 2/4 4/8 6/12 8/16
AC SUPPLY L1/N (F2) 6 AT 10 AT 16AT
BRAKING RESISTOR (FB1/2) 4 AF 4 AF 4 AF
BRAKING RESISTORS - MCBNET

BRAKING RESISTOR (INTERNAL RESIST.) 7W Max. a 40°C
W
CONTINUOUS POWER (EXTERNAL RESIST.) 200W Max. a 45°C
BRAKE CIRCUIT
Vdc 380 - 385
SET POINT DC
≥ 47 for 200W
EXT. BRAKING RESISTOR Ohm
≥ 22 for 400W (Special product)
MECHANICAL SPECIFICATIONS
DRIVE MOUNTING GENERALLY VERTICAL (PANEL MOUNT)
126.4 x 144.0 x 50.5 (VERSION PM3)
EXT. DIMENSIONS
126.4 x 144.0 x 72.5 (VERSION PM3V)
mm
126.4 x 144.0 x 73.1 (VERSION PM3B)
WEIGHT 0.6 Kg (PM3) 0.74Kg (PM3V) 1Kg (PM3B)
ENVIRONMENT CONDITIONS
CHARACTERISTICS DESCRIPTION
AMBIENT TEMPERATURE
SEE VENTILATION
IN OPERATION
STORAGE TEMPERATURE -20+55 °C
HUMIDITY Max. 85% WITHOUT CONDENSATION
Up to 1500m without restrictions
ALTITUDE
1500 to 2500m power derating 2%/100m

version 16/09/2004
2.0 Dimensions
PM3 PM3V PM3B
38,67
Case PM3
MICROB net size:
1/2 , 2/4 , 4/8
Case PM3B
MICROB net with booster
size: 6/12
Case PM3V
MICROB net (fan cooled)
size:8/16
mm
(INCHES)

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2.0.1 Mechanical installation
Microb NET (PM3)
Microb NET (PM3B)

Duct
Duct
Microb NET (PM3B)
Duct
Duct

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2.1 Ventilation
WARNING!
The drive working temperature must be between the values listed in the table
(permitted working conditions)
The 8/16 size is self-ventilated
The Microb Net must be fixed vertically to the bottom of the box in order to
guarantee reliable converter cooling.
PERMITTED WORKING CONDITIONS

SIZE (A) DESCRIPTION
1/2 , 2/4 , 4/8 , Maximum surrounding temperature +40°C at
6/12 , 8/16 nominal current.
The minimum volume of the electrical box for proper thermal dissipation
of one amplifier is 0,10m3
The minimum volume of the electrical box for proper thermal dissipation
of a 4 axis system (or 4 amplifiers) is 0,40m 3
Always ensure good air circulation in the cabinet. Where possible the
electrical cabinet should be air conditioned.
Minimum distance between drivers must be respected.
Current output power derating of 2% /100m from altitudes of 1500 to
2000m.
Note: The 8/16 amp driver is standard with on-board ventilation.
If the converter is installed in areas where a temperature within the

indicated ranges cannot be guaranteed, consult the manufacturer for
possible solutions.

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2.2 EMC conformity
All converters distributed in the European Community are governed by the

89/336/EEC directive on electromagnetic compatibility and the 73/23/EEC
directive on low voltage.
The MicroB NET series converters have been tested by a laboratory to check
their adherence to the limit values requested by the directive regarding
magnetic compatibility.
Should installation be carried out differently than described in the
documentation, the user must carry out new measures to satisfy the requisites
of law.
This manual contains indications for installations in conformity with the EC
directive regarding ground and screening connections and the realisation of
connectors and cables.
EMI Filter
The MicroB NET converter is equipped with an integrated EMI ant disturbance
filter (see drawing). Being implicit to filter operation, the deviation towards
earth or mass of the undesired frequencies ensures that these devices can
produce escape currents towards earth that are measurable in milliAmperes.
It is therefore necessary, for safety reasons, to connect the prepared terminal
to earth before powering. Incorrect connection renders filter operation
unreliable.
Please remember that leakage currents must be considered when setting
differential devices in order to avoid useless interventions.

version 16/09/2004
2.2 EMC conformity
The reference standard used for electromagnetic compatibility is summarised

in the CIE EN 61800 Norm (all parts).
MCBNet product conformity can only be assured, however, if the device is
installed following precise assembly criteria as described further on.
The fundamental characteristics of assembly are summarised in the following
points.
- Cable decoupling techniques: when laying conductors, the power conductors

must be kept physically separate from the command or signal conductors.
- Avoid crossing, overlapping and twisting them together. If it is absolutely

necessary to cross, do so at 90°.
- Wherever possible, use metal channels connected to earth when laying the
conductors. The motor mass cable must be kept separate and should not be
inserted in the multipolar cable.

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2.3 Important points
The MicroBNet is prepared to be assembled inside a box. The interaxis

measurements for the fixing holes can be found in chapter 2.0 e 2.0.1 Overall
dimensions.
The converter must be fixed vertically to the bottom of the box in

order to guarantee reliable cooling.
The position inside the box must satisfy the following conditions:
For good converter operation, guarantee a temperature of between (see

Ventilation chapter) inside the electric box with a humidity level ranging from
10% to 90% without condensation.
Protect the converter from excessive mechanical vibrations in the electric

box.
During installation, avoid letting any residue with metallic components fall
inside the MicroB net.
The electric box must have suitably filtered air vents.
Compare the nominal voltage and nominal current of the apparati. Wire in
accordance with the instructions given chapter 2.7 and 2.8
Make sure that the maximum permitted nominal voltage at connections L1,
L2, L3/N, is not exceeded by more than 10% (see EN 60204-19), even in the
worst cases. Excess voltage at these connections can cause faults in the
servo amplifier.
Make sure that the servo amplifier and motor are earthed in accordance with
current norms. Do not use painted assembly plates (not conductive).
Lay power and command cables separately. We recommend keeping a

distance of more than 10 cm between them. In this manner, the level of
immunity to interferences demanded by the electromagnetic compatibility
directive is improved. If the brake command wires are included with the
power cable, they must be screened separately.

version 16/09/2004
2.3 Important points
Warning! Never loosen the electric connections from powered servo

amplifiers. In particular cases doing so can make the electronic system faulty.
The residue charges in the capacitors can remain at a dangerous level for up
to 30 seconds after disconnection from the mains. Measure the voltage at
the intermediate circuit (+AT/-AT) and wait until it has lowered to below 15V.
The command and power connections can still hold current even when the
motor has stopped.

version 16/09/2004 21
2.4 Installation and connections
The indications below should help the user to follow the correct sequence
when installing and wiring the MicroB net.
Positioning
In a closed box. Observe what is indicated in tecnical data chapter. The
installation site must be free from conductive and aggressive materials. Layout
in box given on Chapter 2.0.1
Aeration
Ensure that the servo amplifier is being freely ventilated and respect the
permitted working temperature. Leave the necessary space both above and
below the converters.
Cable choice
Select cables in accordance with the EN 60204 norm, Chapter 1.4
Connections to GND and Earth

Pay attention to the driver and motor earth connections. Refer to the diagram
on the page 25, 27, 28).
Wiring
- Lay the power and command wires separately.
- Connect the activation, analogue input etc. control inputs and outputs (M2
connector).
Select the encoder emulation output supply configuration.
- Connect the motor signal cable (feedback ) (J1 connector). If the converter is
combined with an SSAX series motor, a sheet showing how to connect the
microb NET and the relative motor is supplied.
- If necessary, connect the encoder emulation to the control.
- Connect the motor cables (Connect both sides of the wire screening). If the
wire is longer than 15 mt., use an inductor for the motor.
- Connect the external braking resistance (with protection).
- Connect the supply voltage (maximum admitted voltage values), with
protections.

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2.4 Installation and connections
Notes on Power Supply
The MicroB net can be connected directly to the mains ( 3ph phase or
single phase 110 -230Vac) without utilizing a transformer. This product is
opto-isolated and this guarantees galvanic isolation between the mains
and control signals.
The following are additional supply possibilities for the MicroB net.
Note: even if not required, utilization of an autotransformer or
line transformer could be helpful in certain particular conditions
of supply mains.
Single phase Single phase
3 ph phase
Always section utilizing a power relay or thermal magnet all of the products'
power phases. In the case of three phase interupt L1, L2 and L3. In the
case of single phase interupt L2 and N.

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2.5 Power input and output
10-pole terminal board.

The signals coming from the brushless motor and
the alternate supply coming from the mains unite
at this connector:
Phoenix GMSTB2.5/5-G, 5.08mm terminals.
Connect the 3 ph phase input power in the L1, L2,
L3/N.
In the single phase connect the input power supply
in the L2, L3/N terminals.
Always section utilizing a power relay or thermal
magnet all of the products' power phases. In the
case of three phase interupt L1, L2 and L3. In the
case of single phase interupt L2 and N.
PIN DESCRIPTION
U OUTPUT Motor U phase output
V OUTPUT Motor V phase output
W OUTPUT Motor W phase output
GROUND OUTPUT Motor ground
+AT OUTPUT Internal BUS positive supply
-AT OUTPUT Internal BUS negative supply
EARTH INPUT Converter earth cable
L1 INPUT Mains power supply
L2 INPUT Mains power supply
Mains power supply or neutral in
L3/N INPUT
the single phase version.
CHASSIS INPUT Chassis ground
CONDUCTOR CROSS SECTION FOLLOWING EN 60204

AC CONNECTION 1,5mm2 / 15AWG
MOTOR CONNECTION 1,5mm2 / 15AWG shielded
Note: Use motor cables with capacities <150pF/m for the motor cable.

version 16/09/2004
2.5 Power input and output
MicroB NET Single phase
LINE
MicroB NET 3 ph phase
MO TOR
The motor cable
must be
shielded.
DC BUS
Connect the
shielding braid
within 10 to 50
cm utilizing a
LINE
cable clamp on
the zinced panel
of electrical box. Supply: Insert
protective fuses
15mt. max.
If the wire is
longer than 15 Connect
mt., use an the MicroB
inductor for the net chasis
motor. to GND
M Point where the

various grounding
wires for the MircoB Main's Earth
net are combined. input

version 16/09/2004 25
2.6 Control Signals
The description for the 10 way control connector "M2" is below. Connector
type "Phoenix GMSTB" ,3.81mm terminals.
Also see chapter 3.0 (control signal description)
PIN SIGNAL DESCRIPTION

(OUT) Current monitor: +/-6V corresponds to the
1 IMOT amplifiers peak positive and negative
current. Output impedance 10Kohm
(OUT) The contact is closed when the converter
2 AZ.OK is operative. All internal alarms cause contact
opening. Max. 50mA / +30Vdc Max.
3 TPRC (IN-OUT) Command or torque limitation
4 +10V (OUT) Auxilary voltage +10V Max. 4mA
(IN) Enable functioning .(Range between
5 ENABLE
VHigh=+9/+30Vdc Max.)
6 +REF (IN) Positive differential reference input.
7 -REF (IN) Negative differential reference input.
8 GND Common Zero signal
9 PGND Interface Ground
10 +EXT (IN) external supply (See page 37 chap. 3.0)
CONDUCTOR CROSS-SECTIONS FOLLOWING EN 60204

COMMAND SIGNAL 0,5mm2 / 20AWG

version 16/09/2004
2.6 Control Signals
+24V DC power
supply: The negative
M2 of this supply goes to
the common ground
Connector and is combined with
the amplifier's 0S
(pin 8 or 9 iin the case
where there is a
bridge between them.
The speed reference

input cable must be
shielded. Connect
the shield to the CNC
controller side.
In this example, the

0S (GND) internal pin
8 and the (PGND)
interface input pin 9
have been combined.
External Back-up
power supply, if
required.
Electrical box ground

bar. On this bar all 0S
(GND) signals of the
amplifier and those
of the controller are
combined. Even for
m u l t i - a x i s
applications.
Main's Earth
input

version 16/09/2004 27
2.7 Connection single axis
Ex. of connections for single axis system
MCBNET E x tern al
M3 +24V 0V +24V dc. Power Supply: The

relative 0S is connected to the
ground bar and from there
combined with the amplifier's
0S (pin 8).
A n a log o u t
Analog torque limitation signal
input (optional)
M2 A n a log o u t
Differential speed reference.
C on tro l/P LC
+24V 0V
Emulated encoder output to

CNC Controller (Also see
J2 E n cod e r chapter 3.2)
In p u t
C on tro l/P LC
J1
M
NOTE:
M1 Pay extreme attention to
amplif ier and motor
connections to
ground.
From this combination
(see also the figure on the
left) the wire to ground of
the drive and the wire to
ground of the common
ground begins.

version 16/09/2004
2.7 Connection single axis
The drawing below shows an example of how to connect the MicroB net.
NOTE:
1) The bridge between R1 and R2 activates the internal resistors (only for 1/
2 size). If an external resistor is inserted, remove this bridge and connect
the Rext. as shown in the drawing (See also chapter 3.3 Braking module).
The dotted braking resistance (47 ohm 200W), should be mounted for
the size 2/4, 4/8, 6/12, 8/16 A
2) An analogue signal can be connected to terminal 3 (TPRC) for controlling

or limiting the torque released by the converter.
3) In a configuration without filter, the motor wire (U V W) can reach a

maximum length of 15 mt. If the length of the motor wire exceeds 15 mt,
insert an Axor 3 x 1.2mH filter.
Vedi
Vedipag.17
pag.XX
MOTOR MicroB net
Always section utilizing a power relay or thermal magnet all of the products'
power phases. In the case of three phase interupt L1, L2 and L3. In the case
of single phase intrupt L2 and N.
Vedi pag.14

version 16/09/2004 29
2.8 Connection multiaxis
Example of how to connect a multiaxis system
The drawing shown gives one example of how to connect a multiaxis system
to two MicroB NETs. These connections are also valid for the 3rd or 4th
additional axis.
Electrical box ground bar. On this bar all

0S (GND) signals of the amplifier and
those of the controller are combined.
Even for multi-axis applications.
A) Point where the various grounding wires

for the motor and MircoB NET are
combined.

version 16/09/2004
2.9
2.9 Notes
Notes for single supply power supply.

When piloting motors with the MCBnet driver, please consider that the output
voltage from the same Vout is in relation to the following formula:
Vout= 0.9*(VAC - Vd)
Where:
Vout= Voltage output from the MicroB net.
VAC = supply voltage, alternated between L1-L2/N
Vd = Tension fall caused by singlephase supply.
This fall is proportional to the current absorbed by the motor, as can bee seen
in figure.
Drop Vd (RMS)
30
25
20
15
10
5
0
1 2 3 4 5 6 7 8 9 10
: Absorbed RMS current
Examples:
We see, the voltage drop if the current absorded by the motor is 6A. (17V).
Vout= 0.9*(230 - 17)=191.7V
In this case the maximum voltage outpus is 191.7V
- In order to know which SSAX1000 and SSAX2000 Brushless motor series is

most suitable for being piloted by the MCBnet driver, refer to the relative
Data sheet or contact Axor's Tecnical Dep.

version 16/09/2004 31
3.0 Control signal descriptions
I MOT Output (M2-pin1)
Technical characteristics:
-The reference mass for this output is the internal common zero, GNDM2-2
-The converter current monitor can use this output. The range of this monitor
is +/- 6V, which corresponds to the positive and negative peak currents erogated
by the converter (see graph).
Output impedance =10Kohm.
M icroB N E T
M 2 -1
GND
AZ. OK Output (M2-pin2)
Technical characteristics: + 24V ext

The reference mass for this output
is PGND M2-9
This output is zero potential M icroB N E T
R ela y
The contact is closed when the M 2 -2
converter is operative. All internal
alarms (excluding the intervention
M 2 -9
of alarm 6 IN if disable) cause
contact opening. See chapter 4.3 GND PG ND
PG ND R etu rn
"solder bridges S10".
It is possible to connect the coil of

an external relay to this output, as
shown in the figure. A protection
diode should always be inserted in
parallel to the relay coil (see figu-
re).

version 16/09/2004
TPRC Input (M2-pin3)
This terminal can be used in two distinct manners
(see configurations 1 and 2).
-The reference mass for this output/Input is the internal common zero, GND
M2-8
Configuration 1:
Speed control with differential reference and limitation of the delivered
TORQUE.
With this configuration it is possible to control the motor speed with a
differential analogue reference or commonly with terminals 6 and 7 +/- REF.
Using terminal 3 TPRC makes it possible to limit the converter current from
Zero to the peak value of the size using a voltage of from +0V to +10V. In this
configuration, the S7 welding point should be left closed and S8 open. The
speed ring remains active and elaborates the reference input signal.
The formula for determining the Vin. value to be applied in TPRC in order to
obtain the necessary current is as follows:
Ving =10 * Limit curr Es: 10 * 9 = 5.62V

I pk 16

version 16/09/2004 33
TPRC Input (M2-pin3)
Configuration 2:
Control in TORQUE with common mode input and without limitation of the
maximum turns.
With this configuration it is possible to control the converter current with a +/
-10v analogue signal in common mode using terminal 3 TPCR. The value
of the current depends on the voltage present at terminal 3 TPCR. The
maximum value cannot exceed the limit of +/-10V max., to which the peak
current of the converter corresponds. For this configuration the S7 welding
point should be open and S8 closed.
TORQUE LIMITATION or TORQUE CONTROL

S7 S8 FUNCTION
CLOSED OPEN Prepared for TORQUE LIMITATION
OPEN CLOSED Prepared for TORQUE CONTROL

version 16/09/2004
+10V Output (M2-pin4)
The reference ground for this output is the internal common zero, GND M2-8
The auxiliary output voltage is: +9,4VDC +/-5% Max. 3mA
ENABLE Output (M2-pin5)
The enable logic is set for +24VDC/4mA (PLC compatible)
The range is: +9VDC Min....30VDC Max.
The converter is unquestionably deactivated (level L) for voltages of less than
+4.5VDC.
The reference ground is: PGND M2-9
The connected motor remains without torque when In the blocked state (L
signal=low). This input is connected to the zero potential by an optocoupled.
-EXAMPLE: Microb
Net enabled by
external command
-EXAMPLE: Microb Net

enabled utilizing internal
+10V supply available on
pin M2-4. In this case
bridge pins M2-8 and M2-
9.

version 16/09/2004 35
+REF (M2-pin6), -REF (M2-pin7) Input
The MicroB net converter has a differential analogue input for connection to
control. If the axis card used in the CNC or PLC has a differential reference
analogue output, connect the two wires to terminals M2-6 and M2-7.
M icroB N E T
Differential
connection of the
speed reference
signal.
If the axis card is Common mode, the control analogue output should be
connected either to terminal M2-6 or to terminal M2-7, according to the
required rotational direction. The reference input terminal that is NOT used
should be anchored to GND M2-8.
M icroB N E T
Common mode R eturn

connection of the
speed reference
signal
The reference mass for these inputs is the internal common zero, GND M2-
8.
Differential input voltage: Max. +/-10V
Input resistance: 20Kohm

version 16/09/2004
GND (M2-pin8)
This terminal contains the GND reference mass of the analogue inputs and
outputs (see terminals M2-1, M2-3, M2-4, M2-6, M2-7).
PGND (M2-pin9)
This terminal contains the PGND reference ground of the digital inputs and
outputs (see terminals M2-2, M2-5).
+VEXT Input (M2-pin10)

+24VDC input for external Power Supply (Back -up).
It is possibie to power the logic board and the encoder utilizing an external
power supply of +24VDC +25%/ -30%.
The relative return (GND) is connected to the ground bar and from there
combined with the amplifier's 0S (pin 8). This permits maintaining simulated
encoder output signals even when the drive is shut off.
WARNING: For this configuration: S14 closed, S15 open, S16 closed.
This symbol appears when the Microb Net is shut off,

and external power supply (+24VDC is present) 3

version 16/09/2004 37
3.1 Motor signal connector
J1 Connector ( Sub-D 25 poles)
"J1" 25 poles motor signal Sub-D 25 Pole connection.

The signals coming from the brushless motor gather at this connector. Only
screened cable should be used, and the section of the single wires must be
0.25 or 0.35 mm². The braiding and the remaining wires should be welded
as indicated.
14 1
15 2
16 3
17 4
18 5
19 6
20 7
21 8
22 9
23 10
24 11
25 12
13
NOTE:
In chapter 5.1 the connection scheme between the MicroB net and AXOR's
SSAX1000 - SSAX2000 series servomotors is available.

version 16/09/2004
(Continua connettore J1)
25 pole
SEGNAL DESCRIPTION
sub-D PIN
1 Hall U- Negative Hall signal
2 Hall V- Negative Hall signal
3 Hall W- Negative Hall signal
4 ST Motor thermal protection
5 CHA+ Encoder channel A+
6 CHB+ Encoder channel B+
7 CHZ+ Encoder channel Z+
8 SHIELD Shield
10 Hall U+ Positive Hall signal
11 Hall V+ Positive Hall signal
12 Hall W+ Positive Hall signal
13 GND Zero Supply
17 ST Motor thermal protection
18 CHA- Encoder channel A-
19 CHB- Encoder channel B-
20 CHZ- Encoder channel Z-
Encoder power supply, max. load 220 mA,
21 +5V protected from short circuits, not protected
from negative or alternate voltages
CONDUCTOR CROSS-SECTION
0.25 - 0.35 mm2 24 - 22 AWG

version 16/09/2004 39
3.1.1 Encoder + Hall differentials

The connections between an encoder + Hall with RS485 differential outputs
and the MicroB NET are shown below. (With this configuration improved
transmission signal immunity is guaranteed in comparison with common
mode type signals.)
+5V (J1-21)
E N C O D E R +5V M IC R O B N E T
G ND G ND (J1-13)
+5V
1K 1K
C HA + (J1-5)
C HA - (J1-18) 4K 7
4K 7
G ND
C HB + (J1-6)
C HB - (J1-19)
C HZ + (J1-7)
C HZ - (J1-20)
H ALL U + (J1-10)
H ALL U - (J1-1)
H ALL V + (J1-11)
H ALL V - (J1-2)
H ALL W + (J1-12)
H ALL W - (J1-3)
(J1-4)
P T C IN P UT
P T C M O TO R (J1-17)
(J1-8) G ND

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3.1.2 Encoder + Hall in common mode

The connections between an encoder + Hall with Open Collector type outputs
and the MicroB NET converter are shown below.
+5V (J1-21)
E N C O D E R +5V M IC R O B N E T
G ND G ND (J1-13) +5V
+5V
1K 1K
C HA + (J1-5)
4K 7
4K 7
+5V
G ND
C HB + (J1-6)
+5V
C HZ + (J1-7)
+5V
H A LL U + (J1-10)
+5V
H A LL V + (J1-11)
+5V
H A LL W + (J1-12)
(J1-4)
P T C IN P UT
P T C M O TO R (J1-17)
(J1-8) G ND

version 16/09/2004 41
3.2 Encoder interface for C.N.C
J2 Connector ( Sub-D 9 poles)
The encoder output for control connection are available using these pins.
The encoder outputs for connection to control are available at these pins. It
is possible to set the converter as regards the encoder emulation interface
for use with either a +5V internal supply or a +5V external supply. (See
following pages.)
The converter is standard supplied by AXOR in the +5V internal configuration.
6 1
7 2
8 3
9 4
5
Solder view
Sub-D 9 pole PIN SIGNAL DESCRIPTION

5 A+ CHANNEL A+ ENCODER OUT (for CNC)
9 A- CHANNEL A- ENCODER OUT (for CNC)
4 B+ CHANNEL B+ ENCODER OUT (for CNC)
8 B- CHANNEL B- ENCODER OUT (for CNC)
7 Z+ CHANNEL Z+ ENCODER OUT (for CNC)
3 Z- CHANNEL Z- ENCODER OUT (for CNC)
2 Q0 CHOICE OF NR. OF ENCODER OUTPUT
IMPULSES
IMPULSES
IMPULSES
CONDUCTOR CROSS-SECTION
0.25 - 0.35 mm2 24 - 22 AWG

version 16/09/2004
3.2.1 Emulated encoder output (differential output)

The connections to be carried out when the Numeric Control or the axis card
used have input gates for reading from LINE-RECEIVER type encoders are
shown below.
CNC
+5V
(J2 -5 ) A+ R
RS 485
(J2 -9 ) A-
M IC R O B N E T
(J2 -4 ) B+ R
RS 485
(J2 -8 ) B-
(J2 -7 ) Z+ R
RS 485
(J2 -3 ) Z-
(J2 -2 ) P G ND
GND
P G ND
In the highlighted figure, the converter output transmitters are supplied from
inside the converter by a +5V voltage referring to the GND ground.
The GND and PGND ground must be united using a wire bridge between
terminals M2-8 and M2-9.
In this configuration there is NO insulation between the internal GND
common signal and the digital converter PGND.
The ENABLE input and the AZ.OK output are also, at this point, united at the
GND common signal.

version 16/09/2004 43
3.2.2 Emulated encoder output (common mode)

If the CNC holds photocoupled or common mode inputs (presence of channels
A+, B+, Z+ only) just connect outputs J2-5, J2-4, J2-7, J2-2.
This type of connection only uses straight signals supplied by the encoder
and which refer to a common potential at 0V. It is technically less advanced
and less immune to LINE DRIVER to LINE RECEIVER type disturbances.
ATTENTION: Consult the documentation of the CNC or the axis card producer
regarding the encoder reading gates.
+5V
CNC
(J2-5) A+
M IC R O B N E T
(J2-4) B+
(J2-7) Z+
(J2-2) P GN D
G ND
Attention: Do not overload the simulated encoder pins. The max. current for
each output must not exceed 15mA.

version 16/09/2004
3.2.3 Output impulses resolution (sub-D 9 pin connector)
It is possible to select the number of encoder output impulses, shown in the

table below.
The converter is supplied without bridges, as shown in configuration A.
(Example: With an encoder having 2084 PPR resolution, it is possible to obtain
1024 PPR at output)
FIGURE DESCRIPTION
A OUTPUTS = ENCODER FREQUENCY: 2
B OUTPUTS = ENCODER FREQUENCY: 4
C OUTPUTS = ENCODER FREQUENCY: 8
D OUTPUTS = ENCODER FREQUENCY: 1
A B
C D
Solder point
Continue

version 16/09/2004 45
The encoder emulation output impulses are emitted under the form of two
signals, A and B, which are electrically staggered by 90° and in zero impulse.
The Z "zero impulse" always coincides with the A=B=1 signals.

version 16/09/2004
This page has been deliberately blank

version 16/09/2004 47
3.3 Braking resistance
The MicroBnet is standard supplied with an internal braking module complete

with resistors (only 1/2 Size).
The internal resistance are enabled if the bridge between terminals
R1 and R2 is inserted. The maximum power that can be dissipated by the
internal resistors is 7W at 40°C.
The external resistor RX2 should be inserted between terminals P and R2 of

the M3 connector (2/4, 4/8, 6/12, 8/16 Size). In this case the standard
inserted bridge between R1 and R2 should be removed (see figure).
If the power accumulated by the motor, as a temporal mean or peak value,

exceeds the set load power the converter activates alarm 8.
At the same time the AZ.OK contact is opened.
It is therefore necessary to insert a higher capacity external braking resistor
(Microb Net on request, for external braking resistor 400W).
M3
Led PA (Pre-allarm). This

indication Shows that the
braking resistor has P R2
reached the 70% of
maximum permitted tempe-
rature.
M3
CONDUCTOR CROSS SECTION refer norm EN 60204
ESTERNAL BRAKING
1,5mm2 / 15AWG
RESISTANCE
Note: Use motor cables with capacities <150pF/m for the motor cable.

version 16/09/2004
4.0 Start up procedures
·- Remove load from motor shaft and be prepared to quickly shut off power
supply if required. (Warning: keep motor well fixed to the ground/floor or
attached to a mechanical support).
·
- Inser t the fuses in series with alternating power or inser t the
corresponding thermal magnet, insuring the available power value by
measuring with a tester.
·- Powering up the drive.

Under normal conditions the display comes on after approx. 1 second. If
a Hall signal is missing or the Hall signals are not powered the allarm 4
will come on. Verify the presence of said signals. Attention: Between
shut down and the successive re-start you must wait until the drive is
completely off before re-starting.
Prepare to power up the drive by first insuring that the reference signal
is zero =0V.
ATTENTION: If possible, in the case of piloting motor with a C.N.C.
controller, make sure the manual reference with the calculated error
corrections of the same are not inserted. (Space ring not inserted).
·
- Power up the Enable input. (It's a good application norm to always supply
the Enable command after the powering up the drive).
If the motor still has torque or rotates slightly, the encoder channels and
the signals coming from the Hall signals are correct.
·
- Furnish the reference signal.
Increase the speed reference signal up to minimum value (approx. 1V)
and observe the motors sense of rotation. If the motor rotates contrary
to what you require, shutdown and invert the +REF and -REF,
·
- Reconnect the motor's shaft to the load and insert the space ring of
eventual controller. If at this point you still have the same results as
those verified before insertion and the controller doesn't show errors,
the system is regulated correctly.
·
- Now execute standard working cycles verifying that no protections
intervene.

version 16/09/2004 49
4.1 Settings
VEL
Setting trimmer, end of speed bottom scale. Turning
respectively clockwise (cw) or counterclockwise
(ccw) increases/decreases the speed by a range of
+/- 20%.
BIL
Offset regulation. Makes it possible to correct any
offsets in the input reference. (max. reference
correction +/- 200mV).
KV
This setting makes it possible to optimise the dynamic behaviour of the motor.
Turning clockwise (cw) increases the gain of the PI Speed stage error stage,
which improves readiness and reply.
DER
Derivative regulation. Turning clockwise increases the derivative action,
permitting a reduction of the possible overshoot present in the system.
WARNING
NOTE:
The KV and DER functions of the Microb NET are made up of rotary
commutators numbered from 0 to F. 0 gives the minimum value of the set
functions, F gives maximum function.
WARNING: Progressively increase the KV and DER gains, passing through all
the intermediate positions 1-2-3-4 etc. A limit switch position does not exist
if the F position is passed.
The motor could therefore start to vibrate if the commutators are turned
counterclockwise from position 0 to position F.

version 16/09/2004
4.2 Internal settings
WARNING: if the converter has been switched on and is then to be extracted

in order to work on the settings, switch it off and wait at least 10 seconds
before doing anything.
To reach the internal setting B

components and the welding 1)
points, remove the screws A and
extract the lid B (see figure).
To facilitate operation, slightly

shift the cover from base position
(1), towards the frontal (2) then
lift from the display side (3) and A
extract.
To close follow the same proce-
dure only inverted.
2)
All the settings can be found in
the area behind the regulation
trimmers, where all the drive
setting components are housed.
The setting resistors can be ¼ or
1/8W, tolerance 5%.
3)

version 16/09/2004 51
Solder Point Personalisation base

settings
Topography of the converter regulation card. Fourteen welding points are shown,
from 1 to 14 on the left.

version 16/09/2004
The drive is normally set in the factory according to the requested motor.
The driver is configured as follows:
- RENC = 6k04 (speed bottom scale setting equal to 3000RPM with 2048
PPR encoder with a Vref of 10V.)
- RIN = (Set for the nominal current of the motor required)
- RIP = (Set for the peak current of the motor required)
The setting resistors can be 1/4 or 1/8W, tolerance 1-5%.

The functions for each converter setting are given below.
NAME TYPE DESCRIPTION

Inserting a capacity in the settings
zone in CDER increases the bottom
DER Capacity
scale of the derivative constant of
the speed loop.
Capacitor value that forms the
proportional/integral network of
CKV Capacity
the speed loop. Can be replaced by
opening the S5 solder point
C1 Capacity Capacitor value that forms the
proportional/integral network of
C2 Capacity
the current loop. Can be replaced
C3 Capacity by opening the S11,S12,S13
solder point

version 16/09/2004 53
NAME TYPE DESCRIPTION

Speed bottom scale setting of the
RENC Resistance
motor
RIN Resistance Nominal current limitation resistor
RIP Resistance Peak current limitation resistance
Resistance value that forms the
proportional/integral network of the
speed loop. Can be replaced by
RKV Resistance
opening the solder point S5.
Standard constant deactivation
100Kohm - 47nF.
Determines the static gain of the
speed loop. A new value can be
GAIN Resistance inserted by opening the solder point
S6 (Internal standard constant
deactivation 33 ohm)
Resistance value that form the
proportional/integral network of the
current loop. Can be replaced by
RKI1, RKI2, opening the S11,S12,S13 solder
Resistances
RKI3 point.
Standard constant deactivation
470Kohm - 2.2nF. Refer also to
chapter 3.15.
(Settings reserved for qualified personnel only!)

version 16/09/2004
4.3 Solder bridges
The settings area contains 16 welding points, through which it is possible to

activate or deactivate functions or parts of the MicrobNET converter.
Check correct correspondence when closing the welding points according to
the functions requested by the converter.
The MicrobNET converter in standard configuration is supplied with the
following welding points closed:
SOLDER BRIDGES
(STANDARD PRODUCT)
NAME STATUS
S1 CLOSED
S2 OPEN
S3 CLOSED
S4 OPEN
S5 CLOSED
S6 CLOSED
S7 CLOSED
S8 OPEN
S9 CLOSED
S10 OPEN
S11 CLOSED
S12 CLOSED
S13 CLOSED
The settings that can be obtained by opening and closing the aforementioned
points are given below.
The S1 and S2 welding points must be closed according to the number of

encoder impulses used by the motor.
Warning: output emulation impulses for control are NOT being dealt with.
These can be adapted by way of Q1 and Q2 (see also chapter 3.2.4)
The S3 and S4 welding points must be closed according to the number of poles
of the selected motor.

version 16/09/2004 55
4.3 Solder bridges
(Continue)
ENCODER
S1 S2
IMPULSES
Nr of enc. impulses?
See:S1,S2 1000/1024 CLOSED CLOSED
2000/2048 CLOSED OPEN
4000/4096 OPEN OPEN
NR° MOTOR
S3 S4
Nr of Motor Poles? POLES (note)
See: S3, S4 2 OPEN OPEN
4 OPEN CLOSED
Note: The amplifier is supplied 6 CLOSED OPEN
standard for motors with 4/6 poles. 8 CLOSED CLOSED
For motors with 2/8 poles, you must
specifically request in the purchase
order.
SPEED LOOP PROPORTIONAL/INTEGRAL GAINS
S5 FUNCTION
CLOSED Standard constants 100Kohm, 47nF
OPEN Insertable components in RKV and CKV
SPEED LOOP GAINS

S6 FUNCTION
CLOSED Standard constant 33 Ohm
OPEN Insertable component in GAIN
TORQUE LIMITATION or TORQUE COMMAND

S7 S8 FUNCTION
CLOSED OPEN Prepared for TORQUE LIMITATION
OPEN CLOSED Prepared for TORQUE COMMAND
HALL SIGNAL ALLARM

S9 CLOSED ALARM INSERTED
S9 OPEN ALARM EXCLUDED

version 16/09/2004
4.3 Solder bridges
EXTERNAL SIGNALLING of the I x t² ALARM

When the protection intervenes (number 6
S10 CLOSED illuminates), the AZ.OK output signals the alarm
Externally.
When the protection intervenes (number 6
S10 OPEN illuminates), the AZ.OK output DOES NOT signals
the alarm externally.
CURRENT LOOP PROPORTIONAL/INTEGRAL GAIN

S11 S12 S13 FUNCTION
CLOSED Standard constants 470Kohm+2n2F
Constants that can be inserted in
OPEN
RKI1, RKI2, RKI3 and C1, C2, C3

version 16/09/2004 57
4.4 Motor speed setting
Speed reaction can be obtained using the signal coming from a 2-channel
incremental encoder.
The greater the resolution of the encoder being used, the more the operation
characteristics at low rotational speed improve. It is advisable to use an
encoder with a resolution of at least 1000/1024 imp/rev.
A frequency multiplication circuit is present inside, which increases encoder
resolution 4 times, so improving the obtainable performance.
The converters are pre-set in the factory for this speed reaction, with the
RENC speed setting resistance already assembled on board, speed setting =
3000 turns, encoder 2048 imp/rev. at reference 10V.
If it is necessary to vary this resistance open the drive and change the value. To
calculate, use the following formula:
RENC=680000
Fenc.
Where: Fenc=Imp Enc. * RPM

60
Example:
Nr. Encoder imp. = 2048, Fenc=2048 * 4000=136533 Hz
Mot. Speed 4000 RPM 60
The closest commercial value is RENC=680000=4.98 Kohm

used : 4.7K or 5Kohm. 136533
Once the RENC resistor has been
inserted, proceed with the end of Fenc:
speed setting.
Use the VEL trimmer on the front
panel.

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4.5 Nominal and peak current setting
Nominal current settings:

The converter is supplied already set to erogate the maximum size current (R
IN not assembled). To reduce this erogation and adapt it to the characteristics
of the motor, insert an RIN resistor in the settings base.
The table with the current entries (A) that can be obtained is given below.
Rin Value
* 56 33 18 10 6.8 4.7 3 2.2 1.5 1
Kohm
Size 1/2 [A] 1 1 1 .95 .85 0.8 0.7 0.6 0.5 0.4 0.3
Size 2/4 [A] 2 1.8 1.7 1.5 1.3 1.1 0.9 0.8 0.7 0.6 0.5
Size 4/8 [A] 4 3.9 3.8 3.6 3.4 3.2 2.8 2.4 2 1.8 1.5
Size 6/12[A] 6 5.6 5.2 4.8 4.4 4 3.6 3.2 2.9 2.5 2.2
Size 8/16[A] 8 7.4 7.1 6.6 5.9 5.3 4.7 4.1 3.4 2.9 2.4
Note: * = No resistor inserted
Peak current settings:

Inserting an RIP resistor into the settings base limits the peak current that
can be supplied by the converter.
The table with the current entries (A) that can be obtained is given below.
Rip Value
* 68 56 33 22 18 15 12 10 8.2 6.8
Kohm
Size 1/2 [A] 2 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1 .95
Size 2/4 [A] 4 3.8 3.7 3.6 3.4 3.2 3 2.7 2.5 2.2 2
Size 4/8 [A] 8 7.6 7.1 7 6.7 6.5 6.1 5.5 5 4.5 4
Size 6/12[A] 12 11.2 10.5 9.8 9 8.5 8 7.6 7 6.5 6
Size 8/16[A] 16 15.5 15 14 13 12.2 11.5 10.6 9.8 9 8.2
Note: * = No resistor inserted

version 16/09/2004 59
4.6 Dynamic constant setting
Dynamic constant settings
These regulations are normally carried out directly by the parent company
and as a rule do not need to be modified but only adjusted slightly using the
KV and DER trimmers.
WARNING! If raised inertial loads are present, (ratio 3:1 between load inertia
and motor inertia), it is necessary to modify the KV Trimmer integral
proportional gain and increase the value of the DER Trimmer derived action.
The dynamic setting procedures must be carried out with the load connected
to the motor.
Connect a low frequency and width square wave signal (0.5Hz +/-1V) to the
speed reference signals. Connect the probe of an oscilloscope with A
channel memory to the Tacho test point. (The probe mass must be connected
to the GND drive.) Rotate the DER trimmer clockwise.
Make sure that the alternate movements of the load do not cause danger. If
the load is an axis, distance it from the limit switches.
Power the converter and activate it. The load begins moving alternately -
increase amplitude to +/-2V if permitted by the machine.
Check the signals shown on the oscilloscope, comparing them with the wave
forms shown on the left/right.

version 16/09/2004
4.6 Dynamic constant setting
Insufficient proportional gain.
Increase the gain by turning clockwise

(cw) using "KV potentiometer" until
achieving a situation as shown on the left.
To reduce the overshoot adjust clockwise

(cw) using "Der potentiometer" until
achieving a situation as shown on the left.
Caution: Do not set KV too high : it can

cause unnecessary motor heating caused
from ocsillating currents in the motor.
4.6.1 Balancing setting (offset)

The converter is supplied with a pre-set zero speed setting. Adjust where
necessary with the Bil trimmer, to correct possible system offsets. (The input
reference is compensated by +/- 200mV). When the input reference is at
zero rotate the trimmer until the motor stops.

version 16/09/2004 61
4.7 Signals and allarms
The display can show both the converter operational

state and any intervention of the internal protections.
- The operational state is shown by fixed symbols
or letters.
- The intervention of one of the internal protections
is signalled by flashing numbers.
Drive in stand by
This symbol appears when the converter is being supplied correctly
without the ENABLE input, with no alarms present.
Drive enabled in torque

This indication appears when the converter is operating correctly.
ENABLE present, no alarms.
Missing signal cable alarm

This alarm intervenes when the J1 signal from the motor is missing.
The intervention interrupts the converter and the alarm is saved.
Disconnect the power supply, connect the cable and power again to
reset.
Overcurrent intervention signal

2 This indication can appear because of a short circuit between the motor
terminals and a short circuit towards mass. The intervention interrupts
the converter and the alarm is not saved. Disconnect the power, remove
the cause then reset and power again.
3
Converter thermal probe intervention signal
Shows that the maximum dissipater temperature has been reached.
The intervention interrupts the converter and the alarm is saved. To
reset the alarm wait until the dissipater has cooled. Disconnect and
power again to reset.

version 16/09/2004
4.7 Signals and allarms
4
Hall signal alarm
Shows that a Hall signal is missing or that the Hall cells are not being
supplied. (The alarm can be deactivated by opening the S9 welding
point).
6
I²t. converter intervention
Signals that the I²t current limitation has intervened.
This limit can be exceeded when carrying out particularly heavy work
cycles.
The max. current that the drive can erogate is the nominal current for
which it has been set. (Does not interrupt the drive)
The converter resets automatically when the cause that determined
intervention is no longer present.
If the S10 welding point is closed, the intervention of the I² x t thermal
image device causes the OK contact to open.
Signals that the motor thermal probe has intervened

7 Shows that the motor has reached maximum temperature. Intervention
interrupts the converter and the alarm is saved. To reset the alarm,
wait until the motor has cooled. Disconnect and power the drive to
reset.
8
Signals that the I²t has intervened (internal braking card)
Shows that the converter internal braking resistor has reached the
maximum permitted temperature.
Intervention interrupts the converter and the alarm is saved.
Disconnect and power the drive to reset.
Min. Max. voltage intervention signal

9 Shows that the minimum or maximum supply voltage has been
reached. Intervention interrupts the converter and opens the OK
contact.
External Power Supply (Back -up).

3 This symbol appears when the Microb Net is shut off, and external
power supply (+24VDC is present). The output contact OK is open.
PA Led (Pre-allarm). This indication Shows that the braking resistor

has reached the 70% of maximum permitted temperature.

version 16/09/2004 63
4.8 Protection circuits
The converter is equipped with a series of protections that safeguard both

the drive and the motor in case of malfunctions.
The protections are all shown on the front panel display. Refer to previous
page.
There are two kinds of protection: reversible and irreversible.
Reversible protection intervention:

The converter is reactivated automatically when the cause that has
determined intervention is no longer present.
Irreversible protection intervention:

The converter does not reactivate. Disconnect the power, eliminate the cau-
se of the block,
then power again. N.B. Before powering again wait a short while until the
drive is securely switched off.
REVERSIBLE PROTECTIONS
- Nominal current limitation intervention
- Min. and Max. voltage
- I²t braking card pre alarm
IRREVERSIBLE PROTECTIONS
- Over current
- Converter thermal probe
- I²t braking card intervention
- Motor thermal probe (PTC)
- Absence of Hall signals
- Maximum braking resistance recovery.

version 16/09/2004
5.0 Motor phasing
SUBJECT: Phasing procedures for (or how to find) Hall signals in Brushless motors,
paired with MicroB net
Set up the motor with Hall Signals powered. Normally 3 pull-up resistors are externally
connected between outputs and the positive hall signal supply. The MicroB net Hall
input may be utilized which is supplied with said resistances internally from 1Kohm at
+5V. (If the Hall Signal outputs are the Line Driver type, said resistors are not needed).
Connect oscilloscope probe 1 to one of the motors armature wires, the oscilloscope
sheilding to another motor armature wire, and oscilloscope probe 2 between a Hall
Signal and the Halls zero supply signal.
Manually rotate the motor shaft in a CW (front side shaft view) direction and phase (or in
the case of a motor thats already phased) look for which Hall signal is in phase between
the phased couples. (See fig.A)
If a wave form like that in Fig. A is not found, invert the probe and the oscilloscope shield
on the motors armature wires and repeat the procedure.
Once you have found the combination, Name

U the wire connected to the channel 1 probe,
cw rotation name the wire connected to the shield V and
Hall V+ the hall signal found.
Mark these wires with their respective names.
Then move the channel 1 probe to V and the
shield on the remaining W of the motor. Rota-
(fig. A) te the motor shaft clockwise and look for another
hall signal that results in phase. (See Fig.A)
When you have found it, Name this Hall W+.
Mark this wire with its name.
Move the channel 1 probe to W and the
shield to the remaining U of the motor. Rotate
the motor shaft clockwise and look for another
hall signal that results in phase. (See Fig.A)
When you have found it, Name this Hall U+.
Mark this wire with its name.
Please note that for simplicity the negative Hall
Signals Hall U-, Hall V- and Hall W- that should
also be identified and named were not
highlighted.
You must also find encoder signals (A+, A-, B+,
B-). With clockwise rotation A+ will anticipate
by 90° B+. With this procedure the motor will
rotate counter-clockwise with positive speed
reference.
In conclusion below the referenced wave forms
(Fig. B) of the phased couples are highlighted below:

version 16/09/2004 65
5.1
7 PIN MOTOR 17 PIN MOTOR 25 PIN DRIVER SUB-

CIRCULAR CIRCULAR DIN CONNECTOR
CONNECTOR CONNECTOR (SOLDERED SIDE).
(SOLDERED SIDE). (SOLDERED SIDE).
10 11 1
B C
9 12 2
A 4 D 17
16 13 3
8
1 3
15 14 4
7
2 6 5

version 16/09/2004
5.2 Trobleshooting
1) When power is on -the Display doesn't come on.

-Check the voltage between L1 and L2/N with a multimeter.
2) With the Display ready the motor doesn't run when the drive is
enabled.
- Check input signal (Enable-reference)
3) When the drive is enabled, the allarm 2 comes on.

- Short circuit between motor terminals or motor winding is
connected to ground. Switch off and measure with tester.
4) During motor deceleration the allarm 8 comes on.

-The power accumulated by the motor, as a temporal mean or peak
value, exceeds the power of internal resistance. It is therefore
necessary to insert a higher capacity external braking resistor
5) During operation the motor stops and allarm 3 comes on.

-Drive operating temp. is too high (more than 40°C). Ventilation
missing (where required).
6) Motor goes out of control when enabled.

-Encoder signals incorrectly connected (CHA and CHB signals
swapped, or encoder power supply missing).
7) At Startup or Enabling the allarm 4 Led comes on.

-One or more missing Hall Signals.
-Missing power supply to Hall Cells.

version 16/09/2004 67
CE CONFORMITY DECLARATION
The manufacturer: AXOR Industries
DECLARE under their own responsability that the following line of products:
series MicroB net with the relative options and accessories installed in
accordance with the operating instructions furnished by the manufacturer,
conform to the provisions of the following directives, including the latest
modifications and all relative national issued legislation:
Machine Directive (89/392, 91/368, 93/44, 93/68)
Electromagnetic Compatibility Directive (89/336, 92/31, 93/68) And that ·

the following technical standards were applied:
EN 60204-1 Safety of machinery – Electrical equipment of machines –

Part 1: General requirements.
EN 60439-1 Low-voltage switchgear and controlgear assemblies

Part 1: Type-tested and partially type-tested assemblies.
EN 61800-3 Adjustable speed electrical power drive systems

Part 3: EMC product standard including specific test methods.
Recall: EN 61000-4-2 EN 60146-1-1.
CEI 28-6 Insulation co-ordination for equipment within low-voltage systems

– Part 1: Principles, requirements and tests.
CEI 64-8 Electrical system users of nominal voltage not exceeding
a 1000V.alternate current and a 1500V continuous current.
Axor s.n.c Via Stazione 5, 36054 Montebello Vi.no (VI) ITALY
01/10/2002

version 16/09/2004

Axor Drive Service Manual

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AXOR Industries Service manual McbNET TM

1.0 Security standards and directives .............................. 4-5

2.0 Dimensions ................................................................... 15

3.0 Control Signal (Connector M2) ................................ 32-37

2 AXOR Industries Service manual McbNET TM

4.0 Start up procedures ...................................................... 49

5.0 Motor phasing ............................................................... 65

AXOR Industries Service manual McbNET TM

As well as the points described in this manual, current regulations regarding

Installation, starting and maintenance must be entrusted exclusively to

The converters contain elements that are sensitive to electrostatic discharges.

Never loosen electrical connections while the servoamplifiers are being

4 AXOR Industries Service manual McbNET TM

AXOR Industries Service manual McbNET TM

þ Min/Max supply voltage

6 AXOR Industries Service manual McbNET TM

The microb net series amplifier includes:

AXOR Industries Service manual McbNET TM

See Chapter 4.7

See Chapter 3.0

See Chapter 3.2

See Chapter 3.1

8 AXOR Industries Service manual McbNET TM

The indications below describe the standard manufacturer's setup.

d) Braking resistor: Connect a wire bridge between R1 e R2 to enable the

b) encoder/Hall from the motor

AXOR Industries Service manual McbNET TM

Nominal and peak output

Output current 1/2 2/4 4/8 6/12 8/16 (A)

10 AXOR Industries Service manual McbNET TM

ADJ - SSAX - 2075 - S - 40/220

NOM. SPEED (X100 RPM)

AXOR Industries Service manual McbNET TM

TECHNICAL DATA - MCBNET

TECHNICAL DATA - MOTOR ENCODER INPUT (J1)

12 AXOR Industries Service manual McbNET TM

TECHNICAL DATA  ENCODER OUTPUT TO CONTROLLER (J2)

TECHNICAL DATA  CONTROL SIGNAL (M2)

CONDUCTOR CROSS-SECTIONS FOLLOWING EN 60204

AXOR Industries Service manual McbNET TM

BRAKING RESISTORS - MCBNET

14 AXOR Industries Service manual McbNET TM

PM3 PM3V PM3B

AXOR Industries Service manual McbNET TM

Microb NET (PM3)

Microb NET (PM3B)

16 AXOR Industries Service manual McbNET TM

PERMITTED WORKING CONDITIONS

Note: The 8/16 amp driver is standard with on-board ventilation.

If the converter is installed in areas where a temperature within the

AXOR Industries Service manual McbNET TM

All converters distributed in the European Community are governed by the

18 AXOR Industries Service manual McbNET TM

The reference standard used for electromagnetic compatibility is summarised

- Cable decoupling techniques: when laying conductors, the power conductors

- Avoid crossing, overlapping and twisting them together. If it is absolutely

AXOR Industries Service manual McbNET TM

The MicroBNet is prepared to be assembled inside a box. The interaxis

The converter must be fixed vertically to the bottom of the box in

For good converter operation, guarantee a temperature of between (see

Protect the converter from excessive mechanical vibrations in the electric

TECHNICAL DATA ENCODER OUTPUT TO CONTROLLER (J2)

TECHNICAL DATA CONTROL SIGNAL (M2)