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CELLULOSE BY MERCERIZATION
by XINYU WU
January 2018
CASE WESTERN RESERVE UNIVERSITY SCHOOL OF
GRADUATE STUDIES
Xinyu Wu
Committee chair,Advisor
Committee member
Committee member
*We also certify that written approval has been obtained for any proprietary material contained therein.
Table of contents
Acknowledgement .................................................................................................................................... X
III
2.2.2 Preparation of patterned BC samples
...............................................................................................................
36
2.3 Shrinkage test
..............................................................................................................................................
39
2.4 Mechanical testing
......................................................................................................................................
40
2.5 Digital Image Correlation (DIC) set up and analysis
..........................................................................
40
2.7 Raman spectroscopy
...................................................................................................................................
43
2.8 X-ray Diffraction
.........................................................................................................................................
43
2.9 Statistical analysis
.......................................................................................................................................
44
IV
List of Tables
V
List of Figures
Figure 1.1 Bacterial cellulose sample collected from our lab ........................................................ 11
Figure 1.2 Symbiotic culture of bacteria and yeast ........................................................................ 13
Figure 1.3 The synthesis process of BC ......................................................................................... 14
Figure 1.4 Cellulose types .............................................................................................................. 16
Figure 1.5 Different types of bioreactors designed to produce BC ................................................ 18
Figure 1.6 BC applied on a wound located on the hand as a dressing material ............................. 20
Figure 1.7 BC tubes with different inner diameters ....................................................................... 22
Figure 1.8 Small caliber BC graft in vivo....................................................................................... 23
Figure 1.9 In vivo operation of BC membrane as as a barrier membrane on guided bone
regeneration. .................................................................................................................................... 25
Figure 1.10 The morphology of porous bacterial cellulose produced with paraffin wax particles of
size 300–500 µm .............................................................................................................................. 27
Figure 1.11 Dura defects were patched by BC on the left side. ..................................................... 30
Figure 2.1 The patterning process .................................................................................................. 36
Figure 2.2 Geometric parameters of striped patterns...................................................................... 37
Figure 2.3 Geometric parameters of the re-entrant hexagonal honeycombs structure. .................. 38
Figure 2.4 Re-entrant honeycomb structure expends under stretching. ......................................... 38
Figure 2.5 Unmercerized and mercerized samples.. ....................................................................... 39
Figure 2.6 The sample prepared for the DIC analysis .................................................................... 41
Figure 2.7 Strain measurement ....................................................................................................... 42
Figure 3.1 Shrinkage of BC after reacting with different concentrations of NaOH solution at room
temperature ...................................................................................................................................... 46
Figure 3.2 Shrinkage of BC when treated with different NaOH concentrations ............................ 46
Figure 3.3 The shrinkage of bacterial cellulose treated with 3 M KOH and 3 M NaOH ............... 47
Figure 3.4 Strain map of Eyy along the tensile loading direction .................................................. 48
Figure 3.5 Typical stress-strain curves of native BC and BC treated with different concentration
of NaOH. ......................................................................................................................................... 50
VI
Figure 3.6 Effect of NaOH concentration on mechanical properties of BC ................................... 50
Figure 3.7 Mechanical behavior of BC samples mercerized under different temperatures ........... 51
Figure 3.8 Typical XRD spectra for untreated BC and mercerized BC films ................................ 53
Figure 3.9. Typical Raman spectra for untreated BC and mercerized BC films. ........................... 53
Figure 3.10 The effect of striped patterns on mechanical properties of BC samples. .................... 55
Figure 3.11 Exx strain map of a BC sample with re-entrant hexagonal honeycombs patterns ...... 57
Figure 3.12 Eyy strain map of a BC sample with re-entrant hexagonal honeycombs patterns ...... 57
Figure 3.13 Comparison of Poisson’s ratio values. ........................................................................ 58
Figure 4.1 The mechanism of mercerization on BC ....................................................................... 60
Figure 4.2 Scanning electron microscope figures of native BC and mercerized BC ..................... 60
Figure 4.3 Comparison of FEM model and DIC result. ................................................................. 67
Figure 4.4 The rupture of the BC patterned with re-entrant honeycomb structure. ....................... 69
Figure 4.5 Auxetic structures achieved from different re-entrant geometries. ............................... 70
Figure 4.6 FEM results of square patterned models………………………………................................72
VII
Control of the Mechanical Behavior of Bacterial Cellulose by Mercerization
By
XINYU WU
Abstract
During the mercerization of BC films, the structural conversion and crystallinity changes from
native cellulose I to cellulose II was characterized using X-ray diffraction (XRD) and Raman
spectroscopy. The shrinkage of BC samples exhibited a significant increase with increasing NaOH
were observed using Digital image correlation (DIC). The mechanical behavior of mercerized BC
was tuned finely by mercerization of BC samples in NaOH solution with different concentrations.
the BC samples with 7 M NaOH. The elongation at break increased significantly with increase in
NaOH solution concentration to 7 M. Patterns were designed to protect certain parts of the
material from mercerization while the rest of material was subject to the alkaline treatment. As a
result, a custom designed combination of cellulose I and cellulose II was achieved efficiently
within one BC sample. The isotropic BC was converted to anisotropic material with unidirectional
strip patterns because of the realignment of cellulose chains. The application of Digital Image
Correlation (DIC) was utilized in evaluating the strain distribution of patterned BC samples and
the alteration of Poisson’s ratio between untreated BC, patterned BC and fully mercerized BC
VIII
samples. The mercerized BC displayed controllable values of strength and toughness that showed
IX
Acknowledgement
I would like to thank all of the people at EMAE department of Case western who made
this work possible. My advisor, Dr. Ozan Akkus, always graciously gives me invaluable support,
insightful suggestions, intelligent guidance and engagement. The door to Dr. Akkus office is
always open whenever I have a question about my research or writing. I am also very thankful to
Dr. Clare Rimnac and Dr. Joseph Mansour for their valuable help and sound judgment. Thank you
to Mousa Younesi for generously helping me immensely with everything microscopy, XRD, and
I am very grateful to my labmates, Hyungjin, Greg and Levent for rendering help and
donating their time for discussions. It has been my great honor to work in such a lovely lab.
Finally I would like to thank my family for their selfless support, who have been at my
X
Chapter 1 Background
1.1.1 History
11
The oldest known use of BC was as the raw material of nata-de-coco, a candy or
with a culture of Acetobacter xylinum, and the major component of nata-de-coco was BC [12].
BC has also been served as a diet beverage in Asia for many centuries, especially in form of
the tea fungus production, Kombucha [13]. Kombucha is a product of the microbial activity of
combing colonies of bacteria and yeast(Figure 1.2) [14]. The beverage claims several thousand
years of history, and was originated in China around 220 BC (Roche, 1998). A few centuries
later the drink was brought to Japan from Korea by the physician Kombu and was used for
healing aliments [13]. At the beginning of the 20th century, the drink was traded into Russia
and subsequently made its way to Eastern Europe in the early 1910’s [15]. Currently the
beverage is gaining popularity in the West due to reported therapeutic benefits ranging from
weight loss and anti-diabetic activity [16] to curing cancer and AIDS [17]. However, BC was
first discovered in 1886 by A.J. Brown on the surface of a fermentative substance. Brown
reported that under a favorable circumstance a white gelatinous membrane with the thickness
of 25mm was generated by bacterium xylinum that was renamed as Acetobacter xylinum today.
Over the following one hundred years, because of its distinctive physiological and biological
properties, BC has been widely used in multiple fields that range from the food industry and
12
Figure 1.2 Symbiotic culture of bacteria and yeast
bacteria are the widely used type of bacteria that produce cellulose in today’s industry market
[19]. Members of the Enterobacteriaceae family isolated from the human gastrointestinal tract
have also been reported having the ability to synthesize cellulose [20]. Regulators of cellulose
synthesis have been determined in Escherichia coli and Salmonella [21]. Until now,
13
Formation of Uridine diphosphate glucose (UDPGlc) (Figure 1.3) is the precursor of
cellulose synthase enzyme. Subsequently, every β-1-4 glucose molecule rotates 180 degrees
with respect to the adjacent molecule, generating intermolecular hydrogen bonds, and
polymerizes into single, linear β-1,4-glucan chains inside the bacterium body. Glucan chains
are extruded out of cytoplasm membrane of bacteria through a row of macro pores along the
long axis of the cell at the surface of the bacterium body. Glucan chains assemble together
outside the cell envelope, aggregating into nanofibrils firstly with width in the nanometer range,
followed by the further organization of small nanofibrils into long nanoribbons [23-27].
14
UDP-Glc: Uridine disphosphoglucose; Gluc-6-p:Glucose-6-phospate; Fru-1-p: Fructose-1-phosphate;
During these processes a unique 3-D form network structure with highly uniaxially
oriented nanofibrils and inter/intra molecular hydrogen bonds are formed. The interconnected
3D structure of cellulose is known for its high crystallinity, excellent water swelling ability and
mechanical strength.
There are several crystal structures of cellulose (I, II, III, IV) (Figure 1.4.a). Cellulose
type I and II are two forms of cellulose which can be found in nature [28]. Cellulose I is a
ribbon-like polymer that glucan chains are arranged parallel to each other. Two polymorphs,
cellulose Iα and Iβ, coexist in native cellulose though the ratio of Iα/Iβ is determined by the
cellulose source [29]. Unlike cellulose I, in which chains are placed in a parallel orientation,
cellulose II has an antiparallel structure (Figure 1.4.b). Cellulose II has been proved to be the
most thermodynamically stable crystalline form and can be obtained by two approaches:
15
regeneration and mercerization [30]. Cellulose III is produced by liquid ammonia treatment of
cellulose I or II, and thermal treated cellulose III can consequently form cellulose IV. However,
the cellulose produced by bacteria is mostly cellulose I, which contributes to the superior
Cellulose I Cellulose II
a b
Figure 1.4 Cellulose types a. Four types of cellulose structure [2]. b. The supramolecular structure
of cellulose I and cellulose II [3]
Plant cellulose has been extensively studied and intensively applied in paper and wood
industries. Plant cellulose fibrils construct an integral part of complex polysaccharide cell wall
matrix in contrast to the cellulose made by bacteria. Even though the plant cellulose has the
same molecular unit as that of bacteria, unlike BC, plant cellulose is not a pure form. Plant
cellulose requires radical purification pretreatment to separate it from the hemicelluloses and
lignin, which are tightly bound to cellulose [32]. Moreover, BC has superior properties over
plant cellulose such as higher tensile strength, higher degree of polymerization, thinner fibril
structure, better water swelling, higher porosity and larger surface area [33].
16
1.2 Culture conditions
Bacteria consume the carbon source of medium to create glucan chains with its high
oxidative ability [34]. Besides the most established approach that uses sugars such as glucose,
fructose, and sucrose as the carbon source for cultivation, some researchers focus on
discovering a more economical and efficient carbon source in order to complement large-scale
that could affect cellulose production: culture medium, culture conditions and byproducts.
improving the BC yield. The effect of carbon sources such as glucose, fructose and sucrose on
BC production has been evaluated. Besides carbon source, other nutrition factors such as
nitrogen and ethanol together with the environmental conditions such as temperature and pH,
also play important roles in the growth of BC [36]. Additionally, conventional culture methods
are primarily under static environments, which request longer culture period and intensive
manpower [9]. Because of that reason, bioreactors have attained great attention in recent years
facilitate the synthesis of BC and lower the cost of BC production (Figure 1.5) [37].
17
a. Stirred Tank Bioreactor b. Airlift Bioreactor c. Rotary Disk Bioreactor
Figure 1.5 Different types of bioreactors designed to produce BC. Figure is from [9].
A relatively low acidic culture medium was desirable for bacterial cultivation.
Compared with the constant pH culture environment, culture medium with a slight natural shift
toward acidic pH resulted in 1.5 folds higher BC yield [38]. It was also found that the optimal
culture duration depends on bacterial strain type, ranging from 24h (k. xylinum BRC 2001) to
8 days (Acetobacter sp. V6)[39]. Furthermore, it was reported that in general the most
[40].
In recent years a growing body of work has focused on designing ideal biomedical
devices from BC due to its advantageous features including the outstanding biocompatibility
18
and strong mechanical strength. Although there is no work proving BC is degradable in human
body yet, BC has been evaluated to have great potential as a biomedical material such as
wound dressing, artificial blood vessels, artificial urethra, bone tissue scaffold, artificial
cartilage, drug delivery template, artificial knee menisci and dental treatment material. Among
all these biomedical applications, wound healing dressing has attracted most interest and it has
developed as a FDA (Food and Drug Administration) approved commercial biomaterial (Bios
King biocellulose film). Taking advantage of the high moldability, tubular BC was
characterized as artificial vessels inspired by the work of Klemm et al. in 2001 [41]. Porous BC
loaded with certain medicine can serve as a drug delivery vehicle [42]. Moreover, BC is very
attractive as a scaffold for tissue engineering and many studies have reported its good tissue
Wound dressings for treatment of burns and chronic wound are crucial in medical and
pharmaceutical market for centuries. Historically, the primary function of traditional dressings
such as natural or synthetic bandages, cotton wool, lint, gauzes, woven and non-woven sponges
as well as tulle dressings is to keep the wound in a dry environment, so as to absorb exudate
and prevent the bacterial infection [47]. However, over the past few decades, it has been
proven that a warm moist wound environment optimizes the wound healing process
19
significantly. Modern dressing materials have been developed to aim at improving the wound
healing as well. Depending on the wound type, the phase of wound healing and patient
conditions, dressings should have following desirable characteristics: provide a warm moist
environment; permit oxygen circulations; remove excess exudates; form a tight physical barrier
between the wound and the surrounding environment; prevent bacterial invasion (Figure
1.6)[48].
BC is widely used as a wound dressing material due to its unique physical and chemical
attributes that fulfill all essential requirements for a dressing material. Solway [49] introduced
that the application of BC to a diabetic ulcer enhanced the rate of wound healing and shortened
the time course of epithelization. The greater absorptive capacity of BC membranes allowed
for the dissipation of exudate, and trapped platelets, which reduced pain and acted as a
regenerative tissue scaffold. BC created a close contact to the patient’s skin and facilitated the
healing process compared with the traditional gauze. Importantly, the transparency feature of
Figure 1.6 BC applied on a wound located on the hand as a dressing material. Figure is
from[6].
20
BC can be modified to promote the wound healing process. One of main problems of
and enhance its effectiveness as a treatment for highly contaminated wound. Silver
nanoparticles have been incorporated into dressing material for more than a century because of
its remarkable ability to kill bacteria. In general, silver nanoparticles can be impregnated by
direct diffusion of previously synthesized BC [48]. Helenius et al. [52]evaluated the in vivo
inflammation around the implanted BC or in the incision were observed at any time point, and
BC implants did not induce any foreign body reaction. Additionally, BC was very well
integrated into the host tissue in this study, and after 12 weeks the fibroblasts were utterly
integrated into the BC structure and had synthesized new collagen. Pertile et al. [53] modified
the BC membrane with the nitrogen plasma in a plasma reactor. In this research, the modified
BC had better cell adhesion and biocompatibility resulted from the increased roughness and
porosity.
Cardiovascular disease (CVDs) is the leading cause of mortality for both men and
women in western countries. 17.5 million people die each year from CVDs, an estimated 31%
21
of all deaths worldwide. Autologous vascular grafts remain the most common treatment.
However, synthetic biomaterials have been extensively studied as substitutes for many patients
[54].
Figure 1.7 BC tubes with different inner diameters 1.5 mm, 2.4 mm, 3.0 mm, 4.0 mm, and
6.0 mm. Figure is from [5].
Many strategies have been deployed to improve the compatibility and effectiveness of
vascular grafts. Among all the renewable and natural biomaterials, BC has been explored as an
artificial blood vessel in recent years due to its unique properties (Figure 1.7). Fink et al. [55]
verified that BC material did not induce plasma coagulation to any great extent, and generated
the least and the slowest activation of the coagulation cascade in comparison with existing
material used for vascular grafts applications. A pellicle of BC that contains 99% water is not
as strong or elastic as an entire blood vessel that contains less water(70%-80% ) [56].
Schumann et al. [57] conducted in vivo experiments in rats and pigs with the purpose of
proving that BASYC® could be applied in tissue-engineered blood vessels as part of programs
22
in cardiovascular surgery. Rats were allowed to grow for 1 year after the BASYC® was
attached in an artificial defect of the carotid artery. These long-term results showed the
ingrowth of active fibroblasts and the integration on BASYC®. Scherner et al. [58] analyzed
the in vivo performance of BC grafts in 10 sheep after implantation of BC grafts with a length
of 100 mm for a period of 3 months. They revealed a patency rate of 50% and also observed a
neo-formation of a vascular wall-like structure along the BC scaffold, indicating that BC grafts
There has been an increasing interest in the use of natural materials as drug delivery
vehicles. BC has been used in a number of studies to fabricate drug delivery systems. BC could
23
interact with drug nanoparticles, absorb drug nanoparticles and release the loaded drug
controllably [59].
BC membranes were tested as supports for drug topical delivery owing to its good skin
tolerance in vivo patch test [60]. Molecularly imprinted polymer (MIP) and BC membranes
were integrated to form composite membranes that acted as a transdermal delivery system of
containing modified pores and a surface with imprinted polymer could selectively convey
presented significantly lower permeation rates than those obtained with traditional formulations.
The addition of glycerol would increase the flexibility of the caffeine-loaded BC membranes
and result in a doubled swelling capacity compared with the pure BC membranes [62]. A drug
loading process in BC membranes was developed for lidocaine hydrochloride and ibuprofen.
The systematic in vitro diffusion study with Franz cells reported that the integration of
lidocaine hydrochloride in BC membranes provided lower permeation rates than those obtained
membrane was three times higher than that of a PEG400 solution, revealing that BC was able
to provide an alternative permeation rate for specific drugs [63]. Depending on the cultivation
process and post modifications, it is possible to optimize the surface structure and biochemical
24
1. 3. 4 Bone tissue engineering
prompt formation of bone from the surrounding tissue or to act as a carrier or template for
implanted bone cells or other agents. Over the last decade, development of biomaterials used
for making porous scaffold has been an intensive area of research [64].
An ideal premade porous scaffold for bone tissue engineering should possess
interconnected porous structure and thus the organized structure might guide cells to grow at
various stages of development. A variety of biomaterials have been evaluated and these
biomaterials can be classified into natural and synthetic biomaterials. Naturally derived BC can
serve as a matrix to support cell growth. BC can be easily modified and altered by controlling
the fermentation procedure and introducing various functional nanoparticles to it [65, 66]. In
25
attempt to use BC as cellular scaffold for guiding tissue repair and bone regeneration, it is
into lumbar subcutaneous tissue of 25 mice. Foreign body reaction was not observed at any
time point through the study period while a mild inflammatory reaction was observed at day 30
[67]. In another study, second harmonic generation (SHG) microscopy was used to visualize
immediate collagen synthesis during the first days of growth. Moreover, it was monitored that
the osteoprogenitor cells were able to produce collagen inside compact regions of cells in the
strength of the bone cement was also significantly greater from the BC impregnated antibiotic
cement (92.1±4.8MPa) than from the traditional antibiotic cement (75.3±8.1MPa) [69].
In bone tissue engineering, the appropriate pore size of material is dependent on the
specific size of cells. However, the pore size on the surface of BC is quite small (less than
100-300 nm) and the pore arrangement on the cross-section of BC is irregular. A combined
approach consisting of acetic acid treatment and freeze-drying operation was applied to
enhance the porosity form 50.3% to 76.43%, which led to a better cell viability for human
90.42±0.25% and high surface area of 92.81±2.02m2/g was obtained with the emulsion
freeze-drying method [71]. Another study proposed the use of irreversible electroporation as a
26
novel biofabrication method to create appropriate porosity in the scaffold for orthopedic
applications by varying certain parameters such as the voltage applied, number of pulses,
interconnected network of pores in size 300-500 μm were successfully obtained, using paraffin
wax microspheres as the porogens during the fermentation process. In vitro biomaterial-cell
BC scaffolds. Cells were found to occupy pores in the top two thirds of the microporous BC
scaffolds and cells appeared to be more compacted within the pores [8].
Figure 1.10
The morphology of porous bacterial cellulose produced with paraffin wax
particles of size 300–500 µm. Figure is from[8].
1. 3. 5 Cartilage
It is well established that the damaged articular cartilage has a very limited potential for
healing, resulting in a loss of joint function [73]. To overcome this low regeneration capacity of
27
cartilage, the use of scaffolds in tissue engineering of cartilage is rather essential to support new
growing tissue [74]. In cartilage tissue engineering, the physical and biochemical properties
such as 3D network structure, cell adhesion and proliferation are crucial for the scaffolds on
cartilage repair process [75]. Over the past decade, BC has become an attractive scaffold
material for cartilage tissue engineering because of its superb biocompatibility. Micro-channel
BC seeded with functional cells was confirmed to have potential as a meniscal scaffold with its
favorable cells guidance ability [76]. Furthermore, the small sizes of the pores in BC surface
might limit the ingrowth of cells into BC scaffolds, particularly the dense top layer of the
material. Laser-patterning technique was applied to produce 3D perforated BC with the attempt
to induce structural modifications and thus allow connective tissue cells seed into BC [77]. BC
network of pores with diameters ranging from 300 to 500μm was prepared by utilizing agarose
1. 3. 6 Dentistry
Given that the sterilization of dental root canal requires a treatment material with high
absorbency, excellent biocompatibility and the ability to improve intracranial medication, Dried
BC sheets were pressed, and were subsequently rolled into a point form according to ISO 45
standard. In all three solutions including saline, K+ free electrolyte fluid and electrolyte fluid,
the absorption rate of BC was 85-fold its weight while the absorption rate of commercially
28
available plant points (PP) was about 8-fold its own weight. In addition, BC showed noticeably
higher expansion (3-fold original thickness) in comparison with PP (no expansion) during
inflammatory cell as compared with PP 2 months after implantation. Moreover, BC could hold
a greater amount of liquid medicament, and the release of trypan blue was significantly higher
than PP in the drug release test [79]. This finding strongly supported that BC possessed many
favorable characteristics for the use of a dental root canal treatment material.
1. 3. 7 Neurosurgical Applications
Neural tissue repair and regeneration has received a good many attention and polymeric
biomaterials are widely preferred as scaffolds for nerve regeneration. Natural polymers
including chitosan, gelatin, collagen and alginate have been studied in various nerve
regeneration approaches (Figure 1.11) [80]. In recent years, BC has also emerged as a
Tubulization, which makes an implant in the form of cylinder, has been considered to be the
most promising method to repair damaged peripheral nerves. Taking advantage of the
and analyzed its in vivo regenerative effectiveness in femoral nerve of Wistar rats. The
29
histological outcome confirmed that the application of BC tubes successfully lowered the
formation of neuroma and the excessive proliferation of connective tissue (35%) was quite
lower than that of control group (86.67%). The effect of BC as a new substitute for dura was
tested in rabbit model with dural defects, pointing out that BC membranes could evenly cover
the surface of brain without adhesion. In order to prevent cerebrospinal fluid leakage, one of
the most serious complications in cranial and spinal surgery, no adhesion between dura and
brain tissue was a desirable criterion for artificial dura mater [10].
Figure 1.11 Dura defects were patched by BC on the left side. Figure is from [10].
1.4 Mercerization
mercerization. Unlike cellulose I, in which chains are placed in a parallel orientation, cellulose
elucidated the effects of mercerization treatment on physical properties of various plant based
cellulose (cotton, sisal, jute, bamboo, flax, curaua or coir) [83-89]. Mercerization improves the
purity of plant cellulose by removing substances such as hemicellulose, lignin and pectin in the
primary cell walls of plant [90]. Additionally, mercerized plant cellulose exhibits higher wear
resistance [83] and higher thermal stability [85] than native plant cellulose. Revol et al.
[91]reported that in high crystallinity cellulose (such as valonia and ramie), mercerization
reduces crystallinity and crystallite size while for low crystallinity cellulose (such as celery and
Bacteria consume the carbon source in the medium initially and utilize the carbon
source to create sufficient glucan chains to form the complete BC on the surface between the
air and culture medium. The reason of why bacteria create cellulose is still not fully understood
whereas some scholars postulate cellulose as an adherent environment that provides protection.
A wide variety of carbon sources have been tested so far and fructose has been considered to be
the most favorable substrate among conventional carbon sources including fructose, sucrose
and glucose. The addition of ethanol has been proved to stimulate the BC yield. As one of
essential elements that allow life to exist, nitrogen addition also prompts the BC yield to some
31
degree. Although some other chemicals have been confirmed to enhance BC production, the
developments of economical and industrially valuable culture medium still deserve more
attention. An aeration and agitation culture process is more commercial for industrial
BC are two mainly used approaches to modify the properties of BC. Recent findings have
synthesis system of BC formation has been gradually established. Numerous researches have
natural biomaterials, many studies tried to combine BC with other broadly used biomaterials
such as collagen, chitosan, gelatin and alginate by immersion or mixture approaches, and
strong but invariably brittle, therefore we need to find a way to provide BC high ductility.
Studies to date have mercerized cellulose fully and the effects of partial mercerization on
mechanical properties have not been investigated yet. Furthermore, unlike the plant cellulose,
the effect of mercerization on the mechanical properties of BC remains unknown. In this study,
controlled mercerization is employed as means to tune the mechanical properties of BC. Taking
various bioengineering applications which require stiff materials (such as bone) to compliant
(such as skin). The results of the study will demonstrate that such disparate mechanical
An innovative approach with the use of a high-resolution commercial laser printer was
developed to apply patterns on BC samples with a high degree of accuracy during the
mercerization treatment. Patterns were designed to protect certain parts of the material from
mercerization while the rest of material was subject to the alkaline treatment. As a result, a
First, it was possible to change the isotropic BC to anisotropic material with unidirectional strip
patterns because of the realignment of cellulose chains. Different values of Young's modulus
33
were obtained in two orthogonal testing directions. In general, the unmercerized BC domains
gave rise to the global anisotropic behavior. Additionally, a BC sample with mercerized
re-entrant hexagonal honeycombs patterns with stiffer BCI frame structure and ductile interior
region of BCII was achieved. We demonstrated the application of Digital Image Correlation
(DIC) in evaluating the strain distribution of patterned BC samples and the alteration of
Poisson’s ratio between untreated BC, patterned BC and fully mercerized BC samples.
34
Chapter 2 Experimental
2. 1 Materials
Probiotic kombucha beverages were purchased from local market. Kombucha scoby
Zygosaccharomyces. Kombucha scoby was grown in a 5 % (w/v) glucose medium under the
2. 1. 2 Removal of bacteria
Cellulose pellicles were immersed in 2% aqueous solution of NaOH at 70°C for 3 hours
and were repeatedly washed three times with deionized water to remove bacterial debris. After
this treatment, samples were air-dried at room temperature and stored at 4 °C for later tests.
35
2. 2 Sample preparation
2. 2. 1 Mercerization
M, 5 M and 7 M) for 15 minutes at room temperature. After the treatment, BC samples were
A laser printer (Ecosys m3540idn, 1200 dpi) was used to print the pre-designed patterns
on dried BC sheet samples. Designed patterns were printed on one side of the BC and the other
Figure 2.1 The patterning process: designed patterns are printed on one side of the dried BC
sheet, and black color is printed on the whole backside. Patterned BC is treated with 7 M
NaOH solution at room temperature for 5 minutes. After the treatment, BC sample is
thoroughly washed with deionized water to remove NaOH remaining and the toner.
36
Figure 2.2
(a). Geometric parameters of striped patterns. (b). Rectangular samples are cut from
the striped patterned BC sheet along two different orientations. (b.1). Patterns are aligned in
longitudinal direction; (b.2). patterns are aligned in transverse direction. Scale bar is 1.5 mm
Striped patterns on BC samples with the dimension of 0.6 mm × 3.6 mm and the
spacing of 0.4 mm were prepared to evaluate the effect of unidirectional patterns on the
mechanical properties of the BC samples and how the anisotropic pattern can provide us with
the effect of this pattern on Poisson’s ratio of an auxetic structure made by BC samples (Figure
2.3). Patterned BC samples were incubated in 7 M NaOH at room temperature for 5 minutes.
Samples were then rinsed in copious amount of deionized water repeatedly until the attainment
37
of a pH value of 7.0 for water that used for rinsing. Resulting samples had fine patterns since
the printer toner protected masked parts of the BC samples from the mercerization. Control
groups were unmercerized BC samples and BC samples that were fully mercerized with 7 M
NaOH solution.
Figure 2.3 (a). Geometric parameters of the re-entrant hexagonal honeycombs structure; (b).
Picture of BC sample with re-entrant honeycombs patterns. Scale bar is 3.5 mm.
38
2.3 Shrinkage test
Dried BC sheets were punched into circular samples with diameters of 10 mm (Figure
2.5). Samples were soaked into different concentrations of NaOH solutions (0 M, 1.5 M, 1.75M,
samples were treated in 3 M KOH solution and 3 M NaOH solution for 18 min at room
temperature respectively.
Videos were recorded to track the dimensional changes of each sample temporally
during the process of the mercerization. Images were collected at every 20 seconds at the first 4
minutes, every 30 seconds from 4 minutes to 10 minutes and the time interval was increased to
120 seconds till the end of the recording. The change of the diameter was measured by using
Image J software. Shrinkage rate was calculated by taking the derivative of the shrinkage
versus time functions before BC samples obtained the steady state. Shrinkage rate in Table 3.1
Figure 2.5 Unmercerized (a.) and mercerized (b.) samples. Mercerization was
performed in 7M NaOH for 30 min at room
temperature.
39
2. 4 Mechanical testing
Tensile testing of BC samples was carried out using a universal testing machine
equipped with a 5 lbs load cell (Testresources, Shakopee, MN). Rectangular strips were cut off
from a BC sheet. To compare the mechanical behavior when measured in different directions
and investigate the anisotropic mechanical behavior of samples, rectangular samples were cut
from the striped patterned mercerized BC sheet along two different orientations (y direction
and x direction as shown in figure 2.2). All samples were hydrated in deionized water for 1 h
prior to testing. The width and thickness of samples were measured by digital caliper and
micrometer respectively. Specimens were tested to failure at a displacement rate of 0.167 mm/s.
Ultimate tensile strength (UTS) and elongation at break were defined as the maximum stress
and strain that the sample could withstand before fracture, respectively. The slope of the curve
in the linear elastic region was calculated to obtain Young’s modulus (E). Toughness was
BC strips for DIC tests were dipped in 7 M NaOH solution in a way to create
alternating mercerized and unmercerized stripes along the length of strips. Half mercerized/
were coated with a thin layer of white paint initially to create contrast for imaging after which
40
fine black speckle patterns were applied using an air-brush (Master Airbrush, G233) (Figure
2.6).
Figure 2.6 The sample prepared for the DIC analysis. Scale bar is 1mm.
rate of 0.0167 mm/s. Digital image correlation was conducted in 2D using a single camera and
images were captured using Vic-Snap 8 (Correlated Solutions, Inc., Columbia, SC) at every
250 ms until fracture. A 3 mm pitch grid (Correlated Solutions, Inc., Columbia, SC) was
employed to calibrate the scale. The strain distribution was calculated using Vic-2D (Correlated
41
2.6 Measurement of global Poisson’s ratio
In order to estimate strains in the transverse direction and the axial direction
individually, pre-marked lines were selected to measure the strain in both x and y directions
during the elastic deformation (Figure 2.7). Pre-marked lines stick to the sample and move with
the sample during the tests. For each group, the altered lengths of the pre-marked lines were
calculated to analyze the strain and the Poisson’s ratio was determined by formula (2)
! !"#$%&'"%'
ν = − ! !"#!$
(2)
Figure 2.7 Strain was measured by calculating the distance changes of the pre-marked lines. Scale
bar is 1.5 mm.
42
2. 7 Raman spectroscopy
Mercerized and unmercerized samples were analyzed via Raman spectroscopy using a
785 nm Raman system (Horiba Jobin Yvon, Edison, NJ, USA). The spectrum was obtained
from 3 different locations on the samples, and each spectrum was obtained as the average of 30
consecutive spectra collected for 10 s each. Background subtraction from the spectra was
performed using Labspec software (Horiba Jobin Yvon). Data were utilized to investigate the
2. 8 X-ray Diffraction
XRD patterns for BC and mercerized BC were recorded on Bruker Discover D8 X-ray
diffractometer using CoKα radiation generated at 45 kV and 40 mA. Scans were obtained from
10 to 40 degrees in 0.05 degrees per second with a step size of 0.025°. Crystallinity index was
calculated from the ratio of the height of the 002 peak (I002) and the height of minimum (Iam)
between the 002 and the 110 peaks (Iam) as given by formula (3).
(!!!" !!!" )
𝐶𝑟𝐼 = !!!"
×100 (3)
where I002 is the intensity of the peak at 2θ = 26.2° for unmercerized BC and 2θ = 25.8° for
mercerized BC. Iam is corresponded to the amorphous content at 2θ = 21.2° and 20.2° for
43
2. 9 Statistical analysis
Data are reported as mean ± standard deviation (SD). Data analysis was performed by
differences in shrinkage and mechanical properties of the samples. Statistical significance was
set at P<0.05.
44
Chapter 3 Results
whose rate declined over time toward a steady state dimension (Figure 3.1). The extent of
shrinkage was dramatic (Figure 2.5). There was a threshold of 1.75 M NaOH concentration
above which shrinkage took place (Figure 3.2). When NaOH concentration increased to 2 M, a
12 ± 1.2% shrinkage in the diameter occurred at the steady state. Increasing the concentration
of NaOH increased the rate and degree of mercerization, and diametric shrinkage reached the
concentration of NaOH solution and the final shrinkage of diameter. Rapid increase in the
diameter shrinkage was observed in the NaOH concentrations, ranging from 1.75 M to 2.25 M.
while increasing the concentration over 3 M led to a smaller amount of increase in the resulting
shrinkages.
45
Figure 3.1 Shrinkage of BC after reacting with different concentrations of NaOH solution at room
temperature (n=5/group). Bars indicate the standard deviation.
Figure 3.2 A rapid increase in % shrinkage at the steady state was observed at NaOH
concentrations between 1.75 M and 2.25 M, followed by a lower amount of increase at higher
concentrations. Bars indicate standard deviations (n=5/group).
46
No significant difference was observed in the rate of mercerization between BC discs
treated with 3 M KOH (0.28 %/s ± 0.024 %/s ) vs. 3 M NaOH (0.298 %/s ± 0.012 %/s) (P >
0.05) (Figure 3.3). However, the resulting shrinkage of NaOH mercerized BC (26.63 ± 1.4%)
was significantly higher than that of BC mercerized with KOH solution of the same
Figure 3.3 The shrinkage of bacterial cellulose treated with 3 M KOH and 3 M NaOH for 20
min under room temperature (n=5).
47
3.2 2D strain distribution of mercerized BC
Strains along the direction of tensile loading (Eyy) varied between mercerized regions
(0.0615 ± 0.0141) and unmercerized regions (0.0158 ± 0.0087). A stress concentration effect
was observed at the junction between mercerized higher and lower modulus zones, resulting in
Figure 3.4 Strain map of Eyy along the tensile loading direction demonstrates alternating high and
low level strains corresponding to mercerized and unmercerized strips. Elevated strains were
present at the interface between hard and soft phases, indicating the presence of a stress
concentration. Scale bar is 1 mm.
48
3.3 Effect of NaOH concentration on mechanical properties
relationship followed by an abrupt failure with little or no plastic deformation taking place
(Figure 3.5). Substantial changes were observed in the slope and failure properties of
stress-stain curves as a result of controlled mercerization. Untreated BC was the stiffest and
strongest of all groups. Stiffness and strength decreased with increasing NaOH concentration
along with an increase in failure strain (Figure 3.6). Ultimate tensile strength of 7 M NaOH
treated BC samples was 64% of the strength of unmercerized BC (Figure 3.6 c). In a similar
fashion to tensile strength of BC, the Young’s modulus of BC reduced 30-fold (P< 0.001) from
10 GPa to 0.3 GPa with increasing concentration of NaOH (Figure 3.6 a). The strain at failure
of BC samples treated with 7 M NaOH (50.8 ± 5.7%) was 10-fold greater than that of
unmercerized BC samples (P< 0.001)(Figure 3.6 b). While increasing NaOH concentration
decreased strength and Young’s modulus of BC, the toughness of BC showed an increase till 4
M NaOH (64 ± 15 MJ/m3). The toughness did not change significantly (P > 0.05)at
49
Figure 3.5 Effect of NaOH concentration on mechanical behavior of BC (n=7). Typical
stress-strain curves of native BC and BC treated with different concentration of NaOH.
10-fold when BC was mercerized at higher concentration of NaOH. (n=7, significant difference
were found among all groups P<0.05). c. Ultimate strength did not differ significantly between
untreated BC and 3 M NaOH mercerized BC. (n=7, two significantly different groups are
connected by lines P<0.05).d. The toughness of BC reached a steady state value by 4 M NaOH.
(n=7, two significantly different groups are connected by lines P<0.05).
50
Table 3.1. Mechanical Properties of Mercerized BC (n=7)
(MPa)
Figure
3.7 Mechanical behavior of BC samples mercerized under different temperatures (n=5).
No significant difference (P<0.05) was observed between each group.
51
3.4 Raman Spectra and XRD
spectroscopy (Figure 3.9). As it can be seen, a group of weak bands at ~ 900 cm-1 which are
related to H-C-H and H-C=O bending were observed in both mercerized and unmercerized BC
[99]. In the 900 ~ 950 cm-1 region, peaks of unmercerized BC and mercerized BC are
different in intensities and shape. In the 950 ~ 1180 cm-1 region, several peaks with high
intensities were observed in both unmercerized and mercerized BC. The potential energy
distribution is dominated by C-C and C=O stretching motion and small amounts of H-C-C,
H-C=O and skeletal atom bending. For unmercerized BC, intensity of 1095 cm-1 band,
attributed to C-O-C glycoside stretching motions, was 1.5 times higher than that of mercerized
BC. The cystallinity of BC and mercerized BC were found to be 90.1 % and 60.5 %
52
3.8 Typical XRD spectra for untreated BC (BCI) and mercerized BC (BCII) films.
Figure
Figure 3.9 Typical Raman spectra for untreated BC (BCI) and mercerized BC (BCII) films.
53
3.5 Effect of mercerized patterns on the mechanical properties of BC
Striped patterns were applied onto BC to evaluate the effect of mercerized pattern on
the mechanical properties of BC. Two groups were cut from one large BC sheet (Figure 2.2).
One group of BC cut out samples had stripes aligned in the direction of the loading axis, and
the other group had striped patterns aligned at a right angle (i.e. transverse) to the loading axis.
Striped patterns have significantly changed Young's modulus of samples. The Young's modulus
along the long axis of longitudinally patterned samples (281.3 ± 80.3 MPa) was significantly
larger than the modulus (144 ± 20.5 MPa) of the transversely patterned samples (Figure 3.10 a)
(P = 0.02). At the same time, failure strain (13.78 ± 3.29%) of samples with mercerized pattern
in y direction were significantly lower than failure strain of samples patterned along the x axis
(25.71 ± 8.07%) (Figure 3.10 b) (P = 0.01). No significant difference was observed in the UTS
of these two groups of samples (Figure 3.10 c) (P > 0.05). In comparison with the fully
mercerized samples, untreated BC demonstrated significantly higher stiffness (P < 0.001) and
strength (P = 0.01) (Young’s modulus of 776 ± 135.3 MPa and the UTS of 75.9 ± 15.6 MPa).
Fully mercerized BC exhibited lowest Young’s modulus (114 ± 12.26 MPa) and UTS (19.1 ±
3.7 MPa) before fracture as compared with patterned BC samples and untreated BC samples.
54
a. b.
at break (%)
c. d.
Stress (MPa)
Figure 3.10 The effect of striped patterns on mechanical properties of BC samples. (n=5,
significantly different groups are connected by lines, P<0.05). a. Striped patterns affect the
Young’s modulus of mercerized BC. b. There was a significant difference in the strain values
of mercerized BC with patterns in transverse direction and mercerized BC whose patterns are in
axial direction under tensile test. c. Ultimate strength did not differ significantly between the
mercerized BC with striped patterns when tested in two orthogonal directions. d.
Representative stress-strain curves of untreated BC, different direction patterned BC and fully
mercerized BC.
55
3. 6 Effect of mercerized patterns on the Poisson’s ratio
Strain maps of transverse strain (Exx) and axial strain (Eyy) obtained from DIC analysis
were shown in Figure 5. Several measurement points were selected over three units to further
assess the pattern dependence of strains distribution. In Eyy map (Figure 3.12), it was clearly
visible that the localized strain distribution was in good agreement with the pattern. Stress
concentration was present over the regions transitioning between unmercerized and mercerized
areas under the tensile load. Eyy varied in magnitude between unmercerized and mercerized
regions (Figure 3.12). The Exx demonstrated an oscillating variation in values from positive to
negative corresponding to the patterns (Figure 3.11). In the transverse direction, tension and
compression were observed in the specimen under the axial force (Figure 3.11). The Poisson’s
ratio of mercerized BC (0.45 ± 0.05) was significantly higher than that of unmercerized BC
(0.32 ± 0.04) (P < 0.001), while the Poisson’s ratio of re-entrant hexagonal honeycombs
56
Figure 3.11 a. Exx strain map of a BC sample with re-entrant hexagonal honeycombs
patterns. Scale bar is 3.5 mm b. Exx strain map of magnified region. c. The Exx strain of
points along the x axis. Scale bar is 3 mm.
Figure 3.12 a. Eyy strain map of a BC sample with re-entrant hexagonal honeycombs
patterns. b. Eyy strain map of magnified region. c. The Eyy strain of points along the y
axis. Scale bar is 3 mm.
57
Figure 3.13 Comparison of Poisson’s ratio values. Patterned BC had a significantly lower value of
Poisson's ratio compared with fully mercerized BC. (n=3, two significantly different groups are
connected by lines, P<0.05).
58
Chapter 4 Discussion and conclusions
dyes in today’s textile industry [100]. It has also been demonstrated that mercerization can
modify the structure of BC [4]; thus, this study utilized mercerization to tune mechanical
properties of BC to render it suitable for a broad range of applications. Our findings indicated
that we were able to tune the stiffness of BC from a level that is similar to that of bone to a
The mechanism of mercerization has been studied extensively [101, 102]. At the first
stage, Na-cellulose is formed at room temperature, involving the disruption of hydrogen bonds
and the swelling of cellulose crystallite [103]. The type of alkali cellulose (Na-cellulose I or
Na-cellulose II) that is formed depends on the alkali concentration, temperature and subsequent
treatments [104]. The penetration of concentrated NaOH solution within native crystals
increases the lateral spacing between parallel cellulose chains and results in the expansion of
microfibrils and breakage of some of the hydrogen bonds which are replaced by sodium atoms.
Swollen microfibrils relax and organize in a coiled conformation (Figure 4.2). Based on this
new allomorph of cellulose molecules, chains of opposite polarity become more available and
form an antiparallel arrangement for stacking of the hydrophobic plane [31, 105]. SEM figures
revealed the surface texture difference between native BC and mercerized BC (Figure 4.1).
59
Mercerized BC exhibits a more compacted structure due to the shrinkage.
Figure 4.1
Scanning electron microscope (SEM) figures of native BC (a) and mercerized BC
(b). Scale bar is 1 µm.
Raman spectra have further demonstrated the polymorph changes of BCI and BCII.
60
Willey and Atalla [26] proved that the intensities of 900 cm-1 were corresponding to the
disorder in the cellulose and inversely correlated to the size of the crystallites. Larger size of
crystallites generates a more homogeneous molecular environment, and thus resulting narrower
bands. The band at 900 cm-1 of unmercerized BCI is significantly weaker and narrower than
that of mercerized BCII, indicating presence of higher crystallinity and larger size of crystallites
in unmercerized BC. Higher intensity of band 968 cm-1 is observed in unmercerized BC,
resulting from the backbone motions that are perpendicular to chain axis. Peaks at 1035 cm-1,
1095 cm-1 and 1120 cm-1 in Raman spectra of BC samples reflect the C-C and C=O stretching
motions which are parallel to the chain axis [99, 106]. Significantly weaker peaks at those wave
numbers are observed for mercerized BC. As it can be seen from XRD results, the crystallinity
index of BC decreases from 90.1% for native BC to 60.5% of mercerized BC, further
shrinkage, which is directly correlated to microstructural changes in BC [91, 107]. Kolpak et al.
[108]reported that the threshold concentration for structure transition of plant cotton was 2.25
M and Nishiyama, Y. et al. [4] showed that shrinkage occurred in BC above 2.5 M NaOH. In
this study, diametrical shrinkage in circular BC samples was observed only after exceeding
61
explained by reorganization of chains during the mercerization process to form alkali-cellulose
concentration increases hydrogen bonds are broken between cellulose chains, resulting in a
more complete rearrangement of cellulose chains. From results shown in Figure 4, noticeable
NaOH demonstrating that the conversion can be achieved rapidly at room temperature. Khan et
al. [85] investigated the shrinkage in dimension of jute fabrics and observed increased
shrinkage with increasing reaction time and concentrations of NaOH solution, which is in
agreement with those of our results of BC. However, mercerization is an irreversible reaction
that cellulose II cannot be restored to the initial cellulose I after repeatedly rinsing or
plant-based cellulose has been evaluated in previous studies and the mechanical enhancement
varies for each fiber source. A decreasing trend in the tensile strength of mercerized plant fibers
was observed in curaua [88], coir [109] and flax [110] at higher NaOH concentration. On the
other hand, the tensile strength and elongation at break of the mercerized cotton yarn fiber
enhanced by increasing the concentration of NaOH solution. The elastic modulus of mercerized
wood fibers [111] decreased with an increase in the NaOH concentration [85]. Yet for bamboo
62
fibers, a more complex structure composed of cellulose fibers within a lignin-hemicellulose
matrix, its tensile strength was maximum when mercerized with 5 M NaOH and then decreased
consistently at higher NaOH content [112]. These studies focused on exploring the crystallinity
Mechanical tests confirmed that different extents of mercerization alter the mechanical
behavior of BC. In general, mercerization led to an increase in ductility, yet at the expense of
tensile strength and stiffness due to the changes in crystalline structure from cellulose I to
cellulose II. Native BC is composed of randomly oriented parallel aggregated glucan chains in
which strong covalent bonds extend in a longitudinal direction and cross-linked by hydrogen
bonds. During the mercerization, NaOH first opens fiber structure by disrupting intra-chain
hydrogen bonds, and then the new generated amorphous molecular structure induces the
formation of a more thermodynamically stable structure, cellulose II. After removal of NaOH
by washing and drying, the antiparallel arrangement of cellulose II renders increased free
volume between chains causing molecules to slide over each other more easily. Therefore, it is
likely that increased molecular mobility as a result of increased NaOH concentration results in
increasing extensibility.
63
Tensile strength of untreated BC is higher than those of mercerized samples. This
difference is thought mainly to be due to that the swelling of cellulosic fibers increases cross
section areas of microfibrils and the antiparallel chain structure further decreases the tensile
force per unit area of mercerized BC can resist. Mercerized microfibrils are more likely to
disentangle, reducing the capability to share load and allowing for more elastic dislocations,
thereby providing a higher ductility with the loss of strength before fracture.
Results indicated that the strain energy gained by extensibility was greater than that lost
greater than unmercerized samples. It is found that mercerization can serve as an effective
method to overcome the brittleness of BC. As ductility and strength are major contributions to
tensile toughness values, untreated BC is stronger yet brittle with relatively lower toughness
whereas mercerized BC is weaker but exhibits much higher deformability. The coiled
alignment of cellulose II affects the force transmission between microfibrils which likely
reduces the driving force for fracture, dissipating energy under load and providing a substantial
resistance to rupture.
This study has shown that mechanical stiffness and deformability of BC can be
1.6 GPa and 5.4 ± 1.6 % strain, close to stiff polymers and convergent to modulus of bone. In
64
contrast, Young’s modulus of mercerized BC was comparable to ductile polymers such as
polyethylene or soft tissues such as tendon [114]. DIC analysis indicated that soft and hard
phases can be induced continually and seamlessly by partial dipping of BC in NaOH. The DIC
demonstration emulates the bone-tendon or bone ligament attachment where ductile soft tissues
anchor to bone. Therefore, patterned mercerization as such may create venues for creating
BC based composites offer improved mechanical properties and have aroused interest in
technique using laser printing for fabricating mercerized patterns to design the mechanical
properties of BC films has been developed. Based on our previous work, mercerization
significantly enhances the BC’s ductility by irreversibly converting BCI to BCII [101]. BCI is
composed of parallel ordering of polymer chains. On the other hand, glucan chains in BCII are
considerable difference in mechanical property between BCI and BCII, a new technique is
established to control the distribution of BCI and BCII fibers. Because dried BC films can be
quite thin and fragile under the room temperature, an efficient patterning solution needs to be
attachable to BC during the mercerization and separable from BC after the reaction
conveniently. In this research, laser printer toner, a composite of carbon, metals and polymers,
provides a good path for patterning BC. With the use of the laser printer, a thin layer of toner in
pre-designed pattern is covering the BC films to shield such part from mercerization.
65
BC is considered to be a naturally isotropic material as cellulose nanofibers are oriented
in all direction randomly in the culturing plane. In the natural world, bone and wood are typical
anisotropic materials that the material behavior will change depending on the loading direction.
For some applications, it would be necessary to develop anisotropic material with advanced
mechanical properties along a specific direction [43]. Some efforts have been devoted toward
the realignment BC fibers. Tischer et al. [116] showed that using ultrasonic treatment to
increase the thickness of cellulose ribbons and consequently reorganize BC fibers. Also, the
xylinum cells on an artificial and oriented substrate [117]. To direct the fiber alignment, we
samples were covered by printer toner during the mercerization process, so they are composed
of the more organized structure, BCI. The rest of BC that is not covered by printer toner is
exposed to the high concentration NaOH (7 M) solution and thus the microstructure is
rearranged to BCII after the treatment. BCI can be a reinforcement factor in elastic properties, as
the Young’s modulus of the BCI patterned sample is significantly higher than the modulus of
fully mercerized BC samples. The high ductility of BCII primarily contributes to the toughness
by increasing the dissipation energy via cracking. With the new fiber arrangement under the
effect of patterned mercerization process, the Young’s modulus and elongation at break for BC
differ with change in loading direction. Since the difference of the cross-section area between
BCI and BCII part is far less than the Young’s modulus difference, elastic modulus is a
66
dominant consideration as we estimate the stiffness difference between BCI and BCII. When
BCI fibers are embedded along the axial direction, the combination of stiffness can be
simplified by a model where several springs with various stiffness are connected in parallel. As
a result, BCI fibers are able to strengthen the structure of mercerized BC. This unique
arrangement of microstructure leads to a relatively high Young’s modulus and less deformation
during tensile tests. When BCI fibers are oriented along the transverse direction, BCI and BCII
are organized alternately in the longitudinal orientation. A model that a couple of springs are
joined in series can be used to estimate the equivalent stiffness of this structure, such that a
significantly smaller Young’s modulus is found in this transverse loading direction compared to
that of axial loading direction. Another possible explanation is that the deformation transfers
between brittle and ductile parts, as different directions of patterns offer a different path for
energy dissipation. However, no significant difference is observed in UTS between the two
testing directions. Therefore, the anisotropy is obtained in both Young’s modulus and
elongation at break.
example of an artificial auxetic material [118]. The design of re-entrant honeycomb structure
with a negative Poisson's ratio has been demonstrated extensively in many crystalline solids
[119].
The effect of re-entrant honeycomb patterns on BC samples has been explored with
DIC analysis. Using the laser printing technique, re-entrant honeycomb patterns consisted of an
arranged matrix of brittle BCI embed in the ductile BCII network. The geometric parameters of
patterns are determined from Figure 3.1. Zhang et al. [120] investigated the relationship
between Poisson’s ratio and geometric dimensions of re-entrant honeycomb patterns. Whitty et
al. [121] emphasized the effect of rib thickness on the Poisson’s ratio of re-entrant honeycombs
structure that the reduction of the rib thickness led to an increase in the magnitude of Poisson's
ratio. The Poisson's ratio shows high dependency on the re-entrant angle and cell rib lengths. In
Eyy and Exx maps, horizontal bars move apart in the vertical direction when stretched, and the
diagonal ribs exhibited positive strain expanding along the horizontal direction (Figure 4.3).
Although the lateral movement of diagonal ribs exerts tension along the x-axis on the
mercerized part inside the unit cell, the interior mercerized region shrinks laterally under the
axial tension load. Furthermore, horizontal bars are supposed to resist transverse contraction in
the re-entrant honeycomb structure. Even though horizontal bars consist of stiffer material BCI,
they are vulnerable to the lateral compression during the test. Stress concentration is observed
68
at the junction between higher and lower modulus zones, which is consistent with the fact that
the fracture always grows at the interface between mercerized zone and unmercerized zone
during the tensile tests (Figure 4.4). The mechanical response of BC patterned with other
re-entrant designs including arrowhead, lozenge grid, square grid and star configurations
Figure 4.4 The rupture of the BC patterned with re-entrant honeycomb structure. Scale
bar is 1 mm.
Poisson’s ratio reveals the relationship between bulk modulus B and shear modulus G:
!!!!!
𝜈 = !(!!!!) (4)
For most of the materials, their Poisson's ratio range from 0 to 0.5. Material with less
compressibility such as liquids and solid exhibit higher Poisson's ratio close to 0.5. Poisson's
69
ratio of compressible material such as glass and some minerals is close to 0 [123]. Poisson’s
ratio is measured over a region of interest away from the clamps. The Poisson’s ratio of
unmercerized re-entrant honeycombs patterns has lower Poisson’s ratio as compared with fully
mercerized BC. A possible explanation is that the Poisson’s ratio is related to the atomic
packing density as a denser crystalline solid has higher Poisson’s ratio while the cellulose fibers
are more compacted with a glucan chains folded structure after mercerization.
materials and consequently the mechanical properties of BC. Some advances in the patterning
of BC have occurred by controlling the motion of living bacteria and thus to form BC films
with sophisticated patterns [117, 124]. Honeycomb structured BC was fabricated by culturing
scaffolds [126, 127]. In our study, we patterned BC sheet by a control mercerization approach.
BCI is strong but invariably brittle, whereas mercerization provides BC with high ductility. The
BCI patterns allow for controllable distribution of the reinforcement. Patterned BC comprises
hard and soft phases arranged in a customized motif to achieve control over the mechanical
and ductility. For the patterned BC sample, the BCI/BCII interface and intermolecular
crosslinking enable strong bonds without complex fabrication procedures or the use of an
complexity for desirable properties of BC is attainable using laser printing as a feasible and fast
patterning method. Although BCI is quite stiffer than BCII, without the hollow structure,
transverse expansion is not observed from the re-entrant honeycombs patterned BC when
stretched in the axial direction. The possibility of controlling the Poisson’s ratio of BC with a
wide variety of patterns could lead to progress in discerning the new mechanism.
behaviors due to the stiffness difference between patterned parts and unpatterned parts as
shown in figure 4.6. Custom patterned BC sees a wider range of applications in tissue
engineering and regenerative medicine with its highly specialized microstructure and wide
71
Figure 4.6 a, c. Geometric model. (Material assignment: Young’s modulus of the stiffer
material is 700 MPa and the Young’s modulus of the softer material is 100 MPa. Boundary
direction. Shearing deformation was observed when the sample was stretched in y direction. d.
Strains in x direction. Tension was exerted in the center of the sample under stretching.
To scale up the manufacturing process for the patterning of mercerized BC, large batch
high-volume printer with imposition settings is able to provide solutions for patterning in an
efficient way. Although high porosity is often needed in biomaterials and scaffolds for tissue
engineering (freeze-dried chitosan for example) to provide paths for fluid transport, mercerized
BC structures are more compacted with pores in the diameter of nm range. Therefore, further
studies are required to address the limitation of the less porosity of mercerized BC and attain
72
mechanical stability at the same time. Another limitation of this study lies in the specimen
geometry we used for mechanical tests. We did not use dumbbell shape for tensile testing
specimens.
73
Appendices
to generate the meshed BC, 150 polytetrafluoroethylene pillars with diameters of 1 mm were
fixed on a plastic base, which has 150 blind holes drilled by CNC. Pillars were placed on the
bottom of the container isometrically, and the bacteria were grown on the top of the liquid
medium. The polytetrafluoroethylene mold guided the fermentation process of BC, producing a
three-dimensional network of BC fibers. Further studies are needed to improve the quality of
74
B. The effect of temperature of mercerization on the optical properties of BC
mercerized with 7 M NaOH at 25 °C and 90 °C with wavelength of 400 nm, 500 nm, 600 nm
and 700 nm was collected. Significant difference of wavelength absorption was observed
Figure B. Wave absorption of samples mercerized at different temperatures (n =5, the wave absorption
of BC samples were significantly larger than control groups, brackets connect two significantly different
groups).
75
Unmercerized part Mercerized part
Figure C. A half-mercerized and half-unmercerized BC sample.
76
C. The effect of medium culture on the yield of BC
Strain Carbon Supplement Temperature Time PH Yield (g/L) Productivity Type of Reference
source (°C) (day) (g/L/day) reaction
Acetobacter xylinum sp. A9 Glucose none 30 7 6 2.7 0.385 Shake-flask [128]
Acetobacter xylinum sp. A9 Fructose none 30 7 6 2.53 0.361 Shake-flask [128]
Acetobacter xylinum sp. A9 Sucrose none 30 7 6 0.83 0.118 Shake-flask [128]
Acetobacter xylinum Fructose Tomato serum broth 30 3 5 7.38±0.38 2.46±0.126 Static [129]
Acetobacter xylinum Fructose+ Tomato serum broth 30 3 5 6.38±0.32 2.126±0.106 Static [129]
sucrose
Gluconacetobacter xylinus Glucose Hestrin Schramm medium 30 4 5 3.10 0.775 Static [130]
ATCC 53524
Gluconacetobacter xylinus Sucrose Hestrin Schramm medium 30 4 5 3.83 0.975 Static [130]
ATCC 53524
Gluconacetobacter xylinus Mannitol Hestrin Schramm medium 30 4 5 3.37 0.843 Static [130]
ATCC 53524
Gluconacetobacter sp. A06O2 Fructose Hestrin Schramm medium 28 7 6.7 0.957 Static [131]
Acetobacter xylinum NBRC Orange 2.0% peptone, 0.5% yeast 30 14 6 6.9±0.2 0.493±0.014 Static [132]
13693 juice extract and 0.12% citric acid
Acetobacter xylinum NBRC Japanese 2.0% peptone, 0.5% yeast 30 14 6 4.8±0.3 0.342±0.021 Static [132]
13693 pear juice extract and 0.12% citric acid
Acetobacter xylinum NBRC Grape 2.0% peptone, 0.5% yeast 30 14 6 1.4±0.2 0.1±0.014 Static [132]
13693 juice extract and 0.12% citric acid
Acetobacter xylinum ATCC Konjac 5 g/L yeast extract, 3 g/L 30 8 5 Dry weight of Static [133]
23770 Powder tryptone BC
0.113±0.001g/
L
Gluconacetobacter hansenii Glucose 1% (v/v) Ethanol 30 1 5 Dry weight of Shaken [134]
PJK BC 2.31g/L flasks
Acetobacter xylinum Fructose Corn steep liquor and 10g/L 30 3 5 BC Production Agitated [135]
BPR3001A ethanol rate
0.95gl-1h-1
Acetobacter xylinum H2SO4-he Corn steep liquor 30 3 5 5.30 1.766 Jar [35]
BPR2001 at treated fermenter
molasses
77
D. Tables of data shown in figures of this work
direction
direction
mercerized BC
78
3. Comparison of Poisson’s ratio values (n=3).
79
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