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DOI 10.1007/s10973-017-6372-7
Abstract In present study, the heat transfer of laminar and increasing the width of twisted tape and the concentration
turbulent flow of water/Al2O3 nanofluid in the volume of nanoparticles, heat transfer enhances.
fraction of u = 0–4% of solid nanoparticles in Reynolds
numbers of 500–25,000 have been numerically investi- Keywords Water/Al2O3 nanofluid Twisted tapes
gated. The studied geometrics is a three-dimensional tube Twisted ratios Heat transfer Turbulent flow
with the diameter of D = 2 cm and the length of
L = 50 cm. In order to increase the heat transfer inside List of symbols
horizontal tube, the twisted tape in different aspect ratios A Area (m2)
has been used. In this research, the considered geometrics C Distance between the twisted tape to the tube
with aspect parameters, such as the twisted ratios (P/W) of diameter (m)
3, 3.5 and 4, the space ratios (C/D) of 0.3, 0.4 and 0.5 and Cp Heat capacity (J kg-1 K-1)
the tape width ratios (W/D) at the range of 0.5–0.9, has D Tube diameter (m)
been investigated. The results indicate that, in the turbulent F Friction factor
flow, the use of solid nanoparticle in higher volume frac- H Convective heat transfer coefficient (W m-2 K-1)
tions and Reynolds numbers, comparing to the laminar K Thermal conductivity coefficient (W m-1 K-1)
flow, improves heat transfer. The existence of solid L Tube length (m)
nanoparticles in lower twisted ratios (P/W) has great effect Nu Nusselt number
on the heat transfer enhancement. In the laminar flow, by P Pressure (Pa)
P Twisting pitch (m)
Pr Prandtl number
& Davood Toghraie
Toghraee@iaukhsh.ac.ir
Q00 Heat flux (W m-2)
R Radius of the tube (m)
1
Young Researchers and Elite Club, Khomeinishahr Branch, Re Reynolds number
Islamic Azad University, Khomeini Shahr, Islamic Republic T Temperature (K)
of Iran
Uin Inlet velocity in x directions (m s-1)
2
Department of Mechanical Engineering, Babol Noshirvani W Width twisted tape (m)
University of Technology, Babol, Islamic Republic of Iran
x, y, z Cartesian coordinates
3
Department of Mechanical Engineering, Aligoudarz Branch,
Islamic Azad University, Aligoudarz, Islamic Republic of
Iran
Greek symbols
4
D Difference
Department of Mechanical Engineering, Khomeinishahr
d Tape thickness
Branch, Islamic Azad University, Khomeini Shahr
84175-119, Islamic Republic of Iran u Nanoparticles volume fraction
5 l Dynamic viscosity (Pa s)
Department of Mechanical Engineering, Qaemshahr Branch,
Islamic Azad University, Qaem Shahr, Islamic Republic of q Density (kg m-3)
Iran t Kinematics viscosity (m2 s-1)
123
O. A. Akbari et al.
Super- and sub-scripts enhance. Zhang and Cheng [11] experimentally and
Ave Average numerically studied the heat transfer and pressure drop of
C Cold air fluid flow, by applying constant temperature to the tube
Eff Effective surface and by using circular tube it edgefold-twisted-tape
F Base fluid (pure water) inserts. They figured out that the edgefold-twisted-tape,
H Hot comparing to the ordinary twisted tapes, has higher heat
In Inlet transfer enhancement. Hejazi et al. [12] experimentally
Nf Nanofluid investigated the heat transfer and pressure drop along the
P Solid nanoparticles refrigeration of HFC-134a in a horizontal tube with tur-
W Wall bulent flow in which twisted tapes were used. His results
showed that the reduction of y accompanies with the
increase of heat transfer rate and pressure drop. Eiasma-ard
Introduction and Promvong [13] studied the effect of using circular tube
fitted with serrated twisted tape of aluminum in the tur-
Using nanofluids in heat exchangers and changing in bulent flow in a tube. Their empirical results showed that,
geometrics and arrangement of heat exchangers are very using edgefold-twisted tape, comparing to ordinary twisted
efficient in increase of heat transfer of this equipment. tapes, has heat transfer rate enhancement and higher fric-
Choosing surfaces with aspects and proper surface prop- tion coefficient. Saha et al. [14] empirically investigated
erties such as using rough and ribbed surfaces and twisted the heat transfer and pressure drop of turbulent flow
taps with different aspect ratios in tubes, microchannels, through the rectangular and square channels with axial
heat exchangers and refrigeration systems, in order to heat corrugation roughness and twisted tapes with and without
transfer enhancement as the practical methods in industries oblique teeth. In this research, the turbulent flow of air fluid
and considerable issues among the researchers. In order to for Reynolds numbers of 10,000 to 100,000 has been
obtain the optimized aspect and states for improving heat investigated. The results indicated that the existence of
transfer of equipment and using various nanofluids, oblique teeth has great effect on heat transfer enhancement
numerous studies have been done by researchers [1–6]. The and pressure drop. Klaczak et al. [15] experimentally
basic function of twisted tapes is the augment of heat investigated the heat transfer of laminar flow on the vertical
transfer with the enhancement of pressure drop. Sundra and copper tube with twisted tapes. The result of this experi-
Sharma [7] investigated the thermophysical properties as ment showed that, by increasing the pitch of twisted tape,
thermal conductivity and viscosity for Al2O3 nanofluid in heat transfer enhances. Ferroni et al. [16] experimentally
different temperatures for flat twisted tape in the turbulent analyze the pressure drop in constant temperature for
flow. Their results evidenced that the heat transfer coeffi- horizontal tube with separated, multiple, short-length
cient and friction coefficient, comparing to water fluid, is twisted tape in turbulent flow state. The result indicated
higher. Promronge and Eisma-ard [8] experimentally that the separated short-length twisted tapes have higher
studied the heat transfer rate, friction coefficient, thermo- efficiency. Wang et al. [17] performed the CFD analyze for
hydraulic efficiency of composed twisted tapes. Guo et al. optimizing the regularly spaced short-length twisted tape in
[9] numerically simulated the heat transfer and laminar a circular tube. It was evident that, by increasing twisted
flow of water fluid in a tube with the length of L = 0.05 m angle of a, the average heat transfer and flow resistance
and diameter of D = 0.02 m and also the thickness of enhance. Yadav [18] experimentally investigated the effect
twisted tape d = 0.001 m and twisted pitch in twisted state of short-length twisted tapes on the heat transfer and
of 180 equals with H = 0.05 m and twisted ratio of H/ pressure drop in a U-shaped tube in heat exchangers. The
D = 2.5 by applying constant heat flux on the tube walls results showed that the heat transfer enhancement rate in
by using short-width twisted tapes and center-cleared the twisted tapes is under the influence of twisted tapes
twisted tapes. They figured out that, by using both methods, which produced swirl flows. It averages that, the short-
the resistance of fluid flow decreases; however, both length twisted tapes, comparing to the full-length twisted
methods have different heat transfer behavior. tapes, have more efficiency. Eiasma-ard et al. [19] com-
Murugesan et al. [10] empirically investigated the increase paratively studied the turbulent flow among three different
of heat transfer, friction coefficient and thermal perfor- states of twisted tapes, as single twisted tape, full-length
mance coefficient for the circular tube fitted with and dual and regularly spaced dual twisted tapes as swirl gen-
without V-cut twisted tape insert. He figured out that, in V- erators, for studying heat transfer and pressure drop. He
cut twisted tape insert at the edge of tapes, by decreasing concluded that, all free-spaced dual twisted tapes, com-
twisted ratio of y and depth ratio and increase of width paring to full-length dual twisted tapes, have less heat
ratio, Nusselt number and average friction coefficient transfer enhancement. Hata and Masuzaki [20]
123
Investigation of volume fraction of nanoparticles effect and aspect ratio of the twisted…
systematically measured the twisted tapes and heat transfer geometric with twisted ratios (P/W) of 3, 3.5 and 4 and
of swirl flow due to the exponential enhancement of heat space ratio (C/D) of 0.3, 0.4 and 0.5 will be numerically
transfer in the inlet and twisted tapes which cause pressure investigated. The thickness of twisted tape is d = 0.001 m.
drop in a turbulent flow. The results indicated that, by The flow of water/Al2O3 nanofluid at the range of laminar
increasing Reynolds number and twisted ratio, the total flow for Reynolds numbers of 500–1700, in the turbulent
heat transfer enhances. Eiasma-ard et al. [21] studied the flow state at the range of 5000–25,000 with volume frac-
turbulent flow and the effect of multiple-twisted tapes as tion of 0–4% of aluminum nanoparticle, has been numer-
vortex generators on heat transfer and fluid friction in ically studied.
rectangular channels. In other studies, Eiasma-ard et al.
[22, 23] also experimentally studied the effect of turbulent
flow on Nusselt number, the friction coefficient and ther- Boundary conditions and assumptions of problem-
mal performance coefficient in a short-length twisted tapes solving
tubes, full-length twisted with twisted ratio of 4.5. The
main propose of present study is the simultaneous inves- In this study, the twisted tape is inside the smooth tube
tigation of solid nanoparticle with twisted tapes on the flow and the constant heat flux of q00 = 10,000 W m-2 is
parameters and laminar and turbulent heat transfer of applied on the wall. In the inlet section of tube, the
water/Al2O3 nanofluid in a horizontal tube. The results velocity is uniform and the inlet temperature of flow is
related to the simulation of laminar and turbulent flow for 300 K. At the outlet, the out flow condition has been used.
the introduced parameters will be investigated and The boundary condition on the wall is no-slip boundary
compared. condition. The twisted tape has been considered as a solid
and insulated body and is responsible for swirl flow inside
the tube. The boundary conditions of present study are
Problem statement and numerical solving details explained in Fig. 2. In this numerical research, the
dynamic viscosity behavior of nanofluid flow with 0–4%
Figure 1 shows the schematic of studied geometrics of this of volume fraction of nanoparticles has been studied as a
numerical research. The considered geometrics is a hori- Newtonian fluid and the radiation effects have been
zontal tube with inside diameter of D = 2 cm and the neglected. At the inlet section, the velocity is uniform and
length of L = 50 cm for improving the heat transfer and normal to the inlet section. The properties of nanofluid
flow hydro-dynamical behavior of water/Al2O3 nanofluid have been assumed constant with the temperature. The
in the studied geometrics, an insulated twisted tape with used turbulence model is k - x-SST (shear stress trans-
dimensions of twisted pitch (P), width of twisted pitch (W), port) model, the nanoparticle has been used completely
thickness of tape (d) and the space between twisted tape to mixed in the based fluid consequently, the mixture
the tube diameter (C) have been used. In order to investi- behaved as a single-phase fluid, like water. Both phases of
gate the effect of aspect ratio of twisted tape on the heat fluid and nanoparticle are in thermal equilibrium, and the
transfer simulation and nanofluid flow, the results of this relative velocity between them has been considered 0. The
research have been explained for the parameters such as studied problem is three-dimensional and is investigated
twisted ratio of tape (P/W), space ratio (C/D) and width under steady-state conditions in the laminar and turbulent
ratio of tape (W/D). In this research, the considered regime.
W C/2
D
L δ
Fig. 1 Schematic geometrics of two- and three-dimensional tube and twisted tape at the length and width sections inside the tube
123
O. A. Akbari et al.
q ″ = Cte surface (Nin-slip boundary condition) Twisted tape surface (Nin-slip boundary condition)
Fig. 2 Layout the smooth tube, twisted tape and boundary conditions
The governing equations energy generator, due to the average velocity gradients, and
Gx is the production of this sentence from x.
The basic governing equations on solution domain
e k ¼ minðGk ; 10b kxÞ
G ð8Þ
The governing equations of present problem are including
= = ouj
continuity equations, momentum and energy conservation Gk ¼ qui uj
oXi
equations in the Cartesian coordinate system which are ð9Þ
a
defined as follow [24]. The second-order discretization is Gx ¼ Gk
tt
used for all parameters. The turbulent model of k - x-SST
is used for modeling the turbulent flow. where vt is the turbulent kinematic viscosity, b* is the fixed
Continuity equation: model and a is calculated by following equation:
o
ðqui Þ ¼ 0 ð1Þ a0 þ Ret =Rx
oXi a ¼ a1 ð10Þ
ð1 þ Ret =RxÞ
Vector momentum equations:
The amount of Rx = 2.95 and a is defined as:
o oP o oui ouj 2 oui
qui uj ¼ þ l þ dij a1 ¼ F1 a1;1 þ ð1 F1 Þa1;2 ð11Þ
oXj oXi oXj oXj oXi 3 oXj
o bi;1 j2
= =
þ qui uj a1;1 ¼ pffiffiffiffiffiffiffi ð12Þ
oXj b1 rx;1 b1
ð2Þ bi;2 j2
a1;2 ¼ pffiffiffiffiffiffiffi
Energy equation: b1 rx;2 b1 ð13Þ
o o Cplt oT j ¼ 0:41; bi ¼ 0:072; a ¼ a1 ¼ 1:0
ðui ðEq þ PÞÞ ¼ kþ þ ui sij eff ¼ 0
oXi oXj Prt oXj
In the above equation j = 0.41 and bi = 0.072. In higher
ð3Þ Reynolds numbers a = a? = 1. In equations of (6) and
Which in the above equation, (sij)eff is the deviatoric (7), Ck and Cx are the effective diffusions of k and x and
stress tensor E is the total energy, which is defined as: are defined as:
ouj oui 2 oui lt
sij eff ¼ leff þ leff dij ð4Þ Ck ¼ l þ ð14Þ
oXi oXj 3 oXj rk
l
E ¼ CpT ðP=qÞ þ u2 =2 ð5Þ Cx ¼ l þ t ð15Þ
rx
The transfer equation for the shear stress transfer model
where rx and rj state turbulent Prandtl numbers for k and
k - x is as:
x, respectively:
o o ok e k Yk þ S k
ðqkui Þ ¼ Ck þG ð6Þ 1
oXi oXj oXj rx ¼ ð16Þ
F1 =rx;1 þ ð1 F1 Þ=rx;2
o o ox
ðqxkui Þ ¼ Cx þ Gx Yx þ Dx þ Sx ð7Þ 1
oXi oXj oXj rk ¼ ð17Þ
F1 =rk;1 þ ð1 F1 Þ=rk;2
Which in the above equation Gk is the turbulent kinetic
where lt is the turbulent viscosity and is as follow:
123
Investigation of volume fraction of nanoparticles effect and aspect ratio of the twisted…
The governing equations on the thermophysical For steady-state solving of the studied problem, finite
properties of nanofluid volume method has been used. The velocity–pressure
algorithm has been used for discretizing the governing
In this numerical study, for calculating thermophysical equations with double precision. For saving time and
properties of nanofluid such as density and specific heat, by obtaining the considered accuracy, the maximum residual
is 1e-6 as the convergence criteria of results. The studied
problem is three-dimensional and is investigated under
Table 1 Thermophysical properties of water/Al2O3 steady state in the laminar and turbulent flow. Inside the
Material Pr q/kg m-3 Cp/J kg-1 K-1 k/W m-1 K-1 l/Pa s tube, there is a fluid twirler which generates turbulence.
These assumptions are exactly reflectors of nanofluid
Pure 6.2 997.1 4179 0.613 891e-6 behavior in engineering process. The effective thermo-
water
physical properties of nanofluid are related to temperature
Al2O3 – 3970 765 40 –
and volume fraction of nanoparticles.
123
O. A. Akbari et al.
140 200
180
120 P/W = 4
160 P/W = 3.5
P/W = 3
100
140
Nu ave
Nu ave
80 120
100
60
80
40
60
20 40
2.6e+6 2.8e+6 3.0e+6 3.2e+6 3.4e+6 3.6e+6 3.8e+6 4.0e+6 0 5000 10000 15000 20000 25000 30000
Grid Number Re
Fig. 3 Changes of Nusselt number in different cells number in Fig. 4 Changes of Nusselt number in three different twisted ratios in
Reynolds number of 20,000 different Reynolds numbers
123
Investigation of volume fraction of nanoparticles effect and aspect ratio of the twisted…
140 140
Nu ave
Nu ave
120 120
100 100
40 40
0 5000 10000 15000 20000 25000 30000 0 5000 10000 15000 20000 25000 30000
Re Re
180
C/D = 0.5
160 C/D = 0.4
C/D = 0.3
140
120
Nu ave
100
80 P/W = 4
60
40
0 5000 10000 15000 20000 25000 30000
Re
220 240
200 220
ϕ=0
ϕ=0 200 ϕ = 0.01
180
ϕ = 0.01 ϕ = 0.025
ϕ = 0.025 180 ϕ = 0.04
160
ϕ = 0.04
140 160
Nu ave
Nu ave
120 140
100 120
80 100
60 80
40 60
0 5000 10000 15000 20000 25000 30000 0 5000 10000 15000 20000 25000 30000
Re Re
Fig. 6 Changes of Nusselt number in twisted ratio of 4 in different Fig. 7 Nusselt number changes in twisted ratio of 3.5 in different
volume fractions of Al2O3 nanoparticles volume fractions of Al2O3 nanoparticles
of tape on creation of secondary flow. When the tape width changing of heat transfer. While twisted ratios of 3.5 and 4
is higher, larger part of flow becomes under the influence of from 0.3 to 0.4 are more than Nusselt number changes from
secondary flow. The noticeable point in recent figures is the 0.4 to 0.5. This problem indicates that, in higher twisted
changing process of Nusselt number, by decreasing the ratios, the effect of tape width is more sensible on heat
width in different twisted ratios. In twisted ratio of 3, the transfer. The reason is less effect of secondary flow on this
change of tape width creates a constant behavior in state.
123
O. A. Akbari et al.
The effect of nanoparticles on heat transfer The investigation of laminar flow results
In this section, the related results of turbulent heat transfer Figures 9 and 10, respectively, show the static temperature
of Al2O3 nanofluid with twisted tape are presented. In this contours for pure water as the working fluid in different
problem, the effect of nanoparticles on width ratio of 0.8 is longitudinal sections. These contours have been drawn for
explained. It should be noticed that the effect of nanopar- the considered geometrics along Z axis and width section
ticles in three twisted ratios of 3, 3.5 and 4 has been (x–z). According to the contours it can be seen that the
studied. In each three twisted ratio, the volume fraction of thermal penetration from constant heat flux surface to the
nanoparticles has been investigated. Figures 6 and 7 indi- internal layers of fluid. Figure 11 indicates the static tem-
cate the changes of Nusselt number in different volume perature contours in Re = 500 and different width ratios
fractions of Al2O3 nanoparticles in different Reynolds for pure water. By observing these figures it can be said
numbers in twisted ratio of 4. Figure 7 indicates Nusselt that, by decreasing width ratio, thermal boundary layer
number changes in different volume fractions of Al2O3 increases. On the other words, temperature gradients closed
nanoparticles in different Reynolds numbers in twisted to the wall become smaller, especially from W/D = 0.75 to
ratio of 3.5. Figure 8 evidenced Nusselt number changes in W/D = 0.9 this reduction is more significant. These
different volume fraction of Al2O3 nanoparticles and changes indicate that mixing in boundary layer is an
Reynolds numbers in twisted ratio of 3. By analyzing important factor for increasing heat transfer in twisted tape.
Figs. 6–8, it can be understood that, in lower twisted ratios, Figure 12 indicates the changes of Nusselt number with
nanoparticle has great effect on heat transfer enhancement. different width ratios in different Reynolds numbers for
This fact is because of more power of swirl flows in lower pure water as working fluid. It can be seen from the figures,
ratios. In this state, the improvement of thermal properties by increasing Reynolds number, Nusselt number enhances.
is responsible for more heat transfer. However, when the Also, in constant Reynolds numbers, when the width ratio
twisted ratio is higher, the effect of viscosity enhancement reduces, Nusselt number decreases and high width ratio
is more obvious. causes more heat transfer. It is noticeable that, when the
width ratio relatively increases, Nusselt number enhances
rapidly. For instance, for width ratio (W/D) of 0.75–0.9,
240
Nusselt number enhances with high inclination and in this
220 area more changes of Nusselt number can be seen. Table 2
ϕ=0
200 ϕ = 0.01 shows the obtained Nusselt numbers from the problem-
ϕ = 0.025
180 ϕ = 0.04
solving in different conditions of Reynolds number and
160
Nu ave
140
Temperature: 298.15 298.65 299.15 299.65 300.15 300.65 301.15
120
100
80
60
0 5000 10000 15000 20000 25000 30000
Re
Fig. 8 Nusselt number changes in twisted ratio of 3 in different Fig. 10 Temperature contours in (x–z) plane in width ratio (W/D) of
volume fraction of Al2O3 nanoparticles 0.5 and Reynolds number of 500
Temperature
306
305.143
304.286
303.429
302.571
301.714
300.857
300
Fig. 9 Temperature contours for width ratio (W/D) of 0.5 and Reynolds number of 500 in different spaces from the beginning of tube
123
Investigation of volume fraction of nanoparticles effect and aspect ratio of the twisted…
Fig. 11 Temperature contour for different width ratios in constant Reynolds number of 500
55
Re = 500
Re = 800
50 Re = 500 Re = 1100
Re = 800 Re = 1400
Re = 1100 Re = 1700
45
Re = 1400
Re = 1700 40
40
Nu ave
35 35
30
30
25
Nu ave
20
25
15
0.5 0.6 0.8 0.9
W/D 20
Table 2 Amounts of average Nusselt number for pure water in dif- Fig. 13 Investigation of Al2O3 nanoparticle effect in width ratio of
ferent Reynolds numbers and width ratios W/D = 0.6
W/D Re Re Re Re Re
= 500 = 800 = 1100 = 1400 = 1700
transfer. In present study, the volume fraction of nanofluid
0.5 18.097 22.99 26.49 29.22 31.99 from 1 to 3% for different conditions of Reynolds numbers
0.6 19.17 24.13 28.4 31.13 35.31 and width ratios has been investigated. Figure 13 shows the
0.75 20.49 25.66 30.83 35.92 40.68 mentioned volume fractions effects for W/D = 0.6 and
0.9 22.31 32.49 39.377 45.83 51.69 different Reynolds numbers. By observing Fig. 13 it can be
understood that, in volume fraction of u = 0.03 and
Re = 1700, the maximum rate of Nusselt number obtains
width ratio (W/D). It can be figured out from Table 2 that and positive slop of figure from 1 to 3% indicates that, the
the maximum Nusselt number is in Re = 1700 and width increase of volume fraction is proportion with heat transfer
ratio W/D = 0.9 and its minimum is in Re = 500 and W/ enhancement and by enhancing 2% of volume fraction,
D = 0.5. The changes of Nusselt number with Reynolds more heat transfer can be obtained. As an example, in
number and width ratio can be seen separately from mentioned width ratio (W/D) and Re = 1700, Nusselt
Table 2. It averages that by increasing each of two number has been increased to 8.2% and it averages more
parameters Nusselt number augments and simultaneous heat transfer. Figures 14 and 15 indicate this procedure in
increase of both of them accompanies with more heat width ratio (W/D) of 0.5 and 0.75.
123
O. A. Akbari et al.
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