Académique Documents
Professionnel Documents
Culture Documents
2, APRIL 2005
Abstract—Buried cables are often routed through short seg- equiv- conductor property of a single cable that is ther-
ments of conduit, and when this situation occurs, the ampacity mally equivalent to the conductor property of a
must be reduced or the cable will overheat as a result of the triplexed cable
high thermal resistance created at the location of the conduit.
This problem is examined for extruded cables by using a finite equiv-insul insulation property of a single cable that is ther-
element heat transfer software program to determine the derating mally equivalent to the insulation property of a
in ampacity that cables in conduits must experience in order to triplexed cable
remain below a maximum conductor temperature. The derating insul value for cable insulation material
factors are provided as a function of conduit length, soil resistivity, soil value for surrounding soil.
burial depth and number of cables in the conduit. The results
show that once the length of conduit exceeds about 20 times its
outer diameter, then the ampacity of the circuit must be reduced I. INTRODUCTION
to the value that it would have if the entire length were buried in
the conduit. Factors that result in lower cable ampacities, such
as high soil thermal resistivity and deeper burial depths lead to
larger derating factors.
S INCE the mid 1900’s the accepted calculation of under-
ground cable ampacities has been based on the model pro-
posed by Neher and McGrath [1]. Their thermal model is based
on a number of assumptions that greatly simplify the mathe-
Index Terms—Ampacity, cable in conduit, thermal ratings,
underground cables. matical formulation. Perhaps the most significant assumption
which simplifies the approach is one which considers no vari-
ation in any geometrical or thermal parameter along the length
NOMENCLATURE of the entire cable route. This assumption reduces the formu-
outer diameter of cable [m] lation from a three-dimensional analysis to one of two-dimen-
nominal diameter of conduit [m] sions. The two-dimensional formulation is then further reduced
DF ampacity derating factor to a one-dimensional heat transfer problem by using the prin-
burial depth below the surface [m] ciple of superposition, which utilizes a fictitious heat sink of
current [A] equal strength above the cable at a distance above the earth sur-
length of conduit [m] face equal to the burial depth. With the resulting one-dimen-
heat generation per unit length of circuit [W/m] sional model, solving for the ampacity of the cable is reduced to
radial distance from center of cable [m] a straightforward solution of an algebraic equation. This math-
conduction shape factor ematical approach is the one used to provide values in the am-
temperature [ C] pacity tables [2] and those values are accepted as the standard
Greek Symbols thermal ratings of most underground cable systems.
thermal resistivity [cm C/W] If any changes in the thermal environment exist along the
Subscripts length of a cable installation, the ampacity tables are unable
ambient to provide guidance for determining the ampacity of this more
air value that exists in the air layer inside the conduit complex situation. If the thermal conditions exist for a rela-
conductor tively long segment of the route, it would be prudent, however,
cond value that exists when a conduit is present to rate the entire circuit on the basis of the worst combination of
db value that exists when the cable is direct buried thermal environment. When the poor thermal conditions exist
equiv value for single cable that is thermally equivalent for only a short length of the route, guidance as to the derating
to a triplexed cable the cable must endure is less clear. Unfortunately this situation
is often the case in the field where the cable will frequently be
required to share its underground space with other utilities or
the cable must be routed through a relatively short segment of
Manuscript received December 12, 2003; revised April 25, 2004. Paper no. conduit or pipe. Any variation along the cable route that restricts
TPWRD-00629-2003. heat transfer to the earth will require a deviation from the am-
P. Vaucheret is with ECL-Pechiney-Alcan, Ronchin, France.
R. A. Hartlein is with NEETRAC in the School of Electrical and Computer pacity values provided by the ampacity tables [2].
Engineering, Georgia Institute of Technology, Atlanta, GA 30332 USA. One way to determine the ampacity of a cable route that
W. Z. Black is with the George W. Woodruff School of Mechanical Engi- passes through a region of high thermal resistance would be to
neering, Georgia Institute of Technology, Atlanta, GA 30332 USA (e-mail:
william.black@me.gatech.edu). rate the circuit on the basis that the entire route is surrounded
Digital Object Identifier 10.1109/TPWRD.2005.844358 by the increased thermal resistance. This procedure is obviously
0885-8977/$20.00 © 2005 IEEE
VAUCHERET et al.: AMPACITY DERATING FACTORS FOR CABLES BURIED IN SHORT SEGMENTS OF CONDUIT 561
— The thermal resistivity of the soil is 90 cm C/W and the through an equivalent parallel thermal circuit. These two factors
ambient soil temperature is 25 C. provide an equivalent single layer of insulation that has 0.390
— The vertical plane through the cable centerline and the times the resistivity of a single triplexed cable. When this result
vertical plane perpendicular to the cable axis at the center is combined with the expression for the thermal resistance of a
of the conduct are adiabatic planes. hollow layer of insulation, the result is
— Regions of the soil that are far from the cable are main-
tained at the ambient soil temperature.
— The cable is located concentrically within the conduit. (1)
This assumption is consistent with the assumption used
to develop (41) in [1].
— The cable installation geometry is identical both inside This equation along with the dimensions of the insulation layer
and outside the conduit. This assumption precludes con- of a single equivalent cable in terms of the dimensions of the
sideration of parallel-spaced cable geometry outside the triplexed cables permits calculation of the equivalent thermal
conduit with a triplexed geometry inside the conduit. resistivity of the insulation layer in terms of the dimensions and
resistivity of a single cable. The equivalent thermal resistivity is
then used in the finite element program to simulate the heat that
B. Finite Element Model
is transferred through triplexed cable geometry.
The finite element software package ANSYS [4] was used
to determine the derating factors. The fact that this program III. MODEL VERIFICATION
has three-dimensional capabilities is important, because the The validity of the finite element program was verified by
derating factors must include the heat that is conducted along comparing program results with simple cable installations that
the axial direction of the cable. The axial conduction promotes have known heat transfer solutions. The first comparison in-
cooling of the cable segments inside the conduit and, if this volved a single, infinitely long cylindrical heat source directly
heat removal is ignored, the derating factors will be overly con- buried at a constant depth below the isothermal surface of the
servative. Therefore when simplified two-dimensional models earth. For this situation, the relationship between the heat dis-
are used to calculate the derating factors, they would suggest sipation per unit length and the temperature rise of the cable
that the cable ampacity should be unnecessarily reduced. surface above the ambient temperature is given by
Finite element software packages with thermal capabilities
are able to solve heat transfer problems that typically consist of (2)
calculating the temperature field for given heat input rates. To
determine the ampacity of a cable system, the inverse problem where the conduction shape factor [6] is
must be solved: that is, the heat input rate (ampacity) must be
determined for an assumed admissible temperature of the con- (3)
ductor. Therefore, the temperature distribution in entire domain
must be iteratively computed for a range of electrical currents For this example case, the finite element model assumed a di-
until the maximum cable temperature reaches the assumed ad- rect buried conductor without any insulation layers. The finite
missible value. Between iterations, the temperature sensitive el- element program was used to calculate the temperature rise for
ements, such as the thermal resistance of the air layer within the several heat generation rates per unit length, soil resistivities and
conduit, must be continually corrected for the newly calculated ratios of burial depths to cable diameters. The calculated values
air temperature. were identical to those given by (2) and (3).
In order to model multiple cables in a conduit with the finite The second check of the validity of the finite element formu-
element program, the triplexed geometry had to be replaced by lation involved comparing the program results with the software
a single equivalent cable that has the same thermal resistance as program CYMCAP [7]. The ampacity values were calculated
the three cables. In order for the single cable to have an equiva- for a 35 kV, 750 kcmil (380 mm ) aluminum conductor cable,
lent conductor cross-sectional area as the three triplexed cables, soil resistivity of 90 cm C/W, a burial depth of 0.917 m and
the conductor must have a radius that is 1.732 times the radius of a conduit diameter of 152 mm. Several different installations
the conductor of a single cable. The diameter of a circle which were used including a single, direct-buried cable and three, di-
circumscribes the three cables was used as the outside insula- rect-buried cables. The ampacities were also calculated for the
tion diameter of the equivalent single cable in the finite element same cable geometries when they were routed through a long
program [1]. Therefore the outer radius of the insulation layer conduit. The finite element values for the 90 C cable ampaci-
on the equivalent single cable is 2.16 times the outer radius of ties are compared with the CYMCAP values in Table I.
one of the actual triplexed cables. The values in Table I show the differences that can be ex-
From [5] the thermal resistivity of the equivalent single insu- pected to exist when comparing two programs, even though the
lation layer is established as a function of the thermal resistivity geometries are extremely complex and there are numerous input
of the cable insulation. Two factors are involved. The first ac- variables that cannot be exactly duplicated in both programs.
counts for the fact that a cable in a triplexed configuration cannot Nevertheless, the two programs agree within 1.7 percent for the
dissipate heat around its entire circumference. The second is a ampacity values and within 4.1 percent for the heat generation
result of considering the heat transfer from the three cables to be rates.
VAUCHERET et al.: AMPACITY DERATING FACTORS FOR CABLES BURIED IN SHORT SEGMENTS OF CONDUIT 563
TABLE I
COMPARISON OF FINITE ELEMENT AMPACITY CALCULATION
WITH THE CYMCAP SOFTWARE PACKAGE