Académique Documents
Professionnel Documents
Culture Documents
Overview .............................................................................. 1
A Wind Farm Emerges… … ................................................ 4
Weather, Environment & Safety ....................................... 11
Assembly Sites & Suppliers ............................................. 13
Contact and Further Information ..................................... 16
Overview
The alpha ventus offshore wind farm is a pioneering project
undertaken jointly by EWE AG, E.ON Climate & Renew- DOTI GmbH
ables, and Vattenfall Europe Windkraft. An extremely ambi- The Deutsche Offshore-Testfeld und
tious – and successful undertaking: Situated some 45 kilo- Infrastruktur GmbH & Co. KG (DOTI)
metres north of the island of Borkum, in water 30 metres was established in June 2006 with
the goal of erecting and operating the
deep, the twelve wind turbines of the first German wind farm alpha ventus wind farm. Sharehold-
at sea were erected in 2009 under genuine offshore condi- ers are EWE AG (47.5%), E.ON
tions. The alpha ventus wind farm will gather fundamental Climate & Renewables Central
experience with a view to future commercial use of offshore Europe GmbH and Vattenfall Europe
Windkraft (each 26.25%). DOTI
wind power in Germany.
headquarters are located in Olden-
burg. Company management and a
With the installation of an offshore transformer at the south- project team of around 40 people in
eastern most point of the wind farm, the first important con- Hamburg, Munich and Oldenburg
struction phase for alpha ventus was already finished in were drawn from the staff of the
partner companies.
autumn 2008. The subsequent installation of a submarine
cable to connect the wind farm to the German power grid
could thereby be completed successfully in early 2009.
www.alpha-ventus.de
Deutsche Offshore-Testfeld und Infrastruktur GmbH & Co.KG ••• Address DOTI GmbH & Co. KG c/o EWE AG • Tirpitzstr. 39 • 26122 Oldenburg
Executive Board Dr. Claus Burkhardt • Oliver Funk • Ralf Lamsbach ••• Commercial Registry Oldenburg District Court CRS 200395
Taxation VAT ID No.: DE 25404406620 ••• Bank Details Oldenburgische Landesbank • BIN 280 200 50 • Account No. 142 424 1600
were subsequently put into place. For one turbine after the
other, the uppermost tower segments, nacelles and rotor Germany’s first offshore wind
energy turbine…
blades were installed from the middle of July. In this manner,
Germany's first offshore wind energy turbine was fully com- …was completed in the early morn-
ing hours of 15 July 2009. At a
pleted on 15 July 2009 – one of the first highpoints for the distance of 45 kilometres from land in
pioneering alpha ventus project. 30-metre deep North Sea water, a
true pioneering feat was accomplished:
From 8 June, the foundation work for the six turbines from Never before has a wind turbine
been erected under such conditions.
REpower ran in parallel. In September 2009, the jackets, The construction measures around
which serve as the foundation structure for the REpower 178 metres from the surface of the
turbines, were transported to the construction site and with sea to blade tip and delivers enough
the help of the deepwater construction vessel "Thialf", were energy to meet the needs of over
anchored to the seabed in only six days. Already on 30 4,100 households.
September 2009, the first REpower 5M was fully erected.
Since 16 November 2009, alpha ventus has been com-
pleted – the twelfth and last turbine was assembled in the
early morning hours of the same day.
Construction work overview:
The entire offshore construction time for all twelve wind August 2007:
turbines took seven months from April until November 2009. • Beginning of construction work
Currently, alpha ventus is the first offshore wind farm to on the cable route
Summer/Autumn 2008:
utilise a dozen, 5 megawatt class wind energy turbines. • Laying of submarine cable
Since August the first wind turbines have been undergoing • Preparation for grid
calibration and trial operations. Since then, the first six wind connection
energy turbines have already supplied the German power September 2008:
grid with several million kilowatt hours of environmentally • Installation of offshore
transformer platform
friendly, offshore wind power. Since 27 April 2010, alpha Spring-Summer-Autumn 2009:
ventus has been formally commissioned. • Connection of the
submarine cable
Dimensions & superlatives • Transformer station is brought
online
The wind turbines were placed in a grid-like formation with • Installation of six AREVA Multi-
gaps of approximately 800 metres between each turbine. brid M5000
Four rows, each with three turbines, form a rectangle with a turbines
• Calibration and trial operations
total surface area of four square kilometres – about the size
begin, first grid feed-in
of 500 football pitches. • Installation of six REpower 5M
Even the dimensions of the individual turbines are impres- turbines
• Cable work within the wind farm
sive: Including the rotor blades, the Multibrid turbines from November 2009:
AREVA rise 148 metres above the sea surface, as tall as the • Completion of wind farm
Pyramid of Cheops. The REpower turbines, with a height of • Continuation of calibration and
155 metres, almost reach the height of the Cologne Cathe- trial operations
dral. If the total height of the construction from 30 metres April 2010
• Commissioning of alpha ventus
down on the seabed is taken in consideration, the turbines
reach a height of 178 and 185 metres respectively.
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With a nominal output of five megawatts each and a corre-
sponding total capacity of 60 MW, a yearly energy yield of
approx. 220 gigawatt hours is expected. The power con-
sumption of around 50,000 three-person households can be
met by this energy output.
Due to the distance from the coast and the curvature of the
earth, the turbines are not visible from land, even under the
best visibility conditions.
photo archive
http://bildarchiv.alpha-ventus.de
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A WIND FARM EMERGES…
alpha ventus timeline:
Construction phases 1999/2001: Application for construc-
tion of “Wind Farm Borkum-West” by
The alpha ventus wind farm is a true European. The plan- PROKON Nord GmbH
ning and production of the essential components of the wind 2001: Permit granted by the Federal
energy turbines and transformer station were carried out by Institute for Navigation and Hydro-
around 20 companies in nine European countries. graphy (BSH)
2005: Formation of Offshore Wind
The work had already begun in August 2007 with the con- Energy Foundation, rights of use sold
struction work for the laying of the cable route for the subma- to the Foundation by PROKON Nord
GmbH
rine cable, which was installed by transpower stromübertra- June 2006: Establishment of DOTI to
gungs gmbh. From the alluvial deposit point of Hilgenrieder construct wind farm
Siel over the island of Norderney to the alpha ventus loca- December 2006: Lease agreement
tion, the three phase current cable was installed in the sum- signed between DOTI and Offshore
mer and autumn of 2008. The connection of the submarine Wind Energy Foundation
End of 2006: Federal government’s
cable to the offshore transformer station took place in spring “Infrastructure Planning Acceleration
2009, with the cabling within the farm carried out at the Act”
completion of the installation of the foundations. June 2007: Contract signed with
Multibrid Entwicklungsgesellschaft
The offshore transformer station was assembled in Wilhem- mbH (which has operated under the
shaven from March until the beginning of September 2008 name Multibrid GmbH since Decem-
and erected at the offshore site at the end of September. ber 2007) as general contractor for
construction and erection of six
The six foundations for the AREVA Multibrid turbines were M5000 wind turbines
put into place by 1 June 2009, and the first cables within the July 2007: Order placed with AREVA
to supply the transformers for the
farm for connecting the turbines to the transformer station transformer station
were installed. Germany's first offshore wind energy turbines October 2007: Contract signed with
were completed on 15 July 2009. By September 2009, all AREVA for the supply of the trans-
ARVEA Multibrid turbines were completely erected and former station
December 2007: Order placed for
coming online.
the offshore transformer station and
Since June 2009, the foundation work for the six REpower cable work within the wind farm with
the consortium Bilfinger Berger,
5M turbines was running in parallel. Thus, the first REpower Hochtief Construction and Weser-
5M turbines could be erected in the construction site at the Wind and Norddeutsche Seekabel-
end of September. Since November 16th, all twelve wind werke
energy turbines of the alpha ventus offshore wind farm have November 2008: Contract signed
been completed. with REpower Systems AG to deliver
six REpower 5M turbines
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the seabed, while the jack-up barge served as the work
platform for driving in the piles and upward construction; the Location
crane assembly (“heavy lifts”) of the turbines. With four alpha ventus lies about 45 km north
support legs, the barges stand firmly on the seabed, with the of the island of Borkum, within the
platform rising around 10 metres above sea level. Along with Exclusive Economic Zone (EEZ) of
the Federal Republic of Germany.
workers and material, the barges accommodate a hydraulic The coordinates of the wind farm
hammer for securing the foundations to the seafloor along corners are:
with a heavy-duty crane for the lifting of individual compo-
nents. Exact positioning of all turbines was done using the 54° 00.0’ N 6°34.4’ E
54° 01.6’ N 6°34.4’ E
Global Positioning System (GPS). 54° 01.6’ N 6°37.3’ E
Work stages were similar in the northern and southern 54° 00.0’ N 6°37.4’ E
halves of the wind farm. First of all, each of the six founda-
tion structures was erected. Afterwards, the assembly of the
wind turbines followed. Each one was assembled with multi-
ple heavy lifts by the work platform’s heavy-duty crane. One
on top of the other, the tower segments were put into place.
The assembly of each turbine concluded with the placing of
the uppermost tower segment, nacelle and rotor blades. In a
separate work stage, the cabling within the wind farm was
carried out using two cable rings, each of which connected
half of the wind farm to the offshore transformer station.
The base harbour for all offshore work was the Dutch har-
bour Eemshaven. Aside from being lock-free and near the
construction site, the harbour has a decisive advantage: The
harbour exit is so wide, that even rotor blades up to 126
metres in diameter could be completely assembled and
transported out of the harbour lying on jack-up barges.
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The construction of the M5000 had been underway since
spring 2009 in multiple stages. First, the foundation struc- Multibrid M5000 technical data
ture, a so-called “tripod”, for the AREVA Multibrid wind tur- • Rotor diameter: 116 m
bines was installed. The 45 metre tall and more than 700 ton • Hub height: 90 m
heavy “tripods” were securely anchored to the seabed with a • Total height above seabed:
178 m
hydraulic hammer on the “Odin”. The three legs of the tri-
• Total height above sea
pods were each “nailed” separately to the seabed using an surface: 148 m
approximately 40-metre long pile, then subsequently bal- • Rated output: 5 MW
anced and sealed into their final position by pouring concrete • Rotation speed: 5.9 - 14.8 rpm
into the pile sleeve. This work was completed on 1 June • Cut-in wind speed: 3.5 m/s (force
2009. The cable-laying barge, “Sternat 82” placed the first 3 wind)
• Rated wind speed: 12.5 m/s
cable between the tripods and the transformer station. (force 6 wind)
Next, the towersegments were installed on the tripods. After • Cut-out wind speed: 25 m/s (force
10 wind)
their installation, the bottom tower segments of all six tur-
• Blade tip speed: 90 m/s
bines were secured to the substructure with steel flanges (324 km/h)
and the second tower segment was added. Then, the final • Weight of nacelle without rotor
assembly of each individual wind turbine was carried out in and hub: 200 t
six individual assembly stages: the placing of the uppermost • Weight of nacelle with rotor and
hub: 309 t
tower segment, nacelle and rotor blades. By September
• Weight of steel in tripod, tower,
2009, all six turbines were completed in this manner. nacelle: 1,000 t
The completed wind turbines rise to a height of 90 metres • Tripod - weight of steel: 700 t;
• Height: 45 m; Pile length:
over the surface of the sea to a rotor blade tip of 148 metres. 35-45 m
If one were to measure the height from the seabed, the
turbines would reach an actual total height of 178 metres.
The triangular area of the tripods covers an area of 255
square metres, and the total weight of one turbine is ap-
proximately 1,000 tons, or the weight of 200 fully-grown
elephants or 22 railway wagons. The rotor catches the wind
from an area of about one and a half times the size of a
football pitch. When the rotor is turning at maximum speed,
the tips of the blades cut through the air at around 320 kilo-
metres per hour.
REpower 5M
Preparation
The six wind turbines from REpower which make up the
northern half of the wind farm, were manufactured in the new
offshore manufacturing hall of REpower Systems AG in
Bremerhaven, Germany. The towers for the 5M turbines
were prefabricated – exactly as with the AREVA Multibrid
M5000 – by Ambau GmbH in Bremen, Germany.
The foundations (jackets) were manufactured in Methil,
Scotland and transported from there to the logistical base
harbour of Eemshaven. The piles were produced by EEW in
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Rostock, Germany, while the templates for the positioning of
the piles were supplied by ICH Seasteel of Montrose, Scot-
land
Equipment & construction
All six REpower 5M, were “built” through the cooperation
between REpower Systems and DOTI. The general contrac-
tor for the engineering, construction and assembly of the
foundations was the Norwegian offshore company Norwind,
with headquarters in Bergen.
So-called “jackets” were used as the foundation structure for
the 5M turbines. The four-corner constructions are already REpower 5M technical data
familiar solutions in offshore oil and gas extraction. The • Rotor diameter: 126 m
alpha ventus offshore transformer station also rests on a • Hub height: 92 m
jacket foundation. In order to securely anchor the jackets to • Rated output: 5 MW
the seabed – the same as with the AREVA Multibrid turbines • Rotation speed: 6.9 - 12.1 rpm;
generator: 670-1,170 rpm
– the foundations were “nailed” to the sea bottom with piles.
• Cut-in wind speed: 3.5 m/s (force
However, the operation was reversed: First, the piles were 3 wind)
driven in and then the “jackets” put into place. • Rated wind speed: 13.0 m/s
(force 6 wind)
In June 2009, the jack-up barge “Buzzard", started to carry • Cut-out wind speed: 30 m/s (force
out these operations for the erection of the REpower turbines 11 wind)
at the alpha ventus construction site. Later on “Buzzard” was • Blade tip speed: 80 m/s (ca. 288
joined by “JB 115”. In order to position and align the piles km/h) at a rotor speed of 12.1 rpm
exactly, a template was positioned on the seabed via GPS or • Lifespan: 20 years
• Weight of nacelle without rotor
DGPS. The template defined exactly where the piles were to and hub: 290 t
be placed. Before the piles were driven in, a second auxiliary • Weight of nacelle with rotor and
construction, a pile sleeve, was put into place. The 40-metre hub: 410 t
long piles were lifted by the crane of the jack-up barge and • Foundation weight: ca. 500 t;
vertically “threaded” through the pile sleeve. Due to their own tower: ca. 210 t
weight, the piles sank several metres into the seabed before
they were driven further into the sea bottom by a hydraulic
hammer. For each pile, the sleeve was first put into the new
position. After all four piles were driven in, the jack-up barge
and the piling-equipment were moved to the next location.
After the completion of the piling, the 56 metre tall and 480
ton heavy jackets could be placed on the piles. The most
powerful floating crane in the world, “Thialf”, was used to
carry out this work. After the installation of all six jackets, first
the two lower tower segments of the six REpower turbines
were installed for each turbine. Afterwards, the final three
components were transported to the construction site in one
transfer by “Buzzard” and assembled by its heavy-duty
crane: the uppermost tower segment, the nacelle and the
rotor blades. To the tips of the rotor blades, the turbines now
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reach a height of approx. 185 metres, of which around 92
metres is the distance from the surface of the sea to the hub
alone.
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The cable deck, with cable junction and rooms for assembly
and service technicians, sits at about 21 metres. Above that
sits the main deck, at around 25 metres, with its electrical
equipment. At the very top is the helicopter deck at 30 metres.
Grid connection
Preparation
E.ON Netz GmbH, since May 2009 transpower stromüber-
tragungs gmbh, was responsible for laying the 110 kV sub-
marine cable, which connects alpha ventus to the German
power grid. All the necessary preparatory work at sea and on
land was carried out in the summer and autumn of 2008. The
construction of the required cable routes and a conduit sys-
tem from the alluvial deposit point of Hilgenrieder Siel over
the island of Norderney had already begun in August 2007.
Cabling within the wind farm
Norddeutsche Seekabelwerke GmbH (NSW, Nordenham)
not only supplied the cabling for use within the wind farm, but
also was responsible for its laying. Around 16 kilometres of
cabling was installed and buried at least 60 centimetres deep
in the seabed within the wind farm. The power lines from
each of the six wind turbines were connected in a ring and
routed to the offshore transformer station via a 30 kV subma-
rine cable. In a difficult task, divers or a Remotely Operated
Vehicle (ROV) had to "thread” the power lines on the seabed
through the cable conduits on the turbine foundations. Spe-
cialised vessels laid the connecting cables from the units to
the offshore transformer station.
Submarine cable from transformer station to Hagermarsch
The 30 kV cables of the 12 wind turbines come together at
the transformer station's platform. Here, the power is stepped
up to 110 kV and fed as three-phase current through a 60-
kilometre long submarine cable to the mainland.
To facilitate transfer, the required 110 kV submarine cable
was connected to the offshore transformer station in May
2009. From here, the 18-centimetre thick submarine cable
runs across the island of Norderney to the transformer located
at Hagermarsch on the mainland. Along the route, the cable
disappears several metres underground to minimize the
danger to the marine environment and shipping.
Laying the cable over Norderney was done under the exist-
ing roadways so that all nature conservancy conditions were
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met. A conduit system was also put into place, in which,
along with the power cable for alpha ventus, cables for future
offshore wind farms should be threaded.
Because alpha ventus should not only deliver power but also
data to the mainland, the cable comprises not only a 10-
centimetre thick power (copper) core but is threaded
throughout with fine, light wave conducting cable (e.g. fibre
optics) as well.
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WEATHER, ENVIRONMENT AND SAFETY
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tion progress and employed logistics must both come to-
gether in order to successfully erect a wind farm.
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The Offshore Wind Energy Foundation conducted all work at
alpha ventus with nature conservancy analyses in accor-
dance with the regulations of the standard analysis concept
of the Federal Institute for Navigation and Hydrography (BSH
2007).
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ASSEMBLY SITES AND SUPPLIERS
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REpower 5M
Foundation: assembly site Methil, Scotland
• General contractor for engineering, construction and Working ships
assembly: NorWind, Bergen, Germany Repower 5M
• Burntisland Fabrication Ltd: jackets • GeoSea: Jack-up platform
• EEW, Rostock, Germany: piles “Buzzard“
• Jack-up platform “JB 115”
• ICH Seasteel, Montrose, Scotland: template • Floating crane “Taklift 4“,
• GeoSea, Zwijndrecht, Belgium: pile driving Smit Heavy Lift, Rotterdam
• Hochtief Construction AG:
Tower: assembly site Bremen, Germany jack-up rig “Odin“
• Heerema Marine Contractors
• Ambau GmbH, Bremen (HMC): floating crane, “Thialf”
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Grid connection
Grid connection from offshore transformer to land carried out
by transpower stromübertragungs gmbh.
Submarine cable:
• Prysmian Cables and Systems: supply
www.alpha-ventus.de Page 16 of 16